Huawei FM1000A40 V200R003C00 IT Maintenance Guide

FusionModule1000A40 ICT Solution
V200R003C00
Maintenance Guide
Issue 01
Date 2019-03-05
HUAWEI TECHNOLOGIES CO., LTD.

Copyright © Huawei Technologies Co., Ltd. 2019. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Technologies Co., Ltd.
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and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
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The information in this document is subject to change without notice. Every effort has been made in the
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Huawei Technologies Co., Ltd.

Address: Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China
Website: http://e.huawei.com
Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. i

Maintenance Guide About This Document
About This Document
Purpose
This document describes the operation methods and precautions for the FusionModule1000A
prefabricated all-in-one data center (FusionModule1000 for short) in terms of the routine
maintenance and parts replacement. It provides you a quick grasp of the operation and
maintenance (O&M) methods of the FusionModule1000.
Intended Audience
This document is intended for:
 Maintenance engineers
 Technical support engineers
 System engineers
 Hardware installation engineers
 Commissioning engineers
 Data configuration engineers
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol Remarks
Indicates an imminently hazardous situation which, if

not avoided, will result in serious injury or death.
Indicates a potentially hazardous situation which, if not

avoided, could result in serious injury or death.

avoided, may result in minor or moderate injury.
Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. ii

Maintenance Guide About This Document
Symbol Remarks

avoided, could result in equipment damage, data loss,
performance deterioration, or unanticipated results.
NOTICE is used to address practices not related to
personal injury.
Calls attention to important information, best practices

and tips.
NOTE is used to address information not related to
personal injury, equipment damage, and environment
deterioration.
Change History
Changes between document issues are cumulative. The latest document issue contains all
updates made in previous issues.
Issue 01 (2019-03-05)
This issue is the first official release.
Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. iii

Maintenance Guide Contents
Contents
About This Document ............................................................................................................ ii

1 Operation and Maintenance Precautions ............................................................................ 1
2 Operation and Maintenance Preparations .......................................................................... 3
2.1 Tools....................................................................................................................................................................................... 3
2.2 Container Entry Requirements ............................................................................................................................................. 4
2.3 O&M Personnel Skill Requirements ................................................................................................................................... 5
3 Routine Maintenance ............................................................................................................ 7

3.1 Container Repainting ............................................................................................................................................................ 7
3.2 Sliding Cabinets .................................................................................................................................................................. 12
3.3 Operating the Shutter in the Fire Extinguishing Compartment ....................................................................................... 14
3.4 Daily Maintenance .............................................................................................................................................................. 15
3.5 Monthly Maintenance ......................................................................................................................................................... 17
3.5.1 Power Supply and Distribution System ......................................................................................................................... 17
3.5.2 Cooling System ................................................................................................................................................................ 17
3.5.3 Monitoring System .......................................................................................................................................................... 18
3.5.4 Fire Extinguishing System (Standard)............................................................................................................................ 22
3.5.5 Fire Extinguishing System (CE) ..................................................................................................................................... 24
3.5.6 Other Systems .................................................................................................................................................................. 25
3.6 Quarterly Maintenance ....................................................................................................................................................... 26
3.6.4 Other Systems .................................................................................................................................................................. 33
3.7 Semi-annual Maintenance .................................................................................................................................................. 34
3.7.1 Power Supply and Distribution System ......................................................................................................................... 34
3.7.2 Cooling System ................................................................................................................................................................ 34
3.7.6 Other Systems .................................................................................................................................................................. 44
4 Parts Replacement ............................................................................................................... 47
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4.1 Replacing Power Supply and Distribution System Components..................................................................................... 47

4.1.1 Replacing Components for the Power Supply and Distribution System ..................................................................... 47
4.1.2 Replacing a Cabinet rPDU .............................................................................................................................................. 48
4.1.3 Replacing an STS ............................................................................................................................................................ 50
4.1.4 Replacing a Battery for the Integrated UPS ................................................................................................................... 50
4.1.5 Replacing a Battery for the DC Power System.............................................................................................................. 51
4.1.6 Replacing a Battery Pack ................................................................................................................................................ 52
4.1.7 Replacing a Light ............................................................................................................................................................. 54
4.1.8 Replacing Components for the Input PDC..................................................................................................................... 55
4.1.8.1 Replacing an ATS Controller ....................................................................................................................................... 55
4.1.8.2 Replacing an MCB ....................................................................................................................................................... 56
4.1.8.3 Replacing the PD510 Electricity Meter ...................................................................................................................... 57
4.1.8.4 Replacing the SPD in a PDC ....................................................................................................................................... 59
4.1.8.5 Replacing an Indicator ................................................................................................................................................. 60
4.1.8.6 Replacing a Fuse ........................................................................................................................................................... 62
4.1.8.7 Replacing an Ambient T/H Sensor .............................................................................................................................. 63
4.1.9 (Optional) Replacing a BIM ........................................................................................................................................... 64
4.1.10 Replacing the Power PDB............................................................................................................................................. 66
4.1.11 Replacing a Battery Bus Box ........................................................................................................................................ 67
4.2 Replacing Cooling System Components ........................................................................................................................... 67
4.2.1 Replacing Components for Cooling System .................................................................................................................. 67
4.2.2 Replacing an Air Cooled In-row Precision Air Conditioner ......................................................................................... 68
4.2.3 Replacing a Remote T/H Sensor for an Air Conditioner............................................................................................... 92
4.2.4 (Optional) Replacing a Low-Temperature Component................................................................................................. 93
4.3 Replacing Monitoring System Components ..................................................................................................................... 93
4.3.1 Replacing an ECC800 Main Control Module................................................................................................................ 93
4.3.2 Replacing an ECC800 PSU (IT) ..................................................................................................................................... 94
4.3.3 Replacing an ECC800 PSU (CT) ................................................................................................................................... 96
4.3.4 Replacing an AI/DI Module ............................................................................................................................................ 97
4.3.5 Replacing a Smart ETH Gateway ................................................................................................................................... 98
4.3.6 Replacing a Camera ......................................................................................................................................................... 99
4.3.7 Replacing an External Camera......................................................................................................................................101
4.3.8 Replacing a Signal SPD ................................................................................................................................................102
4.3.9 Replacing an SD Card ...................................................................................................................................................104
4.3.10 Replacing a Water Sensor (Point Type)......................................................................................................................106
4.3.11 Replacing Access Control Components .....................................................................................................................107
4.3.11.1 Replacing an IC Card Reader ..................................................................................................................................107
4.3.11.2 Replacing an Exit Button .........................................................................................................................................109
4.3.11.3 Replacing a Magnetic Lock .....................................................................................................................................110
4.3.11.4 Replacing an Emergency Door Release Button ......................................................................................................112
4.3.11.5 Replacing an Access Actuator..................................................................................................................................114
4.3.11.6 Replacing a Door Status Sensor............................................................................................................................... 114
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4.3.12 Replacing an AC Actuator........................................................................................................................................... 116

4.3.13 Replacing a WiFi Converter........................................................................................................................................ 116
4.3.14 Replacing a Pad ........................................................................................................................................................... 117
4.3.15 (Optional) Replacing a CIM ....................................................................................................................................... 118
4.3.16 Removing a Camera SPD Module.............................................................................................................................. 119
4.4 Replacing Fire Extinguishing System Components .......................................................................................................120
4.4.1 Replacing Fire Extinguishing System Devices (Standard) .........................................................................................120
4.4.1.1 Replacing a Smoke Detector (Standard) ...................................................................................................................120
4.4.1.2 Replacing a Heat detector (Standard) ........................................................................................................................122
4.4.1.3 Replacing the Gas Release Indicator (Standard) ......................................................................................................124
4.4.1.4 Replacing an Indoor Fire Alarm Horn/Strobe (Standard) ........................................................................................126
4.4.1.5 Replacing an External Horn Strobe (Standard) ........................................................................................................128
4.4.1.6 Replacing a Fire Alarm Sounder (Standard) .............................................................................................................130
4.4.1.7 Replacing the Emergency Start/Abort Switch (Standard)........................................................................................132
4.4.1.8 Replacing Batteries for the Fire Alarm Control Panel (Standard) ...........................................................................134
4.4.1.9 Replacing a Fire Cylinder (Standard)........................................................................................................................136
4.4.1.10 Replacing a Fire Alarm Control Panel (Standard) ..................................................................................................143
4.4.1.11 Replacing an Emergency Light (Standard) .............................................................................................................146
4.4.2 Replacing Fire Extinguishing System Devices (CE)...................................................................................................147
4.4.2.1 Replacing a Smoke Detector (CE) ............................................................................................................................147
4.4.2.2 Replacing a Heat Detector (CE) ................................................................................................................................148
4.4.2.3 Replacing Warning Signs (CE) ..................................................................................................................................150
4.4.2.4 Replacing an Internal Horn Strobe (CE) ...................................................................................................................151
4.4.2.5 Replacing an External Horn Strobe (CE) ..................................................................................................................154
4.4.2.6 Replacing a Fire Alarm Bell (CE) .............................................................................................................................156
4.4.2.7 Replacing the Extinguishant Abort Button (CE) ......................................................................................................157
4.4.2.8 Replacing Batteries for the Extinguishant Control Panel (CE) ...............................................................................160
4.4.2.9 Replacing a Fire Cylinder (CE) .................................................................................................................................162
4.4.2.10 Replacing the Extinguishant Control Panel (CE) ...................................................................................................164
4.4.2.11 Replacing an Emergency Light (CE) ......................................................................................................................166
4.4.3 Replacing Batteries for the VESDA Power Box .........................................................................................................168
5 FusionModule1000 Emergency Exit Guide ..................................................................... 170

6 Acronyms and Abbreviations........................................................................................... 171
Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. vi

Maintenance Guide 1 Operation and Maintenance Precautions
1 Operation and Maintenance Precautions
Power Supply and Distribution System

 When operating power distribution equipment, follow the local regulations and rules.
 When performing high-voltage and AC operations, use dedicated tools and wear
protection equipment.
 Before entering the power supply zone, verify that no hydrogen alarm is displayed on the
ECC800 or NetEco LCD.
 Before replacing a component which is not hot swappable, you must switch off the
upstream circuit breaker, and verify that the component to be replaced is power off.
 Assess impact on the system before switching off the general circuit breaker or cutting
off the cooling system during parts replacement.
 Do not install or remove power cables for a device which is powered on. Transient
contact between the core of the power cable and the conductor may generate electric arcs
or sparks, which may cause fire or hurt human eyes.
 Before removing component cables, mark the cables with their corresponding port
numbers for later connection.
 Before connecting a power cable, check that the label on the power cable is correct.
 For the detailed power control relationships between devices, see the power distribution
system diagram for the solution in use.
During battery O&M, observe the following:
 Insulate tools before battery O&M.
 Assign only professional engineers to perform the O&M.
 Do not use any organic solvent to clean batteries.
 Do not remove the safety valve or fill anything into batteries.
 Never smoke or use fire around batteries.
 Do not place tools on bare batteries terminals.
 Do not short-circuit the terminals of batteries; otherwise, a fire may occur.
 Do not maintain batteries online. Replace a battery if it is faulty.
 Charge the battery within 24 hours after battery discharge; otherwise, the battery
capacity will be affected.
 Do not open batteries as electrolyte leakage may cause personal injuries. If you contact
the electrolyte accidentally, immediately clean your skin with water and seek medical
advice from a doctor.
Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. 1

Maintenance Guide 1 Operation and Maintenance Precautions
 Replace batteries only with the ones of the same or equivalent type. Improper battery
replacement may cause an explosion.
Cooling System
 Assign only professional engineers to perform O&M for the cooling system.
 Do not operate valves of the cooling system arbitrarily.
 Do not block the air exhaust and return vents of smart cooling products.
 Promptly put serviced units into use after the cooling system is maintained; otherwise,
equipment cannot work at optimal status.
 If the number of running smart cooling products in an area is less than the rated
minimum number, some loads must be powered off; otherwise, temperature inside the
container may go out of control.
 For detailed configurations of the cooling system, see the initial configuration parameter
manual for the solution in use.
Management System (Monitoring System)

 Do not smoke or use open flame inside the container.
 Assign only professional engineers to perform O&M for the management system.
 Routine maintenance for the management system is critical for long-term stable and
efficient operation of the FusionModule1000 because most alarms are reported over the
management system.
 Promptly handle reported alarms to prevent equipment damage or service interruption.
 Check and calibrate the hydrogen detection equipment sensors half a year within the
sensor service life (less than 5 years).
 For detailed initial configurations for the management system, see the initial
configuration parameter manual for the solution in use.
Fire Extinguishing System

 Assign only qualified engineers to perform O&M for the fire extinguishing system.
 Before performing routine maintenance for the fire extinguishing system, inform the
related departments of the temporary downtime due to maintenance. In addition, disable
the logical control function of the area or system to prevent false alarms. Inform the
related departments of the system recovery after the maintenance is complete.
 Take antistatic measures before removing the front panel from a VESDA; otherwise, the
VESDA may be damaged.
 During fire extinguishing system commissioning, disconnect the solenoid valve, and
insert the fire cylinder safety pin to prevent agent release by mistake.

Maintenance Guide 2 Operation and Maintenance Preparations
2 Operation and Maintenance Preparations
2.1 Tools
Prepare tools listed in Table 2-1 before performing O&M operations.
Table 2-1 Tools

Tools
Phillips screwdriver Flat-head screwdriver Adjustable wrench
Electrician's knife Needle-nose pliers Diagonal pliers
Crimping tool Wire stripper RJ45 crimping tool
Cable cutter Hex key Socket wrench

Tools
Hand-held Multimeter Electroprobe

thermohygrograph
Network cable tester Heat gun Utility knife
Step ladder (2 m) Cable tie Insulation tape
ESD wrist strap ESD gloves Protective gloves
Clamp meter ESD floor suction plate Vacuum cleaner
The listed tools are for routine maintenance only. Prepare other tools as required.
2.2 Container Entry Requirements

The following describes the requirements for working in the FusionModule1000.
Item Requirement

Item Requirement
Before entry  Obtain the entry permit.

 The detailed operations are performed based on the requirements
specified by the manager of the FusionModule1000.
Entry  Obtain ESD clothes and shoes.

preparations  Remove dust from tools and materials that need to be taken into the
data center, and make a record.
 Do not bring in forbidden items, such as storage devices, cameras, or
portable hard disks into the FusionModule1000.
Working in the  Only professional personnel are allowed to work in the data center
data center and only in the presence of designated personnel.
 Obtain permission from designated personnel and take necessary
precautions and preventive measures before entering the
FusionModule1000 and performing any operation which may affect
the normal running of the FusionModule1000.
 Do not perform any unauthorized operations.
After all work is  Pack up the tools and surplus materials.

finished  Clean up and organize the equipment room environment according
to environment requirements.
 Accept the operations and make records about any operations
performed.
Check before  Check the items to be taken out.
leaving  Sign out.
Follow-up  Return the ESD clothes and shoes.

Procedure  If any faulty component is replaced, dispose of the removed faulty
component.
Replace, maintain, and troubleshoot components of the FusionModule1000 only in the

presence of qualified engineers.
2.3 O&M Personnel Skill Requirements

Field Personnel Skill Requirement
Power Familiar with the power supply and distribution system configurations and
supply and the operations for each core component in the FusionModule1000
distribution With power distribution system engineer qualifications
system

Field Personnel Skill Requirement
Cooling Familiar with the cooling system configurations and the operations for each
system core component in the FusionModule1000
With cooling engineer qualifications
Management With knowledge in the hardware and software of the container data center,
system familiar with basic communications protocols, familiar with equipment
interfaces in extra low voltage (ELV) systems, and proficient in operating
the NetEco management system
With ELV engineer qualifications
Fire Familiar with the fire extinguishing system configurations and the
extinguishin operations for each core component in the FusionModule1000
g system With fire engineer qualifications
Lighting and Familiar with the overall configurations and layout of the
structural FusionModule1000
system Experienced in maintaining the FusionModule1000

Maintenance Guide 3 Routine Maintenance
3 Routine Maintenance
3.1 Container Repainting

Prerequisites
 The outdoor area without shelters is not subject to bad weather conditions such as raining,
sandstorm, strong wind, or snowing during paint repair.
 You have prepared the required paint that matches the color palette delivered with
equipment.
Context
The FusionModule1000 container exterior should be intact. If the container surface is bumped,
scratched, or rusted, the paint should be repaired.
Check the damage to the container paint and prepare appropriate tools and materials. The number of
materials depends on site requirements.
Table 3-1 Paint repair

Paint Damage Tools and Procedure Description
Materials
Slight scratch (steel Spray paint or paint, Steps 1, 2, and 4 1. For the color of
base material not brush (required for the finish coat
exposed) repainting a small (acrylic acid
area), fine paint), see the
Smudges and rust sandpaper, delivered color
that cannot be wiped anhydrous alcohol, palette and
off cotton cloth, pantone No.
painting gun specified on it.
(required for 2. For a few
repainting a large smudges,
area) scratches or

Paint Damage Tools and Procedure Description

Materials
Deep scratch Spray paint or paint, Steps 1, 2, 3, and 4 rusts, Huawei

(primer damaged, zinc-rich primer, recommends
steel base material brush (required for manual paint
exposed) repainting a small spraying or paint
area), fine brushing.
sandpaper, 3. For many
anhydrous alcohol, scratches or
cotton cloth, large-area
painting gun smudges and
(required for rusts, use a
repainting a large painting gun to
area) spray paint.
4. The paint coating
should be thin
and even. Paint
drops are
prohibited on the
coating. The
surface should be
smooth.
5. Leave the
repainted area for
about 30 minutes
before
performing any
further operation.
LOGO and pattern Seek help from Huawei headquarters for a detailed painting
damage solution. Frontline personnel can turn to local advertisement coating
suppliers.
Dent 1. If a dent is less than 100 mm2 in area and less than 3 mm in
depth, fill the dent with Poly-Putty base and then perform the
same operations as those for processing deep scratches.
2. If a dent is greater than 100 mm2 in area or greater than 3 mm in
depth, ask the local supplier for an appropriate repainting
solution.
Procedure
Step 1 Gently polish damaged areas using fine sandpaper to remove smudges or rust, as shown in
Figure 3-1.

