JOB SAFETY ANALYSIS SCOPE: LNG Tank Concrete Wall Construction

RISK ASSESSMENT Erection Formwork,

CB&I / JBN Safe Lifting,
Reinforcing and Concreting,
Emergency EVAC
LNG Expansion Project Bonny Island Status 02.02.2001 Page 1 of 8
Subcontract 6593-T21
A B C D E F G
Risk
Item Step-In Operation Potential Incident/Accident Probability Consequences. Rank Current Controls Recommended Controls

1 Erection of Formwork

1a Lifting Wall Units into place

Collision of the 2 Tower Cranes 1 1 1 TSKJN, CB&I and JBN Before being used: by TSKJN, CB&I,
Inspection of cranes, JBN,
Daily Checklists by Operators,

Competent Operators Operators to be trained on the job,

JSA/START/ToolBox Talk to be done
before work starts

Competent Banksmen HiViz Vests to be worn by Banksmen

Both radios on the same frequency

Smaller Crane = “Crane 1” and Taller
Crane = “Crane 2” in communications
All communications will start with Crane
1/Crane 2. In case of radio breakdown
work will continue with approved hand
signals. Each Crane will have a trained
Banksmen. Communication to Tower
Cranes ONLY through Banksmen

JSA/START/ToolBox Talk to be done

before work starts

Pinch/Entrapment 2 2 4 Competent operators Correct PPE,

Taglines if necessary,

JSA/START/ToolBox Talk to be done

before work starts

Notify personnel in the area of formwork

movement

484867225.doc Legend for Probability and Consequences:

Reid/Bley as per PL 08-7
 JOB SAFETY ANALYSIS SCOPE: LNG Tank Concrete Wall Construction
RISK ASSESSMENT Erection Formwork,
CB&I / JBN Safe Lifting,
Reinforcing and Concreting,
Emergency EVAC
LNG Expansion Project Bonny Island Status 02.02.2001 Page 2 of 8
Subcontract 6593-T21
A B C D E F G
Risk
Item Step-In Operation Potential Incident/Accident Probability Consequences. Rank Current Controls Recommended Controls

Personnel falling 1 1 1 Approved Handrailing, 100% Fall protection to be used when

Ladders, Harnesses handrailing not in place

JSA/START/ToolBox Talk to be done

before work starts,

Handrailing complete and ladders secured

Walking under Load 2 2 4 Restricted Access 15m Exclusion Zone (Barriers),

Authorised personnel only,

JSA/START/ToolBox Talk to be done

before work starts,
Whistles will indicate Load Movement,

Rigging Equipment to be inspected before

lift by competent person

All rigging to be attached by qualified

riggers

1b Assembly of Peri Formwork Units

Unsafe Assembly 1 1 1 Assembly ONLY under Assembly complete at ground level

permanent Expatriate
Supervision and with Only Carpentry Section to assemble
competent personnel only
Check sheet to be used before Unit is
lifted into place

Only authorised inspection personnel

484867225.doc Legend for Probability and Consequences:

Reid/Bley as per PL 08-7
 JOB SAFETY ANALYSIS SCOPE: LNG Tank Concrete Wall Construction
RISK ASSESSMENT Erection Formwork,
CB&I / JBN Safe Lifting,
Reinforcing and Concreting,
Emergency EVAC
LNG Expansion Project Bonny Island Status 02.02.2001 Page 3 of 8
Subcontract 6593-T21
A B C D E F G
Risk
Item Step-In Operation Potential Incident/Accident Probability Consequences. Rank Current Controls Recommended Controls

2 Installation of Embedments and

Reinforcement
Burns due to Welding 1 1 1 PPE Competent personnel only,
Restricted access (welders/Fitters only)

JSA/START/ToolBox Talk to be done

before work starts,

Fire 1 1 1 Equipment checked, JSA/START/ToolBox Talk to be done

Housekeeping of area before work starts,

Before being used: by TSKJN, CB&I

Fire Extinguishers available in area

Pinch/Entrapment 2 2 4 Competent operators Correct PPE,

Taglines if necessary,

JSA/START/ToolBox Talk to be done

before work starts

Walking under 2 2 4 Restricted Access, JSA/START/ToolBox Talk to be done

Reinforcing/Embedment Plates Competent personnel only before work starts,
(on top formwork) Whistles will indicate Load Movement,

