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Cement & Concrete Composites: N. Banthia, F. Majdzadeh, J. Wu, V. Bindiganavile
Cement & Concrete Composites: N. Banthia, F. Majdzadeh, J. Wu, V. Bindiganavile
a r t i c l e i n f o a b s t r a c t
Article history: In most cases, fiber reinforced concrete (FRC) contains only one type of fiber. The use of two or more types
Received 2 May 2012 of fibers in a suitable combination has the potential to improve the mechanical properties of concrete,
Received in revised form 21 October 2013 and result in performance synergy. This combining of fibers, often called hybridization, is investigated
Accepted 30 October 2013
in this paper under flexure and direct shear. Along with a reference plain concrete mix, several single-
Available online 27 November 2013
fiber reinforced concrete mixes and two-fiber reinforced hybrid composite mixes were cast using diverse
fiber combinations. Two types of macro-steel fibers and a micro-cellulose fiber were examined. Flexural
Keywords:
and direct shear tests were performed and the results were analyzed to identify synergy, if any, associ-
Concrete
Fiber reinforced concrete
ated with various fiber combinations. The paper highlights the influence of load configuration on fiber
Toughness synergy.
Steel fiber Ó 2013 Elsevier Ltd. All rights reserved.
Cellulose fiber
Hybrid composites
Strength
Energy absorption
Flexure
Direct shear
0958-9465/$ - see front matter Ó 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.cemconcomp.2013.10.018
92 N. Banthia et al. / Cement & Concrete Composites 48 (2014) 91–97
Table 1
Sample of studies on HyFRC (P: Polypropylene; S: Steel; G: Glass; As: Asbestos; C: Carbon, PVA: Poly Vinyl Alcohol; GS: Galvanized Steel; Al: Alumina; Pe: Polyethylene; CMP:
Carbon Mesophase Pitch-based, CIP: Carbon Isotropic Pitch-based).
reinforcing efficiency, fibers of various sizes and moduli must be at micro and meso scale crack opening displacements [23]. These
combined in a rational manner, and the limited amount of work hydrophilic fibers are collated in the form of a chip and carry a sur-
that has been carried out in this area has for the most part consid- face treatment applied to enhance their alkali tolerance and bond
ered flexural loading only. In this paper, hybrid FRC mixes carrying with concrete. Upon mixing, each chip may potentially disperse
various combinations of steel and cellulose fibers were studied into 30,000 individual fibers. It is suggested that they absorb water
under flexure and direct shear, and any synergy in fiber performance during mixing which then becomes available for internal curing
has been identified. and pore refinement especially at the fiber–matrix interface [24].
In all, ten concrete mixtures—one plain and nine fiber rein-
forced concrete—were investigated (see Table 3 for details). All of
3. Experimental program these mixtures had the same amount of sand, aggregate, water
and cement. The only difference was the amount and/or the type
3.1. Materials, mixtures and specimens of fibers and their combination. The mix proportions were as
follows: Sand = 560 kg/m3; Coarse Aggregate (14 mm maximum
Three types of fibers—two of steel and one of cellulose—as size) = 1110 kg/m3; Cement = 400 kg/m3 and Water = 180 kg/m3.
shown in Table 2—were investigated. The Hooked-End fiber (HE), An ordinary Portland cement, classified as Type GU [25], along with
a well known deformed fiber, has been in commercial use exten- a saturated surface-dry (SSD) washed river sand (fineness
sively since the 1970s. The Double-Deformed fiber (DD) is a rela- modulus = 2.5) and crushed gravel were used. When appropriate,
tively recent development described in detail elsewhere [22]. a commercially available high range water reducing admixture
This fiber has two types of deformations—one of which is sacrifi- derived from a polycarboxylate ether was used to achieve ade-
cial, known as the ‘dead’ anchor and the other for drag enhance- quate workability.
ment. The cellulose fiber (C) used was a fully purified plantation From each mix, fifteen prism specimens, 100 mm 100 mm
softwood fiber. This fiber was chosen because of its small length 350 mm in dimension, and six cylinders, 100 mm 200 mm, were
(2.3 mm) and because of its ability to enhance flexural toughness
Table 2
Fibers investigated.
Fiber Type Length (mm) Diameter (mm) Picture E (GPa) Tensile strength (MPa) Density (kg/m3)
HE Hooked-End Steel 30 0.5 212 1200 7850
Note: 25.4 mm = 1 in; 1 MPa = 0.145 ksi; 1 GPa = 145 ksi; 1 kg/m3 = 1.66 lb/yd3.
