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MTL 4500 5500 - Datasheet PDF
MTL 4500 5500 - Datasheet PDF
MTL4500/MTL5500 Series
Intrinsic safety (IS) isolators for hazardous area interfacing
MTL's latest generation of IS interfaces with the input/output assemblies of control MTL4523/5523 solenoid/alarm drivers and the
utilises an innovative "One-Core" technology or safety instrumentation systems not only isolating drivers. Analogue input units such as
to ensure the highest quality and availability simplifies project engineering but also reduces the MTL4541/5541 provide line fault detection
while maintaining maximum flexibility at installation and maintenance costs. by repeating o/c or s/c currents to the safe-
lowest cost. Incorporating advanced circuit area control system.
A multiway connector to the backplane
design, a common set of components and
provides safe-area and power supply Status LEDs, configuration switches and
innovative isolating transformer construction,
connections, while hazardous-area connections ports are located on the top or side of
they achieve a significant reduction in power
plug into the front of the module, simplifing individual modules, as appropriate, for easy
consumption while increasing channel packing
installation and maintenance and reducing time, access.
densities. The compact, 16mm wide design
cost, and the risk of errors.
reduces weight and gives exceptionally high Both new series have been designed
packing density. They build on the proven The DIN-rail mounting MTL5500 Series for compatiblity with earlier models. The
success of the MTL2000, 3000, 4000 and meets the needs of the IS interface market MTL4500 series provides plug-replacements
5000 Series to bring the benefits of new for "application focussed" projects, ranging for earlier MTL4000 series units, while
developments in galvanic isolation without from single instrument loops, through to fully the MTL5500 models can easily replace
compromising the reliability of the designs equipped cabinets, across all industries where MTL5000 series units. Each offer the latest
from which they have evolved. hazardous areas exist. in modern technology and efficiency without
compromise.
The backplane mounting MTL4500 The MTL5500 clips quickly onto DIN rail,
Series is designed with system vendors so it is compatible with the industry-standard In addition to their use in IS circuits,
in mind for "project-focussed" applications mounting system. Wiring is simplified by plug- specific models within the MTL4500 and
such as Distributed Control System (DCS), in safe- and hazardous-area connectors, and MTL5500 series have been assessed and
Emergency Shutdown Systems (ESD) and Fire a power plug which accepts a power bus; it all approved for use in Functional Safety
and Gas monitoring (F&G). leads to quicker insertion, fewer wiring errors applications. These have been verified under
and trouble-free, tidier installations. the certified Functional Safety Management
The reduced power consumption and
(FSM) programme implemented by MTL.
high efficiency enable high signal density to Line fault detection (LFD) facilities are
be achieved together with improved freedom provided across the range of I/O functions;
in cabinet layout and design. Easy integration on the switch/proximity detectors, the
www.mtl-inst.com enquiry@mtl-inst.com
ISOLATOR FUNCTION SELECTOR
MTL4500 (Backplane) MTL5500 (DIN-rail) FSM Channels Function
Digital Input
MTL4501-SR MTL5501-SR √ 1 fail-safe solid-state output + LFD alarm
MTL4504 – √ 1 switch/prox input, phase reversal + LFD
MTL4510 MTL5510 4 switch/prox input, solid-state output
MTL4510B MTL5510B 4 multi-function switch/prox input, solid-state output
MTL4511 MTL5511 √ 1 switch/prox input, c/o relay output
MTL4513 MTL5513 2 switch/prox input, solid-state output
MTL4514/B MTL5514 √ 1 switch/prox input, relay + LFD
MTL4514D MTL5514D √ 1 switch/prox input, dual output relay
MTL4516 – √ 2 switch/prox input, relay + LFD outputs
MTL4516C MTL5516C √ 2 switch/prox input, c/o relay + LFD outputs
MTL4517 MTL5517 √ 2 switch/prox input, relay + LFD outputs
Digital Output
MTL4521 MTL5521 √ 1 loop powered solenoid driver
MTL4521L – √ 1 loop powered solenoid driver, IIC
– MTL5522 √ 1 loop powered solenoid driver, IIB
MTL4523 MTL5523 √ 1 solenoid driver with LFD
MTL4523L – √ 1 loop powered solenoid driver with LFD
MTL4523R – √ 1 solenoid driver with reverse LFD
MTL4523V MTL5523V √ 1 solenoid driver with LFD, IIC
MTL4524 MTL5524 √ 1 switch operated solenoid driver
MTL4524S – √ 1 switch operated solenoid driver, 24V override
MTL4525 MTL5525 √ 1 switch operated solenoid driver, low power
MTL4526 MTL5526 2 switch operated relay
Pulse & Vibration
MTL4531 MTL5531 1 vibration probe interface
MTL4532 MTL5532 1 pulse isolator, digital or analogue output
– MTL5533 2 vibration probe interface
Analogue Input
MTL4541 MTL5541 √ 1 2/3 wire transmitter repeater
MTL4541A MTL5541A 1 transmitter repeater, passive input
MTL4541AS MTL5541AS 1 transmitter repeater, passive input, current sink
MTL4541S MTL5541S √ 1 2/3 wire transmitter repeater, current sink
MTL4541T – 1 2/3 wire transmitter repeater
MTL4544 MTL5544 √ 2 2/3 wire transmitter repeater
MTL4544A MTL5544A 2 transmitter repeater, passive input
MTL4544AS MTL5544AS 2 transmitter repeater, passive input, current sink
MTL4544S MTL5544S √ 2 2/3 wire transmitter repeater, current sink
MTL4544D MTL5544D √ 1 2/3 wire transmitter repeater, dual output
Analogue Output
MTL4546 MTL5546 √ 1 4-20mA smart isolating driver + LFD
MTL4546S – 1 4-20mA smart isolating driver + LFD
MTL4546Y MTL5546Y √ 1 4-20mA smart isolating driver + oc LFD
MTL4549 MTL5549 √ 2 4-20mA smart isolating driver + LFD
MTL4549Y MTL5549Y √ 2 4-20mA smart isolating driver + oc LFD
Fire & Smoke
MTL4561 MTL5561 √ 2 loop-powered, for fire and smoke detectors
Temperature Input
MTL4575 MTL5575 1 temperature converter, THC or RTD
MTL4576-RTD MTL5576-RTD 2 temperature converter, RTD
MTL4576-THC MTL5576-THC 2 temperature converter, THC
MTL4581 MTL5581 1 mV/mV isolator
– MTL5582 1 RTD/RTD isolator
General
MTL4599 MTL5599 – dummy module
MTL4599N – – general purpose feed-through module
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MTL4501-SR
MTL4501-SR – MTL5501-SR Hazardous area Safe area
FAIL-SAFE SWITCH/PROXIMITY-
DETECTOR INTERFACE
with LFD
With the MTLx501-SR, a fail-safe switch/proximity detector
located in the hazardous area can control an isolated fail-safe
electronic output. The MTLx501-SR also provides relay alarm contacts
to signal line-fault conditions. The MTLx501-SR is for use with approved
fail-safe sensors in loops that require operation up to SIL3 according to
the functional safety standard IEC 61508.
SPECIFICATION
See also common specification FSM
FUNCTIONAL SAFETY MTL5501-SR
MANAGEMENT
Number of channels Hazardous area Safe area
One IEC 61508:2010
Location of switches
Zone 0, IIC, T6 hazardous area
Div. 1, Group A hazardous location
Location of proximity detector Resistors must –
always be fitted 6 7 + Failsafe
Zone 0, IIC, T4–6, hazardous location 5 8 output
for switch inputs
Div 1, Group A, hazardous location 4 9
Voltage applied to sensor 1k4Ω
10
8.6V dc max from 1k Ω + 3 LFD
2 11
10kΩ
Input/output characteristics – 1 12
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4504
MTL4504 Hazardous area Safe area
DETECTOR INTERFACE
detector *
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
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MTL4510
MTL4510 – MTL5510 Hazardous area Safe area
SWITCH/ PROXIMITY
DETECTOR INTERFACE Ch D Outputs
4-channel, digital input –
+
6 12 4
5 11 common
Ch C – 4 10 3
The MTLx510 enables four solid-state outputs in the safe area to be –
controlled by up to four switches or proximity detectors located in 3 9 2
+ 2 8 common
a hazardous area. Each pair of output transistors shares a common Ch B
– 1 7 1
terminal and can switch +ve or –ve polarity signals. A range of module
configurations is available (see Table 1) through the use of selector Ch A
switches. When proximity detector modes are selected, LFD is enabled 13 14
20 to 35V dc
and the output switches to OFF if a line fault is detected. Vs+
Vs–
SPECIFICATION
See also common specification MTL5510
Hazardous area Safe area
Number of channels
4, configured by switches
Location of switches
Zone 0, IIC, T6 hazardous area Ch D Outputs
Div 1, Group A hazardous location – 4
6 7
+ 5 common
Location of proximity detectors – 4
8
Ch C 9 3
Zone 0, IIC, T4-6 hazardous area if suitably certified
Div 1, Group A, hazardous location –
3 10 2
Hazardous-area inputs + 2 11 common
Ch B
– 1 12
Inputs conforming to BS EN60947–5–6:2001 standards for 1
proximity detectors (NAMUR) 13 Vs–
Voltage applied to sensor Ch A Vs+
14
7 to 9V dc from 1kΩ ±10% 20 to 35V dc
Input/output characteristics
Normal phase
Outputs closed if input > 2.1mA (< 2kΩ in input circuit)
Outputs open if input < 1.2mA (> 10kΩ in input circuit)
Hysteresis: 200µA (650Ω) nominal Table 1 - Mode options
Line fault detection (LFD) (when selected)
MODE o/p 1 o/p 2 o/p 3 o/p 4 i/p type
User-selectable via switches on the side of the unit.
