COMPAN Y PROFILE

METHOD OF STATEMENTS

Polyurethane Foam Insulation

(Anti Condensation)

Project : Teaching Hospital UniSZA

EX FOAM INSULATION SDN BHDRE
(970736-P)
A-5-02, Second Floor,
Garden Shoppe@One City,
Jalan USJ 25/1F,
47650 Subang Jaya, Selangor
T: 03-8081 4413 F: 03-8081 5413

Website: www.ex-foam.com.my
 SECTION A
________________________
COMPANY PROFILE
CORPORATE OVERVIEW / COMPANY INFORMATION

Name of Company : EX FOAM INSULATION SDN BHD

Company Registration No. : 970736-P

M.O.F Registration No. : 357-02193124

M.O.F Bumiputera Certificate. : BP22112561041550818

CIDB Registration No. : 0120120126-WP 139538

GST Registration No. : 000844828672

Date of Incorporated : 06 December 2011

Company Address : A-5-02, SECOND FLOOR,

GARDEN SHOPPE@ ONE CITY,

JALAN USJ 25/1F, 47650 SUBANG

JAYA, SELANGOR DARUL EHSAN

Telephone No. : 03- 8081 4413

Fax No. : 03- 8081 5413

Authorized Capital : RM 500,000.00

Paid Up Capital : RM 250,000.00

Director : SHAIFUL BIN SULIMAN

NORFARHANA BT. AHYA ARIP

 2.0 ORGANIZATION CHART & KEY PERSONNEL BACKGROUND

Board of Director

Managing Director

General Manager

Project Manager

Project Engineer /
Quantity Surveyor

Site Manager / Site

Supervisor

Group 1 Group 3 Group 5 Group 7

-2 Sprayer -2 Sprayer -2 Sprayer -2 Sprayer
-2 General Workers -2 General Workers -2 General Workers -2 General Workers

Group 2 Group 4 Group 6

-2 Sprayer -2 Sprayer -2 Sprayer
-2 General Workers -2 General Workers -2 General Workers
KEY PERSONNEL BACKGROUND

NAME : Shaiful bin Suliman

QUALIFICATION : Bachelor Engineering Chemical (Gas Technology),
University Malaysia Pahang
YEAR OF EXPERIENCE : 9 years
POSITION : Director

Curriculum Vitae
Started in 2009 as project site engineer in Insafoam Insulation (M) Sdn Bhd after
completing his university degree in Chemical Engineering (Gas Technology) from
University Malaysia Pahang. Started as Technical Sales Engineer cum project
engineer at Insafoam. After 1 year working with Insafoam, he was promoting into
Project Manager. Established Ex Foam Insulation Sdn Bhd in December 2011 after
2 years working with Insafoam.

Responsibility:
- To advise architect consultant and contractor on shop drawings
- Direct the activities and productivity of a department or entire organization.
- Provide training and guidance.
- Participate in strategic planning.
- Represent the organization to the public, key stakeholders and business
partner.
- Create presentations for meetings
NAME : Norfarhana binti Ahya Arip
QUALIFICATION : Master in Economic, Universiti of Malaya (UM)
Bachelor in Business Administration (Hons.) (Economic)
University Teknologi Mara (UiTM)
EXPERIENCE : 6 Years
POSITION : Director

Experience

Overall in-charge of formulating and implementing company financial, sales and

project strategies to enhance company operating performance. Responsible for the
daily finance, administration and overall top management function in the company
to achieve company goals and objectives.

Prior to being attached to Ex Foam, Norfarhana was a reporter at Malaysian

National News Agency (Bernama), covering all aspects of news including Malaysia
current business situation.

She also experienced in handling some government projects, fully practiced in the
scope of business modus operandi when serves the Base Dve Enterprise.
NAME : Mohd Zaidatull Akmar Bin Che Noh
YEAR OF EXPERIENCE : 2 years
CURRENT POSITION : General Manager

Curriculum Vitae
Started in 2016 as General Manager.

Responsibility for this project:

- Develops and maintains a detailed project schedule which includes
administrative tasks and all sites involved in the project.
- Prepare and conduct joint measurement with contractor prior to submission
progressive claim.

