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GSSO-Book Sample 01 04 2020 2 PDF
GSSO-Book Sample 01 04 2020 2 PDF
GSSO-Book Sample 01 04 2020 2 PDF
© Copyright 2020. Australian Centre for Geomechanics, The University of Western Australia. All rights
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Cover photograph by John Hadjigeorgiou, with permission from Agnico Eagle Mines Ltd.
ISBN 978-0-9876389-5-3
ii
Preface
Recent years have seen considerable progress in In preparing the book, we have been fortunate to
ground support technology and design techniques in have the support of many practising ground support
underground mines, resulting in significant advances and mining engineers worldwide. Numerous
in safety and productivity. This book came about as colleagues made important contributions to specific
a direct recommendation from the sponsors of the chapters. In particular, Associate Professor Johan
Ground Support Systems Optimisation (GSSO) Wesseloo, William Joughin and Joseph Mbenza, as
research project conducted by the Australian Centre well as Philani Mpunzi and Denisha Sewnun,
for Geomechanics and initiated in 2011. A strong contributed to Section 5 on ‘Probabilistic approach
consensus emerged for a state-of-the-art book on to ground support design’. Professor Phil Dight
ground support technology and design techniques contributed to Chapter 6 on ‘Rock stress data’,
for underground mines. while Gordon Sweby co-authored Chapter 11:
Ground Support for underground mines was ‘Numerical modelling for ground support design
written to provide a comprehensive reference book – mining applications’. Emeritus Professor Dick
for practising geotechnical and mining engineers Stacey, Dr Peter Mikula and Associate Professor
faced with the task of designing ground support Johan Wesseloo reviewed the manuscript and
systems in underground mines. In this context, made several insightful comments and suggestions
the authors reviewed international best practices for improvement. The authors are indebted for
and describe existing and novel ground support all their help and gratefully acknowledge their
design methods. Throughout the book there is an contributions. We further acknowledge the many
emphasis on both theory and practical tools to aid individuals, publishers and organisations who gave
practising engineers in all steps of the ground support permission for the reproduction of data, figures
design process. and photos.
In practice, the selection of ground support Funding for the development of this book
systems is not only dictated by the design process and was provided by the Ground Support Systems
rock engineering criteria but also by other factors, Optimisation research project Phase 1. Major
including workforce skill level, access to ground sponsors were: Minerals Research Institute of Western
support supplies, local mining culture and corporate Australia (MRIWA), Codelco Chile, Glencore Mount
risk tolerance. These can have a significant influence Isa Mines, IGO Limited, MMG Limited, and the
on ground support strategies and installation Australian Centre for Geomechanics. Minor project
practices. Nevertheless, given that ground support sponsors were: Atlas Copco Australia Pty Limited
failures can have catastrophic consequences, every (now Epiroc), DSI Underground, Fero Strata Australia
ground support system implemented in mines (now DSI Underground), Golder Associates Pty Ltd,
should be justified by sound engineering design Geobrugg AG, and Jennmar Australia.
principles. Ground Support for underground mines
has been specifically written to assist practitioners in
fulfilling this requirement. Yves Potvin & John Hadjigeorgiou
iii
Industry Sponsors
The Australian Centre for Geomechanics gratefully acknowledges the industry sponsors who provided funding
for the development of this book by supporting the ACG Ground Support Systems Optimisation research
project Phase 1.
iv
Contents
Preface
Industry Sponsors
Contents
Section 1 : Ground support selection and design considerations
Chapter 1 : Introduction
1.1 The principal objective of ground support...................................................................................... 3
1.2 Ground conditions............................................................................................................................... 5
1.2.1 Normal conditions................................................................................................................... 6
1.2.2 High stress conditions............................................................................................................ 8
1.2.3 Large deformations................................................................................................................. 8
v
3.4.2 Continuous friction bond anchor bolts................................................................................ 39
3.4.2.1 Friction rock stabilisers������������������������������������������������������������������������������������� 39
3.4.2.2 Expandable bolts���������������������������������������������������������������������������������������������� 41
3.5 High energy absorbing or yielding bolts........................................................................................ 43
3.5.1 Debonded yielding reinforcement........................................................................................ 43
3.5.2 Chemically bonded yielding anchors.................................................................................. 44
3.5.3 Expandable bolt with a debonded point anchor................................................................ 46
3.5.4 Hybrid bolts............................................................................................................................ 46
3.5.5 Self-drilling bolts.................................................................................................................... 47
3.6 Cable bolts.......................................................................................................................................... 48
3.6.1 Prestressed cable bolts........................................................................................................ 49
3.6.2 Resin-grouted cable bolts.................................................................................................... 49
3.6.3 Debonded cable bolts.......................................................................................................... 49
3.7 Surface fixtures.................................................................................................................................. 49
3.7.1 Rockbolt and plate interaction............................................................................................. 49
3.7.2 Cable bolt surface fixtures.................................................................................................... 52
vi
Section 2 : Data required for ground support design
Chapter 5 : Rock mass data
5.1 Introduction........................................................................................................................................ 77
5.2 Rock mass characterisation............................................................................................................ 77
5.3 Data collection................................................................................................................................... 80
5.4 Exploration and geotechnical boreholes....................................................................................... 80
5.5 Core drilling and logging.................................................................................................................. 81
5.5.1 Total core recovery................................................................................................................ 82
5.5.2 Fracture frequency................................................................................................................ 82
5.5.3 Rock quality designation...................................................................................................... 82
5.5.4 Structure orientation from core............................................................................................ 83
5.6 Mechanical properties of intact rock.............................................................................................. 85
5.6.1 Uniaxial compressive strength............................................................................................. 87
5.6.2 Triaxial compressive strength............................................................................................... 88
5.6.3 Tensile strength...................................................................................................................... 90
5.6.4 Field estimates and index tests for intact rock................................................................... 90
5.6.4.1 Schmidt hammer������������������������������������������������������������������������������������������������ 91
5.6.4.2 Point load strength test������������������������������������������������������������������������������������� 91
5.7 Mechanical properties of discontinuities....................................................................................... 92
5.8 Structural mapping............................................................................................................................ 96
5.8.1 Digital characterisation.......................................................................................................... 97
5.9 Rock mass classifications................................................................................................................ 98
5.9.1 Rock Mass Rating system................................................................................................... 99
5.9.2 Q-system.............................................................................................................................. 100
5.9.3 The mining or modified RMR (MRMR).............................................................................. 101
5.9.4 Geological Strength Index.................................................................................................. 101
5.10 Practical considerations in data collection for rock mass classification................................ 103
5.10.1 Core logging for rock mass classification purposes........................................................ 103
5.10.2 Surface exposure mapping for rock mass classification purposes............................... 104
5.11 Interpretation and use of rock mass classifications.................................................................. 106
5.11.1 Rock mass classification as a design tool........................................................................ 106
5.11.2 Personnel............................................................................................................................. 108
5.11.3 Scale..................................................................................................................................... 109
5.11.4 Reality check........................................................................................................................ 110
5.11.5 Statistical correlations between rock mass classification systems................................ 110
5.12 Large-scale rock mass properties................................................................................................ 111
5.12.1 Modulus of elasticity........................................................................................................... 111
5.12.2 Estimating the strength of rock masses........................................................................... 111
5.13 Concluding remarks........................................................................................................................ 114
vii
Chapter 6 : Rock stress data
6.1 Introduction...................................................................................................................................... 117
6.2 Pre-mining stress regime and trends........................................................................................... 117
6.2.1 Global stress regime trends............................................................................................... 118
6.2.2 Stress regimes and trends in Canada....................................................................................119
6.2.3 Stress regimes and trends in Australia.............................................................................. 122
6.3 Techniques for assessing in situ stress........................................................................................ 123
6.3.1 Overcoring............................................................................................................................ 126
6.3.1.1 CSIRO HI Cell�������������������������������������������������������������������������������������������������������� 127
6.3.1.2 The modified doorstopper����������������������������������������������������������������������������������� 128
6.3.2 Stress memory techniques from core............................................................................... 129
6.3.3 Core discing......................................................................................................................... 131
6.3.4 Borehole breakout method................................................................................................ 132
6.4 Presentation and interpretation of stress measurement results.............................................. 134
6.5 Understanding the stress at a mine site...................................................................................... 134
6.6 The Final Rock Stress Model methodology................................................................................ 136
6.7 Monitoring of stress change.......................................................................................................... 136
6.8 Concluding remarks........................................................................................................................ 137
viii
Chapter 8 : Geomechanical data confidence and reliability
8.1 Introduction...................................................................................................................................... 179
8.2 Organising datasets into models.................................................................................................. 179
8.3 Geomechanical model confidence............................................................................................... 180
8.3.1 Constructing geotechnical models.................................................................................... 182
8.4 Statistical approaches to geomechanical data sampling......................................................... 182
8.5 Structural data................................................................................................................................. 183
8.6 Laboratory data............................................................................................................................... 186
8.7 Practical implications...................................................................................................................... 196
ix
10.3 New empirical ground support design guidelines for mining drives....................................... 227
10.3.1 Scope of the new guidelines.............................................................................................. 227
10.3.2 Methodology........................................................................................................................ 228
10.3.3 Ground support design guidelines for mining drives....................................................... 231
10.3.4 The limitations of the ground support guidelines............................................................. 232
10.4 Concluding remarks........................................................................................................................ 232
x
12.4 Buckling failure mechanism: squeezing in foliated ground...................................................... 273
12.4.1 Observations of buckling mechanism in underground mines........................................ 274
12.4.2 The hard rock squeezing index.......................................................................................... 279
12.4.3 Forecasting convergence in foliated squeezing ground.................................................. 281
12.4.4 Numerical modelling of buckling failure mechanism in foliated squeezing ground...... 283
12.4.5 Explicit modelling of reinforcement in squeezing ground................................................ 286
12.5 Context for ground support application in civil and mining squeezing ground ................... 288
12.6 General approaches to manage squeezing ground in mines ................................................. 290
12.6.1 Support system concepts.................................................................................................. 291
12.6.2 Containing the excavation surface.................................................................................... 291
12.6.3 Reinforcing squeezing ground........................................................................................... 292
