G3516 Engine Electronic Ignition System 4EK00001-UP(SEBP2185 - 78) - Documentation Page 1 of 3

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Product: GAS ENGINE

Model: G3516 GAS ENGINE 4EK02191
Configuration: G3516 Engine Electronic Ignition System 4EK00001-UP

Disassembly and Assembly

G3500 Engines
Media Number -SENR6419-13 Publication Date -01/08/2013 Date Updated -08/08/2013

i03725265

Camshaft Bearings - Remove

SMCS - 1211-011

Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
6V-4077 Camshaft Bearing Tool Group 1
125-2739 (1)
Bearing Pilot 1
A
125-2740 (1)
Back Up Plate 1
125-2741 (1)
Bearing Sleeve 1
B 8S-2241 Camshaft Bearing Tool Group 1
C 5P-5247 Hydraulic Puller 1
D 8H-0684 Ratchet Wrench 1
(1)
Alternate Tooling for camshaft bearings with a large diameter

Start By:

A. Remove the camshafts.

NOTICE

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G3516 Engine Electronic Ignition System 4EK00001-UP(SEBP2185 - 78) - Documentation Page 2 of 3

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

NOTICE

Care must be taken to ensure that fluids are contained during

performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Dealer Service

Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.

Illustration 1 g00578295

Typical example

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G3516 Engine Electronic Ignition System 4EK00001-UP(SEBP2185 - 78) - Documentation Page 3 of 3

Illustration 2 g00578306

Typical example

1. Use the following steps to install Tooling (A) .

a. Install the pilot group in the camshaft bearing.

b. Place the backup plate in position and ensure that the bearing is between the two parts.

c. Install the bolt that holds Tooling (A) together.

d. Use the extensions to obtain the correct length for Tooling (A) .

e. Install the puller plate on the bolt and the flywheel housing or the front housing.

Note: Tooling (B) can be used to remove the camshaft bearings when the flywheel
housing and the front housing have been removed.

2. Install Tooling (C) on Tooling (A) and pull the bearing from the cylinder block.

Note: Tooling (D) can be used in place of Tooling (C) , if necessary.

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