Open-circuit alarm on if Iin < 50µA 0 chA chB chC chD
Open-circuit alarm off if Iin > 250µA 1 chA rev. chB chC chD
Short-circuit alarm on if Rin < 100Ω 2 chA chB rev. chC chD
Short-circuit alarm off if Rin > 360Ω 3 chA chB chC rev. chD
Note: Resistors must be fitted when using the LFD facility with a contact input switch
500Ω to 1kΩ in series with switch 4 chA chB chC chD rev.
20kΩ to 25kΩ in parallel with switch 5 chA rev. chB chC rev. chD
Safe-area outputs 6 chA chB rev. chC chD rev.
Floating solid-state outputs compatible with logic circuits
7 chA rev. chB rev. chC rev. chD rev.
Operating frequency: dc to 500Hz
Max. off-state voltage: ± 35V 8 chA chB chC chD
Max. off-state leakage current: ± 50µA 9 chA rev. chB chC chD
Max. on-state resistance: 25Ω 10 chA chB rev. chC chD
Max. on-state current: ± 50mA 11 chA chB chC rev. chD prox.
LED indicators detector
12 chA chB chC chD rev. + LFD
Green: power indication
13 chA rev. chB chC rev. chD
Yellow: four: on when output active
Red: LFD indication + faulty channel’s yellow LED flashes 14 chA chB rev. chC chD rev.
Maximum current consumption 15 chA rev. chB rev. chC rev. chD rev.
40mA at 24V (with all output channels energised) See Instruction Manual INM4500 or INM5500 for further mode information.
Power dissipation within unit
0.96W at 24V, with 10mA loads
Safety description (each channel)
Uo =10.5V Io =14mA Po =37mW Um = 253V rms or dc
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
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MTL4510B
MTL4510B – MTL5510B Hazardous area Safe area
SWITCH/ PROXIMITY
DETECTOR INTERFACE Ch D Outputs
4-channel, multi-function, digital input –
+
6 12 4
5 11 common
Ch C – 4 10 3
The MTL4510B enables four solid-state outputs in the safe area to –
be controlled by up to four switches or proximity detectors located in 3 9 2
+ 2 8 common
a hazardous area. Each pair of output transistors shares a common Ch B
– 1 7 1
terminal and can switch +ve or –ve polarity signals. A range of module
configurations is available (see Table 1) through the use of selector Ch A
switches. These include start/stop operations and pulse output modes. 13 14
20 to 35V dc
Vs+
SPECIFICATION Vs–
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
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MTL4511
MTL4511 – MTL5511 Hazardous area Safe area
SWITCH/ PROXIMITY To earth-leakage
detector *
DETECTOR INTERFACE
1-channel, with line fault detection 6
5
12
11
4 10
680Ω
The MTLx511 enables a safe-area load to be controlled by a switch or 9
3
proximity detector located in a hazardous-area. When selected, open +
2 8 Output
22kΩ
or short circuit conditions in the field wiring are detected by the line- – 1 7
fault-detect (LFD) facility and also indicated on the top of the module.
Phase reversal for the channel is selected by a switch on the side of the Switch-type sensors
require resistors 13 14
module and output is provided by changeover relay contacts. if LFD is selected 20 to 35V dc
Vs+
Vs–
SPECIFICATION
See also common specification FSM
FUNCTIONAL SAFETY MTL5511
MANAGEMENT
Number of channels Hazardous area Safe area
One IEC 61508:2010
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
enquiry@mtl-inst.com csinfo@mtl-inst.com sales.mtlsing@cooperindustries.com EPSx511 Rev4 200913
MTL4513
MTL4513 – MTL5513 Hazardous area Safe area
SWITCH/ PROXIMITY To earth-leakage
detector *
DETECTOR INTERFACE 680Ω
The MTLx513 enables two solid-state outputs in the safe area to 680Ω 3 9 Ch 2
+
be controlled by two switches or proximity detectors located in the 2 8
– Ch 1
hazardous area. The Ch1/Ch2 output transistors share a common 1 7
22kΩ
terminal and can switch +ve or -ve polarity signals. Independent output
phase reversal and line fault detection are enabled via switches for Switch-type sensors 13 14
each output. LFD indication is provided on the top of the module. require resistors 20 to 35V dc
if LFD is selected Vs+
Vs–
SPECIFICATION
See also common specification
MTL5513
Number of channels Hazardous area Safe area
Two
Location of switches To earth leakage
detector *
Zone 0, IIC, T6 hazardous area 680Ω
Div. 1, Group A hazardous location
Location of proximity detectors 22kΩ +
6 7
Zone 0, IIC, T4–6 hazardous area if suitably certified 5 8
– 4
9
Div. 1, Group A hazardous location Outputs
Hazardous-area inputs 680Ω 3 10 Ch 2
+
Inputs conforming to BS EN60947–5–6:2001 standards for 2 11
– 1 12 Ch 1
proximity detectors (NAMUR) 22kΩ
Voltage applied to sensor 13 Vs–
7 to 9V dc from 1kΩ ±10% 14 Vs+
Switch-type sensors
Input/output characteristics require resistors 20 to 35V dc
Normal phase if LFD is selected
Outputs closed if input > 2.1mA (< 2kΩ in input circuit)
Outputs open if input < 1.2mA (> 10kΩ in input circuit)
Hysteresis: 200µA (650Ω) nominal
Line fault detection (LFD) (when selected) * Signal plug HAZ1-3 is required for access to this function
User-selectable for each channel via switches on the side of the LED indicators
unit. Line faults are indicated by an LED for each channel. Green: power indication
Open-circuit alarm on if Iin < 50µA Yellow: two: channel status, on when output active
Open-circuit alarm off if Iin > 250µA Red: two: LFD indication, on when line fault detected
Short-circuit alarm on if Rin < 100Ω
Maximum current consumption
Short-circuit alarm off if Rin > 360Ω
Note: Resistors must be fitted when using the LFD facility with a contact input
30mA at 24V
500Ω to 1kΩ in series with switch Power dissipation within unit
20kΩ to 25kΩ in parallel with switch 0.65W typical at 24V, with 10mA loads
Phase reversal 0.78W max. with 50mA loads
Independent for each channel, user-selectable Safety description (each channel)
Safe-area outputs Uo =10.5V Io =14mA Po =37mW Um = 253V rms or dc
Floating solid-state outputs compatible with logic circuits
Operating frequency: dc to 500Hz
Max. off-state voltage: ± 35V
Max. off-state leakage current: ± 50µA
Max. on-state resistance: 25Ω
Max. on-state current: ± 50mA
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
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MTL4514/B
MTL4514/B – MTL5514 Hazardous area Safe area
SWITCH/ PROXIMITY
DETECTOR INTERFACE
1-channel, line fault detection, phase reversal
The MTLx514 enables a safe–area load to be controlled, through a
relay, by a proximity detector or switch located in a hazardous area.
Line faults are signalled through a separate relay and indicated on the
top of the module. Switches are provided to select phase reversal and
to enable the line fault detection.
