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Comet 40 - 150 kVA Uninterruptible Power System Installation and User's Manual
Comet 40 - 150 kVA Uninterruptible Power System Installation and User's Manual
40 - 150 kVA
Uninterruptible
Power System
Installation and
User’s Manual
IMPORTANT SAFETY INSTRUCTION
SAVE THESE INSTRUCTIONS — This manual contains important instructions for all Comet 40 - 150 kVA
UPS Modules that must be followed during installation, operation and maintenance of the equipment.
NOTE
This device complies with Part 15 of the FCC Rules. Operation is subject to
the following two conditions. (1) this device may not cause harmful
interference, and (2) this device must accept any interference received,
including interference that may cause undesired operation.
WARNING
Changes or modifications to this unit not expressly approved by the party
responsible for compliance could void the user's authority to operate the
equipment.
NOTE
This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference when
the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instruction manual, may cause harmful inter-
ference to radio communications. Operation of this equipment in a residen-
tial area is likely to cause harmful interference in which case the user will be
required to correct the interference at his own expense.
NOTE
Shielded cables must be used with this unit to ensure compliance with the
Class A FCC limits.
ii 86-160310-00
Comet 40 - 150 kVA
86-160310-00
Comet 40 - 150 kVA
Warranty
Seller warrants to the Ultimate Purchaser (the purchaser who buys for use, and not for resale) that all products
furnished under this order and which are manufactured by Seller will conform to final specifications, drawings, samples
and other written descriptions approved in writing by Seller, and will be free from defects in materials and workmanship.
These warranties shall remain in effect for period of twelve (12) months after delivery to the Ultimate Purchaser. But if the
Seller installs the equipment or supplies technical direction of installation by contract, said one year shall run from the
completion of installation, provided installation is not unreasonably delayed by Ultimate Purchaser. Parts replaced or
repaired in the warrant period shall carry the unexpired portion of the original warranty. A unit placed with the Purchaser
on consignment and then later purchased will be warranted for twelve (12) months from the time the Seller receives
notification of the Purchaser’s intent to purchase said consigned item. The foregoing in its entirety is subject to the
provision that in no case will the total warranty period extend beyond 18 months from date Seller ships equipment from
point of manufacture.
The liability of Seller hereunder is limited to replacing or repairing at Seller’s factory or on the job site at Seller’s
option, any part or parts which have been returned to the Seller and which are defective or do not conform to such
specifications, drawings or other written descriptions; provided that such part or parts are returned by the Ultimate
Purchaser within ninety (90) days after such defect is discovered. The Seller shall have the sole right to determine if the
parts are to be repaired at the job site or whether they are to be returned to the factory for repair or replacement. All items
returned to Seller for repair or replacement must be sent freight prepaid to its factory. Purchaser must obtain Seller’s
Return Goods Authorization prior to returning items. The above conditions must be met if warranty is to be valid. Seller
will not be liable for any damage done by unauthorized repair work, unauthorized replacement parts, from any
misapplication of the item, or for damage due to accident, abuse, or Act of God.
In no event shall the Seller be liable for loss, damage, or expense directly or indirectly arising from the use of the
units, or from any other cause, except as expressly stated in this warranty. Seller makes no warranties, express or
implied, including any warranty as to merchantability or fitness for a particular purpose or use. Seller is not liable for and
Purchaser waives any right of action it has or may have against Seller for any consequential or special damages arising
out of any breach of warranty, and for any damages Purchaser may claim for damage to any property or injury or death to
any person arising out of its purchase of the use, operation or maintenance of the product. Seller will not be liable for any
labor subcontracted or performed by Purchaser for preparation of warranted item for return to Seller’s factory or for
preparation work for field repair or replacement. Invoicing of Seller for labor either performed or subcontracted by
Purchaser will not be considered as a liability by the Seller.
This warranty shall be exclusive of any and all other warranties express or implied and may be modified only by a
writing signed by an officer of the Seller. This warranty shall extend to the Ultimate Purchaser but to no one else.
Accessories supplied by Seller, but manufactured by others, carry any warranty the manufacturers have made to Seller
and which can be passed on to Ultimate Purchaser.
Seller makes no warranty with respect to whether the products sold hereunder infringe any patent, U.S. or foreign,
and Buyer represents that any specially ordered products do not infringe any patent. Buyer agrees to indemnify and hold
Seller harmless from any liability by virtue of any patent claims where Buyer has ordered a product conforming to Buyer’s
specifications, or conforming to Buyer’s specific design.
Buyer has not relied and shall not rely on any oral representation regarding the Product sold hereunder and any oral
representation shall not bind Seller and shall not be part of any warranty.
There are no warranties which extend beyond the description on the face hereof. In no event shall MGE UPS
Systems, Inc. be responsible for consequential damages or for any damages except as expressly stated herein.
