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50 W RF amplifier

Extension of a kit by
Low pass filter and housing into one
easy to assemble amplifier
 Christoph Schwärzler, OE1CGS
February 2018
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Extended abstract
Sometimes even the keen QRP enthusiast might
reach for one or the other additional watt of output
power. To meet this demand there is a bunch of
power amplifiers (PAs) on the market. Mostly they
are finished devices and require an investment of at
least one to several hundred euros. But many QRP
hams also like to build gear on their own, especially
if there is a kit available. And there are actually
really cheap kits for PAs out there, distributed
typically online. Unfortunately most of them come
with no or very minor documentation which can be
a hurdle for many would-be builders.
One of those kits is the “DIY Kits 70W SSB linear
HF Power Amplifier for YAESU FT-817 KX3
Ham Radio ”which is available for less than € 20
including shipping 1 . This article describes how to
build a fully functioning power amplifier around
this kit. By fully functioning I mean a device which
is compliant with the rules (ie FCC on spurious
emissions), is enclosed in a protecting case with all
the necessary connections and switches and thus
can be used in the field as well as in the shack. It is
also automatically switched by any low-active PTT
as can be found in most transceivers. I personally
will use this PA on board of a sailing yacht on 40,
30 and 20m together with a QRP SDR transceiver.
My goal (chapter 1. Motivation) with this PA was
to come up on a “lowest cost” and “least effort”
Base. By least effort I mean a design which
minimizes electronic and especially mechanical
work involved. This is achieved by sticking to the
original kit parts as much as possible, using a DIY
fit design for the low pass filters, a downloadable
object for a rugged 3D-printed enclosure and an
overall builder friendly mechanical design.
The result is a power amplifier for at least two to
three ham bands which can be built in about 6 to 8
hours. The cost of material is around € 50. It runs
on 12 to 14 V DC and draws about 5 to 6 A at 30
W. Once you got hold of the main components
(amplifier kit, LPF PCB and 3D-prints) this makes
a nice week-end project.
For those who want to go further I present some
replace the switching transistors delivered with the
kit by guaranteed quality IRF530Ns not absolutely
necessary, however it might well be that one has to
buy new ones anyway after some ambitious testing.
The finished PCB must be mounted on a heat sink,
which is not included in the kit. I use one
measuring 100 x 75 x 40 mm and with a thermal
resistance of 1.5 K / W 10 . A drilling template (Photo 3)
for any heat sink is provided for downloading. M3
threads 2 have to be cut in those holes. All parts are
soldered on the top side of the PCB, which implies
that the pins of the relays have to be bent sideways.
Please allow for about 2 to 3 working hours to
finish the amplifier board. I could not get hold of
the proper connectors for the provided jumpers but
found that BKL connectors 11 work quite well, once
they have been cut just a little bit (Photo 2). After the
PCB is tightened directly to the heat sink with 4
screws the switching transistors are fastened using
the provided isolators and finally soldered to the
board. It is advisable to only then solder R4 and
R5.
Once the amplifier board is finished it should be
carefully tested. Don't forget the jumper between
LPF-IN and LPF-OUT for these tests. So keep in
mind that you have to activate the PTT (for
example by shorting the contacts of the PTT-
connector) in order to generate an amplified output
signal. It is best to use a voltage regulated and
current limitied power supply for the initial tests. I.
advise on a bias of 2.7 V for generic IRF530N
switching transistors. With this setting the amplifier
should draw about 20 mA at 12.8 V with no input
signal present.
Chapter 3 (Structure of Low Pass Filters) deals with
three methods to build the low-pass filters (LPFs).
At first glance the simplest method seems to be a
breadboard. But this approach is neither fastest to
build nor an ideal HF design. Much better is a
double layer etched PCB which could be etched at
home (eg toner transfer method, design is
downloadable for private use 13 ) or ordered from a
professional service (Gerber files for private use are
provided 14 , cost between 2 and 10 €). Such a filter
PCB carries two 7-element Chebycheff LPFs, the
relays to switch them and the jumpers to connect
 ideas for modifications at the end of the document.
This amplifier indeed offers a lot of leeway to
tinker around!
The amplifier kit itself is built (chapter 2
of the kit) very much according to its original
design and as described in several other
documentations and videos 9 . But I highly
recommend at least one modification, which is
described in detail in the appendix (APPENDIX A).
This is to add a balancing resistor R6 of 22 Ω / 1 W
which brings the input SWR much closer to 1. I
found another modification (APPENDIX B) to
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A bespoke case was designed for this PA. It can be
3D printed using the published parts. Its structure
and some hints for printing are documented in
chapter 4 (housing). A key feature of this project is
the fact that all essential elements are mounted on
the backside of the case using just 4 screws and
spacers. This ensures an easy wiring and good
serviceability later on. So in case you do not have
access to a 3D printer and are on a tight budget, just
have the rear panel printed.
The following chapter 5 (Montage) describes in
some detail how the whole PA is put together. It
starts with listing all the required elements and then
gives step by step instructions on how to put them
together, including some pictures which should
make to process obvious.
Measured parameters of the finished amplifier are
provided in chapter 6 (operating parameters). They
suggest an optimal input power around 2 to 2½ W
which leads to an output of 35 to 45 W at 40m. The
output power declines slightly with frequency and
on 20m the output reaches about 30 to 40 W.
Although the amplifier kit is being promoted as a
70 W kit I came nowhere close to that level.
Probably 50 W could be achieved, but without
ventilation I rather suggest to stick to the 30 W
area. The measured efficiency of the amplifier
peaks around 45%.
Finally chapter 7 (summary and outlook) gives a
brief summary and points to possible future work.
Summary
Sometimes the die-hard also wishes
QRP followers one or two watts more.
The industry offers a whole range for this
Linear amplifiers, but often at a cost
exceed those of the transceiver. Always ask
but especially amps also interesting
the board. It has the same dimensions as the
amplifier board and can be stacked with the same
screws on top of the amplifier. If more than two
LPFs are necessary, two or more LPF-PCBs can be
used in series as described in the appendix
(APPENDIX D: LPFs for additional tapes).
The necessary inductance values for a 20m and
30 / 40m LPF board, together with recommended
numbers of turns and lengths of wire for Amidon
T68-6 toroids are given in chapter 3.
to whom the kit is advertised, I think
unrealistic.
The main goal of this project was
Optimization in terms of cost and above all
Effort efficiency. The latter is expressed, inter alia, in
a mechanical design that
quick set-up and good service
allowed. A central element of this design represents
a 3D printable case. The whole
This device can be assembled in 6 to 8
Working hours and material costs of around 50
€ to be carried out, an essential
proportion ofon the Toroids and
Mica capacitors of the low-pass filter are not required.
This documentation describes first
