TECHNICAL SPECIFICATIONS Dept.

: Project Date Signature

(THÔNG SỐ KỸ THUẬT ) Created by: Huynh Xuan Phuong 9/9/2017

Customer Name: Checked by: Nguyen Ngoc Chanh

Project Number: Approved by: Truong Quoc Tuan

Project Title: Flanging Machine FN:

Page 1 of 10
 Dept: Project Date Signature
TERMINAL BLOCK TEST LIST
Created by: Vi Dieu Phong 1/21/2020
Customer Name: Han My viet Start Date: 06/08/2019 Checked by: Huynh Xuan Phuong 1/21/2020
Product Name: Terminal Block Finish Date: Approved by: Nguyen Ngoc Chanh 1/21/2020
Product Code: Duration: FN:

No Main Task Detail Task Test Objective Expressing method Test Description Detail Test Item IEC Test Code EU Test Code JIS Test Code Measuring instrument

1) During the test, clamping units and terminals shall Test of mechanical strength of clamping units 8.2.4.1 and 8.2.4.2 of IEC 60947-7-1:2009
not work loose and there shall be no damage, such as
breakage of screws or damage to the head slots,
Clamping units

The clamping units shall be able threads, washers or stirrups that will impair the further
to withstand the forces that can be use of the screwed connections
applied through the
connected conductors
Terminal blocks shall be provided
with means that allow them to be
Mounting
securely attached to a rail
or a mounting surface.
Clearances and creepage distances
Mechanical properties of clamping
Standard test equipment
units Testing for damage to and accidental loosening of
2) At the end of the test, the terminal blocks shall pass 8.2.4.1 and 8.2.4.3 of IEC 60947-7-1:2009
conductors of a terminal block (flexion test)
the voltage drop test according to 8.4.4 of IEC 60947-
7-1 : 2009 with a connected rigid conductor of the rated
cross-section and subsequently
EN 60998-2-2
Pull-out test 8.2.4.4 of IEC 60947-7-1:2009
EN 60999-1
The test shall be made on two clamping units at the
centre terminal block out of five terminal blocks
mounted as in normal use on the appropriate support 8.3.2 of IEC 60947-7-1: 2009) EN 60068-2-27
according to the manufacturer´s
instructions

For terminal blocks for which the Minimum clearances in air Table 13 of IEC 60947-1:2014 Dial Caliper
manufacturer has stated values of
This electrical test is used to Carrying out a dimensional check of air clearances and rated impulse withstand
demonstrate adequate creepage creepage distances confirms that electrical insulation voltage (Uimp) and rated insulation
distances. To test that the properties are adequate with respect to the following: voltage (Ui) Minimum creepage distances Table 15 of IEC 60947-1:2014
Constructional requirements

distances between the potentials

of two neighboring terminal blocks - Application
and between a terminal block and
the DIN rail are sufficient, an - Expected contamination For terminal blocks for which the
appropriate test voltage is Correlation between the nominal voltage of the
manufacturer has not declared a
1 applied. - Ambient conditions supply system and the rated impulse withstand Annex H of IEC 60947-1: 2014
value of rated impulse Multi Meter
voltage of equipment
withstand voltage (Uimp)

A terminal block shall have

provision, or at least space, for
1) Terminals shall be clearly and permanently identified
identification marks or numbers
in accordance with IEC 60445 and
for
Annex L, unless superseded by the requirements of the
each clamping unit or terminal
Terminal identification relevant product standard
assembly related to the circuit of 7.1.8.4 of IEC 60947-1:2014
and marking
which it forms a part.
2) Terminals intended exclusively for the neutral
For the identification of the
conductor shall be identified by the letter "N", in
terminal blocks the colour
accordance with IEC 60445
combination green-yellow is not
allowed.