Revision History
Comet 40 - 150 kVA Uninterruptible Power System Installation and User’s Manual
86-160310-00
Copyright © 1997 MGE UPS Systems. All rights reserved. Printed in U.S.A.
Revision: A00 New Release 03/97
B00 ECN 289-91 1/98
C00 ECN 290-30 7/98
D00 ECN 2/02
Contents
Introduction
section description page number
1.0 . . . . . . . . . . . . . . . Scope 1 — 1
1.1 . . . . . . . . . . . . . . . General Description 1 — 2
1.2 . . . . . . . . . . . . . . . Specifications 1 — 6
1.2.1 AC Input Ratings 1 — 6
1.2.2 AC Output Ratings 1 — 7
1.2.3 DC Ratings 1 — 7
1.2.4 Mechanical Ratings 1 — 8
(UPS Cabinet only)
1.2.5 Environmental Ratings 1—8
1.3 . . . . . . . . . . . . . . . Description of 1 — 14
Major Internal Components
1.3.1 Rectifier 1 — 14
1.3.2 Inverter 1 — 14
1.3.3 Static Switch 1 — 14
1.3.4 Battery System 1 — 14
1.3.5 Communication Interface 1 — 14
1.4 . . . . . . . . . . . . . . . Cabinet Options 1 — 16
1.4.1 Auxiliary Cabinet 1 — 16
1.4.2 Extended Battery Cabinet 1 — 16
1.5 . . . . . . . . . . . . . . . UPS Options 1 — 16
1.5.1 Isolated Redundant System 1 — 16
1.5.2 UPS Without 1 — 16
Standard Battery Subsystem
(External Batteries)
1.6 . . . . . . . . . . . . . . . Communication Options 1 — 16
1.6.1 Monitor Plus 1 — 16
1.6.2 Contact 5 1 — 17
1.6.3 U-Talk 1 — 17
1.6.4 JBUS/RS485 1 — 17
1.6.5 Software Communication 1 — 17
Packages
1.6.6 Teleservice 1 — 17
v
Comet 40 - 150 kVA Uninterruptible Power System
Installation
section description page number
2.0 . .
...... . . . . .
Scope . . 2 — 1
2.1 . .
...... . . . . . .
Receiving . 2 — 1
2.2 . .
...... . . . . . .
Handling . 2 — 1
2.3 . .
...... . . . . . .
Storage . 2 — 2
2.4 . .
...... . . . . . . .
Prerequisites to Installation 2 — 2
2.4.1 Environmental 2 — 2
2.4.2 Mechanical 2 — 3
2.4.3 Electrical 2 — 3
2.5 . . . . . . . . . . . . . . . Installation Procedures 2 — 4
2.5.1 Placement 2 — 4
2.5.2 Customer Connections 2 — 5
2.5.2.1 Main AC Input Connections 2 — 5
2.5.2.2 Bypass AC Input Connections
(Optional) 2 — 5
2.5.2.3 REPO Connections 2 — 5
2.5.2.4 AC Output Connections 2 — 6
2.5.2.5 Battery Connections 2 — 6
Operation
3.0 . . . . . . . . . . . . . . . Scope 3 — 1
3.1 . . . . . . . . . . . . . . . Overview 3 — 1
3.2 . . . . . . . . . . . . . . . Controls and Indicators 3 — 2
3.2.1 Buzzer 3 — 3
3.2.2 "Load Not Protected" LED 3 — 4
3.2.3 "Fault" LED 3 — 4
3.2.4 "Battery Status" LED 3 — 4
3.2.5 "Load Protected" LED 3 — 4
3.2.6 "Inverter On" Pushbutton 3 — 4
3.2.7 "Inverter Off" Pushbutton 3 — 4
3.2.8 Emergency Power Off “EPO” 3 — 4
Pushbutton
3.2.9 Alphanumeric Display 3 — 4
3.2.10 Buzzer Reset 3 — 5
3.2.11 Fault Reset 3 — 5
3.2.12 Security Key 3 — 5
3.2.13 Measurements Key 3 — 5
3.2.14 Battery Key 3 — 5
3.2.15 Alarm Key 3 — 5
3.2.16 On/Off Key 3 — 5
3.2.17 Enter Key 3 — 5
3.2.18 Shift Key 3 — 5
vi Contents 86-160310-00
Installation and Users Manual
Maintenance
4.0 . . . . . . . . . . . . . . . Scope 4 — 1
4.1 . . . . . . . . . . . . . . . Battery Safety 4 — 1
4.2 . . . . . . . . . . . . . . . Preventive Maintenance 4 — 1
4.3 . . . . . . . . . . . . . . . Replacement Parts 4 — 2
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . g — 1
Illustrations
figure description page
Tables
table description page
This manual has been designed to provide you with all the information you need to install
and use your Comet 40 - 150 kVA UPS system.
