Maintenance of Mechanical Systems in Buildings: Defects in Building Services

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01/05/2013

DEFECTS IN BUILDING SERVICES


Dr Chitrarekha Kabre
MAINTENANCE OF MECHANICAL
SYSTEMS IN BUILDINGS

Symptoms Possible Causes


Insufficient water pressure or Blockage or leakage of Symptoms Possible Causes
flows components of the supply Stoppage of supply/system Failure of fuse or circuit breaker
system such as pipes or valves breakdown
Brownish water/grit and Rusty pipes or dirty supply Sudden or frequent fuse or Earth leakage, overloading
deposit tanks circuit breaker cut off leading to
Stoppage of supply Pump failure, breakage of stoppage
supply pipe Heating of switches & wires Overloading
Water seepage Defective water tanks, pipes Electric sparks or shocks, Inadequate earth bonding
(pipe joints) or valves electrocution
Unclean water, algae growth, Defective or missing water tank
dirt and deposit cover
Sudden rise in consumption Leakage in the system after
water meters
Noisy water pumps, noisy Defective water pumps, undue
water inlets water pressure

Symptoms Possible Causes


Symptoms Possible Causes
Inadequate water pressure Blockage or leakage of
Stoppage, excessive noise Ageing of parts, mechanical
components of the supply
during operation, indicator failure
system such as pipes or valves
lamps off, unstable lifting,
No water supply Failure of pump, breakage of malfunction of buttons and
the supply system indicator lamps
Water leakage, rusty stains Damage, corrosion or failure of Occasional overrun Landing misalignment
pipes, joints or valves
Doors not closing properly Parts ageing, mechanical
Alarm not working (when Alarm wiring defect, short failure, rubbish obstructing
tested), false alarm or warning circuit operation
lights on signal panels
Defective mechanical parts, Inadequate servicing
Portable equipment lost or Inadequate protection or poor frequent stoppage, alarm
misplaced glass panels of alarm management signals
switch-box broken
Non-functioning of equipment Inadequate maintenance or
servicing

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Symptoms Possible Causes


Not cool enough, not warm Poor efficiency, leakage of
enough refrigerant dust and dirt at heat
transmission fins
Noisy, no air movement Loosing parts, blowers or
propellers breakage
Engines sound normal but no Dust screens blocked, air ducts
air movement and grilles needs cleaning
Noisy blowers or propellers Misalignment of motor shafts
movement
Poor indoor air qualilty Insufficient fresh air intake,

Dripping and substandard


mal-function of intake air filter
Insulation failure
VENTILATION AND AIR
output of cool or warm air CONDITIONING
Noisy blowers or propellers Misalignment of motor shafts
movement

Natural ventilation Mechanical ventilation


• It is a requirement of the Building Regulations that any habitable room • Mechanical ventilation is an essential requirement for internal bathrooms,
shall (unless it is ventilated by mechanical means) have one or more WCs and kitchens where there is no natural ventilation at all. The
ventilation openings. equipment consists of metal duct extractor fans allowing three complete
• The total area of the openable part of a window, hinged panel or changes of air per hour and must discharge directly into the external air.
adjustable louvre must be 1/20 of the floor area of the room served and • Some extractor fans are controlled by the lighting switch operated by the
open directly to the external air. The opening portion must not be less person entering the compartment. The Building Regulations require that
than 1.75 m above the floor. A door opening directly to the external air lavatories must be approached through a ventilated lobby, but corridors
may be utilised if it contains a ventilation opening having a total area of and staircase landings are permissible approaches.
not less than 0.01m2 which can be opened when the door is shut. • A duct must be provided from the outside air into an internal lobby,
• habitable rooms have permanent ventilators in the form of terracotta air whether mechanical extraction is used or not.
bricks or patent horizontal window ventilators fitted within the glazing • These simple mechanical systems rarely give trouble if the fan motor is
rebates at the top of the metal or timber window. Both these methods are functioning satisfactorily. The installers of this equipment will usually
effective provided they are properly positioned and do not result in supply the occupiers with maintenance instructions that are simple to
unpleasant draughts. follow and easy to carry out. If there are doubts concerning the motor’s
• The occupiers have often blocked the vent apertures with rolled up pieces performance then it is advisable to add this to the list of items to be
of paper, thus rendering this type of ventilation ineffective. Whichever checked by the electrical engineer.
system is found, only accidental damage can occur.