The insulation materials of
terminal blocks shall not be
Resistance to abnormal
adversely affected by abnormal
heat and fire
heat
and fire.
section and rated
The terminal blocks are considered to have passed the
test if the duration of burning is <30 s
in case of ignition. Moreover, the tissue paper on the 8.5 of IEC 60947-7-1:2009
pinewood board shall not ignite if burning or glowing
particles fall from the terminal block.

Verification of rated cross-section

8.3.3.4 of IEC 60947-7-1:2009
Rated cross-

Terminal blocks shall be so

connecting

and rated connecting capacity

capacity

designed that conductors of the

Relationship between conductor cross-section and
rated cross-section and the rated
diameter Test procedure 8.2.4.5.1 of IEC 60947-1:2014 (special test with gauges)
connecting capacity, if applicable, Verification of rated cross-section
can be accepted (special test with gauges)
Construction of gauges 8.2.4.5.2 of IEC 60947-1:2014

At the end of the test, after cooling down to ambient air

The temperature-rise of the temperature and without any change
Temperature rise 8.4.5 of IEC 60947-7-1:2009 Multimeter
terminals shall not exceed 45 K. in the arrangement, the terminal blocks shall pass the
voltage drop test according to 8.4.4

The rated impulse withstand voltage of an equipment Dielectric properties 7.2.3 of IEC 60947-1:2014 Multimeter
shall be equal to or higher than the Impulse withstand voltage 7.2.3.1 of IEC 60947-1:2014
Rated impulse withstand voltage
values stated for the transient overvoltages occurring in
(Uimp)
the circuit in which the equipment is withstand voltage test 8.4.3.a of IEC 60947-7-1:2009
fitted.
Dielectric properties 7.2.3 of IEC 60947-1:2014
This electrical test is used to The dielectric properties are based on basic safety Power-frequency withstand voltage of the main,
demonstrate adequate creepage publications IEC 60664-1 and IEC 61140. 7.2.3.2 of IEC 60947-1:2014
auxiliary and control circuits
distances. To test that the For reduced clearances and creepage distances
distances between the potentials through the use of coating see IEC 60664-3; the verification of solid insulation Solid insulation 7.2.3.5 of IEC 60947-1:2014
Dielectric properties

of two neighboring terminal blocks for clearances and creepage distances equal to or less
and between a terminal block and than 2 mm see IEC 60664-5 The power frequency withstand voltage test 8.4.3.b of IEC 60947-7-1:2009
the DIN rail are sufficient, an
appropriate test voltage is
applied. Rated insulation voltage The measured values of clearances shall be higher
(Ui) is the r.m.s. or DC voltage than the values given in Table 13 of Clearances 8.4.2.2 of IEC 60947-7-1:2009
value that is permanently IEC 60947-1 for case B The verification of sufficient
acceptable as a maximum when clearances and creepage distances
correctly used. The test voltage The measured creepage distances shall be not less shall
must be applied for over 60 than the values given in table 15 of Creepage distances 8.4.2.3 of IEC 60947-7-1:2009
seconds. IEC 60947-1

Correlation between the nominal voltage of the supply

the rated impulse withstand voltage
system and the Annex H of IEC 60947-1 of IEC 60947-1:2014
of equipment
Performance requirements

rated impulse withstand voltage of equipment

2 a) before and after the test of mechanical strength

8.3.3.1 of IEC 60947-7-1:2009
of clamping units Multimeter
1)The voltage drop is measured on each terminal block
as Indicated in Figure 2. The measurement is made
with a direct current of 0,1 times the value given in
Table 4 or Table 5. b) before and after the temperature-rise test 8.4.5 of IEC 60947-7-1:2009

2)Before the tests according to a), b), c) and d) above, Verification of the voltage drop
the voltage drop shall not exceed – 3,2 mV, or − 1,6
mV on each individual clamping unit when measured c) before and after the short-time withstand current
separately, only if the overall measured value in Figure 8.4.6 of IEC 60947-7-1:2009
test
Voltage drop

The voltage drop on a terminal

2 exceeds 3,2 mV.
block caused by the conductor
If the measured value exceeds 3,2 mV, the voltage
connection shall not exceed the
drop is determined on each individual
values specified in 8.4.4 and,
clamping unit separately, which shall not exceed 1,6
where applicable, in 8.4.7. d) before, during and after the ageing test 8.4.7 of IEC 60947-7-1:2009
mV.

