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SPEC.No.

A58353 00304B
DATE N o v. 1 3 , 2 0 0 7

SPECIFICATIONS

ENGINE-DRIVEN AC GENERATOR

MODEL DA-6000SS
(60Hz-110/220V)

HEAD OFFICE

2-8-5 Nihonbashi-horidomecho, Chuo-ku, Tokyo, 103-8566 Japan


TEL +81 - 3 - 6861 - 1111
FAX +81 - 3 - 6861 - 1181
1. APPLICATION

1.1 This specification covers the water-cooled, diesel engine-driven AC generator model
DA-6000SS (hereafter referred to as generating set).

1.2 This generating set shall be designed, manufactured and tested in accordance with the
latest standards of JIS, JEC and JEM.

JIS : Japanese Industrial Standard


JEC : Standard of The Japanese Electrotechnical Committee
JEM : The Standard Of The Japan Electrical Manufacturer's Association

Other matters which are not specifically mentioned in the above standards
shall be subject to Denyo Co., Ltd.'s production regulations.

2. GENERAL

2.1 Materials and Workmanship

The materials used in the manufacture of this equipment shall be of the high quality, and
shall be free from defects and imperfections.
All materials and apparatus not manufactured by Denyo Co., Ltd. shall be the products of
well-known manufacturers. The workmanship shall be of the high grade and in
accordance with the most efficient, up-to-date procedures.

2.2 Change

Minor changes after the final design may be made by Denyo Co., Ltd. without prior notice
to the Purchaser. In case of major changes or additional equipment which may result in an
increase or decrease of equipment's cost, such modifications shall be made in writing and
agreed to by both parties prior to production and shall constitute an amendment to these
specifications.

2.3 Tests and Inspections

Routine tests and inspections shall be final in our factory.


If any tests and inspections beyond the scope of Denyo's standard commercial procedures
are required by the Purchaser, charges for such inspections or tests shall be added to our
estimate. Conditions of any such tests and inspections shall be mutually agreed upon
between both parties.

-1-
3. STRUCTURE

The machine possesses a solid structure, and is comprised of a water - cooled diesel
engine and a generator, which are directly coupled on a common base.
A coupling housing is employed to connect the generator to the engine. Firm coupling of the
engine and generator is ensured by tight connection of the housing exterior. The rotating
section of the generator is directly coupled to the flywheel of the engine.
The generator is of single bearing construction.
The standard generator is of the brushless type.
A heavy gauge steel bonnet and side door completely cover the engine, generator and
accessories, protecting the unit from effects of weather or possible handling damages at the
construction site.
A lifting hook is attached to the common base, and it extends to the balance point through
the bonnet top.

4. SPECIFICATIONS AND PERFORMANCE

4.1 Ambient Conditions

This generating set should meet the following conditions:

(1) Ambient temperature : -5゚C or higher, 40゚C or lower


(2) Altitude : up to 500m above sea level
(3) Relative humidity : 85% or lower
(4) Place of installation : outdoor

4.2 Dimensions and Weight

Length : 1140mm
Width : 650mm
Height : 795mm
Dry weight : 239kg
Total weight : 264kg (all fluids including fuel)

4.3 AC Generator

Generator Model : DA-6000SS


Type : Brushless, revolving-field type
Excitation : Solid-state, statically excited system
Continuous Duty Rating : 6.0 kW
Standby rating 6.6 kW
Voltage : 110 / 220 V
Current : 27.3 A
Frequency : 60 Hz
Rated Speed : 3600 min-1
Power Factor : 1.0
No. of Phase : Single phase (3 wires)
Insulation system : class F
Cooling System : Self - ventilation
Protection type IP20

-2-
4.4 Diesel Engine

Maker and model : KUBOTA Z482


Type : Water - Cooled Diesel Engine
Rated output : 7.7 kW / 3600 min-1
Max.output : 8.9 kW / 3600 min-1
No. of cylinders : 2
Bore × stroke : 67 mm × 68 mm
Piston displacement : 0.479 L
Lubricating Oil : API service class CD class or higher
Cooling System : Water cooling by radiator with fan
Starting Motor : 12 V - 0.7 kW
Battery : 38B20R ( 12 V - 35 Ah )
Fuel : Diesel fuel ( ASTM No.2 or equivalent )

- NOTE -
Continuous Duty Rating : The generating set is designed for continuous operation
under normal load conditions [25℃ temperature,
100kPa barometric pressure, 31% relative humidity].

Standby Rating : The generating set is designed to operate continuously


for the duration of a utility power failure. The standby
rating is the maximum intermittent overload rating for
the generating set.

4.5 Voltage Regulation

The voltage regulation from no load to rated load under a rated power factor shall be
within ±5 % of rated voltage.

4.6 Speed Regulation

The speed regulation from no load to rated load under a rated power factor shall be within
±5 % of rated speed.