the structure of the individual components of the
Systems and then in detail the
Assembly of the same to the finished product. It
follows a compilation of measured
Performance data. There are notes in the appendix
on possible modifications which correspond to the
interested hobbyists one more far
Field of activity allow. Finally
supports a detailed parts list in the
Procurement of the required materials.
1.) Motivation
QRP radios have been enjoying in recent years
an increasing popularity. One reason may be in it
that they are the tinkering radio amateur
give the opportunity again with homemade
Device to become active. And this beyond in
many cases at low cost 3 , sometimes even
for the latest technology 4 . Sometimes, however, wishes
the OM one or two watts more, be it
to unfavorable antenna or atmospheric
To compensate for conditions or one
Established long-term DX contact
can. In my case it was the wish that
Reliability of the mobile radio connection
 Do-it-yourself projects for radio amateurs. Especially in
kits have also recently come on the market,
which are very attractive through online trading
Prices are available and the way to manufacture
Shorten the device massively.
One of these kits is the “DIY Kits 70W SSB
linear HF Power Amplifier for YAESU FT-817
KX3 Ham Radio ”, which for well under 20 €
including shipping costs is 1 . On him
in this article, the
DIY a practical amplifier
including low pass filter, PTT control and
Housing described. He is for one
Input power of 2 to 2½ watts designed and
achieves one on the tapes from 40 m to 20 m
Output power of typically a little over 30 W, in
the tip 50 W. A power of 70 W, with
2nd
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underlying circuit or the circuit board
in this or a similar form also in others
Find kits and finished devices 5 . The
This opens up experimental hobbyists
a wide field of activity, some of which
Possibilities are described in the appendix.
Absolutely not included in the kit
necessary heat sink, one for use
also more indispensable, output side
Low pass filter (LPF) and a housing around one
to get practical amplifiers.
My goal with this project was for mine
QRP transceiver with 1 to 5 W output power
the cheapest possible, but fully mobile
operational, amplifier for operation on one
Create 12V electrical system. Preferred
Digital operating modes should be used, however
also be SSB between 40m and 20m.
It is also this minimalist goal
owed that out of an abundance
possible modifications and extensions
(see also appendix) only absolutely necessary
were carried out as well as in the design of the
Low pass filter and the housing on a possible
simple feasibility was taken into account. So can
the board for the low-pass filter is still included
Hobby funds are created yourself. The only,
The requirement is not (yet) a matter of course
Access to a 3D printer to create the
Housing. In addition to many maker clubs
these devices but increasingly to the general public
Provided 6 and anyway they can
provided object files from any 3D
Printing service can be implemented.
I would also like that with this documentation
Raise board of a sailing yacht. The trade
offers a range for this purpose
Linear amplifiers, mostly as a finished device and too
a price of several hundred euros. But also
Here the licensed radio amateur can build himself
to become active.
The kit "DIY Kits 70W
SSB linear HF Power Amplifier for YAESU FT-
817 KX3 Ham Radio “including shipping for under
€ 20 available 1 . It forms the basis for this
KW-PA described. The kit is available as a push
Pull amplifier designed and in kit form
with two IRF530N transistors for one operation
rated at 13.8 V. The kit includes one
low-active PTT switchover and is therefore for the
Use on many common QRP transceivers
prepared. Accordingly is the
can be ordered from a circuit board service. For
in both cases the files are available.
Depending on access to a 3D printer and
the type of board production for the LPF
the total part cost for the complete
Move amplifier between € 35 and € 70.
Economies of scale can certainly be seen in the
Connection with the circuit board production and the
Achieve procurement of small parts and so is a
Setup of several devices within one
Club project probably an attractive option.
It is recommended to read this document and
reading referenced therein is complete and thorough
read through before procuring components
or construction is started. Should afterwards
the author answers any questions
in individual cases, we would be happy to 7 .
2.) Construction of the kit
The kit for the amplifier is very cheap in
To get China mail order. The board is
executed in good quality and all components 8
are included (see picture 1). As with such
Kits are often the case, but are not
Documentation, Wiring diagrams or at all
Assembly instructions included. But here it offers
WWW diverse information options 9 and
YouTube instructions are also available.
 Radio amateurs who are still a little shy of one
such project, detailed instructions
to hand with which the self-construction of a
ready to use device in no time.
As soon as the components (kit, heat sink,
Housing and small parts), it should be included
any radio amateur can use this manual,
the finished device after 6 to 8 working hours in the
To hold hand. A detailed list of components including
Sources of supply can be found in the appendix. For the
Assembly is sufficient on average
equipped workshop; are to be emphasized
only the following tools: M3 thread
cutting set, SMD-compatible soldering iron and large one
Wide tip soldering iron (5 to 8 mm). For the
There are several structures for the low-pass filter
Options. Certainly it is possible for the couple
Components on a breadboard (100 mm x 50
or 75 mm). HF and work technology
however, the use of a is more advantageous
double sided board. This can, for example,
Transfer procedures are self-made, or
3rd
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included in the kit. I don't have one directly
matching part found. The best fit
a plug from BKL 11 , in which only the two
small bars (Photo 2) must be removed.
This is very easy to do with a knife.
Image 2: Preparation of the plugs for PTT and ventilation
The construction of the kit requires a total of around
2 to 3 hours of work. It is recommended to use
to begin processing the heat sink. In
six M3 threads have to be cut.
Four of them are used for mounting on the housing as well
the mounting of the boards (amplifier and
Low pass filter) and with the other two
the IRF530N is attached to the heat sink. For
I have relief of the holes (2.5 mm)
made a drilling template (picture 3), which is in the pdf
Format is 12 . Will the template with
Adhesive tape fixed on the heat sink, that's what
Image 1: This is how the kit "DIY Kits 70W SSB linear" is delivered
The heat sink is not included in the kit. Of the
10 used by me has the dimensions 100 x
75 x 40 mm and a thermal resistance of 1.5
K / W. The housing described later fits
at least for this heat sink. But also others
randomly existing heat sink in the craft box
can be used provided they are not higher
Have thermal resistance. Should that be later
described housing are used, the
Heat sink with the housing dimensions including
Connections (see Chapter 4) and
should therefore be 110 mm wide and deep
not exceed 80 mm. Even the plugs
for PTT and fan (optional) are unfortunately not
Figure 4: Separating the side parts for T1 and T2 from the board
The further construction of the kit is designed
together with the circuit diagram (Fig. 21) and
Pictures of the printed circuit board from the WWW
quite easy. The few SMD components are also
still reasonable to solder by hand. Not yet
the two IRF530N should be soldered
Transistors as well as R4 and R5, this is only done
after the positions of the transistors and the