3)After the tests according to a), b) and c), the voltage

drop shall not exceed 150 % of the
values measured before the test."

4) During and after the test according to d), the voltage Ageing test
drop measured shall not exceed the (for screwless-type terminal blocks 8.4.7 of IEC 60947-7-1:2009
values specified in 8.4.7. only)

In no case the voltage drop shall exceed 4,8 mV or 1,5

times the value measured after the
Electrical performance Terminal blocks shall be capable 24th cycle, whichever is the lower.
after ageing of withstanding the ageing test After this test, a visual inspection shall show no
8.4.7 of IEC 60947-7-1:2009 Standard test equipment
(for screwless-type comprising 192 temperature changes impairing further use such as
terminal blocks only) cycles in accordance with 8.4.7. cracks, deformations or the like.
Furthermore, the pull-out test according to 8.3.3.3 shall
be carried out.

Equipment not incorporating electronic circuits is not

sensitive to electromagnetic disturbances Equipment not incorporating
7.3.2.1 of IEC 60947-1:2014 Standard test equipment
in normal service conditions, and therefore no immunity electronic circuits
Equipment incorporating tests are required.
Immunity

electronic circuits shall have a

satisfactory immunity to
electromagnetic disturbances.
Specific performance criteria shall be given in the
Equipment incorporating electronic
relevant product standard based on the 7.3.2.2 of IEC 60947-1:2014
Electromagnetic compatibility (EMC)

circuits
acceptance criteria given in Table 24.

The requirements for electromagnetic emissions for Standard test equipment

3
The product's electromagnetic
compatibility is unaffected and
affected by other electronic
Emission
equipment not incorporating electronic circuits are Equipment not incorporating
7.3.3.1 of IEC 60947-1:2014
deemed to be satisfied, and no verification is electronic circuits
necessary.
The high-frequency (greater than 9 kHz) continuous
emissions from equipment incorporating

products electronic switching circuits shall not exceed the limits

There are levels of
electromagnetic disturbance
immunity as expected in intended
use, allowing operation without
impairing regulatory activity
Limits for high-frequency emissions 7.3.3.2.1 of IEC 60947-1:2014
specified in the relevant product
standard, based on CISPR 11 for environment A and
for environment B.
Equipment incorporating electronic
1) For equipment which generates low frequency circuits
harmonics, where applicable, the requirements
of IEC 61000-3-2 apply.
Limits for low-frequency emissions 7.3.3.2.2 of IEC 60947-1:2014
2) For equipment which generates low frequency
voltage fluctuations, where applicable, the
requirements of IEC 61000-3-3 apply.

The rated insulation voltage of an

In no case shall the maximum value of the rated
equipment is the value of voltage
operational voltage exceed that of the rated insulation Rated insulation voltage (Ui) 4.3.1.2 of IEC 60947-1:2014
to which dielectric tests and
voltage.
creepage distances are referred.
Rated voltages

The peak value of an impulse

voltage of prescribed form and
polarity which the equipment is
capable of withstanding without
failure under specified conditions
of test and to which the values of
the clearances are referred
Rated and limiting values
The rated impulse withstand voltage of an equipment
shall be equal to or higher than the
Rated impulse withstand voltage 4.3.1.3 of IEC 60947-1:2014
values stated for the transient overvoltages occurring in
(Uimp)
the circuit in which the equipment is
fitted.