Mechanical ventilation Mechanical ventilation


Three types of systems 1. Extract systems: cold climate
1. Extract systems  Useful near a source of contamination, such
2. Supply systems as toilets, kitchen cooker hoods, laboratory
3. Balanced systems fume cupboards
 These creates negative pressures
 Relief should be provided by vent openings

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Extract system Mechanical ventilation


2. Supply systems: in hot and mixed climates
• Bring in filtered outside air and create a positive
pressure. Air must be released through vents.
• Useful, where the entry of dust should be
prevented.
• A special form of this is the fire ventilation,
which forces air at high pressure (some 500 Pa)
into staircases and corridors, to keep the escape
route free of smoke.

Mechanical ventilation Mechanical ventilation


3. Balanced systems: all climates
• have both supply and exhaust provided by
mechanical means.
• Theses can provide a great degree of control,
but are expensive
• The supply flow is usually kept higher than
the exhaust, to keep a slight positive
pressure and thus prevent unwanted dust
entry.

Mechanical ventilation Mechanical ventilation


• Heat recovery ventilation (HRV)-cold season • The ventilation heat loss (Qv, in a cool climate)
can be reduced by a ventilation heat recovery
• Energy recovery ventilation (ERV) – hot season system
• Employ a heat exchanger (rotary or a plate type)
or a heat transfer loop, to pre-heat the air
intake by the exhaust air, without mixing the
two air streams
• Temperature of Exhaust air is upgraded by a
heat pump before it heats the intake.
• This could be a reversible system, to assist
cooling.

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Mechanical ventilation Mechanical ventilation

A rotary heat exchanger for


ventilation heat recovery
A ventilation heat recovery, assisted by a heat pump

Mechanical ventilation Mechanical ventilation


Filters can be of one of four types
• Fans are used to drive the air. Two
main types 1. Dry filters
1. Propeller or axial flow fans : very 2. Wet filters
effective when working against
small back pressure (flow resistance
3. Air washers
when fitted in casing). 4. Electrostatic
2. Centrifugal (or radial flow) fans: the
intake is axial, the output is
tangential. Work against large back
pressure, or on quietness.

Mechanical ventilation Mechanical ventilation


1. Dry filters: 2. Wet filters:
• 25-50 mm thick, usually disposable, panel or • 12-100 mm thick pads, e.g. metal turnings
roller type, using a fabric or porous paper or between wire meshes, oil coated (viscous
other fibrous material. impingement filters)
• Some types can be cleaned by water. • These are washable, reusable and are
• Dry filters are more efficient than the wet effective down to 10μm particle sizes.
ones, but usually become ‘loaded’ (clogged
up) quicker

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Mechanical ventilation Mechanical ventilation


3. Air washers 4. Electrostatic
• Fine sprays against the air intake stream, • Upto 12kV static charges on metal plates
particularly useful where the air is very dry
and needs humidification, but also used as • These are effective down to 0.01μm particle
precooler. size, and normally used with a coarser
• These must be followed by a set of pre-filter.
‘eliminator plates’, to arrest any water • These are the best filters for particularly
droplets carried by the air stream and drain clean areas, such as laboratories or
these to a sump. operating theatres.

Maintenance of Mechanical
Mechanical ventilation
Ventilation systems
Ducts • These simple mechanical systems rarely give
• To convey and distribute the air.
trouble if the fan motor is functioning
• Usually made of sheet metal of rectangular cross-
section satisfactorily.
• Plastic materials are also used in circular or oval • The installers of this equipment will usually
sections.
• Larger sizes ‘builder’s work’ ducts are used, formed in supply the occupiers with maintenance
brick or concrete, or framed and sheeted. instructions that are simple to follow and easy
– Greater surface friction (suitable for lower flow velocities) to carry out.
and
– Difficult to prevent air leakages.

Air conditioning systems Air conditioning systems


• Air conditioning systems control The simplest system is the room conditioner
1. The temperature • A packaged unit which can be installed in a
window or an external wall.
2. The Humidity
• Its capacity may be upto 10kW.
3. The purity of the air • It has a direct expansion evaporator cooling
coil and a condenser cooled by the outdoor
air.