Experience

- Fakulti Pergigian Universiti Teknologi Mara Cawangan Sungai Buloh

- Teaching Hospital For Universiti Islam Antarabangsa Malaysia, Kuantan,
Pahang
- SJMC Mediplex
- Pengkalan Udara Sendayan
- Klinik Kesihatan Jenis 3 Ayer Molek Melaka
- KPJ Batu Pahat
- KPJ Bandar Dato Onn Johor
NAME : Kyaw Min Min Lwin
YEAR OF EXPERIENCE : 24 years
POSITION : Site Manager

Curriculum Vitae
Started in 1994 as general worker in Insafoam Insulation (M) Sdn Bhd. He has
been trained as a Polyurethane sprayer for 5 years. He is very skill people as
sprayer and also can be role as maintenance for company. With a great
performance, he has been promoted into Site Supervisor from 1999-2004.

Responsibility for this project:

- Meeting with Main Contractor (if necessary on site issue)
- Making safety inspection on our workers
- Checking and preparing site reports
- Maintaining quality control procedure (inspection of work done)
- Train new workers
- Maintain equipment and machinery
- Problem solving (machinery)

Experience
Involved in project implementation on site, working closely with contractor in the
site coordinator and monitoring. He was presenting company on site
representative. From 2005-Nov, 2011 he was promoted into Senior Site
Supervisor. He has been invited by Mr. Shaiful to join Ex Foam in January 2012.
NAME : Mohd Zulfikri Bin Samuri
YEAR OF EXPERIENCE : 4 years
CURRENT POSITION : Project Manager

Curriculum Vitae
Started in 2012 as admin assistant in Insafoam Insulation (M) Sdn Bhd . Invited to
join Ex Foam Insulation on October 2013 as Project Coordinator.

Responsibility for this project:

- Develops and maintains a detailed project schedule which includes
administrative tasks and all sites involved in the project.
- Coordinate meetings, including travel arrangements and expense reports.
- Attend Weekly Coordination meetings.
- Prepare Inspection Form (RFI) and daily work progress to main contractor
- Record daily production (Daily site measurement on work done)
- Prepare and conduct joint measurement with contractor prior to submission
progressive claim.
- Files all project documents (minutes of meetings)
- Ensure all workers used Personal Protective Equipment (PPE) before start
works or enter site
- Liaise with Clerk of Works (C.O.W) on daily inspection

Experience

- Repairing works at Hospital Sultanah Bahiyah Alor Setar, Kedah

- Arunamari Specialist Medical Center, Klang
- Fakulti Pergigian Universiti Teknologi Mara Cawangan Sungai Buloh
- Teaching Hospital For Universiti Islam Antarabangsa Malaysia, Kuantan,
Pahang
- SJMC Mediplex
- Hospital Tengku Ampuan Rahimah Klang
- Hospital Kuala Lipis Phase 2
- KPJ Bandar Dato Onn Johor
NAME : Nur Azreen Binti Zalani
YEAR OF EXPERIENCE : 2 years
CURRENT POSITION : Project Engineer

Curriculum Vitae
Started in July 2015 as a Project Engineer.

Responsibility for this project:

- Develops and maintains a detailed project schedule which includes
administrative tasks and all sites involved in the project.
- Coordinate meetings, including travel arrangements and expense reports.
- Attend Weekly Coordination meetings.
- Prepare Inspection Form (RFI) and daily work progress to main contractor
- Record daily production (Daily site measurement on work done)
- Prepare and conduct joint measurement with contractor prior to submission
progressive claim.
- Files all project documents (minutes of meetings)
- Ensure all workers used Personal Protective Equipment (PPE) before start
works or enter site
- Liaise with Clerk of Works (C.O.W) on daily inspection

Experience

- Women & Children Hospital Kuala Lumpur

- Obstetric & Neonatal Hospital Putrajaya
- Complex Hangar PDRM Subang
- Obstetrics & Gynaecology Hospital Tengku Ampuan Rahimah Klang
- Hospital Kanak-Kanak & Perempuan Permata UKM
NAME : Nurfatihah Syuhada Binti Manshor
YEAR OF EXPERIENCE : 1 years
CURRENT POSITION : Quantity Surveyor

Curriculum Vitae
Started in July 2017 as a Quantity Surveyor

Responsibility for this project:

- Prepare claim submission for this project.
- Inspect and recalculate quantity based on actual work done
- Prepare and conduct joint measurement with contractor prior to submission
progressive claim.

Experience

- Pangkalan Udara Sendaya Pakej 3, 5 , 6A and 7

- Upgrading ICU & CCU Hospital Tuanku Jaafar
- Klinik Kesihatan Jenis 3 Bt.14 Puchong
- Hospital Rembau, Negeri Sembilan
- Hospital Pengajar UPM Serdang
- Hospital KPJ Sg Penchala
- Darul Ehsan Medical Centre, Shah Alam
- Women & Children Hospital Ipoh
 SECTION B
________________________
METHOD OF STATEMENT
1.0 INTRODUCTION

Polyurethane rigid foam is characterizing by a close cell content of 90% or higher

and good water proof performance, which can effectively block the penetration of
water vapor to play PU rigid foam excellent thermal insulation performance and
ensure the normal shelf life of insulation layer. In the field of construction,
polyurethane rigid foam is one kind of water proof and insulation integrative
product.