The terminal block shall be capable of withstanding for

Short-time withstand

1 s the short-time withstand current which corresponds Short-time withstand current 7.2.3 of IEC 60947-7-1:2009
4 to 120 A/mm2 of its rated cross-section
The purpose of this test is to verify
current

the ability to withstand a thermal At the end of the test, continuity shall exist on the test
shock.
Standard cross-sections
Standard cross-sections of round Table 1.
copper conductors
Rated cross-section
Relationship between rated cross-
section
Rated connecting capacity
and rated connecting capacity of
terminal blocks
sample assembly and the terminal
blocks shall not show any cracking, breakage or other
Short-time withstand current test 8.4.6 of IEC 60947-7-1:2009
critical damage. After cooling down to
ambient temperature and without any change in the
arrangement
The standard values of cross-sections of round copper
conductors to be used are contained in Table 1 of IEC 60947-7-1:2009
The rated cross-section shall be selected from the
Table 1 of IEC 60947-7-1:2009
standard cross-sections given in Table 1.
The terminal blocks with a rated cross-section between
0,2 mm2 and 35 mm2 inclusive, the Table 2 of IEC 60947-7-1:2009
minimum range contained in Table 2 applies.

Page 2 of 10
 Univentec Company Department Name Signature Date
Revision No: 1 1/21/2020
R&D Department: Vi Diệu phong 1/21/2020
Production Department: Huỳnh Xuân Phương 1/21/2020

Short-time withstand current Test Approved by:

Customer Engineering Approval:
Nguyễn Ngọc Chánh

Customer Quality Approval:

Other Approval:
Customer Name: HAN MY VIET Product Name: TERMINAL BLOCK Product code: ATB-5003 Page: FN:

Test purpose Test condition Measuring Instrument Instruction for Testing Acceptable condition Test Result TROUBLE SHOOTING
Figure Actual Error Comments Tester Checker
( Mục đích Kiểm tra ) ( Điều kiện kiểm tra ) ( Dụng cụ đo lường) ( Hướng dẫn kiểm tra) ( Điều kiện chấp nhận được )
Good Bad Probable Cause Remedy

1) The test is performed on one terminal block 1) The terminal block can withstand
for 1 second briefly withstand the
2) The tightening torque shall be in accordance with Table 4 of IEC 60947-1 or time corresponding to 120 A / mm2
alternatively in accordance with the higher torque value stated by the of its rated cross section.
manufacturer. 1) After verifying the voltage drop according 2) At the end of the test, continuity
1) The purpose of this test is to to (Verification of the voltage drop => Test Method ''1 ''). shall exist on the test sample
verify the ability to withstand a 3) The rated cross-section is below 10 mm2 (AWG 8), the conductors shall be solid. Multimeter The value and duration of the test current must comply assembly and the terminal blocks
thermal shock.
with " Test condition 5 " ' shall not show any cracking, breakage
4) For rated cross-sections equal to or higher than 10 mm2 (AWG 8), the conductors or other critical damage. After cooling
shall be rigid stranded. down toambient temperature and
without any change in
5) A terminal block shall be capable of withstanding for 1 s the short-time withstand
thearrangement
current which corresponds to 120 A/mm2 of its rated cross-section
 Univentec Company Department Name Signature Date
Revision No: 1 1/21/2020
R&D Department: Vi Diệu phong 1/21/2020
Production Department: Huỳnh Xuân Phương 1/21/2020

Verification of the voltage drop Approved by:

Customer Engineering Approval:
Nguyễn Ngọc Chánh

Customer Quality Approval:

Other Approval:
Customer Name: HAN MY VIET Product Name: TERMINAL BLOCK Product code: ATB-5003 Page: FN:

Test Method Test condition Measuring Instrument Instruction for Testing Acceptable condition Test Result TROUBLE SHOOTING
Figure ( phương pháp kiểm tra ) ( Điều kiện kiểm tra ) ( Dụng cụ đo lường) ( Hướng dẫn kiểm tra) ( Điều kiện chấp nhận được ) Actual Error Comments Tester Checker
Good Bad Probable Cause Remedy

