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technical datasheet

MTL4500/MTL5500 Series
Intrinsic safety (IS) isolators for hazardous area interfacing

• 3-port isolation as standard


• Highest module/channel packing
densities
• Low power dissipation
• Quick install and release mechanism
• Multi-channel I/O modules
• Broken line and earth-fault protection
• Compatible with preceding MTL
isolator series for pluggable
replacements
• Various models assessed for use in
Functional Safety applicatons

MTL's latest generation of IS interfaces with the input/output assemblies of control MTL4523/5523 solenoid/alarm drivers and the
utilises an innovative "One-Core" technology or safety instrumentation systems not only isolating drivers. Analogue input units such as
to ensure the highest quality and availability simplifies project engineering but also reduces the MTL4541/5541 provide line fault detection
while maintaining maximum flexibility at installation and maintenance costs. by repeating o/c or s/c currents to the safe-
lowest cost. Incorporating advanced circuit area control system.
A multiway connector to the backplane
design, a common set of components and
provides safe-area and power supply Status LEDs, configuration switches and
innovative isolating transformer construction,
connections, while hazardous-area connections ports are located on the top or side of
they achieve a significant reduction in power
plug into the front of the module, simplifing individual modules, as appropriate, for easy
consumption while increasing channel packing
installation and maintenance and reducing time, access.
densities. The compact, 16mm wide design
cost, and the risk of errors.
reduces weight and gives exceptionally high Both new series have been designed
packing density. They build on the proven The DIN-rail mounting MTL5500 Series for compatiblity with earlier models. The
success of the MTL2000, 3000, 4000 and meets the needs of the IS interface market MTL4500 series provides plug-replacements
5000 Series to bring the benefits of new for "application focussed" projects, ranging for earlier MTL4000 series units, while
developments in galvanic isolation without from single instrument loops, through to fully the MTL5500 models can easily replace
compromising the reliability of the designs equipped cabinets, across all industries where MTL5000 series units. Each offer the latest
from which they have evolved. hazardous areas exist. in modern technology and efficiency without
compromise.
The backplane mounting MTL4500 The MTL5500 clips quickly onto DIN rail,
Series is designed with system vendors so it is compatible with the industry-standard In addition to their use in IS circuits,
in mind for "project-focussed" applications mounting system. Wiring is simplified by plug- specific models within the MTL4500 and
such as Distributed Control System (DCS), in safe- and hazardous-area connectors, and MTL5500 series have been assessed and
Emergency Shutdown Systems (ESD) and Fire a power plug which accepts a power bus; it all approved for use in Functional Safety
and Gas monitoring (F&G). leads to quicker insertion, fewer wiring errors applications. These have been verified under
and trouble-free, tidier installations. the certified Functional Safety Management
The reduced power consumption and
(FSM) programme implemented by MTL.
high efficiency enable high signal density to Line fault detection (LFD) facilities are
be achieved together with improved freedom provided across the range of I/O functions;
in cabinet layout and design. Easy integration on the switch/proximity detectors, the

EPS45/5500 Rev10 200913

www.mtl-inst.com enquiry@mtl-inst.com
ISOLATOR FUNCTION SELECTOR
MTL4500 (Backplane) MTL5500 (DIN-rail) FSM Channels Function

Digital Input

MTL4501-SR MTL5501-SR √ 1 fail-safe solid-state output + LFD alarm
MTL4504 – √ 1 switch/prox input, phase reversal + LFD
MTL4510 MTL5510 4 switch/prox input, solid-state output
MTL4510B MTL5510B 4 multi-function switch/prox input, solid-state output
MTL4511 MTL5511 √ 1 switch/prox input, c/o relay output
MTL4513 MTL5513 2 switch/prox input, solid-state output

MTL4514/B MTL5514 √ 1 switch/prox input, relay + LFD

MTL4514D MTL5514D √ 1 switch/prox input, dual output relay
MTL4516 – √ 2 switch/prox input, relay + LFD outputs
MTL4516C MTL5516C √ 2 switch/prox input, c/o relay + LFD outputs
MTL4517 MTL5517 √ 2 switch/prox input, relay + LFD outputs
Digital Output
MTL4521 MTL5521 √ 1 loop powered solenoid driver
MTL4521L – √ 1 loop powered solenoid driver, IIC
– MTL5522 √ 1 loop powered solenoid driver, IIB

MTL4523 MTL5523 √ 1 solenoid driver with LFD
MTL4523L  – √ 1 loop powered solenoid driver with LFD
MTL4523R – √ 1 solenoid driver with reverse LFD
MTL4523V MTL5523V √ 1 solenoid driver with LFD, IIC
MTL4524 MTL5524 √ 1 switch operated solenoid driver
MTL4524S – √ 1 switch operated solenoid driver, 24V override
MTL4525 MTL5525 √ 1 switch operated solenoid driver, low power
MTL4526 MTL5526 2 switch operated relay
Pulse & Vibration
MTL4531 MTL5531 1 vibration probe interface
MTL4532 MTL5532 1 pulse isolator, digital or analogue output
– MTL5533 2 vibration probe interface

Analogue Input

MTL4541 MTL5541 √ 1 2/3 wire transmitter repeater
MTL4541A   MTL5541A 1 transmitter repeater, passive input
MTL4541AS  MTL5541AS 1 transmitter repeater, passive input, current sink
MTL4541S MTL5541S √ 1 2/3 wire transmitter repeater, current sink
MTL4541T – 1 2/3 wire transmitter repeater
MTL4544 MTL5544 √ 2 2/3 wire transmitter repeater
MTL4544A MTL5544A 2 transmitter repeater, passive input
MTL4544AS MTL5544AS 2 transmitter repeater, passive input, current sink
MTL4544S MTL5544S √ 2 2/3 wire transmitter repeater, current sink
MTL4544D MTL5544D √ 1 2/3 wire transmitter repeater, dual output
Analogue Output
MTL4546 MTL5546 √ 1 4-20mA smart isolating driver + LFD
MTL4546S  – 1 4-20mA smart isolating driver + LFD
MTL4546Y MTL5546Y √ 1 4-20mA smart isolating driver + oc LFD

MTL4549 MTL5549 √ 2 4-20mA smart isolating driver + LFD
MTL4549Y MTL5549Y √ 2 4-20mA smart isolating driver + oc LFD
Fire & Smoke
MTL4561 MTL5561 √ 2 loop-powered, for fire and smoke detectors

Temperature Input
MTL4575 MTL5575 1 temperature converter, THC or RTD
MTL4576-RTD MTL5576-RTD 2 temperature converter, RTD
MTL4576-THC MTL5576-THC 2 temperature converter, THC
MTL4581 MTL5581 1 mV/mV isolator
– MTL5582 1 RTD/RTD isolator
General 
MTL4599 MTL5599 – dummy module

MTL4599N – – general purpose feed-through module

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MTL4501-SR
MTL4501-SR – MTL5501-SR Hazardous area Safe area
FAIL-SAFE SWITCH/PROXIMITY-
DETECTOR INTERFACE

with LFD    
  




  
 

With the MTLx501-SR, a fail-safe switch/proximity detector  
 
located in the hazardous area can control an isolated fail-safe    

 
electronic output. The MTLx501-SR also provides relay alarm contacts   
to signal line-fault conditions. The MTLx501-SR is for use with approved
fail-safe sensors in loops that require operation up to SIL3 according to
 
the functional safety standard IEC 61508.  


SPECIFICATION
See also common specification FSM
FUNCTIONAL SAFETY MTL5501-SR
MANAGEMENT
Number of channels Hazardous area Safe area
One IEC 61508:2010

Location of switches
Zone 0, IIC, T6 hazardous area
Div. 1, Group A hazardous location
Location of proximity detector Resistors must –
always be fitted 6 7 + Failsafe
Zone 0, IIC, T4–6, hazardous location 5 8 output
for switch inputs
Div 1, Group A, hazardous location 4 9
Voltage applied to sensor 1k4Ω
10
8.6V dc max from 1k Ω + 3 LFD
2 11
10kΩ
Input/output characteristics – 1 12

Input value in Fail–safe Operation LFD 13 Vs–


sensor circuits output contacts 14 Vs+
2.9mA < Is < 3.9mA ON Normal CLOSED 20 to 35V dc
Is < 1.9mA & Is > 5.1mA OFF Normal CLOSED
Is < 50µA OFF Broken line OPEN
Rs < 100Ω OFF Shorted line OPEN
Note: Is = sensor current LED indicators
Green: power indication
Fail-safe electronic output
Yellow: channel status, on when fail-safe output energised
Output on: 24V nominal
Red: LFD indication, flashing when line fault detected
Output off: 0V dc, max < 5V dc
Power requirements, Vs
Load: 750Ω to 10kΩ
Maximum on-state current: 25mA (at 750Ω) @ Supply voltage 750Ω load typ. load
Short-circuit current: 30mA 20V dc 100mA 70mA
Line fault detection (LFD) 24V dc 90mA 60mA
LFD relay output: contacts open when line fault detected 35V dc 65mA 45mA
Switch characteristics: 0.3A 110V ac/dc; 1A 35V dc; 30W/33VA
Power dissipation within unit
@ Supply voltage 750Ω load typ. load
20V dc 1232mW 1160mW
24V dc 1392mW 1200mW
35V dc 1507mW 1335mW
Safety description
Uo = ±9.7V, Io = 30mA, Po = 0.07W, Ci = 0nF, Li = 0mH
Um = 253V
Safety integrity level (SIL)
SIL Highest level in single in-line subsystem - SIL3
(in accordance with IEC61508-2)
3 See data on MTL web site and refer to the safety
manual.
IEC 61508:2010

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
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MTL4504
MTL4504 Hazardous area Safe area

SWITCH/ PROXIMITY To earth-leakage

DETECTOR INTERFACE
detector *

1-channel with LFD and phase reversal 6


5 To earth-leakage
LFD
12
11 LFD
4 detector * 10
680Ω
3 9
+
The MTL4504 enables a safe–area load to be controlled, through a 2 8 Output
22kΩ
– 1 7
relay, by a proximity detector or switch located in a hazardous area.
Line faults are signalled through a separate relay and indicated on Switch-type sensors
the top of the module. MTBF information for the LFD relay is available require resistors 13 14
if LFD is selected 20 to 35V dc
from MTL to allow the failure rate for the LFD relay to be calculated
Vs+
when used in the critical path with the output relay for safety critical Vs–
applications. Switches are provided to select phase reversal and to
enable the line fault detection.
* Signal plug HAZ1-3 is required for access to this function
SPECIFICATION LED indicators
See also common specification FSM Green: power indication
FUNCTIONAL SAFETY
Yellow: channel status, on when output energised
Number of channels
MANAGEMENT
Red: LFD indication, on when line fault detected
One IEC 61508:2010
Maximum current consumption
Location of switch 25mA at 24V dc
Zone 0, IIC, T6 hazardous area Power dissipation within unit
Div.1, Group A, hazardous location 0.6W at 24V
Location of proximity detector Safety description
Zone 0, IIC, T4–6 hazardous area, if suitably certified Uo =10.5V Io =14mA Po =37mW Um = 253V rms or dc
Div.1, Group A, hazardous location SIL capable
Hazardous–area inputs
Inputs conforming to BS EN60947–5–6:2001 standards for SIL These models have been assessed for use in
IEC 61508 functional safety applications.
proximity detectors (NAMUR) 2 See data on MTL web site and refer to the
Voltage applied to sensor IEC 61508:2010
safety manual.
7 to 9V dc from 1kΩ ±10%
Input/output characteristics
Normal phase
Outputs closed if input > 2.1mA (< 2kΩ in input circuit)
Outputs open if input < 1.2mA (> 10kΩ in input circuit)
Hysteresis: 200µA (650Ω) nominal
Line fault detection (LFD) (when selected)
User-selectable via switches on the side of the unit. Line faults are
indicated by an LED. Line fault relay is de-energised and channel
output relay de-energised if input line-fault detected
Open-circuit alarm on if Iin < 50µA
Open-circuit alarm off if Iin > 250µA
Short-circuit alarm on if Rin < 100Ω
Short-circuit alarm off if Rin > 360Ω
Note: Resistors must be fitted when using the LFD facility with a contact input
500Ω to 1kΩ in series with switch
20kΩ to 25kΩ in parallel with switch
Safe-area output
Channel: Single pole relay with changeover contacts
LFD: Single pole relay with changeover contacts
Note: reactive loads must be adequately suppressed
Relay characteristics
Response time: 10ms maximum
Contact rating: 10W, 0.5A, 35V dc

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
enquiry@mtl-inst.com csinfo@mtl-inst.com sales.mtlsing@cooperindustries.com EPS4504 Rev3 200913
MTL4510
MTL4510 – MTL5510 Hazardous area Safe area
SWITCH/ PROXIMITY
DETECTOR INTERFACE Ch D Outputs
4-channel, digital input –
+
6 12 4
5 11 common
Ch C – 4 10 3
The MTLx510 enables four solid-state outputs in the safe area to be –
controlled by up to four switches or proximity detectors located in 3 9 2
+ 2 8 common
a hazardous area. Each pair of output transistors shares a common Ch B
– 1 7 1
terminal and can switch +ve or –ve polarity signals. A range of module
configurations is available (see Table 1) through the use of selector Ch A
switches. When proximity detector modes are selected, LFD is enabled 13 14
20 to 35V dc
and the output switches to OFF if a line fault is detected. Vs+
Vs–

SPECIFICATION
See also common specification MTL5510
Hazardous area Safe area
Number of channels
4, configured by switches
Location of switches
Zone 0, IIC, T6 hazardous area Ch D Outputs
Div 1, Group A hazardous location – 4
6 7
+ 5 common
Location of proximity detectors – 4
8
Ch C 9 3
Zone 0, IIC, T4-6 hazardous area if suitably certified
Div 1, Group A, hazardous location –
3 10 2
Hazardous-area inputs + 2 11 common
Ch B
– 1 12
Inputs conforming to BS EN60947–5–6:2001 standards for 1
proximity detectors (NAMUR) 13 Vs–
Voltage applied to sensor Ch A Vs+
14
7 to 9V dc from 1kΩ ±10% 20 to 35V dc
Input/output characteristics
Normal phase
Outputs closed if input > 2.1mA (< 2kΩ in input circuit)
Outputs open if input < 1.2mA (> 10kΩ in input circuit)
Hysteresis: 200µA (650Ω) nominal Table 1 - Mode options
Line fault detection (LFD) (when selected)
MODE o/p 1 o/p 2 o/p 3 o/p 4 i/p type
User-selectable via switches on the side of the unit.
Open-circuit alarm on if Iin < 50µA 0 chA chB chC chD
Open-circuit alarm off if Iin > 250µA 1 chA rev. chB chC chD
Short-circuit alarm on if Rin < 100Ω 2 chA chB rev. chC chD
Short-circuit alarm off if Rin > 360Ω 3 chA chB chC rev. chD
Note: Resistors must be fitted when using the LFD facility with a contact input switch
500Ω to 1kΩ in series with switch 4 chA chB chC chD rev.
20kΩ to 25kΩ in parallel with switch 5 chA rev. chB chC rev. chD
Safe-area outputs 6 chA chB rev. chC chD rev.
Floating solid-state outputs compatible with logic circuits
7 chA rev. chB rev. chC rev. chD rev.
Operating frequency: dc to 500Hz
Max. off-state voltage: ± 35V 8 chA chB chC chD
Max. off-state leakage current: ± 50µA 9 chA rev. chB chC chD
Max. on-state resistance: 25Ω 10 chA chB rev. chC chD
Max. on-state current: ± 50mA 11 chA chB chC rev. chD prox.
LED indicators detector
12 chA chB chC chD rev. + LFD
Green: power indication
13 chA rev. chB chC rev. chD
Yellow: four: on when output active
Red: LFD indication + faulty channel’s yellow LED flashes 14 chA chB rev. chC chD rev.
Maximum current consumption 15 chA rev. chB rev. chC rev. chD rev.
40mA at 24V (with all output channels energised) See Instruction Manual INM4500 or INM5500 for further mode information.
Power dissipation within unit
0.96W at 24V, with 10mA loads
Safety description (each channel)
Uo =10.5V Io =14mA Po =37mW Um = 253V rms or dc

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
enquiry@mtl-inst.com csinfo@mtl-inst.com sales.mtlsing@cooperindustries.com EPSx510 Rev3 041113
MTL4510B
MTL4510B – MTL5510B Hazardous area Safe area
SWITCH/ PROXIMITY
DETECTOR INTERFACE Ch D Outputs
4-channel, multi-function, digital input –
+
6 12 4
5 11 common
Ch C – 4 10 3
The MTL4510B enables four solid-state outputs in the safe area to –
be controlled by up to four switches or proximity detectors located in 3 9 2
+ 2 8 common
a hazardous area. Each pair of output transistors shares a common Ch B
– 1 7 1
terminal and can switch +ve or –ve polarity signals. A range of module
configurations is available (see Table 1) through the use of selector Ch A
switches. These include start/stop operations and pulse output modes. 13 14
20 to 35V dc
Vs+
SPECIFICATION Vs–

See also common specification


MTL5510B
Number of channels Hazardous area Safe area
4, configured by switches
Location of switches
Zone 0, IIC, T6 hazardous area
Div 1, Group A hazardous location Ch D Outputs