Figure 3-1 Polishing a damaged area using sandpaper
Step 2 Dip a piece of cotton cloth into anhydrous alcohol and wipe the polished or damaged area to
remove the dirt and dust. Then wipe off the alcohol with a clean and dry cotton cloth, as
shown in Figure 3-2.
Figure 3-2 Wiping a polished or damaged area using anhydrous alcohol
Step 3 Paint one layer of zinc-rich primer on the damaged coat using a brush or painting gun, as

Figure 3-3 Zinc-rich primer
Step 4 Apply two layers of paint on the damaged finish coat based on the damage degree of the paint
described in Table 3-1 using a spray bottle, brush, or painting gun, respectively shown in
Figure 3-4, Figure 3-5, and Figure 3-6.
In the case that a container pattern has different colors, to prevent undamaged areas and those with
different colors as the damaged area from being polluted during repainting, cover such areas using white
paper and adhesive tape before repairing paint.
Figure 3-4 Manual paint spray

Figure 3-5 Repainting using a brush
Figure 3-6 Repainting using a painting gun
----End
Follow-up Procedure
Check whether the surface meets the requirement after repainting.
The repainted area should have the same color as surrounding areas. The color difference δE is not
greater than 3 (Use a colorimeter to measure the color difference. If a colorimeter is not available, check
that no obvious edge exists between the repainted area and its surrounding.) The paint should also be
free from bulges, scratches, flake-off, or cracks.

3.2 Sliding Cabinets

Context
In the IT scenario, the four rows of cabinets in the container can be slid backwards and
forwards to increase the maintenance space in the aisle.
Cabinets can be slid from the middle to extremities on both sides, from one extremity to the
other, or from one extremity to the middle.
Sliding a Cabinet from the Middle to Extremities on Either Side

Step 1 Unlock the base indexing plunger handles.
1. Pull the indexing plunger handles at the front and rear of the sliding bases of the cabinet.
2. Turn the indexing plunger handles at the front and rear of the sliding bases by 90°to
unlock the handles.
Figure 3-7 Unlocking the indexing plunger handles
Step 2 Slide the cabinet from the middle towards either side until the cabinet reaches the extremity.

Figure 3-8 Pushing the cabinet
Step 3 Lock the base indexing plunger handles.

Turn the indexing plunger handles by 90°. The handles automatically retract to lock the
indexing plungers. See Step 1 for details. After the indexing plungers are locked, the cabinet
is locked in position and will not slide when you operate devices inside the cabinet.
----End
Sliding a Cabinet from one Extremity to the Other Extremity

The method is similar to that for sliding a cabinet from the middle to extremities on both sides.
For details, see Sliding a Cabinet from the Middle to Extremities on Either Side.
Sliding a Cabinet from one Extremity to the Middle

Step 1 Verify that the indexing plunger in the cabinet sliding direction is unlocked, and that the
indexing plunger opposite to the cabinet sliding direction is locked.
Figure 3-9 Pushing the cabinet to the middle position
Step 2 After you push the cabinet to the middle, the axis of the indexing plunger springs out and
locks the cabinet in position.
----End

3.3 Operating the Shutter in the Fire Extinguishing

Compartment
Prerequisites
The fire cylinder in the container needs to be maintained.
Context
A shutter is installed in the container entrance to form a fire extinguishing compartment.
Before maintaining the fire cylinder, you need to operate the shutter.
Procedure
Step 1 Pull the beaded rope at the side of the shutter in the fire extinguishing compartment until all
blades of the shutter are perpendicular to the guide rail at the top.
Figure 3-10 Rotating the shutter blades
Step 2 Pull the rope at the side of the shutter in the fire extinguishing compartment to fold the shutter
blades to one side. Then maintenance personnel can enter the fire extinguishing compartment
to maintain the fire cylinder.

Figure 3-11 Folding the shutter blades
----End
Follow-up Procedure
After maintaining the fire cylinder, restore the shutter by referring to the operations in Step 2
to Step 1.
3.4 Daily Maintenance

Table 3-2 Daily maintenance checklist
Categ Mainten Operation Check Troubleshooting

ory ance Standard
Item
Power PDC Check the The three-phase If an indicator is off or dim,

supply luminance of the power indicators replace it. For details, refer
and indicators. are steady on. to 4.1.8.5 Replacing an
distribu Indicator.

Categ Mainten Operation Check Troubleshooting

ory ance Standard
Item
tion Check the SPD The SPD If the SPD indicator is red,
system indicator and indicator is replace the SPD. For
SPD circuit green. details, refer to 4.1.8.4
breaker status. Replacing the SPD in a
PDC.
The SPD circuit 1. If the SPD indicator is
breaker is red, replace the SPD.
switched to ON. For details, refer to
4.1.8.4 Replacing the
SPD in a PDC.
2. Switch on the circuit
breaker.
ECC80 Check On the ECC800 No alarm is Refer to ECC800 Data
0 FusionMo WebUI, choose displayed in the Center Controller
WebUI dule1000 Home > Active alarm V100R001C30 User
alarms. Alarms or information Manual or iManager
Query > area. NetEco documentation.
Historical
Alarms. Alarm short Check whether the SIM
messages can be card is properly installed. If
received. the SIM card is faulty,
replace it by following
instructions in ECC800
Data Center Controller
V100R001C30 User
Manual.
Camera On the ECC800 The video If no video image is

images WebUI, choose images are displayed:
and System properly 1. Connect the camera
coverage Settings > Video displayed. cable again.
Settings >
2. If the cable is correctly
Video
connected, replace the
Information in
camera by following
the monitoring
instructions in 4.3.6
system, and you
Replacing a Camera.
can click Access
Link on the page The coverage of If the camera coverage does
to access the the camera is not meet the monitoring
video link. optimal. requirement, adjust the
camera coverage.
Fire VESDA Check the The VESDA If the VESDA or its power
extingu and its working status of and its power supply is abnormal,
ishing power the VESDA and supply are troubleshoot by following
system supply its power supply. normal. instructions in documents
delivered with the VESDA.

3.5 Monthly Maintenance

3.5.1 Power Supply and Distribution System
Table 3-3 Monthly maintenance checklist for the power supply and distribution system
Item Method Check Troubleshooting
Standard
PDC Check the The If the indicator is off or dim, replace

luminance of the three-phase it by following instructions in
indicators. power 4.1.8.5 Replacing an Indicator.
indicators are
steady on.
Check the SPD The SPD If the SPD indicator is red, replace it
indicator and SPD indicator is by following instructions in 4.1.8.4
circuit breaker green. Replacing the SPD in a PDC.
status.
The SPD 1. Check whether the SPD
circuit breaker indicator is red. If yes, replace it
is switched to by following instructions in
ON. 4.1.8.4 Replacing the SPD in a
PDC.
2. Switch on the circuit breaker.
Push any button on The PD510 1. If the LCD does not display
the PD510 electricity information properly (no display
electricity meter meter LCD or fuzzy), check whether the
LCD. lights up and power cable is properly
displays connected.
information 2. If the power cable is correctly
properly. connected, replace the LCD by
following instructions in 4.1.8.3
Replacing the PD510 Electricity
Meter.
3.5.2 Cooling System

Table 3-4 Monthly maintenance checklist for the cooling system

Standard
Thermal Check whether the The thermal If there is condensation under a

insulation thermal insulation insulation pipe, replace the thermal insulation
foam for layers are in good layers are in foam by following instructions in
the condition without good condition the 25 kW Air-Cooled Precision Air
humidifier/ condensation. and free from Conditioner User Manual.
condensate condensation.
drainpipe

If a cooling component needs to be powered off for maintenance, take measures to prevent
device overheating before powering off the component.
3.5.3 Monitoring System

Table 3-5 Monthly maintenance checklist for the monitoring system
Check Operation Check Standard Troubleshooting
Item
Combined INPUT1 The green indicator Check the mains and the input power
module indicator is steady on. cables.
INPUT2 The green indicator NOTICE
Before replacing the combined module,
indicator is steady on.
verify that it is powered off and all three
indicators are off.
OUTPUT The green indicator
indicator is steady on.
Power input Dual-input voltage If the input voltage is abnormal,

range: 43–58 V DC; check the power grid and input cable
rated voltage: 53.5 connection.
V DC
Power output Voltage range: For details, contact Huawei technical

43–58 V DC; rated support.
voltage: 53.5 V DC
Operating Temperature: –20°C Check that the ambient temperature

environment to +65°C and humidity for the combined
Humidity: 5–95% module are normal.
RH
(non-condensing)
Access Power input Input voltage: Check the input power cables if the
actuator 36–60 V DC input voltage is abnormal.
PWR Steady on: The Check the input power cables.

indicator power supply is
normal.
Off: No power
supply is available.
ALM Steady on: A fault Refer to ECC800 Data Center

indicator alarm is generated. Controller V100R001C30 User
Off: No fault alarm Manual to handle alarms, or contact
is generated. Huawei technical support.


Item
RUN Off: The power Check the power supply.

indicator supply is abnormal. Refer to ECC800 Data Center
Blinking slowly: Controller V100R001C30 User
The software runs Manual to register the device, or
properly (the contact Huawei technical support.
indicator blinks at
0.5 Hz, on for 1s
and then off for 1s)
or registration with
the ECC800 is
successful.
Blinking at short
interval: The
communication is
interrupted or the
registration with the
ECC800 fails (the
indicator blinks at 4
Hz, on for 0.125s
and then off for
0.125s).
Blinking: The
indicator blinks at
super short intervals
for 0.5s (blinking at
10 Hz, on for 0.05s
and then off for
0.05s) and then
turns off for 0.5s.
The cycle lasts for
10s.


Item
RF_Z On: No network Refer to ECC800 Data Center

indicator parameters exist. A Controller V100R001C30 User
network is waiting Manual to register the device, or
to be created. contact Huawei technical support.
Blinking slowly: A
network is set up,
and node access is
not allowed (the
indicator blinks at
0.5 Hz, on for 1s
and then off for 1s).
Blinking at super
short intervals: A
network is set up,
and node access is
allowed (the
indicator blinks at
10 Hz, on for 0.05s
and then off for
0.05s).
Blinking at super
short intervals
intermittently: The
device is searching
for a network (the
Hz, on for 0.5 and
then off for 0.5s).
Table 3-6 Monthly maintenance checklist for the monitoring system

Item
AC Power input Input voltage: Check the input power cables if the
actuator 90–240 V AC input voltage is abnormal.
Power output Output voltage: For details, contact Huawei technical

90–240 V AC support.
normal.
Off: No power


Item


indicator blinks at
0.5 Hz, on for 1s
the ECC800 is
successful.
Blinking at short
interval: The
communication is
interrupted or the
ECC800 fails (the
Hz, on for 0.125s
and then off for
0.125s).
Blinking: The
indicator blinks at
10 Hz, on for 0.05s
and then off for
0.05s) and then
turns off for 0.5s.
The cycle lasts for
10s.


Item

Blinking slowly: A
network is set up,
and node access is
not allowed (the
indicator blinks at
0.5 Hz, on for 1s
Blinking at super
short intervals: A
network is set up,
and node access is
allowed (the
indicator blinks at
10 Hz, on for 0.05s
and then off for
0.05s).
Blinking at super
short intervals
intermittently: The
device is searching
for a network (the
Hz, on for 0.5 and
then off for 0.5s).
Pad Exterior The exterior is Replace the pad.

intact and the
touchscreen is
working properly.
Exit button Function The function is Replace by following instructions in

normal. 4.3.11.2 Replacing an Exit Button.
3.5.4 Fire Extinguishing System (Standard)

Table 3-7 Monthly maintenance checklist for the fire extinguishing system
Device Operation Check Troubleshooting

Standard
Fire alarm Check indicators The power Replace by following instructions in

control on the fire alarm indicator turns 4.4.1.10 Replacing a Fire Alarm
panel control panel. on, and the Control Panel (Standard).
alarm indicator
turns off.


Standard
Batteries of Check whether the The wiring Clean the contaminated and
the fire battery wiring terminals are corroded terminals. Replace
alarm terminals are in good batteries with severely corroded
control corroded. condition terminals by referring to 4.4.1.8
panel and without Replacing Batteries for the Fire
VESDA corrosion. Alarm Control Panel (Standard) or
4.4.3 Replacing Batteries for the
VESDA Power Box.
Fire Check the All devices of Replace the fire cylinder by

extinguishe appearance of the the fire following instructions in 4.4.1.9
r fire cylinder, extinguisher Replacing a Fire Cylinder
electromagnetic are intact, free (Standard). For details about how to
valve, pipeline, and from replace other devices, contact
nozzle. deformation Huawei technical support.
and
mechanical
damage.
All devices of Repaint.

the fire
extinguisher
are free from
rust on the
exterior, and
the coating is
intact.
The lead seal Replace the electromagnetic valve.

and safety
signs on
hand-operated
devices are
intact.
Read the pressure The pressure Ask a local maintenance engineer to
shown on the pointer is in check whether the fire cylinder
pressure gauge. the green zone. leaks extinguishant. If leakage
occurs, the maintenance engineer
asks the fire extinguisher
manufacturer to recharge the
extinguishant.
Emergency Press TEST on the The 1. Check whether the voltage of the
light emergency light emergency input power supply is normal,
panel. light turns on and rectify any cable connection
when you fault identified.
press TEST. 2. If the input power supply is
normal, replace by following
instructions in 4.4.1.11
Replacing an Emergency Light
(Standard).


Standard
Check the power The power Replace by following instructions in

indicator. indicator is 4.4.1.11 Replacing an Emergency
steady green, Light (Standard).
and the fault
indicator is off.
Unplug the input The Replace by following instructions in

power supply. emergency 4.4.1.11 Replacing an Emergency
light turns on, Light (Standard).
the power
indicator turns
off, and the
fault indicator
turns off.
Smoke Check the smoke The indicator Replace by following instructions in

detector detector indicator. blinks once 4.4.1.1 Replacing a Smoke Detector
every 6s. (Standard).
Heat Check the heat The indicator Replace by following instructions in

detector detector indicator. blinks once 4.4.1.2 Replacing a Heat detector
every 6s. (Standard).
3.5.5 Fire Extinguishing System (CE)

Table 3-8 Monthly maintenance checklist for the fire extinguishing system
Device Operation Check Standard Maintenance Guide
Extinguisha Check indicators The power indicator Replace by following

nt control on the turns on, and the instructions in 4.4.2.10
panel extinguishant alarm indicator Replacing the Extinguishant
control panel. turns off. Control Panel (CE).
Batteries of Check the battery The wiring Clean the contaminated and
the fire terminals. terminals are in corroded terminals. Replace
alarm good condition batteries with severely
control without corrosion. corroded terminals by referring
panel and to 4.4.2.8 Replacing Batteries
VESDA for the Extinguishant Control
Panel (CE) or 4.4.3 Replacing
Batteries for the VESDA
Power Box.
Fire Check the All devices of the Replace the fire cylinder by
extinguishe appearance of the fire extinguisher are referring to 4.4.2.9 Replacing a
r fire cylinder, intact, free from Fire Cylinder (CE). For details
electrical actuator, deformation and about how to replace other
pneumatic switch, mechanical damage. devices, contact Huawei
fire extinguishing technical support.


pipeline, and All devices of the Repaint.
nozzle. fire extinguisher are
free from rust on the
exterior, and the
coating is intact.
The lead seal and Replace the electrical actuator.

safety signs on
hand-operated
devices of the fire
cylinder are intact.
Check the pressure The pressure pointer Ask a fire engineer to check
pointer of the fire is in the green zone. whether the fire cylinder leaks
cylinder. extinguishant. If leakage
occurs, the fire engineer
charges the extinguishant in
the local charging station.
Emergency Disconnect the The emergency light Replace by following

light power plug of the turns on. instructions in 4.4.2.11
emergency light. Replacing an Emergency Light
(CE).
Smoke Check the smoke The indicator blinks Replace by following

detector detector indicator. once every 6s. instructions in 4.4.2.1
Replacing a Smoke Detector
(CE).
Heat Check the heat The indicator blinks Replace by following

detector detector indicator. once every 6s. instructions in 4.4.2.2
Replacing a Heat Detector
(CE).
3.5.6 Other Systems

Table 3-9 Monthly maintenance checklist for other systems
Standard
Container Check the The container Maintain or replace the rusty or

repainting container exterior and bases are damaged part of the containers.
for damage or free from paint Repaint areas with paint flake-off or
corrosion. flake-off, rust, rust by referring to 3.1 Container
or corrosion. Repainting.
External Check whether No hazard or Take measures to handle potential
environmen hazards or potential hazards.
t of potential hazards hazard exists
containers exist around the around the
containers. containers.


Standard
Check whether No obvious Clean the rubbish.

obvious rubbish rubbish exists
exists around the around the
containers. containers.
Check whether the The external For details, contact Huawei

ambient temperature technical support.
temperature, and solar
humidity, and solar radiation
radiation outside requirements
the containers meet of the
requirements. FusionModule
1000 are as
follows:
 Temperatur
e:
− Normal
tempera
ture:
-20°C to
+55°C
− Low
tempera
ture:
-40°C to
+45°C
 Humidity:
5%–95%
RH
 Solar
radiation: ≤
1120 W/m2
3.6 Quarterly Maintenance

Table 3-10 Quarterly maintenance checklist for the monitoring system

Item
Access Power input Input voltage: Check the input power cables if the
actuator 36–60 V DC input voltage is abnormal.


Item

normal.
Off: No power

indicator blinks at
0.5 Hz, on for 1s
the ECC800 is
successful.
Blinking at short
interval: The
communication is
interrupted or the
ECC800 fails (the
Hz, on for 0.125s
and then off for
0.125s).
Blinking: The
indicator blinks at
10 Hz, on for 0.05s
and then off for
0.05s) and then
turns off for 0.5s.
The cycle lasts for
10s.