4.7 Limits of Temperature

Limits of temperature rise of the generator shall be in accordance with relevant Japanese
standards, based on ambient temperature not exceeding 40℃, and shall not exceed the
following:

Armature windings 85℃ (Insulation class F)


Field windings 85℃ (Insulation class F)
Bearing 40℃

-3-
4.8 Dielectric Strength Test

The strength of the windings of the generator and control box shall meet the
specifications of the high voltage test according to Japanese standards:

Armature windings - Grounding AC 1500V (one minute)


Field windings - Grounding AC 1500V (one minute)
Control box - Grounding AC 1500V (one minute)

5. INSTRUMENT PANEL AND SYSTEM

5.1 Generator Control Panel

The following meters and apparatus are mounted on the control panel:

AC Voltmeter 1 pc.
Circuit Breaker 1 pc.

5.2 Engine Control Panel

The following control equipment are mounted on the panel:

Starter Switch 1 pc.


Operation Switch 1 pc.
Hour Meter 1 pc.
Warning Lamp Unit ( Oil / Water / Charge / Preheat ) 1 pc.

5.3 Output Terminal

Output Terminal (1-phase) U,N,V 1 pc.

-4-
5.4 Safety Controls

The generating set shall be equipped with automatic safety controls which will shut down
the engine in the event of any abnormal condition, such as :

Circuit breaker will


Engine shut down Warning lamp
trip
Low lubricating oil
pressure ○ - ○
High jacket water
temp. ○ - ○
Insufficient charge ○ - ○
Over current of
generator - ○ -

Mark ○ ; Operate,

Mark - ; Not operate

5.5 Capacity

Cooling Water Capacity : approx. 1.95 L


Lube oil capacity : approx. 2.05 L
Fuel tank capacity : approx. 25 L

6. ATTACHMENT

Instruction manual 1 vol.


Instruction manual ( Engine ) 1 vol.
Parts List 1 vol.
Spare Fuse ( 65A ) 1 pc.

7. OPTION PARTS

AC Ammeter 1 pc.
Frequency meter 1 pc.
Idle Control Switch ( switch & unit ) 1 set.

8. COATING

The color of the generator proper and the engine shall be the manufacturer's standard
colors, and that of the bonnet shall be Munsell No. 7.5BG5/10 .

-5-
SPEC.No. A58343 00404A
DATE N o v. 0 6 , 2 0 0 7

SPECIFICATIONS

ENGINE-DRIVEN AC GENERATOR

MODEL DA-6000SS
(50Hz-110/220V)

HEAD OFFICE

2-8-5 Nihonbashi-horidomecho, Chuo-ku, Tokyo, 103-8566 Japan


TEL +81 - 3 - 6861 - 1111
FAX +81 - 3 - 6861 - 1181
1. APPLICATION

1.1 This specification covers the water-cooled, diesel engine-driven AC generator model
DA-6000SS (hereafter referred to as generating set).

1.2 This generating set shall be designed, manufactured and tested in accordance with the
latest standards of JIS, JEC and JEM.

JIS : Japanese Industrial Standard


JEC : Standard of The Japanese Electrotechnical Committee
JEM : The Standard Of The Japan Electrical Manufacturer's Association

Other matters which are not specifically mentioned in the above standards
shall be subject to Denyo Co., Ltd.'s production regulations.

2. GENERAL

2.1 Materials and Workmanship

The materials used in the manufacture of this equipment shall be of the high quality, and
shall be free from defects and imperfections.
All materials and apparatus not manufactured by Denyo Co., Ltd. shall be the products of
well-known manufacturers. The workmanship shall be of the high grade and in
accordance with the most efficient, up-to-date procedures.

2.2 Change

Minor changes after the final design may be made by Denyo Co., Ltd. without prior notice
to the Purchaser. In case of major changes or additional equipment which may result in an
increase or decrease of equipment's cost, such modifications shall be made in writing and
agreed to by both parties prior to production and shall constitute an amendment to these
specifications.

2.3 Tests and Inspections

Routine tests and inspections shall be final in our factory.


If any tests and inspections beyond the scope of Denyo's standard commercial procedures
are required by the Purchaser, charges for such inspections or tests shall be added to our
estimate. Conditions of any such tests and inspections shall be mutually agreed upon
between both parties.

-1-
3. STRUCTURE

The machine possesses a solid structure, and is comprised of a water - cooled diesel
engine and a generator, which are directly coupled on a common base.
A coupling housing is employed to connect the generator to the engine. Firm coupling of the
engine and generator is ensured by tight connection of the housing exterior. The rotating
section of the generator is directly coupled to the flywheel of the engine.
The generator is of single bearing construction.
The standard generator is of the brushless type.
A heavy gauge steel bonnet and side door completely cover the engine, generator and
accessories, protecting the unit from effects of weather or possible handling damages at the
construction site.
A lifting hook is attached to the common base, and it extends to the balance point through
the bonnet top.