Location of proximity detectors 6 7 4
+ 5 common
Zone 0, IIC, T4-6 hazardous area if suitably certified – 4
8
Ch C 9 3
Div 1, Group A, hazardous location
Hazardous-area inputs –
3 10 2
Inputs conforming to BS EN60947–5–6:2001 standards for + 2 11 common
Ch B
– 1 12 1
proximity detectors (NAMUR)
Voltage applied to sensor 13 Vs–
7 to 9V dc from 1kΩ ±10% Ch A Vs+
14
Input/output characteristics 20 to 35V dc
Normal phase
Outputs closed if input > 2.1mA (< 2kΩ in input circuit)
Outputs open if input < 1.2mA (> 10kΩ in input circuit)
Hysteresis: 200µA (650Ω) nominal
Table 1 - Mode options
Line fault detection (LFD) (when selected)
User-selectable via switches on the side of the unit. MODE Function Equivalent*
Open-circuit alarm on if Iin < 50µA
Open-circuit alarm off if Iin > 250µA 0 4-ch switch input, MTLx510
Short-circuit alarm on if Rin < 100Ω 1 2-ch each channel one input, two outputs MTL4016
Short-circuit alarm off if Rin > 360Ω 2 As mode 1 but with phase of one output reversed MTL4016
Note: Resistors must be fitted when using the LFD facility with a contact input 3 2-ch, 2-pole changeover output
500Ω to 1kΩ in series with switch
20kΩ to 25kΩ in parallel with switch 4 1-ch with line fault output MTLx014
Safe-area outputs 5 As mode 4 with changeover outputs
Floating solid-state outputs compatible with logic circuits 6 1-ch with start-stop latch MTL2210B
Operating frequency: dc to 500Hz 7 4-ch switch input, MTLx510
Max. off-state voltage: ± 35V 8 4-ch switch input, MTLx510
Max. off-state leakage current: ± 50µA 9 2-ch with line fault output MTLx017
Max. on-state resistance: 25Ω 10 As mode 9 with LFD changeover
Max. on-state current: ± 50mA
11 As mode 10 with phase reversed
LED indicators
12 3-ch with normally-open LFD output
Green: power indication
Yellow: four: on when output active 13 3-ch with normally-closed LFD output
Red: LFD indication + faulty channel’s yellow LED flashes 14 2-ch monostable, pulse stretcher
Maximum current consumption 15 4-ch switch input MTLx510
40mA at 24V (with all output channels energised) * Note: that terminal connections may not be the same on these models,
Power dissipation within unit and x can mean either '4' or '5'.
0.96W at 24V, with 10mA loads See Instruction Manual INM4500 or INM5500 for further mode information.
Safety description (each channel)
Uo =10.5V Io =14mA Po =37mW Um = 253V rms or dc

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
enquiry@mtl-inst.com csinfo@mtl-inst.com sales.mtlsing@cooperindustries.com EPSx510B Rev3 041113
MTL4511
MTL4511 – MTL5511 Hazardous area Safe area
SWITCH/ PROXIMITY To earth-leakage
detector *
DETECTOR INTERFACE
1-channel, with line fault detection 6
5
12
11
4 10
680Ω
The MTLx511 enables a safe-area load to be controlled by a switch or 9
3
proximity detector located in a hazardous-area. When selected, open +
2 8 Output
22kΩ
or short circuit conditions in the field wiring are detected by the line- – 1 7
fault-detect (LFD) facility and also indicated on the top of the module.
Phase reversal for the channel is selected by a switch on the side of the Switch-type sensors
require resistors 13 14
module and output is provided by changeover relay contacts. if LFD is selected 20 to 35V dc
Vs+
Vs–
SPECIFICATION
See also common specification FSM
FUNCTIONAL SAFETY MTL5511
MANAGEMENT
Number of channels Hazardous area Safe area
One IEC 61508:2010

Location of switches To earth-leakage


Zone 0, IIC, T6 hazardous area detector *

Div. 1, Group A hazardous location


Location of proximity detector 6 7
Zone 0, IIC, T4–6 hazardous area if suitably certified 5 8
4 9
Div. 1, Group A hazardous location 680Ω
Hazardous-area inputs 3 10
+
Inputs conforming to BS EN60947–5–6:2001 standards for 22kΩ
2 11 Output
proximity detectors (NAMUR) – 1 12

Voltage applied to sensor 13 Vs–


Switch-type sensors
7 to 9V dc from 1kΩ ±10% require resistors 14 Vs+
Input/output characteristics if LFD is selected 20 to 35V dc
Normal phase
Outputs closed if input > 2.1mA (< 2kΩ in input circuit)
Outputs open if input < 1.2mA (> 10kΩ in input circuit)
Hysteresis: 200µA (650Ω) nominal
Line fault detection (LFD) (when selected) * Signal plug HAZ1-3 is required for access to this function
User-selectable via switches on the side of the unit. A line fault is
LED indicators
indicated by an LED. The channel output relay is de-energised if
Green: power indication
an input line fault is detected.
Yellow: channel status, on when output energised
Open-circuit alarm on if Iin < 50µA
Red: LFD indication, on when line fault detected
Open-circuit alarm off if Iin > 250µA
Maximum current consumption
Short-circuit alarm on if Rin < 100Ω
25mA at 24V
Short-circuit alarm off if Rin > 360Ω
Note: Resistors must be fitted when using the LFD facility with a contact input Power dissipation within unit
500Ω to 1kΩ in series with switch 0.6W at 24V
20kΩ to 25kΩ in parallel with switch Safety description (each channel)
Safe-area output Uo =10.5V Io =14mA Po =37mW Um = 253V rms or dc
Single pole relay with changeover contacts
Note: reactive loads must be adequately suppressed SIL capable
Relay characteristics SIL These models have been assessed for use in
IEC 61508 functional safety applications.
MTL4511 MTL5511
2 See data on MTL web site and refer to the
Response time: 10ms maximum 10ms maximum IEC 61508:2010
safety manual.
Contact rating 10W, 0.5A, 250V ac, 2A, cosØ >0.7,
(Safe Area): 35V dc 40V dc, 2A, resistive load
Contact rating 10W, 0.5A, 35V, 2A, 100VA.
(Zone 2): 35V dc

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
enquiry@mtl-inst.com csinfo@mtl-inst.com sales.mtlsing@cooperindustries.com EPSx511 Rev4 200913
MTL4513
MTL4513 – MTL5513 Hazardous area Safe area
SWITCH/ PROXIMITY To earth-leakage
detector *
DETECTOR INTERFACE 680Ω

2-channel, line fault detection, phase reversal 22kΩ + 6 12


5 11
– 4 10 Outputs

The MTLx513 enables two solid-state outputs in the safe area to 680Ω 3 9 Ch 2
+
be controlled by two switches or proximity detectors located in the 2 8
– Ch 1
hazardous area. The Ch1/Ch2 output transistors share a common 1 7
22kΩ
terminal and can switch +ve or -ve polarity signals. Independent output
phase reversal and line fault detection are enabled via switches for Switch-type sensors 13 14
each output. LFD indication is provided on the top of the module. require resistors 20 to 35V dc
if LFD is selected Vs+
Vs–
SPECIFICATION
See also common specification
MTL5513
Number of channels Hazardous area Safe area
Two
Location of switches To earth leakage
detector *
Zone 0, IIC, T6 hazardous area 680Ω
Div. 1, Group A hazardous location
Location of proximity detectors 22kΩ +
6 7
Zone 0, IIC, T4–6 hazardous area if suitably certified 5 8
– 4
9
Div. 1, Group A hazardous location Outputs
Hazardous-area inputs 680Ω 3 10 Ch 2
+
Inputs conforming to BS EN60947–5–6:2001 standards for 2 11
– 1 12 Ch 1
proximity detectors (NAMUR) 22kΩ
Voltage applied to sensor 13 Vs–
7 to 9V dc from 1kΩ ±10% 14 Vs+
Switch-type sensors
Input/output characteristics require resistors 20 to 35V dc
Normal phase if LFD is selected
Outputs closed if input > 2.1mA (< 2kΩ in input circuit)
Outputs open if input < 1.2mA (> 10kΩ in input circuit)
Hysteresis: 200µA (650Ω) nominal
Line fault detection (LFD) (when selected) * Signal plug HAZ1-3 is required for access to this function
User-selectable for each channel via switches on the side of the LED indicators
unit. Line faults are indicated by an LED for each channel. Green: power indication
Open-circuit alarm on if Iin < 50µA Yellow: two: channel status, on when output active
Open-circuit alarm off if Iin > 250µA Red: two: LFD indication, on when line fault detected
Short-circuit alarm on if Rin < 100Ω
Maximum current consumption
Short-circuit alarm off if Rin > 360Ω
Note: Resistors must be fitted when using the LFD facility with a contact input
30mA at 24V
500Ω to 1kΩ in series with switch Power dissipation within unit
20kΩ to 25kΩ in parallel with switch 0.65W typical at 24V, with 10mA loads
Phase reversal 0.78W max. with 50mA loads
Independent for each channel, user-selectable Safety description (each channel)
Safe-area outputs Uo =10.5V Io =14mA Po =37mW Um = 253V rms or dc
Floating solid-state outputs compatible with logic circuits
Operating frequency: dc to 500Hz
Max. off-state voltage: ± 35V
Max. off-state leakage current: ± 50µA
Max. on-state resistance: 25Ω
Max. on-state current: ± 50mA

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
enquiry@mtl-inst.com csinfo@mtl-inst.com sales.mtlsing@cooperindustries.com EPSx513 Rev3 210513
MTL4514/B
MTL4514/B – MTL5514 Hazardous area Safe area
SWITCH/ PROXIMITY
DETECTOR INTERFACE
  
   
 
1-channel, line fault detection, phase reversal 
   

ƒ
ƒƒ 
ƒ
ƒƒ
    
‚ ƒ ƒ

The MTLx514 enables a safe–area load to be controlled, through a  „ „

relay, by a proximity detector or switch located in a hazardous area.     ­€ 
 ­€
 ƒ … …
Line faults are signalled through a separate relay and indicated on the
top of the module. Switches are provided to select phase reversal and 



  


ƒ ƒ‚
to enable the line fault detection.   

      




SPECIFICATION
See also common specification FSM
FUNCTIONAL SAFETY
MANAGEMENT
MTL5514
Number of channels
One IEC 61508:2010
Hazardous area Safe area
Location of switch
Zone 0, IIC, T6 hazardous area To earth-leakage
Div.1, Group A, hazardous location detector *
Location of proximity detector
Zone 0, IIC, T4–6 hazardous area, if suitably certified 6 7
Div.1, Group A, hazardous location 5 LFD 8 LFD
Hazardous–area inputs 4 9
680Ω
Inputs conforming to BS EN60947–5–6:2001 standards for 3 10
proximity detectors (NAMUR) +
2 11 Output
22kΩ
Voltage applied to sensor – 1 12
7 to 9V dc from 1kΩ ±10%
Switch-type sensors 13 Vs–
Input/output characteristics require resistors 14 Vs+
Normal phase if LFD is selected 20 to 35V dc
Outputs closed if input > 2.1mA (< 2kΩ in input circuit)
Outputs open if input < 1.2mA (> 10kΩ in input circuit)
Hysteresis: 200µA (650Ω) nominal
Line fault detection (LFD) (when selected)
User-selectable via switches on the side of the unit. Line faults * Signal plug HAZ1-3 is required for access to this function
are indicated by an LED. Line fault relay is energised and channel LED indicators
output relay de-energised if input line-fault detected Green: power indication
Open-circuit alarm on if Iin < 50µA Yellow: channel status, on when output energised
Open-circuit alarm off if Iin > 250µA Red: LFD indication, on when line fault detected
Short-circuit alarm on if Rin < 100Ω
Maximum current consumption
Short-circuit alarm off if Rin > 360Ω
Note: Resistors must be fitted when using the LFD facility with a contact input
25mA at 24V dc
500Ω to 1kΩ in series with switch Power dissipation within unit
20kΩ to 25kΩ in parallel with switch 0.6W at 24V
Safe-area output Safety description
MTL4514 & MTL5514 Uo =10.5V Io =14mA Po =37mW Um = 253V rms or dc
Channel: Single pole relay with changeover contacts
SIL capable
LFD:
MTL4514B
Single pole relay with changeover contacts
SIL These models have been assessed for use in
IEC 61508 functional safety applications.
Channel: Single pole relay
LFD: Single pole relay 2 See data on MTL web site and refer to the
safety manual.
IEC 61508:2010
Note: reactive loads must be adequately suppressed
Relay characteristics
MTL4514/B MTL5514
Response time: 10ms maximum 10ms maximum
Contact rating 10W, 0.5A, 250V ac, 2A, cosØ >0.7,
(Safe Area): 35V dc 40V dc, 2A, resistive load
Contact rating 10W, 0.5A, 35V, 2A, 100VA.
(Zone 2): 35V dc

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
enquiry@mtl-inst.com csinfo@mtl-inst.com sales.mtlsing@cooperindustries.com EPSx514 Rev5 220814
MTL4514D
MTL4514D – MTL5514D Hazardous area Safe area
SWITCH/ PROXIMITY To earth-leakage
detector *

DETECTOR INTERFACE 6 12
1-channel, dual output, LFD, phase reversal 5 To earth-leakage
detector *
11
Output 2
4 10
680Ω
The MTLx514D enables two safe–area loads to be controlled, through +
3 9
relays, by a proximity detector or switch located in a hazardous area. 22kΩ 2 8
Output 1
– 1 7
When selected, open or short circuit conditions in the field wiring are
detected by the line fault detect (LFD) facility and indicated on the top Switch-type sensors
of the module. Switches are provided to select phase reversal and to require resistors 13 14
if LFD is selected 20 to 35V dc
enable the line fault detection. Vs+
Vs–
SPECIFICATION
See also common specification FSM MTL5514D
FUNCTIONAL SAFETY
MANAGEMENT
Number of channels Hazardous area Safe area
One IEC 61508:2010

Location of switch To earth-leakage


Zone 0, IIC, T6 hazardous area detector *
Div.1, Group A, hazardous location
Location of proximity detector 6 7
Zone 0, IIC, T4–6 hazardous area, if suitably certified 5 8 Output 2
Div.1, Group A, hazardous location 4 9
680Ω
Hazardous–area inputs 3 10
Inputs conforming to BS EN60947–5–6:2001 standards for + 2 11 Output 1
22kΩ 12
proximity detectors (NAMUR) –
1
Voltage applied to sensor 13 Vs–
Switch-type sensors
7 to 9V dc from 1kΩ ±10% require resistors 14 Vs+
Input/output characteristics if LFD is selected 20 to 35V dc
Normal phase
Outputs closed if input > 2.1mA (< 2kΩ in input circuit)
Outputs open if input < 1.2mA (> 10kΩ in input circuit)
* Signal plug HAZ1-3 is required for access to this function
Hysteresis: 200µA (650Ω) nominal
Line fault detection (LFD) (when selected)
User-selectable via switches on the side of the unit. Line faults are LED indicators
indicated by an LED. The channel output relays are de-energised Green: power indication
if an input line-fault is detected Yellow: channel status, on when output energised
Open-circuit alarm on if Iin < 50µA Red: LFD indication, on when line fault detected
Open-circuit alarm off if Iin > 250µA Maximum current consumption
Short-circuit alarm on if Rin < 100Ω 29mA at 24V dc
Short-circuit alarm off if Rin > 360Ω Power dissipation within unit
Note: Resistors must be fitted when using the LFD facility with a contact input 0.7W at 24V
500Ω to 1kΩ in series with switch Safety description (Certification pending)
20kΩ to 25kΩ in parallel with switch
Uo =10.5V Io =14mA Po =37mW Um = 253V rms or dc
Safe-area output
MTL4514D: two, single pole relays with normally-open contacts SIL capable


MTL5514D: two, single pole relays with changeover contacts
Note: reactive loads must be adequately suppressed
SIL These models have been assessed for use in
IEC 61508 functional safety applications.
Relay characteristics 2 See data on MTL web site and refer to the
safety manual.
IEC 61508:2010

MTL4514D MTL5514D
Response time: 10ms maximum 10ms maximum
Contact rating 10W, 0.5A, 250V ac, 2A, cosØ >0.7,
(Safe Area): 35V dc 40V dc, 2A, resistive load
Contact rating 10W, 0.5A, 35V, 2A, 100VA.
(Zone 2): 35V dc

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
enquiry@mtl-inst.com csinfo@mtl-inst.com sales.mtlsing@cooperindustries.com EPSx514D 251013
MTL4516
MTL4516/C – MTL5516C Hazardous area Safe area
SWITCH/ PROXIMITY To earth-leakage

DETECTOR INTERFACE 680Ω


detector *

2-channel, with line fault detection 22kΩ +


6
5
12
11
– 4 10

The MTLx516/C enable two safe-area loads to be controlled by a switch 680Ω 3 9 Ch 2


or proximity detector located in a hazardous-area. When selected, +
2 8

open or short circuit conditions in the field wiring are detected by 22kΩ 1 7 Ch 1
the line-fault-detect (LFD) facility and also indicated on the top of the
module. Phase reversal for each channel is selected by a switch on
Switch-type sensors 13 14
the side of the module and output is provided by changeover relay require resistors
20 to 35V dc
contacts. Vs+
if LFD is selected
Vs–