Item

Blinking slowly: A
network is set up,
and node access is
not allowed (the
indicator blinks at
0.5 Hz, on for 1s
Blinking at super
short intervals: A
network is set up,
and node access is
allowed (the
indicator blinks at
10 Hz, on for 0.05s
and then off for
0.05s).
Blinking at super
short intervals
intermittently: The
device is searching
for a network (the
Hz, on for 0.5 and
then off for 0.5s).
AC Power input Input voltage: Check the input power cables if the
actuator 90–240 V AC input voltage is abnormal.

90–240 V AC support.

normal.
Off: No power


Item

indicator blinks at
0.5 Hz, on for 1s
the ECC800 is
successful.
Blinking at short
interval: The
communication is
interrupted or the
ECC800 fails (the
Hz, on for 0.125s
and then off for
0.125s).
Blinking: The
indicator blinks at
10 Hz, on for 0.05s
and then off for
0.05s) and then
turns off for 0.5s.
The cycle lasts for
10s.


Item

Blinking slowly: A
network is set up,
and node access is
not allowed (the
indicator blinks at
0.5 Hz, on for 1s
Blinking at super
short intervals: A
network is set up,
and node access is
allowed (the
indicator blinks at
10 Hz, on for 0.05s
and then off for
0.05s).
Blinking at super
short intervals
intermittently: The
device is searching
for a network (the
Hz, on for 0.5 and
then off for 0.5s).
WiFi Power input Input voltage: Check the input power cables if the
converter 36–60 V DC input voltage is abnormal.
WiFi Steady on: The For details, contact Huawei technical

indicator power input is support.
normal but there is
no data
communication.
Blinking: There is
no data
communication.



Item
RUN Blinking slowly: Check the power supply.

indicator The software runs Refer to ECC800 Data Center
properly (the Controller V100R001C30 User
indicator blinks at Manual to register the device, or
0.5 Hz, on for 1s contact Huawei technical support.
the ECC800 is
successful.
Blinking at short
interval: The
communication is
interrupted or the
ECC800 fails (the
Hz, on for 0.125s
and then off for
0.125s).
WPS On: The WPS is For details, contact Huawei technical

indicator working properly. support.
Blinking: The WPS
is in matching
mode. If the
matching fails, the
WPS indicator turns
off after blinking
for 2 minutes. If the
matching is
successful, the WPS
indicator turns off.
Door status Open a door An access alarm is If no alarm is generated when a door
switch with a status generated on the with a status sensor is opened,
sensor, and ECC800 WebUI. replace the door status sensor by
check the following instructions in 4.3.11.6
alarm Replacing a Door Status Sensor.
information
displayed on
the
monitoring
software
terminal.


Table 3-11 Quarterly maintenance checklist for the fire extinguishing system
Standard
Fire alarm 1. Switch off the 1. The fire 1. Check whether the mains input
control power input alarm power and the voltage are
panel circuit breaker control normal. If the mains input power
batteries of the fire alarm panel is normal, check whether the
control panel so reports a fuse is intact. If the fuse is
that the mains blown, replace the fuse.
batteries power power 2. Perform replacement by
the panel. supply following instructions in 4.4.1.8
2. Measure the fault. Replacing Batteries for the Fire
battery voltage 2. The battery Alarm Control Panel (Standard).
using a voltage is
multimeter. 24±1 V
DC.
Hand-held Check the fire The fire Replace the fire extinguisher.
fire extinguisher. extinguisher is
extinguishe intact.
r
The pressure Replace the fire extinguisher.
pointer of the
fire
extinguisher is
in the green
zone.
The fire Replace the fire extinguisher.
extinguisher is
within the
validity period.
Fire control Check cables Cables are Connect the cables securely.
cable connected to the securely
electromagnetic connected to
valve and pressure the
announciator. electromagneti
c valve and
pressure
announciator.
Emergency Check the The exterior If the exterior is damaged, replace
start/abort emergency and key panel by following instructions in 4.4.1.7
switch start/abort switch. are intact. The Replacing the Emergency
run indicator is Start/Abort Switch (Standard).
steady green.


Table 3-12 Quarterly maintenance checklist for the fire extinguishing system
Extinguisha 1. Switch off the 1. The extinguishant Replace by following

nt control power input control panel reports a instructions in 4.4.2.8
panel circuit breaker power supply fault. Replacing Batteries for
batteries of the fire alarm 2. The battery voltage is the Extinguishant
control panel so 24±1 V DC. Control Panel (CE).
that the
batteries power
the panel.
2. Measure the
battery voltage
using a
multimeter.
Hand-held Check the The hand-held fire Replace the hand-held
fire hand-held fire extinguisher is in good fire extinguisher.
extinguishe extinguisher. condition.
r
The pressure pointer of the
hand-held fire extinguisher
is in the green zone.
The fire extinguisher is

within the validity period.
3.6.4 Other Systems

Table 3-13 Quarterly maintenance checklist for other systems
Standard
Container Check the The container 1. Clean the container using a

body container. is clean. long-handled soft brush and
alkaline or neutral detergent.
2. Wash the container with clean
water.
Container Check the The container Maintain or replace the rusty or
repainting container exterior and bases are damaged part of the containers.
for damage or free from paint Repaint areas with paint flake-off or
corrosion. flake-off, rust, rust by referring to 3.1 Container
or corrosion. Repainting.

3.7 Semi-annual Maintenance

3.7.1 Power Supply and Distribution System
Table 3-14 Semi-annual maintenance checklist for the power supply and distribution system
Item Method Check Standard Troubleshooting
ATS Check the ATS The panel indicator 1. If the panel indicator is off, verify that
controller is on. the power cable is properly connected,
display panel. and reconnect the cable if it is not
properly connected.
2. Replace the ATS by following
instructions in documents delivered
with the ATS.
The display panel 1. If the information is not properly
of the controller displayed (fuzzy or blank), verify that
displays the power cable is properly connected.
information 2. Replace the ATS by following
properly. instructions in documents delivered
with the ATS.
3.7.2 Cooling System

Table 3-15 Semi-annual maintenance checklist for the cooling system

Monitori Export air N/A Rectify the fault or contact

ng conditioner Huawei technical support.
logs, alarms,
temperature,
humidity, the
operating
status of the
compressor,
fan, electric
heater, electric
humidifier, and
water pump,
and time from
the monitoring
system. View
the historical
alarms
generated in
this quarter and
select the most
common five
ones (skip this
step if no
monitoring
system is
configured).
Electric The electric The electric heater is Secure the electric heater and
heater heater is securely installed. switch.
secure.
Check that the The electric heater surface is Replace the electric heater if
electric heater not corroded. its surface is eroded.
surfaces are
not eroded.
Compon Check that all Switches and fuses are Replace faulty circuit
ents circuit breakers working properly. breakers and fuses.
inside and fuses work
the properly.
electric
control Check that the Cables are securely Secure loose cables.
box cable connected.
(Remove connection is
the secure and
electric correct.


control Check that the The components are clean (Perform the operation with
box electrical and free from dust. the power off.) Use a brush
before components, or compressed dry air to
maintaini control remove dust from electrical
ng the components, components, control
internal SPDs, and components, and voltage
compone voltage detection boards.
nts.) detection
boards are not
dusty.
Check that the All components are normal Replace the abnormal board.
control board, and free from signs of aging.
display panel,
T/H sensor,
and surge
protection and
voltage
detection board
are not aging
on the surface.
Check that all Contactors work properly Replace abnormal

contactors and smoothly. components.
work properly.
Cable Check that no Cables are not aged. Replace aged cables.
cable has aged.
Tempera Check and The T/H sensors are working If the temperature error is
ture and calibrate the properly, and the greater than 1°C or humidity
humidity T/H sensor. temperature and humidity error is greater than 5%, the
(T/H) deviations are within the T/H sensor must be
sensor allowed range. calibrated or replaced. For
the calibration method, see
the ACC Precision Air
Conditioner Controller User
Manual.
Water Check whether The water sensor cable is Connect the cable properly.
detector the water securely connected.
detector cable
is securely
connected.

Table 3-16 Semi-annual maintenance checklist for the monitoring system

Item


Item
Smart ETH Power input Input voltage: Check the input power cables if the
gateway 45–55 V DC input voltage is abnormal.
45–55 V DC support.

normal.
Off: No power

indicator blinks at
0.5 Hz, on for 1s
the ECC800 is
successful.
Blinking at short
interval: The
communication is
interrupted or the
ECC800 fails (the
Hz, on for 0.125s
and then off for
0.125s).
Blinking: The
indicator blinks at
10 Hz, on for 0.05s
and then off for
0.05s) and then
turns off for 0.5s.
The cycle lasts for
10s.



Item
Water Dip the water An alarm is If no alarm is generated, replace by

sensor sensor into generated on the following instructions in 4.3.10
(point type) water, and ECC800 WebUI. Replacing a Water Sensor (Point
view alarms Type).
in the
management
system.
Hydrogen Check the The fan is clean. Clean the fan.
exhaust fan hydrogen
The hydrogen  Check and reconnect cables to
exhaust fan.
exhaust fan is the hydrogen exhaust fan.
working properly.  If the fault persists, contact
Huawei technical support and ask
the hydrogen exhaust fan to be
replaced.
 Semi-annual maintenance of the fire extinguishing system involves system commissioning.

Before the maintenance, inform the related administrative departments that the fire
extinguishing system will be maintained and stop working.
 Before the maintenance, disconnect all cables to fire cylinder electromagnetic valves to
avoid extinguishant release and damage to equipment due to misoperations.
 After the maintenance, reconnect the cables to fire cylinder electromagnetic valves and
inform the administrative departments that the fire extinguishing system has resumed.
Table 3-17 Semi-annual maintenance checklist for the fire extinguishing system

Standard


Standard
Fire Commission the Devices work If the expected result does not
extinguishi fire extinguishing properly, and occur, replace by following
ng system system by the instructions in 4.4.1 Replacing Fire
commission following the management Extinguishing System Devices
ing instructions in the system (Standard).
Fire displays
Extinguishing related alarms.
System
Commissioning
(Standard) section
in the
commissioning
guide for the
solution in use.
Fire alarm Unlock the fire The alarm is 1. Check and reconnect cables to
sounder alarm control panel loud and clear. the fire alarm sounder.
and press ALARM 2. If the fault persists, replace by
BELL. following instructions in 4.4.1.6
Replacing a Fire Alarm Sounder
(Standard).
Gas release Disconnect the red The gas release Replace by following instructions in
indicator and black cables indicator is on. 4.4.1.3 Replacing the Gas Release
from the pressure Indicator (Standard).
announciator, and
short-circuit the
cables from the fire
alarm control panel
to the pressure
announciator.
Heat Heat the heat If the If the fault persists, replace by

detector detector using a temperature is following instructions in 4.4.1.2
heating device. below the Replacing a Heat detector
alarm (Standard).
threshold
(54–70°C), the
gas release
indicator
blinks once
every 6
seconds.


Standard
If the If the fault persists, replace by

temperature following instructions in 4.4.1.2
exceeds the Replacing a Heat detector
alarm (Standard).
threshold, the
gas release
indicator turns
on. The fire
alarm control
panel
generates an
alarm and
triggers the fire
alarm sounder.
Smoke Release smoke If the smoke Replace by following instructions in
detector onto the smoke density is 4.4.1.1 Replacing a Smoke Detector
detector using a below the (Standard).
smoke pistol. alarm
threshold, the
alarm indicator
blinks once
every 6s.
If the smoke If the fault persists, replace by

density following instructions in 4.4.1.1
exceeds the Replacing a Smoke Detector
alarm (Standard).
threshold, the
indicator turns
on. The fire
alarm control
panel
generates an
alarm and
triggers the fire
alarm sounder.
Fire alarm Unlock the fire The fire alarm 1. Check cables connected to the
horn/strobe alarm control panel horn/strobe fire alarm control panel. If a
and press generates short circuit or open circuit is
HORN/STROBE. glaring flashes identified, reconnect the cables.
and shrill 2. If the fire alarm horn/strobe does
alarms. not react, replace by following
instructions in 4.4.1.5 Replacing
an External Horn Strobe
(Standard) or 4.4.1.4 Replacing
an Indoor Fire Alarm
Horn/Strobe (Standard).


Standard
VESDA Check the VESDA The supports Replace damaged sampling pipes,
sampling pipes. and connectors and apply glue where pipes are not
of the well sealed.
sampling pipes
are securely
connected.
Remove or block a An alarm is See documents delivered with the
sampling pipe. generated. VESDA.
Release smoke to The VESDA See documents delivered with the

the furthest end of generates an VESDA.
a VESDA alarm in 120s.
sampling pipe.
The VESDA See documents delivered with the
panel displays VESDA.
an alarm.
Check the VESDA All indicators See documents delivered with the
operation panel. are normal. VESDA.
Check whether the The backup See documents delivered with the
backup power is power is VESDA.
working properly, working
and whether the properly, and
VESDA restarts the VESDA
normally after the restarts
mains powered is normally after
disconnected. the mains
power is
disconnected.
VESDA Check the power The power 1. Check the power cables.
power indicator. indicator turns 2. Replace by following
supply on. instructions in 4.4.3 Replacing
Batteries for the VESDA Power
Box.

 Semi-annual maintenance of the fire extinguishing system involves system commissioning.

Before the maintenance, inform the related administrative departments that the fire
extinguishing system will be maintained and stop working.
 Before maintaining the fire extinguishing system, remove the electrical actuator from the
container valve of the fire cylinder. This prevents the extinguishant release due to
misoperations, and prevents accidental damage.
 After the maintenance, reconnect the electrical actuator, and inform the administrative
departments that the fire extinguishing system has become operational.
Table 3-18 Semi-annual maintenance checklist for the fire extinguishing system
Fire Commission the Devices work Replace by following

extinguishi fire extinguishing properly, and the instructions in 4.4.2
ng system system by management system Replacing Fire Extinguishing
commission following the displays related System Devices (CE).
ing instructions in the alarms.
Fire
Extinguishing
System
Commissioning
(CE) section in the
commissioning
guide for the
solution in use.
Fire alarm Flip the key to The alarm bell rings 1. Check and reconnect
bell Enable Control on normally. The alarm cables to the fire alarm
the extinguishant bell rings loud and bell.
control panel clear when it is 2. If the fault persists,
rightward. Press started. replace by following
Silence/Sound instructions in 4.4.2.6
Alarm to start or Replacing a Fire Alarm
abort the fire alarm Bell (CE).
bell. Reset the key
to Enable Control
by flipping it
leftward.
Warning Pull up the reset The warning sign Replace by following

sign button on the indicator is on. instructions in 4.4.2.3
pneumatic switch. Replacing Warning Signs
(CE).

Heat Heat the heat 1. If the temperature Replace by following

detector detector using a is below the alarm instructions in 4.4.2.2
heating device. threshold, the Replacing a Heat Detector
alarm indicator (CE).
blinks once every
6s.
2. If the temperature
is above the alarm
threshold, the
indicator turns on.
The extinguishant
control panel
generates an
alarm and triggers
the fire alarm bell.
Smoke Release smoke 1. If the smoke Replace by following
detector onto the smoke density is below instructions in 4.4.2.1
detector using a the alarm Replacing a Smoke Detector
smoke pistol. threshold, the (CE).
alarm indicator
blinks once every
6s.
2. If the smoke
density is above
the alarm
threshold, the
indicator turns on.
The extinguishant
control panel
generates an
alarm and triggers
the fire alarm bell.
Extinguisha 1. After the 1. After the Replace by following
nt abort manual gas extinguishant instructions in 4.4.2.7
button release button is abort button is Replacing the Extinguishant
pressed on the pressed, the gas Abort Button (CE).
extinguishant release
control panel, countdown stops.
the gas release 2. After the
countdown extinguishant
starts. Then, abort button is
press the reset, the gas
extinguishant release
abort button. countdown starts
2. Reset the from zero again.
extinguishant
abort button by
rotating it
counterclockwi
se.

Horn strobe Press the manual The horn strobe For details, see 4.4.2.4
gas release button generates glaring Replacing an Internal Horn
on the flashes and shrill Strobe (CE) or 4.4.2.5
extinguishant alarms. Replacing an External Horn
control panel. Strobe (CE).
VESDA Check the VESDA The supports and Replace damaged sampling
sampling pipes. connectors of the pipes, and apply glue where
sampling pipes are pipes are not well sealed.
securely connected.
Remove or block a An alarm is See documents delivered with

sampling pipe. generated. the VESDA.
Release smoke to The VESDA See documents delivered with
the furthest end of generates an alarm in the VESDA.
a VESDA 120s.
sampling pipe.
The VESDA panel See documents delivered with
displays an alarm. the VESDA.
Check the VESDA All indicators are See documents delivered with
operation panel. normal. the VESDA.
Check whether the The backup power is See documents delivered with
backup power is working properly, the VESDA.
working properly, and the VESDA
and whether the restarts normally
VESDA restarts after the mains power
normally after the is disconnected.
mains powered is
disconnected.
VESDA Check the power The power indicator 1. Check the power cables.
power indicator. turns on. 2. Replace by following
supply instructions in 4.4.3
Replacing Batteries for the
VESDA Power Box.
3.7.6 Other Systems

Table 3-19 Semi-annual maintenance checklist for other systems
Standard


Standard
Lights Check whether the The lights turn 1. If a light cannot be switched on,
lights can be on normally. check whether the light is
switched on securely installed and in good
normally. contact with the light base.
2. If a light is securely installed and
in good contact with the light
base but fails to turn on, replace
the light.
Ventilation Check whether the The air filter is If an air filter is slightly blocked,
vent air filter is blocked. not blocked. clean the air filter and reinstall it. If
filter more than 50% of the meshes are
blocked, replace the air filter.
Cable trays Check whether the Cable trays are Secure cable trays that have become
inside cable trays are properly loose.
containers securely connected installed, and
without damage or fasteners are
misshapen. secure.
Cable trays, Repaint corroded cable trays, or

screws, and replace damaged and seriously
nuts are free corroded parts. For details, see the
from rust or installation guide for the
corrosion. corresponding solution.
Cables Check cable Cables are Secure terminal connections, and

connections. securely replace terminals that do not meet
connected requirements. For details, see the
without bare installation guide for the
terminals. corresponding solution.