Position of the board on the heat sink are fixed.
Of course, the keen to experiment
Radio amateurs try out the kit
Replacement of components or other
Improve modifications. One possibility is
eg the replacement of the two IRF530N transistors
through special HF-Power FET as shown in the appendix
C is outlined. But this modification is not
absolutely necessary, although certainly
 Bores, which are used as sack or through
holes can be made with this
Stencil done quickly. Then be
cut the threads.
Figure 3: Drilling template for the heat sink (not correct in size)
After cleaning the board is the first step
when building the kit, the four side parts of the
Transformers T1 and T2 from the board
detach (Fig. 4). Now T1 and T2
constructed by passing the metal tubes through the
Cores pushed and at the ends with the just
cut board parts are soldered. Here
care should be taken that the side panels
are parallel, because they will later plan on the
Motherboard soldered. Winding T1
and T2 is best done only after the cores
are soldered to the board.
4th
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Transformer with primary and secondary winding
executed. But who now the appropriate
Looking for windings can be surprised. On
every transformer we really only a wire
wrapped! The second “winding” is that
previously soldered tubes through the ferrites. in the
Circuit diagram they are called "0.5" windings
designated. Both transformers must therefore
only one winding can be applied by yourself
in such a way that their ends with the two
Solder pads soldered towards the edge of the board
become. This is very easy if the wire
suitably cut to length, stripped on one side and with the
a pad is soldered. Then you wrap it
Wire, starting with the closest opening
through the tubes. For T1, two
Coils wound. That means: once through
the first tube over and the other
Tube back, then again through the first
Tube over and the second back. Now lies
the wire over the other solder pad will fit
shortened, stripped and soldered to the pad. Finished!
T 2 should be wound with three turns.
To do this, proceed as for T1, but just once more
more there and back.
In order to be able to test the completely assembled board,
are the two lines for VCC
performance increases. For very cheap
I would recommend modification B, though
also it is not absolutely necessary.
Only modification A (additional resistance
I definitely recommend R6)!
For further explanations in this
Document, especially the measurements in the
Appendix I assume that exactly that
Modifications A and B are carried out.
All components are on the top of the board
soldered, this leads to the connections for
the supplied PTT relay with a fine
Pliers must be bent outwards by 90 °,
and so the relay is soldered on top.
The same procedure is used for R4, R5 and
R6 applied. After the usual components
are soldered on (some SMD components can
possibly too many are included in the kit, these go
then simply in the craft box) the two
Transformers soldered to the top of the board.
Ideally, a soldering iron with a
wide (5-8 mm) chisel tip and a power
from 30 W can be used. The previous preparation
the solder joints with sufficient flux acts
this step is a real miracle! The
Transformers T1 and T2 are considered classic
then perpendicular to these and then down
on the solder pads until a little before the end. To
the connections are bent twice
always all three together. The first time about 1
mm after the end of their thickened part by 90 °
downward. Already 1 mm later
Connections back to the original
Bent towards. Now they should
Mount the transistors on the heat sink
leave the connections at the beginning of the
respective solder pads reach them from above
and then along their surface to
Run down the edge of the board. However, they continue to protrude
beyond the pads. These protruding parts
are now pinched off. With the help of
white screw included in the kit
The transistors are now insulated with two
short M3 screws on the heat sink
attached. Only now are the connections soldered.
The feedback resistors are recommended
Only solder R4 and R5 after the transistors.
Since the resistors get very hot during operation,
they should be in the air with long connections
be mounted so that a good convection
cooling is guaranteed. The kit is now ready
(Photo 5)!
 and GND and two short pieces of coaxial cable
"IN" and "OUT" soldered. The soldering pads "LPF-IN"
and "LPF-OUT" remain empty for these tests,
but the jumper "JP1" must be set this way
that the RF signal is looped through.
As a coaxial cable for both these tests as well
later for the internal wiring of the amplifier
RG 316 has worked well for me. If
now on the other end of the coaxial cable
BNC sockets are attached, so it can
Device will be tested conveniently shortly.
Before that, the board comes with four short M3s
Screw directly (the bottom is insulated) onto the
Screwed heat sink. Immediately before that
the rubber-like insulating plates on the
Heatsinks are placed over the holes
over the drilled threads and the
remaining part of the insulator from the hole to the
shows upper or lower heat sink edge. To
attaching the board will be the two
IRF530N (Caution: ESD sensitive, therefore on
Pay attention to grounding) and their connections
prepared. Since it happened to me that they were called
back then lay flat on the board
Connections destroyed the protective lacquer on the board
and thereby it to short circuit and the
final destruction of board and
Transistors came, I recommend the following
described procedure. The goal is to
Connections without contact above the board
floating to the start of the solder pads,
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the transistors and the entire board
Protect worse.
For the smoke test described below
the input of the amplifier remains short-circuited
or at least open, the exit can
remain open, or better already with
a powerful 50 Ω phantom antenna
completed.
The behavior of the power transistors IRF530N
becomes essential from the bias
whose gate affects. Therefore, the bias in the
first step with the trimmer VR 1 on one
Value of 2.7 V can be set. Most comfortable
is the bias on the secondary side of TR1 (Figure 6)
accessible and is measured here against mass.
Figure 5: Completely assembled and test-ready amplifier kit
Before the first, hot tests, the board should look like
usual an exact visual inspection
subjected and the device to (no) short circuit
be checked.
If on hand, the following tests should be done with
a current-limited laboratory power supply at 12 to
14 V can be done, being for starters
a current range up to 2 A is sufficient. Under
The amplifier needs full load later
quite up to 8 A, these tests can
alternatively, but also with that, by securing
protected finished device on a car battery
be performed.
Without a suitable laboratory power supply, it should be between the
12 V supply and the amplifier at least
the first attempts with a power resistor
around 10 Ω can be inserted. It should in the event of an error
It is also advantageous if at the same time
Output signal, for example on an oscilloscope
can be monitored.
In these tests, the amplifier can run up to around 8
A need electricity. If the used
Power source cannot provide them
the tests either with lower performance or
eg carried out on a car battery (see above)
become. It is helpful to close the supply current
measure and continuously in the following tests
monitor.
Do you have an antenna analyzer or
a VNA, you can before connecting the
Signal source still the impedance of the amplifier
check at the beginning. The SWV should at least
on the tapes 40m to 20m better than 2: 1
(see also Appendix A).
The signal source for the tests should be a
Deliver output signal of around 0.5 to 2 W.
can. In the absence of a special source,
you can use your own QRP transceiver,