4. SPECIFICATIONS AND PERFORMANCE

4.1 Ambient Conditions

This generating set should meet the following conditions:

(1) Ambient temperature : -5゚C or higher, 40゚C or lower


(2) Altitude : up to 500m above sea level
(3) Relative humidity : 85% or lower
(4) Place of installation : outdoor

4.2 Dimensions and Weight

Length : 1140mm
Width : 650mm
Height : 795mm
Dry weight : 239kg
Total weight : 264kg (all fluids including fuel)

4.3 AC Generator

Generator Model : DA-6000SS


Type : Brushless, revolving-field type
Excitation : Solid-state, statically excited system
Continuous Duty Rating : 5.5 kW
Standby rating 6.1 kW
Voltage : 110 / 220 V
Current : 25 A
Frequency : 50 Hz
Rated Speed : 3000 min-1
Power Factor : 1.0
No. of Phase : Single phase (3 wires)
Insulation system : class F
Cooling System : Self - ventilation
Protection type IP20

-2-
4.4 Diesel Engine

Maker and model : KUBOTA Z482


Type : Water - Cooled Diesel Engine
Rated output : 6.5 kW / 3000 min-1
Max.output : 7.6 kW / 3000 min-1
No. of cylinders : 2
Bore × stroke : 67 mm × 68 mm
Piston displacement : 0.479 L
Lubricating Oil : API service class CD class or higher
Cooling System : Water cooling by radiator with fan
Starting Motor : 12 V - 0.7 kW
Battery : 38B20R ( 12 V - 35 Ah )
Fuel : Diesel fuel ( ASTM No.2 or equivalent )

- NOTE -
Continuous Duty Rating : The generating set is designed for continuous operation
under normal load conditions [25℃ temperature,
100kPa barometric pressure, 31% relative humidity].

Standby Rating : The generating set is designed to operate continuously


for the duration of a utility power failure. The standby
rating is the maximum intermittent overload rating for
the generating set.

4.5 Voltage Regulation

The voltage regulation from no load to rated load under a rated power factor shall be
within ±6 % of rated voltage.

4.6 Speed Regulation

The speed regulation from no load to rated load under a rated power factor shall be within
±7 % of rated speed.

4.7 Limits of Temperature

Limits of temperature rise of the generator shall be in accordance with relevant Japanese
standards, based on ambient temperature not exceeding 40℃, and shall not exceed the
following:

Armature windings 85℃ (Insulation class F)


Field windings 85℃ (Insulation class F)
Bearing 40℃

-3-
4.8 Dielectric Strength Test

The strength of the windings of the generator and control box shall meet the
specifications of the high voltage test according to Japanese standards:

Armature windings - Grounding AC 1500V (one minute)


Field windings - Grounding AC 1500V (one minute)
Control box - Grounding AC 1500V (one minute)

5. INSTRUMENT PANEL AND SYSTEM

5.1 Generator Control Panel

The following meters and apparatus are mounted on the control panel:

Frequency Meter 1 pc.


AC Voltmeter 1 pc.
AC Ammeter 1 pc.
Earth Leakage AC Circuit Breaker (25A) 1 pc.
AC Circuit Breaker (for 220V, 25A) 1 pc.
AC Circuit Breaker (for 220V, 15A) 1 pc.
AC Circuit Breaker (for 110V, 25A) 1 pc.
AC Circuit Breaker (for 110V, 15A) 1 pc.

5.2 Engine Control Panel

The following control equipment are mounted on the panel:

Starter Switch 1 pc.


Idle Control Switch 1 pc.
Hour Meter 1 pc.
Warning Lamp Unit ( Oil / Water / Charge / Preheat ) 1 pc.

5.3 Output Terminal

1-phase AC Output Terminal (built in) U,N,V 1 pc.


1-phase AC Output Receptacle (220V, 32A) 1 pc.
1-phase AC Output Receptacle (220V, 16A) 1 pc.
1-phase AC Output Receptacle (110V, 32A) 1 pc.
1-phase AC Output Receptacle (110V, 16A) 1 pc.
Ground Terminal (for ELCB) 1 pc.

-4-
5.4 Safety Controls

The generating set shall be equipped with automatic safety controls which will shut down
the engine in the event of any abnormal condition, such as :

Circuit breaker will


Engine shut down Warning lamp
trip
Low lubricating oil
pressure ○ - ○
High jacket water
temp. ○ - ○
Insufficient charge ○ - ○
Over current of AC
power - ○ -
Earth leakage of
AC power - ○ ○(Red mark)
Side door open ○ - -

Mark ○ ; Operate,

Mark - ; Not operate

5.5 Capacity

Cooling Water Capacity : approx. 1.95 L


Lube oil capacity : approx. 2.05 L
Fuel tank capacity : approx. 25 L

6. ATTACHMENT

Parts list 1 vol.


Instruction manual 1 vol.
Instruction manual (Engine) 1 vol.
Earth bar 1 pc.
Cancellation connect 1 pc.
Spare Fuse ( 65A ) 1 pc.

7. COATING

The color of the generator proper and the engine shall be the manufacturer's standard
colors, and that of the bonnet shall be Munsell No. 2.5PB7/5, No. 2.5YR6/2 .

-5-

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