Rigging Equipment to be inspected before

lift by competent person

Falling Objects 1 1 1 Work only inside forms JSA/START/ToolBox Talk to be done

before work starts

Competent and Trained Personnel only

2a Local Storage Of Embedments

and Reinforcing on Formwork

484867225.doc Legend for Probability and Consequences:

Reid/Bley as per PL 08-7
 JOB SAFETY ANALYSIS SCOPE: LNG Tank Concrete Wall Construction
RISK ASSESSMENT Erection Formwork,
CB&I / JBN Safe Lifting,
Reinforcing and Concreting,
Emergency EVAC
LNG Expansion Project Bonny Island Status 02.02.2001 Page 4 of 8
Subcontract 6593-T21
A B C D E F G
Risk
Item Step-In Operation Potential Incident/Accident Probability Consequences. Rank Current Controls Recommended Controls

Units
Trip Hazard/Fall 2 1 2 Storage on Main (Middle) JSA/START/ToolBox Talk to be done
Platform only before work starts,

Safe Working Loads of Authorised and trained personnel only

Platforms available,

ScaffTag System to be
used per quadrant

Personnel falling 1 1 1 Approved Handrailing, 100% Fall protection to be used when

Ladders, Harnesses handrailing not in place

JSA/START/ToolBox Talk to be done

before work starts,

Pinch/Entrapment 2 2 4 Competent operators Correct PPE,

Taglines if necessary,

JSA/START/ToolBox Talk to be done

before work starts

2b Housekeeping

Trip Hazard/Fall 2 1 2 Clean up as required and Before moving any unit, housekeeping to
at the end of each shift be done

Falling Objects 3 1 3 Exclusion Zone all around JSA/START/ToolBox Talk to be done

the Tank before work starts

Competent and Trained Personnel only

2c Installation of high rebar/embed

sections
Personnel falling 1 1 1 Approved Handrailing, 100% Fall protection to be used when

484867225.doc Legend for Probability and Consequences:

Reid/Bley as per PL 08-7
 JOB SAFETY ANALYSIS SCOPE: LNG Tank Concrete Wall Construction
RISK ASSESSMENT Erection Formwork,
CB&I / JBN Safe Lifting,
Reinforcing and Concreting,
Emergency EVAC
LNG Expansion Project Bonny Island Status 02.02.2001 Page 5 of 8
Subcontract 6593-T21
A B C D E F G
Risk
Item Step-In Operation Potential Incident/Accident Probability Consequences. Rank Current Controls Recommended Controls

Ladders, Harnesses handrailing not in place

JSA/START/ToolBox Talk to be done

before work starts,

Handrailing complete, Ladders secured

Pinch/Entrapment 2 2 4 Competent operators Correct PPE,

Taglines if necessary,

JSA/START/ToolBox Talk to be done

before work starts

Falling Objects 1 1 1 Work only inside forms JSA/START/ToolBox Talk to be done

before work starts

Competent and Trained Personnel only

2d Lifting of Rebar and Embedments

Pinch/Entrapment 2 2 4 Competent operators Correct PPE,

Taglines if necessary,

JSA/START/ToolBox Talk to be done

before work starts

Falling Load Restricted Access, JSA/START/ToolBox Talk to be done

before work starts,
Competent and Trained Whistles will indicate Load Movement,
personnel only
Rigging Equipment to be inspected before
lift by competent person

3 Concreting

484867225.doc Legend for Probability and Consequences:

Reid/Bley as per PL 08-7
 JOB SAFETY ANALYSIS SCOPE: LNG Tank Concrete Wall Construction
RISK ASSESSMENT Erection Formwork,
CB&I / JBN Safe Lifting,
Reinforcing and Concreting,
Emergency EVAC
LNG Expansion Project Bonny Island Status 02.02.2001 Page 6 of 8
Subcontract 6593-T21
A B C D E F G
Risk
Item Step-In Operation Potential Incident/Accident Probability Consequences. Rank Current Controls Recommended Controls

Concreting of wall by pump

Spillages, Unsafe Driving, 1 1 1 TSKJN, CB&I and JBN Before being used: by TSKJN, CB&I,
Unsafe Operation, Inspection of equipment, JBN,
Daily Checklists by Operators,

