Global Meeting of the A400M Suppliers

Industrial aspects and Global Supply Chain of the

A400M Programme
Present and future of the A400M Programme (Round table No. 1)
Seville May 23rd.

Presented by
Alberto Gutierrez / COO - Airbus Military

© AIRBUS Military. All rights reserved. Confidential and proprietary document.

Industrial aspects & GSC A400M Programme 23 May 2013

Content

• Programme Organisation overview

• Industrial work-share
• FAL Build process & status
• Programme Achievements
• Supply Chain
• The A400M Programme Challenge

Page 2

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 A400M Programme Organisation overview

© AIRBUS Military. All rights reserved. Confidential and proprietary document.

 Page 4

A400M Order book

174 aircraft contracted by 7 European Launch Nations and 1 export customer:

Belgium (7) France (50) Germany (53) Luxembourg (1) Spain (27) Turkey (10) UK (22) Malaysia (4)
Turkey

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 Page 5

A440M Programme Organization

DEFENCE MINISTRIES

GERMANY FRANCE UK SPAIN TURKEY BELGIUM / LUX

GOVERNMENT OCCAR*

EXPORT CUSTOMERS
INDUSTRY

Airbus S.A.S EADS CASA TAI FLABEL

PARTNER COMPANIES

* Organisation Conjointe de Coopération en Matière d’Armement

© AIRBUS Military. All rights reserved. Confidential and proprietary document.

 A400M Industrial Work-share

© AIRBUS Military. All rights reserved. Confidential and proprietary document.

N` Manuf. 23 May 2013

1 Ratier-Figeac

2 AM Seville
A400M Worksharing
3 AF Saint Eloi

4 AUK Filton

5 DENEL
7
BELGIUM
6 AF Nantes

7 AD Stade

8 AM Seville
8 FRANCE
9
9 AD Stade 4
10 TAI
3 12
GERMANY
11 SOCATA 2 5 10
18

12 TAI
6 13
19
SPAIN
13 AD Bremen 5 11
14 AD Bremen 1 14

15 TAI TURKEY
15
16 AF Saint Nazaire
20
16 21 27
17 Messier-Dowty 24
25 U.K.
18 PAG 17 23
19 SOGERMA 26
22
20 SOCATA

21 Messier-Dowty

22 SONACA

23 AD Stade

24 AUK Filton FAL & A/C DELIVERY in Airbus Military San Pablo (Seville)
25 SONACA

26 Page
Aerolia
7

27 TAI
© AIRBUS Military. All rights reserved. Confidential and proprietary document.
Programme Main Locations in Europe

Wing IFA Fuselage and Empennage

FILTON BREMEN & STADE
BRUSSELS
NF & CWB
Nantes & St Nz
Systems
TOULOUSE
Military Systems
Design O. & Powerplant
ULM
MADRID

HTP
SEVILLE

FAL & Delivery Centre AIRBUS Central Programme ANKARA

SEVILLE Organisation
TOULOUSE

© AIRBUS Military. All rights reserved. Confidential and proprietary document.

Industrial aspects & GSC A400M Programme 23 May 2013

Industrial Supply Chain / Transportation Plan (Beluga)

A400M added three new Beluga ports to AI network:
Ankara, Filton and Seville

Wings Filton
Hamburgo
Bremen Aileron and Spoilers

St. Nazaire
Together with Tail cone and barrel top skin
VTP
Cabin Paratrooper doors

Central and Frontal

Fuselage

Ankara

Sevilla Fuselage
(Final Assembly Line)

Page 9

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 Major components to FAL (with supplier)

© AIRBUS Military. All rights reserved. Confidential and proprietary document.

 A400M FAL Build process & status

© AIRBUS Military. All rights reserved. Confidential and proprietary document.

Industrial aspects & GSC A400M Programme 23 May 2013

A400M Assembly Concept

Page 12

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 Industrial aspects & GSC A400M Programme 23 May 2013

A400M FAL Build Process

STA 72
WING JOIN-UP

STA 70
WING EQUIPPING & TESTING
STA 60
FUSELAGE JOIN-UP ENGINES WORKSHOP
POWERPLANT EQUIPPING

STA 40
AIRCRAFT
INTEGRATION

STA 35/30
STA 50 GROUND TESTS
EMPENAGE JOIN-UP

STA 20
PwP INSTALLATION
& FURNISHING
COMPLETION
STA 15
FLIGHT LINE

STA 10
PAINTING

Page 13

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Industrial aspects & GSC A400M Programme 23 May 2013

A400M FAL general arrangement & Lay out

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 Current Location of A/C at FAL
MSN 7
STA 06( DC)

MSN 8
MSN 12
PATM at STA15
STA 60

MSN 10
MSN 9 STA 35A
STA 20
MSN 11
STA 40

MSN 12 MSN 12
STA 50 STA 50

© AIRBUS Military. All rights reserved. Confidential and proprietary document.