Figure 6: Measuring point for the bias setting
If now despite the supply voltage being present
no bias voltage is measured, this is because
probably because the PTT circuit still
is not activated. This is low-active and will
controlled via the "PTT" connector. Only if that
two contacts of the plug with each other
be connected (e.g. with the supplied
Short-circuit plug) the bias voltage is generated
and the whole amplifier is activated. in the
later operation becomes the transceiver
carry out this control yourself.
With a bias value of 2.7 V, the
Idle current of the amplifier about 20 to 25 mA
be. You can hear when putting on the supply
or activate the PTT briefly by tightening the
PTT relay.
Neither the power transistors, nor the
Resistors R4, R5 and R6 still the two
Transformers should also work for one
idle operation lasting several minutes is appreciably warm
become.
If the idle test is successful, you can now
complete function test can be carried out.
Now, at the latest, the amplifier must be included
with an impedance of 50 Ω.
Ideally, you use a phantom
antenna that can be loaded with at least 50 W.
Page 8
this is connected, so the HF is directly between
HF-IN and HF-OUT looped through. So it is
no filter effective. This can be for tests or that
Looping through the signal when using
several filter boards can be used. Becomes
however, the connection "A" connected with "+", see above
filter A (with supervision of the board with
the relay on the right, this is the top one
Filter) between "HF-IN" and "HF-OUT"
looped in. However, the connection "B" is with
"+" Connected, filter B (the lower one)
run through.
The two board connectors for the
Supply and filter selection are assembled in such a way
that their back part points to the middle of the board.
For dimensioning the filter A for the 20m
Band and the filter B for the tapes 30m and
taking a look at the performance from below
approach and keep an eye on the SWV.
To protect the contacts of the PTT relay, should
the PTT is activated before the signal is applied
and only after switching off the signal again
be opened.
3.) Structure of the low pass filter
For regular operation of the amplifier
Use of a downstream low-pass filter
mandatory to suppress harmonics
required. In the sense of a simple one
mechanical construction I have a circuit board
designed in addition to two filters, the ones for it
has required switching and the same
Format (100 mm x 50 mm) like the amplifier
circuit board. So she can do the same four
Screws like this with the heat sink and the
Housing are connected.
The filters are 7-element Chebyshev filters
executed. There are two filters on one
PCB housed. Are more than two filters
required, several boards can be used
become. This is described in more detail in Appendix D.
Each filter board must have 12 V - 14 V DC
voltage for the relays. in the
Usually this will simply be the supply
voltage of the amplifier. Also located
a three-pin circuit board connector (type:
BKL) on the board over which the
Filter selection is done. This is due to one of the three
Connections ("+") to the supply voltage.
Neither of the other two ports is connected
have to invest in order to be satisfactory and
reproducible results. This
But time is not in vain, because this ability
Boards for samples or even small series themselves
To be able to manufacture is for every electronics hobbyist
sure attractive. The filter boards are double-sided
execute What though somethinghigher
Demands, but by the choice of
Trace width also offers the possibility of
Realize impedance of 50 Ω. The
Bottom side represents the ground plane for the HF part
In addition, the connection
cables for relay control implemented. On
the top is all RF connections
available. A disadvantage with self-production
of the boards is that no vias
be generated. This must be done when assembling each
individual component. Therefore must
 40m is the circuit diagram of the filter board in Figure 7
shown. Should the filters for other bands
are dimensioned, so are only the respective
Change inductances and capacities (see
see Appendix D). With filter B they are
required values for the middle
Capacitors realized in that two
Standard capacitors can be connected in parallel.
Figure 7: Circuit diagram of the filter board for 20 m and 30/40 m
The essential question for the builder is like that
Filter construction should take place.
There is a structure on a breadboard
certainly possible. The board should have the dimensions
100 mm x 50 mm and at the corners 3
mm have holes so that they with long
Screws directly over the amplifier board
can be assembled. From an HF technical point of view
this solution will be less than optimal, however
the connecting cables have no characteristic impedance
of 50 Ω. In addition, a
good part of the time you spend at the
The manufacture of circuit boards saves on construction and
The connection of the components is lost again.
The second option is the circuit boards themselves
to manufacture. This is for example with the toner
Transfer method relatively easy. The
I provide print files for this for non-commercial purposes
Available to users 13 . Anyone using this method
has never used, however, some apprenticeship
Page 9
are put through classically and on the
The underside of the board is soldered.
The required components for the version with
Filters for 20 m and 30 m / 40 m are in the
Component list given in the appendix. The
Inductors are made with 0.8 mm enamelled copper wire
on Amadon powder iron toroids T68-6
wrapped. This is very easy, especially with
a small cone as an auxiliary instrument 16 . One has
the possibility of inductance after
To measure winding, this should be checked
become. If not, the following will be
the connections of the relays, which the HF
Serve line and therefore soldered on the top
with pliers before assembly
be bent outwards by 90 °. The two
Connections for the relay coil, on the other hand, remain
straight and are on the bottom of the board
soldered. The diodes are just like the plugs
only pushed through and on the bottom
soldered. Inductors and capacitors can
to be soldered to the bottom though to make them
stabilize. What is more important here is that it
have electrical contact to the top of the board
and therefore be soldered to it (again).
This requires especially in the context of
stripping the enamelled copper wire
Inductors a precise job and consistent
Testing the passage after assembly. Four
Executions still have to be created specially
become. They serve to connect the ground pads
of HF-IN and HF-OUT, which are located on the
Board surface are with the ground plane
on the underside of the board. To do this, the four
Through holes drilled, short pieces of wire
put through, both on the top and on
the underside soldered and protruding wire parts
cut off.
The third method to get a filter board
is at a professional circuit board manufacturer
to order. I also put the files for that here
available in the form of Gerber files 14 . she is
the most convenient and safest way to get to the boards
to get there, but usually at a slightly higher cost
connected. So the cheapest price was
German-speaking countries at around € 10 per board,
with a minimum purchase of 3 pieces 15 .
It can be significantly cheaper if you look at
on a China offer. Here I could ten
Purchase circuit boards for less than € 20 including shipping. The
Equipping this professionally manufactured
Boards are very simple. All components
Figure 9: Measured filter course of the 20 m filter
 Number of windings N used with which the values
can be reached well:
L N l a compromise. I have it with me
770 nH 12th 27 cm
906 nH 13 29 cm
1086 nH 14 31 cm
1274 nH 15 33 cm
A winding is always considered to be the wire
once through the inside of the ring. In the
The above list also includes the wire lengths l
specified that for the respective inductor
Connection lengths are sufficient.
A fully assembled filter board is shown in Figure 8
(here with SMA sockets for the measurement)
shown. The 5 mm hole to the left of the
Inductor L2 is just above that
Trimmer to Bias setting on
Amplifier board, so that this also with
attached filter board can be operated.
Figure 8: Completely assembled filter board
For the manufacture of inductors and that
Assembling the board should total around 2 to
3 working hours can be scheduled.
Figures 9 and 10 show excerpts from the
measured filter courses for the 20 m or
30/40 m filter. The suppression of the second
harmonic frequency of 14.2 MHz through the
20m LPF is more than 35 dB. The measured
Impedance of the correctly closed 20 m filter
at 14.2 MHz is 46 Ω + j ∙ 4 Ω.
8th
Page 10
4.) Housing
Are both the amplifier and the
Filter board fitted on the heat sink
screwed and connected, that's the way it is
Linear amplifiers from an electronic point of view
finished.
For an actually operational device
The 30/40 m filter must have the harmonics of two
suppress different bands and provides
RFSim99 17 optimized so that the filter effect
already uses just over 10.1 MHz and before
all that impedance at both 7.1 and
at 10.1 MHz is as close as possible to 50 Ω real.
The files with the filter descriptions for
RFSim99 are available on my website
Available. The program also supports that
Design of completely new filters for other bands.
of the
Figure 10: Measured filter course of the 30/40 m filter
The 30/40 m filter is capable of the second harmonic
Frequency of 7.1 MHz with 21.0 dB and 10.1
MHz to suppress with more than 35 dB, the
respective third harmonics will be more
attenuated as 35 dB. The impedance is
of the filter terminated with 50 Ω at 7.1 MHz
46 Ω - j ∙ 6 Ω and at 10.1 MHz 48 Ω + j ∙ 6 Ω.
Since the filter board have identical dimensions and drill holes
how the amplifier board has, it can with the
same screws as this one on the heat sink
be attached. The 22 mm long spacers
to the amplifier board are in the 3D objects for
the housing included.
PLA or come primarily as housing material
the more weatherproof, but also something
ABS more difficult to process in question. The
Object geometry makes the use of a heated one
Base plate desirable. Just the
The rear of the device must have a support structure
can be printed on the other parts
be dispensed with. A print resolution of
 these components but still through a housing
to be protected. Of course, here would be both
mechanical as well as HF technical view
Ideal metal housing 18 . In addition to those incurred
Above all, cost is the necessary
Processing time for such an entry
Aim of a device that can be set up quickly
opposite. I therefore have a 3D printable
Housing designed, which in addition to the simple
Assembly of the main components also simple
All connections permitted.
The concept of the housing ensures one
easy installation and good service access:
Almost all connections are on the back plate
attached next to the heat sink. On the other hand
the boards are also attached to the heat sink,
can therefore almost all of the wiring conveniently
be made before the rest
Housing part simply with 4 metric screws
attached to it. Located in the basic version
only the selector switch for the
Low pass filter.
So are on the back of the device next to the
RF input (BNC socket), the RF output
(PL socket), the PTT socket (3.5 mm stereo
Jack plug) also the power supply, whose
Fuse and the switch.
There are a total of four different printed parts
(Photo 11), two of the safety bars and two of
four copies printed on the spacer sleeves
become. The object files stand for private
Purposes available for download 19 .
Figure 11: 3D printed parts of the housing
Page 11
All required material is in Appendix F
cited again with sources of supply.
0.2 mm is sufficient for the front of the housing
and the spacers are also 0.3 mm.
With your own 3D printer or a good one
Access to one is very cheap
Matter. However, a company must be commissioned
significant costs can arise here.
In this case I would recommend only that
To have the back wall printed (possibly still
Spacers and protective bracket). The back wall
should be in on an average printer
printed for a maximum of half an hour. As
rough orientation and of course depending on
respective service provider's pricing model should do this
to get around 10 to 15 €.
Serve for later connection of the housing parts
M3 screws with a length of 10 mm or more. For the
corresponding nuts are large
Housing part brackets attached. It is
advantageous to put the nuts in for example before assembly
to fix with some epoxy glue.
5.) Assembly
At this point, all you need should be
Components are available. The main ingredients
are:
- Assembled and tested amplifier board
on heat sink
- Assembled and tested LPF board
- 3D printed parts (8 individual parts)
The following material is also required:
- HF connections (BNC and PL socket)
- 3.5 mm stereo jack
- On / off switch (rocker)
- Fuse holder with 10 A fuse
- Strain relief for power supply
- Rocker, toggle or slide switch for LPF
ON / OFF / ON
- 3 circuit board connectors with cable
- 4 screws M3 x 10 mm or longer
- 4 screws M3 x 35 mm
- 4 M3 nuts
- Cable for power supply
- coaxial cable (e.g. RG 316)
The BNC socket comes with a short piece of 50
Ω Coaxial cable connected to the "IN" solder pads.
The inner conductor must be with the middle one
 The individual
Documented thesteps of the assembly are in
following: Solder pad to be connected during the
Outer conductor goes to one of the two outer.