How to use this manual This manual is designed for ease of use and easy
location of information.
WARNING CAUTION
A WA R N I N G n o t e b o x A CAUTION notebox
indicates information indicates information
provided to protect provided to protect
the user and service the user and service
personnel against safety personnel against
hazards and/or possible possible equipment
equipment damage. damage.
IMPORTANT NOTE
An IMPORTANT notebox A NOTE notebox
indicates information indicates information
provided as an operating provided as an operating
instruction or as an tip or an equipment
operating tip. feature.
86-160310-00 ix
Comet 40 - 150 kVA Uninterruptible Power System
x 86-160310-00
Introduction
1.0 Scope This manual describes the 40 - 150 kVA Comet family of
Uninterruptible Power Systems (UPS). The Comet UPS are
shown in Figure 1-1.
Section I — Introduction
This section describes the 40 - 150 kVA Comet family of
Uninterruptible Power Systems including a general
description of the system and its internal components, a
description of available options, and system specifications.
Section II — Installation
This section describes the installation of the 40 - 150 kVA
Comet UPS. It also includes receiving, handling, storage,
and installation procedures.
Section IV — Maintenance
This section describes the maintenance of the Comet UPS,
including safety instructions, preventive maintenance, and
information about replacement parts.
Introduction 1—1
Comet 40 - 150 kVA Uninterruptible Power System
Figure C o m e t U P S 4 0 - 8 0 k VA C o m e t U P S 1 0 0 - 1 5 0 k VA
1-1
The Comet UPS and its auxiliary equipment are designed for
installation in a room where humidity and temperature can be
controlled. The recommended and maximum environmental
parameters are listed in the "Specifications" section 1.25 of
this document.
The 40-150 kVA Comet UPS systems are rated for various
input and output voltages (see Table 1-1). When different
input and/or output voltages are specified, optional
transformers provide step up/down functions as required.
Figure S i n g l e - l i n e D i a g r a m , C o m e t U P S 4 0 - 8 0 k VA
1-2
UPS CABINET
STATIC SWITCH
BYPASS KA2
AC INPUT SR1
(OPTIONAL)
KA1 K3N TO
MAIN
CRITICAL
AC INPUT
INPUT OUTPUT LOAD
FUSES RECTIFIER INVERTER FUSES
BATTERY
CABINET QF1
BATTERY
Figure S i n g l e - l i n e D i a g r a m , C o m e t U P S 1 0 0 - 1 5 0 k VA
1-3
UPS CABINET
STATIC SWITCH
BYPASS KA2
AC INPUT SR1
KA1 K3N TO
MAIN
CRITICAL
AC INPUT
INPUT OUTPUT LOAD
FUSES RECTIFIER INVERTER FUSES
BATTERY
CABINET QF1
BATTERY
Table C o m e t ( 4 0 - 1 5 0 k VA U P S ) M o d e l S p e c i f i c a t i o n s
1-1
INPUT
INPUT OUTPUT OUTPUT CURRENT TOTAL NET HEAT
VOLTAGE VOLTAGE CURRENT (on UPS/ WIDTH WEIGHT LOSS
(VAC) (VAC) (Amperes) on bypass) (in/mm) (lb/kg) (Btu/hr)
(Amperes)
INPUT
INPUT OUTPUT OUTPUT CURRENT TOTAL NET HEAT
VOLTAGE VOLTAGE CURRENT (on UPS/ WIDTH WEIGHT LOSS
(VAC) (VAC) (Amperes) on bypass) (in/mm) (lb/kg) (Btu/hr)
(Amperes)
NOTES:
1. Total width, weight, and heat loss are for system line-up
excluding battery cabinets.