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Air conditioning systems Air conditioning systems

Schematic diagram of a A console type air


packaged air conditioner conditioner unit
unit C: compressor
C: compressor M: motor
M: motor E: evaporator
E: evaporator

Air conditioning systems Air conditioning systems


• In larger systems the air is treated in an air-
handling unit, which includes the fan and is
An air conditioner ‘split distributed by a ductwork
unit’ • The heating coil of the air-handling unit is served
C: compressor by a boiler, which delivers hot water.
M: motor • The cooling coil can be of direct expansion type,
E: evaporator i.e. the evaporator of the cooling machine itself,
or the cooling machine can become a chiller (the
evaporator shaped as a refrigerant-to-water heat
exchanger) supplying chilled water to the cooling
coil

Principles of a heat pump


An ammonia/water absorption chiller
(or cooling machine)
 The high pressured gas is released
to the evaporator, where it expand
and cools atmosphere
 The hot ammonia is
cooled to the atmosphere

 A working fluid or refrigerant (organic fluoride or a hydrocarbon is


• Heat input expels the
circulated in a closed loop by the compressor. ammonia (refrigerant)
 A pressure release valve keeps the condenser side under high pressure from the solution
and the evaporator side under low pressure and low temperature.
 When the fluid is compressed it becomes hot and liquefies, whilst it  Reabsorbed in the water
emit heat to the sink, in this case the room air. Passing through the
choke it evaporates and its temperature drops, so that it can pick up
heat from a source. This heat source may be the atmosphere

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Air conditioning systems Four basic A/C systems

A typical central air-handling unit


(arrangement diagram)

a. An all-air system a. Variable air volume system (VAV)

 The plant is centralized and the treated air is distributed by  The supply air condition is constant and the cooling
a network of ducts. requirement of each room can be matched by reducing or
 Inflexible system, using quite large ducts for both supply increasing the air flow at the diffuser.
and return  This is the most energy efficient system.
 The air volume flow rate to each room is constant and the
required condition is set at the central plant

b. An induction system c. A dual duct system

 The central plant may produce over-cooled and very dry air
and supply this to induction units in each room, where the  Two central air-handling units, supplying cooled or heated
supply air jet induces a flow and mixing with room air, thus air respectively, which are ducted to each room and can be
creating a recirculation. mixed at the outlet to the desired condition.
 Heating or cooling coils may or may not be included in these  A very flexible but in energy terms very wasteful system.
units, which may be supplied from a central chiller and boiler.

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Maintenance of Air Conditioning


d. Local air-handling system
systems
• Whatever type of installation has been installed a
good maintenance programme is vital and this
includes regular inspections by the engineer
responsible for the operation and maintenance.
• In the case of large installations the heating and
ventilation system will be the responsibility of the
plant engineer. A good engineer will always keep
a comprehensive operating manual and planned
 Each room or group of rooms would have its own fan-coil maintenance scheme including details of the
unit, supplied by chilled and hot water from a central plant. operating programme which the system is to
 Each room may have its own controls. perform.

Top five problems with AC


• 5. Faulty wiring: Improper, haphazard or uncertified A/C wiring is dangerous and a potential fire
hazard. Bad wiring often prevents the system from getting power, or can trip the circuit breaker.
4. Low refrigerant: Refrigerant (more commonly referred to as Freon) is the chemical that cools
the air. Low refrigerant may indicate a leak or problem with the refrigerant system. If your air
conditioning system needs to be recharged with refrigerant, typically that means there is a
leak. All refrigerant leaks should be located and repaired.
3. Outside fan is not working: The outside fan is responsible for transferring the heat from your
home to the outside air. If the fan on the outside unit doesn’t run, proper heat transfer is not
taking place and the air conditioning compressor may overheat and trip the safety overload.
Worse yet, it may cause internal damage to the compressor.
2. Outside unit not functional: This typically indicates lack of power, contactor problems or even
a faulty thermostat.
1. Frozen Inside coil: A frozen coil often indicates a problem with the airflow, such as restrictions
caused by dirty air filters or blocked return air ductwork. Frozen indoor coils could also be caused
by low refrigerant.
• In many cases, the only way a homeowner can prevent these common problems is by
participating in a preventive maintenance program.
• Bad wiring, low refrigerant and airflow problems can be detected during routine maintenance tune-
ups.

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