In the same way, the PL socket is replaced by a

Rear panel connections
Coaxial cable connected to the "OUT" solder pad.
In the first step, the components of the
The two cables of the power supply will be
Housing rear wall mounted on the same. Provided
guided by the strain relief, which may
you look at the material list when purchasing
by post-processing something
from Appendix F, these parts fit
respective cable must be adjusted. With
directly into the recesses provided. For the
The cable relief will provide a good protrusion
RF sockets can be a flange solution, as in the
with the cables then into the rear wall of the housing
Modification E described is considered
plugged in and the cables fixed with it. The mass
become.
is then directly on the amplifier board "GND"
soldered on. It is best at this point, however
Rear wall, amplifier board and heat sink also the right cut supply of the
Low pass board to be soldered. Plus the black one
Now the pre-assembled rear wall with the
Use a two-pin connector lead if
Amplifier board from Chapter 2 and the
the pin header was assembled as in
Screwed heat sink. This screwing with Chapter 3 described. For safety's sake now
short M3 screws (here the screws
again make sure that the LPF
used later for assembling
PCB is connected with the correct polarity.
of the housing) is only temporary and
is used for wiring. This is the heat sink The positive lead of the power supply turns on
with the ribs down on the work table the rear solder tab of the fuse holder
placed. Above is the circuit board, the soldered; one of their other solder tails
only for a short time via the switching transistors with the Connection to the on / off switch. Will the
Heatsink is connected. Now the second switch pole now to the "VCC" connection
Placed back of the housing so that the four the amplifier board, so is the circle
Mounting holes in the inner recess for the closed. Here too, the supply should be the same
Place the heat sink over the rest of the back panel the low-pass filter can also be soldered on.
and the side with the RF connectors next to it
Picture 12 shows how the unit after this
the HF solder pads ("IN" and "OUT"). If
Work step should look like:
these parts are now fixed with the M3 screws
the board should no longer be from behind
be visible and the heat sink appears to be
attach seamlessly to the back wall. The order
should now be like in picture 12.

The wiring is now in this state

performed.

A two-pin plug including cable connects the

PTT socket with the socket of the 3.5 mm
Jack plug. It is important to ensure that
the contact that is closer to the edge of the board
with IN and OUT, is on ground and
accordingly later on with the transceiver
the GND contact must be connected.
Figure 12: Fully assembled amplifier unit, still without a low-pass filter
This contact makes sense to the
Housing connection of the socket. The other cable
carries the PTT signal and must accordingly Low pass filter
get connected. I have the connection
used for the right channel of a stereo jack, Through the next step, connecting the
which is mainly because I mean it A board with the low-pass filters is created
Transceiver simply with an audio cable to the compact, but still easily accessible unit
PA can connect. includes all functionally significant elements.
This makes it easy to incorporate this unity

10th

Page 12
 a different 3D than the one described here Opening worked in the front housing wall
to accommodate the printed housing. the switch and the plug are installed
connected to the filter board.
This assembly step is very simple: the four,
temporarily used M3 screws for connection To the unit assembled in the previous step
with the heat sink through the long M3 x the front part of the housing and (if
35mm screws replaced, not without them first desired) the two rear protection bars
through the filter board and one each screwed on.
To have attached spacer sleeve. The filter board
The device (Figure 14) is now fully assembled:
must be placed so that the solder pads
"HF-IN" and "HF-OUT" of the filter board directly
above the corresponding connections "LPF-
IN ”and“ LPF-OUT ”of the amplifier board
are located.