1.2 Specifications
Frequency: 60 Hz ± 4%
42/48 53 A/60 A 68 A/78 A 84 A/96A 106 A/120 A 130 A/150 A 155 A/180 A
40 kVA 50 kVA 65 kVA 80 kVA 100 kVA 125 kVA 150 kVA
48A 60 A 78 A 96A 120 A 150 A 180 A
40 kVA 50 kVA 65 kVA 80 kVA 100 kVA 125 kVA 150 kVA
98 ADC 123 ADC 160 ADC 197 ADC 235 ADC 294 ADC 353 ADC
880 lbs/400 kg 950 lbs/431 kg 1450 lbs/658 kg 1450 lbs/658 kg 1450 lbs/658 kg
1.2.5 Environmental
Ratings
Temperature:
Operating 0° C to 30° C (32° F to 86° F) continuous
15°C(60°F) to <25° C (<77° F) recommended
40° C (104° F) up to 8 hrs at 75% load
Non-operating and storage: -20° C to 45° C (-4° F to 113° F)
Figure F r o n t v i e w o f 4 0 - 8 0 k VA C o m e t
1-4 DETAIL BEHIND ITEM o
25
A A
03
01
07
25
06 04
05
02
Figure R e a r v i e w o f 4 0 - 8 0 k VA C o m e t
1-5 Top entry
Conduit Landing
Top Entry
Channel
T1 Input Transformer
(optional)
T2 Output Transformer
(optional)
1 — 10 Introduction 86-160310-00
Installation and Users Manual
Figure R e a r v i e w o f 5 0 - 8 0 k VA f r o n t d o o r
1-6
Communications
(Optional) PCAs Display PCA
UPS Manager
(DB15)
and
Softunor (DB9)
(DB9 for MGE
Customer Support
Services use only)
Communications
Interface PCA
Control Logic
PCA Optional
Modem
Air Filters
86-160310-00 Introduction 1 — 11
Comet 40 - 150 kVA Uninterruptible Power System
Figure F r o n t v i e w o f 1 0 0 - 1 5 0 k VA C o m e t
1-7
1 — 12 Introduction 86-160310-00
Installation and Users Manual
Figure F r o n t v i e w o f 1 0 0 - 1 5 0 k VA c o m m u n i c a t i o n P C A s
1-8
Communications
PCAs
86-160310-00 Introduction 1 — 13
Comet 40 - 150 kVA Uninterruptible Power System
1.3.1 Rectifier The Rectifier converts the AC input voltage from the utility
source into a DC voltage, supplying the Inverter.
1.3.2 Inverter The Inverter converts the DC voltage supplied from either the
Rectifier or the battery system into a three-phase AC voltage.
An AC output filter is used to achieve a computer-grade
sinewave output voltage waveform, with a total harmonic
distortion of less than 2% under linear-load conditions.
1.3.3 Static Switch The Static Switch transfers the load between the Inverter
output and the bypass AC source without interrupting the
supply of power to the load, allowing the load to continue
operation in the event of a UPS fault. The Static Switch
circuit assures that voltage from the UPS output cannot be
fed back to the utility input lines.
1.3.4 Battery System The battery system stores energy for use by the Inverter. The
stored energy is utilized in the event that the AC input power
from the utility source fails, or falls outside of acceptable
tolerances. The internal Battery Charger maintains the
charge of the battery system. The DC output voltage of the
charger is temperature regulated to ensure an optimal
charge voltage. If a customer supplied battery system is to
be used, an external battery charger may be necessary.
1.3.5 Communication The communication connectors located behind the front door
of Comet supply the following information:
Interface
1 — 14 Introduction 86-160310-00
Installation and Users Manual
UPS MANAGER
Dry Contact Interface SOFTUNOR
(DB15) (DB9)
Operation on Inverter Diagnostics (for MGE Customer Support Services use only)
Operation on Bypass
Operation on Battery
PIJO PC board 5
NO 8 Operation on Inverter
NC
Operation on
NO
Breaking NC 6 Bypass
capacity of
contacts is: 10
8 7 6 5 4 3 2 1
P = 3va NO 9 Operation on Battery
V = 30VDC max. NC 11
15 14 13 12 11 10 9
I = 100mA max.
13
14
UPS Remote Inverter Shutdown
(3 to 15 VDC voltage signal)
4
GROUND 1
NOTE
Once the UPS remote inverter shutdown signal is applied, the Inverter
stops and the load transfers to bypass after a predetermined time
(typically 2 minutes).
86-160310-00 Introduction 1 — 15
Comet 40 - 150 kVA Uninterruptible Power System
1.4 Cabinet Options This section describes options available for the 40 - 150 kVA
Comet UPS. Most options must be specified at the time of
equipment order. Some options can be installed in the field.
Contact your MGE dealer for further information.
1.4.1 Auxiliary Cabinet The auxiliary cabinet may provide one or both of the
following options: an input bypass step up/down transformer
and an output distribution panel. An output distribution panel
provides connection points for distribution of AC power to
computers and other equipment.
1.4.2 Extended Battery Up to two Extended Battery Cabinets are available to provide
extra back-up time during power outages.
Cabinet
1.5 UPS Options These options are internal to the Comet UPS.
1.5.1 Isolated Redundant This option is used to connect the static switch and
maintenance bypass to a reserve UPS source for
System redundancy.
1.5.2 UPS Without This option allows for the connection of a customer-supplied
battery system to the UPS.
Standard Battery
Subsystem
(External Batteries)
1.6.1 Monitor Plus Mini terminal for control and display of system parameters.
This option can be installed locally or remotely.