1) Before and after the short-
time withstand current test
1) The voltage drop shall not exceed – 3,2 mV, or − 1,6 mV on each individual clamping unit
when measured separately, only if the overall
measured value in Figure 2 exceeds 3,2 mV 1) The measurement is made with a direct current of 0,1 times the After the test according, the voltage drop shall not exceed 150 % of the values measured before the
Multimeter
value given in Table 4 or Table 5. test.
2) If the measured value exceeds 3,2 mV, the voltage drop is determined on each individual
clamping unit separately, which shall not exceed 1,6 mV
 Univentec Company

Resistance to abnormal
heat and fire
Customer Name: HAN MY VIET Product Name: TERMINAL BLOCK Product code:

Test purpose Test condition Measuring Instrument Instruction for Testing

Figure
( Mục đích Kiểm tra ) ( Điều kiện kiểm tra ) ( Dụng cụ đo lường) ( Hướng dẫn kiểm tra)

1) The thermal characteristics are checked by the needle flame test.The test is
carried out according to IEC 60695-11-5 successively in the area of one
clamping unit of three terminal blocks.

2) The test room shall be substantially draught-free with dimensions sufficient

to ensure an adequate supply of air.

3) Before the test, the terminal blocks are stored for 24 h in an atmosphere
3 having a temperature between 15 °C and 35 °C and a relative humidity
between 45 % and 75 %.
1) The flame is applied for 10 s. For insulation walls <1 mm

2) The Area <100 mm2, the flame is applied for 5s.

Check the thermal 4) The terminal block is mounted on its appropriate support and fixed with
endurance of the suitable means so that one lateral insulation wall lies parallel to the layer Visual check
3) After the flame is removed, the duration of burning in the case
product placed below it (see Figure 3)
of ignition is measured. Duration of burning denotes the time
5) Conductors are not connected. interval from the moment the flame is removed until flames or
glowing of the terminal block have extinguished.
6) The layer placed below, which consists of an approximately 10 mm thick
pinewood board covered with a single layer of tissue paper (grammage
between 12 g/m2 to 30 g/m2 according to 4.215 of ISO 4046-4:2002, is
positioned at a distance of (200 ± 5) mm below the terminal block.

7) The test flame, is guided under an angle of 45° to the lateral insulation wall.
The tip of the flame shall make contact with the insulation wall in the area of
the clamping unit (see Figure 4).

4
 Univentec Company Department Name Signature Date
Revision No: 1 1/21/2020
R&D Department: Vi Diệu phong 1/21/2020
Production Department: Huỳnh Xuân Phương 1/21/2020
Approved by: Nguyễn Ngọc Chánh
Customer Engineering Approval:
Customer Quality Approval:
Other Approval:
ATB-5003 Page: FN:

n for Testing Acceptable condition Test Result TROUBLE SHOOTING

Actual Error Comments Tester Checker
ẫn kiểm tra) ( Điều kiện chấp nhận được )
Good Bad Probable Cause Remedy

0 s. For insulation walls <1 mm 1) The terminal blocks are considered

to have passed the test if the duration
the flame is applied for 5s. of burning is <30 s in case of ignition.

he duration of burning in the case 2) Moreover, the tissue paper on the

tion of burning denotes the time pinewood board shall not ignite if
flame is removed until flames or burning or glowing particles fall from
block have extinguished. the terminal block.
 Univentec Company Department Name Signature Date
Revision No: 1 1/21/2020
R&D Department: Vi Diệu phong 1/21/2020
Production Department: Huỳnh Xuân Phương 1/21/2020

Temperature-rise test Approved by:

Customer Engineering Approval:
Nguyễn Ngọc Chánh

Customer Quality Approval:

Other Approval:
Customer Name: HAN MY VIET Product Name: TERMINAL BLOCK Product code: ATB-5003 Page: FN:

Test Method Test condition Measuring Instrument Instruction for Testing Acceptable condition Test Result TROUBLE SHOOTING
Figure Actual Error Comments Tester Checker
( phương pháp kiểm tra ) ( Điều kiện kiểm tra ) ( Dụng cụ đo lường) ( Hướng dẫn kiểm tra) ( Điều kiện chấp nhận được )
Good Bad Probable Cause Remedy

1) The tightening torque shall be in accordance with Table 4 of IEC 60947-1 or

alternatively in accordance with the higher torque value stated by the manufacturer
2) The minimum length of each of the six conductors shall be 1 m for rated cross-
1) The test is made sections up to and including 10 mm2 (AWG 8), and 2 m for larger rated cross- After verification of the voltage drop, the test is made with a.c. 1) The temperature-rise of the
simultaneously on five sections. The test circuit shall be located horizontally on a wooden surface as shown singlephase current as given in Table 4 or Table 5 according to the terminals shall not exceed 45 K
adjacent terminal blocks in Figure 2 (e.g. table top or floor), the terminal blocks being securely fixed to this rated cross-section, and is continued until steady temperature is 2) At the end of the test, after cooling
connected in series by Multimeter
surface and the conductors Iying freely on it. reached. A variation of less than 1 K between any two out of three down to ambient air temperature and
PVCinsulated conductors of
consecutive measurements made at an interval of 5 min is without any change in the
the rated cross-section, as 3) lf the rated cross-section is below 10 mm2 (AWG 8), the conductors shall be solid. considered as steady temperature. arrangement
shown in Figure 2. For rated cross-sections equal to or higher than 10 mm2 (AWG 8), the conductors
shall be rigid stranded.

4) During the test, screws of clamping units shall not be retightened

 Univentec Company Department Name Signature Date
Revision No: 1 1/21/2020
R&D Department: Vi Diệu phong 1/21/2020
Production Department: Huỳnh Xuân Phương 1/21/2020

Impulse withstand voltage Approved by:

Customer Engineering Approval:
Nguyễn Ngọc Chánh

Customer Quality Approval:

Other Approval:
Customer Name: HAN MY VIET Product Name: TERMINAL BLOCK Product code: ATB-5003 Page: FN:

Test Method Test condition Measuring Instrument Instruction for Testing Acceptable condition Test Result TROUBLE SHOOTING
Figure ( phương pháp kiểm tra ) ( Điều kiện kiểm tra ) ( Dụng cụ đo lường) ( Hướng dẫn kiểm tra) ( Điều kiện chấp nhận được ) Actual Error Comments Tester Checker
Good Bad Probable Cause Remedy

