ELECTRICAL WIRING DIAGRAM - PULSAR 180 CC

POSITIVE SUPPLY
CONTROL
Gr Gr KIL SWITCH CONTROL LH SIDE IND. OUTPUT
SIGNAL LAMP SWITCH MAGNET ASSLY
SWITCH LH
FRONT RH B/Y B /Y RH RH SIDE IND. OUTPUT (S.C.B. UNIT)
LAMP 12V-10W GROUND
NOT USED

PIN NO.1 R/W R/W R/W

VEHICLE SPEED SENSOR + INPUT
PIN NO.2 Br Br VEHICLE FROM FROM FROM B/R
INSTRUMENT CLUSTER + INPUT SPEED RH SWITCH LH SWITCH S.C.B. UNIT
SENSOR
PIN NO.3 R/B R/B
SWITCH- BODY CONTROL UNIT
HIGH BEAM INDICATOR

Br
O/Br O/Br SWITCH ASSY.
PIN NO.4
TALE-TELL SIDE STAND INDICATOR HALL SENSOR ASSLY

L/W

B/Y
AC INPUT DC INPUT C.D.I. ASSY.
W/Y W/Y (S.C.B. UNIT)
& OUTPUT & OUTPUT
20 PIN COUPLER WITH DUST COVER

PIN NO.5
G
FUEL GAUGE INDICATOR
INSTRUMENT CLUSTER

W/R
B/Y
PIN NO.6 L/W L/W
Y

Br/B
R/W
R/B
R/Y

B/Y

Gr
Br

G
R
Y
VEHICLE SPEED SENSOR OUTPUT
PIN NO.7 Gr Gr
REAR BRAKE
TALE-TELL BLINKER- RH INPUT FRONT BRAKE SWITCH SWITCH
G G H.T. SPARK G

W/R
B/W
PIN NO.8

B/Y

B/R
R
B
TALE-TELL BLINKER- LH INPUT COIL PLUG
PIN NO.9 Lg Lg FUEL LEVEL B Y

B/Y
TALE-TELL NEUTRAL INDICATOR GAUGE
PIN NO.10 B B REGULATOR

Br
L
TACHOMETER

Br
L
PIN NO.11 B/Y B/Y
COMMON GROUND
PIN NO.13 R R

L/W
L/W
Y/R
B /Y
W
POSITION LAMP ON- INPUT

Y
W/Y
W

B/Y
PIN NO.20
PERMANENT BATTERY + INPUT

Br
L
B/Y

Br
L

L/W
L/W
Y/R
H.T. SPARK

B /Y
Gr Gr SIGNAL

W
Y
B/Y
COIL PLUG LAMP
B /Y B /Y
REAR RH
O
O
F
N
F
Br Br
IGNITION TAIL
W W
SWITCH LAMP
B/W B/W L L ASSY
B/Y B/Y B /Y B /Y
R/W R /W R TAIL/
STOP
LED

R
B/Y

B /Y SIGNAL
G G LAMP

O/Br
B/Y
R/B R/B REAR LH
B/Y

HEAD LAMP B/Y B/Y

ASSY/LAMP ASSY.
12V-35/35W HS1 R/Y R/Y B /Y LIGHT
EARTH-FRAME
R NO.
R
PLATE

W/ R
L/W
L/W
B/Y

Y/R

B/Y
POSITION LAMP 5W-1 NO.
O/Br

B/Y

Lg

R
12V-5W- 2 Nos. R
R STARTER
MOTOR

W
SIDE STAND
SWITCH
Lg

B/Y
Br/B

Br/B

R/W
B/Y

B/Y

FUSE

Y/G
W/R
L/W
L/W
Y/R

B/Y
SIGNAL LAMP R 10 Amps

B
FRONT LH

W/B
G G CABLE
ASSEMBLY
Lg EARTH
R

Lg BATTERY
B/Y 12V-9Ah
B/Y HORN (LH) HORN (RH)
CLUTCH STARTER RELAY
SWITCH 70A RATING
IN G
PU OIL
Y/G NEUTRAL
C
LS

SWITCH MAGNETO CABLE ASSY. RED

Y/G
INDIVIDUAL CIRCUIT DIAGRAM IGNITION CIRCUIT
PULSAR 180 CC
B/R
REED SWITCH
ASSY. (TPS)

H.T. COIL
No. 2 SPARK C.D.I. ASSY.
(For PLUG
Secondary
Spark Plug)