SPECIFICATION
See also common specification FSM
FUNCTIONAL SAFETY
MANAGEMENT
MTL5514
Number of channels
One IEC 61508:2010
Hazardous area Safe area
Location of switch
Zone 0, IIC, T6 hazardous area To earth-leakage
Div.1, Group A, hazardous location detector *
Location of proximity detector
Zone 0, IIC, T4–6 hazardous area, if suitably certified 6 7
Div.1, Group A, hazardous location 5 LFD 8 LFD
Hazardous–area inputs 4 9
680Ω
Inputs conforming to BS EN60947–5–6:2001 standards for 3 10
proximity detectors (NAMUR) +
2 11 Output
22kΩ
Voltage applied to sensor – 1 12
7 to 9V dc from 1kΩ ±10%
Switch-type sensors 13 Vs–
Input/output characteristics require resistors 14 Vs+
Normal phase if LFD is selected 20 to 35V dc
Outputs closed if input > 2.1mA (< 2kΩ in input circuit)
Outputs open if input < 1.2mA (> 10kΩ in input circuit)
Hysteresis: 200µA (650Ω) nominal
Line fault detection (LFD) (when selected)
User-selectable via switches on the side of the unit. Line faults * Signal plug HAZ1-3 is required for access to this function
are indicated by an LED. Line fault relay is energised and channel LED indicators
output relay de-energised if input line-fault detected Green: power indication
Open-circuit alarm on if Iin < 50µA Yellow: channel status, on when output energised
Open-circuit alarm off if Iin > 250µA Red: LFD indication, on when line fault detected
Short-circuit alarm on if Rin < 100Ω
Maximum current consumption
Short-circuit alarm off if Rin > 360Ω
Note: Resistors must be fitted when using the LFD facility with a contact input
25mA at 24V dc
500Ω to 1kΩ in series with switch Power dissipation within unit
20kΩ to 25kΩ in parallel with switch 0.6W at 24V
Safe-area output Safety description
MTL4514 & MTL5514 Uo =10.5V Io =14mA Po =37mW Um = 253V rms or dc
Channel: Single pole relay with changeover contacts
SIL capable
LFD:
MTL4514B
Single pole relay with changeover contacts
SIL These models have been assessed for use in
IEC 61508 functional safety applications.
Channel: Single pole relay
LFD: Single pole relay 2 See data on MTL web site and refer to the
safety manual.
IEC 61508:2010
Note: reactive loads must be adequately suppressed
Relay characteristics
MTL4514/B MTL5514
Response time: 10ms maximum 10ms maximum
Contact rating 10W, 0.5A, 250V ac, 2A, cosØ >0.7,
(Safe Area): 35V dc 40V dc, 2A, resistive load
Contact rating 10W, 0.5A, 35V, 2A, 100VA.
(Zone 2): 35V dc
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
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MTL4514D
MTL4514D – MTL5514D Hazardous area Safe area
SWITCH/ PROXIMITY To earth-leakage
detector *
DETECTOR INTERFACE 6 12
1-channel, dual output, LFD, phase reversal 5 To earth-leakage
detector *
11
Output 2
4 10
680Ω
The MTLx514D enables two safe–area loads to be controlled, through +
3 9
relays, by a proximity detector or switch located in a hazardous area. 22kΩ 2 8
Output 1
– 1 7
When selected, open or short circuit conditions in the field wiring are
detected by the line fault detect (LFD) facility and indicated on the top Switch-type sensors
of the module. Switches are provided to select phase reversal and to require resistors 13 14
if LFD is selected 20 to 35V dc
enable the line fault detection. Vs+
Vs–
SPECIFICATION
See also common specification FSM MTL5514D
FUNCTIONAL SAFETY
MANAGEMENT
Number of channels Hazardous area Safe area
One IEC 61508:2010
MTL5514D: two, single pole relays with changeover contacts
Note: reactive loads must be adequately suppressed
SIL These models have been assessed for use in
IEC 61508 functional safety applications.
Relay characteristics 2 See data on MTL web site and refer to the
safety manual.
IEC 61508:2010
MTL4514D MTL5514D
Response time: 10ms maximum 10ms maximum
Contact rating 10W, 0.5A, 250V ac, 2A, cosØ >0.7,
(Safe Area): 35V dc 40V dc, 2A, resistive load
Contact rating 10W, 0.5A, 35V, 2A, 100VA.
(Zone 2): 35V dc
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
enquiry@mtl-inst.com csinfo@mtl-inst.com sales.mtlsing@cooperindustries.com EPSx514D 251013
MTL4516
MTL4516/C – MTL5516C Hazardous area Safe area
SWITCH/ PROXIMITY To earth-leakage
SPECIFICATION
See also common specification FSM MTL4516C
FUNCTIONAL SAFETY
MANAGEMENT Hazardous area Safe area
Number of channels
Two IEC 61508:2010 To earth leakage
detector *
Location of switches 680Ω
Zone 0, IIC, T6 hazardous area
Div. 1, Group A hazardous location 22kΩ 6 12
+
5 11 Ch 2
Location of proximity detector – 4 10
Zone 0, IIC, T4–6 hazardous area if suitably certified
Div. 1, Group A hazardous location 680Ω 3 9
+ Ch 1
Hazardous-area inputs 2 8
– 1
7
Inputs conforming to BS EN60947–5–6:2001 standards for 22kΩ
proximity detectors (NAMUR)
Voltage applied to sensor Switch-type sensors 13 14
20 to 35V dc
7 to 9V dc from 1kΩ ±10% require resistors Vs+
Input/output characteristics if LFD is selected
Vs–
Normal phase
Outputs closed if input > 2.1mA (< 2kΩ in input circuit)
Outputs open if input < 1.2mA (> 10kΩ in input circuit) MTL5516C
Hysteresis: 200µA (650Ω) nominal
Hazardous area Safe area
Line fault detection (LFD) (when selected)
User-selectable via switches on the side of the unit. Line faults are
indicated by an LED for each channel. The channel output relay is To earth leakage
detector *
de-energised if an input line fault is detected. 680Ω
Open-circuit alarm on if Iin < 50µA
Open-circuit alarm off if Iin > 250µA 6 7
22kΩ +
5 8 Ch 2
Short-circuit alarm on if Rin < 100Ω – 4 9
Short-circuit alarm off if Rin > 360Ω
Note: Resistors must be fitted when using the LFD facility with a contact input 680Ω 3 10
500Ω to 1kΩ in series with switch +
2 11 Ch 1
20kΩ to 25kΩ in parallel with switch –
1 12
22kΩ
Safe-area output
13 Vs–
Two single-pole relays with changeover contacts 14 Vs+
Note: reactive loads must be adequately suppressed Switch-type sensors
require resistors 20 to 35V dc
Relay characteristics
if LFD is selected
MTL4516/C MTL5516C
Response time: 10ms maximum 10ms maximum * Signal plug HAZ1-3 is required for access to this function
Contact rating 10W, 0.5A, 250V ac, 2A, cosØ >0.7,
(Safe Area): 35V dc 40V dc, 2A, resistive load LED indicators
Green: power indication
Contact rating 10W, 0.5A, 35V, 2A, 100VA.
(Zone 2): 35V dc
Yellow: two: channel status, on when output energised
Red: two: LFD indication, on when line fault detected
Safety description (each channel)
Maximum current consumption Uo =10.5V Io =14mA Po =37mW Um = 253V rms or dc
35mA at 24V
Power dissipation within unit SIL capable
0.84W at 24V SIL These models have been assessed for use in
IEC 61508 functional safety applications.
2 See data on MTL web site and refer to the
safety manual.
IEC 61508:2010
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4517
MTL4517 – MTL5517 Hazardous area Safe area
SWITCH/ PROXIMITY To earth leakage
DETECTOR INTERFACE
detector *
680Ω
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4521 / MTL4521L
The MTLx521 and the MTL4521L are loop-powered modules which
enable a device located in the hazardous area to be controlled from
the safe area. They can all drive a certified intrinsically safe low-power
load, as well as non-energy-storing simple apparatus such as an LED.
SPECIFICATION
6 7
5 8
4 9
10 20 – 35Vdc
+ 3 –
2 11
– 1 12 +
Solenoid, alarm 13
or other IS device 14
21.4 232Ω maximum * Signal plug HAZ1-3 is required for access to this function
LED indicator
Yellow: output status, on when output active
10.3 Maximum current consumption
Output 21.4V minimum
voltage 90mA at 24V
(V) Power dissipation within unit
1.4W at 24V
Output current (mA) 48 Current limit: 48mA Safety description (MTLx521)
Uo =25V Io =147mA Po =0.92W Um = 253V rms or dc
Input voltage
20 to 35V dc Safety description (MTL4521L)
Hazardous-area output (MTLx521) Uo = 25V Io = 108mA Po = 0.68W Um = 253V rms or dc
Minimum output voltage: 12.8V at 48mA SIL capable
Maximum output voltage: 24V from 180Ω
Current limit: 48mA
SIL These models have been assessed for use in
IEC 61508 functional safety applications.
Hazardous-area output (MTL4521L) 2 See data on MTL web site and refer to the
Minimum output voltage: 10.3V at 48mA IEC 61508:2010
safety manual.
Maximum output voltage: 24V from 232Ω
Current limit: 48mA
Output ripple
< 0.5% of maximum output, peak to peak
Response time
Output within 10% of final value within 100ms
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL5522
SPECIFICATION
See also common specification FSM
FUNCTIONAL SAFETY
MANAGEMENT
Number of channels * Signal plug HAZ1-3 is required for access to this function
One IEC 61508:2010
LED indicator
Location of load Yellow: output status, on when output active
Zone 0, IIB, T4–6 hazardous area if suitably certified Maximum current consumption
Div. 1, Group C hazardous location 125mA (typ.) at 24V
Minimum output voltage Equivalent output circuit Power dissipation within unit
21.4 158Ω maximum
1.4W at 24V
Safety description
Uo =25V Io =166mA Po =1.04W Um = 253V rms or dc
9.9 SIL capable
SIL
21.4V minimum
Output These models have been assessed for use in
voltage
IEC 61508 functional safety applications.