a) Clearances from live parts to parts intended to be earthed and between poles shall
withstand the test voltage given in Table 12 appropriate to the rated impulse withstand
voltage.
b) Clearances across the open contacts shall withstand:
– the impulse withstand voltage specified, where applicable, in the relevant productstandard;
– for equipment designated as suitable for isolation, the test voltage given in Table 14
appropriate to the rated impulse withstand voltage.
1) Main circuit NOTE Solid insulation of equipment associated with clearances a) and/or b) above should be
subjected to the impulse voltage specified in a) and/or b), as applicable.
2) Auxiliary and control circuits c) For auxiliary and control circuits which operate directly from the main circuit at their rated
voltage, clearances from live parts to parts intended to be earthed and between poles shall
withstand the test voltage given in Table 12 appropriate to the rated impulse withstand voltage
of the auxiliary/control circuit and to the appropriate overvoltage category of the main circuit
d) Auxiliary and control circuits which do not operate directly from the main circuit may have an
overvoltage withstand capacity different from that of the main circuit. Clearances and associated
solid insulation of such circuits, whether a.c. or d.c., shall
withstand the appropriate voltage in accordance with Annex H.
1) The verification of the insulation is made by a test at the rated
impulse withstand voltage. If equipment contains any part for
which the dielectric properties are not sensitive toaltitude (e.g.
optocouplers, encapsulated parts), then the verification of the
insulation
may be alternatively performed by a test at the rated impulse
withstand voltage without application of the altitude correction
factor. These parts shall then be disconnected and the remainder
of the equipment shall be tested with the rated impulse withstand
Multimeter voltage
using the altitude correction factor. Clearances equal to or larger
than the values of case A of Table 13 may be verified by
measurement, according to the method described in Annex G.
2) Test voltage
For equipment incorporating overvoltage suppressing means, the
energy content of the test current shall not exceed the energy
rating of the overvoltage suppressing means. The latter shall be
suitable for the application.
1) There shall be no unintentional disruptive discharge during the tests.
NOTE 1 An exception is an intentional disruptive discharge, for example by transient overvoltage
suppressing means.
NOTE 2 The term "disruptive dicharge" related to phenomena associated with the failure of insulation
under electrical stress, in which the discharge completely bridges the insulation under test, reducing
the voltage between the electrodes to zero or nearly to zero.
NOTE 3 The term "sparkover" is used when a disruptive discharge occurs in a gaseous or liquid
dielectric.
NOTE 4 The term "flashover" is used when a disruptive discharge occurs over the surface of a
dielectric in a gaseous or liquid medium.
NOTE 5 The term "puncture" is used when a disruptive discharge occurs through a solid dielectric.
NOTE 6 A disruptive discharge in a solid dielectric produces permanent loss of dielectric strength, in a
liquid or gaseous dielectric, the loss may be only temporary.
2) The following reference voltage shall be applied in the standard waveform (1.2 / 50 μs)
each 3 times for positive and negative.

Verification of the voltage drop

 Univentec Company Department Name Signature Date
Revision No: 1 1/21/2020
R&D Department: Vi Diệu phong 1/21/2020
Production Department: Huỳnh Xuân Phương 1/21/2020

Power-Frequency withstand voltage Approved by:

Customer Engineering Approval:
Nguyễn Ngọc Chánh

Customer Quality Approval:

Other Approval:
Customer Name: HAN MY VIET Product Name: TERMINAL BLOCK Product code: ATB-5003 Page: FN:

Test Method Test condition Measuring Instrument Instruction for Testing Acceptable condition Test Result TROUBLE SHOOTING
Figure Actual Error Comments Tester Checker
( phương pháp kiểm tra ) ( Điều kiện kiểm tra ) ( Dụng cụ đo lường) ( Hướng dẫn kiểm tra) ( Điều kiện chấp nhận được )
Good Bad Probable Cause Remedy