N. Banthia et al. / Cement & Concrete Composites 48 (2014) 91–97 93
Table 3
Mixture proportions and properties.
Table 4
Test program.
The cylinders were tested as per ASTM C39 [26] to obtain com-
pressive strengths. The prism specimens were tested for flexure
and shear as per the procedures outlined below:
4.2. Shear
5. Assessment of synergy
Fig. 3(a), composites based on the Hooked End fiber (HE) are pre-
PCT hybrid;aþb
sented and in Fig. 3(b), composites based on the Double Deformed Synergy ¼ 1 ð2Þ
½PCT a þ PCT b
fiber (DD) are presented. Considering the five specimens tested for
N. Banthia et al. / Cement & Concrete Composites 48 (2014) 91–97 95
Fig. 4. Flexural toughness factors (FTd in MPa) computed from curves in Fig. 3(a) and (b) (Note: 25.4 mm = 1 in; 1 MPa = 0.145 ksi).
Table 5
Shear strengths.
A B C D E F G H I J A B C D E F G H I J A B C D E F G H I J
Fig. 6. Absorbed shear energy values to various deflection values computed from curves in Fig. 5(A) and (B) (Note: 25.4 Mm = 1 in; 1 N-M = 0.738 Lb-Ft).
Fig. 7. Synergy in flexure based on JSCE FTd Values (d = beam displacement) (Note: Fig. 8. Synergy in shear based on energy absorption to 5, 10 and 20 mm deflection.
25.4 mm = 1 in).
opening than the HE fiber. Under direct shear, where the deforma-
flexure, Synergy in shear increased with an increase in the beam tions are greater than in case of the flexural test, this manifests into
deformation. This is most likely because the dowel action of the a superior shear toughness for the DD fiber. While the Cellulose
fiber is not diminished by larger crack opening in Mode II fracture fiber once again adds to the stiffness of the macrofiber–matrix
unlike with Mode I crack opening. interface, it aids in the shear resistance of the DD fiber + Cellulose
The performance of the steel fibers in concrete under flexure fiber hybrid. Thus, we note a better performance for Mix D com-
and direct shear is better understood through the pullout of indi- pared with Mix F, and similarly for Mix H compared with Mix B,
vidual fibers from plain concrete. As shown by Armelin [36], for as seen in Fig. 6. However, upon adding cellulose fiber, it appears
an aligned fiber, i.e. when the tensile load is along the longitudinal that the dowel action of the steel fiber is significantly superior in
axis of the fiber, the Hooked End fiber (HE) and the Double case of the Double Deformed (DD) fiber. The synergy is therefore
Deformed fiber (DD) dissipate an identical amount of energy dur- better for this fiber, especially at a low dosage of 0.3% by volume.
ing the pullout process. Thus, for mixes reinforced with either fiber There likely occurs a beneficiation in the microfiber-paste inter-
(HE) or fiber (DD) alone, the difference in flexural toughness was face due to the presence of the microfiber. According to Banthia
not exceptional (see Mix B vs. Mix D or Mix F vs. Mix H in and Dubeau [37], there is a reduction in shrinkage in the hydrating
Fig. 4). However, as shown by Banthia and Armelin [22], there cement paste due to microfibers. Also, [38] noted a shift in the
was a significant difference in the stiffness of the pullout response, pore-size distribution towards a mean pore size 10 times smaller
with the HE fiber–matrix bond being considerably stiffer than for in hydrated cement paste that contained microfibers. Furthermore,
the DD fiber. Adding a second fiber, in this case the cellulose micro- microfibers may act as seeding agents that promote hydration.
fiber, likely improves the fiber–matrix bond and this manifests Taken together, these effects likely lead to a densification of the
more significantly for the already stiffer HE fiber and hence leads macrofiber-paste interface. Understandably however, due to the
to a superior synergy for the HE-Cellulose combination. On the respective fiber dimension, these mechanisms – shrinkage reduc-
other hand, as it was also noted by Banthia and Armelin [22], the tion, pore-size refinement and seeding – are not reciprocated by
DD fiber sustained higher pullout resistance for larger crack a macrofiber in a microfiber-reinforced system. In all probability,
N. Banthia et al. / Cement & Concrete Composites 48 (2014) 91–97 97
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