Honeywell | aeor-28080 DR 4200 Circular Chart Product Recorder Manual EV Model ‘mouutriat Controts Division, 1100 Virginia Drive, Fort Washington, PA 19034 rnd in U.S.A, © Copyrght 1969, Honeywet nc.WARRANTY: The OR 4200 Circular Chart Recorder carries a TWO-YEAR warranty. This warranty includes immediate technical assistance via a toll free telephone number and complete replacement of the recorder, if necessary. Technical Assistance: Ifyou encounter a problem with your recorder, review all the setup data in section Z of this Product Manual and run the self-test as outlined in section 5 of this Product Manual. If the problem persists after checking the above, you can get technical assistance by dialing: 1-800-423-9883 (Between the hours of 7:30 am and 4:00 pm E.S.T.) An engineer will discuss your problem with you. Please have your complete model number, and serial number data available. The model and serial numbers can be found on the chart plate. If it is determined that a hardware problem exists, a replacement recorder of part will be shipr.ed with instructions for returning the defective unit. Do NOT return the recorder or part until the replacement has been received.Honeywell Tor? DR 4200 Circular Chart Recorder Errata Model EV Ill Section 2 Setup Tasks, Page 2-8 — Replace Table 2-1 with the following revised version: Table 2-1 - Actuation Switch Settings and Jumper Locations S1 Switch Positions & Settings!Summary The OR 4200 recorder includes a self-test feature that checks the operational status of major recorder functions. Use the following procedure to run the self-test before you set up the recorder for your application requirements per instructions in section 2 of the Product Manual. This test will verify that the recorder is operating property as recetved trom the factory. Procedure 1. Remove protective cap from pen tip and install a 0-100 chart. from box supplied with recorder. 2. Connect instrument power to terminal block TB1 oteeee 3. Apply power to recorder, press {DISP] and (MAN/AUTO] keys. together, and watch for pen (s) to start drawing a step pattern with honzontal traces at each 10% chart increment. NOTE: A complete seit-test runs for one complete chart revolution and takes about one hour ‘0 complete. However, you can interrupt the test after the recorder has drawn a few step patterns, which verifies that the recorder is operational, by pressing the {DISP] key. Go to sections 1 and 2 of the Product Manual to identity recorder components and set up the recorder for your application. What To Check If Self-Test Doesn’t Run 1. Recheck power connections. 2. Press [SET UP} and [FUNC] keys together to run key test and verity keypad operation 3. Call Technical Assistance Center. oo 44.01-99-02DR 4200 Product Manual Table of Contents Topic Introduction Section 1 Model Number & Hardware Description Decoding the Recorder's Model Number .... Introduction - Section 2 Setup Tasks Prerequisites Hardware Configuration ‘Overview of Factory Settings and Jumper and DIP Switch Locations Checking Power Requirement (all Models). Summary .. Procedure Result . Selecting Upscal ‘Summary sees Procedure ........ Result —_ Selecting Input Actuation TypeiRange| (al Models) Summary ...... Procedure Result . Mounting Opt Summary . Procedure Result ... Configuring Control Output Functions (Table i = 10 or 11) Summary ....... veteeeeeeeeee Procedure Result... Setting Output Relay Action (Table! = 10 ori). Summary Procedure Result Software Configuration |... Preparing for Initial Software Configuration Identifying What You Need to Configure Entering Configuration Data Some Data Entry Hints: (1) CHART Configuration (2) PEN Configuration (3) INPUT Configuration |. (4) OUTPUT Configuration (5) CONTRI Configuration... Explanation : Duplex Time Proportional Control Explanation : Cantral Algorithm (6) TUNING Configuration (7) CYCLE Configuration .. (8) ALARMS Configuration (9) LOCK Configuration Software Configuration Worksheet (Tabiei = Oor 11) Page 0-1 3 14 14 15 23 24 25 27 29 35 -36 37 39 a5 49 51 58 59Page 0-2 DR 4200 Product Manual Contents - Continued Topic Introduction - Section 3 Mounting Removing Knockouts for Conduits Mounting Recorder Flush in a Panel. Procedure .. Mounting Recorder Materials Required Procedure face Of Panel Or Wall Introduction - Section 4 Wiring .. A. Connecting Power Procedure ... 