B/W

W/R

B/R
B/Y

R
B
Y

H.T. COIL
No. 1 SPARK

B/W

W/R
B/Y

R
(For PLUG
Primary
O Spark Plug)
O
F
N
F
IGNITION B/W B/W
SWITCH
B/Y B/Y R

W/R
Kill Switch
W/R
R

B/Y

EXCITER COIL
ING
PU OIL
LS
C

MAGNETO
INDIVIDUAL CIRCUIT DIAGRAM BATTERY CHARGING CIRCUIT
PULSAR 180 CC

REGULATOR
RECTIFIER UNIT

L/W

L/W
B/Y

B/Y

W
FUSE
L/W

L/W

10 Amps

W/B
B
BATTERY R
CHARGING COIL
BATTERY
STARTER RELAY 12V-9Ah
70A RATING

MAGNETO
INDIVIDUAL CIRCUIT DIAGRAM BRAKE LIGHT CIRCUIT
PULSAR 180 CC

FRONT BRAKE REAR BRAKE

SWITCH SWITCH

Br

Br
L

L
Br

Br
L

L
O
O F
N F
Br
IGNITION
SWITCH
L STOP
W
LAMP
LED
BANK
B/Y
B/Y

W
FUSE
10 Amps

W/B

R
R

STARTER RELAY
EARTH-FRAME 70A RATING BATTERY
12V-9Ah
INDIVIDUAL CIRCUIT DIAGRAM HORN CIRCUIT
PULSAR 180 CC

CONTROL
SWITCH LH

BODY CONTROL UNIT

Br/B
B/Y
Br
O
O
F
N
F
Br Br
IGNITION
SWITCH

W W
B/Y

Br/B

W
B/Y

EARTH-FRAME

FUSE
10 Amps

W/B
Br/B

Br/B
B/Y

B/Y

R
STARTER RELAY BATTERY
70A RATING 12V-9Ah

HORN (LH) HORN (RH)

INDIVIDUAL CIRCUIT DIAGRAM AC LIGHTING CIRCUIT
PULSAR 180 CC

CONTROL
SWITCH RH

20 PIN COUPLER WITH DUST COVER

PIN NO.3 R/B R/B
HIGH BEAM INDICATOR
INSTRUMENT CLUSTER

PIN NO.2 Br Br
INSTRUMENT CLUSTER + INPUT REGULATOR
PIN NO.11 RECTIFIER
B/Y B/Y BODY CONTROL UNIT
COMMON GROUND UNIT

PIN NO.13 R R AC INPUT

POSITION LAMP ON- INPUT & OUTPUT

Y/R
PIN NO.20 W

Y
PERMANENT BATTERY + INPUT

R/B
R/Y
O

R
Y

Y/R
O

Y
F
N
F
Br Br
IGNITION
SWITCH TAIL
LAMP
W W ASSLY
TAIL/
R R STOP
LED

W
R NO.
PLATE
R

FUSE LAMP
10 Amps 5W
R/B R/B

W/B
HEAD LAMP

Y/R
ASSY/LAMP LIGHTING
B/Y B/Y COIL
12V-35/35W HS1 B
R/Y R/Y R
POSITION LAMP
12V-5W- 2 NOS. BATTERY
STARTER RELAY 12V-9Ah
70A RATING

MAGNETO
INDIVIDUAL CIRCUIT DIAGRAM SPEEDOMETER & TACHOMETER CIRCUIT
PULSAR 180 CC

PIN NO.1 R/W R/W

VEHICLE SPEED SENSOR + INPUT
VEHICLE
PIN NO.2 Br Br SPEED

20 PIN COUPLER WITH DUST COVER

INSTRUMENT CLUSTER + INPUT SENSOR
INSTRUMENT CLUSTER

PIN NO.6 L/W L/W

VEHICLE SPEED SENSOR OUTPUT

B/Y
PIN NO.10 B B
TACHOMETER C.D.I. ASSY.