1 — 16 Introduction 86-160310-00
Installation and Users Manual
1.6.2 Contact 5 This option offers communication of five different signals via
dry relay contacts:
• Load on UPS
• Load on Bypass
• Operation on Battery
• Low Battery Shutdown Warning
• Summary Alarm (major or minor faults)
86-160310-00 Introduction 1 — 17
Comet 40 - 150 kVA Uninterruptible Power System
1 — 18 Introduction 86-160310-00
Installation
2.0 Scope This section describes the installation of the 40 - 150 kVA
Comet UPS, including receiving, handling, storage, and
installation procedures.
2.1 Receiving Before accepting the shipment from the freight carrier:
Installation 2—1
Comet 40 - 150 kVA Uninterruptible Power System
IMPORTANT
Batteries should be stored no longer than three (3) months at
approximately 25° C (77° F) prior to recharging. Too high or too low a
temperature will damage batteries. Exceeding the recommended
ambient storage temperature will reduce back-up time and may
adversely affect life.
2.4 Prerequisites to An efficient Comet UPS installation depends on careful planning and
site preparation. The installation of UPS equipment must be handled
Installation by skilled technicians and electricians familiar with the special
requirements of high-energy electrical equipment. The installation
must comply with the requirements of the National Electrical Code
(NEC, ANSI/NFPA 70, latest issue).
2.4.1 Environmental The Comet UPS is intended for use in an environment where control
of temperature and humidity is provided. The maximum operating and
recommended environmental parameters are provided in the
"Specifications" section 1.2 of this document.
The Comet UPS generates heat and exhausts air through the top
portion of its enclosure. Heat loss data is provided in Table 1-1.
2.4.3 Electrical Electrical service for the Comet UPS should be supplied on
its own dedicated branch circuit. Main input cables and
upstream protective devices must be provided and sized per
the National Electrical Code (NEC, ANSI/NFPA 70, latest
issue), and as appropriate for your load and distribution
requirements. Cable sizing data is provided on the installa-
tion drawings supplied with the equipment. The Comet
480/480V UPS is not a separately-derived source. The
Comet 208/208V UPS is a separately-derived source. The
neutral must be grounded on a separately derived source
(like the Comet 208/208V UPS).
CAUTION
The customer supplied upstream protective device shall open in one
cycle when 10 times the output rated current is applied or in the event
of an output short circuit when the unit is working on “Static Switch.”
Refer to the upstream circuit breaker manufacturer’s characteristic
curves for proper trip settings.
NOTES:
1. Total width, weight, and heat loss are for system line-up excluding battery cabinets.
2. Table does not include battery data; refer tot the installation drawings supplied with
your equipment.
2.5.1 Placement Move the Comet UPS, battery cabinets (if any), and auxiliary
cabinets (if any), to their final location (see Figure 2-1). For
cabinets installed adjacent to each other, alignment is critical
to properly install the mechanical and cable interconnections.
Allow at least 36 inches clearance above all cabinets for
maintenance and cooling.
36" recommended
CAUTION
Before making any electrical connections, verify that all battery
disconnect circuit breakers (QF1) are in the “off” position. Customer-
supplied upstream protective devices and distribution circuits should
be OFF.
2.5.2.1 Main AC Input The connections to be made are the three phases, and
ground cables from the utility AC power source to the UPS.
Connections The main AC input cables are terminated at the "Main Input"
Terminal Blocks (TB1). Complete wiring instructions for your
installation are provided on the installation drawings supplied
with the equipment.
2.5.2.2 Bypass AC Input The connections to be made are the three phases, and
ground cables from the bypass AC input power source to the
Connections UPS. The bypass AC input cables are terminated at the
"Bypass Input" Terminal Blocks (TB3) if present. This option
(Optional) provides a separate AC input source for bypass operation.
2.5.2.4 AC Output The connections to be made are the three phases, and
ground cables from the load source to the UPS. The output
Connections cables are terminated at the Output Terminal Blocks (TB2)
for 40-80kVA, and input/output connections for 100-150 kVA.
2.5.2.5 Battery The connections to be made are the positive, negative, and
ground cables from the battery cabinet to the UPS. These
Connections are terminated at the appropriate connections in the UPS
cabinet (see figure 2-2 and 2-3). Additionally, control wires
and temperature sensors in the battery cabinet must be
terminated. Refer to the battery cabinet installation drawings
for more details.
Figure U P S Te r m i n a l B l o c k s 4 0 - 8 0 k VA ( N o A u x i l i a r y C a b i n e t )
2-2 Separate Bypass Main Input Output Fan Control Fan and
Input Terminal Battery Terminal Block Terminal Block Switch Teleservice Fuses
Block TB3 Connections TB1 TB2 SR2 FU7-FU12
(Optional)
Figure U P S i n p u t / o u t p u t c o n n e c t i o n s 1 0 0 - 1 5 0 k VA
2-3
3.0 Scope This section presents operating information for Comet UPS
systems, including an overview of system operation, controls
and indicators, start-up, operating procedures and alarms.