SPECIFICATION
See also common specification FSM MTL4516C
FUNCTIONAL SAFETY
MANAGEMENT Hazardous area Safe area
Number of channels
Two IEC 61508:2010 To earth leakage
detector *
Location of switches 680Ω
Zone 0, IIC, T6 hazardous area
Div. 1, Group A hazardous location 22kΩ 6 12
+
5 11 Ch 2
Location of proximity detector – 4 10
Zone 0, IIC, T4–6 hazardous area if suitably certified
Div. 1, Group A hazardous location 680Ω 3 9
+ Ch 1
Hazardous-area inputs 2 8
– 1
7
Inputs conforming to BS EN60947–5–6:2001 standards for 22kΩ
proximity detectors (NAMUR)
Voltage applied to sensor Switch-type sensors 13 14
20 to 35V dc
7 to 9V dc from 1kΩ ±10% require resistors Vs+
Input/output characteristics if LFD is selected
Vs–
Normal phase
Outputs closed if input > 2.1mA (< 2kΩ in input circuit)
Outputs open if input < 1.2mA (> 10kΩ in input circuit) MTL5516C
Hysteresis: 200µA (650Ω) nominal
Hazardous area Safe area
Line fault detection (LFD) (when selected)
User-selectable via switches on the side of the unit. Line faults are
indicated by an LED for each channel. The channel output relay is To earth leakage
detector *
de-energised if an input line fault is detected. 680Ω
Open-circuit alarm on if Iin < 50µA
Open-circuit alarm off if Iin > 250µA 6 7
22kΩ +
5 8 Ch 2
Short-circuit alarm on if Rin < 100Ω – 4 9
Short-circuit alarm off if Rin > 360Ω
Note: Resistors must be fitted when using the LFD facility with a contact input 680Ω 3 10
500Ω to 1kΩ in series with switch +
2 11 Ch 1
20kΩ to 25kΩ in parallel with switch –
1 12
22kΩ
Safe-area output
13 Vs–
Two single-pole relays with changeover contacts 14 Vs+
Note: reactive loads must be adequately suppressed Switch-type sensors
require resistors 20 to 35V dc
Relay characteristics
if LFD is selected
MTL4516/C MTL5516C
Response time: 10ms maximum 10ms maximum * Signal plug HAZ1-3 is required for access to this function
Contact rating 10W, 0.5A, 250V ac, 2A, cosØ >0.7,
(Safe Area): 35V dc 40V dc, 2A, resistive load LED indicators
Green: power indication
Contact rating 10W, 0.5A, 35V, 2A, 100VA.
(Zone 2): 35V dc
Yellow: two: channel status, on when output energised
Red: two: LFD indication, on when line fault detected
Safety description (each channel)
Maximum current consumption Uo =10.5V Io =14mA Po =37mW Um = 253V rms or dc
35mA at 24V
Power dissipation within unit SIL capable
0.84W at 24V SIL These models have been assessed for use in
IEC 61508 functional safety applications.
2 See data on MTL web site and refer to the
safety manual.
IEC 61508:2010

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
enquiry@mtl-inst.com csinfo@mtl-inst.com sales.mtlsing@cooperindustries.com EPSx516/C Rev4 200913
MTL4517
MTL4517 – MTL5517 Hazardous area Safe area
SWITCH/ PROXIMITY To earth leakage

DETECTOR INTERFACE
detector *
680Ω

2-channel, line fault detection, phase reversal 22kΩ + 6


5
LFD
12
11 LFD
– 4 10

The MTLx517 enables two safe-area loads to be controlled, through a 680Ω 3 9


+ 2
relay, by proximity detectors or switches located in a hazardous area. 2 8
– 1
Line faults are signalled through a separate relay and indicated on the 22kΩ 1 7
top of the module. Switches are provided to select phase reversal and
to enable the line fault detection.
Switch-type sensors 13 14
20 to 35V dc
require resistors
Vs+
if LFD is selected
SPECIFICATION
FSM
Vs–
See also common specification
FUNCTIONAL SAFETY
MANAGEMENT
MTL5517
Number of channels
Two IEC 61508:2010
Hazardous area Safe area
Location of switch
Zone 0, IIC, T6 hazardous area To earth leakage
Div.1, Group A, hazardous location detector *
680Ω
Location of proximity detector
Zone 0, IIC, T4–6 hazardous area, if suitably certified
22kΩ + 6 7 LFD
Div.1, Group A, hazardous location 5 LFD 8 Ch 2
– 4
Hazardous-area inputs 9
Inputs conforming to BS EN60947–5–6:2001 standards for 680Ω LFD
3 10
proximity detectors (NAMUR) +
2 11
– Ch 1
Voltage applied to sensor 22kΩ
1 12
7 to 9V dc from 1kΩ ±10%
13 Vs–
Input/output characteristics 14 Vs+
Switch-type sensors
Normal phase require resistors 20 to 35V dc
Outputs closed if input > 2.1mA (< 2kΩ in input circuit) if LFD is selected
Outputs open if input < 1.2mA (> 10kΩ in input circuit)
Hysteresis: 200µA (650Ω) nominal
Line fault detection (LFD) (when selected)
User selectable by switches on the side of the module. * Signal plug HAZ1-3 is required for access to this function
Line faults are indicated by the LED for each channel.
LED indicators
Line fault relay is energised and channel output relay de-
Green: power indication
energised if input line-fault detected
Yellow: two: channel status, on when output energised
Open-circuit alarm on if Iin < 50µA
Red: two: LFD indication, on when line fault detected
Open-circuit alarm off if Iin > 250µA
Safety description (each channel)
Short-circuit alarm on if Rin < 100Ω
Uo =10.5V Io =14mA Po =37mW Um = 253V rms or dc
Short-circuit alarm off if Rin > 360Ω
Note: Resistors must be fitted when using the LFD facility with a contact input SIL capable
500Ω to 1kΩ in series with switch
20kΩ to 25kΩ in parallel with switch SIL These models have been assessed for use in
IEC 61508 functional safety applications.
Safe-area output
Channel: Two single-pole relays with normally open contacts 2 See data on MTL web site and refer to the
safety manual.
IEC 61508:2010

LFD: Single pole relay with changeover contacts


Note: reactive loads must be adequately suppressed
Relay characteristics
MTL4517 MTL5517
Response time: 10ms maximum 10ms maximum
Contact rating 10W, 0.5A, 250V ac, 2A, cosØ >0.7,
(Safe Area): 35V dc 40V dc, 2A, resistive load
Contact rating 10W, 0.5A, 35V, 2A, 100VA.
(Zone 2): 35V dc

Maximum current consumption


35mA at 24V
Power dissipation within unit
0.84W at 24V

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
enquiry@mtl-inst.com csinfo@mtl-inst.com sales.mtlsing@cooperindustries.com EPSx517 Rev4 200913
MTL4521 / MTL4521L

MTL4521/L – MTL5521 Hazardous area Safe area

SOLENOID/ ALARM DRIVER  

loop-powered, IIC   

  
  
  
The MTLx521 and the MTL4521L are loop-powered modules which
enable a device located in the hazardous area to be controlled from  

the safe area. They can all drive a certified intrinsically safe low-power  

load, as well as non-energy-storing simple apparatus such as an LED.  

  
 
SPECIFICATION  

See also common specification FSM


FUNCTIONAL SAFETY
MANAGEMENT
Number of channels
MTL5521
One IEC 61508:2010

Location of load Hazardous area Safe area


Zone 0, IIC, T4–-6 hazardous area if suitably certified
Div. 1, Group A hazardous location
To earth leakage
Minimum output voltage Equivalent output circuit detector *
(MTLx521)


  6 7
5 8
4 9


10 20 – 35Vdc
 + 3 –
 2 11
  – 1 12 +
 
Solenoid, alarm 13
or other IS device 14
    

Minimum output voltage Equivalent output circuit


(MTL4521L)

21.4 232Ω maximum * Signal plug HAZ1-3 is required for access to this function
LED indicator
Yellow: output status, on when output active
10.3 Maximum current consumption
Output 21.4V minimum
voltage 90mA at 24V
(V) Power dissipation within unit
1.4W at 24V
Output current (mA) 48 Current limit: 48mA Safety description (MTLx521)
Uo =25V Io =147mA Po =0.92W Um = 253V rms or dc
Input voltage
20 to 35V dc Safety description (MTL4521L)
Hazardous-area output (MTLx521) Uo = 25V Io = 108mA Po = 0.68W Um = 253V rms or dc
Minimum output voltage: 12.8V at 48mA SIL capable
Maximum output voltage: 24V from 180Ω
Current limit: 48mA
SIL These models have been assessed for use in
IEC 61508 functional safety applications.
Hazardous-area output (MTL4521L) 2 See data on MTL web site and refer to the
Minimum output voltage: 10.3V at 48mA IEC 61508:2010
safety manual.
Maximum output voltage: 24V from 232Ω
Current limit: 48mA
Output ripple
< 0.5% of maximum output, peak to peak
Response time
Output within 10% of final value within 100ms

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
enquiry@mtl-inst.com csinfo@mtl-inst.com sales.mtlsing@cooperindustries.com EPSx521 Rev4 200913
MTL5522

MTL5522 Hazardous area Safe area

SOLENOID/ALARM DRIVER To earth leakage


detector *
loop-powered, IIB
6 7
5 8
4 9
The MTL5522 is a loop-powered module which enables a device
located in the hazardous area to be controlled from the safe area. The 10 20 – 35Vdc
+ 3
MTL5522 can drive a certified intrinsically safe low-power load, as well 2 11 –
as non-energy-storing simple apparatus such as an LED. The unit's 12 +
– 1
input/output isolation allows the control switch to be connected into Solenoid, alarm 13
either side of the 24V dc supply circuit. or other IS device 14

SPECIFICATION
See also common specification FSM
FUNCTIONAL SAFETY
MANAGEMENT
Number of channels * Signal plug HAZ1-3 is required for access to this function
One IEC 61508:2010
LED indicator
Location of load Yellow: output status, on when output active
Zone 0, IIB, T4–6 hazardous area if suitably certified Maximum current consumption
Div. 1, Group C hazardous location 125mA (typ.) at 24V
Minimum output voltage Equivalent output circuit Power dissipation within unit
21.4 158Ω maximum
1.4W at 24V
Safety description
Uo =25V Io =166mA Po =1.04W Um = 253V rms or dc
9.9 SIL capable
SIL
21.4V minimum
Output These models have been assessed for use in
voltage
IEC 61508 functional safety applications.
(V)
2 See data on MTL web site and refer to the
safety manual.
IEC 61508:2010
Output current (mA) 70 Current limit: 70mA

Input voltage
20 to 35V dc
Hazardous-area output
Minimum output voltage: 9.9V at 70mA
Maximum output voltage: 24V from 158Ω
Current limit: 70mA
Output ripple
< 0.5% of maximum output, peak to peak
Response time
Output within 10% of final value within 100ms

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
enquiry@mtl-inst.com csinfo@mtl-inst.com sales.mtlsing@cooperindustries.com EPSx522 Rev4 200913
MTL4523 / MTL4523R

MTL4523/R – MTL5523 Hazardous area Safe area

SOLENOID/ALARM DRIVER To earth leakage


detector *

with line fault detection, IIC Control


6 12
5 11 –
4 10
+
With the MTLx523 interface, an on/off device in a hazardous area can 9
3
be controlled by a volt-free contact or logic signal in the safe area. + –
2 8
LFD†
It is suitable for driving loads such as solenoids. Line fault detection – 1
7
+
(LFD), which operates irrespective of the output state, is signalled Solenoid, alarm or † MTL4523R
by a safe-area solid-state switch which de-energises MTLx523, or LFD phase reversed
other IS device
13 14
energises MTL4523R, if a field line is open or short–circuited. Earth 20 to 35V dc
fault detection can be provided by connecting an MTL4220 earth Vs+
leakage detector to terminal 3. Vs–

SPECIFICATION MTL5523
See also common specification FSM Hazardous area Safe area
FUNCTIONAL SAFETY
MANAGEMENT
Number of channels
One IEC 61508:2010 To earth leakage
detector *
Location of load
Zone 0, IIC, T4–6 hazardous area if suitably certified
6 7
Div. 1, Group A, hazardous location 5 8 LFD

Minimum output voltage Equivalent output circuit 4 9
+ Control

  3 10
+ –
2 11 +
– 1 12

 Solenoid, alarm 13 Vs–
 or other IS device 14 Vs+

  20 to 35V dc
 
‡ link to reverse output phase

    

Hazardous-area output * Signal plug HAZ1-3 is required for access to this function
Minimum output voltage: 12.8V at 48mA
LED indicators
Maximum output voltage: 24V from 180Ω
Green: power indication
Maximum off-state output voltage: 4V from 180Ω
Yellow: output status, on when output active
Current limit: 48mA
Red: LFD indication, on when line fault detected
Output ripple
Maximum current consumption
< 0.5% of maximum output, peak to peak
100mA at 24V dc
Control input
Power dissipation within unit
Suitable for switch contacts, an open collector transistor or logic drive.
1.2W with typical solenoid valve, output on
(Internal contact wetting voltage 12V @ 0.2mA contact closed.
2.0W worst case
Not suitable for voltage control via series diode.)
Safety description
Output turns on if input switch closed, transistor on or
Uo =25V Io =147mA Po = 0.92W Um = 253V rms or dc
< 1.4V applied across control input
Output turns off if input switch open, transistor off or SIL capable
> 4.5V applied across control input
Response time
SIL These models have been assessed for use in
IEC 61508 functional safety applications.
Output within 10% of final value within 100ms 2 See data on MTL web site and refer to the
Line fault detection (LFD) IEC 61508:2010
safety manual.
Open or short circuit in field cabling de-energises* solid state
line-fault signal.
LFD transistor is switched on*, provided that the field circuit
impedance is > 55Ω and < 4kΩ.
* These conditions are reversed for the MTL4523R. This is to permit parallel
connection of alarms between modules to provide a group alarm output.
Line fault signal characteristics
Maximum off-state voltage: 35V
Maximum off-state leakage current: 10µA
Maximum on-state voltage drop: 2V
Maximum on-state current: 50mA

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
enquiry@mtl-inst.com csinfo@mtl-inst.com sales.mtlsing@cooperindustries.com EPSx523/R Rev5 200913
MTL4523L

MTL4523L Hazardous area Safe area

SOLENOID/ ALARM DRIVER To earth leakage


detector *
loop-powered with line fault detection, IIC
6 12 20 to 35V dc
5 11 Vs–
4 10 Vs+
With the MTL4523L interface, an on/off device in a hazardous area can
be controlled by a voltage signal in the safe area. It is suitable for driving +
3 9

2 8
loads such as solenoids. Line fault detection (LFD), which operates LFD
7
when the output is energised, is signalled by a safe-area solid-state – 1 +
switch which energises if a field line is open or short-circuited. Earth Solenoid, alarm or
other IS device
fault detection can be provided by connecting an MTL4220 earth 13 14
leakage detector to terminal 3.

SPECIFICATION
See also common specification FSM
FUNCTIONAL SAFETY LED indicators
Number of channels
MANAGEMENT
Yellow: output status, on when output active
One IEC 61508:2010
Red: LFD indication, on when line fault detected
Location of load Maximum current consumption
Zone 0, IIC, T4–6 hazardous area if suitably certified 100mA at 24V dc
Div. 1, Group A, hazardous location Power dissipation within unit
Minimum output voltage Equivalent output circuit 1.2W with typical solenoid valve, output on
Safety description

  Uo =25V Io =147mA Po = 0.92W Um = 253V rms or dc
SIL capable


SIL These models have been assessed for use in
IEC 61508 functional safety applications.