12.6.4 Ground support coverage.................................................................................................. 293
12.6.5 Connection between surface support and reinforcement.............................................. 294
12.6.6 Deep anchoring of the reinforced shell............................................................................. 294
12.6.7 Rehabilitation....................................................................................................................... 294
12.6.8 Umbrella arch method........................................................................................................ 294
12.6.9 Other ground support approaches in very weak and squeezing ground conditions... 297
12.7 Summary........................................................................................................................................... 297
xi
13.5.2.5 Rockburst damage scale (RDS) and rockburst damage potential (RDP)
graph����������������������������������������������������������������������������������������������������������������� 323
13.5.2.6 Rockburst damage potential used as a design and risk management tool
��������������������������������������������������������������������������������������������������������������������������� 323
13.5.2.7 LaRonde modified rockburst damage potential������������������������������������������� 327
13.5.3 The Western Australian School of Mines (WASM) approach......................................... 327
13.5.4 Empirical charting................................................................................................................ 330
13.5.4.1 Acceptable (S0 to S2 – SC0 to SC2)������������������������������������������������������������� 331
13.5.4.2 Tolerable (S3 – SC3)���������������������������������������������������������������������������������������� 331
13.5.4.3 Intolerable (S4 to S5 – SC4 to SC5)�������������������������������������������������������������� 331
13.5.5 Passive monitoring.............................................................................................................. 334
13.6 Evolution of ground support selection for rockburst conditions............................................. 338
13.6.1 Strategy change at Creighton, Copper Cliff and Coleman mines.................................. 339
13.6.2 Kidd Mine ground support adjustments........................................................................... 339
13.6.3 Examples from other Canadian mines.............................................................................. 340
13.7 Discussion........................................................................................................................................ 340
xii
14.6 Rehabilitation guidelines................................................................................................................ 371
14.7 Summary........................................................................................................................................... 373
xiii
16.5 Safety risk evaluation...................................................................................................................... 424
16.5.1 The safety risk model.......................................................................................................... 424
16.5.2 Failure probability................................................................................................................ 425
16.5.3 Individual safety risk............................................................................................................ 427
16.5.3.1 Temporal coincidence�������������������������������������������������������������������������������������� 427
16.5.3.2 Spatial coincidence������������������������������������������������������������������������������������������ 427
16.5.3.3 Personnel failure coincidence for an individual��������������������������������������������� 428
16.5.3.4 Exposure mitigation����������������������������������������������������������������������������������������� 428
16.5.3.5 Assessment of individual safety risk��������������������������������������������������������������� 428
16.5.4 Societal safety risk.............................................................................................................. 428
16.5.4.1 Temporal and spatial coincidence������������������������������������������������������������������ 429
16.5.4.2 Exposure mitigation����������������������������������������������������������������������������������������� 429
16.5.4.3 Assessment of societal risk����������������������������������������������������������������������������� 429
16.5.4.4 Application of the safety risk model��������������������������������������������������������������� 429
16.6 Concluding remarks........................................................................................................................ 433
Appendix 2 : Q-system
Ratings for the Q-system parameters....................................................................................................... 445
xiv
A3.4 The response surface method (RSM)........................................................................................... 464
A3.4.1 Surface functions................................................................................................................ 466
A3.4.2 RSM design of experiment................................................................................................. 467
A3.4.3 RSM example: Hoek–Brown failure criterion.................................................................... 468
A3.4.3.1 Calculation of the Hoek–Brown rock mass parameter, s���������������������������� 468
A3.4.3.2 Calculation of the Hoek–Brown rock mass parameter, mb ������������������������� 469
A3.4.3.3 Calculation of the Hoek–Brown ‘global rock mass strength’, σ'cm ������������ 470
A3.5 Response influence factor method (RIF)..................................................................................... 470
A3.5.1 RIF design of experiment.................................................................................................... 473
A3.5.2 RIF example: Hoek–Brown failure criterion....................................................................... 474
A3.5.2.1 Calculation of the Hoek–Brown global rock mass strength, σ'cm �������������� 474
A3.6 A systematic approach to the design of experiment................................................................. 475
A3.6.1 Optimising the design of experiment................................................................................ 476
A3.6.2 Staged execution of the design of experiment................................................................ 476
A3.6.3 Targeting specific areas on the response surface........................................................... 477
A3.7 Redundancy in calculations........................................................................................................... 477
A3.8 Decomposition techniques for assessing risk............................................................................ 479
A3.9 Fault trees......................................................................................................................................... 480
A3.9.1 Fault tree example: rockfall due to stress damage and excessive deformation.......... 482
A3.10 Event trees........................................................................................................................................ 482
A3.10.1 Event tree example: consequence of drive deformation............................................... 485
A3.11 Concluding remarks........................................................................................................................ 486
References.............................................................................................................................................. 489
Index............................................................................................................................................................ 513
xv
1
Section 1 : Ground support selection and design considerations
Chapter 1 : Introduction
1
1.1 The principal objective of The design of an effective ground support system
ground support requires an appreciation of potential failure or instability
mechanisms. These can be the result of relatively high
Ground support has been used to stabilise underground
stress-to-strength ratios, inducing failure of intact
excavations in rock since Roman times. In a review of the
rock or rock mass. Alternatively, structural instability
evolution of ground support and reinforcement, Brown
is gravity driven and is a function of the geological
(1999) refers to De Re Metallica (Agricola 1556), which
describes timbering in shafts, tunnels and drifts used as structure. Rock mass instability can also result from
a means of protection against collapse and risk of injury. a combination of stress or structurally driven failure
Stabilisation of the immediate boundary of a rock mass modes. In addition, other factors, such as mining-
surrounding an excavation is often referred to as ‘local induced seismicity, can aggravate existing conditions,
support’. Until the 1950s, timbering remained one of the and trigger failure.
main means of local support. Since then, it has gradually A primary effect of constructing an excavation in
been replaced by internal reinforcement techniques, rock is the resulting displacement of surrounding rock
such as dowels installed inside a drilled hole. and the potential for structurally defined rock blocks
Advances in ground support techniques, critical to to slide into the excavation. ‘Improvement’ provided by
both safety and economic success in modern mining, reinforcement comes primarily from resisting rock mass
have gathered pace since the 1980s. The terminology deformation at the excavation boundary.
associated with ground support has also evolved (Brady Maximum displacement is most likely to occur
& Brown 2006). Although there are few universally at the weakest part of the rock mass, along natural
accepted definitions, it is convenient to distinguish discontinuities, exhibiting a shearing or sliding
between support and reinforcement, as put forward mechanism. A conceptual model of displacement is
by Windsor and Thompson (1993): “Support is the shown in Figure 1.1. The green arrows show the initial
application of a reactive force at the face of the excavation.” natural response of the rock mass at the boundary of
And… “Reinforcement is considered to be an improvement the excavation. As a result of this initial movement,
of the overall rock mass properties from within the rock dilation along discontinuities (blue arrows) becomes
mass and will therefore include all devices installed possible, and this enables sliding of blocks along
in boreholes.” discontinuities (red arrows). The behaviour of
The application of both surface support and discontinuities under load has been investigated
reinforcement to stabilise an excavation in rock extensively in rock mechanics. This has resulted in
constitutes the ground support system. a series of representative failure criteria capturing
Surface support is generally installed on the surface the influence of different parameters such as joint
of excavations (roofs and walls) to catch rock material roughness, asperities and scale effects; for example
that may detach from the boundary, hence maintaining Patton (1966), Barton (1976) and Bandis et al. (1983).
its integrity and limiting deformation or ‘bulking’ of the The impact of reinforcement on individual
surface. The timbering described in Agricola (1556), as discontinuities is complex. It is influenced by the
well as in early mining textbooks such as Peele (1941), discontinuity characteristics, the properties of the
was in fact a form of surface support. In modern mining, reinforcement system and loading conditions. This
mesh and shotcrete have replaced timbering. has been the topic of several investigations: laboratory,
In this book, the term ‘ground support’ is used to refer to analytical and numerical. Bjurström (1974) undertook
both surface support and reinforcement. some of the earliest laboratory tests to investigate
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Section 1 : Ground support selection and design considerations
2
failure mechanisms
2.1 Introduction
Identifying the behaviour and potential failure function of the ratio of the maximum far field stress to
mechanisms of the rock mass around underground the unconfined compressive strength (σ1/σc). Rock mass
excavations is critical to the selection and design of quality was assigned based on rock mass rating (RMR)
appropriate support systems. An important objective values (Bieniawski 1989).
of ground support is to resist rock mass deformation The inherent assumption behind most of these tunnel
resulting from mining activities and changes in stress
instability mechanisms is that the rock mass is isotropic.
conditions. It is therefore essential that the rock mass
In reality, rock mass anisotropy is quite common and can
deformation process is understood.
have a significant impact on ground behaviour and failure
Rock mass instability is an ever-present threat to mechanisms. Anisotropy implies that rock properties
both the safety of people and equipment in the mine. vary with direction. Rock mass anisotropy is observed
It can be very intricate and may involve multiple in several rock types such as schists, slates, phyllites
complex processes. In Chapter 1, a simple grouping was and gneisses. Anisotropic behaviour is also observed in
proposed whereby mining geomechanics environments regularly jointed and bedded rock masses. Specifically,
were distinguished as ‘normal’, ‘high stress’ and ‘large when a rock mass has one of its discontinuity sets with
deformations’. All three types may occur in different a spacing much smaller than other discontinuities, the
places in one mine or even in the same place at different rock mass discontinuity fabric will have a laminated
times. The failure mechanisms associated with these
shape. Colloquially, such a rock mass can be referred to
environments generally are:
as bedded, foliated or laminated rock. The most frequent
• discrete gravity-driven wedge failure failure mechanism in laminated rock masses is flexural
• stress-driven rock failure exhibiting progressive failure (buckling of layers) as shown in Figure 2.2(a),
fracturing and accumulated damage (spalling and which can result in gravity fall or slabbing (Figure 2.2b).
crushing) or sudden violent failure (rockburst)
Anisotropic rock masses exhibit different behaviour
• stress-driven large deformations defined by a when loaded or unloaded in different directions.
weak rock mass or the presence of discontinuities
Therefore, the relative orientation of the layers compared
(squeezing ground).
to the excavation surface and the stress field influence
Conceptual models of typical failure mechanisms the potential for and severity of failure. The thickness of
related to underground excavations in hard rock have the layers also has a significant influence on the stability
been proposed by Stillborg (1994), Hoek et al. (1995), of anisotropic rock masses.
Kaiser et al. (1996) and Palmström and Stille (2007). This
chapter extends some of the existing concepts to present a
simple framework to categorise typical ground behaviour 2.2 Loading and failure mechanisms
and failure mechanisms in underground mines. To understand rock mass failure mechanisms, it is
Hoek et al. (1995) provided a conceptual basis for important to examine the driving forces that act on the
identifying potential tunnel instability modes as a rock. In Section 1.2, three generic mining geomechanics
function of in situ stress (low or high) and rock mass environments are defined based on relative stress and
quality (massive, jointed and heavily jointed rock). rock mass conditions and, in Figure 2.1, rock behaviour
Martin et al. (1999) expanded this to a 3 × 3 matrix is divided into categories also based on stress levels and
by including an intermediate in situ stress component rock mass quality. This is a logical basis for considering
(Figure 2.1). They further defined the stress levels as a loading and failure mechanisms. The fundamentals
15
Chapter 2 : Rock mass behaviour and failure mechanisms
2.3 Summary of typical failure loading and soft loading conditions. The matrix shows
mechanisms in underground the probable failure mechanisms resulting from the
mines combination of loading conditions and rock masses.
Massive
N/A Spalling Rockburst
Isotropic rock mass
rock mass
Block size scale (cm)
100+
Large
50 Jointed Gravity wedge
Crushing/shearing Rockburst
rock mass shakedown
Small
10
Heavily Unravelling
jointed Squeezing Squeezing
1 shakedown
rock mass
Foliation spacing (cm)
90° >10
Thick layers
N/A Spalling Rockburst
Relative angle of foliation Ψ
Anisotropic rock mass
Thick layers
>10 Gravity slabbing
Buckling Rockburst
shakedown
Unravelling
0° Thin layers <1 Squeezing Squeezing/buckling
shakedown
23
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Section 1 : Ground support selection and design considerations
3
mechanisms and specifications
3.1 Introduction Chapter 2 focused on the behaviour of a rock mass
around excavations and potential failure mechanisms.