8. Connecting Input 1 Prerequisites . Procedure ¢. Connecting input 2 Prerequisites . Procedure D. Connecting Output 1 or 2 Pen Models Prerequisites | Procedure Introduction - Section 5 Operation and Maintenance Getting Started | : Procedure Setting Chart Time, Appiying Power, and Changing Cantrai Set Point Procedure . : Running Optional Key Test and/or Self-Test Key Test Procedure : Self-Test Procedure Tuning the Controller ...... Some Tuning Procedural Considerations. Viewing Operating Parameters Procedure ..... Changing Control Mode: and Ajusting Output Manually . Procedure. Changing Input Typ. ring Factary or Field Calibration Values Procedure . A eteaeeneees Routine Maintenance . Replacing Ink Cartridge Procedure Replacing Chart - Procedure 44-01-25-06 BDARAARENNOOVINb ARNEDR 4200 Product Manual Page 0-3 Contents - Continued Topic Introduction - Section 6 Calibration Input Calibration... Equipment Needed Procedure .. Preparing fo! Calibrating Input Current Output Calibration . TI DI Equipment Needed . Procedure .. , Preparing for Calibration Calibrating Output Introduction - Section 7 Service/Troubleshooting .......... Self-Diagnostics Customer Support Troubleshooting . Running Status Test... Error Message Prompts Visual Failure Symptoms Symptom I : Recorder Will Not Operate Symptom 2 : Recorder Operation Normal But Pen Trace incorrect Symptom 3 : Chart Rotates at Wrong Speed or Not Rotating ... Symptom 4 ; Pen Remains at High or Low End of Range Symptom 5 : A Key doesn’t respond and/or a display doesn’t light Symptom 6 ; Displayed output doesn't agree with controller output (1) Current Output Type ... (2) Single Relay or Dual Relay Type Symptom 7 : External alarm function does not operate properly Replacement Procedures ... ‘@ Replacing the No. 1 Pen Arm : bese feplacing the No. 2Pen Arm - De ‘eplacing Servo Plate : © Replacing Chart Motor © Replacing Main PCB . : © Replacing Display and Keyboard: PCB Checking Pen Alignment . Mechanical Alignment . Electrical Alignment ...- Introduction - Section 8 Parts List 44-01-25-06 Sbb veo OUIUHHHHHGDRERODEL SSSection 1 Page 1-1 Model Number and Hardware Description Introduction The DR 4200 circular chart recorder is available in one-pen and two-pen models with or without control or alarm outputs. Since this manual covers all models, we recommend that you decode your recorder’s model number first as described in the following paragraph so you can readily identify pertinent instructions in this manual. Decoding the Recorder's Mode! Number 1. Copy the mode! number that appears on the label on the front of ine Fecorder’s chart plate into the following boxes: NOTE: The label on the chart plate will be covered by the chart, if one is installed. ‘CONTROL OUTPUT Definition None 1 controller (pent or pen2) 1 controller per pen Factory Key Number? TABLET Tague! Tear oramey(] - CL] - CQ - o L TL No. of PENS HARDWARE OPTIONS Code Code Definition 1 tpen (00 None Chart Plate 2 2pens HG Hote-Down door wigiass window HP Hose-Dewn door Figure 1-1 - Location of lapel witn mode! number. wiacrylic window “Every DR 4200 recorder nas all the available input actuations stored in its non-volatile memory. Therefore, you must salact the input actuation in the flald By eating IP switcnes, selecting jumper positions, and making input wiring connections, as applicable. 44.01-25-06Page 1-2 Section 1 Model Number and Hardware Description 2. Using the mode! number “table” code definitions, identity your recorder’s given hardware characteristics. EXAMPLE: Assume tat ne mode! number on ine label is OR 4200EV1-10-HG-XXXX. Using the table code definitions from the previous diagram, this recorder is.a T-pen type with one controller and @ hose-down door with a glass window. 