 

2 See data on MTL web site and refer to the
  IEC 61508:2010
safety manual.

    

Input voltage
20 to 35V dc
Hazardous-area output
Minimum output voltage: 12.8V at 48mA
Maximum output voltage: 24V from 180Ω
Current limit: 48mA
Output ripple
< 0.5% of maximum output, peak to peak
Response time
Output within 10% of final value within 100ms
Line fault detection (LFD)
Open or short circuit in field cabling energises solid state line
fault signal
LFD transistor is switched on, provided that the field circuit
impedance is > 55Ω and < 4kΩ.
Line fault signal characteristics
Maximum off-state voltage: 35V
Maximum off-state leakage current: 10µA
Maximum on-state voltage drop: 2V
Maximum on-state current: 50mA
Note: LFD signal is Zener-diode protected against inductive loads
* Signal plug HAZ1-3 is required for access to this function

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
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MTL4523V/MTL4523VL

MTL4523V/VL – MTL5523V/VL Hazardous area Safe area

SOLENOID/ALARM DRIVER To earth leakage


detector *

with line fault detection, IIC


6 12
5 11 – V Control
4 10
+
With the MTLx523V/VL interface, an on/off device in a hazardous area 9
3
can be controlled by a voltage signal in the safe area. It is suitable + –
2 8
LFD
for driving loads such as solenoids. Line fault detection (LFD), which – 1
7
+
operates irrespective of the output state, is signalled by a safe-area Solenoid, alarm or
solid-state switch which energises if a field line is open or short– other IS device
13 14
circuited. Earth fault detection can be provided by connecting an 20 to 35V dc
MTL4220 earth leakage detector to terminal 3. Vs+
Vs–

SPECIFICATION
See also common specification FSM MTL5523V/MTL5523VL
FUNCTIONAL SAFETY
MANAGEMENT Hazardous area Safe area
Number of channels
One IEC 61508:2010

Location of load To earth leakage


detector *
Zone 0, IIC, T4–6 hazardous area if suitably certified
Div. 1, Group A, hazardous location
Minimum output voltage Equivalent output circuit 6 7
LFD
5 8
(MTLx523V) 4 9
+

  3 10 –
+ 2 11 V Control
+
1 12

 –
Solenoid, alarm 13 Vs–
  or other IS device 14 Vs+
  20 to 35V dc
 

    


*Signal plug HAZ1-3 is required for access to this function
Minimum output voltage Equivalent output circuit
(MTLx523VL) Line fault detection (LFD)
Open or short circuit in field cabling energises solid state
21.4 232Ω maximum line-fault signal.
LFD transistor is switched off, provided that the field circuit
impedance is > 55Ω and < 4kΩ.
10.3 Line fault signal characteristics
Output 21.4V minimum Maximum off-state voltage: 35V
voltage Maximum off-state leakage current: 10µA
(V)
Maximum on-state voltage drop: 2V
48
Maximum on-state current: 50mA
Output current (mA) Current limit: 48mA LED indicators
Green: power indication
Hazardous-area output (MTLx523V) Yellow: output status, on when output active
Minimum output voltage: 12.8V at 48mA Red: LFD indication, on when line fault detected
Maximum output voltage: 24V from 180Ω Maximum current consumption
Maximum off-state output voltage: 4V from 180Ω 100mA at 24V dc
Current limit: 48mA Power dissipation within unit
Hazardous-area output (MTLx523VL) 1.2W with typical solenoid valve, output on
Minimum output voltage: 10.3V at 48mA 2.0W worst case
Maximum output voltage: 24V from 232Ω Safety description (MTLx523V)
Maximum off-state output voltage: 4V from 232Ω Vo =25V Io =147mA Po = 0.92W Um = 253V rms or dc
Current limit: 48mA
Safety description (MTLx523VL)
Output ripple Vo =25V Io =108mA Po = 0.68W Um = 253V rms or dc
< 0.5% of maximum output, peak to peak
Control input SIL capable
Suitable for 24V logic drive
Output turns on if > 18V applied across control input
SIL These models have been assessed for use in
IEC 61508 functional safety applications.
Output turns off if < 5V applied across control input 2 See data on MTL web site and refer to the
safety manual.
IEC 61508:2010
Maximum control input voltage: 28V
Maximum control system output leakage current: 0.5mA
Response time
Output within 10% of final value within 100ms
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
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MTL4524

MTL4524 – MTL5524 Hazardous area Safe area

SOLENOID/ALARM DRIVER To earth leakage


detector *
Control
switch operated with override, IIC 12
6
5 11 –
4 10
+
The MTLx524 enables an on/off device in a hazardous area to be 9
+
3
+
controlled by a volt-free contact or logic signal in the safe area. It can 2 8 –
drive loads such as solenoids, alarms, LEDs and other low power 7
– 1
devices that are certified as intrinsically safe or are classified as non- Solenoid, alarm or Override
energy storing simple apparatus. other IS device
13 14
20 to 35V dc
The MTL4524 allows a second safe-area switch or logic signal to be Vs+
connected enabling the output to be disabled to permit, for example, a Vs–
safety system to override a control signal.
The MTL5524 has its phase reversed by connecting a wire link between MTL5524
pins 8 and 9.
Hazardous area Safe area
SPECIFICATION
See also common specification
FSM To earth leakage
detector *
FUNCTIONAL SAFETY
MANAGEMENT
6
Number of channels 7
IEC 61508:2010 5 8
One 4 9 ‡
Control
Location of load
Zone 0, IIC, T4–6 hazardous area if suitably certified 3 10
+

2 11
Div.1, Group A, hazardous location +
– 1 12
Minimum output voltage Equivalent output circuit
Solenoid, alarm 13 Vs–

  or other IS device 14 Vs+
20 to 35V dc


 ‡ use link to reverse phase

 
 
 
* Signal plug HAZ1-3 is required for access to this function
     LED indicators
Green: power indication
Hazardous-area output
Yellow: output status, on when output active
Hazardous-area output
Maximum current consumption
Minimum output voltage: 12.8V at 48mA
100mA at 24V dc
Maximum output voltage: 24V from 180Ω
Power dissipation within unit
Maximum off-state output voltage: 4V from 180Ω
1.3W with typical solenoid valve, output on
Current limit: 48mA
1.9W worst case
Output ripple
Safety description
< 0.5% of maximum output, peak-to-peak
Uo =25V Io =147mA Po = 0.92W Um = 253V rms or dc
Control input
Suitable for switch contacts, an open collector transistor or logic
drive SIL capable
0 = input switch closed, transistor on or <1.4V applied
1 = input switch open, transistor off or >4.5V applied
SIL These models have been assessed for use in
IEC 61508 functional safety applications.
Override input on MTL4524 2 See data on MTL web site and refer to the
An open collector transistor or a switch connected across the IEC 61508:2010
safety manual.
terminals can be used to turn the output off whatever the state of
the control input
0 = transistor on or switch closed
1 = transistor off or switch open
Control and override inputs on MTL4524

Control input Override input Output state


0 0 off
0 1 on
1 0 off
1 1 off

Response time
Output within 10% of final value within 100ms
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

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MTL4524S

MTL4524S Hazardous area Safe area

SOLENOID/ALARM DRIVER To earth leakage


detector *
Control
switch operated with 24V override, IIC 6 12
5 11 –
4 10
+
The MTL4524S enables an on/off device in a hazardous area to be 3 9 –
+
controlled by a volt-free contact or a floating logic signal in the safe 2 8
+ 24V
7
area. It can drive loads such as solenoids, alarms, LEDs and other low – 1
power devices that are certified as intrinsically safe or are classified Solenoid, alarm or Override
as non-energy storing simple apparatus. By connecting a second other IS device
13 14
20 to 35V dc
safe-area voltage, the output can be disabled to permit, for example, a
Vs+
safety system to override a control signal. Vs–

SPECIFICATION
See also common specification
FSM * Signal plug HAZ1-3 is required for access to this function
FUNCTIONAL SAFETY
MANAGEMENT
LED indicators
Number of channels
IEC 61508:2010 Green: power indication
One
Yellow: output status, on when output active
Location of load
Maximum current consumption
Zone 0, IIC, T4–6 hazardous area if suitably certified
100mA at 24V dc
Div.1, Group A, hazardous location
Power dissipation within unit
Minimum output voltage Equivalent output circuit
1.3W with typical solenoid valve, output on

 
1.9W worst case
Safety description
Uo =25V Io =147mA Po = 0.92W Um = 253V rms or dc



 
SIL capable
 
  SIL These models have been assessed for use in
IEC 61508 functional safety applications.
     2 See data on MTL web site and refer to the
safety manual.
IEC 61508:2010

Hazardous-area output
Minimum output voltage: 12.8V at 48mA
Maximum output voltage: 24V from 180Ω
Maximum off-state output voltage: 4V from 180Ω
Current limit: 48mA
Output ripple
< 0.5% of maximum output, peak-to-peak
Control input (must be fully-floating)
Suitable for switch contacts or an opto-isolator
0 = input switch closed, transistor on or < 1.4V applied
1 = input switch open, transistor off or > 4.5V applied
Override input
A 24V logic signal applied across the terminals allows the
solenoid/alarm to be operated by the control input. If it is
disconnected, the solenoid/alarm is off.
0 = < 2.0V applied across terminals 8 & 9
1 = > 9.0V applied across terminals 8 & 9
(nominal switching point 4.5V)
Control and override inputs

Control input Override input Output state


0 0 off
0 1 on
1 0 off
1 1 off

Response time
Output within 10% of final value within 100ms

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
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MTL4525

MTL4525 – MTL5525 Hazardous area Safe area

SOLENOID/ALARM DRIVER To earth leakage


detector *
Control
switch operated with override, IIC, low power 6 12
5 11 –
4 10
+
The MTLx525 enables an on/off device in a hazardous area to be 9
+
3
+
controlled by a volt-free contact or logic signal in the safe area. It can 2 8 –
7
drive loads such as solenoids, alarms, LEDs and other low power – 1
devices that are certified as intrinsically safe or are classified as non- Solenoid, alarm or Override
energy storing simple apparatus. other IS device
13 14
20 to 35V dc
The MTL4525 allows a second safe-area switch or logic signal to Vs+
be connected that enables the output to be disabled to permit, for Vs–
example, a safety system to override a control signal.

MTL5525
SPECIFICATION
See also common specification FSM Hazardous area Safe area
FUNCTIONAL SAFETY
MANAGEMENT
Number of channels To earth leakage
One IEC 61508:2010 detector *
Location of load
Zone 0, IIC, T4–6 hazardous area if suitably certified 6 7
Div.1, Group A, hazardous location 5 8
4 9
Minimum output voltage Equivalent output circuit
10 20 – 35Vdc
21.4 300 maximum + 3 –
2 11
12 +
Output – 1
voltage Solenoid, alarm 13
(V) or other IS device 14
7.0 21.4V minimum

Output current (mA) 48 Current limit: 48mA


* Signal plug HAZ1-3 is required for access to this function
Hazardous-area output LED indicators
Hazardous-area output Green: power indication
Minimum output voltage: 7V at 48mA Yellow: output status, on when output active
Maximum output voltage: 24V from 300Ω Maximum current consumption
Maximum off-state output voltage: 4V from 300Ω 100mA at 24V dc
Current limit: 48mA Power dissipation within unit
Output ripple 1.3W with typical solenoid valve, output on
< 0.5% of maximum output, peak-to-peak 1.9W worst case
Control input on MTL4525 Safety description
Suitable for switch contacts, an open collector transistor or logic Uo =25V Io =83.3mA Po =0.52W Um = 253V rms or dc
drive
0 = input switch closed, transistor on or < 1.4V applied
1 = input switch open, transistor off or > 4.5V applied SIL capable
Override input on MTL4525 SIL These models have been assessed for use in
IEC 61508 functional safety applications.
An open collector transistor or a switch connected across the
terminals can be used to turn the output off whatever the state of 2 See data on MTL web site and refer to the
safety manual.
IEC 61508:2010

the control input


0 = transistor on or switch closed
1 = transistor off or switch open
Control and override inputs on MTL4525
Control input Override input Output state
0 0 off
0 1 on
1 0 off
1 1 off

Response time
Output within 10% of final value within 100ms

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
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MTL4526

MTL4526 – MTL5526 Hazardous area Safe area

SWITCH-OPERATED RELAY Contact Loop


2–channel IS–output 1
inputs powered
12 –
1 2 11

IS relay
3
+
10 + Control
2 20 to
The MTLX526 enables two separate IS circuits in a hazardous area to be

4 9
– 35V dc
IS relay
contact controlled by one or two, on/off, control signals in a safe area.
+
2 5 8 +
6 7 1
Applications include the calibration of strain–gauge bridges; changing
the polarity (and thereby the tone) of an IS sounder; the testing of IS fire All contacts shown
alarms; and the transfer of safe-area signals into an annunciator with in normal position Sw4
(relays de-energised) 13 14
IS input terminals not segregated from each other. The output–relay 20 to 35V dc
contacts are certified as non–energy–storing apparatus, and can be Vs+
Vs–
connected to any IS circuit without further certification, provided that
separate IS circuits are such that they would remain safe if connected
together. MTL5526

SPECIFICATION Hazardous area Safe area

See also common specification


Contact Loop
Number of channels inputs powered
Two, fully floating 1 7 +
1 2
+
8
Location of control circuit 3
IS relay
9 – –
Control
Safe area 1
Sw4 + 20 to
Input/output characteristics 4 10
+ 35V dc
IS relay
11

Contact/Logic mode 2 5 –
12 2
6
(Inputs suitable for switch contacts, an open–collector transistor
or logic drive) All contacts shown 13 Vs–
in normal position 14 Vs+
Relay energised if < 450Ω or < 1V applied (relays de-energised)
20 to 35V dc
Relay de–energised if > 5kΩ or > 2V applied (35V max.)
Loop powered mode
Relay energised if >20V
Relay de-energised if <17V
Power supply failure protection
Relays de–energised if supply fails LED indicators
Response time Green: power indication
25ms nominal Yellow: two: output status, on when relay energised
Contacts (suitable for connection to IS circuits) Power requirement, Vs
1–pole changeover per channel 41mA at 20V dc
Contact rating 44mA at 24V dc
250V dc, limited to 30V dc for IS applications, 2A 60mA at 35V dc
(reactive loads must be suppressed) Power dissipation within unit
Contact life expectancy 1.1W maximum at 24V
7
2 x 10 operations at maximum IS load Safety description (each channel)
Relay drive (see switch setting table) Non-energy–storing apparatus: relay contacts may be connected
Choice of "loop-powered" or "contact/logic" control, for both to any IS circuit without further consideration
channels, by switch selection. A further switch option ("1in2out") User switch settings for operating mode
enables either input, in contact/logic mode, to activate both
outputs. Mode Function SW1 SW2 SW3 SW4

Contact/Logic 2 ch Off On On On

Input 1in2out On On On On

Loop Powered 2 ch Off Off Off Off

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

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MTL4531

MTL4531 – MTL5531 Hazardous area Safe area

VIBRATION TRANSDUCER
INTERFACE 6 12
5 11
4 10
The MTLx531 repeats a signal from a vibration sensor in a hazardous COM
Vibration 3 9 –ve
area, providing an output for a monitoring system in the safe area. 3- SIG
2 8
wire transducer Monitor
The interface is compatible with 3-wire eddy-current probes and V–
1 7
0V
accelerometers or 2-wire current sensors; the selection is made by a 3
2- Vibration
switch on the side of the module. wire transducer
2
1 13 14
20 to 35V dc
Vs+
SPECIFICATION Vs–
See also common specification

Number of channels MTL5531


One Hazardous area Safe area
Sensor type
2- or 3-wire vibration transducer
Location of signal source
Zone 0, IIC, T4–6 hazardous area if suitably certified
Div. 1, Group A hazardous location 6 7
Hazardous-area input 5 8
Input impedance 4 9
(terminals 2 & 3): 10kΩ COM
3 10 –ve
Transducer supply voltage, 3-wire (terminals 3 & 1) 3- Vibration SIG
wire transducer 2 11 Monitor
V–
1 12
Output current –20mA 0V
0 Vibration
3
13 Vs–
2- 2
wire transducer 14 Vs+
Output 1
20 to 35V dc
voltage
–17V

350Ω –24V
LED indicator
Green: power indication
Transducer supply current, 2-wire Supply voltage
3.3mA (nom.) for 2-wire sensors, user selectable by switch 20 to 35V dc
Signal range Maximum current consumption (10mA transducer load)
Minimum –20V, maximum –0.5V 96mA at 24V
DC transfer accuracy at 20°C Maximum power dissipation within unit
<±50mV 2W
AC transfer accuracy at 20°C Safety description
0Hz to 1kHz: ±1% Terminals 3 to 1
1kHz to 10kHz: –5% to +1% Uo=26.6V Io=94mA Po=0.66W Um = 253V rms or dc
10kHz to 20kHz: –10% to +1% Terminals 3 to 2
Temperature coefficient Non-energy-storing apparatus ≤1.5V, ≤0.1A and ≤25mW
±50ppm/°C (10 to 65°C)
±100ppm/°C (–20 to 10°C) Note -
Voltage bandwidth Refer to the Instruction Manual for recommendations on mounting
–3dB at 47kHz (typical) of these modules.
Phase response Due to the high power dissipation the maximum ambient
<14µs, equivalent to: temperature for these modules when mounted in horizontal
–1° at 200Hz orientation is:
–3° at 600Hz
• close packed 45°C
–5° at 1kHz
–50° at 10kHz • minimum of 10mm spacing 55°C
–100° at 20kHz
Safe-area output impedance
<20Ω