These RF connections on the two boards must be

now only with two short, vertical pieces
Coaxial cables are connected (Figure 13).

Figure 14: Fully assembled amplifier

A total of one working time should be spent on the assembly

of around 2 hours.

Before commissioning it must be ensured that

a miniature fuse with a maximum load of 10 A
is inserted in the fuse holder.

Figure 13: Compact unit from heat sink to low-pass filter
At the latest now the jumper "JP1" on the
Amplifier board are removed as the
Otherwise the filter board is bridged and therefore
would be ineffective!
The front can still be labeled
be provided (Figure 15). Beyond that it is
possible, with little effort even more
Integrate operating displays. Some suggestions
for this, see Appendix E (Displays and
Connections).

After the connector with the one in the previous one

Step on the soldered supply cables
The filter board is inserted, the device is already
largely finished.

Mount the front part of the housing

The object for the front housing part points

deliberately no opening for mounting the
Selector switch for the low pass filter to the
Builder both component and optical
To leave choice of placement. In
Question come all rocking, tipping or
Slide switch with the three stable positions
ON / OFF / ON. The black cable of the Figure 15: A label on the front can be used
facilitate
three-pin connector goes to the common
Connection (usually in the middle, sometimes two
Figure 16 shows the connections on the back.
middle connections that are connected
When viewed from behind, they are on the left
) while using the other two cables
yourself with the elements of power supply
the activatable connections
Supply line, fuse and switch. On the
(mostly the two outer ones). Having a suitable one
on the right are the entrance and exit for the

11
Page 13
High frequency as well as the socket for the PTT
Control.
Figure 16: Rear of the device with connections
6.) Operating parameters
Although the marketing as a 70 W amplifier probably
the finished device can be a little too high
but come up with very useful parameters.
The main ones were finished on
assembled device measured and documented 20 .
Thermal behavior
There is a performance limit for this device
from the thermal load. Although the
Efficiency increases with performance, that is, too
frequency-dependent, power loss enormous. she
is largely converted into heat and shows
especially at the feedback resistors R4 and
R5 to massive warming. Figure 17 shows
a Thermal imaging to one
continuous, two-minute operation with around 20
Watt output power.
Figure 17: Thermal image of the amplifier board
The resistors reached temperatures
up to 144 ° C. Here would be an improvement
eg to consider cooling surfaces.
12th
Limited for longer continuous wave operation
of course also passive cooling
Performance of the amplifier. This could
significantly increased by using a fan
a socket for connection is on the
Amplifier board already available.
Without further modifications I would recommend the device
reluctant to output more than 50W
expect. I am satisfied with around 30 W myself
and therefore have the following
described measurements up to this
Performance range.
Gain and efficiency
The Reinforcement points a clear
Frequency dependence on. Are defined as
Gain factor β (RF output power to RF
Input power, in dB] it reaches 7.1 MHz
still a peak value of over 14 dB (at 1 W
Input power), but only more at 14.2 MHz
almost 12 dB (at around 2 W). With 2
up to 2.5 W input power, which I call the
40 W and feel optimal value at 40 m
still around 30 W at 20 m
Output power can be achieved.
The efficiency ε, defined as HF
Output power divided by input
electrical power, increases in the range of 0.5 W.
up to 2 W input power. While at
low power is only around 15%, it achieves
with higher performance a value of 45%. But
even that obviously means that over half
the supplied power is converted into heat
and mostly through the heat sink
must be dissipated.
tape β [dB] ε [%] P [W] I [A]
40m 12th 45% 30th 5.2
30m 12.5 43% 36 6.8
20m 13 45% 40 7.1
Table 1: Typical performance data at 12.8 V supply voltage
and 2 W input power
Typical values (measured
or interpolated) for the essential ones
Performance data listed. They apply to one
Operation with low-pass filter at 12.8 V and an HF
Input power of 2 watts.
Impedances
With the modification "R6" the standing wave
ratio of input impedance to 50
Ω, on the tapes from 40 m to 20 m better than
1.5 (see Appendix A).
Page 14
Unfortunately, I was unable to do that
Reliably measure output impedance. So
I had to take rough measurements 21
to be satisfied with less power. During that
obtained data for the 40 m and the 20 m band
suggest an output impedance of around 50 Ω,
the data for the 20 m band indicate one
significantly higher (around 100 Ω) impedance.
Harmonics
Of the Amplifier kit without additional
Measures would be a ton of harmonics
produce. So is the performance of the third
Harmonics of 14.2 MHz are only 7.6 dB below
that of the fundamental wave (Figure 18). Looks better
it for the 40 m and 30 m band, but
would also be a rule-compliant operation here
not to think.
Figure 18: Without a low-pass filter, the amplifier produces pronounced ones
Harmonics to the fundamental frequency of 14.2 MHz
By using the 7-element Chebyshev
However, filters become effective as harmonics
suppressed. Figure 19 shows this as an example
Spectrum when operating at 7.1 MHz.
Figure 19: Spectrum for 40 m with the low pass switched on
The strongest harmonic is opposite the
Basic frequency already attenuated by 48.4 dB.
Table 2 gives an overview of the
Suppression of harmonics on the three
used tapes and output power
Band f 2 [dB] f 3 [dB] f 4 [dB] f 5 [dB]
<- 60 <- 60
40m - 48 - 58
at - 53
30m - 50 - 47 <- 60
20m - 51 - 40 - 58 - 56
Table 2: Suppression of harmonics in dB compared to the
Fundamental frequency
With the exception of the third harmonic on the 20m
Band all interference emissions with
at least 47 dB compared to the fundamental wave
subdued. By additional reduction in
Fitting devices or by the
Antenna characteristics themselves should also be used in
20m band compliant operation can be achieved
be.
service
The connections must be made before operation
Transceiver and antenna manufactured and the device
to the supply (12 - 14 V DC, max. 8
A) can be connected.
The middle (BNC) socket on the (from behind
right) back of the device is marked with a
50 Ω coaxial cable for antenna connection of the
Connected transceivers.
The is also connected to the transceiver
PTT control (upper socket, 3.5 mm jack).
A two-core cable connects the
middle section of the stereo plug ("right
Channel ") with the PTT output (depends on
Transceiver, mostly in the "ACC" socket 22 )
and the back section ("ground") is with GND
connected to the transceiver.
The lower (PL-) socket of the amplifier is connected with
a 50 Ω coaxial cable on the antenna
connected.
The amplifier is very easy to use
easy. It is limited after the wiring
on the on / off and the choice of
Low pass filter. As long as the device is switched off,
the RF signal between the RF input and
looped through to the HF output. It can
stay connected even if none
Amplifier operation is desired. Only if that
Device switched on and the PTT control
is activated, the amplifier including low-pass filter
effective between input and output. This
also means that the low pass filter in the
Reception case is not run.
To protect the relays, the device should neither
be turned on or off, still the choice of
Low pass filter can be changed as long as at the input
 between 30 and 40 W. there is a signal.