3. Refer to the views in Figure 1-2 to match given hardware characteristics (Table selections) with the location of actual hardware components in your recorder. This will help you determine applicable input/output wiring needs as well as identify appropriate setup tasks to prepare the recorder for operation later. To view actual components inside your recorder: (1) Pusn in bution on recorder door and swing door open. (2) Loosen captive screw in right-hand side of chart plate and ‘swing chart plate out. (3) Reverse Stepe (1) and (2) to close chart plate and door. 4. Retar to the views in Figure 1-3 for a description of the operator intertace. Note that the door must be open to access the keypad. 44-01-25-06Section 1 . Page 1-3 Model Number and Hardware Description VIEW A = Key Number: DR 4200EV1 1 pen (purple) Captive screw Chart plate Main PCB (pen 1) Key = EV1 or 2 Table |= 00 oF 10 Output Pca" Table!-10 *Paceaged separately mest be matted by Figure 1-2 - OR 4200 Recorder hardware components versus “Table” selections 44-01-25-06Page 1-4 Section 1 Model Number and Hardware Description Pea2 (red) Pen 1 (purple) tr ee Captive screw Chart plate Main PCB (pen 2 only) Key = EV? Table = 00, 10, oF 11 ‘Main PCB (pen 1) Key -EV1or2 Table I~ 00, 10, of 11 Control Pca Table !-10 or 11 * Packaged separately must be installed by user Table! 1O.ar 11 Figure 1-2 ~ OR 4200 Recorder hardware components versus “Table” selections ~ continued 44-01-25-06Section 1 Page 1-5 Model Number and Hardware Description Output relay 1 or 2 ig ON, when lit Upper Display — four charactors ‘* Normal operation ~ Dispiays process vanable (PV) or other selectable operating parameters value for rolated input channol '* Configuration mode ~ Displays selection or Parameter value. Inaicates temperature units of PV on display. Lower Display — six characters ‘© Normal operation ~ Displays selectable operanng parameters for viewing in upper display. ‘© Configuravon moge ~ Displays Set Up group and function parameters. Indicates controller mode. ©-M = Manual © 4 = Automanc Not used at this tne Po Figure 1-3 ~ OR 4200 Recorder Operator intertace 4401-25-06Page 1-6 Section 1 Model Number and Hardware Description LOWER KEYS © Decreases number in upper display '* Used to step through solactions for function Dromat-whiain configuration mode. Also. | stop or scroll backward through group Dromeits trom second prompt on. FUNCTION KEY1 Used in coniuncion wn {SET UP} kay to select indivdualfuncaons of a slectod onnguration group. Wen nel in. proves urck movement Sougn tuncon Bompte- |. Inmormat aporanon, togles nout cnannat | Slacton for aspiay ~ 2epen recorder | MANUAL/AUTOMATIC KEY2 ‘© Alternately selects manual or automanc Control mode = recorder model with Ccontrot onty. ‘model only. Used during field calibration. ‘SET UP KEY? RAISE KEYS ‘© Puts recorder in Configuration (Set Up) © Incraasas number in upper display ‘mode. Sequentally displays group prompts © Used to step through selections for and allows ine [FUNC] Key fo play fundon promot wl in coniguaton funcnon prompts for each group. When held ‘mode. Als0, step oF scroll iorwara In, prowides quick movement through group sn. prow through group promete DISPLAY KEY? ] ‘© Selects applicable operating parameters (lor your recorder model) shown in lower display for wowing in upper dtaplay. Key 19 held in, wt 18 soil ocogrized a3 only one | ‘Selection: key must be pressed for each parameter selection INPY ~ input channel 1 INP2 ~ input channel 2 QUT! = Output (pen 1 contro}) OUT? ~ Output (pen 2 contron) 'SP1 ~ Local sat pomt (pen | control) SP2~ Local set point (pen 2 contro!) DEVI — PV cewaton (pen | contro!) _DEV2 ~ PV dewauon (pen 2 control) ‘Press [SET UP] and [FUNC] keys togather to initiate hey test eress (DISP) and (MANVAUTO} keys togetner to initiate suil-test. 30 change a value more quictly, hold in one key and press me other. Agjustment moves one aigit ta the laf with each pres Figue 1-4 ~ OR 4200 Recardar Operator Intertace ~ continued 44-01-25-06 .Section 2 Page 2-1 Setup Tasks Introduction ‘You must prepare the DR 4200 for operation by completing Hardware and Software configuration tasks to set up the recorder for your particular recording/controlling requirements. Hardware configuration consists of checking/setting jumper positions and DIP