Among all insulation material, PU can provide lowest K-factor, only with
0.017~0.023w/m.k (25°C), almost same level as refrigerator, it is best choice for
insulation and energy saving.

Material K—factor (w/m.k)

Polyurethane (PU) 0.017-0.023
XPS 0.030
EPS 0.040
Rock Wool 0.043
Glass Fiber 0.042
Cork 0.045
Wood 0.065
Brick 0.100

In Malaysia, Polyurethane foam is insulation used as thermal insulation to prevent

condensation from occurs. Usually used for rooms running air conditioning for
24hours.
Condensation (photo)
4.0 PREPARATION WORK PRIOR TO SPRAYING PU FOAM
a) All Chemicals, Polyol and Iso, shall be properly stored at the storage
area inside the construction area. The storage area provided shall be
inside the building and NOT exposed to sun or rain.

b) The Polyol chemical is pre-blended with blowing agent by the

manufacturer before delivery to side.
c) After the above preparation work, the target area is checked to
ensure that it is sufficiently clean and dry before one layer of
bituminous vapor barrier is sprayed to the intended concrete surface.
d) All equipment and tools are to be cleaned daily after use and are also
properly stored at side.
e) Construction drawing of floor drawing marking for 24hrs A/C should
be given by contractor to ensure correct location before spray PU
foam
f) Request for Inspection (RFI) should be filled up before start works.
RFI should be filled up for every department.
g) Joint inspection should be conduct properly to ensure site is ready
for PU spray.
h) For spraying PU foam at ceiling/soffit, all hangers and suspended rod
should be installed 1st to avoid repairing.

i) Prior to spray Polyurethane Foam & Bituminous Compound at soffit

of slab, all existing M&E services will be covered using old
newspaper and plastic sheet.
j) Prior to Inject Polyurethane Foam into cavity wall, both side of wall
should be smooth plastering to avoid crack at wall.
4.0 SPRAY A LAYER OF BITUMEN AS VAPOUR BARRIER ONTO SOFFIT SLAB AND
BEAMS

a) Spraying the Bituminous compound will only proceed after the above
instruction has been fulfilled
b) A bituminous compound will be spraying as a vapor barrier prior to PU
application.
c) The spray equipment is checked to ensure that the nozzles are cleaned.
d) To check and to ensure the specific area is as marked in the drawing.
e) To make sure that the surface areas which are needed to spray are dry
and free from debris. Wall surface should be evenly plastered.
f) The bituminous compound is mixed with some water at 1:2 ratios to enable
spraying.
g) The bituminous mixture is sprayed onto the surface. One layer of
bituminous compound is sufficient as a vapor barrier application.
h) The vapor barrier is allowed to dry 12hours before spray PU foam.
4.0 SPRAY “EXFOAM” RIGID PU FOAM AT SOFFIT OF SLAB & BEAMS
PU Thickness : 50mm , 25mm (Side of Beams)
PU Density : 35 to 40kg/m3
a) Approval of spray foam material shall be obtained from the consultant.
Spray foam shall only proceed once the approval from the consultant is
obtained.
b) The spray foam equipment is checked to ensure that the nozzles are
cleaned and that the spray profile is even.
c) Make sure that the surface is dry before spray PU foam.
d) PU will be spraying layer by layer until the desired thickness 50mm attained.
During spray, our sprayer will be check PU thickness by using nails which
is length has been marking 25/50mm.
e) Due to sensitivity of density test equipment, PU density will be check using
manual calculation by taken PU weight and divided by volume. Our
materials already blend to achieved 35-40kg/m3 as stated in Technical
Safety Data Sheet.
f) In order to achieve the desired evenness, the sprayer desired competently
spray so that the mixture do not run-off or drip. Theoretically, any desired
thickness of insulation foam can be obtained by repeated application of
layer-by-layer spraying.
g) Random sample will be collected for k-value testing
5.0 INJECT “EXFOAM” RIGID PU FOAM AT BRICK WALL