Competent Operators Operators to be trained on the job,

JSA/START/ToolBox Talk to be done
before work starts

Concreting of wall by bucket

Pinch/Entrapment 1 2 2 Competent operators Correct PPE,

Taglines if necessary,

JSA/START/ToolBox Talk to be done

before work starts

Falling Matter 3 1 3 Exclusion Zone all around JSA/START/ToolBox Talk to be done

the Tank before work starts

Competent and Trained Personnel only

Personnel falling 1 1 1 Approved Handrailing, JSA/START/ToolBox Talk to be done

Ladders, Harnesses before work starts,

Competent and Trained Personnel only

4 Access

484867225.doc Legend for Probability and Consequences:

Reid/Bley as per PL 08-7
 JOB SAFETY ANALYSIS SCOPE: LNG Tank Concrete Wall Construction
RISK ASSESSMENT Erection Formwork,
CB&I / JBN Safe Lifting,
Reinforcing and Concreting,
Emergency EVAC
LNG Expansion Project Bonny Island Status 02.02.2001 Page 7 of 8
Subcontract 6593-T21
A B C D E F G
Risk
Item Step-In Operation Potential Incident/Accident Probability Consequences. Rank Current Controls Recommended Controls

Falling, Tripping 1 1 1 Use of specially designed Competent personnel for erection

stair well access dismantling,

Inspection utilising ScaffTag System

Falling Objects 1 1 1 Covered Walkway to During Lifting Operation of adjacent

enter Exclusion Zone at Formwork Stair Tower will be closed
Bottom Level

5 Emergency Medical Evacuation

N/A 1 1 1 Emergency Crane Training for Crane Operators and Riggers

stretcher available
Training for medical staff

6a Normal operations

Emergency Evacuation/ 3 5 15 Muster Points JSA/START/ToolBox Talk to be done

Gas Alarm before work starts,
Radio communications
Everybody to proceed to Muster Point

6b Concreting

Emergency Evacuation/ 3 5 15 Muster Points JSA/START/ToolBox Talk to be done

Gas Alarm before work starts,
Radio communications
Everyone except personnel working on
concrete pour proceed to Muster Point

Supervisor of Concrete pour and

Construction Manager to make decision
of eventual work stoppage

484867225.doc Legend for Probability and Consequences:

Reid/Bley as per PL 08-7
 JOB SAFETY ANALYSIS SCOPE: LNG Tank Concrete Wall Construction
RISK ASSESSMENT Erection Formwork,
CB&I / JBN Safe Lifting,
Reinforcing and Concreting,
Emergency EVAC
LNG Expansion Project Bonny Island Status 02.02.2001 Page 8 of 8
Subcontract 6593-T21
A B C D E F G
Risk
Item Step-In Operation Potential Incident/Accident Probability Consequences. Rank Current Controls Recommended Controls

General Safety for lifting:

1. All rigging equipment (Shackles, slings etc) shall be inspected and colour coded.
2. All rigging equipment shall be mark with SWL (Safe Working Load).
3. Only competent riggers shall be used for rigging operations.
4. Only competent crane operators will be used for lifting operations.

Minimum PPE Requirements

1. Hard Hat
2. Safety Boots
3. Safety Glasses
4. Hand Gloves when required.
5. Banksman HiViz Vest & Whistle

Co-ordination and Emergency

JBN Person Responsible
JBN Emergency Contact
CBI Emergency Contact
TSKJN Emergency Contact
Gilbert Rhein – JBN Channel 4
Derek Reid – JBN Channel 4
Jim Christman - JBN Channel 4
‘Emergency Dispatch’ - will have Radio, Channel 1 to Contact TSKJN,
JBN & CBI Safety Managers will also have TSKJN Channel 1

A Radio Check shall be carried out at the start of works daily

Notes:
1 If Emergency alarm sounds at any time any held or suspended load must be made safe with the minimum amount of staff and electrical equipment turned off before final
evacuation to the Muster Point.
2 Stop work where conditions change that affect the safety of the operation.
3 S.T.A.R.T. and Toolbox talk will be carried out by Supervisor before work starts.

Prepared by

Name: Rhein/Reid Title Construction/HSEW Manager Signed Date

Approved by

Name: B. Tiedtke Title Resident Construction Manager Signed Date

484867225.doc Legend for Probability and Consequences:

Reid/Bley as per PL 08-7