switen selections on the Main Printed Circuit Board (PCB) for each pen as weil-as the Control PCS, if applicable. if recorder is supplied with control output, you must also mount the control PCB on the Main PCB. Software configuration consists of entering values/selections for prompted parameters through the keypad. This section is divided into Hardware and Software configuration parts. We suggest that you complete the hardware configuration first before you apply power for the software configuration. NOTE: /f desired, you can mount the recorder as outlined in section 3 of this manual before you prepare it for operation. Prerequisites ‘© You have decoded your recorder’s mode! number. © You nave confirmed major component locations through Figure 1-2. + You have confirmed that separately packaged Control PCB(s) have be zn supplied, if applicable. * | Recorder door is open and chart plate is swung out WARNING: Never access components inside the case with power applied. 44.01-25-06Page 2-2 Section 2 , Setup Tasks Hardware Configuration This part outlines the tasks for setting these hardware configurable functions on the Main PCB: 1. Power Source Requirement 2 Upscale, Downscale. or No Bumout 3. input Actuation See Figure 2-1 for an overview of factory settings for jumper and DIP switches as well as the general location of components on the Main PCB It you have an optional Control PCB, this part also includes the tasks for mounting the Control PCB and setting these hardware configurable functions on the Control PCB: 1. ControvAlarm Functions 2 Relay Action See Figure 2-2 for an overview of the factory settings for jumpers as well as the general location of components on the Control PCB. 44-01-25-06Section 2 Page 2-3 Setup Tasks Overview of Factory Settings and Jumper and DIP Switch Locations Review the data in Figures 2-1 and 2-2, and go to appropriate ‘Setup Task to set the recorder function per your application needs. There: och tone shown ae tae {poor rana ros pore shown btw ‘+ When you'can see red dot on rocker, oppaste ! See Page 2-7 jie i ree . ~ : Savage i ¥ m of i, i, So i 1 Gtemicn FES on a 1 L See Page 2-7 sa Goals *. BES er See Page 2-7 RTD mout ce faa) See Page 2-6 wa Ee See Page2-7 Upscale ‘ ‘Trermocouple Legend bumout inputeignal Ea Bow mata OVae *.Qperation: See Page 2-5 at ap wa See Page 2-6 See Page 2-7 © no iumeer monet [Fewe2s-o1 send mow entoconiense | (2-1- DIP switch and jumper [Fewe2s-o1 send mow entoconiense | ‘on Main PCB. 44-01-25-06Section 2 Page 2-4 Setup Tasks See Page 2-11 For grounded or eating current output See Page 2-13, Relay 1 jumper for NO ‘Operation (etete umber for Sirrene outa oo See Page 2-13 wl Relay 2sumoer or NO 'Speraton See Page 2-10 Currant 4-20) (Beveteumper tor relay Novi See Page 2-11 Legend en No jumper o Figure 2-2 - Jumper locations on optional Control PCB. 44-01-25-06Section 2 Setup Tasks Page 2-5 es Hardware Configuration —— Checking Power Requirement (All Models) ¢ Summary @ Procedure 1 Locate jumper W1 below transformer on left side of Main PCB for pen 1. Position jumper as follows: Line Voltage Jumper_Location 120 Vac 50/60 Hz 120" 240 Vac 50/60 Hz 240 "Factory setting CAUTION:8e sure Jumper W1 on Main PCB for 3. ‘pen 2is in the same position. it jumper W1 position is set for 240, be sure to note power requirement on label on front of chart plate. © Result ‘You must position jumper W1 so the recorder’s power requirement matches the available line voltage rating. 120 vac Speraton Figure 2-3 - Jumper W1 positions. You have verified/changed the power requirement for your recorder to match the available line voltage rating. 44-01-25-06Page 2-6 Section 2 Setup Tasks Hardware Configuration Selecting Upscale or Downscale Burnout (All Models) . You can select upscale or downscale burnout for thermocouple and millivolt actuations. This means that the pen will be driven to its full upscale or downscale position if the Process Variable (PV) goes ‘out of range (open input sensor), of the recorder detects a salf- check failure. Note that you can select downscale burnout for ATD. voltage, and 4-20 mA actuations, but there is no guarantee that an ‘out of range PV condition will be detected. * Procedure 1. Locate jumpers W2, W3, and W4 near bottom center of Main PCB. sscate Suinbet 2. Position jumper as follows: Burnout Direction Jumper Location Upscaie wa Downscale wa None None* “Factory setting Sumnscaie 3. Repeat Steps 1 and 2 for pen 2 Main PCB. Burnout ‘* Result You have selected the “failsafe” pen position in the event of a “burnout” condition. Be sure to solect the same action through the BRNOUT prompt in Software Configuration. 