A wide variety of ground support products is available
This chapter describes the load–displacement behaviour
to the mining industry worldwide. The list of new
products is constantly expanding but, at the same time, of rock reinforcement, providing the background for
certain products fall out of favour and are withdrawn selecting the elements that meet the rock mass demand.
from the market. For example, as patent protection Anchoring mechanisms and specifications of available
expires, more companies sell different versions of some reinforcement elements are summarised.
bolts and so the presentation of a definitive list cannot
be included. In the introductory chapter, we divided 3.2 Rock reinforcement behaviour
ground support elements into two broad categories:
The behaviour of rock reinforcement elements can be
reinforcement applied internally to the rock mass and
quite complex. For practical purposes, it is usual to test a
surface support applied externally. This chapter focuses
on reinforcement elements. Surface support will be reinforcement element by subjecting it to an axial tensile
discussed in Chapter 4. force and recording the displacement to produce a
force–displacement (or load–displacement) graph
Reinforcement elements in underground mines
(Figure 3.1). In this context, ‘working capacity’ is the
can be subdivided into short and long bolts. Rockbolts
load on the reinforcement element at which significantly
generally aim at stabilising a shallow zone within 2–3 m
increasing displacement begins and ‘ultimate capacity’ is
of the excavation surface. Cable bolts are designed for
the maximum load sustained by the element.
deeper reinforcement, from about 3–15 m and beyond,
depending on the application. The use of multiple
connectable bolt segments to form a longer rockbolt fall
under the deep reinforcement category.
Since rock reinforcement is installed internally, it is
intimately coupled to the rock mass. The behaviour of Ultimate capacity
27
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I IV
Section 1 : Ground support selection and design considerations
σ0
FIGURE 3.10 Stress distributions along the length of a point anchor bolt when subjected to a pull load at the bolt head
(after Li et al. 2014)
In the past, mechanical anchor bolts were widely used point anchor bolt overcomes many of the mechanical
in underground mines throughout the world. In recent anchor quality control issues but it has its own resin
years, due to a number of limitations and quality control mixing issues. The low stiffness of the point anchor bolt
issues with the shell anchor, their use has been reduced is considered a disadvantage in normal conditions (i.e. a
significantly. The shell anchoring mechanism tends low-stress environment and stiff rock masses).
to loosen with time and blasting-induced vibrations.
Consequently, these bolts generally require repeated
retorquing to maintain their capacity. Furthermore, the
mechanical shell anchor does not grip well in very hard Bail
rock and can over-expand in very soft rock. If faceplate
support is lost, the bolt may perform inefficiently. Also, Wedge
corrosion may degrade these anchors.
Point anchoring can also be achieved by grouting a
section of a rebar or a thread bar at the toe of the borehole Segments
4
4.1 Introduction takes advantage of the strength and yielding properties of
different support elements. However, success depends on
Reinforcement and surface support elements interact
the connection between the reinforcement and surface
to form an integrated ground support system.
support being strong enough to transfer and share the
Independently, they each have a role to play based
load as a fully integrated support system.
on their mode of interaction with the rock mass.
Reinforcement elements penetrate the rock mass, resist In this chapter, we discuss the three main types
internal rock movement and preserve the integrity of of surface support products: steel mesh, straps and
the rock mass as a structural material. Surface support shotcrete. We describe their behaviour, specifications
links reinforcement elements together at the rock and applicability to different ground conditions.
surface to resist surface deformation and contain rock Further details of surface support in underground
fragments from falling or ejecting. mining, including case studies, can be found in Potvin
et al. (2004a) and Hadjigeorgiou and Potvin (2011a).
Steel mesh was the principal means of surface support
The fundamentals of shotcrete are described in ACI
in underground mines until the 1990s when the use
506R-16 (American Concrete Institute 2016) and of
of shotcrete became more widespread. The mesh was
fibre-reinforced shotcrete in ACI 506.1R-08 (American
intended to retain smaller pieces of loose rock between
Concrete Institute 2008).
the reinforcement elements. Essentially, rockbolts were
designed to support larger wedges or rock blocks while
mesh was installed in the roof of mine drives to prevent 4.2 Mesh
fallout of smaller rock between the rockbolts. Given Following the rapid mechanisation of mines in the
that reinforcement patterns generally vary from about late 1970s, the size of mine equipment has increased
1 × 1 m to 1.5 × 1.5 m, the maximum weight of a rock significantly and so has the requirement for larger
prism that can detach from between bolts is about 20 kN. underground excavations. Consequently, the probability
Therefore, mesh commonly used in underground mines of rockfalls has increased due to the larger spans
has a load-bearing scope capable of holding that weight. involved. At the same time, the ability of mine workers
In this context, mesh acts as passive support. to manage this risk by regularly inspecting and scaling
The introduction of shotcrete in underground mines possible loose ground has been hampered by limited
has extended the capacity of surface support to provide visual and manual reach to high backs. This has led to an
a more active and immediate reaction to rock movement increased need for surface support. Nowadays, in most
and to preserve the self-supporting capability and mining jurisdictions, it is mandatory that miners are
confinement of the rock mass. never exposed to unsupported ground because it is seen
In poor ground conditions, especially where stress as an unsafe practice.
exceeds rock mass strength, the concept of larger and The modern way to manage the risk of smaller
smaller wedges is no longer the primary concern for rockfalls in large excavations is by systematically
designers because in these situations the rock mass often installing surface support to the back of drives that
deforms significantly as a volume of material instead exceed 3.5 m in height. Mesh (also referred to as ‘screen’
of as discrete block failure. Reinforcement and surface in North America) is the main type of surface support
support must then work together as a system to contain applied worldwide in underground mines. Depending
the volumetric deformation. Combinations of surface on the ground conditions and the mandatory
support elements, such as shotcrete and mesh or mesh and requirements, the installation of mesh is often extended
straps, are often used in these situations. This approach down to the shoulder of the excavation (3.5 m from
55
Section 1 : Ground support selection and design considerations
conversely, a drive with a high profile factor that would The application of shotcrete in mining is different.
probably require > 50 mm of shotcrete. First, the vertical walls allow bending in the layer.
Consider a case where the ground condition factor Second, the liner thickness is relatively rarely extended
to the floor. In fact, in many instances, the lower wall
is fair, the drill and blast process is also fair, and a
is not covered (Figure 4.20). Therefore, the shotcrete
75 mm shotcrete liner is proposed. The excavation
support reaction in mining relies on adhesion to the
profile roughness factor as read from Table 4.4 is 1.61.
rock surface to prevent rock mass deformation and
Moving to Table 4.5, a roughness factor combined with a
interlocking rock mass joints, and on the transmission
75 mm liner implies a roughness factor of 1.10 and a
of the load from the surface to the reinforcement.
volume increase factor of 1.8.
Stacey (2001) considered in some detail the
Several Australian mines establish the roughness factor
interaction between deforming rock masses and the
based on site-specific visual observations as illustrated in
stabilisation mechanisms of liners, including shotcrete
Figure 4.18. The roughness factor varying from 1.3 to 1.9 and thin spray-on liners (TSL). He proposed several
can be applied as a multiplier of the volume of shotcrete stabilisation scenarios that are regrouped here into five
required to cover a flat surface. main mechanisms and summarised in Figure 4.21.
As an alternative, a rule of thumb for increasing wet Stacey (2001) also proposed a pictorial description of
shotcrete volume in Australian mines based on ground loading and failure scenarios for liners that are regrouped
conditions is 1.3 for excellent conditions, 1.5 for average here under three main mechanisms and summarised in
conditions and 1.7 for very poor conditions. Figure 4.22. Note that some of the diagrams of failure
mechanisms in Figure 4.22 are similar to the stabilising
4.4.4 Shotcrete stabilisation mechanisms mechanism shown in Figure 4.21.
C
L C
L C
L C
L
FIGURE 4.18 Guide for assessing drive profile roughness factor to estimate the volume of shotcrete required
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Section 2 : Data required for ground support design
5
5.1 Introduction convenient to characterise independently the intact rock,
individual discontinuities and the rock mass. In recent
Ground support design requires an understanding of the
years, it has also been recognised that the presence of
relationship between the size and shape of an excavation,
veins in an intact rock matrix merits individual attention
the stress regime, the surrounding rock mass and the
for caving applications. Rock mass characterisation is
strength and displacement capacity of the ground
not entirely based on quantitative measurements or
support system. There is no unique approach to the
qualitative observations, but on a combination of both.
design of ground support. An effective design requires
the availability of adequate and representative rock mass A comprehensive rock mass characterisation process
data and an understanding of the potential loading and should contain all information necessary to enable
failure mechanisms and their interaction with the ground future desktop classification of the rock mass, using any
support system. This allows the treatment of ground of the popular classification systems. It should provide
support design as a capacity and demand problem. In information relevant to all the likely failure mechanisms,
practice, it is often difficult to quantify the capacity of, so that these and their appropriate failure criteria can be
and demand on, an engineered structure (in this context, taken into account in the support design.
an excavation in rock). This has led to the development The rock mass characterisation process should be
of a range of empirical tools for the design of ground independent of the design process and, as a result, a given
support in parallel with analytical approaches. Both the rock mass volume has a unique rock mass characterisation.
analytical and empirical approaches require knowledge Consequently, sound rock mass characterisation should
of the intact rock and rock mass strength. This chapter provide information on the rock mass character at different
provides an overview of rock mass properties taken into scales. For example, tunnel-scale characterisation should
consideration in the design of ground support. not ignore the larger scale structures spaced at intervals
that are greater than tunnel scale. Such structures may have
It is useful to make the distinction between rock
a significant impact on the design of larger engineering
mass characterisation and classification. Rock mass
structures, such as open stopes, but are not represented
characterisation is the process of identifying features or
appropriately in the rock mass classification systems that
parameters of importance for an engineering project.
were originally developed for tunnelling design. From a
This involves measuring and/or describing these rock
ground support perspective, rock mass characterisation
properties and assigning values or ratings based on
can provide the necessary input parameters to rock mass
their structure, composition properties and mechanical
classification schemes, and rock strength and failure
behaviour. Rock mass classification on the other hand
criteria used in the analysis and design of ground support.
is the process of assigning rock mass properties into
classes with the purpose of reaching a better overview The fundamental distinction of rock compared to
and understanding of a set of data for applying empirical other engineering materials is the presence of fractures
design methods. or discontinuities. Brady and Brown (2006) describe
the intact rock between discontinuities as rock material,
and the total in situ medium containing bedding planes,
5.2 Rock mass characterisation faults, joints, folds and other structural features as the
Rock mass characterisation focuses on characterising rock mass. The International Society for Rock Mechanics
the intact rock properties, the intensity, orientation, (ISRM 2007) identified 10 parameters that can be used to
persistence of natural fractures (joint sets) and the characterise a rock mass, and Hudson (1989) provided the
conditions of each joint set. For engineering purposes, it is conceptual representation illustrated in Figure 5.1.
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Section 2 : Data required for ground support design
is
ax
α-angle of the recorded images to core. Figure 5.7(a) provides
e
or
illc
an example of sample optical and acoustic televiewer
Dr
images in a jointed zone resulting in broken core while
Figure 5.7(b) shows the photographed core box interval
axis between 48.5 and 52 m, showing the broken core zone.