(V)
2 See data on MTL web site and refer to the
safety manual.
IEC 61508:2010
Output current (mA) 70 Current limit: 70mA
Input voltage
20 to 35V dc
Hazardous-area output
Minimum output voltage: 9.9V at 70mA
Maximum output voltage: 24V from 158Ω
Current limit: 70mA
Output ripple
< 0.5% of maximum output, peak to peak
Response time
Output within 10% of final value within 100ms
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4523 / MTL4523R
SPECIFICATION MTL5523
See also common specification FSM Hazardous area Safe area
FUNCTIONAL SAFETY
MANAGEMENT
Number of channels
One IEC 61508:2010 To earth leakage
detector *
Location of load
Zone 0, IIC, T4–6 hazardous area if suitably certified
6 7
Div. 1, Group A, hazardous location 5 8 LFD
‡
Minimum output voltage Equivalent output circuit 4 9
+ Control
3 10
+ –
2 11 +
– 1 12
Solenoid, alarm 13 Vs–
or other IS device 14 Vs+
20 to 35V dc
‡ link to reverse output phase
Hazardous-area output * Signal plug HAZ1-3 is required for access to this function
Minimum output voltage: 12.8V at 48mA
LED indicators
Maximum output voltage: 24V from 180Ω
Green: power indication
Maximum off-state output voltage: 4V from 180Ω
Yellow: output status, on when output active
Current limit: 48mA
Red: LFD indication, on when line fault detected
Output ripple
Maximum current consumption
< 0.5% of maximum output, peak to peak
100mA at 24V dc
Control input
Power dissipation within unit
Suitable for switch contacts, an open collector transistor or logic drive.
1.2W with typical solenoid valve, output on
(Internal contact wetting voltage 12V @ 0.2mA contact closed.
2.0W worst case
Not suitable for voltage control via series diode.)
Safety description
Output turns on if input switch closed, transistor on or
Uo =25V Io =147mA Po = 0.92W Um = 253V rms or dc
< 1.4V applied across control input
Output turns off if input switch open, transistor off or SIL capable
> 4.5V applied across control input
Response time
SIL These models have been assessed for use in
IEC 61508 functional safety applications.
Output within 10% of final value within 100ms 2 See data on MTL web site and refer to the
Line fault detection (LFD) IEC 61508:2010
safety manual.
Open or short circuit in field cabling de-energises* solid state
line-fault signal.
LFD transistor is switched on*, provided that the field circuit
impedance is > 55Ω and < 4kΩ.
* These conditions are reversed for the MTL4523R. This is to permit parallel
connection of alarms between modules to provide a group alarm output.
Line fault signal characteristics
Maximum off-state voltage: 35V
Maximum off-state leakage current: 10µA
Maximum on-state voltage drop: 2V
Maximum on-state current: 50mA
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4523L
SPECIFICATION
See also common specification FSM
FUNCTIONAL SAFETY LED indicators
Number of channels
MANAGEMENT
Yellow: output status, on when output active
One IEC 61508:2010
Red: LFD indication, on when line fault detected
Location of load Maximum current consumption
Zone 0, IIC, T4–6 hazardous area if suitably certified 100mA at 24V dc
Div. 1, Group A, hazardous location Power dissipation within unit
Minimum output voltage Equivalent output circuit 1.2W with typical solenoid valve, output on
Safety description
Uo =25V Io =147mA Po = 0.92W Um = 253V rms or dc
SIL capable
SIL These models have been assessed for use in
IEC 61508 functional safety applications.
2 See data on MTL web site and refer to the
IEC 61508:2010
safety manual.
Input voltage
20 to 35V dc
Hazardous-area output
Minimum output voltage: 12.8V at 48mA
Maximum output voltage: 24V from 180Ω
Current limit: 48mA
Output ripple
< 0.5% of maximum output, peak to peak
Response time
Output within 10% of final value within 100ms
Line fault detection (LFD)
Open or short circuit in field cabling energises solid state line
fault signal
LFD transistor is switched on, provided that the field circuit
impedance is > 55Ω and < 4kΩ.
Line fault signal characteristics
Maximum off-state voltage: 35V
Maximum off-state leakage current: 10µA
Maximum on-state voltage drop: 2V
Maximum on-state current: 50mA
Note: LFD signal is Zener-diode protected against inductive loads
* Signal plug HAZ1-3 is required for access to this function
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4523V/MTL4523VL
SPECIFICATION
See also common specification FSM MTL5523V/MTL5523VL
FUNCTIONAL SAFETY
MANAGEMENT Hazardous area Safe area
Number of channels
One IEC 61508:2010
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MTL4524
‡ use link to reverse phase
* Signal plug HAZ1-3 is required for access to this function
LED indicators
Green: power indication
Hazardous-area output
Yellow: output status, on when output active
Hazardous-area output
Maximum current consumption
Minimum output voltage: 12.8V at 48mA
100mA at 24V dc
Maximum output voltage: 24V from 180Ω
Power dissipation within unit
Maximum off-state output voltage: 4V from 180Ω
1.3W with typical solenoid valve, output on
Current limit: 48mA
1.9W worst case
Output ripple
Safety description
< 0.5% of maximum output, peak-to-peak
Uo =25V Io =147mA Po = 0.92W Um = 253V rms or dc
Control input
Suitable for switch contacts, an open collector transistor or logic
drive SIL capable
0 = input switch closed, transistor on or <1.4V applied
1 = input switch open, transistor off or >4.5V applied
SIL These models have been assessed for use in
IEC 61508 functional safety applications.
Override input on MTL4524 2 See data on MTL web site and refer to the
An open collector transistor or a switch connected across the IEC 61508:2010
safety manual.
terminals can be used to turn the output off whatever the state of
the control input
0 = transistor on or switch closed
1 = transistor off or switch open
Control and override inputs on MTL4524
Response time
Output within 10% of final value within 100ms
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4524S
SPECIFICATION
See also common specification
FSM * Signal plug HAZ1-3 is required for access to this function
FUNCTIONAL SAFETY
MANAGEMENT
LED indicators
Number of channels
IEC 61508:2010 Green: power indication
One
Yellow: output status, on when output active
Location of load
Maximum current consumption
Zone 0, IIC, T4–6 hazardous area if suitably certified
100mA at 24V dc
Div.1, Group A, hazardous location
Power dissipation within unit
Minimum output voltage Equivalent output circuit
1.3W with typical solenoid valve, output on
1.9W worst case
Safety description
Uo =25V Io =147mA Po = 0.92W Um = 253V rms or dc
SIL capable
SIL These models have been assessed for use in
IEC 61508 functional safety applications.
2 See data on MTL web site and refer to the
safety manual.
IEC 61508:2010
Hazardous-area output
Minimum output voltage: 12.8V at 48mA
Maximum output voltage: 24V from 180Ω
Maximum off-state output voltage: 4V from 180Ω
Current limit: 48mA
Output ripple
< 0.5% of maximum output, peak-to-peak
Control input (must be fully-floating)
Suitable for switch contacts or an opto-isolator
0 = input switch closed, transistor on or < 1.4V applied
1 = input switch open, transistor off or > 4.5V applied
Override input
A 24V logic signal applied across the terminals allows the
solenoid/alarm to be operated by the control input. If it is
disconnected, the solenoid/alarm is off.