Standard
Check whether  Cable Replace parts that do not meet

cables are intact. jackets are requirements.
free from
damage or
cracks.
 No cable
overheats
due to
overload
and the
loads are
within the
rated
capacity of
the cables
(the cables
works only
a very short
time under
overload
situations).
 The bend
radius of
cables
meets
requirement
s.
 The cable
armor is
intact.

Maintenance Guide 4 Parts Replacement
4 Parts Replacement
4.1 Replacing Power Supply and Distribution System

Components
4.1.1 Replacing Components for the Power Supply and
Distribution System
 For details about how to replace components for the power supply and distribution system,
see the user manuals for the components.
 During air conditioner parts replacement, the system may need to be powered off. Take
measures to prevent device overheating.
Table 4-1 lists the components that can be replaced for the power supply and distribution
system.
Table 4-1 Components that can be replaced for the power supply and distribution system
Device Component Name Reference Document
Integrated UPS 2.0 Fuse UPS5000-E-(40 kVA–128

kVA) User Manual
Indicator (Integrated UPS 2.0)
Integrated UPS 208 V Fuse UPS5000-E-(20 kVA–80

kVA) User Manual
ATS indicator (Integrated UPS, 208 V)
MCCB indicator
DC power system Rectifier TP482000B-N20B1 &

(TP481200B) TP482000B-N20B2 &
SMU05A (including the TP481200B-N20B1 &
main control board, LCD, TP481200B-N20B2
and keypad)

Power distribution V300R002 User Manual

monitoring unit (including
the sampling board, LCD,
keypad, and transfer board)
AC SPD
Circuit breaker
Fuse
4.1.2 Replacing a Cabinet rPDU

Prerequisites
A spare rPDU of the same model is available and functional.
 Locate the faulty rPDU based on the alarm information on the monitoring software terminal.
 Check that the standby power supply to the rPDU is available.
Impact on the System

None
Preparations
Tools: Phillips screwdriver, protective gloves, step ladder
Material: spare rPDU
Documents: none
Skill requirement: electrician's work permit
Procedure
Step 1 Switch off the circuit breaker of the faulty rPDU in the PDC.
Step 2 Remove all power connectors from the rPDU.
Step 3 Remove the baffle plate from the top of the cabinet using a Phillips screwdriver.
Step 4 Remove the rPDU power cable on the top of the cabinet.
Step 5 Loosen the screws from the support of the rPDU at the upper and lower sides of the front
panel using a Phillips screwdriver until the rPDU can be taken out, as shown in Figure 4-1.

Figure 4-1 Removing screws at the upper and lower sides of the rPDU
Step 6 Lift the faulty rPDU and take it out.

Step 7 Remove the support and screws from the faulty rPDU and install them on a new rPDU.
Step 8 Mount the new rPDU with a support into the cabinet, and tighten the fastening screws of the
rPDU using a Phillips screwdriver, as shown in Figure 4-2.
Figure 4-2 Installing screws at the upper and lower sides of the rPDU
Step 9 Connect the rPDU power cable on the top of the cabinet.
Step 10 Switch on the circuit breaker for the rPDU in the PDC and check that the new rPDU is
working properly.
Step 11 Insert device power plugs in the rPDU.
Step 12 Reinstall the cabinet top baffle plate.
----End

Follow-up Procedure
Dispose of the removed rPDU that is confirmed faulty.
4.1.3 Replacing an STS

Prerequisites
A spare STS of the same model is available and functional.

None
Preparations
Tool: Phillips screwdriver
Materials: spare STS
Documents: power supply and distribution system diagram
For the diagram, see the initial configuration parameter manual for the solution in use.
Procedure
Step 1 Power off the STS based on the power supply and distribution system diagram.
Step 2 Remove cables connected to the STS, and remove screws securing the STS.
Step 3 Install a new STS, connect the cables, and secure the STS using screws.
----End
Follow-up Procedure
Dispose of the removed STS that is confirmed faulty.
4.1.4 Replacing a Battery for the Integrated UPS

Prerequisites
A spare integrated UPS battery of the same model is available and functional.

None
Preparations
Tools: pallet truck, wrench, protective gloves

Materials: insulation tape, integrated UPS battery, copper bar or cable

Documents: documents delivered with integrated UPS battery, power supply and distribution
system diagram, power supply and distribution device layout diagram, battery wiring diagram
For the diagrams, see the quick installation guide and initial configuration parameter manual for the
solution in use.
Procedure
Step 1 Move the new battery to the place where a faulty battery needs to be replaced.
Step 2 Switch off the circuit breaker of the battery in the switch box based on the power supply and
distribution system diagram.
Step 3 Remove cables from the faulty battery using a wrench, and insulate the cables.
Step 4 Move the faulty battery out of the battery rack.
Ensure human safety during the movement.
Step 5 Install the new battery and connect cables correctly based on battery wiring diagram.
Step 6 Verify the battery connections. Ensure that the battery quantity and cable connections comply
with the design and the cables or copper bars are reliably installed.
Step 7 Switch on the circuit breaker of the battery in the switch box based on the power supply and
----End
Follow-up Procedure
Dispose of the removed integrated UPS battery that is confirmed faulty.
4.1.5 Replacing a Battery for the DC Power System

Prerequisites
A spare battery of the same model is available and functional.

None
Preparations
Tools: pallet truck, wrench, protective gloves
Materials: insulation tape, spare battery, copper bar or cable

Documents: documents delivered with the DC power system battery, power supply and
distribution system diagram, power supply and distribution device layout
For the diagrams, see the initial configuration parameter manual for the solution in use.
Procedure
Step 1 Move the new battery to the place where a faulty battery needs to be replaced.
Step 2 Switch off the circuit breaker of the battery in the switch box based on the power supply and
Step 3 Remove cables from the faulty battery using a wrench, and insulate the cables.
Step 4 Move the faulty battery out of the battery rack.
Ensure human safety during the movement.
Step 5 Install the new battery and connect cables correctly based on the DC power system battery
wiring diagram.
Step 6 Verify the battery connections. Ensure that the battery quantity and cable connections comply
with the design and the cables or copper bars are reliably installed.
Step 7 Switch on the circuit breaker of the battery in the switch box based on the power supply and
----End
Follow-up Procedure
Dispose of the removed DC power system battery that is confirmed faulty.
4.1.6 Replacing a Battery Pack

Prerequisites
 The AC input power supply is normal.
 A spare battery pack of the same model is available and functional.

None
Preparations
Tools: insulation gloves, Phillips screwdriver, wire stripper, multimeter, pallet truck
Materials: spare battery pack, insulation gloves

Documents: battery pack wiring diagram

Skill requirement: power distribution engineer
For the diagram, see the quick installation guide for the solution in use.
Procedure
Step 1 Switch off the circuit breaker of the battery in the battery switch box based on the power
supply and distribution system diagram, and remove cables from the rear of the battery pack.
Step 2 Remove screws from the cabinet, and remove the battery pack.
Step 3 Loosen the battery pack, and remove screws from the battery pack mounting ears.
Step 4 Install the mounting ears on the new battery pack using eight M4 screws.
Figure 4-3 Installing mounting ears
Step 5 Push the battery pack onto the guide rails, and secure the battery pack to the cabinet rack rails
using mounting ears and screws.

Figure 4-4 Installing a battery pack
Step 6 Connect cables to the rear of the battery pack, and switch on the circuit breaker.
----End
Follow-up Procedure
Dispose of the removed batter pack that is confirmed faulty.
4.1.7 Replacing a Light

Prerequisites
Spare LED lights of the same model are available and functional.

None
Preparations
Tools: multimeter
Material: spare light
Documents: none
Procedure
Step 1 Locate a failed light.
 If a light does not work but the cables to the light are intact, the light has failed and needs
to be replaced.

 If all lights after a light do not work, the light adjacent to the working light has failed.
Step 2 Disconnect the power supply to the lights.
Step 3 Remove the faulty light.
During replacement, do not touch any end of the light with bare hands. You will get an
electric shock if you touch bare electrodes.
Step 4 Install the new light in the original position.

----End
Follow-up Procedure
Dispose of the removed light that is confirmed faulty.
4.1.8 Replacing Components for the Input PDC

4.1.8.1 Replacing an ATS Controller
Prerequisites
A spare ATS controller of the same model is available and functional.

Certain services of the FusionModule1000 are interrupted.
Preparations
Tools: Phillips screwdriver, flat-head screwdriver, key to the PDC door, step ladder
Materials: spare ATS controller
Documents: documents delivered with the PDC, power supply and distribution device layout
diagram
For the table, see the initial configuration parameter manual for the solution in use.
Procedure
Step 1 Open the front door of the PDC, turn off the input and output switches in the PDC, and turn
off the upstream and downstream switches.
Step 2 Remove the protective panel of the PDC.
Step 3 Remove the cables at the ATS top and label them, as shown by (1) in Figure 4-5.

Step 4 Loosen the knob at the left of the ATS controller to remove the controller, as shown by (2)
and (3) in Figure 4-5.
Figure 4-5 Removing an ATS controller
Step 5 Connect the cables and tighten the knob.

Step 6 Reinstall the protective panel of the PDC.
Step 7 Switch on the upstream, input, and output circuit breakers of the PDC.
Step 8 Check that the new ATS controller is working properly.
After power-on, the Power indicator of the controller lights up.
Step 9 Switch on downstream circuit breakers of the PDC.

----End
4.1.8.2 Replacing an MCB
Prerequisites
A spare MCB of the same model is available and functional.
The PDC switch must be turned off. Ensure that the power input is disconnected during replacement.

None

Preparations
Tools: electroprobe, insulation gloves, flat-head screwdriver, Phillips screwdriver, multimeter
Materials: spare MCB
Documents: none
Procedure
Step 1 Determine the position of the faulty MCB, and open the corresponding cabinet door.
Step 2 Remove the front panel of the PDC circuit breaker using a Phillips screwdriver.
Step 3 Switch a multimeter to the DC voltage mode to measure the voltage between positive and
negative copper bars at the upper part of the switch. If the voltage is lower than 36 V DC for 1
minute, replace the MCB.
Step 4 Remove the three cables from the top and bottom of the MCB.
 When removing cables, remove the cable from the bottom of the MCB first.
 After removing cables, insulate the cable terminals.
 When removing cables, label the cables with corresponding terminal ports for later
connection.
Step 5 Push the buckle at the MCB outwards using a flat-head screwdriver, and remove the faulty
MCB.
Step 6 Install the new MCB by referring to the preceding method, connect cables, and tighten
screws.
Step 7 Reinstall the removed components, and close the corresponding cabinet door.
----End
Follow-up Procedure
Dispose of the removed MCB that is confirmed faulty.
4.1.8.3 Replacing the PD510 Electricity Meter
Prerequisites
A spare PD510 electricity meter of the same model is available and functional.

If the condition allows, switch off the upstream circuit breaker of the PD510 electricity meter
to be replaced.

Certain services of the FusionModule1000 are interrupted.
Preparations
Tools: Phillips screwdriver, protective gloves
Material: spare PD510 electricity meter
Documents: documents delivered with the PD510 electricity meter, management system
initial configuration table
Skill requirement: power distribution system engineer
Procedure
Step 1 (Optional) Remove the screws on the left of the PD510 electricity meter panel by using a
Phillips screwdriver and open the panel.
Step 2 Switch off the upstream circuit breaker of the electricity meter.
Step 3 Remove the terminal block from the PD510 electricity meter, and gently press the latch
outwards to remove the terminal block.
Step 4 Remove the faulty PD510 electricity meter, and install a new PD510 electricity meter, and
insert the latch.
Step 5 Install the removed terminal block, and ensure that the terminal block is connected properly.
Step 6 (Optional) Install the panel of the PD510 electricity meter.
Step 7 Configure the address and baud rate of the PD510 by referring to the management system
initial configuration table.
Step 8 Configure the PD510 electricity meter by following instructions in documents delivered with
the PD510 electricity meter.
Step 9 Check that the new PD510 electricity meter is working properly.
After power-on, press buttons on the PD510 panel, and check whether the LCD of the electricity meter
displays information properly.
----End
Follow-up Procedure
Dispose of the removed PD510 electricity meter that is confirmed faulty.

4.1.8.4 Replacing the SPD in a PDC
Prerequisites
Do not replace an SPD during a thunderstorm.
A spare SPD of the same model is available and functional.

None
Preparations
Tools: Phillips screwdriver, flat-head screwdriver, electroprobe
Material: spare SPD
Documents: PDC user manual
Procedure
Step 1 Remove the protective panel of the SPD.
Avoid touching any charged body when removing the panel.
Step 2 Switch off the SPD circuit breaker.

Step 3 Detect the L1, L2, L3, and N voltages to the PE using an electrical tester pen, and verify that
the faulty SPD has no voltage before replacing the faulty SPD. Figure 4-6 shows how to
detect the voltages.

Figure 4-6 Detecting the voltages
Step 4 Hold down the faulty SPD module and pull it out.
Figure 4-7 Replacing a surge protection module
 If there is a faulty SPD module, it is recommended that all SPD modules be replaced.
 If the SPD module cannot be pulled out, use a tool such as a flat-head screwdriver to lever it out.
Step 5 Install the spare SPD module, and switch on the SPD circuit breaker.
Step 6 Reinstall the protective panel.
----End
Follow-up Procedure
Dispose of the removed SPD module that is confirmed faulty.
4.1.8.5 Replacing an Indicator
Prerequisites
 An indicator is dim or faulty.
 Spare indicators of the same model are available and functional.


None
Preparations
Tools: Phillips screwdriver, multimeter
Materials: spare indicator
Documents: none
Procedure
Step 1 Switch off the protective miniature circuit breaker (MCB) or fuse.
Step 2 Replace the indicator if no voltage is detected by using a multimeter.
Step 3 Loosen the screw at the rear of the indicator and remove the conducting wire.
Figure 4-8 Removing an indicator
When removing cables, label the cables with corresponding terminal ports for later connection.
Step 4 Remove the retaining ring from the indicator and remove the indicator from the mounting
hole.
Step 5 Install a new indicator on the mounting hole, secure the retaining ring, reconnect the
conducting wire, and switch on the MCB.
----End
Follow-up Procedure
Dispose of the removed indicator that is confirmed faulty.

4.1.8.6 Replacing a Fuse
Prerequisites
A spare fuse of the same model is available and functional.
When replacing a fuse, you must wear insulated gloves, and must not touch the input copper
bar.

None
Preparations
Tools: insulation gloves
Materials: spare fuse
Documents: none
Procedure
Step 1 Shake the fuse terminal block gently, pull it out, and push it outwards.
The fuse position in the figure is for reference only. The actual position prevails.

Figure 4-9 Removing the fuse terminal block
Step 2 Remove the blown fuse and install a new one.

Step 3 Reinstall the fuse terminal block in the PDC.
Step 4 Check whether the new fuse works properly.
----End
Follow-up Procedure
Dispose of the removed fuse that is confirmed faulty.
4.1.8.7 Replacing an Ambient T/H Sensor
Prerequisites
A spare ambient T/H sensor of the same model is available and functional.

None
Preparations
Tools: key to the cabinet door, diagonal pliers
Materials: spare ambient T/H sensor, cable tie
Documents: none

Procedure
Step 1 Cut off the cable tie and remove the faulty T/H sensor and its cables.
Step 2 Install the spare T/H sensor in the same way.
For details about how to install an ambient T/H sensor, see TP482000B-N20B1 &
TP482000B-N20B2 & TP481200B-N20B1 & TP481200B-N20B2 V300R002 Installation
Guide.
----End
Follow-up Procedure
Dispose of the removed ambient T/H sensor that is confirmed faulty.
4.1.9 (Optional) Replacing a BIM

A BIM needs to be replaced when it is faulty or fails in communication. If multiple BIMs
need to be replaced, replace them in ascending order of the corresponding battery numbers
(range 1–300).
Prerequisites
A spare BIM of the same model is available and functional.

None
Preparations
Tools: none
Materials: spare BIM
Documents: none
Skill requirement: extra low voltage (ELV) engineer
Procedure
Step 1 Press the CIM networking switch for 2 seconds. The RF_Z indicator on the CIM changes
from blinking green at long intervals to blinking green at super short intervals, which
indicates that the CIM is being networked.
Before removing the BIM, ensure that network parameters have been cleared from the BIM
and the RUN/ALM indicator on the BIM is steady red.
Step 2 Remove cables from the BIM panel, and remove the BIM from the corresponding battery.

Figure 4-10 Removing a BIM
Step 3 Secure the new BIM on the fastener, and connect the BIM cables.
Step 4 Press the networking switch on the BIM for 2 seconds based on the battery number
corresponding to the new BIM. When the RUN/ALM indicator turns from steady red to
blinking green at super short intervals, and finally to blinking green at long intervals, the BIM
connects to the CIM network.
Step 5 Verify that the BIM is networked. On the home screen of the CIM WebUI, choose
Monitoring > CIM System > Running Control, click BIM start blinking, select the
corresponding battery number from the range of 1–300, and click Submit. If the BIM blinks
successfully, the installation succeeds. If the BIM fails in blinking, check the cable
connections and reinstall the BIM.
Figure 4-11 Setting the BIM blinking
If the BIM blinks successfully, click BIM stop blinking, select the battery number from the range of
1–300, and click Submit to stop the BIM blinking.
Step 6 Replace and network other faulty BIMs in the same way.
Step 7 Press the CIM networking switch for 2 seconds. When the RF_Z indicator on the CIM turns
from blinking green at super short intervals to blinking green at long intervals, the
replacement is complete.

 The internal resistance can be measured only when the batteries are fully charged, and no alarm is
generated in the intelligent monitoring system. A measurement can be performed at least 45 minutes
after the previous measurement ends. The battery internal resistance will change to an invalid value
after power-off and then power-on again. By default, the BIM checks the battery internal resistance
once every 24 hours as instructed by the CIM. The red BIM indicator is steady on during the check.
You can also measure the battery internal resistance manually.
 On the home screen of the CIM WebUI, choose Monitoring > CIM System > Running Control,
click Internal resistance, select a battery number, and click Submit to measure the internal
resistance of the battery.
----End
Follow-up Procedure
Dispose of the removed BIM that is confirmed faulty.
4.1.10 Replacing the Power PDB

Prerequisites
A spare power PDB of the same model is available and functional.