β-angle el ong
Ellips
Although constructing reliable structural models from
e
lin
e
Bottom of core
requested by the design team and management. A further
ill
Dr
(a)
Depth Geology Optical televiewer Acoustic televiewer Caliper Televiewer structure Televiewer tadpoles Core logged tadpoles Jt ship Joint
1m:25m 0° 90° 180° 270° 0° 0° 90° 180° 270° 0° 3.75 4.5 0° 90° 180° 270° 0° 0° 90° 0° 90° Rough Alt’n
48.0
UN,SM 4
UN,RO 1
PL,RO 1
Zone of broken core
Granite
49.0
UN,RO 4
UN,RO 3
50.0
PL,RO 4
UN,RO 3
(b)
FIGURE 5.7 (a) Optical and televiewer images reconciled with photographed core; and (b) Photographed core for the
same length as in (a) (courtesy Golder Associates)
84
6
Section 2 : Data required for ground support design
6
6.1 Introduction the influence of mining-induced stresses and the
resulting rock mass behaviour around excavations. Still
Excavations in rock redistribute the in situ or virgin
further analysis will estimate the potential load and
stresses around an opening, inducing a new set of
displacement demand to which the ground support will
stresses. Knowledge of the orientation and magnitude
be subjected. In effect, good geomechanical practices
of these stress fields contribute to an understanding of
require an understanding of both in situ and induced
ground behaviour and potential failure mechanisms
stress fields.
of the rock mass. This was illustrated in the developed
ground behaviour matrix introduced in Chapter 2. The Hudson et al. (2003) provide a roadmap for developing
in situ, or pre-mining, stress field is usually estimated an improved understanding of the in situ stress field. The
or measured, while mining-induced stress is calculated objective of their incremental approach, as summarised
by analytical solutions or determined by stress analysis in Table 6.1, was to build up knowledge of the rock
software, which facilitates the introduction of multiple stress tensor (a tensor is a quantity with magnitude
excavations and more complex geometries. The in situ and direction acting across a plane). The table includes
stress field is an important component in assessing the respective steps in the important tasks of hydraulic
underground excavation design, since in many cases, fracturing and overcoring techniques. In practice, both
the strength of the rock is exceeded and the resulting for practical and economic reasons, not all of these steps
instability can have serious consequences on the are used to construct stress models at a specific mine site.
behaviour of the excavations. Selected elements of the steps presented in Table 6.1 are
discussed further in this chapter.
A simplifying assumption (and not valid in all
environments) is that vertical stresses (σv) at depth Before commencing a campaign of stress estimation,
are directly related to the weight of the overlying rock it is important to establish the objectives (e.g. mine
or overburden. It is also convenient to discuss the activity, productivity, costs) and acknowledge specific
magnitude of horizontal stresses (σh) as a function of site conditions, such as the presence of large-scale
the vertical stress, where k = σh/σv. The principal stresses structures and rock mass heterogeneity. Further, any
are the normal stresses in the directions where the shear interpretation of the results of stress measurements
stress is zero. They are represented by the major (σ1), should comment on the reliability of these results with
intermediate (σ2) and minor (σ3) principal stresses. reference to intrinsic and natural uncertainty, as well
From an engineering perspective, any discussion of as the reliability associated with analysis of the data.
stress should recognise the inherent variations of stress Amadei and Stephansson (1997) warn that “an exact
as a function of scale. This includes the regional stresses, prediction of the in situ stresses in rock and their spatial
the mine-site scale and the excavation scale, all of which variation is very difficult and for all practical purposes
are important for the design of ground support. At the impossible, as the current stress state is the end product of
same time, it is important to acknowledge the influence a series of past geological events and the superposition of
of stress variations at the borehole scale and its impact on stress components of several diverse types”.
stress measurements.
Selecting an appropriate ground support system is a 6.2 Pre-mining stress regime and
progressive process. A first step is determining whether trends
a geotechnical domain qualifies as a high or low stress Rock stress measurements are required as input
zone, is based on the depth of mining, the local ‘k’ ratio information for design. For a given project, pre-mining
(σ1/σ3) and an estimate of rock mass strength. stresses can be determined in two ways. One is to
Subsequent (more detailed) analysis will consider undertake a direct stress measurement campaign; the
117
Section 2 : Data required for ground support design
The elastic modulus and Poisson’s ratio are measured extreme temperatures, either low or high, or due to core
onsite, with least delay time, using a biaxial cell. disking, overcore breakout, or in poor/highly fractured
Generally, several measurements, taken close to each ground conditions).
other, are made in the same or adjacent boreholes to
investigate the inherent variability of the results and 6.3.1.2 The modified doorstopper
obtain higher confidence in the data. Challenges may The original CSIR doorstopper equipment and procedure
arise when some measurements differ from others, as it is has been described by Leeman (1971). A borehole is
sometimes difficult to identify whether the difference is drilled into the rock and the strain cell is glued on the
due to a local stress effect or simply a poor measurement flattened end of the borehole. The rock carrying the cell
result. is overcored, thus relieving the stresses present on the
The CSIRO HI Cell has been widely used in mines flattened and ground smooth end of the borehole. The
for at least 40 years. Like all overcoring methods, it strains are recorded before and after overcoring, and the
has significant limitations. An important limitation is stresses at the end of the hole are determined based on
that the measurements site needs to be more distant the elastic properties of the rock.
from a mine access than a radius of about three times
The latest version of the modified doorstopper cell and
the opening width (i.e. 15 m away for a 5 m drive).
wireless datalogger by Corthésy et al. (2016), as shown
During the feasibility stage of a greenfield project, where
in Figure 6.10, provides continuous monitoring of the
pre-mining stress data are required for mine design
strain gauges, of a resistance temperature detector (RTD)
purposes, such access rarely exists. Another significant
and of a reference gauge. It can be attached to the rock
limitation is the underlying assumption in transforming
in water-filled boreholes. A stress reduction procedure
strain into stress using the elastic properties of intact
suggested by Corthésy et al. (1994) allows the calculation
rock. This assumption implies that the rock is continuous,
homogeneous, isotropic and has perfectly elastic of four stress components from only one measurement
behaviour. Unless these assumptions are met at the scale in a single borehole, and the complete 3D stress tensor
of the core, an error is introduced in the interpretation can then be obtained from measurements performed
of the measurement data. The error and suitability in two non-parallel or non-perpendicular boreholes.
of overcoring is a function of the nature of the rock Recent improvements to this procedure, as discussed by
(e.g. anisotropy, non-linearity, non-homogeneity). Corthésy et al. (2016) and Corthésy & Leite (2017), allow
Therefore, one of the most important criteria in selecting the simultaneous consideration of rock anisotropy and
an area suitable for measurements is the quality of the progressive rock failure during the stress relief process.
core and absence of structures. An advantage of the modified doorstopper, compared
Based on anecdotal evidence and discussions with to other overcoring methods, is that the overcore length
practitioners, a success rate of about 70% can be expected does not have to be long, making it very expedient in
with HI Cell measurements in normal conditions. weak and fractured ground in highly stressed rock
Invalid measurements can occur when the glue does not masses. An example of a recovered rock core in a highly
cover the strain gauge properly (due to air bubbles or fractured rock mass is reproduced in Figure 6.11.
FIGURE 6.10 The modified doorstopper cell (after Corthésy & Leite 2017)
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Section 2 : Data required for ground support design
7
7.1 Introduction Numerical modelling methods can model ground
support explicitly or non-explicitly. As with the limit
The choice of a particular approach to ground support
equilibrium approach, non-explicit design will generally
design has significant implications for the type of input
require only load and/or displacement capacity of ground
data required. While previous chapters have focused on
support to compare with the weight of a calculated failed
stress and rock mass data collection, this chapter reviews
zone or deformation of a failed rock mass. Explicit
the various techniques for determining ground support
modelling of ground support is a more complex approach
data that characterise reinforcement and surface
that requires intricate data on the performance of ground
support behaviour.
support elements.
There are three main approaches in ground support
For the more commonly used analytical methods and
design: (a) empirical, (b) analytical, and (c) numerical
non-explicit numerical modelling, the data requirements
modelling. Input data requirements are different for each
generally focus principally on static, and sometimes,
method.
dynamic load and displacement capacity of ground
Empirical, and in particular, rock mass classification support elements. These are the main topics covered in
methods, do not usually rely on any ground support this chapter.
performance data for design. They typically provide
The performance of ground support elements is
ground support recommendations based on a rock
generally investigated using standard laboratory tests
mass classification rating and the excavation span. In
or in situ (often underground) testing. Laboratory tests
this way, they bypass capacity and demand calculations
are useful because they are performed using standard
and usually make no distinction on the type of bolt or
procedures with reliable equipment and tend to produce
energy capacity required. An exception to this is the
repeatable results. However, their capacity to simulate
use of support pressure estimates as a function of a
classification system rating. For example, Barton et al. real conditions has known limitations.
(1974) proposed relationships for support pressure, In situ tests allow the assessment of the performance
p, in MPa as a function of the rock mass rating Q. of ground support elements under real conditions, and in
Hutchinson and Diederichs (1996) suggested that this an evolving environment throughout the mine life. Many
support pressure can be loosely related to the installed aspects of interactions between, for example, rockbolts,
bolt capacity per unit area of excavated rock face or to an bonding agent and the rock mass, or the friction capacity
equivalent cable bolt spacing. of anchors in different ground conditions, can only be
Analytical limit equilibrium methods typically require investigated with in situ testing programs.
further information on ground support capacity and A significant number of tests have been proposed
demand. The demand is based on the dead weight of and used over time, both for laboratory and in situ
failed ground or wedges and is compared to ground conditions. It is useful to separate testing programs of
support capacity. As such, some form of assessment data ground support according to the objective of the test.
for load bearing ground support performance is required The first and most common objective is to perform tests
when using a limit equilibrium approach. However, for the purpose of quality assurance/quality control
the use of limit equilibrium analysis is problematic for (QA/QC). Figure 7.1 provides a classification tree of
dynamic support as it is extremely difficult to estimate different QA/QC testing methods that may be applied
the dynamic demand on the ground support system as to reinforcement and surface support elements under
well as the dynamic capacity of the system. laboratory and in situ conditions.
141
Section 2 : Data required for ground support design
18 20 mm diameter
steel rebar
16
Ds
14 α = arctan Dp
7.1
EXL Swellex dowel
12
to 150 mm
10 Expansion shell anchored
8
17.3 mm diameter
rockbolt The loading angle was denoted as the angle between
6 the lateral shear load (Fs) and the axial pull load (Fp):
4 to 150 mm
Type SS 39
2 Split Set stabiliser Fs
θ = arctan Fp
7.2
0
0 10 20 30 40 50 60
Displacement (mm)
In a series of tests on cement-grouted rebars, at a range
of displacing angles (α) from 0° (pure pull) to 90° (pure
FIGURE 7.6 Load–displacement curves obtained shear), they demonstrated that ultimate displacement
from laboratory pull tests on a variety of commonly used
at failure decreases with an increase in the displacing
rockbolts (based on Stillborg 1994 and compiled by Hoek
et al. 1995) angle. Chen and Li (2015) undertook further tests using
Shear cube
Bolt
Tension cube
Loadcell
LVDT
WP
WP WP
Shear cylinder
WP
(500 kN)
WP Wire potentiometer
Tension cylinder
LVDT Linear variable differential transducer
(2 × 300 kN)
FIGURE 7.7 Schematic illustration of full-scale Norges Tekniske Hogskøle (NTH) test rig (after Stjern 1995)
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Section 2 : Data required for ground support design
8
and reliability
8.1 Introduction in both the geological and the geomechanical models.
Read and Stacey (2009) refer to a rock mass model as a
The data required for the design of ground support
subcomponent of the geomechanical model. In practice,
under static loading conditions essentially comprises
there is no standardised way to organise mine design
parameters characterising the rock mass combined with
data but it is generically convenient to construct a series
the stress field to assess the demand on ground support,
and laboratory and/or field testing data to assess the of databases or models.
capacity of the support elements. The construction of a mine geomechanical model
The specific data required to undertake an analysis that was briefly discussed in Chapter 5 was undertaken
is necessarily a function of the support design method during the scoping and feasibility study and evolved
selected. For example, numerical modelling may as the mining project developed into an operating
require different data than empirical design approaches. mine. Commonly, the mining industry refers to five
A probabilistic approach will need to meet certain data stages of mine design using the following standardised
sampling protocols while rules of thumb can be applied terminology (Table 8.1).
on more limited and simplified datasets. Nevertheless,
TABLE 8.1 Stages of mining project development
there exists a common basis of raw geomechanical data (after Read 2009)
that are used as input by most ground support design
methods. The purpose of this section is to present relevant Mining project (or mine design) stages
information from the literature to help practitioners 1 Conceptual (or scoping) study
obtain meaningful datasets for ground support design.