0 = < 2.0V applied across terminals 8 & 9
1 = > 9.0V applied across terminals 8 & 9
(nominal switching point 4.5V)
Control and override inputs
Response time
Output within 10% of final value within 100ms
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4525
MTL5525
SPECIFICATION
See also common specification FSM Hazardous area Safe area
FUNCTIONAL SAFETY
MANAGEMENT
Number of channels To earth leakage
One IEC 61508:2010 detector *
Location of load
Zone 0, IIC, T4–6 hazardous area if suitably certified 6 7
Div.1, Group A, hazardous location 5 8
4 9
Minimum output voltage Equivalent output circuit
10 20 – 35Vdc
21.4 300 maximum + 3 –
2 11
12 +
Output – 1
voltage Solenoid, alarm 13
(V) or other IS device 14
7.0 21.4V minimum
Response time
Output within 10% of final value within 100ms
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4526
Contact/Logic 2 ch Off On On On
Input 1in2out On On On On
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4531
VIBRATION TRANSDUCER
INTERFACE 6 12
5 11
4 10
The MTLx531 repeats a signal from a vibration sensor in a hazardous COM
Vibration 3 9 –ve
area, providing an output for a monitoring system in the safe area. 3- SIG
2 8
wire transducer Monitor
The interface is compatible with 3-wire eddy-current probes and V–
1 7
0V
accelerometers or 2-wire current sensors; the selection is made by a 3
2- Vibration
switch on the side of the module. wire transducer
2
1 13 14
20 to 35V dc
Vs+
SPECIFICATION Vs–
See also common specification
350Ω –24V
LED indicator
Green: power indication
Transducer supply current, 2-wire Supply voltage
3.3mA (nom.) for 2-wire sensors, user selectable by switch 20 to 35V dc
Signal range Maximum current consumption (10mA transducer load)
Minimum –20V, maximum –0.5V 96mA at 24V
DC transfer accuracy at 20°C Maximum power dissipation within unit
<±50mV 2W
AC transfer accuracy at 20°C Safety description
0Hz to 1kHz: ±1% Terminals 3 to 1
1kHz to 10kHz: –5% to +1% Uo=26.6V Io=94mA Po=0.66W Um = 253V rms or dc
10kHz to 20kHz: –10% to +1% Terminals 3 to 2
Temperature coefficient Non-energy-storing apparatus ≤1.5V, ≤0.1A and ≤25mW
±50ppm/°C (10 to 65°C)
±100ppm/°C (–20 to 10°C) Note -
Voltage bandwidth Refer to the Instruction Manual for recommendations on mounting
–3dB at 47kHz (typical) of these modules.
Phase response Due to the high power dissipation the maximum ambient
<14µs, equivalent to: temperature for these modules when mounted in horizontal
–1° at 200Hz orientation is:
–3° at 600Hz
• close packed 45°C
–5° at 1kHz
–50° at 10kHz • minimum of 10mm spacing 55°C
–100° at 20kHz
Safe-area output impedance
<20Ω
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4532
PULSE ISOLATOR
5
Current Configuration
pulse socket
Terminals 5 to 4 and 1
Ripple: < 50µA peak-to-peak
Vmax ≤ 28V, Imax ≤ 94mA, Pmax ≤ 0.66W
Accuracy: better than 20µA at 20°C
RA
Configurator
Temperature drift: < 1µA/°C
A personal computer running MTL PCS45 software with a
Risetime (10% - 90%, after step change): 60 ms
PCL45USB serial interface.
Alarm output
D
Relay ON in alarm, 0.5A @ 35Vdc max. The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL5533
MTL5533 Hazardous area Safe area
SPECIFICATION
See also common specification
Number of channels
Two LED indicator
Sensor type Green: power indication
2- or 3-wire vibration transducer Supply voltage
Location of signal source 20 to 35V dc
Zone 0, IIC, T4–6 hazardous area if suitably certified Maximum current consumption (10mA transducer load/ch)
Div. 1, Group A hazardous location 130mA at 24V
Hazardous-area input Maximum power dissipation within unit
Input impedance 2.7W *
(terminals 2 & 3, 5 & 6): 10kΩ Safety description
Transducer supply voltage, 3-wire (terminals 3 & 1 and 6 & 4) Terminals 3 to 1 and 6 to 4
Uo =26.6V Io =94mA Po =0.66W Um = 253V rms or dc
Output current –20mA
0 Terminals 3 to 2 and 6 to 5
Non-energy-storing apparatus ≤1.5V, ≤0.1A and ≤25mW
Output
voltage
Note -
–17V Refer to the Instruction Manual for recommendations on mounting
of these modules.
350Ω –24V
A minimum spacing of 10mm must be applied between these and
any other modules on the DIN-rail.
Transducer supply current, 2-wire
3.3mA (nom.) for 2-wire sensors, user selectable by switch
Signal range
Minimum –20V, maximum –0.5V
DC transfer accuracy at 20°C
<±50mV
AC transfer accuracy at 20°C
0Hz to 1kHz: ±1%
1kHz to 10kHz: –5% to +1%
10kHz to 20kHz: –10% to +1%
Temperature coefficient
±50ppm/°C (10 to 65°C)
±100ppm/°C (–20 to 10°C)
Voltage bandwidth
–3dB at 47kHz (typical)
Phase response
<14µs, equivalent to:
–1° at 200Hz
–3° at 600Hz
–5° at 1kHz
–50° at 10kHz
–100° at 20kHz
Safe-area output impedance
<20Ω
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4541 / MTL4541S
FUNCTIONAL SAFETY
MANAGEMENT
Number of channels
One IEC 61508:2010
Location of transmitter 6 7
5 8
Zone 0, IIC, T4–6 hazardous area if suitably certified 4 9 MTL5541 MTL5541S
Div. 1, Group A hazardous location
Com I
Safe-area output Tx+
3 10
– + +
2 11
Signal range: 4 to 20mA Input
1
I
12
4/20mA
–
+ –
Under/over-range: 0 to 24mA 4/20mA Load Load
13 Vs–
Safe-area load resistance (MTLx541) 14 Vs+
@ 24mA: 0 to 360Ω 20 to 35V dc
@ 20mA: 0 to 450Ω
Safe-area load (MTLx541S)
Current sink: 600Ω max.
Maximum voltage source: 24V dc
Safe-area circuit output resistance: > 1MΩ
Safe-area circuit ripple LED indicator
< 50µA peak-to-peak Green: power indication
Hazardous-area input Maximum current consumption (with 20mA signal)
Signal range: 0 to 24mA (including over-range) 51mA at 24V
Transmitter voltage: 16.5V at 20mA Power dissipation within unit (with 20mA signal)
Transfer accuracy at 20°C MTLx541 0.7W @ 24V dc
Better than 15µA MTLx541S 1.0W @ 24V dc
Temperature drift Safety description
< 0.8µA/°C Terminals 2 to 1 and 3:
Response time Uo =28V Io =93mA Po =651mW Um = 253V rms or dc
Settles to within 10% of final value within 50µs Terminals 1 to 3:
Communications supported Simple apparatus ≤1.5V, ≤0.1A and ≤25mW; can be connected
HART (terminals 1 & 2 only) without further certification into any IS loop with an open-circuit
voltage <28V
SIL capable
SIL These models have been assessed for use in
IEC 61508 functional safety applications.
2 See data on MTL web site and refer to the
safety manual.
IEC 61508:2010
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4541A / MTL4541AS
CURRENT REPEATER
4/20mA passive i/p for HART transmitters ®
6 12
5 11
4 10 MTL4541A MTL4541AS
Load Load
The MTLx541A provides an input for separately powered 4/20mA I + – –
9
+ 3 4/20mA
transmitters and also allows bi–directional transmission of HART 4/20mA
2 I 8 – + +
– 1 7
communication signals superimposed on the 4/20mA loop current.
Alternatively, the MTLx541AS acts as a current sink for a safe-area
connection rather than driving a current into the load. 13 14
20 to 35V dc
Vs+
SPECIFICATION Vs–
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4541T
MTL4541T Hazardous area Safe area
LED indicator
Green: power indication
SPECIFICATION Maximum current consumption (with 20mA signal)
See also common specification 51mA at 24V
Power dissipation within unit (with 20mA signal)
Number of channels 0.7W @ 24V dc
One Safety description
Location of transmitter Terminals 2 to 1:
Zone 0, IIC, T4–6 hazardous area if suitably certified Vo =22V Io =167mA Po =920mW Um = 253V rms or dc
Div. 1, Group A hazardous location Terminals 3 to 1:
Safe-area output Simple apparatus ≤1.5V, ≤0.1A and ≤25mW; can be connected
Signal range: 4 to 20mA without further certification into any IS loop with an open-circuit
Under/over-range: 0 to 24mA voltage <28V
Safe-area load resistance
@ 24mA: 0 to 250Ω
@ 20mA: 0 to 325Ω
Safe-area circuit ripple
< 50µA peak-to-peak
Hazardous-area input
Signal range: 0 to 24mA (including over-range)
Transmitter voltage: 14V at 20mA
Transfer accuracy at 20°C
Better than 15µA
Temperature drift
< 0.8µA/°C
Response time
Settles to within 10% of final value within 50µs
Communications supported
HART (terminals 1 & 2 only)
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4544 / MTL4544S
MTL4544/S – MTL5544/S Hazardous area Safe area
Ch 2 + Ch 2 Load
transmitters Com
Tx+ 6
5
I 12
4/20mA
11 –
–
Input
4 I 10
+
4/20mA Load
+ Load
The MTLx544 provides fully-floating dc supplies for energising two Com
3 I 9 –
Tx+ 4/20mA
conventional 2-wire or 3-wire 4/20mA or HART transmitters located in Input
2 8 – +
1 I 7
a hazardous area, and repeats the current in other circuits to drive two Ch 1
4/20mA Load
FUNCTIONAL SAFETY
MANAGEMENT
Number of channels
Two IEC 61508:2010 MTL5544 MTL5544S
Ch 2
Location of transmitter Com Ch 2
Tx+ 6 I 7
– +
Zone 0, IIC, T4–6 hazardous area if suitably certified Input
5 8 4/20mA
Div. 1, Group A hazardous location 4 I 9 –
4/20mA + Load Load
Safe-area output Com
3 I 10 Ch 1
+
Tx+ –
Signal range: 4 to 20mA Input
2 11
4/20mA
1 I 12 –
Under/over-range: 0 to 24mA Ch 1
4/20mA + Load Load
Safe-area load resistance (MTLx 544) 13 Vs–
14 Vs+
@ 24mA: 0 to 360Ω
20 to 35V dc
@ 20mA: 0 to 450Ω
Safe-area load (MTLx544S)
Current sink: 600Ω max.