None
Preparations
Tools: Phillips screwdriver, socket wrench
Materials: spare power PDB
Procedure
Step 1 Power off the power PDB based on the power supply and distribution system diagram.
Step 2 Remove cables using a socket wrench and Phillips screwdriver.
Step 3 Remove screws securing the power PDB and remove the power PDB.
Step 4 Secure the new power PDB and connect cables correctly.
----End
Follow-up Procedure
Dispose of the removed power PDB that is confirmed faulty.

4.1.11 Replacing a Battery Bus Box

Prerequisites
A spare BBB of the same model is available and functional.

None
Preparations
Tools: Phillips screwdriver, socket wrench
Materials: spare BBB
Procedure
Step 1 Power off the BBB based on the power supply and distribution system diagram.
Step 2 Remove cables using a socket wrench and Phillips screwdriver.
Step 3 Remove screws securing the BBB, and remove the BBB.
Step 4 Secure the new BBB and connect cables correctly.
----End
Follow-up Procedure
Dispose of the removed BBB that is confirmed faulty.
4.2 Replacing Cooling System Components

4.2.1 Replacing Components for Cooling System
 For details about how to replace components for the cooling system, see the user manuals
for the components.
 During air conditioner parts replacement, the system may need to be powered off. Take
measures to prevent device overheating.
Table 4-2 lists the components that can be replaced for the cooling system.

Table 4-2 Replacing cooling system components
25 kW air-cooled in-row Air filter NetCol5000-A 25 kW Air

precision air conditioner Cooled In-row Precision Air
Indoor fan Conditioner User Manual
Differential pressure switch (300 mm Width)
Compressor
Compressor driver
Humidifier cylinder
Electric control box
Temperature and humidity
(T/H) sensor
Module
Liquid level detector
Water pump
LCD
21 kW air-cooled in-row Air filter NetCol5000-A 21 kW Air

precision air conditioner Cooled In-row Precision Air
Indoor fan Conditioner User Manual
(208 V)
Transformer
Compressor
Humidifier cylinder
Electric control box

Temperature and humidity
(T/H) sensor
Module
Liquid level detector
Water pump
LCD
4.2.2 Replacing an Air Cooled In-row Precision Air Conditioner

Prerequisites
A spare air cooled in-row precision air conditioner of the same model is available and
functional.

Before replacing the air conditioner, take measures to protect the floors in the cold aisle and
long aisle in the pre-fab. module.
Context
Do not replace an air conditioner on damp or rainy days. Keep the indoor environment clean
during the replacement.
When replacing the indoor unit of an air cooled in-row precision air conditioner, you only
need to perform operations in a cold aisle inside the pre-fab. module. For example, to replace
air conditioner A1 or B1 in Figure 4-12, you need to push cabinets A1, A2, B1, and B2 on
both sides of cold aisle A to the extremities towards the hot aisle, and replace the air
conditioner in cold aisle A. Similarly, air conditioner C1 or D1 can be replaced in cold aisle B.
Figure 4-12 Pre-fab. module layout
(1) Cold aisle A (2) Cold aisle B
Air conditioners are replaced in similar ways. This section uses replacing air conditioner D1
as an example to describe the replacing method.
When replacing an air conditioner, put aside the removed components, bolts, and other
materials, as they are needed in later replacement operations.

None

Preparations
Tools: flat-head screwdriver, Phillips screwdriver, adjustable wrench, socket wrench,
protective gloves, ESD floor suction plate, step ladder
Materials: spare air cooled in-row precision air conditioner
Documents: NetCol5000-A 21 kW Air Cooled In-row Precision Air Conditioner Quick Guide
(208 V), NetCol5000-A 25 kW Air Cooled In-row Precision Air Conditioner Quick Guide (300
mm Width), indoor/outdoor unit and T/H sensor wiring diagram, power supply and
distribution system diagram, cooling device initial configuration table
Skill requirement: cooling engineer
Procedure
Step 1 Locate the cold aisle containment where maintenance is to be performed based on the position
of the faulty air conditioner.
Step 2 Remove the suspended ceilings in the cold and hot aisles adjacent to the air conditioner.
Assign two persons to remove a suspended ceiling together. One person holds up the
suspended ceiling, while the other person removes the fasteners.
Figure 4-13 Removing a suspended ceiling
1. Remove the sealing ring in the suspended ceiling above the front of the air conditioner.
2. Remove the bolts securing the suspended ceiling using a Phillips screwdriver.

3. Two persons work together to push up the suspended ceiling at the cabinet side to
unhook the suspended ceiling, and remove the suspended ceiling from the lower right
corner.
4. Remove the suspended ceiling behind the air conditioner in the same way.
Step 3 Remove the decorative beam at the entrance to the cold aisle.
Assign two persons to remove a decorative beam together. One person holds up the decorative
beam, while the other person removes the fasteners.
Figure 4-14 Removing a decorative beam
1. Remove the sealing ring from the decorative beam.

2. Remove bolts securing the decorative beam using a Phillips screwdriver, and remove the
decorative beam.
Step 4 (Optional) Remove the bolts securing the sealing plate at the rear top of the air conditioner
using a Phillips screwdriver, and remove the sealing plate.
The sealing plate at the rear top needs to be removed when air conditioner A1, B1, or C1 is
replaced. Air conditioner D1 does not have the sealing plate.

Figure 4-15 Removing the top sealing plate from the air conditioner
Step 5 Remove the floors under the front and rear of the air conditioner.
Figure 4-16 Removing floors
(1) ESD floor in the cold aisle (2) Ventilation floor in the hot aisle

1. Remove one ESD floor panel from the front of the air conditioner in the cold aisle using
an ESD floor suction plate.
2. Remove one ventilation floor panel from behind the air conditioner in the hot aisle using
a Phillips screwdriver.
Step 6 Remove the front and rear sealing plates from the air conditioner base.
Figure 4-17 Removing sealing plates from the air conditioner base
1. Remove the floor tray and baffle plate from the supportive legs at the rear of the air
conditioner.
2. (Optional) Remove the bolts securing the base sealing plate at the rear of the air
conditioner using a Phillips screwdriver, and remove the sealing plate.
3. Remove the base sealing plate at the front of the air conditioner in the same way.
Step 7 Reinstall the floor panels removed in Step 5.

 The ventilation floor panel of the hot aisle can be reinstalled after the water refill and
drainage pipes of the air conditioner are removed.
 Adjust the height of the floor tray to ensure that the reinstalled floor panels are flush with
other floor panels.
Step 8 Remove fasteners from the top and bottom of the air conditioner.
Figure 4-18 Removing air conditioner fasteners
1. Remove the four M10 bolts at the top of the air conditioner using an adjustable wrench.
2. Remove the four M12 bolts at the bottom of the air conditioner using a socket wrench.
Step 9 Remove the front and rear doors of the air conditioner.

 Before removing the air conditioner front door, you need to remove the ground cable
terminals at the bottom of the front door.
 Place the removed front door with the LCD side facing upwards in an open area, and
protect it with sponge if necessary to prevent scratches.
Figure 4-19 Removing the front and rear doors of the air conditioner
1. Switch off the integrated UPS circuit breaker that supplies power to the air conditioner to
power off the air conditioner indoor unit. For details, see the power supply and
distribution system diagram for the solution in use.
2. Verify that the LCD on the air conditioner front door is powered off.
3. Open the locks on the front and rear doors of the air conditioner using keys, and open the
air conditioner rear door.
4. Remove cables from the LCD on the front door, and cut off cable ties using diagonal
pliers.
Verify that the thermal insulation foam is not damaged during the operation.
5. Remove the front door, rear door, and hinge bases from air conditioner D1.

6. Unfasten the eight rotating baffle plates in the upper, middle, and lower positions of the
air filters, and remove the upper and lower air filters.
Figure 4-20 Removing air filters
7. Remove the front door and hinge bases from air conditioner C1.
8. (Optional) Remove the front doors and hinge bases from cabinets D1 and D2 on both
sides of air conditioner D1.
This step is required only for pre-fab. modules in which cabinets have a sliding distance of 150 mm.
Step 10 Remove the air conditioner cables.
1. Switch off the integrated UPS circuit breaker that supplies power to the air conditioner
indoor unit, and verify that the air conditioner indoor unit is powered off using a
multimeter before proceeding with the following operations.
2. Before replacing cables, record the cable routes to ensure that the cable routes are the same
before and after the replacement.
3. Pull removed cables completely out of the air conditioner indoor unit to facilitate air
conditioner replacement.
1. Use a Phillips screwdriver to remove the active and standby input power cables for the
air conditioner indoor unit from ports AC1 and AC2 on the air conditioner PDB, and
remove the corresponding cables from the integrated UPS circuit breaker.

Figure 4-21 Removing the active and standby power cables from the air conditioner
2. Remove the power cable for the air conditioner outdoor unit from port AC3 on the air
conditioner indoor unit PDB.

Figure 4-22 Removing the power cable from the air conditioner outdoor unit
3. Remove the communications cables between the indoor and outdoor units of the air
conditioner.
4. Remove the water sensor cable.

Figure 4-23 Removing the air conditioner communications cable and water sensor
X302-1/2/3: RS485 communications control port for the X301-7/8: water sensor
outdoor unit port
5. Remove the teamwork control cable from the FE_1 port on the air conditioner main
control module.

Figure 4-24 Removing the air conditioner teamwork cable
6. Remove the remote T/H sensor cable at the air return side of the air conditioner from the
RS485_OUT port.
Figure 4-25 Removing the remote T/H sensor cable
Step 11 Discharge refrigerant.

1. Prepare a pressure gauge with two hoses, connect one hose to the outdoor unit needle
valve 10 minutes after the air conditioner has been shut down, and connect the other hose
to nearby sheet metal, such as an air conditioner supportive leg or support.
Figure 4-26 Discharging refrigerant
(1) Hose bound to sheet metal near the outdoor unit needle valve (supportive leg or
support)
The hose should be bound at a position close to the hose outlet to a tension not squeezing the hose.
2. Slowly open the valve on the pressure gauge to start discharging refrigerant.
When discharging the refrigerant, verify that refrigerant oil does not flow out of the hose. If a small
amount of refrigerant oil continually flows out of the hose, place a vessel or rag under the hose to catch
the refrigerant oil.
3. Keep the pressure gauge valve open after the refrigerant draining slows down after a
period of time until no refrigerant is obviously flowing out.
4. Wear anti-freezing gloves and press the needle valves on the air conditioner indoor unit
to check whether refrigerant flows out.
− If refrigerant flows out, perform Step 11.1–Step 11.3 on the corresponding needle
valve.
− If no refrigerant flows out, go to Step 11.5.
5. Check whether water exists in the water pan, humidifier cylinder, humidifier pipes, and
drainpipe. If residual water exists, clean the water using a rag and bucket to prevent
water leakage.
Step 12 Remove the water refill and drainage pipes from the air conditioner indoor unit, and cut off
the refrigerant pipe.

 Before cutting the pipe, place a rag or vessel under the pipe to prevent leaked refrigerant
oil from contaminating the floor.
 Verify that the pipe cutting point does not influence the air conditioner movement.
 Tightly wrap and seal the ports on the air conditioner and pipe with tinfoil after cutting the
pipe to prevent exposure to air.
 Drag the air conditioner drainpipe completely out of the air conditioner after removing the
drainpipe.
 Coil the water refill hose inside the air conditioner after removing it to avoid influence on
the air conditioner movement.
 Drag the copper pipe that goes inside the air conditioner completely out of the air
conditioner after cutting the copper pipe to avoid influence on the air conditioner
movement.
 Ignore the small amount of refrigerant oil that flows out during refrigerant discharge, or
contact Huawei technical support for help.
1. Remove the drainpipe hose clamp using a flat-head screwdriver, and remove the
drainpipe.
Figure 4-27 Removing the drainpipe
2. Cut air conditioner pipes.

 Cut a pipe inside the air conditioner about 20 mm away from a turning point in the vertical
direction.
 Cut a pipe outside the air conditioner about 40 mm away from the air conditioner base on
the vertical direction.
Figure 4-28 Cutting air conditioner pipes
(1) Cutting points on air conditioner pipes
Step 13 Move the air conditioner.
Steel plates and pipes must be placed a certain distance away from the pre-fab. module side
wall to prevent scratching the side wall.
1. Take the fittings for moving the air conditioner from the pre-fab. module fitting bag.
Fittings for moving an air conditioner include a 3 mm thick steel plate, two 1.5 m long DN32 steel pipes,
and three 0.5 m long DN32 steel pipes.
2. Place the 3 mm thick steel plate on the raised floor in the cold aisle.
3. Place one 1.5 m long DN32 steel pipe above the 3 mm thick steel plate about 100 mm
away from the base of air conditioner D1.

Figure 4-29 Placing the steel plate and pipe
(1) 3 mm thick steel plate (2) 1.5 m long DN32 steel pipe
4. Push the air conditioner at the back towards the cold aisle at the front. Verify that the air
conditioner front bottom will be on the steel pipe placed in Step 13.3 after the air
conditioner is pushed about 100 mm away from the base.
This step requires two persons working together, one pushing the air conditioner from behind
and the other pulling the air conditioner at the front.

Figure 4-30 Pushing the air conditioner (1)
5. Continue pushing forward the air conditioner until the front of air conditioner D1 is 100
mm away from the front of air conditioner C1.
6. Place the other 1.5 m long DN32 steel pipe above the 3 mm thick steel plate about 100
mm away from the base of air conditioner D1.
To make it easier to place the air conditioner onto the steel pipes in front of it, you can pull the
air conditioner backwards at the top to increase the space at the bottom.

(1) 1.5 m long DN32 steel pipe
7. Continue pushing forward the air conditioner until it is separated from the base and
placed onto the two steel pipes.
Adjust the positions of the two steel pipes and the distance in between to ensure that the air
conditioner is evenly carried on the two steel pipes.

Step 14 Refer to 3.2 Sliding Cabinets to push cabinets C1, C2, D1, and D2 towards the hot aisle to the
extremities, and lock the sliding bases under the cabinets.
After the cabinets are slid to the extremities, air conditioner D1 must be completely inside the
cold aisle, and must not touch any cabinet.

Figure 4-33 Air conditioner position
(1) Air conditioner D1 (2) Air conditioner C1
Step 15 Pull the air conditioner.

1. Remove the side sealing plate from the air conditioner bottom at the long aisle side.
Figure 4-34 Removing the sealing plate from the air conditioner bottom

2. Two persons work together. One person supports the air conditioner at the top to prevent
it from toppling, while the other person pulls the beam at the air conditioner bottom
towards the long aisle until the air conditioner reaches the cold aisle entrance.
After moving the air conditioner by about 300 mm, the other person can go to the other side of the air
conditioner to push the air conditioner.
Figure 4-35 Moving the air conditioner (1)
3. Place the three 0.5 m long DN32 steel pipes evenly in the long aisle near the entrance of
cold aisle B.
4. Push air conditioner D1 completely onto the three 0.5 m long DN32 steel pipes, and
move the air conditioner along the long aisle to the pre-fab. module side door.

Figure 4-36 Moving the air conditioner (2)
5. Move the air conditioner out of the pre-fab. module using a forklift.
Step 16 Install a new air conditioner.
1. Remove the support from the top of air conditioner D1, and install it on the top of the
new air conditioner.

Figure 4-37 Removing the air conditioner support
2. Bind the fasteners at the air conditioner top removed in Step 8 using cable ties, and
verify that there is no gap between the fasteners at the top.
Figure 4-38 Securing fasteners at the air conditioner top
3. Perform Step 15 to Step 2 to install the new air conditioner, and connect structural kits,
pipes, and cables.
4. Perform power-on commissioning for the air conditioner to verify that the new air
conditioner is working properly. For details, see documents delivered with the air
conditioner.
5. Perform Step 15 to Step 2 to reinstall the removed components.
----End

Follow-up Procedure
Dispose of the removed air cooled in-row precision air conditioner that is confirmed faulty.
4.2.3 Replacing a Remote T/H Sensor for an Air Conditioner

Prerequisites
A spare T/H sensor of the same model is available and functional.

None
Preparations
Tool: flat-head screwdriver, step ladder (2 m)
Material: spare remote T/H sensor
Documents: remote T/H sensor DIP switch initial configuration table
Skill requirement: cooling engineer
Procedure
Step 1 Remove the network cable from the remote T/H sensor, as shown in Figure 4-39.
Figure 4-39 Removing the network cable from the remote T/H sensor
Step 2 Remove the faulty remote T/H sensor, install a new remote T/H sensor, and reconnect the
network cable to the sensor.
Step 3 Set the DIP switch for the remote T/H sensor by referring to the remote T/H sensor DIP
switch initial configuration table.
Step 4 Check that the new remote T/H sensor is working properly.
If the indicator of the remote T/H sensor is on and the air conditioner LCD does not display any
communication failure alarm, the remote T/H sensor is working properly.
----End

Follow-up Procedure
Dispose of the removed remote T/H sensor that is confirmed faulty.
4.2.4 (Optional) Replacing a Low-Temperature Component

Prerequisites
A spare low-temperature component of the same model is available and functional.

None
Preparations
Tools: flat-head screwdriver
Materials: spare low-temperature component
Documents: cooling device installation position diagram
Skill requirement: cooling engineer, common technician
Procedure
Step 1 Remove the faulty low-temperature component.
Step 2 Attach the new low-temperature component to the original position.
Step 3 Connect the power cable of the low-temperature component to the nearest power socket on
the pre-fab. module side panel.
----End
Follow-up Procedure
Dispose of the removed low-temperature component that is confirmed faulty.
4.3 Replacing Monitoring System Components

4.3.1 Replacing an ECC800 Main Control Module
Prerequisites
A spare ECC800 main control module of the same model is available and functional.