3.1 Overview During normal operation the AC input source supplies the
Rectifier, which converts the incoming AC power to DC. The
rectifier in turn supplies the Inverter, which converts DC
power to AC to supply the attached load (see Figure 3-1).
Figure P o w e r f l o w, n o r m a l o p e r a t i o n
3-1 STATIC SWITCH
BYPASS
INPUT
(OPTIONAL)
RECTIFIER INVERTER
MAIN
TO LOAD
INPUT
BATTERY
Figure P o w e r f l o w, o n - b a t t e r y o p e r a t i o n
3-2 STATIC SWITCH
BYPASS
INPUT
(OPTIONAL)
RECTIFIER INVERTER
MAIN
TO LOAD
INPUT
BATTERY
Operation 3—1
Comet 40 - 150 kVA Uninterruptible Power System
Figure P o w e r f l o w, b y p a s s o p e r a t i o n
3-3 STATIC SWITCH
BYPASS
INPUT
(OPTIONAL)
RECTIFIER INVERTER
MAIN
TO LOAD
INPUT
BATTERY
3.2 Controls and Controls and indicators are located on the front panel in the
upper left-hand corner of the Comet UPS.
Indicators
Comet operating controls consist of the following (see Figure
3-4 for arrangement):
• An alert buzzer.
• Four (4) LEDs which indicate the overall operating
status of the UPS.
• An “Inverter ON”, an “Inverter OFF”, and an “EPO”
pushbutton.
• An LCD alphanumeric display.
• 9 measurement/control keys.
EMERGENCY
o
03 Battery Key
POWER OFF o
04 Alarm Key
o
05 On/Off Key
EPO o
06 Enter Key
o
07 Shift Key
o
08 Fault Reset Key
o
09 Security Key
⁄ o
10 Buzzer Reset Key
LOAD PROTECTED
POWER SUPPLY OK ı o
11 Emergency Power Off Switch
Í o
12 Load Not Protected (red) LED
o
13 Fault (yellow) LED
o
14 Battery Status (yellow) LED
V.A.Hz...
ı ⁄ Ø fault
o
15 Load Protected (green) LED
enter
o
16 Inverter ON (green) pushbutton
o
17 Inverter OFF (gray) pushbutton
It beeps softly and slowly for minor faults and during Inverter
operation on battery power. When the low battery shutdown
warning level has been reached, the sound volume and the
frequency of the beeps increase.
3.2.5 "Load Protected" This green LED indicates that the Comet is operating
normally. The load is protected and supplied via the Inverter
LED output. Bypass Switch SR1 must be in the "NORMAL"
position.
3.2.6 "Inverter On" This green pushbutton is used to start the Inverter.
Pushbutton
3.2.7 "Inverter Off" This grey pushbutton is used to stop the Inverter.
Pushbutton
3.2.8 Emergency This red Emergency Power Off (EPO) pushbutton is used to
stop the unit during an emergency situation only. All power is
Power Off removed from the load.
"EPO" Pushbutton
3.2.10 Buzzer Reset This key allows the user to silence the buzzer after a
particular alarm. However, the buzzer will sound if another
alarm occurs.
3.2.11 Fault Reset This key clears the faults stored in memory. Clearing of
alarms in memory is accepted only after the alarm conditions
themselves have been corrected.
3.2.12 Security Key This key enables forced operation. The security key must be
held down while the desired function is executed. Refer to
the "Forced Transfers" section of this document.
3.2.13 Measurements Key This key is used to display the following measurements for
the Comet and its protected load
• Voltage
• Current
• Power
• Frequency
3.2.14 Battery Key This key is used to display the following measurements:
• Battery Voltage
• Available battery backup time
• Battery time information may not be available with
external charger or low load levels.
3.2.15 Alarm Key This key displays the current or stored alarms.
3.2.16 On/Off Key This key enables the user to start-up or shutdown the
Inverter and works the same as the key designated for this
purpose on the Monitor Plus option.
3.2.17 Enter Key This key is used to confirm operations and selections.
3.2.18 Shift Key This key is used to make the following adjustments to the
alphanumeric display:
3.3.2 Powering Up
the Comet
CAUTION
As soon as AC input power is supplied to the Comet (customer
supplied upstream circuit breaker is in the “ON” position), the load is
initially supplied via the “Static Switch.” No indications are given on
the control panel.
3.3.3 Selecting the The English language is used by default. Other languages
available are:
Language for the
• French
Display • Spanish
• German
• Italian
• Dutch
To select a language:
ENGLISH
3.3.4 Adjusting the After selecting the display language, you will be asked to set
the contrast:
Contrast
CONTRAST
POWER SUPPLY OK
3.4 Operating
Procedures
LOAD PROTECTED
POWER SUPPLY OK
3.4.2 Operation on When AC input power fails or is out of tolerance, the Rectifier
shuts down and the battery supplies the power required by
Battery Power the Inverter to supply the load. The battery discharges.