Maximum voltage source: 24V dc
Safe-area circuit output resistance: > 1MΩ
Safe-area circuit ripple LED indicator
< 50µA peak-to-peak Green: power indication
Hazardous-area input Maximum current consumption (with 20mA signals)
Signal range: 0 to 24mA (including over-range) 96mA at 24V dc
Transmitter voltage: 16.5V at 20mA Power dissipation within unit (with 20mA signals)
Transfer accuracy at 20°C MTLx544 1.4W @ 24V dc
Better than 15µA MTLx544S 1.9W @ 24V dc
Temperature drift Safety description (each channel)
< 0.8µA/°C Terminals 2 to 1 and 3, and 5 to 4 and 6:
Response time Uo =28V Io =93mA Po =651mW Um = 253V rms or dc
Settles to within 10% of final value within 50µs Terminals 1 to 3 and 4 to 6:
Communications supported Simple apparatus ≤1.5V, ≤0.1A and ≤25mW; can be connected
HART (terminals 1 & 2 and 4 & 5 only) without further certification into any IS loop with an open-circuit
voltage <28V
SIL capable
SIL These models have been assessed for use in
IEC 61508 functional safety applications.
2 See data on MTL web site and refer to the
safety manual.
IEC 61508:2010
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4544A / MTL4544AS
CURRENT REPEATER
4/20mA passive i/p for HART® transmitters
MTL4544A MTL4544AS
Ch 2 + Ch 2 Load Load
12
+ 6 I
4/20mA
5 11
4/20mA
I 10
+
4
The MTLx544A provides an input for separately powered 4/20mA I 9
+ Ch 1 Load Load
3
transmitters and also allows bi–directional transmission of HART 2 8
4/20mA
4/20mA
I +
communication signals superimposed on the 4/20mA loop current, 1 7
so that the transmitter can be interrogated either from the operator Ch 1
SPECIFICATION
See also common specification MTL5544A / MTL5544AS
Safe-area output
Signal range: 4 to 20mA
Under/over-range: 1.0 to 21.5mA
Safe-area load resistance (MTL5544A)
Conventional transmitters: 0 to 360Ω LED indicator
Smart transmitters: 250Ω ±10% Green: power indication
Safe-area load (MTL5544AS) Power requirement (with 20mA signal)
Current sink: 600Ω max. 70mA at 24V
Maximum voltage source: 24V DC 85mA at 20V
Safe-area circuit output resistance: > 1MΩ 50mA at 35V
Safe–area circuit ripple Power dissipation within unit (with 20mA signals)
< 50µA peak-to-peak up to 80kHz MTLx544A 1.5W @ 24V dc
Transfer accuracy at 20°C MTLx544AS 2.0W @ 24V dc
Better than 20µA Safety description
Temperature drift Terminals 1 to 2 and 4 to 5:
< 1µA/°C Um = 253V rms or dc.
Response time 8.6V (diode). This voltage must be considered when calculating
Settles within 200µA of final value after 20ms the load capacitance.
Communications supported Non-energy-storing apparatus ≤1.5V, ≤0.1A and ≤25mW; can be
HART connected without further certification into any IS loop with an
open-circuit voltage < 28V
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4544D
MTL4544D – MTL5544D Hazardous area Safe area
Com I +
The MTLx544D provides a fully-floating dc supply for energising a Tx+
3 9
4/20mA
conventional 2- or 3-wire 4/20mA transmitter located in a hazardous 2 8 –
Input
1 I 7 Load
area, and repeats the current in other circuits to drive two safe-area 4/20mA
Ch 1
loads. For HART 2-wire transmitters, the unit allows bi-directional
transmission of digital communication signals superimposed on the 13 14
20 to 35V dc
4/20mA loop current. Separately powered current sources, such as Vs+
4-wire transmitters, can be connected but will not support HART Vs–
communication.
SPECIFICATION
FSM MTL5544D
FUNCTIONAL SAFETY
MANAGEMENT
See also common specification Hazardous area Safe area
IEC 61508:2010
Number of channels
One
Location of transmitter
Zone 0, IIC, T4–6 hazardous area if suitably certified Ch 2
6 7
I –
Div. 1, Group A hazardous location 5 8 4/20mA
4 9 +
Safe-area output Load
Com I Ch 1
Signal range: 4 to 20mA Tx+ 3 10
–
Under/over-range: 0 to 24mA Input 2
11
4/20mA
1 I 12
Safe-area load resistance 4/20mA
+ Load
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4546 / MTL4546C / MTL4546Y
MTL4546/C/Y – MTL5546/Y Hazardous area Safe area
ISOLATING DRIVER
for 4–20mA HART® valve positioners
+
with line fault detection 6
5
12
4/20mA
11 –
4 10
FUNCTIONAL SAFETY
MANAGEMENT
Number of channels
One IEC 61508:2010
Response time
Settles within 200µA of final value within 100ms
Communications supported
HART
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4546S
MTL4546S Hazardous area Safe area
ISOLATING DRIVER
for 4–20mA HART® valve positioners with
+
line fault detection and long field lines 6
5
12
4/20mA
11 –
4 10
SPECIFICATION
LED indicator
See also common specification Green: power indication
Maximum current consumption (with 20mA signals into 250Ω load)
Number of channels 35mA at 24V dc
One Power dissipation within unit (with 20mA signals into 250Ω load)
Location of I/P converter 0.8W at 24V
Zone 0, IIC, T4–6 hazardous area if suitably certified Safety description
Div. 1, Group A, hazardous location
Vo =22V Io =100mA Po =550mW Um = 253V rms or dc
Working range
4 to 20mA
Digital signal bandwidth
500Hz to 10kHz
Maximum load resistance
710Ω (14.2V at 20mA)
Minimum load resistance
90Ω
Output resistance
> 1MΩ
Under/over range capability
Under range = 1mA
Over range = 24mA (load ≤ 520Ω)
Input and output circuit ripple
< 40µA peak-to-peak
Transfer accuracy at 20°C
Better than 20µA
Temperature drift
< 1.0µA/°C
Input characteristics
Field wiring state
Normal < 6.0V
Open-circuit < 0.9mA
Short-circuit N.A.
Response time
Settles within 200µA of final value within 100ms
Communications supported
HART
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4549 / MTL4549C / MTL4549Y
MTL4549/C/Y - MTL5549/Y Hazardous area Safe area
ISOLATING DRIVER
two-channel, for 4–20mA, HART® Ch 2
Ch 2 +
valve positioners with line fault detection P
+ 6
5
I 12
4/20mA
11 –
4/20mA
I – 4 I 10 Ch 1
+
9
The MTLx549 accepts 4/20mA floating signals from safe-area controllers + 3 I
4/20mA
P 2 8 –
to drive 2 current/pressure converters (or any other load up to 800Ω) in 4/20mA
1 I 7
I –
a hazardous area. For HART valve positioners, the module also permits
Ch 1
bi-directional transmission of digital communication signals. Process
controllers with a readback facility can detect open or short circuits 13 14
20 to 35V dc
in the field wiring: if these occur, the current taken into the terminals Vs+
drops to a preset level. The MTL4549C and MTLx549Y are very similar Vs–
to the MTLx549 except that they provide open circuit detection only
(i.e. no short-circuit detection).
MTL5549 / MTL5549Y
SPECIFICATION Hazardous area Safe area
See also common specification FSM
FUNCTIONAL SAFETY
MANAGEMENT
Number of channels
Two IEC 61508:2010
Location of I/P converter
Zone 0, IIC, T4–6 hazardous area if suitably certified
Div. 1, Group A, hazardous location
Working range
4 to 20mA
Digital signal bandwidth
500Hz to 10kHz
Maximum load resistance
800Ω (16V at 20mA)
Minimum load resistance
90Ω (short-circuit detection at < 50Ω)
Output resistance
> 1MΩ LED indicator
Under/over range capability Green: power indication
Under range = 1mA Maximum current consumption (with 20mA signals into 250Ω load)
Over range = 24mA (load ≤ 520Ω) 70mA at 24V dc
Input and output circuit ripple Power dissipation within unit (with 20mA signals into 250Ω load)
<40µA peak-to-peak 1.6W at 24V
Communications supported Safety description (each channel)
HART Uo =28V Io =93mA Po =0.65W Um = 253V rms or dc
Transfer accuracy at 20°C
SIL capable
Better than 20µA
Temperature drift SIL These models have been assessed for use in
IEC 61508 functional safety applications.