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

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MTL4532

MTL4532 – MTL5532 Hazardous area Safe area

PULSE ISOLATOR
5
Current Configuration
pulse socket

pulse & 4/20mA current outputs V


4/20
3
Inhibit
mA +
1 1 6 12
Alarm
5 11
Voltage
pulse 4 4 10 –
The MTLx532 isolates pulses from a switch, proximity detector, current 4/20mA Load
Pulse +
pulse transmitter or voltage pulse transmitter located in a hazardous 3-wire 3
4/20 +
3 9

current 2 8
area. It is ideal for applications involving high pulse rates and fast mA
1 7
Pulse
pulse 1 – +
response times, by repeating the pulses into the safe area. An analogue
5
output proportional to frequency is also provided, together with a relay 2-wire
4
4 current
output, which may be configured to act as an alarm. Configuration is 13 14
3-wire pulse 20 to 35V dc
carried out with a personal computer. voltage
4/20
3 Vs+
pulse mA Vs–
1
SPECIFICATION
See also common specification
MTL5532
Number of channels
Hazardous area Safe area
One, fully floating
Sensor type 5
Current Configuration
Switch or proximity detector (NAMUR/BS EN 60947–5–6:2001) pulse socket
2– or 3–wire voltage or pulse transmitter V 3
Inhibit
Location of switch 4/20
mA 4/20mA
+ –
Zone 0, IIC, T6 hazardous area 1 1 6 7
5 8 Load
Div. 1, Group A, hazardous location Voltage
4 4 9 +
pulse
Location of proximity detector or transmitter Alarm
Pulse 10
Zone 0, IIC, T4–T6 if suitably certified 3-wire 3
+
3
current
4/20 2 11 –
Div.1, Group A, hazardous location pulse
mA
1 12 + Pulse
1 –
Input
5 13 Vs–
Switch input: 2-wire
4 Vs+
4 current 14
Output ON if switch is closed 3-wire pulse 20 to 35V dc
Proximity detector input: voltage
4/20
3
pulse
Excitation: 7.0 to 9.0V dc from 1kΩ nominal mA
1
Output ON if input > 2.1mA* (< 2kΩ)
Output OFF if input < 1.2mA* (> 10kΩ)
Switching hysteresis: 0.2mA (650Ω) nominal Pulse width
*NAMUR and BS EN 60947–5–6:2001standards High: 10µs min
Current pulse input: Low: 10µs min
Transmitter supply: 16.5V dc at 20mA Frequency range
Short circuit current: 24mA 0 – 50kHz - pulse output mode
Output: Iin > 9.0mA = ON, Iin < 7.0mA = OFF 0 – 10KHz - for analogue output
Switching hysteresis: 0.5mA LED indicators
Voltage pulse input Green: power indication
Input impedance: > 10kΩ Yellow: on when output circuit is on
Switching point voltage (Vsp): 3, 6, or 12V nominal Red: flashing when line fault or error
(User selectable by switches on the side of the module) Power requirement
Output: Vin > Vsp = ON, Vin < Vsp = OFF 65mA at 24V dc
Switching hysteresis: 100mV + (0.1 x Vsp) typical 70mA at 20V dc
Safe-area pulse output 55mA at 35V dc
Maximum delay: 10µs Power dissipation within unit
Maximum off–state voltage: 35V 1.35W maximum at 24V
Maximum off–state leakage current: 10µA 1.75W maximum at 35V
Maximum on–state resistance: 25Ω Safety description (Um = 253V rms or dc)
Maximum on–state current: 50mA Terminals 2 to 1 and 6 to 1
Output OFF if supply fails Uo =10.5V Io =14mA Po =37mW
Note: LFD signal is Zener-diode protected against inductive loads
Terminals 4 to 3 and 1
Safe-area current output
Uo =28V Io =93mA Po =651mW
Input capture delay: 2 signal periods (5ms min.)
Terminals 3 to 1
Signal range: 4 to 20mA
Non-energy-storing apparatus ≤1.5V, ≤0.1A and ≤25mW; can be
Under/over range: 0 to 22mA
connected without further certification into any IS loop with an
Load resistance: 0 to 450Ω @20mA
open-circuit voltage <28V
Output resistance: >1MΩ
FT

Terminals 5 to 4 and 1
Ripple: < 50µA peak-to-peak
Vmax ≤ 28V, Imax ≤ 94mA, Pmax ≤ 0.66W
Accuracy: better than 20µA at 20°C
RA

Configurator
Temperature drift: < 1µA/°C
A personal computer running MTL PCS45 software with a
Risetime (10% - 90%, after step change): 60 ms
PCL45USB serial interface.
Alarm output
D

Relay ON in alarm, 0.5A @ 35Vdc max. The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

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MTL5533
MTL5533 Hazardous area Safe area

VIBRATION TRANSDUCER 2- Vibration


6

INTERFACE wire transducer


Ch 2
5
4
Ch 2
2-channel
COM
6 7 –ve
3- Vibration SIG
wire transducer 5 8 Monitor
V– 4 9
0V
The MTL5533 repeats signals from vibration sensors in a hazardous COM
3 10 –ve Ch 1
3- Vibration
area, providing outputs for a monitoring system in the safe area. wire transducer
SIG
2 11 Monitor
V– 12
The interface is compatible with 3-wire eddy-current probes and Ch 1
1
0V
accelerometers or 2-wire current sensors, the selection is made by 2- Vibration
3
13 Vs–
2
switches on the side of the module. wire transducer 14 Vs+
1
20 to 35V dc

SPECIFICATION
See also common specification

Number of channels
Two LED indicator
Sensor type Green: power indication
2- or 3-wire vibration transducer Supply voltage
Location of signal source 20 to 35V dc
Zone 0, IIC, T4–6 hazardous area if suitably certified Maximum current consumption (10mA transducer load/ch)
Div. 1, Group A hazardous location 130mA at 24V
Hazardous-area input Maximum power dissipation within unit
Input impedance 2.7W *
(terminals 2 & 3, 5 & 6): 10kΩ Safety description
Transducer supply voltage, 3-wire (terminals 3 & 1 and 6 & 4) Terminals 3 to 1 and 6 to 4
Uo =26.6V Io =94mA Po =0.66W Um = 253V rms or dc
Output current –20mA
0 Terminals 3 to 2 and 6 to 5
Non-energy-storing apparatus ≤1.5V, ≤0.1A and ≤25mW
Output
voltage
Note -
–17V Refer to the Instruction Manual for recommendations on mounting
of these modules.
350Ω –24V
A minimum spacing of 10mm must be applied between these and
any other modules on the DIN-rail.
Transducer supply current, 2-wire
3.3mA (nom.) for 2-wire sensors, user selectable by switch
Signal range
Minimum –20V, maximum –0.5V
DC transfer accuracy at 20°C
<±50mV
AC transfer accuracy at 20°C
0Hz to 1kHz: ±1%
1kHz to 10kHz: –5% to +1%
10kHz to 20kHz: –10% to +1%
Temperature coefficient
±50ppm/°C (10 to 65°C)
±100ppm/°C (–20 to 10°C)
Voltage bandwidth
–3dB at 47kHz (typical)
Phase response
<14µs, equivalent to:
–1° at 200Hz
–3° at 600Hz
–5° at 1kHz
–50° at 10kHz
–100° at 20kHz
Safe-area output impedance
<20Ω

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
enquiry@mtl-inst.com csinfo@mtl-inst.com sales.mtlsing@cooperindustries.com EPS5533 Rev4 120913
MTL4541 / MTL4541S

MTL4541/S – MTL5541/S Hazardous area Safe area

REPEATER POWER SUPPLY


4/20mA, HART®, 2- or 3-wire transmitters 6 12
5 11
4 10 MTL4541 MTL4541S
+ Load
Com
3 I 9 – –
The MTLx541 provides a fully-floating dc supply for energising a Tx+
2 8
4/20mA
Input I – + +
conventional 2- or 3-wire 4/20mA transmitter, which is located in a 1 7 Load
4/20mA
hazardous area, and repeats the current in another floating circuit to
drive a safe-area load. For HART 2-wire transmitters, the unit allows 13 14
bi-directional communications signals superimposed on the 4/20mA 20 to 35V dc
Vs+
loop current. Alternatively, the MTLx541S acts as a current sink for Vs–
a safe-area connection rather than driving a current into the load.
Separately powered current sources, such as 4-wire transmitters, can
be connected but will not support HART communication.
MTL5541 / MTL5541S
SPECIFICATION
See also common specification FSM Hazardous area Safe area

FUNCTIONAL SAFETY
MANAGEMENT
Number of channels
One IEC 61508:2010

Location of transmitter 6 7
5 8
Zone 0, IIC, T4–6 hazardous area if suitably certified 4 9 MTL5541 MTL5541S
Div. 1, Group A hazardous location
Com I
Safe-area output Tx+
3 10
– + +
2 11
Signal range: 4 to 20mA Input
1
I
12
4/20mA

+ –
Under/over-range: 0 to 24mA 4/20mA Load Load
13 Vs–
Safe-area load resistance (MTLx541) 14 Vs+
@ 24mA: 0 to 360Ω 20 to 35V dc
@ 20mA: 0 to 450Ω
Safe-area load (MTLx541S)
Current sink: 600Ω max.
Maximum voltage source: 24V dc
Safe-area circuit output resistance: > 1MΩ
Safe-area circuit ripple LED indicator
< 50µA peak-to-peak Green: power indication
Hazardous-area input Maximum current consumption (with 20mA signal)
Signal range: 0 to 24mA (including over-range) 51mA at 24V
Transmitter voltage: 16.5V at 20mA Power dissipation within unit (with 20mA signal)
Transfer accuracy at 20°C MTLx541 0.7W @ 24V dc
Better than 15µA MTLx541S 1.0W @ 24V dc
Temperature drift Safety description
< 0.8µA/°C Terminals 2 to 1 and 3:
Response time Uo =28V Io =93mA Po =651mW Um = 253V rms or dc
Settles to within 10% of final value within 50µs Terminals 1 to 3:
Communications supported Simple apparatus ≤1.5V, ≤0.1A and ≤25mW; can be connected
HART (terminals 1 & 2 only) without further certification into any IS loop with an open-circuit
voltage <28V
SIL capable
SIL These models have been assessed for use in
IEC 61508 functional safety applications.
2 See data on MTL web site and refer to the
safety manual.
IEC 61508:2010

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
enquiry@mtl-inst.com csinfo@mtl-inst.com sales.mtlsing@cooperindustries.com EPSx541/S Rev4 200913
MTL4541A / MTL4541AS

MTL4541A/AS – MTL5541A/AS Hazardous area Safe area

CURRENT REPEATER
4/20mA passive i/p for HART transmitters ®

6 12
5 11
4 10 MTL4541A MTL4541AS
Load Load
The MTLx541A provides an input for separately powered 4/20mA I + – –
9
+ 3 4/20mA
transmitters and also allows bi–directional transmission of HART 4/20mA
2 I 8 – + +
– 1 7
communication signals superimposed on the 4/20mA loop current.
Alternatively, the MTLx541AS acts as a current sink for a safe-area
connection rather than driving a current into the load. 13 14
20 to 35V dc
Vs+
SPECIFICATION Vs–

See also common specification

Number of channels MTL5541A / MTL5541AS


One Hazardous area Safe area
Location of transmitter
Zone 0, IIC, T4–6 hazardous area if suitably certified
Div.1, Group A, hazardous location
Hazardous area input
Signal range: 4 to 20mA
6 7
Under/over-range: 1.0 to 21.5mA 5 8
Input impedance for HART signals 4 9
MTL5541A MTL5541AS
at terminals 1, 2: > 230Ω I
+ 3 10 + +
Maximum input volt drop –
2 11
4/20mA I 4/20mA
at terminals 1, 2: < 6.6V – 1 12 + Load – Load –
i.e. a transmitter load of 330Ω at 20mA 13 Vs–
Safe-area output 14 Vs+
Signal range: 4 to 20mA 20 to 35V dc
Under/over-range: 1.0 to 21.5mA
Safe-area load resistance (MTLx541A)
Conventional transmitters: 0 to 360Ω
Smart transmitters: 250Ω ±10%
Safe-area load (MTLx541AS) LED indicator
Current sink: 600Ω max. Green: power indication
Maximum voltage source: 24V DC Power requirement (with 20mA signal)
Safe-area circuit output resistance: > 1MΩ 50mA at 20V
Safe–area circuit ripple 45mA at 24V
< 50µA peak-to-peak up to 80kHz 35mA at 35V
Transfer accuracy at 20°C Power dissipation within unit (with 20mA signals)
Better than 20µA MTLx541A 0.8W @ 24V dc
Temperature drift MTLx541AS 1.1W @ 24V dc
< 1µA/°C Safety description
Response time Terminals 1 to 2:
Settles within 200µA of final value after 20ms Um = 253V rms or dc.
Communications supported 8.6V (diode). This voltage must be considered when calculating
HART the load capacitance.
Non-energy-storing apparatus ≤1.5V, ≤0.1A and ≤25mW; can be
connected without further certification into any IS loop with an
open-circuit voltage <28V

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
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MTL4541T
MTL4541T Hazardous area Safe area

REPEATER POWER SUPPLY


4/20mA, 2- or 3-wire transmitters using
long field lines 6
5
12
11
4 10

The MTL4541T provides a fully-floating dc supply for energising a I +


9
conventional 2- or 3-wire 4/20mA transmitter, which is located in a +3 4/20mA
2 I 8 –
hazardous area, and repeats the current in another floating circuit – 1 7
4/20mA Load
to drive a safe-area load. For HART 2-wire transmitters, the unit
allows bi-directional communications signals superimposed on the
4/20mA loop current. Separately powered current sources, such as 13 14
20 to 35V dc
4-wire transmitters, can be connected but will not support HART Vs+
communication. The reduced maximum open-circuit voltage permits Vs–
the use of longer field lines compared to MTL4541.

LED indicator
Green: power indication
SPECIFICATION Maximum current consumption (with 20mA signal)
See also common specification 51mA at 24V
Power dissipation within unit (with 20mA signal)
Number of channels 0.7W @ 24V dc
One Safety description
Location of transmitter Terminals 2 to 1:
Zone 0, IIC, T4–6 hazardous area if suitably certified Vo =22V Io =167mA Po =920mW Um = 253V rms or dc
Div. 1, Group A hazardous location Terminals 3 to 1:
Safe-area output Simple apparatus ≤1.5V, ≤0.1A and ≤25mW; can be connected
Signal range: 4 to 20mA without further certification into any IS loop with an open-circuit
Under/over-range: 0 to 24mA voltage <28V
Safe-area load resistance
@ 24mA: 0 to 250Ω
@ 20mA: 0 to 325Ω
Safe-area circuit ripple
< 50µA peak-to-peak
Hazardous-area input
Signal range: 0 to 24mA (including over-range)
Transmitter voltage: 14V at 20mA
Transfer accuracy at 20°C
Better than 15µA
Temperature drift
< 0.8µA/°C
Response time
Settles to within 10% of final value within 50µs
Communications supported
HART (terminals 1 & 2 only)

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
enquiry@mtl-inst.com csinfo@mtl-inst.com sales.mtlsing@cooperindustries.com EPS4541T Rev1 031013
MTL4544 / MTL4544S
MTL4544/S – MTL5544/S Hazardous area Safe area

REPEATER POWER SUPPLY


2-channel, 4/20mA, HART®, 2- or 3- wire MTL4544 MTL4544S

Ch 2 + Ch 2 Load
transmitters Com
Tx+ 6
5
I 12
4/20mA
11 –

Input
4 I 10
+
4/20mA Load
+ Load
The MTLx544 provides fully-floating dc supplies for energising two Com
3 I 9 –
Tx+ 4/20mA
conventional 2-wire or 3-wire 4/20mA or HART transmitters located in Input
2 8 – +
1 I 7
a hazardous area, and repeats the current in other circuits to drive two Ch 1
4/20mA Load

safe-area loads. For smart transmitters, the unit allows bi-directional Ch 1

transmission of digital communication signals superimposed on the 13 14


20 to 35V dc
4/20mA loop current. Alternatively, the MTLx544S acts as a current Vs+
sink for a safe-area connection rather than driving a current into the Vs–
load. Separately powered current sources, such as 4-wire transmitters,
can be connected but will not support HART communication.
MTL5544 / MTL5544S
SPECIFICATION
See also common specification FSM Hazardous area Safe area

FUNCTIONAL SAFETY
MANAGEMENT
Number of channels
Two IEC 61508:2010 MTL5544 MTL5544S
Ch 2
Location of transmitter Com Ch 2
Tx+ 6 I 7
– +
Zone 0, IIC, T4–6 hazardous area if suitably certified Input
5 8 4/20mA
Div. 1, Group A hazardous location 4 I 9 –
4/20mA + Load Load
Safe-area output Com
3 I 10 Ch 1
+
Tx+ –
Signal range: 4 to 20mA Input
2 11
4/20mA
1 I 12 –
Under/over-range: 0 to 24mA Ch 1
4/20mA + Load Load
Safe-area load resistance (MTLx 544) 13 Vs–
14 Vs+
@ 24mA: 0 to 360Ω
20 to 35V dc
@ 20mA: 0 to 450Ω
Safe-area load (MTLx544S)
Current sink: 600Ω max.
Maximum voltage source: 24V dc
Safe-area circuit output resistance: > 1MΩ
Safe-area circuit ripple LED indicator
< 50µA peak-to-peak Green: power indication
Hazardous-area input Maximum current consumption (with 20mA signals)
Signal range: 0 to 24mA (including over-range) 96mA at 24V dc
Transmitter voltage: 16.5V at 20mA Power dissipation within unit (with 20mA signals)
Transfer accuracy at 20°C MTLx544 1.4W @ 24V dc
Better than 15µA MTLx544S 1.9W @ 24V dc
Temperature drift Safety description (each channel)
< 0.8µA/°C Terminals 2 to 1 and 3, and 5 to 4 and 6:
Response time Uo =28V Io =93mA Po =651mW Um = 253V rms or dc
Settles to within 10% of final value within 50µs Terminals 1 to 3 and 4 to 6:
Communications supported Simple apparatus ≤1.5V, ≤0.1A and ≤25mW; can be connected
HART (terminals 1 & 2 and 4 & 5 only) without further certification into any IS loop with an open-circuit
voltage <28V
SIL capable
SIL These models have been assessed for use in
IEC 61508 functional safety applications.
2 See data on MTL web site and refer to the
safety manual.
IEC 61508:2010

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
enquiry@mtl-inst.com csinfo@mtl-inst.com sales.mtlsing@cooperindustries.com EPSx544/S Rev4 200913
MTL4544A / MTL4544AS

MTL4544A/AS – MTL5544A/AS Hazardous area Safe area

CURRENT REPEATER
4/20mA passive i/p for HART® transmitters
MTL4544A MTL4544AS

Ch 2 + Ch 2 Load Load
12 –
+ 6 I
4/20mA
5 11 –
4/20mA
I 10
+
– 4
The MTLx544A provides an input for separately powered 4/20mA I 9
+ Ch 1 Load Load
–
3
transmitters and also allows bi–directional transmission of HART 2 8
4/20mA
–
4/20mA
I +
communication signals superimposed on the 4/20mA loop current, 1 7
so that the transmitter can be interrogated either from the operator Ch 1

station or by a hand-held communicator (HHC). Alternatively, the 13 14


MTLx544AS acts as a current sink for a safe-area connection 20 to 35V dc
Vs+
rather than driving a current into the load.
Vs–