44-01-25-06Section 2 Page 2-7 Setup Tasks Hardware Configuration Selecting Input Actuation Type/Range (All Models) © Summary ‘You must configure the recorder to acceptihe desired input ‘actuation for the given pen by setting DIP switch S1 positions for signal gain and positioning the applicable input and signal reference jumpers on the Main PCB for pen 1 and for pen 2, if applicable. @ Procedure 1. Reter to Table 2-1 to identify DIP switch settings and jumper positions for desired actuation type. 2. Refer to Figure 2-5. and set DIP switch positions and position jumpers as noted in Table 2-1 for selected actuation. 3. Note configured actuation type for each pen on wiring label on back of chart plate. ° Resutt You have configured mne input actuation for eacn pen. Se sure that a matching sensor input is wired to the input terminals and you select the same input type through IN TYP prompt in Sonware Co ifiguration. 44.01-25-06Page 2-8 Section 2 Setup Tasks Harare Configuration ‘Table 2-1'- Actuation Switch Settings and Jumper Locations Signal 51 Switch Positions & Settings? Reference hal Thermocouple | €Ow) | wa wis wio OFF | OFF | ON | OFF Tory Saud 1 Leave position 2 set to OFF 4401-25-06Section 2 Page 2-9 Setup Tasks Hardware Configuration » foal pee faoe a frteringi oer a actuator = aS uno lr See rapie2 | for agnat 0:200mv 20m a 0, voltage avinpws foal see | selected actuation, ramave it. snout A convenient way to stare a jumper for future ‘Use IS to install the jumper on only one pin so. ‘one end of the jumper is free. RTD out Figure 2-5 - OI switcn wd Jumps? focations tor actuation selections. 44.01-25-06Page 2-10 Section 2 Setup Tasks Hardware Configuration Mounting Optional Control Board (Table | = 10 or 11) ‘© Summary I you ordered a recorder with control output, a separately packaged Control PCB is supplied with your: recorder. You must mount the Control PCB on the Main PCB, configure the control output function as relay or current, and sot the rolay action as Normally Open (N.O.) or Normally Closed (N.C.). Be sure that you have set all the jumper positions on the Main PCB before proceeding - See Figure 2-1. © Procedure 1, Push 4 plastic ‘spacers (supplied with Control 8CB) into holes on right side of Main PCB for pen 1 or 2: 2. Hold Control PCB 50 its mounting holes align wath spacers, and plug to seat it on spacers. Controt Pcs NOTE: 1 Table 11s 11, repeat ttus procedure for the Main PCB for pen 2. Figure 2-6 - Mounting Control PCB on Main PCB. Continue with Configuring Control Output Functions © Resutt ‘You nave equipped your recorder with output for control and/or alerrr: functions. 44-01-25-06Section 2 Page 2-11 Setup Tasks Hardware Configuration Configuring Control Output Functions (Table | = 10 or 11) ¢ Summary You can set the control output to be a 4-20 mA signal or a relay contact from relay 1 by adding and deleting jumpers on the Control PCB. Depending on hardware and software configuration Selections, you can set the control and/or alarm output functions to be one of the following: Table 2-2 - Control /Alarm Function Summary Software | _ Software configuration | Contral/Alarm Function i Function Prompt Relay 1 1s (or ON-OFF ‘ourrye [control and relay 218 for OUTALG CTRALG OUTTYP, OUTALG CTRALG Relay 1 1s for HEAT ang ‘OUTTYP, relay 213 for COOL in cTRaL Bom retay 1 and retay 2 are | OUTTYP lor ON-OFF contro! ouraic CTRALG [ON-OFF current conor ‘ourrye wath olay 2 tor atarm #2 OUTALG CTRALG ouTaic CTRALG Relay 1s lor alarm #1 and OuTTYP relay 21s tor alarm #2 Go to next page for Procedure 44-01-25-06Page 2-12 Section 2 * Setup Tasks a Hardware Configurction Jumper wiew2" ‘adgea for relay 1 Suto * Procedure 1. Refer to Table 2-2 to identity jumpers for addition and deletion for desired contro! output action. 