2 Prefeasibility study
3 Feasibility study
8.2 Organising datasets into models
Ground support design is generally one of many 4 Detailed design and construction
300
250
Vryheid siltstone, sandstone and conglomerate
Kimberlite
Minimum number of samples needed
Dolerite
200
150
100
50
0
70 75 80 85 90 95 100
Confidence interval Cl (%)
FIGURE 8.9 Minimum number of specimens needed as function of confidence intervals for different
geotechnical domains (after Fillion & Hadjigeorgiou 2017)
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Section 3 : Ground support design methods
9
9.1 Introduction In previous chapters, we established that the data
required for design of ground support is related to the
The design of underground excavations in rock has
design approach to be implemented. A number of design
been reviewed in multiple publications, textbooks and
methods are available to practitioners. Groupings of these
handbooks. Bieniawski (1992) has written extensively
methods seem to vary in the technical literature. For
on design for rock engineering, suggesting that the
example, Choquet and Hadjigeorgiou (1993) identified
following principles should be an integral part of
design methods as empirical, rational and observational.
all design processes: clarity of design objectives and
functional requirements; minimum uncertainty • Empirical – which quite often involves rock
mass classification schemes accompanied by a
of geological conditions; simplicity of design
set of design recommendations or employing
components; state-of-the-art practice; optimisation;
sets of rules based on acceptable practice.
and constructability. Stacey (2004) explored the link
between the design process in rock engineering and • Rational – which make use of analytical
solutions and numerical modelling to predict
the code of practice to mitigate rockfall and rockburst
the influence of different support designs on the
accidents and suggested a distinction between defining
overall stability of an excavation.
and executing the design.
• Observational – which call for the
In a mining context, there is a need to construct instrumentation of the excavation and the
both geological and geomechanical models, employ implementation of support as the design is
classification systems, build structural models and assess developed. This is demonstrated in the new
the necessary input data into 2D and 3D numerical stress Austrian tunnelling method (NATM) and the
analysis models. All these processes have different data ground reaction curve (GRC) or convergence
requirements. Unless these needs are understood and confinement methods.
communicated to the personnel responsible for data Bieniawski (1992) refers to analytical, observational
collection, there is a risk that the data collected will be and empirical methods while Stille and Palmström (2003)
inadequate for the purpose of support design. prefer the following groupings: empirical and classification
In conceptual design diagrams, data collection usually methods; numerical analyses and other calculations; and
precedes analysis and design. This sequential process may observational methods. Although many authors suggest
be appropriate and applicable in civil engineering projects the use of observational methods, the application of such
but it is not necessarily the case in mining projects methods implies a reliance on instrumentation feeding
(Hadjigeorgiou 2012). In a mining context, what is more back into the design during the development of the
applicable is a continuous process where several steps are infrastructure. In a mining context, this is not a common
run either in parallel or through several iterations. practice. Instead, as the mine matures and encounters
A further issue, sometimes overlooked, is that the more demanding ground conditions, an enhanced ground
engineering design process has become tool driven. support design is implemented. This is based on visual
Therefore, unless there is a clear understanding, a priori, observations of the ground support system performance,
of the input data needed to apply these tools, the required but generally without the use of instrumentation. As
data will invariably not be collected. As a result, further such, it does not qualify as an ‘observational method’ as
data collection campaigns may become necessary or, described in literature.
alternatively, the gaps may be tentatively filled by other In this book, the following three categories are
means, such as extrapolating available data or using used: analytical, empirical and numerical modelling
default values suggested in different software. methods. The current chapter describes analytical
199
Chapter 9 : Analytical ground support design methods
L a L a L a
L L L
a = 2.0 a = 1.6 a = 1.33
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Section 3 : Ground support design methods
10
10.1 Introduction mass classification systems were reviewed in Chapter 5,
Section 5.9. The current chapter focuses on empirical
The traditional definition of empiricism is the practice
ground support design methods and how they apply to
of relying on observation and experiment. The mining
underground mining.
industry has relied heavily on experience to address
mining challenges, including ground control. This
experience is often transcribed as ‘rule of thumb’. 10.2 Empirical ground support design
In an earlier compilation of the Hard Rock Miner’s based on rock mass classification
Handbook (de la Vergne 2003), the following definition Empirical ground support design techniques based on
for a rule of thumb was used: “An easy to remember guide rock mass classification systems rely on a systematic
that falls somewhere between an engineered solution and approach and on an extensive database of observations.
an experienced guess.” They enable users to account for not only the span and
In a mining context, they suggested that: “… a Rule of the function of the excavation but also for variations of
Thumb is an empirical standard. It is further defined as a ground conditions.
pragmatic guideline or “norm” related more to the art than Rock mass classification systems originated from civil
the science of mining. A Rule’s main roles are to provide engineering with a strong emphasis on tunnelling, but
the perspective required to ensure practical concepts and they are used widely in rock engineering for a variety
designs, and to facilitate finding pragmatic solutions for of applications. Over the years, the mining industry has
operating problems.” tended to apply the results of rock mass classification
Over the years, several rules of thumb have been systems for a variety of purposes well beyond the
proposed to determine reinforcement patterns and lengths limits of their constitutive databases. At the same time,
of ground support elements. Charette and Hadjigeorgiou numerous publications have identified the limitations of
(1999) reviewed the rules employed for mining classification systems, the pertinence of their constitutive
applications. These rules, which are still employed today, parameters, the weight assigned to the different
have been derived from work in Canada, the United States, parameters and even the concept of an index or a ‘unique
the United Kingdom, Australia and South Africa. Several value’ that captures the rock mass behaviour.
rules of thumb applicable to the selection of reinforcement Nevertheless, rock mass classification systems are the
type and dimensions also exist; for example, rules from link between rock mass quality and the choice of support.
Laubscher (1984), Farmer and Shelton (1980) and the US An important assumption of these systems is that the
Army Corps of Engineers (1980). classification adequately captures rock mass conditions.
It should also be noted that most empirical rules are Terzaghi’s (1946a) work is of interest in that it was the
based on past practice, which is often influenced by a first classification system proposed and it recognised the
variety of non-technical factors such as legislation and importance of geological structure: “From an engineering
site preferences. In fact, some of these rules are simply point of view, knowledge of the type and intensity of the rock
based on geometry (e.g. the length of a roof bolt can defects may be much more important than the type of rock
be one-third of the span). As it is difficult to justify a which will be encountered.” Terzaghi’s system provided
ground support design that ignores ground conditions, guidelines for estimating the loads to be supported by
the rules of thumb for ground support design in mines steel arches in tunnels. In the 1970s, a number of new
have been to a large degree superseded by empirical and more elaborate classification systems were developed
methods based on rock mass classification systems. Rock (Table 10.1) with similar objectives:
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Chapter 10 : Empirical ground support design methods
Despite the small database, the general trend of using show the ground support stopping around mid drift.
thicker reinforced shotcrete layers in poorer ground When ground conditions are fair or good (Q74 > 4.0), it
is observed. In most cases where Q74 > 1, a 50 mm is more common to have the wall support reaching only
thickness was employed. When Q74 < 1.0, either 75 or the shoulder of the drive, leaving about 3 m or more of
100 mm shotcrete thickness was applied. Although the unsupported wall height.
data is scarce, 100 mm layers tend to be used when
Q74 < 0.2.
10.3.3 Ground support design guidelines
Figure 10.8 shows the extent of reinforcement and for mining drives
surface support coverage applied to walls, expressed as
the distance between ground support and the floor (or Interpretation of the data described in the previous
the height of the unsupported wall). Three coverage section has been compiled and rounded up to produce
categories are defined: the guidelines shown in Figure 10.9. These guidelines
• floor – when the ground support coverage provide recommendations for the preliminary design
extends down to within 1 m of the floor of reinforcement and surface support for drives in
• mid-drift – when the ground support coverage metalliferous mines.
terminates around the mid height of the drive, These are general guidelines intended only as a ‘first
1–3 m from the floor pass’ design at the early stages of mine life (pre-feasibility,
• shoulder – when the ground support coverage feasibility studies and early mine development). They
terminates more than 3 m from the floor. reflect safe practices documented in the GCMPs of many
When Q74 < 1.0, the reinforcement and surface Australian and Canadian mines. The support design
support coverage is often extended to near the floor. is likely to be refined as experience in local ground
In poor ground (1.0 < Q74 < 4.0), the majority of cases conditions is gained.
Reinforced shotcrete
thickness 100 mm 75 mm 50 mm
FIGURE 10.9 Ground support guidelines for mine drives of 4–6 m span (Potvin & Hadjigeorgiou 2016)
231
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11
Section 3 : Ground support design methods
11
design – mining applications
11.1 Introduction analyses can be performed easily as post-processing
exercises. Hence, elastic analysis is very useful for
Desktop-based numerical analysis tools have been
estimating the size and shape of a zone of potential
available to practitioners of mining rock mechanics
instability. This ability will be discussed further in
for nearly 30 years. Examples include software suites
this chapter.
from Itasca Consulting Group Inc., Rocscience Inc. and
When calibrated, elastic estimates of the shape and zone
Map3D International Ltd. Early versions of software
of potential instability are generally reliable. However, in
provided the means to study rock mass behaviour and
cases where the potential yielding zone is quite large, and
potential instability, either perfectly elastic or with the
where adjacent excavations allow interaction between
inclusion of rock mass yielding, predominantly in 2D
yielding zones, elasto-plastic analysis will be more
(plane strain, plane stress or axisymmetrical analyses).
useful. With 2D modelling, the underlying assumptions
With advancement in computing power came the are related to geometry, stress field and emerging failure
ability to model larger and more complex geometries mechanisms, as these are limited to the analysis plane.
in 3D. More recently, the introduction of ground Analyses in 2D are therefore easier to set up and quicker
support elements (rockbolts and liners) expanded the to run, and the results are simple to display. Thus,
functionality of computer codes still more to include 2D analysis is well suited for ‘what-if ’ analyses and
analysis of ground support/rock mass interactions. testing numerous scenarios but is generally not able to
adequately represent the real 3D mine geometry, stress
A wide range of modelling approaches and software
field, failure and deformation mechanisms.