SPECIFICATION
See also common specification MTL5544A / MTL5544AS

Hazardous area Safe area


Number of channels
Two
Location of transmitter
Zone 0, IIC, T4–6 hazardous area if suitably certified MTL5544A MTL5544AS
Div.1, Group A, hazardous loc ation Ch 2 Ch 2
+ 6 I 7
– + +
Hazardous area input 4/20mA 5 8 4/20mA
Signal range: 4 to 20mA – 4 I 9 + Load – Load –
Under/over-range: 1.0 to 21.5mA 10 Ch 1
+ 3
I
– + +
Input impedance for HART signals 4/20mA 2 11 4/20mA
at terminals 1, 2 and 4, 5: > 230Ω – 1
I 12
+ Load – Load –
Maximum input volt drop Ch 1
13 Vs–
at terminals 1, 2 and 4, 5: < 6.6V 14 Vs+
i.e. a transmitter load of 330Ω at 20mA 20 to 35V dc

Safe-area output
Signal range: 4 to 20mA
Under/over-range: 1.0 to 21.5mA
Safe-area load resistance (MTL5544A)
Conventional transmitters: 0 to 360Ω LED indicator
Smart transmitters: 250Ω ±10% Green: power indication
Safe-area load (MTL5544AS) Power requirement (with 20mA signal)
Current sink: 600Ω max. 70mA at 24V
Maximum voltage source: 24V DC 85mA at 20V
Safe-area circuit output resistance: > 1MΩ 50mA at 35V
Safe–area circuit ripple Power dissipation within unit (with 20mA signals)
< 50µA peak-to-peak up to 80kHz MTLx544A 1.5W @ 24V dc
Transfer accuracy at 20°C MTLx544AS 2.0W @ 24V dc
Better than 20µA Safety description
Temperature drift Terminals 1 to 2 and 4 to 5:
< 1µA/°C Um = 253V rms or dc.
Response time 8.6V (diode). This voltage must be considered when calculating
Settles within 200µA of final value after 20ms the load capacitance.
Communications supported Non-energy-storing apparatus ≤1.5V, ≤0.1A and ≤25mW; can be
HART connected without further certification into any IS loop with an
open-circuit voltage < 28V

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
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MTL4544D
MTL4544D – MTL5544D Hazardous area Safe area

REPEATER POWER SUPPLY


single channel, 4/20mA, HART® + Ch 2
for 2- or 3-wire transmitters, two outputs 6
5 I
12
4/20mA
11 –
4 10 Load

Com I +
The MTLx544D provides a fully-floating dc supply for energising a Tx+
3 9
4/20mA
conventional 2- or 3-wire 4/20mA transmitter located in a hazardous 2 8 –
Input
1 I 7 Load
area, and repeats the current in other circuits to drive two safe-area 4/20mA
Ch 1
loads. For HART 2-wire transmitters, the unit allows bi-directional
transmission of digital communication signals superimposed on the 13 14
20 to 35V dc
4/20mA loop current. Separately powered current sources, such as Vs+
4-wire transmitters, can be connected but will not support HART Vs–
communication.

SPECIFICATION
FSM MTL5544D
FUNCTIONAL SAFETY
MANAGEMENT
See also common specification Hazardous area Safe area
IEC 61508:2010

Number of channels
One
Location of transmitter
Zone 0, IIC, T4–6 hazardous area if suitably certified Ch 2
6 7
I –
Div. 1, Group A hazardous location 5 8 4/20mA
4 9 +
Safe-area output Load
Com I Ch 1
Signal range: 4 to 20mA Tx+ 3 10

Under/over-range: 0 to 24mA Input 2
11
4/20mA
1 I 12
Safe-area load resistance 4/20mA
+ Load

@ 24mA: 0 to 360Ω 13 Vs–


@ 20mA: 0 to 450Ω 14 Vs+
20 to 35V dc
Safe-area circuit output resistance: > 1MΩ
Safe-area circuit ripple
< 50µA peak-to-peak
Hazardous-area input
Signal range: 0 to 24mA (including over-range)
Transmitter voltage: 16.5V at 20mA LED indicator
Transfer accuracy at 20°C Green: power indication
Better than 15µA Maximum current consumption (with 20mA signals)
Temperature drift 96mA at 24V dc
< 0.8µA/°C Power dissipation within unit (with 20mA signals)
Response time 1.4W @ 24V dc
Settles to within 10% of final value within 50µs Safety description
Communications supported Terminals 2 to 1 and 3:
HART (terminals 1 & 2, output Ch 1 only) Uo =28V Io =93mA Po =651mW Um = 253V rms or dc
Terminals 1 to 3:
Simple apparatus ≤1.5V, ≤0.1A and ≤25mW; can be connected
without further certification into any IS loop with an open-circuit
voltage <28V
SIL capable
SIL These models have been assessed for use in
IEC 61508 functional safety applications.
2 See data on MTL web site and refer to the
safety manual.
IEC 61508:2010

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
enquiry@mtl-inst.com csinfo@mtl-inst.com sales.mtlsing@cooperindustries.com EPSx544D Rev4 200913
MTL4546 / MTL4546C / MTL4546Y
MTL4546/C/Y – MTL5546/Y Hazardous area Safe area

ISOLATING DRIVER
for 4–20mA HART® valve positioners
+
with line fault detection 6
5
12
4/20mA
11 –
4 10

The MTLx546 accepts a 4/20mA floating signal from a safe-area controller + 3


I 9
to drive a current/pressure converter (or any other load up to 800Ω) in a P 4/20mA
2 8
I 7
hazardous area. For HART valve positioners, the module also permits I – 1
bi-directional transmission of digital communication signals. Process
controllers with a readback facility can detect open or short circuits in 13 14
20 to 35V dc
the field wiring: if these occur, the current taken into the terminals drops Vs+
to a preset level. The MTL4546C and the MTLx546Y are very similar Vs–
to the MTLx546 except that they provide open circuit detection only
(i.e. no short-circuit detection).
MTL5546 / MTL5546Y
SPECIFICATION
See also common specification FSM Hazardous area Safe area

FUNCTIONAL SAFETY
MANAGEMENT
Number of channels
One IEC 61508:2010

Location of I/P converter

Zone 0, IIC, T4–6 hazardous area if suitably certified 


 
Div. 1, Group A, hazardous location
Working range 
4 to 20mA   
 
 

Digital signal bandwidth  
500Hz to 10kHz  
Maximum load resistance  
800Ω (16V at 20mA) 
Minimum load resistance
90Ω (short-circuit detection at < 50Ω)
Output resistance
> 1MΩ
LED indicator
Under/over range capability Green: power indication
Under range = 1mA
Maximum current consumption (with 20mA signals into 250Ω load)
Over range = 24mA (load ≤ 520Ω)
35mA at 24V dc
Input and output circuit ripple
Power dissipation within unit (with 20mA signals into 250Ω load)
< 40µA peak-to-peak
0.8W at 24V
Transfer accuracy at 20°C
Safety description
Better than 20µA
Uo =28V Io =93mA Po =651mW Um = 253V rms or dc
Temperature drift
< 1.0µA/°C SIL capable
Input characteristics SIL These models have been assessed for use in
IEC 61508 functional safety applications.
Field wiring state
Normal
MTLx546
< 6.0V
MTL4546C
< 6.0V
MTLx546Y
< 6.0V
2 See data on MTL web site and refer to the
safety manual.
IEC 61508:2010

Open-circuit < 0.9mA < 0.9mA < 0.5mA


Short-circuit < 0.9mA N.A. N.A.

Response time
Settles within 200µA of final value within 100ms
Communications supported
HART

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
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MTL4546S
MTL4546S Hazardous area Safe area

ISOLATING DRIVER
for 4–20mA HART® valve positioners with
+
line fault detection and long field lines 6
5
12
4/20mA
11 –
4 10

The MTL4546S accepts a 4/20mA floating signal from a safe-area I 9


+ 3
controller to drive a current/pressure converter (or any other load up P 4/20mA
2 8
to 710Ω) in a hazardous area. For HART valve positioners, the module I 7
I – 1
also permits bi-directional transmission of digital communication
signals. Process controllers with a readback facility can detect open
13 14
circuits in the field wiring: if these occur, the current taken into the 20 to 35V dc
Vs+
terminals drops to a preset level. The reduced maximum open-circuit
Vs–
voltage permits the use of longer field lines compared to MTL4546

SPECIFICATION
LED indicator
See also common specification Green: power indication
Maximum current consumption (with 20mA signals into 250Ω load)
Number of channels 35mA at 24V dc
One Power dissipation within unit (with 20mA signals into 250Ω load)
Location of I/P converter 0.8W at 24V
Zone 0, IIC, T4–6 hazardous area if suitably certified Safety description
Div. 1, Group A, hazardous location
Vo =22V Io =100mA Po =550mW Um = 253V rms or dc
Working range
4 to 20mA
Digital signal bandwidth
500Hz to 10kHz
Maximum load resistance
710Ω (14.2V at 20mA)
Minimum load resistance
90Ω
Output resistance
> 1MΩ
Under/over range capability
Under range = 1mA
Over range = 24mA (load ≤ 520Ω)
Input and output circuit ripple
< 40µA peak-to-peak
Transfer accuracy at 20°C
Better than 20µA
Temperature drift
< 1.0µA/°C
Input characteristics
Field wiring state
Normal < 6.0V
Open-circuit < 0.9mA
Short-circuit N.A.

Response time
Settles within 200µA of final value within 100ms
Communications supported
HART

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
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MTL4549 / MTL4549C / MTL4549Y
MTL4549/C/Y - MTL5549/Y Hazardous area Safe area

ISOLATING DRIVER
two-channel, for 4–20mA, HART® Ch 2
Ch 2 +
valve positioners with line fault detection P
+ 6
5
I 12
4/20mA
11 –
4/20mA
I – 4 I 10 Ch 1
+
9
The MTLx549 accepts 4/20mA floating signals from safe-area controllers + 3 I
4/20mA
P 2 8 –
to drive 2 current/pressure converters (or any other load up to 800Ω) in 4/20mA
1 I 7
I –
a hazardous area. For HART valve positioners, the module also permits
Ch 1
bi-directional transmission of digital communication signals. Process
controllers with a readback facility can detect open or short circuits 13 14
20 to 35V dc
in the field wiring: if these occur, the current taken into the terminals Vs+
drops to a preset level. The MTL4549C and MTLx549Y are very similar Vs–
to the MTLx549 except that they provide open circuit detection only
(i.e. no short-circuit detection).
MTL5549 / MTL5549Y
SPECIFICATION Hazardous area Safe area
See also common specification FSM
FUNCTIONAL SAFETY
MANAGEMENT
Number of channels
Two IEC 61508:2010
 
Location of I/P converter  

  
Zone 0, IIC, T4–6 hazardous area if suitably certified  
Div. 1, Group A, hazardous location
  



Working range  

4 to 20mA  





 
Digital signal bandwidth  
500Hz to 10kHz 

 
Maximum load resistance
 

800Ω (16V at 20mA)
Minimum load resistance
90Ω (short-circuit detection at < 50Ω)
Output resistance
> 1MΩ LED indicator
Under/over range capability Green: power indication
Under range = 1mA Maximum current consumption (with 20mA signals into 250Ω load)
Over range = 24mA (load ≤ 520Ω) 70mA at 24V dc
Input and output circuit ripple Power dissipation within unit (with 20mA signals into 250Ω load)
<40µA peak-to-peak 1.6W at 24V
Communications supported Safety description (each channel)
HART Uo =28V Io =93mA Po =0.65W Um = 253V rms or dc
Transfer accuracy at 20°C
SIL capable
Better than 20µA
Temperature drift SIL These models have been assessed for use in
IEC 61508 functional safety applications.
< 1.0µA/°C
Input characteristics
2 See data on MTL web site and refer to the
safety manual.
IEC 61508:2010

Field wiring state MTL4549 MTL4549C MTL4549Y


Normal < 6.0V < 6.0V < 6.0V
Open-circuit < 0.9mA < 0.9mA < 0.5mA
Short-circuit < 0.9mA N.A. N.A.

Response time
Settles within 200µA of final value within 100ms

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
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MTL4561
MTL4561 – MTL5561 Hazardous area Safe area
FIRE AND SMOKE To earth leakage

DETECTOR INTERFACE Ch 2
detector *

2-channel +
+ 6 I 12
Ch 2
5 11

The MTLx561 is a loop-powered 2–channel interface for use with – 4 I 10
Fire
conventional fire and smoke detectors located in hazardous areas. detectors +
9
+ 3 I
Ch 1
In operation, the triggering of a detector causes a corresponding 2 8 –
1 I 7
change in the safe–area current. The unit features reverse input –
polarity protection, while ‘no-fail’ earth fault detection on either line
can be provided by connecting an earth leakage detector to terminal Ch 1
13 14
3 and/or 6. To earth leakage
detector *

SPECIFICATION
See also common specification FSM MTL5561
FUNCTIONAL SAFETY
MANAGEMENT
Hazardous area Safe area
Number of channels
Two, fully floating, loop powered IEC 61508:2010 To earth leakage
detector *
Location of fire and smoke detectors
Zone 0, IIC, T4–6 hazardous area if suitably certified Ch 2
Div. 1, Group A, hazardous area
Input voltage + 6 I 7
–
5 8
Ch 2
6 to 30V dc – 4 I 9
+
Current range Fire
detectors 10
1 to 40mA, nominal + 3 I
11 –
2
Ch 1
Quiescent safe–area current at 20°C – 1 I 12
+
(hazardous–area terminals open circuit)
13
< 400µA at Vin = 24V per channel Ch 1 14
Integral input polarity protection
To earth leakage
Input circuit protected against reverse polarity detector *
‘No-fail’ earth fault protection
Enabled by connecting terminals 3 and/or 6 to an earth leakage
detector (see notes below) *Signal plug HAZ1-3 is required for access to this function
Fault on either line of each channel proclaimed: unit continues
working
Minimum output voltage Vout at 20°C Safety description for each channel
For Vin ≤ 25V: Vout = Vin – (0.38 x current in mA) – 2V Uo=28V Io=93mA Po=0.65W Um = 253V rms or dc
For Vin > 25V: Vout = 22.5V – (0.35 x current in mA) SIL capable
Maximum output voltage
28V from 300Ω
SIL These models have been assessed for use in
IEC 61508 functional safety applications.
Transfer accuracy at 20°C 2 See data on MTL web site and refer to the safety
Better than 400µA IEC 61508:2010
manual.
Temperature drift
< 4µA/°C ( 0°C to 60°C)
< 15µA/°C (–20°C to 0°C)
Response time to step input
Settles to within 5% of final value within 1.5ms
Power dissipation within unit
0.7W maximum at 24V with 40mA signal (each channel)
0.9W maximum at 30V with 40mA signal (each channel)

Notes:
1. To maintain isolation between the two channels, separate earth leakage
detectors are needed.
2. The earth leakage detectors introduce a 100µA, 1Hz ripple to the field circuit.