13

Page 15

7.) Summary and outlook APPENDIX A: Modification "R6"

Overall, the device can meet the planned goals This modification should in any case
reach almost all concerns. Both the be performed!
electrical as well as the mechanical structure can
In a first test series of the input impedance of the
without major obstacles in a manageable size
ready built amplifier, completed with
Time and with usual hobby tools
I got the following with a 50 Ω dummy load,
become. The material costs are around 50 €
sobering results, measured with a FA-
attractive and the finished system has both
VA 4:
metrological as well as in practical use
proved its usefulness. Band f [MHz] Z [Ω] SWV

As described in section 6, I was able to 160m 1.8 6.3 + 35 ∙ j 11.8

Do not reliably determine output impedance 80m 3.6 22.3 + 79 ∙ j 8.2
and so at least with regard to the 20 m 40m 7.1 264 + 41 ∙ j 5.4
Bands doubts. Here I am very fond of 30m 10.1 107 - 108 ∙ j 4.6
Experience and above all measurement results 20m 14.2 37.8 - 67 ∙ j 4.2
other OMs may still be interested in the system 17m 18.1 21.5 - 41 ∙ j 4.1
to be able to optimize. 15m 21.1 16.2 - 26 ∙ j 4.0

The amplifier kit comes with a Table 3: Measurement of the unmodified kit by FA-VA 4

Frequency range from 3.5 to 30 MHz advertised.

The measured input impedance (with R6-
Modification, cf. Table 4) is with this
Area compatible. By a changed
The filter board should therefore also be equipped
have the adjacent belts operated, too
if at higher frequencies with a
Performance reduction must be expected.
These values become somewhat under nominal load
modified, but remain clearly from
SWV = 1 removed. Mathematically, it was clear that
the SWV by simply connecting one in parallel
significantly improve ohmic resistance
to let should. This resistance would be
frequency-dependent in the range between 30 and 60
Ω. Looking for a suitable one
I came across the mounting location on the board
Mark "R6" including solder points on the
Secondary side of the transformer T1 (Figure 20).

Figure 20: The solder points and the component labeling for R6 are already
available, only the corresponding resistor is missing in the kit

Also by resistance at this point

the desired effect can be achieved
Indeed under Consideration of the
Transformation by T1. Further measurements with
then have different resistances for R6
this presumption confirms:

Band \ R6 = 10 Ω 12 Ω 15 Ω 18 Ω 22 Ω
 160m 3.5 3.6 3.8 4.0 4.4
80m 2.1 2.0 2.0 2.1 2.3
40m 1.6 1.4 1.3 1.3 1.4
30m 1.5 1.3 1.1 1.1 1.3
20m 1.4 1.2 1.1 1.2 1.4
17m 1.3 1.3 1.4 1.5 1.6
15m 1.4 1.5 1.6 1.8 1.9
Table 4: Measured standing wave ratio for various values of R6

14

Page 16

In Table 4 you can see immediately that the at least 1 W power rating ensures one
Input impedance by adding R6 good choice.
improved dramatically. Except for the tapes 160m
R6 = 22 ohms / ≥ 1 W.
and 80m a SWV below 2 is now always achievable.
Figure 21 shows the order around R6 (dark green
Because for my application the behavior in the
Connections) extended circuit diagram of the
Bands 40 m, 30 m and 20 m is essential and
Amplifier with the "R6" modification.
the optimal resistance of R6 at higher
Performance increases slightly (see measurement data),
I have a value of 22 Ω Of course, this modification reduces the
decided. Input sensitivity. But besides that
one will find optimal adaptation for the transmitter
At least up to 5 watts should be on the input side
all rewarded by the fact that the entrance
can apply, which corresponds to an effective value
and with it the output signal significantly less
of almost 16 V before, thus around 4 volts after T1.
Harmonics than without R6.
This results in a load of around 22 Ω
a 3/4 watt. A metal film resistor with
 Figure 21: Circuit diagram with R6 modification shown
15
Page 17
In the meantime, I've also noticed that in one
commercial product 23 which is based on this or
The resistance is based on an almost identical circuit board
R6 is equipped. If I am not mistaken it is
there is a 7.5 Ω resistor installed. Also im similar
assembled MX-P50 is a resistor on this
Place available, here it seems to be 24 Ω. In
these devices are replaced by an MRF186
of the two IRF530N installed. Even if this
both amplifiers sold fully assembled
are still to be described as cheap, it suits you
Price after a multiple of this
described product.
So the question arises whether the lack of R6 in the
Kit is just a mess, or
maybe there is an intention behind it.
APPENDIX B: Exchange IRF530N
This modification is not essential
required because the amplifier also works with the
supplied transistors works. But it is
not unlikely at first
Try one or the other transistor
overheated and procured new components anyway
Need to become. It may make sense from
To start with known quality.
The modification itself is very simple: the two
included "IRF530N" migrate into the
Craft box (or in the dung bucket) and on hers
Two quality products are used.
These are even at local retailers for around € 1
to get the couple.
APPENDIX C: Modification "Power
Transistors "
It is clear that the universal switching transistors
In pictures of the one referenced in AHANG A.
commercial device that can be seen in place
of the two IRF530N in the TO220 housing
individual component is soldered. Even with the finished device
MX-P50, whose amplifier board also
strikingly similar to the kit described here
acts, such a component is installed. It's falling
also immediately catches the eye that our
Kit also for replacement installation
such components is prepared. What can it be
So act?
The MX-P50 is an MRF186, an “RF Power
FET ”, designed for up to 120 W. It is designed
for operation at 28 V, but is used with the MX-P50
also operated with 12V. More candidates
would be: MRF185, MRF9180, MRF861. With these
Special transistors can certainly be something else
get more out, but even from cheapest sources
you have to pay at least € 10 and almost like that
calculate a lot like for the whole kit.
It should also be borne in mind that the values
the feedback resistors R4 and R5 as well
change the adjustment by R6. A look at that
listed, finished products sets for R4 and R5
Values between 75 and 100 Ω close. For R6 are
both lower (7.5 Ω) and higher (24 Ω)
To find values. So here yourself
be experimented.
APPENDIX D: LPFs for additional tapes
The basic version is the one described here
Linear amplifier for use on the KW
40 m, 30 m and 20 m tapes. This
can be achieved with a low pass filter board.
The 3D printed housing is also for use
designed only one filter board.
Since the amplifier itself has a larger frequency
area can be covered by equipping the
 IRF530N for choice
Not the best this application according to technical
represent. They are very cheap and dirt cheap
if someone blows, 10 of them can be used for
a handful of euros can be bought. After I
but none with the supplied parts
have had bad experiences, not about it
I'm interested in the last watt from the amplifier
squeeze out and true my
minimalist approach, I'm on the IRF530N
stayed and got myself the following
described modifications not carried out.
Robert, M0RZF compares on his recommended
evaluate website 24 different FETs, preferably
in the TO220 housing with regard to their suitability
for RF amplifiers. He recommends as inexpensive
Alternative FQP13N10 transistors.
Low pass filter board with other capacities and
Inductors optional also other
Bands / band combinations can be accessed.
You can use, for example, the required values
Online calculators for "7 Element Tschebycheff"
be determined yourself. Calculated values for the
Bands from 80 m to 10 m have been developed by John,
PD7MAA publishes 9 .
The filter board is designed in such a way that
but also the simultaneous use of several
such boards is possible. These can do this
to be stacked on top of each other. Then they will
RF interfaces connected so that
not only from 2 but from 4, 6,…. Low pass filtering
can be chosen.
For a dedicated amateur, it is certainly
automatic band selection also possible