 The ECC800 main control module is hot-swappable.

 Before disconnecting cables from the ECC800 main control module, label the cables based
on the corresponding ports.

None
Preparations
Tools: ESD wrist strap, ESD gloves, Phillips screwdriver, label, marker
Material: spare ECC800 main control module
Documents: ECC800 user manual
Procedure
Step 1 Use the Back Up Current Settings function to record the ECC800 configuration information
or manually record the information.
Step 2 Label each cable and antenna based on the corresponding ports on the ECC800 main control
module.
Step 3 Remove the cables and antenna from the ECC800 main control module.
Step 4 Remove the old ECC800 main control module which is hot-swappable.
Step 5 (Optional) Remove the SIM card from the corresponding slot on the side of the old ECC800
main control module.
Step 6 (Optional) Install the removed SIM card in the corresponding slot of the new ECC800 main
control module.
Step 7 Install the new ECC800 main control module in the ECC800 subrack.
Step 8 Connect the communications cables and antenna to the ECC800 main control module.
----End
Follow-up Procedure
Dispose of the removed ECC800 main control module that is confirmed faulty.
4.3.2 Replacing an ECC800 PSU (IT)

Prerequisites
A spare ECC800 PSU of the same model is available and functional.

 A PSU is hot-swappable.
 Do not touch the terminals in the rear of a removed PSU to avoid electric shocks.

The ECC800 may be powered off.
Preparations
Materials: spare ECC800 PSU
Procedure
Step 1 Push the locking latch in the upper right corner of the ECC800 PSU panel leftwards to open
the lock.
Step 2 Pull out ECC800 PSU from the subrack by the handle.
Step 3 Place a spare ECC800 PSU in the subrack, push the locking latch leftwards to open the lock,
and pull the handle outwards.
Step 4 Gently push the ECC800 PSU into the subrack along guide rails, and push the locking latch
rightwards to secure the handle.
Figure 4-40 Replacing an ECC800 PSU
----End
Follow-up Procedure
Dispose of the removed ECC800 PSU that is confirmed faulty.

4.3.3 Replacing an ECC800 PSU (CT)

Prerequisites
A spare ECC800 PSU of the same model is available and functional.
 A PSU is hot-swappable.
 Do not touch the terminals in the rear of a removed PSU to avoid electric shocks.

The ECC800 may be powered off.
Preparations
Materials: spare ECC800 PSU
Procedure
Step 1 Remove the ECC800 power cable.
Step 2 Push the locking latch in the upper right corner of the ECC800 PSU panel leftwards to open
the lock.
Step 3 Pull out ECC800 PSU from the subrack by the handle.
Step 4 Place a spare ECC800 PSU in the subrack, push the locking latch leftwards to open the lock,
and pull the handle outwards.
Step 5 Gently push the ECC800 PSU into the subrack along guide rails, and push the locking latch
rightwards to secure the handle.

Figure 4-41 Replacing an ECC800 PSU
Step 6 Reconnect the ECC800 power cable.

----End
Follow-up Procedure
Dispose of the removed ECC800 PSU that is confirmed faulty.
4.3.4 Replacing an AI/DI Module

Prerequisites
A spare AI/DI module of the same model is available and functional.

Components connected to the AI/DI module may generate false alarms.
Preparations
Tools: Phillips screwdriver, flat-head screwdriver
Materials: spare AI/DI module, insulation tape
Documents: management system initial configuration table
Procedure
Step 1 Remove cables connected to the AI/DI module.

 When removing cables, label the cables with corresponding terminal ports for later
connection.
 After removing cables, wrap exposed terminals with insulation tape.
Step 2 Remove the faulty AI/DI module from the cabinet.

Step 3 Install a new AI/DI module on the rack.
Figure 4-42 Installing an AI/DI module
Step 4 Connect cables to the new AI/DI module.

Step 5 Configure the AI/DI module based on the management system initial configuration table.
----End
Follow-up Procedure
Dispose of the removed AI/DI module that is confirmed faulty.
4.3.5 Replacing a Smart ETH Gateway

Prerequisites
A spare ETH gateway of the same model is available and functional.

Devices connected to the ETH gateway will be disconnected.
Preparations
Tools: ESD wrist strap, ESD gloves, Phillips screwdriver, step ladder, label, marker
Materials: spare ETH gateway
Documents: none

Procedure
Step 1 Label each cable based on the corresponding ports on the smart ETH gateway.
Step 2 Disconnect cables from the smart ETH gateway.
Step 3 Remove the faulty smart ETH gateway from the guide rails of the cable trough.
Step 4 Install the spare smart ETH gateway in the original position and connect the cables.
----End
Follow-up Procedure
Dispose of the removed ETH gateway that is confirmed faulty.
4.3.6 Replacing a Camera

Prerequisites
A spare camera of the same model is available and functional.

Video surveillance stops.
Preparations
Tools: Phillips screwdriver, step ladder, protective gloves
Material: spare camera
Documents: documents delivered with the camera, management system initial configuration
table
Skill requirement: weak-current engineer
Procedure
Step 1 Remove screws securing the transparent cover of the camera body using a Phillips
screwdriver.

Figure 4-43 Removing screws securing the transparent cover
Step 2 Use a Phillips screwdriver to remove the screws that fasten the camera to its base.
Figure 4-44 Removing screws that secure the camera to its base
Step 3 Remove the network cable and take out the camera.

Step 4 Install the new camera by following instructions in documents delivered with the camera,
tighten the screws to secure the camera to the base, and reconnect the network cable in the
original way.
Step 5 Adjust the angle of the camera to cover the monitored area by following instructions in
documents delivered with the camera, and reinstall the transparent cover.
Step 6 Configure the camera by referring to the management system initial configuration table in the
initial configuration parameter manual for the solution in use.
The original parameter settings can be used.
Step 7 Check that the new camera is working properly.

----End
Follow-up Procedure
Dispose of the removed camera that is confirmed faulty.
4.3.7 Replacing an External Camera

Prerequisites
A spare external camera of the same model is available and functional.

None
Preparations
Tools: Phillips screwdriver (1# and 2#)
Material: spare external camera
Documents: documents delivered with the external camera, external camera installation
position diagram, external camera wiring diagram, management system initial configuration
table
For the diagrams and tables, see the quick installation guide and initial configuration parameter manual
for the solution in use.
Procedure
Step 1 Remove the network cable connected to the external camera.
Step 2 Remove the faulty camera using a Phillips screwdriver.
Step 3 Install the new camera by following instructions in documents delivered with the external
camera.
----End

Follow-up Procedure
Verify that the camera is reliably installed, the protective film on the lens is removed, and that
the camera is working properly after cable connection and power-on.
4.3.8 Replacing a Signal SPD

Prerequisites
A spare signal SPD of the same model is available and functional.

None
Preparations
Materials: signal SPD
Documents: signal SPD installation position diagram
Procedure
Step 1 Determine the position for installing the signal SPD based on the signal SPD installation
position diagram.
Step 2 Open the SPD box door of the external camera mounting kit, and remove the signal SPD
clamping plate.

Figure 4-45 Removing the signal SPD
Step 3 Remove cables connected to the faulty signal SPD, and remove the faulty signal SPD.
Step 4 Install the spare signal SPD, and reconnect the cables in the same way.
Step 5 Reinstall the signal SPD clamping plate.

Figure 4-46 Installing the signal SPD
Step 6 Close the door of the SPD box.

----End
Follow-up Procedure
Dispose of the removed signal SPD that is confirmed faulty.
4.3.9 Replacing an SD Card

Prerequisites
A spare SD card of the same model is available and functional.

None
Preparations
Tools: camera screwdriver
Materials: spare SD card
Documents: monitoring device layout diagram

Procedure
Step 1 Use the screwdriver delivered with the camera to loosen the screws on the front cover of the
camera, remove the front cover, and take out the inner cover over the lens.
Figure 4-47 Removing the front and inner covers
Step 2 Remove the faulty SD card from the SD card slot.

Step 3 Insert a new SD card into the SD card slot.
Figure 4-48 Installing an SD card
Step 4 Reinstall the inner and front covers.

----End
Follow-up Procedure
Dispose of the removed SD card that is confirmed faulty.

4.3.10 Replacing a Water Sensor (Point Type)

Prerequisites
Spare water sensors of the same model are available and functional.

None
Preparations
Material: spare water temperature sensor
Documents: monitoring device layout, management system initial configuration table
For the diagrams and tables, see the initial configuration parameter manual for the solution in use.
Procedure
Step 1 Locate the water sensor to be replaced based on the alarm information on the monitoring
software terminal. Figure 4-49 shows a point-type water sensor.
Figure 4-49 Point-type water sensor
Step 2 Remove the locking bolts of the water sensor using a Phillips screwdriver, and remove the
water sensor, as shown in Figure 4-50.

Figure 4-50 Removing a point-type water sensor
Step 3 Install a new water sensor and tighten the screws.
The gap between the water sensor and the floor is 2 mm.
Step 4 Connect cables to the water sensor.

Step 5 Check that the new water sensor is working properly.
Drip a small amount of water onto the water sensor. If the monitoring software terminal generates an
alarm, the water sensor is working properly.
----End
Follow-up Procedure
Dispose of the removed water sensor that is confirmed faulty.
4.3.11 Replacing Access Control Components

4.3.11.1 Replacing an IC Card Reader
Prerequisites
 An IC card reader needs to be replaced.
 A spare IC card reader of the same model is available and functional.

None
Preparations

Materials: spare access card, IC card reader

Documents: none
Procedure
Step 1 Open the door of the IC cared reader box.
Step 2 Remove the two screws from the bottom of the IC card reader, and remove the front cover.
Figure 4-51 Removing the front cover
Step 3 Remove the two screws that secure the IC card reader body.
Figure 4-52 Removing screws
Step 4 Remove interconnection terminals from the IC card reader, and remove the IC card reader
body.
Step 5 Remove the two screws from the bottom of the new IC card reader, and remove the front
cover.

Step 6 Reconnect the interconnection terminals, and close the door of the IC card reader box.
Step 7 Check that the new IC card reader is working properly.
The IC card reader is working properly if the container door can be opened from outside the container
using an access card and door opening operations are logged in the monitoring system.
----End
Follow-up Procedure
Dispose of the removed IC card reader that is confirmed faulty.
4.3.11.2 Replacing an Exit Button
Prerequisites
 An exit button needs to be replaced.
 A spare exit button of the same model is available and functional.

None
Preparations
Tools: insulation tape, Phillips screwdriver, small-sized flat-head screwdriver, protective
gloves
Material: spare exit button
Documents: none
Procedure
Step 1 Disassemble the faulty exit button, remove cables, and remove the faulty exit button, as

Figure 4-53 Removing an exit button
Step 2 Install a new exit button and reconnect cables.

Step 3 Check whether the new exit button is working properly.
If the container door can be opened using the exit button, and the door opening event is logged, the new
exit button is working properly.
----End
Follow-up Procedure
Dispose of the removed exit button that is confirmed faulty.
4.3.11.3 Replacing a Magnetic Lock
Prerequisites
 The magnetic lock needs to be replaced.
 A spare magnetic lock of the same model is available and functional.

None

Preparations
Tools: Phillips screwdriver, 3 mm hex key, step ladder (2 m)
Materials: spare magnetic lock
Documents: none
Procedure
Step 1 Use a Phillips screwdriver to loosen screws from the baffle plate of the magnetic lock, as
shown by (1) in Figure 4-54.
Step 2 Remove cables connected to the magnetic lock.

Step 3 Use a 3 mm hex key to loosen screws from the baffle plate of the magnetic lock, as shown by
(2) and (3) in Figure 4-54.
Step 4 Replace the magnetic lock, and connect cables, as shown in Figure 4-55.

Figure 4-55 Connecting cables
Step 5 Check that the new magnetic lock is working properly.
If the magnetic lock indicator is green when the container door is closed and red when the door is open,
the magnetic lock is working properly.
----End
Follow-up Procedure
Dispose of the removed magnetic lock that is confirmed faulty.
4.3.11.4 Replacing an Emergency Door Release Button
Prerequisites
 The emergency door release button needs to be replaced.
 A spare emergency door release button of the same model is available and functional.

None
Preparations
Tools: insulation tape, step ladder (2 m), Phillips screwdriver, protective gloves
Material: spare emergency door release button
Documents: none
Procedure
Step 1 Remove the emergency door release button.

1. Remove screws securing the emergency door release button, as shown by (1) in Figure
4-56.
2. Remove the glass panel of the emergency door release button, as shown by (2) and (3) in
Figure 4-56.
3. Remove screws securing the base, as shown by (4) in Figure 4-56.
4. Disconnect cables and remove the emergency door release button.
Figure 4-56 Removing the emergency door release button
Step 2 Install a new emergency door release button.

1. Connect cables.
2. Tighten screws on the base, as shown by (1) in Figure 4-57.
3. Install the glass panel, as shown by (2) and (3) in Figure 4-57.
4. Tighten screws, as shown by (4) in Figure 4-57.
Figure 4-57 Installing the emergency door release button
Step 3 Check that the new emergency door release button is working properly.
Remove the cover of the emergency door release button using a screwdriver, press the button, and rotate
the door handle clockwise to open the container door. If the door can be opened, the emergency door
release button is working properly.
----End

Follow-up Procedure
Dispose of the removed emergency door release button that is confirmed faulty.
4.3.11.5 Replacing an Access Actuator
Prerequisites
 An access actuator needs to be replaced.
 A spare access actuator of the same model is available and functional.

None
Preparations
Tools: ESD wrist strap, ESD gloves, step ladder, label, marker
Materials: spare access actuator
Documents: none
Procedure
Step 1 Label each cable based on the corresponding ports on the access actuator.
Step 2 Disconnect cables from the access actuator.
Step 3 Remove the faulty access actuator from guide rails.
Step 4 Install the spare access actuator in the original position and connect the cables.
----End
Follow-up Procedure
Dispose of the removed access actuator that is confirmed faulty.
4.3.11.6 Replacing a Door Status Sensor
Prerequisites
 The door status sensor needs to be replaced.
 A spare differential door status sensor of the same model is available and functional.

None

Preparations
Tools: insulation tape, step ladder (2 m), Phillips screwdriver, flat-head screwdriver,
protective gloves
Materials: spare door status sensor
Documents: monitoring device layout diagram, management system initial configuration table
For the diagrams and tables, see the initial configuration parameter manual for the solution in use.
Procedure
Step 1 Open the container door where the door status sensor to be replaced is installed.
Obtain permission from the related administration department before opening a container door.
Step 2 Open the door status sensor box and disconnect the cable to remove the door status sensor to
be replaced.
Figure 4-58 Replacing a door status sensor
Step 3 Install a new door status sensor, and reconnect the cables.
Step 4 Check that the new door status sensor is working properly.
Open the door and check whether the management system reports an alarm indicating that the door was
opened. If yes, the door status sensor is working properly.
----End
Follow-up Procedure
Dispose of the removed door status sensor that is confirmed faulty.

4.3.12 Replacing an AC Actuator

Prerequisites
 A spare AC actuator of the same model is available and functional.
 Before replacing the AC actuator, ensure that the upstream AC input power is off.

Lights in the data center will turn off.
Preparations
Tools: insulation gloves, Phillips screwdriver, step ladder, label, marker
Materials: spare AC actuator
Documents: none
Procedure
Step 1 Switch off the upstream AC input circuit breaker for the AC actuator.
Step 2 Label each cable based on the corresponding ports on the AC actuator.
Step 3 Open the cover on the front panel of the AC actuator, and disconnect the cables.
Step 4 Remove the faulty AC actuator.
Step 5 Install the spare AC actuator in the original position and connect the cables.
Step 6 Switch on the upstream AC input circuit breaker for the AC actuator and press the wireless
communications button on the AC actuator to network the AC actuator with the ECC800.
----End
Follow-up Procedure
Dispose of the removed AC actuator that is confirmed faulty.
4.3.13 Replacing a WiFi Converter

Prerequisites
A spare WiFi converter of the same model is available and functional.

None
Preparations
Tools: ESD wrist strap, ESD gloves, step ladder, label, marker

Materials: new WiFi converter of the same model

Documents: none
Procedure
Step 1 Label each cable based on the corresponding ports on the WiFi converter.
Step 2 Remove the cables and antenna from the WiFi converter.
Step 3 Remove the old WiFi converter from the guide rails.
Step 4 Install the spare WiFi converter in the original position and connect the cables and antenna.
Step 5 Log in to the ECC800 WebUI, choose System Settings > WiFi Management, enable the
WiFi function, and set the WiFi SSID and password according to the customer plan.
Step 6 Check that the app can be connected properly.
----End
Follow-up Procedure
Dispose of the removed WiFi converter that is confirmed faulty.
4.3.14 Replacing a Pad

Prerequisites
A spare pad of the same model is available and functional.

None
Preparations
Tools: ESD wrist strap, ESD gloves, label, marker
Materials: new pad of the same model
Documents: none
Procedure
Step 1 Install the app on the spare pad and connect the pad to the network over the WiFi hotspot of
the data center.
Step 2 Specify the user name and password for the APP on the spare pad and log in to check that the
app works properly.
Step 3 Remove the old pad from the support and install the spare pad on the support.
----End

Follow-up Procedure
Dispose of the removed pad that is confirmed faulty.
4.3.15 (Optional) Replacing a CIM

Prerequisites
A spare CIM of the same model is available and functional.

None
Preparations
Materials: spare CIM
Documents: iBAT 2.0-CIM01C2 User Manual
Procedure
Step 1 Clear the network parameters for all the BIMs managed by the CIM to be replaced.
 If the CIM is damaged, manually clear the network parameters for all the BIMs managed
by the CIM by holding down the networking switch for the BIM.
 If the CIM is not damaged, hold down the networking switch for the CIM to clear the
current network (including the network parameters for all the BIMs managed by the CIM).
Step 2 Remove and label CIM cables.

Step 3 Remove the CIM from the fastener.
Figure 4-59 Removing a CIM
Step 4 Record the DIP switch address of the CIM.