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

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MTL4575

MTL4575 – MTL5575 Hazardous area Safe area


Configuration
TEMPERATURE CONVERTER socket

THC or RTD input + Alarm Alarm


4-wire 6 12
5 11
4 mV 10 Load
The MTLx575 converts a low-level dc signal from a temperature sensor 3-wire
+ +
mounted in a hazardous area into a 4/20mA current for driving a safe- 3 9
4/20mA
area load. Software selectable features include linearisation, ranging, mV 2 I 8

– 1 7
monitoring, testing and tagging for all thermocouple types and 2-, 3-
or 4-wire RTDs. (For thermocouple applications the HAZ-CJC plug on
terminals 1–3 includes an integral CJC sensor). Configuration is carried 13 14
20 to 35V dc
out using a personal computer. A single alarm output is provided and
Vs+
may be configured for process alarm or to provide notice of early Vs–
thermocouple failure.
MTL5575
SPECIFICATION
Hazardous area Safe area
See also common specification

 

 
Number of channels
One
Signal source
THC types J, K, T, E, R, S, B or N to BS 60584 and XK     
 
mV input  

RTDs 2/3/4-wire platinum to BS 60751 
 
Pt 100, Pt 500, Pt 1000  
Cu-50 & Cu-53     
  

Ni 100/500/1000 DIN 43760 
Location of signal source  
Zone 0, IIC, T4-6 hazardous area  
Division 1, Group A, hazardous location 

Input signal range


–75 to +75mV, or 0 to 400Ω (0 to 1000Ω Pt & Ni sensors)
Input signal span
3 to 150mV, or 10 to 400Ω (10 to 1000Ω Pt & Ni sensors) Early burnout
RTD excitation current Early burnout detection for thermocouples (when selected)
200µA nominal Alarm trips when loop resistance increase is > 50Ω
Cold junction compensation Output range
Automatic or selectable 4 to 20mA nominal into 600Ω max.
Cold junction compensation error Alarm output (configurable)
≤ 1.0°C Relay ON in alarm, 250mA @ 35V max
Common mode rejection Maximum lead resistance (THC)
120dB for 240V at 50Hz or 60Hz (500ms response) 600Ω
Series mode rejection Response time
40dB for 50Hz or 60Hz Configurable - 500 ms default
Calibration accuracy (at 20°C) (Accuracy at 100/200ms - contact MTL)
(includes hysteresis, non-linearity and repeatability) LED indicator
Inputs: (500ms response) Green: power and status indication
mV/THC: ± 15µV or ± 0.05% of input value Yellow: alarm indication, on when contacts are closed
(whichever is greater) Maximum current consumption (with 20mA signal)
RTD: ± 80mΩ 50mA at 24V
Output: ± 11µA Power dissipation within unit (with 20mA signal)
Temperature drift (typical) 1.2W at 24V
Inputs: Safety description
mV/THC: ± 0.003% of input value/°C Refer to certificate for parameters. Um=253V rms or dc
RTD: ± 7mΩ/°C Configurator
Output: ± 0.6µA/°C A personal computer running MTL PCS45 software with a
Example of calibration accuracy and temperature drift PCL45USB serial interface.
(RTD input - 500ms response)
Span: 250Ω
Accuracy: ± (0.08/250 + 11/16000) x 100%
= 0.1% of span
Temperature drift: ± (0.007/250 x 16000 + 0.6) µA/°C
= ±1.0µA/°C
Safety drive on sensor failure
Upscale, downscale, or off
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

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MTL4576-RTD

MTL4576-RTD – MTL5576-RTD Hazardous area Safe area


Configuration
TEMPERATURE CONVERTER socket

RTD/potentiometer input, 2-channel Load


3-wire +
6 12 4/20mA Ch2
Ch2 5 11 –

4 10 Load
The MTLx576–RTD converts signals from resistance temperature I
3-wire +
detectors (RTDs) mounted in a hazardous area, into 4/20mA currents 3 9 4/20mA
Ch1
for driving safe-area loads. Software selectable features include input Ch1 2 I 8 –
1 7
type and characterisation, ranging, monitoring, testing and tagging.
Configuration is carried out using a personal computer. The MTLx576–
RTD is compatible with 2– and 3–wire RTD inputs. The MTLx576-RTD 13 14
20 to 35V dc
can also be configured to drive two safe-area loads from a single input.
Vs+
Vs–
SPECIFICATION
See also common specification MTL5576-RTD
Hazardous area Safe area
Number of channels
Two  


Signal source
2-/3-wire RTDs to BS 60751
Pt 100, Pt 500, Pt 1000  

Cu-50 & Cu-53  

Ni 100/500/1000 DIN 43760     

 
Location of signal source  
 
Zone 0, IIC, T4–6 hazardous area 
 

Division 1, Group A, hazardous location    


 
Input signal range 
0 to 400Ω (0 to 4000Ω Pt & Ni sensors)  
Input signal span  
10 to 400Ω (10 to 1000Ω Pt & Ni sensors) 
RTD excitation current
200µA nominal
Common mode rejection
120dB for 240V at 50Hz or 60Hz LED indicator
Series mode rejection Green: power and status indication
40dB for 50Hz or 60Hz Yellow: one provided for channel status
Calibration accuracy (at 20°C) Red: alarm indication
(includes hysteresis, non-linearity and repeatability) Power requirement, Vs with 20mA signal
Input: ± 80mΩ 60mA at 24V
Output: ± 16µA Power dissipation within unit with 20mA signal
Temperature drift (typical) 1.4W at 24V
Input: ± 7mΩ/°C Isolation
Output: ± 0.6µA/°C Functional channel–channel isolation for safe and hazardous–
Example of calibration accuracy and temperature drift area circuits
(RTD input) Safety description
Span: 250Ω Refer to certificate for parameters. Um=253V rms or dc
Accuracy: ± (0.08/250 + 16/16000) x 100% Configurator
= 0.13% of span A personal computer running MTL PCS45 software with a
Temperature drift: ± (0.007/250 x 16000 + 0.6) µA/°C PCL45USB serial interface.
= ±1.0µA/°C
Safety drive on sensor failure
Upscale, downscale, or off
Output range
4 to 20mA nominal into 300Ω max.
Response time
Configurable - 500 ms default
(Accuracy at 100/200ms - contact MTL)

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

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MTL4576-THC

MTL4576-THC – MTL5576-THC Hazardous area Safe area


Configuration
TEMPERATURE CONVERTER socket

mV/THC input, 2-channel Load


+ 6 +
12 4/20mA Ch2
Ch2 mV 5 11 –
– 4 mV
10 Load
The MTLx576–THC converts low–level dc signals from temperature I
+ +
sensors mounted in a hazardous–area into 4/20mA currents for driving 3 9 4/20mA
Ch1
Ch1 mV 2 I 8
safe–-area loads. Software selectable features include linearisation – 1 –
7
for standard thermocouple types, ranging, monitoring, testing and
tagging. Configuration is carried out using a personal computer. The
hazardous–area connections include cold–junction compensation 13 14
20 to 35V dc
and do not need to be ordered separately.
Vs+
Vs–
SPECIFICATION
See also common specification MTL5576-THC
Hazardous area Safe area
Number of channels
Two  


Signal source
THC types J, K, T, E, R, S, B or N to BS 60584 and XK
mV input  
 
Location of signal source 

    
Zone 0, IIC, T4–6 hazardous area    

Division 1, Group A, hazardous location  
  
Input signal range  
   
–75 to +75mV 
 
 


Input signal span 
3 to 150mV  
Cold junction compensation  
Automatic or selectable 

Cold junction compensation error


≤ 1.0°C
Common mode rejection
120dB for 240V at 50Hz or 60Hz LED indicator
Series mode rejection Green: power and status indication
40dB for 50Hz or 60Hz Yellow: one provided for channel status
Calibration accuracy (at 20°C) Red: alarm indication
(includes hysteresis, non-linearity and repeatability) Power requirement, Vs with 20mA signal
Input: ±15µV or ±0.05% of input value 60mA at 24V
(whichever is greater) Power dissipation within unit with 20mA signal
Output: ±16µA 1.4W at 24V
Temperature drift (typical) Isolation
Input: ±0.003% of input value/°C Functional isolation channel–channel for safe and hazardous–
Output: ±0.6µA/°C area circuits.
Safety drive on sensor burnout Safety description
Upscale, downscale, or off Refer to certificate for parameters. Um=253V rms or dc
Output range Configurator
4 to 20mA nominal into 300Ω max. A personal computer running MTL PCS45 software with a
Maximum lead resistance PCL45USB serial interface.
300Ω
Response time
Configurable - 500 ms default
(Accuracy at 100/200ms - contact MTL)

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

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MTL4581
MTL4581 – MTL5581 Hazardous area Safe area
MILLIVOLT/THERMOCOUPLE
ISOLATOR
6 12
for low-level signals 5 11
4 10 *Use compensating
cable with
– thermocouple inputs
mV
The MTLx581 takes a low-level dc signal from a voltage source in a mV 3 9 +
2 8
hazardous area, isolates it, and passes it to a receiving instrument +
1 mV 7 –
Output
located in the safe area. The module is intended for use with
thermocouples utilising external cold-junction compensation. A switch
enables or disables the safety drive in the event of thermocouple 13 14
20 to 35V dc
burnout or cable breakage; a second switch permits the selection of Vs+
upscale or downscale operation as appropriate. Vs–

SPECIFICATION
See also common specification MTL5581
Hazardous area Safe area
Number of channels
One
Signal source
Any dc millivolt source
Location of millivolt source 6 7
Zone 0, IIC, T4–T6 hazardous area if suitably certified 5 8
*Use compensating
4 9
Div. 1, Group A, hazardous location cable with
thermocouple inputs
Input and output signal range 3 mV 10
0 to ± 50mV, overrange to ± 55mV + 2 11 –
mV mV Output*
1 12
Maximum lead resistance 600Ω – +
Output resistance 13 Vs–
60Ω nominal 14 Vs+
Transfer accuracy@20°C 20 to 35V dc
Linearity and repeatability < 0.05% of reading or ± 5μV,
whichever is the greater
Temperature drift
< 2μV/°C, maximum
upscale or downscale operation
Response time
LED indicator
Settles to within 10% of final value within 150μs
Green: power indication
Frequency response
Power requirement, Vs
dc to 4kHz nominal
30mA max, 20V dc to 35V dc
Safety drive on THC burnout
Power dissipation within unit
Two switches enable or disable the safety drive and select
0.7W typical at 24V
0.91W at 35V
Safety description
Terminals 1 to 2
Non-energy-storing apparatus ≤ 1.5V, ≤ 0.1A and ≤ 25mW; can
be connected without further certification into any IS loop with an
open-circuit voltage <28V

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

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MTL5582

MTL5582 Hazardous area Safe area

RESISTANCE ISOLATOR
to repeat RTD signals



  
 
The MTL5582 connects to a 2-, 3-, or 4-wire resistance temperature 
  
device (RTD) or other resistance located in a hazardous area, isolates 
 

it and repeats the resistance to a monitoring system in the safe area.   
The module is intended typically (but not exclusively) for use with
 
Pt100 3-wire RTDs. Switches enable selection of 2-, 3-, or 4-wire RTD
 
connection. The MTL5582 should be considered as an alternative, non- 
configurable MTL5575, for use in RTD applications where a resistance
input is preferred or needed instead of 4/20mA. The design is notable
for its ease of use and repeatability. The number of wires which can
be connected on the safe-area side of the unit is independent of the
number of wires which can be connected on the hazardous-area side.
LED indicator
The module drives upscale in the case of open circuit detection. Note
Green: power indication
that this module is not suitable for use with measurement systems
Power requirements, Vs
where the resistance input channels are multiplexed.
33mA at 24V
35mA at 20V
SPECIFICATION 28mA at 35V
See also common specification Maximum power dissipation within unit
0.8W at 24V
Number of channels 1.0W at 35V
One Safety description
Location of RTD Terminals 1 and 3
Zone 0, IIC, T4 hazardous area Uo = 1.2V Io = 4mA Po = 1.2mW Um = 253V rms or dc
Div. 1, Group A, hazardous location Non-energy-storing apparatus ≤ 1.5V, ≤ 0.1A, ≤ 25mW; can
Resistance source be connected without further certification into any IS loop with
2-, 3-, or 4-wire* RTDs to BS 1904/DIN 43760 (100Ω at 0°C) an open circuit voltage < 5V.
*user selectable by switches (factory set for 3-wire) Terminals 1 and 3 and 4 and 5
Resistance range Uo = 6.6V Io = 42mA Po = 69mW
10Ω to 400Ω
RTD excitation current
200μA nominal
Output configuration
2, 3 or 4 wires (independent of mode selected for hazardous area
terminals)
Output range
10Ω to 400Ω (from a 100μA to 5mA source)
Temperature drift
±10mΩ/C° typical (0.01%/°C @ 100Ω)
Response time
To within 4% of final value within 1s
Not suitable for muliplexed input cards
Safety drive on open-circuit sensor
Upscale to 420Ω nominal
Transfer accuracy@20°C
<0.15Ω at excitation current 1 - 5mA
<0.25Ω at excitation current 0.5 - 1mA

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
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MTL4599
Hazardous area Safe area
MTL4599 - MTL5599
DUMMY ISOLATOR
6 12
5 11
Unused 4 10 Unused
The primary function of the MTLx599, which can be used with all other hazardous- safe-area
area cores 3 9 cores
MTLx500 Series units, is to provide termination and earthing facilities 2 8
for unused cable cores from hazardous areas. 1 7

SPECIFICATION 13 14
See also common specification
Unused safe-area cores

Weight
60g MTL5599
Hazardous area Safe area

 
 
 

   

 
    
 
 

 





MTL4599N

MTL4599N Safe area

GENERAL PURPOSE
FEED-THROUGH MODULE 12 12
11 11
10 10

The feed–through termination module allows non–IS connections to 9 9


the MTL4500 backplanes. The wires from the field are connected using 8 8
screw terminals. Six terminals are provided on top of the module and 7 7
linked down to the multiway connector on the backplane. The terminals
and cables conform to IS regulations so that non–IS and IS signals can 13 14
be mixed on the same backplane.
Note: Must not be used with signals >50V or >0.25A

SPECIFICATION
See also common specification
Weight
60g

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
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DIMENSIONS (MM)

MTL4500 - MTL5500 SERIES MTL4500

COMMON SPECIFICATIONS Optional TH5000 tag holder for individual


isolator identification.
Accepts tag label 25 x 12.5 ±0.5mm, 0.2mm thick

PWR

OPA

OPB

OPC

OPD

FLT
Please go to our website at www.mtl-inst.com for the latest information
regarding safety approvals, certificates and entity parameters. 16.0mm PITCH

104.8 15.8
Connectors HAZ
Each unit is supplied with signal connectors, as applicable.
When using crimp ferrules for the hazardous or non-hazardous
(safe) signal connectors the metal tube length should be 12mm
and the wire trim length 14mm.
Isolation
250V rms, tested at 1500V rms minimum, between safe- and

121.8
hazardous-area terminals.
MTL4500: 50V between safe-area circuits and power supply
MTL5500: 250V rms between safe-area circuits and power supply
Supply voltage
20 – 35V dc
Location of units
Safe area
Terminals
2
Accepts conductors of up to 2.5mm stranded or single-core
Mounting
MTL4500
MTL4500 series backplanes
MTL5500 MTL5500
T-section 35mm DIN rail (7.5 or 15mm) to EN 50022
Ambient temperature limits      ­€
‚   ƒ 
–20 to +60°C (–6 to +140°F) operating
ƒƒ ‚„  …  † ‡ ƒˆ
–40 to +80°C (–40 to +176°F) storage
Humidity
5 to 95% relative humidity 

Weight












Approximate (except where indicated)


MTL4500 140g   
MTL5500 150g   
EMC
 
To EN61326 and NE21*

* For 20ms power interruption compliance, a suitable power supply must be used.

HART® is a registered trademark of HART Communication Foundation







  

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

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MPA5500 PCS45/PCL45USB
A.C. POWER ADAPTOR CONFIGURATOR
FOR MTL CONVERTERS
The MPA5500 enables any MTL5500 Series module that is normally The PCS45/PCL45USB configurator allows MTL converters to be
powered from a nominal 24V DC supply (i.e. those that are not loop- configured from a standard PC running a Microsoft® Windows®
powered) to be powered from a high-voltage AC supply. operating system. It comprises PC software, provided on a CD (PCS45),
and an ATEX certified interfacing link (PCL45USB). Converters can be
It plugs into the power socket (terminals 13 and 14) of an MTL5500 configured from the safe area, while on-line, and configurations can be
module and clips securely onto the module housing. The 25V DC saved to disk and printed out when required. It is suitable for use with
power output from the adaptor is sufficient to supply a single module MTL4000, MTL4500, MTL5000 and MTL5500 series products.
and can be connected to any normal AC power source.

Safe area

AC inputs USB
15.8 connector
133 20 MTL5500

MTL4500
3-pole
jack plug
3.5mm

PCS45
software CD
MTL5073
MTL5074
118.8

Interfacing link
MTL4073
MTL4075 PCL45USB
PC LINK

II (1) G [EEX ia] IIC Um = 250V


Max. tamb. 60ºC

For electrical data and application conditions see approval


TÜV 99 ATEX 1390

11 Use adapter Made in Bochum, Germany


0032

cable provided
MTL Instruments GmbH S/N: 1201

Direction of Area required


Top of DIN rail removal of for removal of
MPA5500 MPA5500

SPECIFICATION
SPECIFICATION
PCL45USB hardware
Input voltage Location
85 – 265V AC, (45–65Hz) Safe area
Efficiency Connections
71% typ. at 230V AC PC side: USB B(F) socket
Power dissipation Converter side: cable with 3.5mm jackplug, 3-pole for MTL4500
1.2W typ at 230V AC. and MTL5500 series converters. An adapter cable is provided for
Input terminals other earlier MTL converters.
Cage-clamp terminals accommodating conductors up Cable lengths
2
to 1.5mm stranded or 16AWG single-core Converter side (fitted): 1.5m
Input protection USB cable A(M) to B(M) (supplied): 2m
internal fuse, not user serviceable Ambient temperature limits
Output voltage –10°C to +60°C operating
25Vdc ± 10% –20°C to +70°C storage
Output current Humidity
120mA at 25V 5 to 95% relative humidity (non-condensing)
Ambient temperature Weight
Operating: –20 to +60°C 200g
Storage: –40 to +80°C PCS45 Configuration software
Mounting Compatible with Windows 2000, Windows XP or Windows 7
Plugs into and clips onto MTL5500 Series I/O module Consult MTL for operation with any other operating system,
It is not for use with any equipment other than MTL5500. e.g. Windows Vista™.
Humidity Software medium
5 to 95% relative humidity PCS45 supplied on CD
Mechanical Updates are available at www.mtl-inst.com
Ingress Protection: IP20 Recommended minimum PC configuration
Material: polycarbonate Microsoft Windows 2000, Windows XP or Windows 7
Weight: 28g approx. 20MB of available hard disc space
Standards compliance CD ROM drive
EN 61326, EN 61010 Available USB port
Printer (local or network)

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
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MTL5991 MTL5500 SERIES
24V DC POWER SUPPLY POWERBUS KITS
PB - 8T,16T,24T,32T

A DIN-rail mounted unit for locations where a dc supply is not A quick and easy way to distribute DC power to MTL5500 Series
readily available. The wide input power supply range makes this unit modules. Each powerbus kit includes 4 single ferrules, 4 twin ferrules
universally applicable and the 24V dc , 2A output will drive a useful and 2 insulation displacement connectors (Scotchlok).
number of MTL5000 and MTL5500 series modules.