16

Page 18

through an expansion around a µC too APPENDIX F: List of materials

realize. For that too, one would
mechanical solution by expanding the
Offer board stack.
Of course, such modifications would not have
more in the original housing space, one
Expansion of the housing design would be with
minimal effort feasible.
The following list of materials is intended to help with the
Search for the right components.
The two listed suppliers are due
their importance for the German-speaking area
exemplified with article numbers, whereby
a look at alternative sources of supply
can of course pay off.

Item No. Item No.

APPENDIX E: Indicators and connections
designation Conrad Reichelt
The goal of cheap and simple construction DIY kits 70W - -
a minimum of operating or Heatsink V 7331G
Display elements as well as easy to assemble Resistor 22 Ω / 2W 2W
1474539
Connections. METAL 22
RG-316 coaxial cable 1179842 -
Here, however, with relatively little effort - Rocker switch ON / OFF Rocker
1587515
even afterwards - the comfort and the 1801.1146
Operational safety can be increased significantly. Switch Rocker
1587513
ON / OFF / ON 1808.1103
Equipping with a is very easy Fuse holder 1587496 PL 126001
Operating display in the form of an LED on the Microfuse 1576515 TR 10A
Front panel. The LED only needs one Strain relief KAZU 42
Series resistor of approx. 820 Ω provided between 3.5 mm stereo jack
LUM KLB 4
Supply voltage (after on / off switch) and rifle
Ground are connected. BNC panel jack 1564888 UG 1094U
PL built-in socket 1579410 SO 239 SH
A broadcast display is also desirable. PCB for LPF www.aisler.net
Again, a (red) LED is sufficient www.itead.cc
Series resistor. It is a little more complicated here Amidon toroid T68-6
M 68-6
however, to find the appropriate connection point. (6x)
I recommend pin 1 of the relay on the Enamelled copper wire 0.8 mm COPPER
605604
Amplifier board to use and with a 0.8mm
Series resistance of approx. 760 Ω the LED Relay 12V,
629500 HFD2 12V
2 changers (2x)
to connect. The cathode goes to ground.
Diode, 1N4148 (3x) 564851 1N 4148
In my view, are not necessary 2-pin connector PS 25 / 2O W
 LEDs for displaying the set bands 2-pin connector PS 25 / 2U W
of the low pass filter, since this information is 3-pin connector PS 25 / 3O W
matching lettering also directly on 3-pin connector PS 25 / 3U W
Selector switch can be read. If this Mica capacitor CY 22-2 xx
is still desired, the signals can here various values CY 22-3 xx
Switch used together with series resistors Table 5: Components used and sources of supply

become.

However, one should very well consider The material list is in an expanded form and with
Place the BNC and PL sockets for the Prices (February 2018) also available online 25 .
Central fastening such sockets for one
Overall, the material costs amount to
To mount flange mounting. Ideally already
just under € 50, being next to the actual one
from the beginning, because the additional costs are
Amplifier kit especially the ring cores and
minimal and the two times four holes for that
Mica capacitors for the low pass filter too
Fastening screws are also drilled quickly.
Beat beech. This is possibly the largest
You never have to detach yourself from it
Saving potential.
Annoy bushings. The housing design
already takes this modification into account and offers
sufficient space for flange mounting.

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1 Eg from https://www.aliexpress.com/item/DIY-Kits-70W-SSB-linear-HF-Power-Amplifier-For-YAESU-FT-
817-KX3-Ham-Radio / 32807365037.html
2 US measure: UNC 4-40; UNF 4-48

3 See for example https://www.qrp-labs.com/

4 examples of this are: https://www.amateurfunk-sulingen.de/ovi40-sdr/ , http://www.m0nka.co.uk/ and

http://rus-sdr.ru/en/
5 Some of the currently known to the author can be found on the WWW under the following names:

"MINIPA 70 FT-817 HF Amplifier"

"MINIPA 100W SSB linear HF Power Amplifier for YAESU FT-817 KX3 AM CW FM"
"MX-P50M HF Power Amplifier"
"MX-P50A HF Power Amplifier"
"200W HF Power Amplifier / FT-817 ICOM IC-703 Elecraft KX3 QRP PTT control"
6 In the United States, 3D printers are already available in many public libraries.

7 Contact via the author's website:http://www.oe1cgs.at/

8 The only exception is R6; see Appendix A.

9 Ua: http://pa-11019.blogspot.co.at/2016/11/diy-kits-70w-ssb-linear-hf-power.html

10 Source: Reichelt Elektronik under item number V 7331G

11 Available e.g. B. at Conrad under order number 741637. That means there are already 2 plugs together

Electric wire.
12 The drilling template must be printed out in its original size: http://www.oe1cgs.at/downloads/

13 The print files for the toner transfer method are in pdf format at the following address

downloadable: http://www.oe1cgs.at/downloads/
14 The Gerber files for professional circuit board production are available for download:

http://www.oe1cgs.at/downloads/
15 Source of supply: www.aisler.net

16 https://www.thingiverse.com/thing:2688656

17 http://www.electroschematics.com/835/rfsim99-download/

18 So far I have not been able to identify any faults due to the lack of shielding. However, should this ever happen
 Case, I would attach self-adhesive copper foil on the inside of the housing and with the
Connect device ground.
19 https://www.thingiverse.com/thing:2768290

20 The detailed measurement protocols are under http://www.oe1cgs.at/50w-hf-verstaerker/ available

21 Measurement of V pp on the oscilloscope with load resistances of 25, 35, 50 and 120 Ω, as well as on the open one

The End.
22 On the Yaesu FT-817, for example, the "TX GND" pin in the 8-pin ACC socket, where GND is also available.

23 Can be found on the WWW by searching for "assembled mini 100W HF amplifier"

24 http://www.m0rzf.co.uk/20W_Amplifier/index.html

25 http://www.oe1cgs.at/downloads/

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