Step 5 Clamp the new CIM to the fastener.

Step 6 Set the DIP switch for the CIM based on the recorded information.
Step 7 Reconnect cables to the CIM based on the cable labels.
Step 8 After installing the CIM, network the CIM and BIM. For details, see the description about
power-on commissioning in the iBAT 2.0-CIM01C2 User Manual.
----End
Follow-up Procedure
Dispose of the removed CIM that is confirmed faulty.
4.3.16 Removing a Camera SPD Module

Prerequisites
A spare camera SPD module of the same model is available and functional.
Context
An SPD module consists of an SLPU and a UFLP. The SLPU is a 19-inch wide and 1 U high
box-type device. Figure 4-60 shows the SLPU, and Figure 4-61 shows the UFLP panel.
Figure 4-60 SLPU appearance
Figure 4-61 UFLP panel
FE/GE0 and FE/GE1 at the INSIDE side; FE/GE0 and FE/GE1 at the OUTSIDE side;
connecting to monitoring devices outside the connecting to the LAN switch inside the
pre-fab. module pre-fab. module

None

Preparations
Material: spare camera SPD module
Documents: peripheral monitoring device installation position diagram
Skill requirement: skilled technicians, common technicians, and pipeline technicians
Procedure
Step 1 Move the SLPU and UFLP to the specified installation position based on the peripheral
monitoring device installation position diagram.
Step 2 Remove screws securing the UFLP, and remove it from the SLPU slot.
Step 3 Remove screws securing the SLPU, and take the SLPU out of the cabinet.
Step 4 Install the secure a new SLPU in the original position.
Step 5 Insert the UFLP into the SLPU slot and secure it.
Step 6 Connect the network cable inside the pre-fab. module and the network cable of the peer
device outside the pre-fab. module to the corresponding ports on the UFLP.
----End
Follow-up Procedure
Dispose of the removed camera SPD module that is confirmed faulty.
4.4 Replacing Fire Extinguishing System Components

4.4.1 Replacing Fire Extinguishing System Devices (Standard)
4.4.1.1 Replacing a Smoke Detector (Standard)
Prerequisites
A spare smoke detector of the same model is available and functional.

The fire extinguishing system stops working during the replacement.
Preparations
Tools: protective gloves, step ladder, Phillips screwdriver
Materials: spare smoke detector

Documents: fire extinguishing device layout diagram (standard)

Skill requirement: fire engineer
 For the diagrams, see the initial configuration parameter manual for the solution in use.
 Before replacing the smoke detector, inform the related administration department of the
temporary downtime of the fire control system. After the replacement, inform the
administration department that the system has become operational.
Procedure
Step 1 Switch off the active and standby power supplies to the fire alarm control panel.
Step 2 Hold the smoke detector, and rotate it counterclockwise to remove it from the base.
Figure 4-62 Removing a smoke sensor
Step 3 Remove cables from the base using a Phillips screwdriver.
As a terminal resistor is connected to the last smoke detector in the loop in parallel, remove the terminal
resistor from the faulty smoke detector, and connect the resistor to the new smoke detector when you
replace the smoke detector.
Step 4 Remove the screws on the base using a Phillips screwdriver, and remove the base.
Step 5 Install the new base to the same position, and reconnect the cables.

Step 6 Hold the new smoke detector body, align the smoke detector indicator with the position
shown by (1) in Figure 4-63, and turn the detector body clockwise to the position shown by (2)
in Figure 4-63 to install the smoke detector.
Figure 4-63 Smoke detector installation reference line
Step 7 Power on the fire alarm control panel after verifying that the new smoke detector is properly
installed.
Step 8 Check whether the new smoke detector is working properly.
If the red indicator blinks once every 6s, the smoke detector is working properly.
----End
Follow-up Procedure
Dispose of the removed smoke detector that is confirmed faulty.
4.4.1.2 Replacing a Heat detector (Standard)
Prerequisites
A spare heat detector of the same model is available and functional.

Preparations
Materials: spare heat detector

 Before replacing the heat detector, inform the related administration department of the
Procedure
Step 2 Hold the heat detector, and rotate it counterclockwise to remove it from the base.
Figure 4-64 Removing a heat detector
As a terminal resistor is connected to the last heat detector in the loop in parallel, remove the terminal
resistor from the faulty heat detector, and connect the resistor to the new heat detector when you replace
the heat detector.
Step 6 Hold the new heat detector body, align the heat detector indicator with the position shown by
(1) in Figure 4-65, and turn the detector body clockwise to the position shown by (2) in Figure
4-65 to install the heat detector.

Figure 4-65 Heat detector installation reference line
Step 7 Power on the fire alarm control panel after verifying that the new heat detector is properly
installed.
Step 8 Check whether the new heat detector is working properly.
If the red indicator blinks once every 6s, the heat detector is working properly.
----End
Follow-up Procedure
Dispose of the removed heat detector that is confirmed faulty.
4.4.1.3 Replacing the Gas Release Indicator (Standard)
Prerequisites
A spare gas release indicator of the same model is available and functional.

Preparations
Tools: Phillips screwdriver, protective gloves, step ladder, flat-head screwdriver
Materials: spare gas release indicator

 Before replacing the gas release indicator, inform the related administrative departments of
the temporary downtime of the fire extinguishing system. After the replacement, inform
the administration department that the system has become operational.
Procedure
Step 2 Remove the screws shown in Figure 4-66 using a Phillips screwdriver, and remove the panel.
Figure 4-66 Removing the screws
Step 3 Remove the cables using a flat-head screwdriver and label the cables.
Step 5 Install the new base in the same position.
Step 6 Reconnect cables in the same way.
Step 7 Secure the panel to the base.
Step 8 Switch on the active and standby power supplies to the fire alarm control panel.
Step 9 Check whether the new gas release indicator is working properly.
1. Disconnect the red and black cables from the pressure announciator, as shown by (1) in
Figure 4-67.
2. Short-circuit the cables from the fire alarm control panel to the pressure announciator, as
shown by (2) in Figure 4-67.
If the gas release indicator turns on, the gas release indicator is working properly.

Figure 4-67 Short-circuiting the pressure announciator
(1) Red and black cables to the pressure (2) Cables to the fire alarm control
announciator panel
----End
Follow-up Procedure
Dispose of the removed gas release indicator that is confirmed faulty.
4.4.1.4 Replacing an Indoor Fire Alarm Horn/Strobe (Standard)
Prerequisites
A spare fire alarm horn/strobe of the same model is available and functional.

Preparations
Tools: Phillips screwdriver, flat-head screwdriver, step ladder
Materials: spare fire alarm horn/strobe

 Before replacing the fire alarm horn/strobe, inform the related administrative departments
of the temporary downtime of the fire control system. After the replacement, inform the
Procedure
Step 2 Pry open a seam at the top clip using a flat-head screwdriver to separate the top cover from
the base.
Figure 4-68 Removing a fire alarm horn/strobe
Step 3 Remove the two cables using a Phillips screwdriver.
When removing cables, clearly label the cables with its corresponding terminal ports.
Step 5 Install the new fire alarm horn/strobe in the same position.
Step 6 Connect cables in the same way to the correct poles.
Connect the red wire to the 24+ terminal, and connect the black wire to the GND terminal.
Step 7 Install the top cover of the fire alarm horn/strobe.

Step 8 Switch on the active and standby power supplies to the fire alarm control panel, and check
whether the new fire alarm horn/strobe is working properly.

Unlock the fire alarm control panel and press HORN/STROBE. The fire alarm horn/strobe should be
activated.
----End
Follow-up Procedure
Dispose of the removed fire alarm horn/strobe that is confirmed faulty.
4.4.1.5 Replacing an External Horn Strobe (Standard)
Prerequisites
A spare horn strobe of the same model is available and functional.

Preparations
Tools: Phillips screwdriver, step ladder
Materials: spare horn strobe
 Before replacing the horn strobe, inform the related administrative departments of the
Procedure
Step 2 Remove screws from the horn strobe using a Phillips screwdriver, and remove the cover.

Figure 4-69 Removing the cover
Step 3 Remove the two cables using a Phillips screwdriver.
While removing cables, label the cables with its corresponding terminal ports for later connection.
Step 4 Remove screws from the horn strobe using a Phillips screwdriver, and remove the base.
Step 5 Reconnect cables in the same way.
Figure 4-70 Connecting cables
Connect the black wire to the leftmost binding post, and connect the red wire to the middle binding post.
Step 6 Install the new horn strobe base in the same way and tighten the screws.
Step 7 Reinstall the cover in the same way and tighten the screws.

Figure 4-71 Installing the cover
Step 8 Switch on the active and standby power supplies to the fire alarm control panel, and check
whether the new horn strobe is working properly.
Unlock the fire alarm control panel and press HORN/STROBE. The horn strobe should be activated.
----End
Follow-up Procedure
Dispose of the removed horn strobe that is confirmed faulty.
4.4.1.6 Replacing a Fire Alarm Sounder (Standard)
Prerequisites
A spare fire alarm sounder of the same model is available and functional.

Preparations
Tools: needle-nose pliers, insulation tape, protective gloves, step ladder
Materials: spare fire alarm sounder, cord end terminals

 Before replacing the fire alarm sounder, inform the related administrative departments of
the temporary downtime of the fire extinguishing system. After the replacement, inform
the administration department that the system has become operational.
Procedure
Step 2 Push the fire alarm sounder out of the base.
Figure 4-72 Removing a fire alarm sounder
Step 3 Cut off the power cables of the fire alarm sounder, as shown in Figure 4-73.
Figure 4-73 Cutting off the power cables

Step 4 Connect the input wires with the two wires (polarity insensitive) of the fire alarm sounder and
wrap the connection points using insulation tape.
Cord end terminals are recommended if applicable.
Step 5 Install the new fire alarm sounder.

Step 7 Check whether the new fire alarm sounder is working properly.
Unlock the fire alarm control panel and press ALARM BELL. The fire alarm sounder should be
activated.
----End
Follow-up Procedure
Dispose of the removed fire alarm sounder that is confirmed faulty.
4.4.1.7 Replacing the Emergency Start/Abort Switch (Standard)
Prerequisites
A spare emergency start/abort switch of the same model is available and functional.

Preparations
Tools: Phillips screwdriver, flat-head screwdriver, protective gloves
Materials: spare emergency start/abort switch
 Before replacing the emergency start/abort switch, inform the related administrative
departments of the temporary downtime of the fire extinguishing system. After the
replacement, inform the administration department that the system has become
operational.
Procedure

Step 2 Use a Phillips screwdriver to remove the screws from the emergency start/abort switch, as
Figure 4-74 Removing the emergency start/abort switch
Step 3 Pry the cover of the emergency start/abort switch from the base using a flat-head screwdriver
to separate them.
Step 4 Remove the cables using a flat-head screwdriver and label the cables.
Step 5 Remove the two screws on the base using a Phillips screwdriver, and remove the base.
Step 6 Install the base of the new emergency start/abort switch in the same position.
Step 7 Connect the cables to the new emergency start/abort switch using a flat-head screwdriver.
Ensure that the polarities of the cables are correct.
Switch on the power supply only after verifying that the cables are correctly connected.
Step 8 Use a Phillips screwdriver to tighten the screws at the upper and lower parts of the new
emergency start/abort switch.
Step 10 Check that the new emergency start/abort switch is working properly.
If the run indicator of the new emergency start/abort switch is on after power-on, the emergency
start/abort switch is working properly.
----End

Follow-up Procedure
Dispose of the removed emergency start/abort switch that is confirmed faulty.
4.4.1.8 Replacing Batteries for the Fire Alarm Control Panel (Standard)
Prerequisites
Spare fire alarm control panel batteries of the same model are available and functional.

None
Preparations
Materials: spare fire alarm control panel batteries
Procedure
Step 1 Switch off the standby power supply to the fire alarm control panel.
Figure 4-75 Positions of the active and standby power switches
Step 2 Use a Phillips screwdriver to remove the battery fixing plate.
Do not short-circuit the positive and negative terminals during the operation.

Figure 4-76 Removing the fixing plate
Step 3 Remove cables from the fire alarm control panel batteries, and remove the batteries.
Step 4 Install the new batteries to the proper positions of the fire alarm control panel.
Step 5 Connect battery cables to the fire alarm control panel in the same way.
Figure 4-77 Connecting battery cables
Distinguish the positive and negative battery terminals when connecting battery cables.
Step 6 Use a Phillips screwdriver to secure the battery fixing plate.

Figure 4-78 Securing the fixing plate
Step 7 Switch on the standby power supply to the fire alarm control panel.
Step 8 Check that the new batteries are working properly.
If the BATTERY FAULT indicator on the fire alarm control panel is off, the new batteries are working
properly.
----End
Follow-up Procedure
Dispose of the removed fire alarm control panel batteries that are confirmed faulty.
4.4.1.9 Replacing a Fire Cylinder (Standard)
Prerequisites
A spare fire cylinder of the same model is available and functional.

Preparations
Tools: pallet truck, Phillips screwdriver, protective gloves, adjustable wrench
Materials: spare fire cylinder, sealing tape

 Before replacing the fire cylinder, inform the related administrative departments of the
temporary downtime of the fire extinguishing system. After the replacement, inform the
Procedure
Figure 4-79 Switching off the active and standby power supplies
Step 2 Disconnect the interconnection cables between the electromagnetic valve and the fire alarm
control panel, as shown in Figure 4-80. Disconnect cables from the electromagnetic valve, as

Figure 4-80 Position of the interconnection cables
Figure 4-81 Position of the cables to the solenoid valve
Step 3 Disconnect the cables from the pressure announciator, as shown in Figure 4-82.

Figure 4-82 Position of the cables to the pressure announciator
Step 4 Remove the high-pressure hose and adapter of the fire cylinder using an adjustable wrench, as
shown by (1) and (2) in Figure 4-83.
Figure 4-83 Removing the high-pressure hose and adapter
Step 5 Loosen the straps on the fire cylinder.

Step 6 Move the fire cylinder out of the installation position.
Step 7 Move the fire cylinder to the installation position using a pallet truck, and tighten the fire
cylinder straps.

 Do not impact or strike the fire cylinder during transportation or installation.

 Assign sufficient people for transportation and installation if no auxiliary tool is available.
 Keep the pressure gauge panel outwards so that people can view the reading.
Figure 4-84 Installing the fire cylinder straps
(1) Fire cylinder straps
Step 8 Connect cables of the electromagnetic valve to the interconnection terminal.

Figure 4-85 Connecting cables to the electromagnetic valve
Step 9 Connect the cables to the pressure announciator.

Step 10 Reinstall the adapter and high-pressure hose.
Step 11 Connect the cables between the electromagnetic valve and the fire alarm control panel.
Step 12 After installing the fire cylinder, remove the safety pin on the fire cylinder.
Verify that the safety pin is removed after the system starts working properly; otherwise, the
electromagnetic valve may fail to start, and extinguishant may fail to be released in the case of
a fire.
1. Remove screws securing a safety pin.

2. Loosen the remaining three screws.
Figure 4-87 Positions of the screws
3. Remove the safety pin.

Figure 4-88 Removing the safety pin
4. Reinstall and tighten all screws.

----End
Follow-up Procedure
Dispose of the removed fire cylinder that is confirmed faulty.
4.4.1.10 Replacing a Fire Alarm Control Panel (Standard)
Prerequisites
A spare fire alarm control panel of the same model is available and functional.

Preparations
Tools: diagonal pliers, insulation tape, gloves, Phillips screwdriver
Materials: spare fire alarm control panel
Documents: delivered with the fire alarm control panel

Before replacing the fire alarm control panel, inform the related administrative departments of
the temporary downtime of the fire extinguishing system. After the replacement, inform the
Procedure
Figure 4-89 Switching off the active and standby power supplies
Step 2 Switch off the circuit breaker for the fire extinguishing PDB.
Step 3 Use a Phillips screwdriver to remove the battery fixing plate.
Figure 4-90 Removing the battery fixing plate
Step 4 Remove the cables from the battery, and take out the battery.
Step 5 Remove all cables connected to the fire alarm control panel terminals, and move the
corrugated pipes and cables outside of the box.
Keep labels on the cables intact so that cables can be connected to the correct terminals later.

Step 6 Remove the screws using a Phillips screwdriver, and take out the faulty fire alarm control
panel.
Step 7 Install the new fire alarm control panel in the same position.
Step 8 Put the corrugated pipes and cables back to the box, and reconnect the cables according to
labels.
Step 9 Install the battery in the same position, and connect cables in the same way.
Step 10 Use a Phillips screwdriver to secure the battery fixing plate.
Figure 4-92 Installing the battery fixing plate
Step 11 Switch on the circuit breaker for the fire extinguishing PDB.
Step 13 Check whether the new fire alarm control panel is working properly.
If the power indicator is on and the alarm indicator is off, the fire alarm control panel is working
properly.
----End

Follow-up Procedure
Dispose of the removed fire alarm control panel that is confirmed faulty.
4.4.1.11 Replacing an Emergency Light (Standard)
Prerequisites
A spare emergency light of the same model is available and functional.

None
Preparations
Tools: step ladder, protective gloves, Phillips screwdriver
Materials: spare emergency light
Procedure
Step 1 Disconnect the power plug of the emergency light.
Step 2 Remove screws from the emergency light box, and remove the faulty emergency light, as
Figure 4-93 Removing an emergency light
Step 3 Install a new emergency light, tighten the screws on the box, and plug the power cable.
Step 4 Press the TEST button on the emergency light panel to check whether the new emergency
light is working properly.

If the new emergency light turns on, it is working properly.
----End
Follow-up Procedure
Dispose of the removed emergency light that is confirmed faulty.
4.4.2 Replacing Fire Extinguishing System Devices (CE)

4.4.2.1 Replacing a Smoke Detector (CE)
Prerequisites
A spare smoke detector of the same model is available and functional.

Preparations
Materials: spare smoke detector
Document: fire extinguishing device layout diagram (CE)
 Before replacing the smoke detector, inform the related administration department of the
Procedure
Step 1 Disconnect the battery cables, and switch off the input circuit breaker of the extinguishant
control panel.
Step 2 Hold the smoke detector, and rotate it counterclockwise to remove it from the base.