< 1.0µA/°C
Input characteristics
2 See data on MTL web site and refer to the
safety manual.
IEC 61508:2010
Response time
Settles within 200µA of final value within 100ms
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4561
MTL4561 – MTL5561 Hazardous area Safe area
FIRE AND SMOKE To earth leakage
DETECTOR INTERFACE Ch 2
detector *
2-channel +
+ 6 I 12
Ch 2
5 11
–
The MTLx561 is a loop-powered 2–channel interface for use with – 4 I 10
Fire
conventional fire and smoke detectors located in hazardous areas. detectors +
9
+ 3 I
Ch 1
In operation, the triggering of a detector causes a corresponding 2 8 –
1 I 7
change in the safe–area current. The unit features reverse input –
polarity protection, while ‘no-fail’ earth fault detection on either line
can be provided by connecting an earth leakage detector to terminal Ch 1
13 14
3 and/or 6. To earth leakage
detector *
SPECIFICATION
See also common specification FSM MTL5561
FUNCTIONAL SAFETY
MANAGEMENT
Hazardous area Safe area
Number of channels
Two, fully floating, loop powered IEC 61508:2010 To earth leakage
detector *
Location of fire and smoke detectors
Zone 0, IIC, T4–6 hazardous area if suitably certified Ch 2
Div. 1, Group A, hazardous area
Input voltage + 6 I 7
5 8
Ch 2
6 to 30V dc 4 I 9
+
Current range Fire
detectors 10
1 to 40mA, nominal + 3 I
11
2
Ch 1
Quiescent safe–area current at 20°C 1 I 12
+
(hazardous–area terminals open circuit)
13
< 400µA at Vin = 24V per channel Ch 1 14
Integral input polarity protection
To earth leakage
Input circuit protected against reverse polarity detector *
‘No-fail’ earth fault protection
Enabled by connecting terminals 3 and/or 6 to an earth leakage
detector (see notes below) *Signal plug HAZ1-3 is required for access to this function
Fault on either line of each channel proclaimed: unit continues
working
Minimum output voltage Vout at 20°C Safety description for each channel
For Vin ≤ 25V: Vout = Vin – (0.38 x current in mA) – 2V Uo=28V Io=93mA Po=0.65W Um = 253V rms or dc
For Vin > 25V: Vout = 22.5V – (0.35 x current in mA) SIL capable
Maximum output voltage
28V from 300Ω
SIL These models have been assessed for use in
IEC 61508 functional safety applications.
Transfer accuracy at 20°C 2 See data on MTL web site and refer to the safety
Better than 400µA IEC 61508:2010
manual.
Temperature drift
< 4µA/°C ( 0°C to 60°C)
< 15µA/°C (–20°C to 0°C)
Response time to step input
Settles to within 5% of final value within 1.5ms
Power dissipation within unit
0.7W maximum at 24V with 40mA signal (each channel)
0.9W maximum at 30V with 40mA signal (each channel)
Notes:
1. To maintain isolation between the two channels, separate earth leakage
detectors are needed.
2. The earth leakage detectors introduce a 100µA, 1Hz ripple to the field circuit.
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4575
Number of channels
One
Signal source
THC types J, K, T, E, R, S, B or N to BS 60584 and XK
mV input
RTDs 2/3/4-wire platinum to BS 60751
Pt 100, Pt 500, Pt 1000
Cu-50 & Cu-53
Ni 100/500/1000 DIN 43760
Location of signal source
Zone 0, IIC, T4-6 hazardous area
Division 1, Group A, hazardous location
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MTL4576-RTD
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4576-THC
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4581
MTL4581 – MTL5581 Hazardous area Safe area
MILLIVOLT/THERMOCOUPLE
ISOLATOR
6 12
for low-level signals 5 11
4 10 *Use compensating
cable with
– thermocouple inputs
mV
The MTLx581 takes a low-level dc signal from a voltage source in a mV 3 9 +
2 8
hazardous area, isolates it, and passes it to a receiving instrument +
1 mV 7 –
Output
located in the safe area. The module is intended for use with
thermocouples utilising external cold-junction compensation. A switch
enables or disables the safety drive in the event of thermocouple 13 14
20 to 35V dc
burnout or cable breakage; a second switch permits the selection of Vs+
upscale or downscale operation as appropriate. Vs–
SPECIFICATION
See also common specification MTL5581
Hazardous area Safe area
Number of channels
One
Signal source
Any dc millivolt source
Location of millivolt source 6 7
Zone 0, IIC, T4–T6 hazardous area if suitably certified 5 8
*Use compensating
4 9
Div. 1, Group A, hazardous location cable with
thermocouple inputs
Input and output signal range 3 mV 10
0 to ± 50mV, overrange to ± 55mV + 2 11 –
mV mV Output*
1 12
Maximum lead resistance 600Ω – +
Output resistance 13 Vs–
60Ω nominal 14 Vs+
Transfer accuracy@20°C 20 to 35V dc
Linearity and repeatability < 0.05% of reading or ± 5μV,
whichever is the greater
Temperature drift
< 2μV/°C, maximum
upscale or downscale operation
Response time
LED indicator
Settles to within 10% of final value within 150μs
Green: power indication
Frequency response
Power requirement, Vs
dc to 4kHz nominal
30mA max, 20V dc to 35V dc
Safety drive on THC burnout
Power dissipation within unit
Two switches enable or disable the safety drive and select
0.7W typical at 24V
0.91W at 35V
Safety description
Terminals 1 to 2
Non-energy-storing apparatus ≤ 1.5V, ≤ 0.1A and ≤ 25mW; can
be connected without further certification into any IS loop with an
open-circuit voltage <28V
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL5582
RESISTANCE ISOLATOR
to repeat RTD signals
The MTL5582 connects to a 2-, 3-, or 4-wire resistance temperature
device (RTD) or other resistance located in a hazardous area, isolates
it and repeats the resistance to a monitoring system in the safe area.
The module is intended typically (but not exclusively) for use with
Pt100 3-wire RTDs. Switches enable selection of 2-, 3-, or 4-wire RTD
connection. The MTL5582 should be considered as an alternative, non-
configurable MTL5575, for use in RTD applications where a resistance
input is preferred or needed instead of 4/20mA. The design is notable
for its ease of use and repeatability. The number of wires which can
be connected on the safe-area side of the unit is independent of the
number of wires which can be connected on the hazardous-area side.
LED indicator
The module drives upscale in the case of open circuit detection. Note
Green: power indication
that this module is not suitable for use with measurement systems
Power requirements, Vs
where the resistance input channels are multiplexed.
33mA at 24V
35mA at 20V
SPECIFICATION 28mA at 35V
See also common specification Maximum power dissipation within unit
0.8W at 24V
Number of channels 1.0W at 35V
One Safety description
Location of RTD Terminals 1 and 3
Zone 0, IIC, T4 hazardous area Uo = 1.2V Io = 4mA Po = 1.2mW Um = 253V rms or dc
Div. 1, Group A, hazardous location Non-energy-storing apparatus ≤ 1.5V, ≤ 0.1A, ≤ 25mW; can
Resistance source be connected without further certification into any IS loop with
2-, 3-, or 4-wire* RTDs to BS 1904/DIN 43760 (100Ω at 0°C) an open circuit voltage < 5V.
*user selectable by switches (factory set for 3-wire) Terminals 1 and 3 and 4 and 5
Resistance range Uo = 6.6V Io = 42mA Po = 69mW
10Ω to 400Ω
RTD excitation current
200μA nominal
Output configuration
2, 3 or 4 wires (independent of mode selected for hazardous area
terminals)
Output range
10Ω to 400Ω (from a 100μA to 5mA source)
Temperature drift
±10mΩ/C° typical (0.01%/°C @ 100Ω)
Response time
To within 4% of final value within 1s
Not suitable for muliplexed input cards
Safety drive on open-circuit sensor
Upscale to 420Ω nominal
Transfer accuracy@20°C
<0.15Ω at excitation current 1 - 5mA
<0.25Ω at excitation current 0.5 - 1mA
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4599
Hazardous area Safe area
MTL4599 - MTL5599
DUMMY ISOLATOR
6 12
5 11
Unused 4 10 Unused
The primary function of the MTLx599, which can be used with all other hazardous- safe-area
area cores 3 9 cores
MTLx500 Series units, is to provide termination and earthing facilities 2 8
for unused cable cores from hazardous areas. 1 7
SPECIFICATION 13 14
See also common specification
Unused safe-area cores
Weight
60g MTL5599
Hazardous area Safe area
MTL4599N
GENERAL PURPOSE
FEED-THROUGH MODULE 12 12
11 11
10 10
SPECIFICATION
See also common specification
Weight
60g
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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DIMENSIONS (MM)
PWR
OPA
OPB
OPC
OPD
FLT
Please go to our website at www.mtl-inst.com for the latest information
regarding safety approvals, certificates and entity parameters. 16.0mm PITCH
104.8 15.8
Connectors HAZ
Each unit is supplied with signal connectors, as applicable.