PIN NO.11 B/Y B/Y

COMMON GROUND

B/Y
B
B/Y
PIN NO.20 W
PERMANENT BATTERY + INPUT

O O B
N F
F
Br Br
IGNITION
SWITCH

W W

W
FUSE
10 Amps

W/B
BATTERY
12V-9Ah
B
R

STARTER RELAY
70A RATING
INDIVIDUAL CIRCUIT DIAGRAM SIDE INDICATOR CIRCUIT
PULSAR 180 CC

POSITIVE SUPPLY
Gr Gr
SIGNAL LAMP CONTROL LH SIDE IND. OUTPUT
FRONT RH SWITCH LH RH SIDE IND. OUTPUT
B/Y

SELF CANCELLATION DEVICE

GROUND
PIN NO.2 Br Br
INSTRUMENT CLUSTER- INPUT BODY CONTROL UNIT

TURN SIGNAL
B/Y
PIN NO.7 Gr Gr
TALE-TELL BLINKER- RH INPUT Gr

PIN NO.8 G G G
TALE-TELL BLINKER- LH INPUT

PIN NO.11 B/Y B/Y

B/Y
Br
COMMON GROUND

PIN NO.20 W
Br

PERMANENT BATTERY + INPUT

Gr
B/Y

SIGNAL
W

Gr Gr
O O LAMP
N F REAR
F B/Y
Br Br RH
IGNITION

B/Y
SWITCH W W

B/Y B/Y
B/Y

W
SIGNAL
SIGNAL LAMP LAMP
FRONT LH REAR
G G G G LH
FUSE
B/Y

10 Amps

W/B
BATTERY
12V-9Ah
STARTER B

R
RELAY
EARTH-FRAME 70A RATING
 INDIVIDUAL CIRCUIT DIAGRAM FUEL INDICATOR CIRCUIT
PULSAR 180 CC

PIN NO.5 W/Y W/Y

FUEL GAUGE INDICATOR

FUEL LEVEL GAUGE

SPEEDOMETER COUPLER
INSTRUMENT CLUSTER

PIN NO.2 Br Br
INSTRUMENT CLUSTER + INPUT

W/Y
PIN NO.11 B/Y B/Y
COMMON GROUND

W/Y
W

B/Y
PIN NO.20
PERMANENT BATTERY + INPUT

O
O F
N F Br Br
IGNITION
SWITCH W W

W
B/Y
FUSE
10 Amps

W/B
B

R
EARTH-FRAME
STARTER BATTERY
RELAY 12V-9Ah
70A RATING
INDIVIDUAL CIRCUIT DIAGRAM STARTER MOTOR CIRCUIT
PULSAR 180 CC

PIN NO.9 Lg Lg CONTROL

TALE-TELL NEUTRAL INDICATOR SWITCH RH
INSTRUMENT CLUSTER

PIN NO.2 Br Br
INSTRUMENT CLUSTER + INPUT

PIN NO.11 Please note that

COMMON GROUND BODY CONTROL UNIT Starter Switch is enable only
if Kill Switch is in
DC INPUT ‘OFF’ condition.
PIN NO.20 W
& OUTPUT
PERMANENT BATTERY + INPUT

B/Y
O O
N F
F

Br
IGNITION Br Br
SWITCH
W W
Y/G

STARTER

B/Y

R/W

W
MOTOR

FUSE
10 Amps
EARTH-FRAME

W/B
Lg Lg
Lg R/W B

R
B/Y B/Y

STARTER BATTERY
RELAY 12V-9Ah
70A RATING
Y/G Y/G
NEUTRAL
SWITCH
 INDIVIDUAL CIRCUIT DIAGRAM NEUTRAL LIGHT CIRCUIT
PULSAR 180 CC

PIN NO.9 Lg Lg
TALE-TELL NEUTRAL INDICATOR
INSTRUMENT CLUSTER

PIN NO.2 Br Br
INSTRUMENT CLUSTER + INPUT

PIN NO.11 B/Y B/Y

COMMON GROUND

W
PIN NO.20
PERMANENT BATTERY + INPUT

Lg
Br
O
O F

W
N F
Br Br
IGNITION
SWITCH W W

W
FUSE
Lg
10 Amps

W/B
B

R
STARTER
RELAY
NEUTRAL SWITCH 70A RATING BATTERY
12V-9Ah
 INDIVIDUAL CIRCUIT DIAGRAM SIDE STAND INDICATION CIRCUIT
PULSAR 180 CC

PIN NO.4 O/Br

TALE-TELL SIDE STAND INDICATOR

SPEEDOMETER COUPLER
INSTRUMENT CLUSTER

PIN NO.2 Br Br
INSTRUMENT CLUSTER + INPUT

O/Br
PIN NO.11 B/Y B/Y
COMMON GROUND

PIN NO.20 W
PERMANANT BATTERY + INPUT

O O
W

N FF
Br Br
IGNITION
SWITCH
W W

W
B/Y

B/Y
FUSE
10 Amps

W/B
B
O/Br

EARTH-FRAME

B/Y

R
STARTER RELAY BATTERY
SIDE STAND SWITCH 70A RATING 12V-9Ah