1) for the main circuit, and for the

control and auxiliary circuits, in The test apparatus shall be the same as that stated in item 3) b) of
accordance with Table 12A. The
uncertainty of measurement of the The test voltage shall have a practically sinusoidal waveform and a frequency 8.3.3.4.1 except that the overcurrent trip should be set at 25 mA.
test voltage shall not exceed ±3 %. between 45 Hz and 65 Hz. However, at the discretion of the manufacturer for safety reasons,
NOTE "practically sinusoidal" means that the ratio between the peak value and the test apparatus of a lower power or trip setting may be used, but The overcurrent relay shall not trip
2) if an alternating test voltage
cannot be applied, for example due r.m.s. value is √2 ±3 %. Multimeter the short-circuit current of the test apparatus shall be at least when the output current is less than
The high-voltage transformer used for the test shall be so designed that, when the eight times the nominal trip setting of the overcurrent relay, for 100 mA.
to EMC filter components, a direct output terminals are short-circuited after the output voltage has been adjusted to example for a transformer with a short-circuit current of 40 mA,
test voltage may be used having the
value of Table 12A, third column. The the appropriate test voltage, the output current shall be at least 200 mA the maximum trip
setting of the overcurrent relay shall be 5 mA ± 1 mA.
uncertainty of measurement of the
test voltage shall not exceed ±3 %.
 Dept: Project Date Signature
LOAD RUNNING TEST Created by: Huynh Xuan Phuong 9/9/2017
Customer Name: Checked by: Nguyen Ngoc Chanh
Project Number: Approved by: Truong Quoc Tuan
Project Title: Flanging Machine FN:
Dish End Product Running conditions Test Record Value
Working Pressure (bar) Temperature (oC) Required electric power (Kw) Other required
Diameter Thick- Knuckle Condi- Test Speed of Feed Rate
Type of ness of tion of No. Top Ram (mm/rpm Bottom Ram Top Ram Bearing Support No-load Load Vibara- Tester Checker
of Blank radius Material Spindle Hydra- Ampere Input Noise Note
Dished End (mm) Blank (mm) surface spindle ) Front Pressure Bottom Ram Top Ram Room Volt (V) Power Power tion
(mm) finish (rpm) ulic oil (A) Power (W0) (W-W0) (Hz) (db)
Cylinder Cylinde Front Rear Front Rear (W)
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13-1) (13-2) (14-1) (14-2) (15) (16) (17-1) (172) (17-3) (17-4) (17-6) (18) (19) (20) (21) (22)
1 0.5 10 5
2 0.5 20 10
3 0.5 30 20
10
4 0.5 50 30
5 0.5 70 30
6 0.5 100 30
7 0.5 10 5
8 0.5 20 10
9 0.5 30 20
20
10 0.5 50 30
11 0.5 70 30
12 0.5 100 30
13 0.5 10 5
14 0.5 20 10
15 0.5 30 20
30
16 0.5 50 30
17 0.5 70 30
18 0.5 100 30
19 0.5 10 5
20 0.5 20 10
21 0.5 30 20
40
22 0.5 50 30
23 0.5 70 30
24 0.5 100 30
25 0.5 10 5
26 0.5 20 10
27 0.5 30 20
50
28 0.5 50 30
29 0.5 70 30
30 0.5 100 30
31 0.5 10 5
32 0.5 20 10
33 0.5 30 20
60
34 0.5 50 30
35 0.5 70 30
36 0.5 100 30

Test Item No. Measuring Instrument Measuring / setup Method

Speed of Top Ram spindle (rpm) 1 Speedometer; Striboscope Measuring spindle throughout each step of speed
Running FeedofRate
Working Pressure of Cylinder
Front Bottom Ram
of Bottom Ram 2
(mm/rpm) Speedometer; Call meter and Stopwatch Measuring feed rate throughout each step of speed
conditions (bar) 3-1
Working Pressure of Pressure Cylinder of Bottom Pressure gauge Screw in/out Countersunk hex adjustment screw on pressure relief of bottom ram group manifold to achieve request working pressure
Ram (bar) 3-2 Pressure gauge Using Potentiometer on panel (Right position) to achieve request working pressure
Temperature of bearing 4-1 Thermosat Rotate the spindle at speeds of lowest to hightest through-out each step and then measure the temperature of bearing while running at the highest
Temperatu
re Temperature of hydraulic oil 4-2 Thermosat Measure the temperature of hydraulic oil
Room temperature 4-3 Thermosat Measure the
Measure the required
room temperature around
electric power flaning
(watt, volt machine
and ammpere) under given running conditions. At the end of running, measure the total power required
Required electric power 5 Voltmeter; ammeter and power-factor meter at full running.
Vibration 6 Vibration indicator, accelerometer Sensory test, or JIS B 6003 shaal be correspondingly applied.
Noise 7 Sound level meter Sensory test, or JIS B 6003 shaal be correspondingly applied.

Test method: The test is carried out from the lowest rotation speed to maximum rotation speed of top ram spindle. For each step, continous running for 30 to 60 minutes and measure each item as fllowing table:

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