packages is available. In this chapter, we refer to various
commercially available software packages that are Continuum models consider the rock mass as a
commonly used in mining; however, ground support continuous material that can deform in all directions.
designers may choose to use or have access to different Conversely, the rock mass in discontinuum models is
software to achieve the same results. represented as an assemblage of blocks that can deform
and interact with neighbouring blocks, enabling the
Analysts have the choice of 2D or 3D simulations,
simulation of complex rock mass failure mechanisms.
complex local or mine-wide geometries and elastic and Table 11.1 (Stead et al. 2006) provides a summary
elasto-plastic solutions, with or without ground support of advantages and limitations of continuum and
in addition, and a wide range of possible rock mass discontinuum modelling. The first part of this chapter
constitutive models. will focus on continuum approaches. Discontinuum
In the context of ground support, numerical modelling approaches will be discussed in more detail later in
approaches can be classed into three broad categories, the chapter.
each of which requires a different methodology and Ground support standards in mines are not designed
different types and levels of data. These categories are: on a cut-by-cut basis but rather on a geotechnical
• elastic or elasto-plastic domain basis. The prevailing conditions in different
domains are therefore crucial. To delineate zones of
• 2D or 3D
similar ground support requirements within a mine,
• continuum or discontinuum. 3D modelling on a mine scale may be needed to define
Compared to elasto-plastic analysis, elastic analyses the boundary conditions of smaller scale models. After
are quick to run and require only elastic parameters the zones of similar ground support requirements have
as inputs. Strength factor calculations occur been identified, further small-scale analysis, potentially
post-processing; and sensitivity analysis and ‘what-if ’ including smaller scale 2D and 3D models, can be run,
237
Section 3 : Ground support design methods
given in Table 11.7. For comparison purposes, the liner the as-built tunnel profile, the yield zone is appreciably
was modelled using finite elements rather than by the larger than for the design profile.
formulation for the built-in liner element. Comparing rockbolt loading, the design profile
As a basis for comparison, the size of the yield zone is (left-hand wall) indicates higher maximum loading
shown in Figure 11.25. It can be seen that in the case of than the as-built profile, with the distribution of
7 hours 6 12
1 day 10 15
3 days 21 22
7 days 33 27
21 days 40 32
(a) Design profile – yielded zone (b) As-mined profile – yielded zone
FIGURE 11.25 The yielded zone indicated by plastic volumetric strain contours is more extensive in the as-mined
case on the right
(a) Design profile – rockbolt loads (b) As-mined profile – rockbolt loads
FIGURE 11.26 Rockbolt loads represented as filled bar charts plotted along bolt axes. Significant differences in the
load distribution are evident
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Section 4 : Extreme ground conditions
12
12.1 Introduction criterion for squeezing cannot reasonably be established
solely on ground conditions, since there is always
Squeezing is a term used to describe the behaviour of
interaction between the deforming ground and the
tunnels that undergo large deformations over time. These
installed support.
conditions are encountered in tunnelling and in mining
drives in weak or poor quality rock and in structurally In a mining context, squeezing ground conditions are
defined rock masses. encountered when the excavation convergence, even with
Terzaghi (1946b) provided one of the earliest ground support, exceeds 2% (Hadjigeorgiou et al. 2013).
definitions of squeezing rock behaviour with respect In general, this suggests that the total displacement of the
to tunnelling: “Squeezing rock slowly advances into the drive closure will reach at least tens of centimetres within
tunnel without perceptible volume increase. Prerequisite the life expectancy of a supported drive. In general,
of squeeze is a high percentage of microscopic and sub- mine drives are designed to be in operation for up to
microscopic particles of micaceous minerals or of clay 18 months to two years. Furthermore, it is also implied
minerals with a low swelling capacity.” Furthermore, he that in squeezing ground conditions, the resulting loads
distinguished between squeezing rock at moderate depth will be greater than the capacity of a ‘stiff ’ support system.
and squeezing rock at great depth to provide estimates of This often results in significant failure of ground support
the resulting rock loads on the roof of tunnels. Terzaghi and necessitates extensive rehabilitation work.
made a clear distinction between squeezing rock and
swelling rock, which is limited to rocks that contain clay 12.2 Squeezing mechanisms
minerals such as montmorillonite.
Squeezing ground has been observed in a range of ground
Barla (1995) proposed a widely cited definition:
conditions including massive (weak and deformable)
“Squeezing of rock is the time dependent large deformation
rocks and in highly jointed rock masses with large-scale
which occurs around the tunnel and is essentially
defects such as joints, foliation and bedding. Aydan et al.
associated with creep caused by exceeding a limiting shear
(1993) has provided a phenomenological description of
stress. Deformation may terminate during construction
squeezing in rocks, distinguishing between three types of
or continue over a long time period.” Einstein (1996)
failure mechanisms (Figure 12.1).
proposed another definition: “Time dependent shearing
of the ground, leading to inward movement of the tunnel A complete shear failure (Figure 12.1a) implies that
perimeter.” This is similar to the definition for swelling the shearing of the rock mass is of sufficient magnitude
as a “time dependent volume increase of the ground, to destroy or seriously endanger the tunnel structure.
leading to inward movement of the tunnel perimeter” . The This is observed in continuous ductile rock masses or
definitions are similar but swelling is usually associated what is often referred to as ‘weak’ rock masses. Gao et
with ‘a combination of physical–chemical reaction al. (2015) reported cases of complete shear failure of the
involving water and stress relief ’ while squeezing is rock around excavations in coal mines.
a mechanical process. Although both swelling and Buckling failures (Figure 12.1b) are observed in
squeezing can result in an inward movement of the metamorphic rocks (i.e. phylitte, mica schists) and
tunnel periphery over time, most occurrences of swelling thinly bedded ductile sedimentary rocks (i.e. mudstone
ground are associated with argillaceous (clay-rich) soil shale, siltstone, sandstone, evaporitic rocks) (Aydan et
or rock. al. 1993). These types of failures have been observed
None of the proposed squeezing definitions are in several underground hard rock mines (Potvin &
universally accepted. Schubert (2015) has argued that a Hadjigeorgiou 2008).
269
Section 4 : Extreme ground conditions
in FLAC3D using an explicit representation of foliation. damage, the squeezing mechanism cannot be well
The model captured failure along the foliation, indicated represented. To better replicate the mechanism, foliation
by separation of joints, but did not correctly predict the should be modelled explicitly to allow block rotation and
location and degree of stress-induced fracturing. buckling. Continuum modelling using finite element or
Numerical modelling in squeezing ground using the finite difference methods with explicit representation
GSI for reducing intact rock parameters has similar of foliation can provide an improved representation of
limitations in anisotropic conditions. Although the squeezing mechanisms observed in hard rock mines.
modelled deformation in these cases may match observed However, the foliated squeezing mechanism is still not
284
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Section 4 : Extreme ground conditions
13
rockburst prone conditions
13.1 Background further as a combination of excavation vulnerability
and workforce exposure, expressed as follows:
The trend towards exploiting deeper mineral resources
is a natural evolution of underground mining as near Excavation
Seismic risk = Seismic × vulnerability × Workforce 13.1
surface reserves become progressively depleted. The hazard potential exposure
deepest mines in the world are currently operating
at depths of 3–4 km below the surface. The challenges where:
associated with deep mines are numerous but perhaps • seismic hazard is the probability of initiation of
the prime risk and concern in many of these mines is a seismic source to produce a certain magnitude
rockbursting. Intense rockbursts may cause death or event.
injury to workers and significant loss of assets. Rockburst • excavation vulnerability potential is the probability
is a difficult risk to manage due to the unpredictable of damage occurring at each excavation site of
interest and involves local site characteristics and
nature of seismic hazards.
the proximity of the seismic hazard.
In addition to the moral obligation to protect • workforce exposure is the probability of people
workers’ safety, Potvin and Wesseloo (2013) argue exposure to harm as a result of a seismic event.
that mine seismicity and, more specifically, the In this context, the concept of seismic risk is not a
possibility of experiencing a seismic event resulting single point estimate but a range of values reflecting the
in one or multiple fatalities has become the most probability of harm to people.
important financial risk in underground hard
A number of measures can be implemented to
rock mines operating in developed countries. The
mitigate seismic risks by reducing the seismic hazard,
financial consequences of a fatal accident resulting
excavation vulnerability and workforce exposure. This
from a seismic event is likely to involve a long-term
chapter focuses on reducing excavation vulnerability
shutdown; this cost alone will generally far exceed the
through the design and implementation of dynamic
total cost associated with any other type of fatality in resistant ground support.
underground mines.
For example, two separate rockburst fatal accidents
13.2 Ground support subjected to
in Australian mines (at Beaconsfield in 2006 and Big
dynamic loading – a case of
Bell in 2000) closed operations for well over one year to
design indeterminacy
allow mining methods and sequences to be completely
redesigned. In addition to the tragic loss of human It is important to recognise that the design of ground
lives, the financial costs resulting from these accidents support for seismically active conditions does not replace
were extremely high. the design requirements for static loads. Dynamic loading
of ground support occurs as a result of mine-induced
From time to time, seismic risk has also resulted in
seismicity – repeated discrete seismic events of varying
significant loss of mineral reserves. Numerous mines
magnitude and location. In between seismic events,
and deep orebodies around the world have been
and in addition to the seismic loads, a ground support
abandoned as unminable due to unmanageable seismic system must continue to fulfil its role of maintaining
risk, among other factors. the integrity of an excavation while subjected to static
The definition of risk as a function of the likelihood loading. In effect, the design for seismic conditions is
of a hazard occurring and the consequence is well additional or complementary to the design process for
established. Heal (2010) decomposed the consequence static conditions.
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Chapter 13 : Ground support design in rockburst prone conditions
<1 10–50
< 10
> 50
1–2 10–50
< 10
> 50
2–3 10–50
< 10
> 50
3+ 10–50
< 10
FIGURE 13.35 Kidd Mine’s ground support survivability chart for events from 0.5 to 3.8 by support type
(after Counter 2017) (courtesy Glencore Canada Corporation, Kidd Mine Operations)
14
ground support – corrosion
14.1 Introduction • short term (less than two years), e.g. crosscuts
and temporary openings, including big stopes
The selection, design and implementation of a ground
support strategy considers the ground conditions, the • medium term (2–5 years), e.g. exploration drifts
significance of the excavation and the anticipated service • long term (5–10 years), e.g. level accesses and
life of the mine. The effectiveness of a support system can ventilation drifts
change over time due to a multitude of external factors. • life of the mine (more than 10 years), e.g. main
Experience has been that any reinforcement or surface accesses, ramps, shafts and garage crusher
support element is susceptible to degradation, potentially stations.
leading to failure (Hadjigeorgiou 2016). This process can
From the moment a reinforcement or support element
be triggered or accelerated by the following factors:
achieves its initial performance level, it is susceptible to
• mine-induced seismicity degradation. The rate and severity of degradation can
• drive convergence resulting in loading of be influenced by increased demand or damage to the
individual reinforcement or support elements support system (Table 14.1). A conceptual representation
• blast damage associated with explosive gases of the degradation of two ground support systems is
and flyrock presented in Figure 14.1.