3.4.2.1 Battery Duration During an AC input power failure, the duration of Inverter
operation on battery power depends on:
On the UPS itself, the buzzer beeps louder and more rapidly,
and the yellow "Battery Status" LED flashes rapidly.
3.4.2.2 Return of AC Power When the AC input power failure ends or power returns
to within tolerances:
10 mn
1 mn
10 s
1s
rated load
current
0.15 s
1.05 1.1 1.3 1.5 1.7 1.9 3 I (A)
1 mn
10 s
1s
rated load
power
0.3 s
1.1 1.3 1.5 1.7 1.9 2 P (kw)
3.4.4 Emergency
Shutdown Using
EPO/REPO
3 — 10 Operation 86-160310-00
Installation and Users Manual
CAUTION
Pressing the “Emergency Power Off” (EPO) pushbutton disconnects
the attached load. The EPO is to be used during emergency situations
only, where a hazard to personnel or equipment exists, such as during
a fire. DO NOT USE THE EPO TO TURN THE UPS ON OR OFF. Follow
the procedures listed in this section for turning the Inverter on and off.
CAUTION
Using the forced transfer functions will cause the load to experience a
power interruption for a minimum of 500 milliseconds. Be certain that
the load can tolerate this interruption.
86-160310-00 Operation 3 — 11
Comet 40 - 150 kVA Uninterruptible Power System
3.4.6 Maintenance This procedure assumes that the UPS is operating normally,
with the attached load supplied via the Inverter.
Bypass
3.4.6.1 From Normal to 1. Stop the Inverter by pressing the grey "Inverter OFF"
pushbutton on the UPS front panel for approximately
Maintenance three (3) seconds. The audible alarm will sound; silence
the alarm by pressing the "Buzzer Reset" pushbutton. If
bypass mode the transfer conditions are not satisfied (bypass out of tol-
erance or other reason), a forced transfer will be
required. Refer to the "Forced Transfers" section for
more information.
NOTE
The battery circuit breaker QF1 will automatically trip open if left in the
“ON” position when the UPS is placed in the Maintenance Bypass
mode.
3 — 12 Operation 86-160310-00
Installation and Users Manual
NOTE
The cooling fans will remain operational when the UPS is placed on
Maintenance Bypass mode to prevent the optional input/output
transformers inside the UPS from overheating. If it is necessary to de-
energize the fans, move the fan control switch (SR2) to the “OFF”
position.
CAUTION
In this mode of operation, the UPS is ready for maintenance, but
voltage is still present on terminal blocks and various internal
components.
WARNING
Failure to follow the proper Start-Up sequence will result in load loss.
After SR1 is set to “TRANSFER,” it takes the UPS five (5) to six (6)
seconds to test the input power before turning on the “Static Switch.”
During this time, the load is still supplied by the Maintenance Bypass
line, and moving SR1 to “NORMAL” will result in interruption of power
to the load.
86-160310-00 Operation 3 — 13
Comet 40 - 150 kVA Uninterruptible Power System
CAUTION
ALWAYS turn the Inverter off before rotating the Manual Bypass
Switch (SR1).
3.5 Shut-down
procedures
3.5.1 Inverter Shutdown • Press and hold the grey "Inverter OFF" pushbutton for 3
seconds.
3 — 14 Operation 86-160310-00
Installation and Users Manual
3.5.2 Powering Down It is recommended not to power down the Comet for long
periods because the battery should remained charged.
However, to carry out a power down, proceed as follows:
3.6 Alarms
UPS shutdown;
load supplied via maintenance bypass
light off,
beep
beep
buzzer on,
light on,
light flashing
86-160310-00 Operation 3 — 15
Comet 40 - 150 kVA Uninterruptible Power System
3.6.2 Fault List This section describes the messages which may appear on
the alphanumeric display during a fault or alarm on the
Comet. The following brief descriptions indicate whether the
message is informational or an alarm, the meaning of the
message and if any measures may be taken to correct the
fault.
LOW BATTERY This message indicates that the Inverter is on battery power
SHUTDOWN IMMINENT and the threshold for low battery shutdown warning has
been reached.
Action: Save files quickly before the actual end of battery
backup time.
CHARGER FAULT Fault: This message indicates a fault in the charger module.
CALL SUPPORT DEPT Action: Call the Customer Support Services.
3 — 16 Operation 86-160310-00
Installation and Users Manual
INVERTER FAULT Fault: This message indicates a fault in the Inverter module.
CALL SUPPORT DEPT. Action: Call the Customer Support Services.
PHASE ROTATION Fault: This message indicates that phases of the main input
have not been connected in the correct order.
Action: Check the installation and in particular the order of
the phases on the terminal blocks.