When using crimp ferrules for the hazardous or non-hazardous
(safe) signal connectors the metal tube length should be 12mm
and the wire trim length 14mm.
Isolation
250V rms, tested at 1500V rms minimum, between safe- and
121.8
hazardous-area terminals.
MTL4500: 50V between safe-area circuits and power supply
MTL5500: 250V rms between safe-area circuits and power supply
Supply voltage
20 – 35V dc
Location of units
Safe area
Terminals
2
Accepts conductors of up to 2.5mm stranded or single-core
Mounting
MTL4500
MTL4500 series backplanes
MTL5500 MTL5500
T-section 35mm DIN rail (7.5 or 15mm) to EN 50022
Ambient temperature limits
–20 to +60°C (–6 to +140°F) operating
–40 to +80°C (–40 to +176°F) storage
Humidity
5 to 95% relative humidity
Weight
* For 20ms power interruption compliance, a suitable power supply must be used.
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MPA5500 PCS45/PCL45USB
A.C. POWER ADAPTOR CONFIGURATOR
FOR MTL CONVERTERS
The MPA5500 enables any MTL5500 Series module that is normally The PCS45/PCL45USB configurator allows MTL converters to be
powered from a nominal 24V DC supply (i.e. those that are not loop- configured from a standard PC running a Microsoft® Windows®
powered) to be powered from a high-voltage AC supply. operating system. It comprises PC software, provided on a CD (PCS45),
and an ATEX certified interfacing link (PCL45USB). Converters can be
It plugs into the power socket (terminals 13 and 14) of an MTL5500 configured from the safe area, while on-line, and configurations can be
module and clips securely onto the module housing. The 25V DC saved to disk and printed out when required. It is suitable for use with
power output from the adaptor is sufficient to supply a single module MTL4000, MTL4500, MTL5000 and MTL5500 series products.
and can be connected to any normal AC power source.
Safe area
AC inputs USB
15.8 connector
133 20 MTL5500
MTL4500
3-pole
jack plug
3.5mm
PCS45
software CD
MTL5073
MTL5074
118.8
Interfacing link
MTL4073
MTL4075 PCL45USB
PC LINK
cable provided
MTL Instruments GmbH S/N: 1201
SPECIFICATION
SPECIFICATION
PCL45USB hardware
Input voltage Location
85 – 265V AC, (45–65Hz) Safe area
Efficiency Connections
71% typ. at 230V AC PC side: USB B(F) socket
Power dissipation Converter side: cable with 3.5mm jackplug, 3-pole for MTL4500
1.2W typ at 230V AC. and MTL5500 series converters. An adapter cable is provided for
Input terminals other earlier MTL converters.
Cage-clamp terminals accommodating conductors up Cable lengths
2
to 1.5mm stranded or 16AWG single-core Converter side (fitted): 1.5m
Input protection USB cable A(M) to B(M) (supplied): 2m
internal fuse, not user serviceable Ambient temperature limits
Output voltage –10°C to +60°C operating
25Vdc ± 10% –20°C to +70°C storage
Output current Humidity
120mA at 25V 5 to 95% relative humidity (non-condensing)
Ambient temperature Weight
Operating: –20 to +60°C 200g
Storage: –40 to +80°C PCS45 Configuration software
Mounting Compatible with Windows 2000, Windows XP or Windows 7
Plugs into and clips onto MTL5500 Series I/O module Consult MTL for operation with any other operating system,
It is not for use with any equipment other than MTL5500. e.g. Windows Vista™.
Humidity Software medium
5 to 95% relative humidity PCS45 supplied on CD
Mechanical Updates are available at www.mtl-inst.com
Ingress Protection: IP20 Recommended minimum PC configuration
Material: polycarbonate Microsoft Windows 2000, Windows XP or Windows 7
Weight: 28g approx. 20MB of available hard disc space
Standards compliance CD ROM drive
EN 61326, EN 61010 Available USB port
Printer (local or network)
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
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MTL5991 MTL5500 SERIES
24V DC POWER SUPPLY POWERBUS KITS
PB - 8T,16T,24T,32T
A DIN-rail mounted unit for locations where a dc supply is not A quick and easy way to distribute DC power to MTL5500 Series
readily available. The wide input power supply range makes this unit modules. Each powerbus kit includes 4 single ferrules, 4 twin ferrules
universally applicable and the 24V dc , 2A output will drive a useful and 2 insulation displacement connectors (Scotchlok).
number of MTL5000 and MTL5500 series modules.
Safe area
– +
x2
Optional insulation
displacement
connectors
SPECIFICATION
Power supply
85 to 264V ac 47 to 63Hz
Power dissipation within unit
7.2W @ 2A
Mounting
35mm DIN (top hat) rail
Output voltage
24V dc nom (23.64 min/24.36 max)
Output current SPECIFICATION
2A maximum (1.7A with <105V ac input) Available in 4 different lengths:
LED indicators PB - 8T = 8 connectors and loops
Green: Power indication PB - 16T = 16 connectors and loops
Weight PB - 24T = 24 connectors and loops
310g PB - 32T = 32 connectors and loops
Ambient temperature Insulation material :
Operating temperature –10°C to +50°C PVC
Storage temperature –40°C to +85°C Conductor :
2
Terminals 24 strands of 0.2mm dia (0.75mm ) standard copper
2
Cage clamp type accommodating conductors up to 2.5mm , Insulation thickness :
stranded or single-core 0.5 to 0.8 mm
Note: Segregation between hazardous and safe area wiring must be maintained. Current rating :
12A max
Operating temperature range :
–20ºC to +60ºC
Max voltage drop on 32 modules drawing 130mA max :
0.5V
Note: To reduce the risk of excessive voltage drop or overcurrent do not connect
powerbuses in series.
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
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270 Ø 7.2
MTL5500 SERIES
ENCLOSURES
102
395
339
360
170
DIMENSIONS (mm) AND MOUNTING
102
249
305
147 (inside)
184
Top of DIN rail
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
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ERB57S Earth-rail bracket, straight
Nickel-plated; supplied with two push fasteners, one (14mm,
MTL5500 SERIES 2 2
35mm ) earth-rail clamp and one (10mm, 16mm ) earth clamp.
ACCESSORIES
MTL5500 Series isolators mount quickly and easily onto standard DIN
rail. A comprehensive range of accessories simplifies earthing and
tagging arrangements.
Grey spacer, one required between each MTL5533 or MTL5995-
PS and any adjacent module on a DIN rail, to provide 10mm
air-circulation space between modules
CONNECTORS
Each MTL5500 unit is supplied with signal and power connectors, as
applicable.
Spares replacement connectors are available separately; see ordering
information.
See also
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CUSTOM, STANDARD AND
UNIVERSAL BACKPLANES
FOR EASY DCS INTEGRATION
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CPS BACKPLANE DIMENSIONS (mm)
CPS04
CPS08
CPS16
CPS04-CC CPS08-CC CPS16-CC
-CC - Conformal Coating
CPS24
Power requirements, Vs
21V dc to 35V dc through plug-in connectors HMP24 - 19" RACK MOUNTING PLATE FOR CPS24
Safe–area connections
2
CPS: 2.5mm screw-clamp terminals – 6 positions per module
Weight (without modules or accessories)
CPS04: 96g
CPS08: 225g
CPS16: 419g
CPS24: 592g
10 x strip of four
16 x strip of two
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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CUSTOM BACKPLANES
DESCRIPTION
For use when the IS interfaces are remotely mounted from the control
system, this series of cable connected FTAs provide a simple plug/
socket connection method for IS field devices to any control system.
The FTAs come fitted with mounting pillars for surface mounting or may
be used with the DIN rail mounting kit to mount on a single DIN rail.
The cable connections between the system card and the FTA use the
Tyco Dynamic series of connector which provide a reliable and high
density solution.
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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CP-DYN DIMENSIONS
CPELCO SERIES
A range of dedicated backplanes to interface with MTL4500 series intrinsically safe isolator modules and the MTL HART maintenance system
products. The backplanes offer a standard Elco interface connector for use in systems where the IS interfaces are remote from the DCS.
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ORDERING INFORMATION
Please go to our website at www.mtl-inst.com for the latest information regarding safety approvals, certificates and entity parameters.
The given data is only intended as a product description and should not be regarded as a legal warranty of properties
or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 645 9888
enquiry@mtl-inst.com csinfo@mtl-inst.com sales.mtlsing@cooperindustries.com EPS45/5500 Rev3 201113