• material quality and the presence of In the first case, the system degrades until it reaches
manufacturing flaws a critical performance level when it is considered to
have failed. In the second case, the system degrades
• installation issues, such as bolt orientation,
without reaching the critical performance level during
grout quality, damage to protective coatings
its service life.
or galvanisation
This system has experienced loss of performance
• damage to reinforcement or support caused
but for practical purposes has not failed. In reality, the
by equipment
degradation process of ground support may be more
• corrosion of support systems. complex, with multiple factors interacting. For example,
In this context, the service life of an operation imposes ground support may substantially degrade due to
further constraints on the choice of ground support. corrosion and then fail when loaded by a seismic event,
The following guidelines provide an indication of the resulting in either an impact load or further degradation
anticipated service life of mining excavations: until failure (Figure 14.2).
345
Section 4 : Extreme ground conditions
FIGURE 14.9 Visual assessment of corrosion levels of ground support (modified from Dorion & Hadjigeorgiou 2014)
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15
Section 5 : Probabilistic approach to ground support design
15
15.1 Design acceptance criteria it will be with sufficiently high reliability. A design
acceptance criterion focused on stability is appropriate
The geomechanical engineer is tasked with designing
for civil engineering structures designed to be stable
and managing geomechanical structures in spite of
for long periods and with the public having access to
being faced with incomplete and inadequate data and
these structures. In mining, the safety of personnel and
knowledge. By its nature, geomechanical engineering
optimised economic value, rather than exclusive stability,
is subject to uncertainty and variability that need to
are the aims.
be taken into account in the design process and in
Improved safety can be achieved not only by
the management of geomechanical risks. Amid this
increasing stability, but by monitoring of behaviour
uncertainty, the engineer faces the most fundamental
and management of personnel exposure. Personnel
questions in engineering design: “When is my design
exposure can be managed and significantly reduced
good enough and how will I know? What confidence can
with the effective use of monitoring, or even eliminated,
I have in my design?”
by using remotely controlled or autonomous
These questions are not trivial and the answers equipment. Under the latter circumstances, a design
are highly dependent on the non-technical mining acceptance criterion focused on stability is not
environment. Often the engineer applies widely used optimum and should be replaced with a criterion that
design acceptance levels without evaluating their quantifies the financial risk associated with the design.
applicability to the actual situation he or she is required In other circumstances, economic risk and safety risk
to design for – for example, by choosing a factor of safety need to be evaluated in parallel.
of 1.5 (FS = 1.5) as a design acceptance criterion without If one considers the fact that mining is about
considering whether a design based on the available managing the risk–reward balance for the
information will be sufficiently reliable at FS = 1.5. shareholders without endangering personnel, it
Three types of acceptance criteria can be used in is clear that design acceptance criteria in mining
mining geomechanics—namely, factor of safety (FS), should be based on risk and not exclusively on FS
probability of failure (PF) and risk. FS is defined as the or PF. In this context, quantitative risk-based design
ratio of capacity over demand: is a continuation of the probabilistic design process
taken to its natural conclusion.
Capacity The common use of the word ‘risk’ includes a wide
FS = 15.1
Demand variety of meanings and sometimes with different
meanings in different industries (Baecher & Christian
The use of FS has been a standard approach in many 2003). In the engineering definition, risk is the
branches of engineering for more than a century. FS product of the likelihood and the consequence of a
as a design acceptance criterion is used even when the particular event:
other two acceptance criteria (PF and risk) are employed.
PF is used to quantify the reliability of a design when Risk = (Probability of an event) • (Consequence of the event)
faced with uncertainty and variability in the design Risk = P[X] • C[X] 15.2
parameters. It is commonly defined as the probability of
FS < Stability Limit, generally accepted as FS < 1. where:
Both the FS and PF focus on stability – that is, defining P[X] = probability of event X occurring.
a criterion to ensure that when a design is accepted C[X] = consequence of the occurrence of X.
377
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Chapter 15 : Probability, risk and design
in a fraction of the mine being analysed (SR) of about 40 criteria applicable to a range of different lengths is shown
and a design acceptance criterion of about C = 1.5 × 10-3. in Figure 15.11. These two figures illustrate the concept
of evaluating total risk discussed in Section 15.2.8. If
The design acceptance criterion applicable to a
a tunnel section of 10 m is evaluated in isolation, the
500 m length is shown in Figure 15.10 whilst the same
acceptance level needs to be lower for the total risk
associated with a longer length of tunnel to fall below
societal risk acceptance levels.
1.00E-02
It is interesting to note the similarity between this
Unacceptable;
risk cannot be justified proposed criterion and the design acceptance level
Ac
1.00E-03 ce
prescribed by the Hong Kong Planning Department
Probability of N or more fatalities per year
Ho pt
an
ng ce
Ko lev
el
for slope stability along highway/freeway development
50 ng 50
0 Pla
1.00E-04
m n
to nin
0
m (Hong Kong Government Planning Department 1994).
p (β
of g D =
AL ep
AR rta
0.
1) The Hong Kong Planning Department’s criterion is a
P me
Ac
ce
nt risk neutral criterion proposed for rock engineering-
1.00E-05 pt
Ho
an
ce related aspects only and is applicable to a 500 m
ng lev
K
50 on
el
50 section of road. The criteria derived here and the
0 gP 0 ALARP
m m
1.00E-06 bo annl
tto in
(β
=
acceptance level prescribed by the Hong Kong Planning
m gD 0.
01
of ep
AL ar
) Department, both for an applicable length of 500 m, are
AR tm
P ent shown in Figure 15.10. In the figure, the dashed lines
1.00E-07
1 10 100 1000 are the acceptance levels prescribed by the Hong Kong
Estimated number of fatalities
for scenario under consideration Planning Department.
In lieu of a government-prescribed risk acceptance
FIGURE 15.10 Safety risk acceptance levels derived level, the method described here can be used to develop a
for Australian mining industry based on a national risk site-specific risk acceptance level. Figures 15.10 and 15.11
acceptance level shown with the criterion for the Hong
summarise a general risk acceptance level applicable to
Kong Government Planning Department (1994)
Australian mines.
Acceptance level 1000 m A design acceptance criterion for safety was developed
1.00E-03
500 m in this chapter in a transparent manner. It is important
Probability of N or more fatalities per year
200 m
to note that the development of design acceptance levels
100 m
for safety risk is not a moral issue nor does it impose
1.00E-04
any level of risk on society. Rather it is an attempt to
quantify the level of risk already accepted by society as
1.00E-05 being reasonable. It is clear that the last word on this
subject has not been written and much more can, and
50 m should, be done to improve these guidelines. We do,
1.00E-06 20 m
however, provide a start that is meant to enable the
10 m
use of a risk-based approach for geomechanical design
1.00E-07 in underground mines. The lack of official guidelines
1 10 100 1000
Estimated number of fatalities should not prevent an engineer from performing a
for scenario under consideration
quantitative risk-based design. The safety risk design
acceptance levels developed here are proposed for use
FIGURE 15.11 Upper ALARP safety risk acceptance where no other guidelines are available.
levels derived for the Australian mining industry (solid
line) and Hong Kong Planning Department criterion The process of risk-based design is discussed with a
(dashed line) safety risk example application in Chapter 16.
395
16
Section 5 : Probabilistic approach to ground support design
16
ground support design
16.1 Introduction installed ground support is not sufficient and the drive
may experience damage.
This book has addressed all elements of ground support
design in underground mines. The previous chapter Two potential failure modes are considered – excessive
discussed the importance of risk-based design and deformation due to stress driven damage (Figure 16.2a)
risk-based decision making. This chapter provides an and structurally controlled failure (Figure 16.2b). If
example of the risk-based design process for ground a rockfall occurs, some rehabilitation effort will be
support in an underground mine. It illustrates the use of required, depending on the size of the rockfall. The
quantitative risk-based design methods by focusing on original ground support system will be able to cater for a
two mechanisms – excessive deformation due to stress limited amount of stress damage. When the deformation
damage of the drive and structurally controlled failure. exceeds the capacity of the ground support, or the drive
It should be recognised that there is room for converges so much that mobile equipment cannot pass,
improvement on each element presented in this remediation will be necessary. The cost of rehabilitating
discussion. This is the case for any design as the designer the drive will be a function of the extent of the damage
is faced with having to make simplifying assumptions. or size of the rockfall. However, the loss of revenue
As with any design process, testing the sensitivity of while the drive is being rehabilitated is often far greater
the outcome of these assumptions is also part of the than the cost of rehabilitation. The potential impact on
design process. For example, if the width of an assumed revenue will depend on the location of the damage and
distribution for one of the parameters has little influence the purpose of the excavation.
on the final outcome of the design, there is no reason Injury to personnel and damage to mining equipment
to spend more resources on improving the knowledge may also occur if the time and location of rockfalls are
or data about that particular parameter. Of course, the coincident with the presence of personnel or mining
opposite is also true. Resources need to be assigned to equipment. Injuries, fatalities and damage to equipment
better understand and analyse those components where may have severe financial implications but are generally
uncertainty has a large influence on the final design. less significant than production losses, because they only
The risk-based approach provides a way of assigning occur when there is spatial and temporal coincidence.
a cost to information. In some circumstances, the cost While the financial implications of injuries may
of conservatism might be less than the cost of improved be less significant, companies are morally and legally
information and improved simulation and analysis. responsible for the safety of personnel. Safety risk
acceptance criteria are discussed in Chapter 15, where
16.1.1 Risk-based ground support design a method of estimating acceptance levels for individual
in a mining context and societal risks is presented.
We describe the risk-based ground support design As discussed in Chapter 15, reduction of risk to
process using simple examples of drives supported with personnel does not necessarily relate to a reduction
rockbolts and mesh (Figure 16.1). When ground support in the probability of failure. Risk mitigation strategies
systems are appropriate for the prevailing stress state form part of the design, and accepting a higher
and ground conditions and correctly installed, the drive probability of failure may result in a more economical
will function effectively and there will be no disruption design if the risk to personnel is mitigated – for
to mining operations. However, due to variability example, by the use of remote-controlled or automated
and uncertainty, conditions may occur for which the vehicles or by preventing exposure using appropriate
399
Chapter 16 : A risk-based approach to ground support design
1.E+00
Probability
1.E-01 of failure
50%
1.E-02 20%
10%
Pr (≥k)
1.E-03 5%
2%
1.E-04 1%
0.5%
1.E-05 0.2%
0.1%
1.E-06
0 0 10 15 20 25 30 35 40 45 50
Length of damage (m)
FIGURE 16.26 Reverse cumulative probability damage length distributions for lp = 45 m and values of p from 0.1 to 50%
(Joughin 2017)
for the decline, only the total length that services the 16.3 Probabilistic analysis of
sublevel was considered. structurally defined failures
The reverse cumulative distribution of normalised Several software tools are available to assess the stability
expected frequency of damage length are presented in of structurally controlled failure modes. For the purpose
Figure 16.27. The likelihood intervals are shown on the of this example, an analysis of structurally defined
right-hand axis for reference purposes. Note that the failures was performed using the software JBlock (JBlock
2017) originally applied in a risk-based design method
expected frequency normalised with time, FT, values
for narrow tabular slopes in South Africa (Joughin
are highest for the crosscuts because they have the
et al. 2012a; Joughin et al. 2012b). JBlock was designed
greatest N. However, the maximum length of damage
to create and analyse geometric blocks or wedges, based
ld is limited by lp. While the decline has the greatest on collected data in the form of joint orientations, trace
ld values, it is expected that p will be relatively low lengths, joint conditions and friction angles. The blocks
because it is further away from the stopes. In fact, it are formed by the intersection of joints or faults in the
is essential to ensure that p is low, because the decline excavation roof, which can fail by sliding or falling into
affects all of the potential production from the sublevel. the excavation.