2. Refer to Figure 2-7 and add or delete a jumpers as required for desired controvalarm output. ” NOTE: For current output conwol, ada W7 10 de common to ground or delete it for floating output. Gal This selection applies for Control PCB on Main PCB for pen 2. if Table | is 11 3. Note configured controvalarm output function for each pen on wiring label on back of chart plate for future reference. Factory eatting «WW, WS, W6, AW mailed Jumpers ws &.wse acged for cusrent Satpue ewrouge RYT terminal, Figura 2-7 - Jumper positions tor ralay /and current output on Control PCB. © Result You have configured the control output needed to match the planned software configuration selections for the desired controValarm function. Be sure to wire the loads to the appropriate Output terminals. 44-01-25-06Section 2 Page 2-13 Setup Tasks es Hardware CONFUSION Setting Output Relay Action (Table | = 10 or 11) ‘Summary ‘You must select the output relay action as N.O.-or N.C. by positioning the jumper for the given relay on the Control PCB. * Procedure 1. Locate jumper W1/W2 for relay 1 on Control PCB for pen 1 or 2. dumper war tor ‘tay? aceon 2. Position jumper as follows: Warne Aielav Action Jumper_Location Normaily Open wr Normally Clased w2 * Factory setting This selection applies for Contro! PCB on Main PCB for pen 2, if Table | is 11 3. Locate jumper W3/W4 for relay 2 on Control PCB tor pen 1 or 2. Jumper wire tor 4. Position jumper as follows: aage Relay-Action ‘Jumper _Location Normally Open wor Normally Closed wa * Factory setting Figure 2.8 - Jumper positions for relay This selection applies for Control PCB on Main wer on Cone PCB for pen 2. if Table | is 11 @ Result You have selected the desired output relay action for your application. You may want to note the selected action on the wiring label on the back of the chart plate for future reference. 44-01-25-06Page 2-14 Section 2 Setup Tasks Software Configuration The recorder includes a configuration program with sequenced English language prompts that appear in the upper and lower displays of the operator interface (See Display and Keypad Descriptions in section 1).You enter the parameter vaiues and selections into memory that match your process recording icontrolling requirements. This makes-it easy to enter/edit data using only a few straightforward keystroke sequences. This part tells you haw to prepare for the initial software configuration. identify what to configure, and enter configuration data. NOTE: Be sure you complete hardware configuration before you start software configuration. Preparing for intial Software Configuration Refer io page 4-2 in wiring section and connect line voltage to recorder, Close chart plate and tighten captive screw. Since recorder must be powered for software configuration. be ‘sure a chart is installed or pull up pen lifter to raise pen (s) from chart plate. 4. Apply power and watch displays for these sequential indications as recorder runs its self diagnostic tests: pp a (4) (2) (9) 3) NOTE: If FAIL indication is given instead of PASS of a display segment didn’t light. see Service section in this manual for troubleshooting data. 5. Recorder goes into operating mode. Note that INPRNG error message may biink in lower display and pen may be driven to. upper of lower chart limit with appropriate value in upper display. This only confirms that the recorder input is out of range, since the sensor has not been connected to the input terminals yet. ‘Thus, you can ignore INPRNG message until recorder is completely configured and wired for operation. 