PU Thickness : 25 mm / 30 mm
PU Density : 35kg/m3 (Free rise density)
a) Cavity wall should be constructing 1st before injection of PU Foam.
b) For clay brickwall Internal and external surface should be plastering
before PU injection, skim coat on block wall should be done after PU
Injection.
c) By using drill, Injection holes size ½” should be made for every 3ft to
4ft.
d) Next steps involved injection of PU foam step by steps from bottom
up to the top. PU slowly will infill cavity wall and produce some heat.
e) When PU foam full inside cavity wall, PU will overflow out of the wall.
f) Step (d) repeated until full height wall infill with PU foam
g) Inspection of thickness and density are not applicable for this
injection method.
h) Injection hole will be sealed using cement mortar same as
plastering.
6.0 RECTIFICATION WORKS
a) 1st inspection of defect will be done by our site supervisor, photo
should be taken as a proof and number of holes will be counting and
marking on drawing.
b) RFI form will be submitted with checklist for consultant and contractor
to approve and verify defect before we precede repairing works.
c) The spray foam equipment is checked to ensure that the nozzles are
cleaned and that the spray profile is even.
d) Next step is spraying PU foam into defect area by using low pressure
machine to maintain the same density as per earlier.
e) Inspection of work done after rectification works.

7.0 EXTENSION OF PU FOAM

“requirement shall be extended to the adjoining floor up to 3 meters

away.”

8.0 INSPECTION PU THICKNESS

During spray PU foam, our sprayer will be checked randomly by using nail.
Nail already marking for desired thickness either 25mm or 50mm.
 a) Nail already set for desired b) If desired thickness achieved, nail will go
thickness. into PU.

8.0 QAQC
All inspection and test activities shall be undertaken in accordance with
Technical Specification requirements. We will conduct a few testing’s at
SIRIM QAS International & Malaysian Palm Oil Board (MPOB). Below is
list of testing:

a) ASTM C 518, ISO 8301, JIS A1412 and DIN EN 12667 : Standard Test
Method For Thermal Conductivity test by MPOB

b) ASTM C209: 2012- Standard Test Methods for Cellulosic Fiber

Insulating Board. (SIRIM)

c) ASTM D1622/D1622M:2014- Standard Test Method for Apparent

Density of Rigid Cellular Plastics (SIRIM)

d) ASTM D1621:2010- Standard Test Method for Compressive Properties

of Rigid Cellular Plastics (SIRIM)

Remark:
Test Report Result may be different from original specification, it’s
depend on air factor during spray, workers skills and surfaces of area
to spray (wall/slab/floor). We will provide 5 Years Warranty for our
material and workmanship.
9.0 HEALTH, SAFETY, SECURITY & ENVIRONMENT (HSSE) & PPE LIST

9.1 SAFETY PRECAUTION

a) Workmen are competent with the work and well versed with
good safety practice.
b) All safety equipment and precaution shall be practice during
work.
c) Be as accurate as possible when measuring quantities to ensure
a more consistent mixture and density.
d) Wear a goggle and respirator in confined areas. Don't get the
chemicals in your eyes and mouth.
e) Know decontamination and first-aid procedures.
f) Don't breathe the vapor in confined areas.
g) Don't keep the chemicals longer than 3 months.
h) Don’t let any water penetrate into the chemicals
i) For others precaution, please refers to material safety data sheet

9.2 FIRE SAFETY DURING CONSTRUCTION

a) Store drums of liquid material within temperature and
environmental condition (inside building)
b) When opening drums, loosen the bung two turns to allow
pressure relief
c) Foamed-on-site polyurethane foam chemicals should be mixed
and applied only by trained applicators.
d) Provide adequate fire alert and fire extinguishing equipment at the
installation site.
e) No open flames, cutting and welding torches, high intensity heat
sources, and smoking materials are permitted in storage and
application areas.
f) No welding or cutter metal is permitted in contact with PU Foam
g) If “hot work” must be done within 35 feet of combustible materials,
including exposed polyurethane foams:
 h) It must be shielded from heat and sparks by an acceptable fire
resistance barrier
i) Fire watch should be required

9.3 PPE List

a) Safety Helmets

b) Safety Shoes

c) Hand Gloves

d) Safety Mask

e) Goggle

f) Respirator
 SECTION C
________________________
MATERIAL SUBMISSION
PROPOSED MATERIAL

SOFFIT OF SLAB INSULATION

a) Atlaskote No.103 as Vapor Sealer
b) Voracor CY3129 Polyol- Component A
c) Papi 135 / Papi 27- Component B

CAVITY WALL INSULATION

a) Voracor CD1095 Polyol- Component A
b) Papi 135 / Papi 27 – Component B
 SECTION D
________________________
SHOP DRAWINGS SOFFIT
INSULATION