This frequency damage model is used to evaluate the Although JBlock is being further adapted for
economic risk in Section 16.4. application in drives, its ability to handle 3D drive
TABLE 16.7 Specific input parameters for the frequency and extent of damage analysis
417
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Appendix 1 : Rock mass ratings
A1
Ratings for the RMR-system parameters
Rating 15 12 7 4 2 1 0
Drill core quality RQD 90–100% 75–90% 50–75% 25–50% < 25%
2
Rating 20 17 13 8 3
Rating 25 20 12 6 0
Joint
water
pressure
Groundwater Ratio 0 0.0–0.2 0.2–0.5 > 0.5
5 Major
principal
Stress
Rating 10 7 4 0
Bieniawski, ZT (1976) ‘Rock mass classifications in rock engineering’, in Proceedings of the Symposium on Exploration for Rock
Engineering, ZT Bieniawski (ed.), A.A. Balkema, Rotterdam, pp. 97–106.
437
Appendix 2 : Q-system
Q-system
APPENDIX TWO
A2
where:
RQD Jr Jw
Q74 = × × A2.1 RQD = rock quality designation.
Jn Ja SRF74
Jn = joint set number.
Jr = joint roughness number.
RQD Jr Jw Ja = joint alteration number.
Q93 = × × A2.2
Jn Ja SRF93 Jw = joint water reduction factor.
SRF74 = stress reduction factor (Barton et al.
1974)
SRF93 = stress reduction factor (Grimstad &
Barton 1993)
Ratings for the Q-system parameters
RQD
B Poor 25–50
C Fair 50–75
D Good 75–90
E Excellent 90–100
Note: Where RQD is reported or measured as ≤ 10 (including 0), a nominal value of 10 is used to evaluate Q. RQD intervals of
5, that is, 100, 95, 90, etc. are sufficiently accurate.
Jn
H Four or more joint sets, random, heavily jointed, ‘sugar cube’, etc. 15.0
Note: For intersections, use (3.0 x Jn); for portals, use (2.0 x Jn).
445
Appendix 3 : Techniques for probabilistic
and risk calculations
J Wesseloo and J Mbenza
A3
risk calculations
A3.1 Introduction A3.2.1 Random variate sampling
This appendix focuses on practical methods for Random variate sampling refers to the sampling of
probabilistic calculations. Each method is illustrated random numbers from a given distribution, which
by a brief theoretical discussion followed by simple results in the sampled values approximating the given
examples. The discussion is aimed at providing enough distribution. This is illustrated in Figure A3.2 where
understanding so that the methods can be used with 1,000 values are sampled from a normal distribution
confidence. Due to space constraints, our discussion is with mean = 0 and standard deviation = 0.1, where
limited to an introduction to the subject. For an in-depth the frequency distribution of the sampled numbers
discussion on these methods, interested readers are approximates the original distribution.
referred to Baecher and Christian (2003). Many computational software programs used
in engineering have built-in functions for random
variate sampling. However, this sampling process can
A3.2 Monte Carlo method
easily be performed on any distribution for which the
Any available deterministic analysis can be used to inverse cumulative distribution function is available.
perform probabilistic analysis with the use of the The process relies on a pure random sampling (i.e.
Monte Carlo method, the only requirement being uniform distribution) of probabilities between 0 and 1.
to repeat the deterministic computation many times A set of random variate sampled values can then be
with different inputs. obtained by calculating the parameter values for every
With modern computing power, Monte Carlo analysis sampled probability value. This process is illustrated
is often the obvious first approach for probabilistic in Figure A3.3.
analysis as additional assumptions are not required.
However, for computationally intensive problems – for A3.2.2 Illustrated example
example, a finite element analysis – Monte Carlo analysis
For this example, consider the following problem where
is generally still impractical.
the objective is to calculate the mean and standard
The Monte Carlo method, in essence, consists of deviation for the cross-section area of a rectangular
multiple deterministic analyses with varying input tunnel. The width of the tunnel is 5 m with a standard
values. The set of values used in the different analyses deviation of 0.1 m; the height of the tunnel is 5 m with
for each parameter represents the desired probability a standard deviation of 0.2 m. For this example, let
distribution. If enough trial analyses are performed, the us assume the height and width are both adequately
set of results will approximate the true distribution of described by a normal distribution.
the output. This simple application of the Monte Carlo process
A Monte Carlo analysis consists of three basic can easily be performed with a spreadsheet, as shown in
components (Figure A3.1): Figure A3.4 where Figure A3.4(a) shows the formulas
in the cells and Figure A3.4(b) shows the results of the
1. Random variate sampling of the input parameters.
calculation performed in each cell. Note that the actual
2. Performing multiple deterministic analyses for numbers in each of the cells will be different for each new
each Monte Carlo trial. calculation but, if one performs enough Monte Carlo
3. Investigating the distribution of the results of the trials, the final statistical results will be reliable and will
calculations. not differ significantly for different Monte Carlo runs.
453
system response can be calculated and a surface function • Perform probabilistic assessment using, for
can be fitted through the results, which provides an example, the Monte Carlo method.
approximation of the true, but unknown system response.
A multidimensional surface function is applicable to A3.4.1 Surface functions
problems with more than two stochastic parameters.
The number of coefficients in the surface function
Probabilistic assessment using the response surface
that need to be obtained determines the number of
method (RSM) follows these steps:
analyses required. For higher order surface functions,
• Perform selected analyses to obtain points more trial analyses are required than for lower order
distributed through the response space to best functions.
capture the response with varying inputs.
The simplest surface function is a first order polynomial
• Fit a multidimensional surface function though
function which can be written as follows:
the result points. This surface approximates
the true system response and provides an RSd=1 = β0 + β1 • x1 + β2 • x2 + β3 • x3 + • • • + βn • xn
approximate closed form solution of the
A3.17
unknown system response.
Trial responses
Input pa
rameter
2
et er 1
a ram
ut p
Inp
FIGURE A3.9 Conceptual illustration of the response surface methodology for two stochastic parameters
466
This book is available from the ACG store
https://acg.uwa.edu.au/shop/gsso/
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510
Index
elasto-plastic analysis 237, 243, 249, 403, 409 fine aggregates 60, 61, 67
H L
laboratory static tests 143
hard rock squeezing index 278, 279, 281, 297
large deformations 8
heterogeneous rock 186 lateral shear
high stress 3, 5–8, 11, 15, 23, 27, 30, 68, 205, 226, 232, 241, displacement 146
243, 273, 283, 311, 318, 335, 337, 339 load 146
high tensile chainlink mesh 58 loading 147
Hoek-Brown criterion 103, 112, 113 level of confidence 88, 118, 179–185, 189, 191, 192, 196, 378
homogeneous rock 101, 186, 249 levels of risk 386
LiDAR 97, 183
horizontal stresses 117, 119, 277, 402
limit equilibrium design 200, 203
hybrid bolts 46
lining stress controllers 289
hydraulic fracturing 117, 118, 125 load-displacement curves 28, 144, 145, 153
hydrogeological model 180 longitudinal deformation profile 202
loss of adhesion 214, 216
I loss of capacity 365, 366, 372, 373
individual safety risk 390, 424, 428
infilling 98, 99, 107 M
input energy 162, 168, 171 magnetic particle imaging 355
in situ stress 15, 16, 117, 118, 123, 126, 127, 129, 132, 136, maximum practical support limits 321
137, 271, 401, 402 mesh-reinforced shotcrete 72
516
Index
mesh straps 58, 59, 314 PEM (point estimate method) 409–415, 456–458, 460–465,
MIC (microbiologically influenced corrosion) 353 467, 470, 475–479
R rock strength 29, 77, 98, 101, 131, 132, 182, 280, 401, 402, 439
rock testing program 186
radiation pattern 306–310, 320
roof beam building 200
random variate sampling 453, 455
rope lacing 59, 169
RBS (rock block strength) rating 101
Rosenblueth-Harr 457
RDP (rockburst damage potential) 303, 318, 321, 323,
roughness 3, 67, 68, 93–96, 98, 100, 103–105, 221, 242,
325–328, 335
445, 446
RDP (round determinate panel) 64, 143, 158–160
RQD (rock quality designation) 8, 82, 83, 97, 99–101,
RDS (rockburst damage scale) 323, 325
103–106, 108, 182, 220, 437–439, 441, 445
reaction pressure 330
RSM (response surface method) 409, 464, 466–471, 474, 476,
reflection and refraction of the stress wave 307
477
rehabilitation scheduling 246
reinforced shotcrete arches 68, 297 S
reinforcing squeezing ground 292 safety factor 144, 204, 205, 210, 211, 241
representative elementary volume (REV) 134 safety risk 387, 389, 395, 399, 424
residual friction angle 95
safety risk model 424, 429
residual rockbolt capacity 248
sample standard deviation 186, 192
resin anchor 36
scale-distance relationship 302
resin cartridges 36
scaling law 320, 321, 327, 330, 335
resin-grouted cable bolts 49
scanline 78, 96, 97, 183
resin injection systems 36
Schmidt hammer 91, 95
Richter magnitude 22, 303, 313, 320
scoping study 179
RIF (response influence factor) 409, 411–414, 467, 470,
seam 79
472–477, 486
seepage 79, 114
risk
assessment accuracy 384 seismic event 21, 22, 214, 301, 303, 305, 307, 309, 313–315,
category 390 319–321, 328, 330, 332, 334, 335, 345
matrix 387, 388, 416, 424 seismic risk 301
risk-based design 377, 379, 380, 384, 386, 395, 399, 400, 417, self-drilling bolts 47
419 self-drilling friction rock stabiliser 47
risk, involuntary 383, 392 separation of joints 99, 284
risks averaged over the whole population 391 service life 288, 294, 345, 353, 363
risk, voluntary 383, 392 shear
RMR (rock mass rating) 15, 83, 97, 99–101, 108, 110–112, modulus 252
182, 220–222, 296, 437, 441 modulus of grout 252
rock arch concept 204 stiffness of grout 245, 252, 255
rockbolt loads 243, 248, 254, 257 test 148
rock brittleness, effect of 311 wave velocity 304
rockburst 9, 15, 19, 21, 22, 29, 30, 32, 46, 49, 59, 100, shear rupture 21, 313
172–175, 199, 226, 232, 291, 299, 301–303, 306, 307, 309, shear strength of discontinuities 29, 93, 94, 419
311–315, 317, 318, 320–323, 325–328, 333–335, 338–341, shotcrete
448, 449 panel testing 160
rock mass pillars 69, 72
characterisation 77, 80, 85, 87, 97, 98, 106–111, 114, thickness 65
179, 196 simulated rockburst 174, 175
518
Index
W
wall beam building 200
wall strength 78
water-cement ratio 149, 152
water conductivity 353
weathering 78, 80, 95, 101, 114, 182, 188
welded wire mesh 56
weldmesh 56–59, 63, 156, 158–161, 168, 169, 253, 291, 364,
365, 419
wet mix 60–62, 64, 65
wheel of design 381
Wiggle Bolt 37
workforce exposure 301
working capacity 27, 144, 148, 153–157
World Stress Map 118, 119
W-strap 58
520