Safe area
– +


  x2


 Optional insulation
  displacement
 connectors


SPECIFICATION
Power supply
85 to 264V ac 47 to 63Hz
Power dissipation within unit
7.2W @ 2A
Mounting
35mm DIN (top hat) rail
Output voltage
24V dc nom (23.64 min/24.36 max)
Output current SPECIFICATION
2A maximum (1.7A with <105V ac input) Available in 4 different lengths:
LED indicators PB - 8T = 8 connectors and loops
Green: Power indication PB - 16T = 16 connectors and loops
Weight PB - 24T = 24 connectors and loops
310g PB - 32T = 32 connectors and loops
Ambient temperature Insulation material :
Operating temperature –10°C to +50°C PVC
Storage temperature –40°C to +85°C Conductor :
2
Terminals 24 strands of 0.2mm dia (0.75mm ) standard copper
2
Cage clamp type accommodating conductors up to 2.5mm , Insulation thickness :
stranded or single-core 0.5 to 0.8 mm
Note: Segregation between hazardous and safe area wiring must be maintained. Current rating :
12A max
Operating temperature range :



–20ºC to +60ºC
Max voltage drop on 32 modules drawing 130mA max :
0.5V



CHOOSING A POWERBUS KIT


Choose a powerbus where the number of power plugs is greater than
or equal to the number of isolators to be powered and if necessary cut
the powerbus to the required number of terminations.



Note: To reduce the risk of excessive voltage drop or overcurrent do not connect
powerbuses in series.

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
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270 Ø 7.2

MTL5500 SERIES
ENCLOSURES

102
395
339

360
170
DIMENSIONS (mm) AND MOUNTING

102
  

249
305









147 (inside)
 

184
 Top of DIN rail


SPECIFICATION Note: N. America/Canada - Enclosures are rated NEMA 4X so can


be used in Class 1, Division 2 (gases) location, but check with local
Construction
requirements and ensure all cable entries also conform. Additional
Glass reinforced polycarbonate base - DX070
warning label will be required on or near the enclosure, see installation
Glass reinforced polyester base - DX170
details. Not suitable for Class II or III, Division 2 hazardous locations.
Transparent polycarbonate lid
Protection Approximate capacities (on DIN rail between earth terminals)
Dust-tight and water-jet proof to IEC529:IP65
* Use these figures when IMB57 mounting blocks for tagging/earth are included.
Lid fixing
Captive fixing screws
Number of MTL5500 isolators
Weight (excluding barriers/isolators) kg
DX070 0.8 DX070 4 (2)*
DX170 2.6 DX170 10 (8)*
Items provided
DIN rail - fitted Ambient temperature limits
ETL7000 Earth terminals (2 x) - fitted Dependent on units fitted. See instruction manual INM5500.
"Take care IS" front adhesive label
Cable trunking (except DX070)
Note: Isolators are not included.
Mounting
Wall fixing lugs provided. For further details refer to INM5500.
Tagging and earth rail
Accommodates MTL5500 Series accessories.
Permitted location
Safe (non-hazardous) area

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
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ERB57S Earth-rail bracket, straight
Nickel-plated; supplied with two push fasteners, one (14mm,
MTL5500 SERIES 2 2
35mm ) earth-rail clamp and one (10mm, 16mm ) earth clamp.

ACCESSORIES 




MTL5500 Series isolators mount quickly and easily onto standard DIN    
rail. A comprehensive range of accessories simplifies earthing and
tagging arrangements.


 
 

  


ERL7 Earth rail, 1m length
Nickel-plated; may be cut to length.




ETM7 Earth terminal, bag of 50


For terminating cable screens and 0V returns on the ERL7
2
earth rail. For cables ≤ 4mm . Exact dimension dependent on

 
manufacturer.
 

 

 
  


  
 

MOUNTING TAG57 Tagging strip, 1m length


THR2 DIN rail,1m length Cut to size. Supplied with tagging strip label suitable for MTL5000
DIN rail to EN50022; BS5584; DIN46277 or MTL5500 modules.

MS010 DIN rail module spacer, 10mm, pack of 5


Grey spacer, one required between each MTL5533 or MTL5995-
PS and any adjacent module on a DIN rail, to provide 10mm
air-circulation space between modules

TGL57 Tagging strip labels, set of 10 x 0.5m


Spares replacement, for use with TAG57 tagging strip. Suitable
 for MTL5000 or MTL5500 modules.

INDIVIDUAL ISOLATOR IDENTIFICATION
   TH5000 tag holders
Each isolator may be fitted with a clear plastic tag holder, as
EARTH RAILS AND TAG STRIP shown below. Order TH5000, pack of 20.
IMB57 Insulating mounting block
One required at each end of a tagging strip/earth rail. Suitable for 
low-profile (7.5mm) and high-profile (15mm) symmetrical DIN rail.

CONNECTORS
Each MTL5500 unit is supplied with signal and power connectors, as


applicable.
Spares replacement connectors are available separately; see ordering


information.

See also


‘MTL5500 Series powerbus kits'


 
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
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CUSTOM, STANDARD AND
UNIVERSAL BACKPLANES
FOR EASY DCS INTEGRATION

• Total flexibility • Special functions

• Reduce wiring • Signal conditioning

• Simplify installation • HART® integration

The MTL4500 Series backplanes, enclosures and other accessories


provide comprehensive, flexible and remarkably compact mounting OPTIONAL ACCESSORIES
facilities for system vendors, original equipment manufacturers and Optional accessories include colour coded tagging strip kits for all
end users alike. three sizes of backplane and earth rail kits for 8 and 16-way versions.
Mounting accessories are available for surface (all backplanes),
CUSTOMISED BACKPLANES T-section and G-section DIN-rail (8- and 16-way versions), and a
horizontal plate for mounting 24-way backplanes in 19-inch racks.
MTL provides a complete design and manufacturing service for
customised backplanes. Customised backplanes give the vendors
and users of process control and safety systems the opportunity WEATHERPROOF ENCLOSURES
to integrate MTL4500/HART® modules directly into their system Weatherproof enclosures are available for applications where separate
architecture. As there are no hazardous-area circuits on the safe–area enclosures are required for backplanes with modules.
backplanes, customised versions can be produced without the need Available to accommodate one 4-way or one 8-way backplane, they
for IS certification, so simplifying design and lowering costs. are manufactured from GRP giving protection against dust and water
to IEC529:IP65. The lids are made from transparent high-strength
UNIVERSAL CUSTOM BACKPLANES polycarbonate so that LEDs, switches, etc, on the tops of the modules
are easy to see.
The 'universal' backplane allows a fast and economic approach to
providing a custom interface. Where tight time schedules exist, the
backplane can be installed to allow the panel building and wiring to be DCS VENDORS/SYSTEMS SUPPORTED:
completed. The customised adapter card can then be plugged in at
any time up to integrated test. ABB Automation Rockwell Automation
S100, INFI90, S800 Schneider
ADAPTER CARDS Bently-Nevada Modicon
Adapter cards already exist for many of the DCS companies. In Emerson Siemens
addition there is a range of general purpose cards that offer reduced M Series, S Series ET200, S7
wiring for use with specific MTL modules. These are also available in
Foxboro Triconex
left- and right-hand versions to ease panel wiring.
IA FBM & FBM2xx Tricon, Trident
HIMA Yokogawa
STANDARD MTL BACKPLANES HIMax Centum R3, VP, Prosafe RS,
Standard MTL backplanes are available to accommodate 4, 8, 16, or CS3000
Honeywell
24 modules using screw-clamp connectors for the safe-area circuits.
PMIO, C200, C300, UPIO
On an individual backplane, any module can be plugged into any
position and module types can be mixed. For 8-, 16- and 24-way Honeywell-SMS
backplanes, screw-clamp connectors which plug into the backplanes Safety Manager, USIO
provide primary and secondary 24V dc power supplies. Power to ICS
several 8- or 16-way backplanes can be interconnected to reduce and Triplex, Plantguard
simplify wiring – see instruction manual INM4500 for details.

MTL CPS STANDARD BACKPLANES


MOUNTING KITS ACCESSORIES
Backplane Number of Safe-area DIN–rail 19–inch Earth–rail Tagging Spare fuse
Surface
model no. modules connections (T or G) rack kit strip kit pack
CPS04 4 Screw–clamp SMS01 DMK01 – – FUS1.0ATE5
CPS08 8 Screw–clamp SMS01 DMK01 – ERK08 TSK08 FUS1.0ATE5
FUS2.0ATE5
CPS16 16 Screw–clamp SMS01 DMK01 – ERK16 TSK16 or
FUS2.5ATE5
CPS24 24 Screw–clamp SMS01 DMK01 HMP24 – TSK24 FUS4.0ATE5
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
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CPS BACKPLANE DIMENSIONS (mm)

 

    

 
  
 
 

 
                                 
      

   


















    
 
     
 

CPS04 
CPS08 
CPS16

CPS04-CC CPS08-CC CPS16-CC

   
 


   
                                     
-CC - Conformal Coating  









   

CPS24


Power requirements, Vs
21V dc to 35V dc through plug-in connectors HMP24 - 19" RACK MOUNTING PLATE FOR CPS24
Safe–area connections
2
CPS: 2.5mm screw-clamp terminals – 6 positions per module
Weight (without modules or accessories)
CPS04: 96g
CPS08: 225g
CPS16: 419g
CPS24: 592g

BACKPLANE ACCESSORIES SCK45 - backplane clips

10 x strip of four

 




MCK45 - backplane clips

16 x strip of two

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
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CUSTOM BACKPLANES

MTL4500 series backplanes can be customised for specific applications


and customer’s requirements. All the signals on the backplane are ‘safe-
area’ so custom designs are possible without the need for certification.
MTL offers a fast and efficient customising service upon request.
Many installations can benefit from the use of existing custom solutions.
These provide reduced system wiring, modularisation of the channels to
match the IO card. In addition diagnostics, such and line fault detection,
can be grouped prior to connection into the system.
Remote cable connections:
In addition to the many DCS solutions, listed on a previous page, are CABLES
backplanes and cables that are ideal when the isolators are mounted in
remote cabinets and the signals need to be returned to the system via All FTAs use the Tyco 20 pin Dynamic series of connectors. Cables are
a multicore cable. fitted with a mating connector and free ends the other, for connection
to the system card.
CP-DYN SERIES
Cable ordering code

FTA Size Function MTL modules CABDYN20-0.5 0.5m cable


CABDYN20-1 1.0m
CABDYN20-2 2.0m
CP-DYNB-AIO B 16ch analogue input /output MTL4541, 4546Y, 4575
CABDYN20-3 3.0m
CP-DYNB-AI250 B 16ch analogue input MTL4541, 4575 CABDYN20-5 5.0m
CABDYN20-8 8.0m
CP-DYNA-2AIO A 16ch analogue input / output MTL4544, 4549Y
CABDYN20-10 10m
CABDYN20-15 15m
CP-DYNB-DI B 16ch digital input MTL4511, 4514 CABDYN20-20 20m
CP-DYNB-DILF B 16ch digital input with LFD MTL4514
CABDYN20-25 25m
CABDYN20-30 30m
CP-DYNB-2DI B 32ch digital input MTL4513, 4516, 4517

CP-DYNB-4DI B 48ch digital input MTL4510

CP-DYNB-DO B 16ch digital output MTL4521, 4521L

DESCRIPTION
For use when the IS interfaces are remotely mounted from the control
system, this series of cable connected FTAs provide a simple plug/
socket connection method for IS field devices to any control system.
The FTAs come fitted with mounting pillars for surface mounting or may
be used with the DIN rail mounting kit to mount on a single DIN rail.
The cable connections between the system card and the FTA use the
Tyco Dynamic series of connector which provide a reliable and high
density solution.

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
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CP-DYN DIMENSIONS

For full technical details please contact MTL.

CPELCO SERIES
A range of dedicated backplanes to interface with MTL4500 series intrinsically safe isolator modules and the MTL HART maintenance system
products. The backplanes offer a standard Elco interface connector for use in systems where the IS interfaces are remote from the DCS.

Backplane Function MTL module Cable


CPM08-2AIO 16ch AI 4-20mA MTL4544/4576/4549Y x 8 Elco38 x 1
CPM08-2AV 16ch AI 1-5V MTL4544/4576 x 8 Elco38 x 1
CPM16-AIO 16ch AIO 4-20mA MTL4541/4575/4546Y Elco38 x 1
CPM16-2AIO 32ch AI 4-20mA MTL4544/4576/4549Y x 16 Elco38 x 2
CPM16-2AV 32ch AI 1-5V MTL4544/4576 x 16 Elco38 x 2
CPM08-DDI 16ch DI MTL4513/4516 Elco38 x 1
CPM16-DO 16ch DO MTL4524/4523R Elco38 x 1
CGM08-DO 8ch DO MTL4521/4521L (loop powered) Elco38 x 1

For full technical details please contact MTL.

ANALOGUE SIGNAL REPEAT


CPS04-AIREP backplane may be used to generate a repeat output from a single transmitter
source. This includes high integrity loops in general purpose applications. The MTL4641 is
used to generate an isolated repeat signal from an existing 4-20mA loop.
CPS04-2AIO, 8 channel backplane, is used with IS signals with 2 channel AI or AO modules
or with the MTL4544D to generate 4 inputs with repeat outputs.

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ORDERING INFORMATION

MTL4500/5500 Series isolators MTL4500 Standard Backplanes


Specify part number: eg, MTL4511, MTL5575 CPS04 4-way backplane screw-clamp connector
CPS08 8-way backplane screw-clamp connector
CPS16 16-way backplane screw-clamp connector
Individual isolator identification
CPS24 24-way backplane screw-clamp connector
TH5000 Tag holder (Pack of 20)

Connectors - MTL4500 & MTL5500 MTL4500 Custom Backplanes


HAZ1-3 Hazardous-area plug, Contact MTL for options and advice
terminals 1, 2 and 3
HAZ4-6 Hazardous-area plug, MTL4500 Backplane mounting accessories
terminals 4, 5 and 6 DMK01 DIN-rail mounting kit, T- or G-section
HAZ-CJC Hazardous-area plug, terminals 1 and 3 with (pack of 40)
cold-junction sensor 8-way backplanes require 4,
HAZ-CJC2 Hazardous-area plug, terminals 4 and 6 with 16-way backplanes require 6
cold-junction sensor SMS01 Surface mounting kit (pack of 40)
SAF1-3 Safe-area plug, terminals 1, 2 and 3 4- and 8-way backplanes require 4,
SAF4-6 Safe-area plug, terminals 4, 5 and 6 16-way backplanes require 6,
24-way backplanes require 8
Connectors - MTL5500 only HMP24 Horizontal mounting plate and screws for
SAF7-9 Safe-area plug, terminals 7, 8 and 9 19-inch rack mounting
SAF10-12 Safe-area plug, terminals 10, 11 and 12 24-way backplanes only
PWR5000 Power connector, terminals 13 and 14 BMK08 Mounting kit for one 4- or 8-way backplane
BMK16 Mounting kit for one 16-way backplane
PowerBus - MTL5500 only
PB-8T Powerbus Kit for up to 8 isolators MTL4500 Backplane accessories
PB-16T Powerbus Kit for up to 16 isolators ERK08 Earth rail kit for CPS08 backplane
PB-24T Powerbus Kit for up to 24 isolators ERK16 Earth rail kit for CPS16 backplane
PB-32T Powerbus Kit for up to 32 isolators TSK08 Tagging strip kit for CPS08 backplane
TSK16 Tagging strip kit for CPS16 backplane
MTL5500 Mounting accessories
TSK24 Tagging strip kit for CPS24 backplane
THR2 1m length of DIN rail to EN 50022;
FUS1.0ATE5 Fuse kit, 1.0A (pack of 10)
BS 5584; DIN 46277
FUS2.0ATE5 Fuse kit, 2.0A (pack of 10)
MS010 DIN-rail module spacer, 10mm
(pack of 5) FUS2.5ATE5 Fuse kit, 2.5A (pack of 10)
FUS4.0ATE5 Fuse kit, 4.0A (pack of 10)
MTL5500 Earth-rail and tag strip accessories MCK45 MTL4000 backplane conversion kit
IMB57 Insulating mounting block (16 clip pairs per pack)
ERB57S Earth-rail bracket, straight SCK45 Module 4-clip strips
ERL7 Earth-rail, 1m length (10 strips + 40 rivets per pack)
ETM7 Earth terminal, bag of 50 MPL01 Module position label (blank)
(50 per pack)
TAG57 Tagging strip, 1m length
MCC45 Module backplane connector cover (pack of
TGL57 Tagging strip labels, set of 10 x 0.5m
50)
MTL5500 Enclosures
Literature
DX070 Enclosure for MTL5500 x 4
INM5500 MTL5500 Series instruction manual
DX170 Enclosure for MTL5500 x 10
INM4500 MTL4500 Series instruction manual

Configurator and software


PCL45USB Configurator, PC interface and software
PCS45 PC software

Please go to our website at www.mtl-inst.com for the latest information regarding safety approvals, certificates and entity parameters.

The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
enquiry@mtl-inst.com csinfo@mtl-inst.com sales.mtlsing@cooperindustries.com EPS45/5500 Rev3 201113

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