Figure 4-94 Removing a smoke sensor
As a terminal resistor is connected to the last smoke detector in the loop in parallel, remove the terminal
resistor from the faulty smoke detector, and connect the resistor to the new smoke detector when you
replace the smoke detector.
Step 6 Insert the new smoke detector into the base, and rotate it clockwise until it locks in.
Step 7 Switch on the input circuit breaker of the extinguishant control panel, and connect the cables
to the battery.
Step 8 Check whether the new smoke detector is working properly.
If the red indicator blinks once every 6s, the smoke detector is working properly.
----End
Follow-up Procedure
Dispose of the removed smoke detector that is confirmed faulty.
4.4.2.2 Replacing a Heat Detector (CE)
Prerequisites
A spare heat detector of the same model is available and functional.


Preparations
Materials: spare heat detector
Document: fire extinguishing device layout diagram (CE)
 Before replacing the heat detector, inform the related administration department of the
Procedure
control panel.
Step 2 Hold the heat detector, and rotate it counterclockwise to remove it from the base.
Figure 4-95 Removing a heat detector
As a terminal resistor is connected to the last heat detector in the loop in parallel, remove the terminal
resistor from the faulty heat detector, and connect the resistor to the new heat detector when you replace
the heat detector.
Step 6 Insert the new heat detector into the base, and rotate it clockwise until it locks in.

Step 7 Switch on the input circuit breaker of the extinguishant control panel, and connect the cables
to the battery.
Step 8 Check whether the new heat detector is working properly.
If the red indicator blinks once every 6s, the heat detector is working properly.
----End
Follow-up Procedure
Dispose of the removed heat detector that is confirmed faulty.
4.4.2.3 Replacing Warning Signs (CE)
Prerequisites
A spare warning sign indicator of the same model is available and functional.

Preparations
Tools: Phillips screwdriver, protective gloves, step ladder
Materials: spare warning sign indicator
Documents: fire extinguishing device layout diagram (CE)
 Before replacing the warning signs, inform the related administrative departments of the
Procedure
control panel.
Step 2 Loosen the screws securing the warning sign and its base using a Phillips screwdriver, and
remove the cover of the warning sign.

Step 3 Remove the cables from the warning signs, and label the cables.
Step 5 Install the new warning sign base in the same way, and connect the cables.
Step 6 Install the warning sign cover.
Step 7 Switch on the input circuit breaker of the extinguishant control panel, and connect the battery
cables.
Step 8 Check whether the new warning sign indicator is working properly.
1. Pull up the reset button on the pneumatic switch to short-circuit the cables within to
simulate a warning sign.
If the warning sign turns on, the warning sign is working properly.
2. Press the reset button on the pneumatic switch.
3. Flip the key to Enable Control counterclockwise (rightward). Reset the extinguishant
control panel by pressing Reset on it. Then, reset key to Enable Control clockwise
(leftward).
----End
Follow-up Procedure
Dispose of the removed warning sign indicator that is confirmed faulty.
4.4.2.4 Replacing an Internal Horn Strobe (CE)
Prerequisites
A spare horn strobe of the same model is available and functional.

Preparations


Procedure
control panel.
Step 2 Remove screws from the horn strobe cover using a Phillips screwdriver, and remove the
cover.
Figure 4-97 Removing the horn strobe cover
Step 3 Remove cables from the horn strobe.

 While removing cables, label the cables with its corresponding terminal ports for later
connection.
 As a terminal resistor is connected to the last horn strobe in the loop in parallel, remove
the terminal resistor from the faulty horn strobe, and connect the resistor to the new horn
strobe when you replace the horn strobe.
Figure 4-98 Removing cables from the horn strobe
Step 4 Remove screws from the horn strobe base using a Phillips screwdriver, and remove the base.
Step 5 Install the new horn strobe in the same way, connect the cables, and install the cover.
cables.
Step 7 Check that the new horn strobe is working properly.
1. Disconnect the wiring terminals from the electrical actuator on the fire cylinder.
After the wiring terminals are disconnected from the electrical actuator, the extinguishant control panel
generates an alarm, which is normal.
2. Press the manual gas release button on the extinguishant control panel.
That the horn strobe is triggered indicates that the horn strobe works properly.
3. Reset the manual gas release button.
(leftward).
----End
Follow-up Procedure

4.4.2.5 Replacing an External Horn Strobe (CE)
Prerequisites
A spare horn strobe is available and functional.

Preparations
Materials: spare horn strobe, key to the control box
Procedure
control panel.
Step 2 Remove screws from the horn strobe using a Phillips screwdriver, and remove the cover.
Figure 4-99 Removing the cover
Step 3 Remove the cables to the horn strobe.

 While removing cables, label the cables with its corresponding terminal ports for later
connection.
 As a terminal resistor is connected to the last horn strobe in the loop in parallel, remove
the terminal resistor from the faulty horn strobe, and connect the resistor to the new horn
strobe when you replace the horn strobe.
Figure 4-100 Removing cables from the horn strobe
Step 4 Remove screws from the horn strobe using a Phillips screwdriver, and remove the base.
Step 5 Reconnect the cables. Install the new base and cover.
cables.
Step 7 Check that the new horn strobe is working properly.
That the horn strobe is triggered indicates that the horn strobe works properly.
(leftward).
----End
Follow-up Procedure

4.4.2.6 Replacing a Fire Alarm Bell (CE)
Prerequisites
A spare fire alarm bell of the same model is available and functional.

Preparations
Tools: hex key, Phillips screwdriver, protective gloves, step ladder
 Before replacing the fire alarm bell, inform the related administrative departments of the
Procedure
control panel.
Step 2 Remove screws securing the fire alarm bell using a hex key, and remove the cover.

Figure 4-101 Removing a fire alarm bell
Step 3 Remove the cables from the fire alarm bell.
As a terminal resistor is connected to the last fire alarm bell in the loop in parallel, remove the terminal
resistor from the faulty fire alarm bell, and connect the resistor to the new fire alarm bell when you
replace the fire alarm bell.
Step 4 Remove screws from the fire alarm bell base using a Phillips screwdriver, and remove the
base.
Step 5 Install the new base in the same way, connect the cables, and install the cover.
cables.
Step 7 Check whether the new fire alarm bell is working properly.
1. Flip the key to Enable Control rightward, and set the access level of the extinguishant
control panel to 2.
2. Press Silence/Sound Alarm to start or abort the fire alarm bell.
If the alarm bell starts and aborts normally, and rings loud and clear when it is started, the alarm bell is
working properly.
3. Reset the key to Enable Control by flipping it leftward.
----End
Follow-up Procedure
Dispose of the removed fire alarm bell that is confirmed faulty.
4.4.2.7 Replacing the Extinguishant Abort Button (CE)
Prerequisites
A spare extinguishant abort button of the same model is available and functional.


Preparations
Materials: spare extinguishant abort button
 Before replacing the extinguishant abort button, inform the related administrative
replacement, inform the administration department that the system has become
operational.
Procedure
control panel.
Step 2 Remove the screws on the panel of the extinguishant abort button using a Phillips
screwdriver.
Figure 4-102 Removing the extinguishant abort button
Step 3 Disconnect the cables from the extinguishant abort button, and remove the panel of the
extinguishant abort button.

Figure 4-103 Disconnecting cables from the extinguishant abort button
As a resistor is installed on the loop of the extinguishant abort button, remove the resistor, and connect
the resistor to the corresponding terminals of the new extinguishant abort button when you replace the
extinguishant abort button.
Step 4 Remove the screws on the extinguishant abort button base using a Phillips screwdriver, and
remove the base.
Figure 4-104 Removing the base
Step 5 Install the new extinguishant abort button panel in the same way.
Step 6 Connect the cables to the panel of the new extinguishant abort button. Connect cables to the
correct terminals.
Step 7 Install the new extinguishant abort button panel in the same way.

Figure 4-105 Installing the extinguishant abort button
cables.
Step 9 Check whether the new extinguishant abort button is working properly.
3. Press the extinguishant abort button, and rotate it counterclockwise.
If you press the extinguishant abort button, the countdown stops. After you reset the extinguishant abort
button, the countdown starts from zero again. This indicates that the extinguishant abort button is
working properly.
(leftward).
----End
Follow-up Procedure
Dispose of the removed the extinguishant abort button that is confirmed faulty.
4.4.2.8 Replacing Batteries for the Extinguishant Control Panel (CE)
Prerequisites
Spare extinguishant control panel batteries of the same model are available and functional.


None
Preparations
Tools: protective gloves, step ladder
Materials: spare extinguishant control panel batteries
Procedure
Step 1 Remove the battery cables from the extinguishant control panel.
Step 2 Remove the extinguishant control panel batteries.
Step 3 Install the spare batteries to the proper position of the extinguishant control panel.
Step 4 Connect battery cables to the extinguishant control panel in the same way.
----End
Follow-up Procedure
Dispose of the removed extinguishant control panel batteries that are confirmed faulty.

4.4.2.9 Replacing a Fire Cylinder (CE)
Prerequisites
A spare fire cylinder of the same model is available and functional.

Preparations
Tools: pipe wrench, pallet truck, Phillips screwdriver, adjustable wrench, protective gloves
Materials: spare fire cylinder, sealing tape
 Before replacing the fire cylinder, inform the related administrative departments of the
Procedure
control panel.
Step 2 Move the new fire cylinder using a pallet truck to a position adjacent to the container door.
 Do not impact or strike the fire cylinder during transportation or installation.

 Assign sufficient people for transportation and installation if no auxiliary tool is available.
Step 3 Disconnect the interconnection terminals on the electrical actuator from the extinguishant
control panel. Remove the electrical actuator by rotating it counterclockwise.
Step 4 Disconnect the fire cylinder and fire extinguishing pipeline.
1. Remove the high-pressure hose.
2. Remove the I-shaped connection pipe.
3. Remove the threaded adapter from the container valve of the fire cylinder.
Step 5 Remove the pneumatic switch hose from the container valve of the fire cylinder.

Figure 4-107 Removing the pneumatic switch hose
Step 6 Loosen the straps on the fire cylinder.

Step 7 Remove the faulty fire cylinder from the installation position.
Step 8 Move the new fire cylinder to the installation position, and tighten the straps.
Keep the pressure gauge panel outwards so that people can view the reading.
Step 9 Connect the hose to the pneumatic switch.
Wrap the threads with sealing tape to ensure air tightness.
Step 10 Connect the fire cylinder to the fire extinguishing pipeline.
Wrap the threads with sealing tape to ensure air tightness.
1. Connect the threaded adapter to the fire cylinder.

2. Connect the I-shaped connection pipe to the threaded adapter.
3. Connect the high-pressure hose.
Step 11 Reinstall the electrical actuator to the container valve of the fire cylinder.

1. Verify that the electrical actuator ejector is reset. If the ejector is not reset, press the
ejector.
 That the ejector is not reset may lead to extinguishant release.

 The electrical actuator ejector is 11 mm long before being pressed down, and 7 mm long
after being pressed down.
Figure 4-108 Operating the electrical actuator ejector
2. Align the electrical actuator and the container valve, and tighten the actuator clockwise.
Step 12 Connect the interconnection terminals on the electrical actuator to the extinguishant control
panel.
Step 13 Switch on the input circuit breaker of the extinguishant control panel and connect the battery
cables to power on the panel.
----End
Follow-up Procedure
Dispose of the removed fire cylinder that is confirmed faulty.
4.4.2.10 Replacing the Extinguishant Control Panel (CE)
Prerequisites
A spare extinguishant control panel of the same model is available and functional.


Preparations
Materials: spare extinguishant control panel
Documents: delivered with the extinguishant control panel
Before replacing the extinguishant control panel, inform the related administrative
replacement, inform the administration department that the system has become operational.
Procedure
Step 1 Switch off the input circuit breaker on the extinguishant control panel.
Step 2 Remove the cables from the battery, and take out the battery.
Step 3 Remove all cables connected to the terminals on the extinguishant control panel.
While removing the cables, label the cables with their corresponding port numbers for later connection.
Step 4 Remove the corrugated pipes and cables from the extinguishant box.
Step 5 Remove the screws using a Phillips screwdriver, and take out the faulty extinguishant control
panel.
Figure 4-109 Removing the extinguishant control panel
Step 6 Install the new extinguishant control panel in the same position.

Step 7 Put the corrugated pipes and cables back to the box, and reconnect the cables according to
labels.
Step 8 Put the batteries to the same position.
cables.
Step 10 Check whether the new extinguishant control panel is working properly.
If the power indicator is on and the alarm indicator is off, the fire control panel is working properly.
----End
Follow-up Procedure
Dispose of the removed extinguishant control panel that is confirmed faulty.
4.4.2.11 Replacing an Emergency Light (CE)
Prerequisites
A spare emergency light of the same model is available and functional.

None
Preparations
Tools: Phillips screwdriver, flat-head screwdriver, step ladder, protective gloves
Materials: spare emergency light
Documents: none
Procedure
Step 1 Disconnect the power plug of the emergency light.

Figure 4-110 Removing the power plug
Step 2 Remove the protective cover of the emergency light.

Step 3 Loosen the emergency panel using a flat-head screwdriver, and remove the panel.
Step 4 Remove screws from the emergency light base using a Phillips screwdriver, and remove the
base.
Step 5 Install the new emergency light base and the panel in the same way.
Step 6 Remove the red pin, and reinstall the protective cover.
Figure 4-111 Position of the red pin
Step 7 Reconnect the power plug of the emergency light.

Step 8 Press the red button on the emergency light to check whether the new emergency light is
working properly.
If the new emergency light turns on, it is working properly.
----End
Follow-up Procedure
Dispose of the removed emergency light that is confirmed faulty.

4.4.3 Replacing Batteries for the VESDA Power Box

Prerequisites
Spare VESDA power box batteries of the same model are available and functional.

None
Preparations
Materials: spare VESDA power box batteries
Procedure
Step 1 Move the VESDA power box batteries to the installation position indicated on the fire
extinguishing device layout diagram.
Step 2 Switch off the standby power supply for the VESDA.
Figure 4-112 Switching off the standby power supply

Step 3 Disconnect cables from the faulty VESDA batteries.

Step 4 Use a Phillips screwdriver to remove screws on the battery protective panel, and remove the
protective panel.
Step 5 Replace the batteries, and connect battery cables.
Step 6 Reinstall the battery protective panel.
Figure 4-114 Installing the battery protective panel
Step 7 Check whether the new VESDA batteries are working properly.
Turn on the standby power switch. If the power fault indicator is off, the batteries are working properly.
----End
Follow-up Procedure
Dispose of the removed VESDA power box batteries that are confirmed faulty.

Maintenance Guide 5 FusionModule1000 Emergency Exit Guide
5 FusionModule1000 Emergency Exit Guide
If an emergency occurs, push open the nearest pre-fab. module door shown in the emergency
exit diagram with force, as shown in Figure 5-1. Then exit from the pre-fab. module
immediately.
Figure 5-1 Opening the emergency exit door

Maintenance Guide 6 Acronyms and Abbreviations
6 Acronyms and Abbreviations
A
AC Alternating Current
ATS automatic transfer switch
C
CAN control area network
CE Conformite Europende
D
DDF digital distribution frame
E
ECC energy control center
L
LCD liquid crystal display
M
MDU monitor display module
P
PoE power over Ethernet
PDC power distribution cabinet
PDU power distribution unit

Maintenance Guide 6 Acronyms and Abbreviations
R
rPDU rack power distribution unit
S
SIM subscriber identity module
U
UPS uninterruptible power system
V
VCN video cloud node
VESDA very early smoke detection apparatus

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FusionModule1000A40 ICT Solution

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Huawei Technologies Co., Ltd.

Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. i

About This Document

Indicates an imminently hazardous situation which, if

Indicates a potentially hazardous situation which, if not

Indicates a potentially hazardous situation which, if not

Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. ii

Indicates a potentially hazardous situation which, if not

Calls attention to important information, best practices

Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. iii

About This Document ............................................................................................................ ii

3 Routine Maintenance ............................................................................................................ 7

4 Parts Replacement ............................................................................................................... 47

Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. iv

4.1 Replacing Power Supply and Distribution System Components..................................................................................... 47

Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. v

4.3.12 Replacing an AC Actuator........................................................................................................................................... 116

5 FusionModule1000 Emergency Exit Guide ..................................................................... 170

Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. vi

1 Operation and Maintenance Precautions

Power Supply and Distribution System

Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. 1

Management System (Monitoring System)

Fire Extinguishing System

Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. 2

2 Operation and Maintenance Preparations

Table 2-1 Tools

Phillips screwdriver Flat-head screwdriver Adjustable wrench

Electrician's knife Needle-nose pliers Diagonal pliers

Crimping tool Wire stripper RJ45 crimping tool

Cable cutter Hex key Socket wrench

Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. 3

Hand-held Multimeter Electroprobe

Network cable tester Heat gun Utility knife

Step ladder (2 m) Cable tie Insulation tape

ESD wrist strap ESD gloves Protective gloves

Clamp meter ESD floor suction plate Vacuum cleaner

2.2 Container Entry Requirements

Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. 4

Before entry  Obtain the entry permit.

Entry  Obtain ESD clothes and shoes.

After all work is  Pack up the tools and surplus materials.

Follow-up  Return the ESD clothes and shoes.

Replace, maintain, and troubleshoot components of the FusionModule1000 only in the

2.3 O&M Personnel Skill Requirements

Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. 5

Field Personnel Skill Requirement

Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. 6

3.1 Container Repainting

Table 3-1 Paint repair

Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. 7

Paint Damage Tools and Procedure Description

Deep scratch Spray paint or paint, Steps 1, 2, 3, and 4 rusts, Huawei

Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. 8

Figure 3-1 Polishing a damaged area using sandpaper

Figure 3-2 Wiping a polished or damaged area using anhydrous alcohol

Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. 9

Figure 3-3 Zinc-rich primer

Figure 3-4 Manual paint spray

Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. 10

Figure 3-5 Repainting using a brush