 A400M Programme Achievements

© AIRBUS Military. All rights reserved. Confidential and proprietary document.

Industrial aspects & GSC A400M Programme 23 May 2013

FACTS: 5 development A/C delivered to Flight Test Campaigns

FLIGHT HOURS
5015
NUMBER OF FLIGHTS
1720

Page 17

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 Page 18

A400M Industrial Status: MSN7

MSN7 first A/C to be delivered to the

First Customer (France) progressing
on track for delivery to the Customer
mid/end June.
 First Flight achieved on 6th March.
 Handover to Delivery Centre
completed on 22th April;
 Customer Acceptance, currently
on-going since early May.

Page 18

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 Page 19

A400M Industrial Status: MSN8

MSN8 – second serial a/c and second to be delivered to France (in

August’13):
 Aircraft in Production Acceptance Tests.
 First Flight end May;
 Entering Delivery Center early July.

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 Page 20

A400M Industrial Status: MSN9

MSN9 – first a/c to be delivered to Turkey (in September’13):

 Aircraft in Flight Clearance Tests,
 First Flight expected by end June;
 Entering Delivery Center end August.

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A400M Industrial Status: Ramp-Up Status – status 13.05.13
Engine
Availability
100 • 5 aircraft in FAL: MSN8 to MSN12 in Seville

+ MSN7 in Delivery Center

OWB/CWB
90 • 17 aircraft in various stages of delivery to FAL PwP delivery
to FAL
Production / Assembly: MSN13 to
80 MSN29 IFA start
station 900
• 4 aircraft in Long Lead Items
70 procurement process: MSN30 to CWB start
assembly
MSN33 IFA delivery
to FAL
60
Components manufacturing and Final Assembly
Effort %

Long Lead Items assembly Line

50
CWB start
Panel
40 manufacturing
IFA start part
manufacturing
30

20
IFA start long
Lead items
10

0
33 32 31 30 29 2827262524 2322 21 2019 18171615 14 13 12 11 10 9 8 7

First Export available

slot
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 A400M Supply Chain

© AIRBUS Military. All rights reserved. Confidential and proprietary document.

Use Tab 'Insert - Header & Footer' for Presentation Title - Siglum - Reference Month 200X

A Supply Chain that will grow with the export market

(number of suppliers per country)

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Industrial aspects & GSC A400M Programme 23 May 2013

A400M Make vs Buy

A400M MAKE vs. BUY

MAKE

26% BUY

A400M BUY per TYPE

74% 46%

PWP
CH/ADS
28% SYSTEMS
AIRFRAME

18%
8%

Page 24

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Industrial aspects & GSC A400M Programme 23 May 2013

A400M Equipments
Equipment list by main installation sites Bremen

Colomiers

1697
Filton

39
186 Messier
177
Nantes

315 Sevilla FAL

Sevilla Tablada
135 152
49
Socata Tarbes
381
Sogerma
Rochefort
962
St Nazaire

55
Others

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Industrial aspects & GSC A400M Programme 23 May 2013

A400M supply chain zoom in Spain

“Buy” packages: distribution per

commodity %
“Buy” packages distribution per Province

Álava: 5,2%

Madrid: 25,7%

“Buy” packages: distribution per supplier % Toledo: 0,8%

Ciudad Real: 7,4%

Sevilla: 60,9%

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 The A400M Programme CHALLENGE

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A400M Industrial: Ramp-up is a reality...
Q1-2013 Q2-2013 Q3-2013 Q4-2013
Deliveries
Aircraft

MSN21
FAL Start
Aircraft

MSN11
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Use Tab 'Insert - Header & Footer' for Presentation Title - Siglum - Reference Month 200X

SC must respond to A400M ramp up in a challenging frame

We expect from A400M Supply Chain

- Competitiveness and continuous improvement

- Operational flexibility (i.e. FAL support)
- Intolerance against OT and OQ deviations
- Attention to military specifics
- Support to export sales (commercial and offsets)
- Adequate programme and production management

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A400M Industrial: Ramp-up is a reality...

The A400M Programme needs

a strong Supply chain for this challenge

and therefore,

your commitment and performances are

fundamental for the A400M success

MSN11
Page 30

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Industrial aspects & GSC A400M Programme 23 May 2013

Many thanks for your

attention!

© 2013 AIRBUS. All rights reserved. Confidential and proprietary document. This document and all information contained herein is the sole property of AIRBUS. No intellectual property rights are granted by the delivery
of this document or the disclosure of its content. This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS Military. This document and its content shall not be used
for any purpose other than that for which it is supplied. The statements made herein do not constitute an offer. They are based on the mentioned assumptions and are expressed in good faith. Where the supporting grounds
for these statements are not shown, AIRBUS Military will be pleased to explain the basis thereof.
AIRBUS, AIRBUS MILITARY them logo, A300, A310, A318, A319, A320, A321, A330, A340, A350, A380, A400M, A330MRTT,C212,C295,CN235 are registered trademarks.

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