BATTERY CIRCUIT Fault: This message indicates that the battery circuit is
OPEN open (i.e. in the “off” position).
Action: Check that battery breaker QF1 is closed. If the
problem persists, call the Customer Support Services.
MAINS 2 PROBLEM Fault: This message indicates that there is a problem with
CHECK MAINS 2 Mains 2. (Bypass input).
Action: Call the after-sales support department and check
that the upstream circuit breaker is not open, and that it
complies with the recommended voltage ranges.
LOW BATTERY Fault: This message signals that battery backup time is
INVERTER SHUTDOWN exhausted.
86-160310-00 Operation 3 — 17
Comet 40 - 150 kVA Uninterruptible Power System
LOAD PROTECTED This message is displayed if a minor fault occurs. This fault
MINOR FAULT does not impede normal operation, and the cause of the
problem is given by the secondary alarm message.
LOAD PROTECTED This message indicates that Mains 1 (Main input) is absent
BATTERY DISCHARGING and that the Inverter is powered by the battery. This
message alternates with the “AVAILABLE BAT TIME”
message.
LOAD ON AUTOMATIC Fault: This message indicates that the Inverter is shut down
BYPASS and that the load is supplied by the Static Switch.
3 — 18 Operation 86-160310-00
Maintenance
4.0 Scope This section describes the maintenance of the Comet UPS,
including safety instructions, preventive maintenance, and a
description of replacement parts.
Maintenance 4—1
Comet 40 - 150 kVA Uninterruptible Power System
4.3 Replacement Parts There are no user serviceable parts inside the Comet UPS.
Level Description
A This level of replacement parts consists of consumable
items, specifically power and control fuses. It is
recommended to have these items on hand during
installation of the UPS systems, including initial start-up.
B This level of replacement parts is recommended when
the user can tolerate short-duration UPS down-time to
obtain replacement parts in the event of a major UPS
failure. This level of replacement parts consists of
consumable items, specifically power and control fuses,
fans, and the most critical circuit board assemblies.
C This level of replacement parts is recommended when
the user can tolerate only a minimum of down-time in
the event of a major UPS failure. This level of
replacement parts consists of consumable items,
specifically power and control fuses, fans, and a
significant set of circuit board assemblies.
Symbols
°F Degrees Fahrenheit
°C Degrees Celsius
@ At
± Plus or minus
# Number
Ø Phase
Ω Ohms
2nd Second
AC or ac Alternating current
Attached load The load attached to the UPS output, such as a computer system or
manufacturing system
Audible alarm Sounds when alarm condition occurs, or when pressing the control
pushbuttons
Buzzer Sounds when alarm condition occurs, or when pressing the control
pushbuttons
Glossary g—1
Comet 40 - 150 kVA Uninterruptible Power System
Buzzer reset A pushbutton located at the diagnostics panel on the UPS allowing
silencing of the audible alarm
BYP Bypass
Bypass AC Mains 2
input
CAB Cabinet
Calorie A unit of heat. One calorie is the amount of energy required to raise the
temperature one gram of water by one degree Celsius
CB Circuit breaker
CT Current transformer
Curr. Current
DC or dc Direct current
Earth ground A ground circuit that has contact with the earth
Free running Indicates that the inverter frequency is stable and independent of the
bypass AC input (mains 2) frequency
FREQ Frequency
GND Ground
Hz Hertz, a measure of frequency; one cycle per second equals one Hertz.
I Current
In Nominal current
Input branch The input circuit from the building power panel to the equipment
circuit
Load protected The attached load is being supplied by the UPS inverter output, and the
battery is available in the event that incoming (utility) power is lost
Load not The attached load is being supplied, but the battery system is unavailable
protected
Low battery The battery has reached the lowest permitted operating voltage, and the
shut down inverter has shut down (disconnecting the load) to protect the battery from
damage because of further discharge
MAX Maximum
MCM Thousand circular mil; standard wire sizes for multiple stranded conductors
over 4/0 AWG in diameter. M is from the Roman numeral system; it is the
symbol for 1,000
OF Over-frequency
On-battery The attached load is being supplied by the stored energy in the
operation battery system
OV Over-voltage
Remote A switch used for shutting down electrical equipment from a location
Emergency away from the equipment
Power Off
(REPO)
Security key A pushbutton located behind the diagnostics panel on the UPS allowing
forced transfers and other commands to be issued. The security
pushbutton must be held down while the desired function is executed
SEQ Sequence
Specific gravity The ratio of the weight of a given volume of substance (such as electrolyte)
to that of an equal volume of another substance (such as water) used as a
reference
V Voltage
UF Under Frequency
UV Under Voltage
Via By way of
VPC Volts per cell, the measure of the electrical potential of a storage cell,
such as a battery
XFMR Transformer
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