44-01-25-06Section 2 Page 2-15 Setup Tasks Software Configuration ee Identifying What You Need to Configure While prompts are sequenced in a group/function hierarchical set as shown in Figure 2-9, you must be sure that you configure all the parameters that are applicable for your given recorder mode! and application requirement as well as match hardware configuration selections. To nelp you identity which Graup prompts apply, review tne group hierarchy in Figure 2-9 and fil in the desired vaiues/selections for the applicable function parameters on the Worksheet at the end of this section. It you have a 2-pen recorder, be sure to identify individual parameters for each pen and control loop as applicable. Figure 2-9 - Prompt Hierarchy Group Function Value/Selection Press (SET UP] : Press (FUNG] kay 10 call uP Press [RAISE] or [LOWER] key to steo funeson promote 19 [through selecuons in sequence or change ‘sequence or old in to lowest diait by one. oF hold in to scroll or scroll. change lowest cigit continuously, ress ctor ono |LOWEAL or RAISE) at same imo. Acusus ‘moves one dept ia ne ie wt & BV a rsx ne en FUNC ae | HOUR -— Bg Pe [to 7am | one toy maises or LOWER) sw 4B- {IN ory seein Continued On Next Page 44-01-25-06Page 2-16 Section 2 Setup Tasks ee SOfWATE CONFGUAIO Figure 2.9 - Prompt Hierarchy Group Function Value/Selection av———. a... Pen |= rc eet wwe [J out [Js caw wa . Poe) (To speed vate enangos not on buy [RAISE] or (LOWER ‘nd oress other oe LOWER} o+ |mAISE! 0 moves 26 * For 200 mV actuation, select 100M and be sure hardware configuration is correct. va Y ¥ Continued On Next Page 44-01-25-06Section 2 Page 2-17 Setup Tasks Software Configuration Figure 2-9 - Prompt Hierarchy Group Function Value/Selection BV e220 es rane | INP 1} —— ee 999 t0 9999 | (To soeen vate range, ‘nid one toy [RAISE| or LOWER} and press otter one TLOWER} or (RAISE? ot same bie, Adusuent moves one cat io he tom wen aca press) er = 99.910. 999.9 uP Hoown fs cm unm [} crat | . b ee continua gt a soe 1 GYCLE promats don't appear when ALAM 1s Selected. Conran FB nc aay 8 (Only itr Controt PCD) Continued On NextPage «= LWPage 2-18 Group | 44-01-25-06 1 Continued On Next Page B Vv Return to previous Group Section 2 Setup Tasks Software Configuaticn ——— Prompt Hierarchy Function Value/Selection Sse b~ a EV See Ez (o soeea valve hangen hou st one sey RAISE} or LOWER! and press otter one [LOWER| or fAAISE} at moves one oxy 0 Ihe ——_ = 999 t0 9999 {nay wet P10 POMR us CTHALL) 0.0 to 100.0 (Qewy sn B0A oF POMA"as CTRALG) ~S-BYe neeSection 2 Page 2-19 ‘Setup Tasks Software Configuration Figure 2-9 - Prompt Hierarchy Group Function Value/Selection §~ ee BY oe (Ony wan PIDA oe POMA as CTRALG) ~ BBV o alan] ann rons pane ae [MINE Az Pe} faew] ue 68, s ¢g~+——_= 1 1 B (a sees vane Tunney ovroaeas] MBE Scwea “Ghty with PAD or Pow Sno ess ore one ” [ean] LOWER} or (RAISE) at Same or. aapasren Tat wn cach ress.) pune +h} [0.0010 10.00] (Promot MANAST ‘ooears wistoad wre POM ss CTRALG, ‘Vaue 1100 19 100 rue = GT eSSES) soo mn avo w Sas [ean] «aE oh Teeaass A {Oy sat ONOF as ouTata Y Continued On Next Page BW [Reto to previous Group 44-01-25-06Section 2 Setup Tasks Software Configuration —— Figure 2-9 - Prompt Hier chy Group Function Value/Selection By -=-5 3 =e i i 0.1 40.50.00 OUTALG and PIDA as cTRALS.) " osson te Se sy Torey ene [oer IRAISE} or LOWER {(Onty with PIDA or POMR) ‘3d rece other one (LOWER| or (RAISE! at Same tne. Adusimer ‘mevoa one ato he ‘on wrt oach press Oto 120 (omy wat) ALD ss ouracs, t “Continued trom point a “A” on page 2-17. Lg——— S57 {my wath ALAM as ourrey ourrvey {Onay men ALAM 2s ourres (Orvy wit ALAM 35 ourrvey Y Continued On NextPage EE W [Reumtoprevious Group OT_eF[[$€$k—— 44-01-25-06Section 2 Page 2-21 Setup Tasks Software Configuration Figure 2-9 - Prompt Hierarchy Group Function Value/Selection b+ (Ona wn ALAM as ourrvey (Onvy wath ALAM a curry) (To socee vate charwes, hod one hey TRAISE| oF [LOWEN] [LOWER] oF RAISE} at sae tne. Adjustment fort wn cach Wess — FUNC =pe[ A2S2HL er A fr Continued On Next Page 44-01-25-06Page 2-22 Section 2 age Setup Tasks i Software Configuration Figure 2-9 - Prompt Hierarchy Group Function Value/Selection [AUN |» For Pen Alignment - See Service Section of Manual |e [Read Only (onty with CTRL as OUTTYP) Read Only Read Only Retum to normal display. For 2-pen model: press [FUNC] key to toggle input display to INP “2." With INP "2" indicator lit, this prompt hierarchy applies for pen 2 input channel Return to previous GroupSection 2 Page 2-23 Setup Tasks Software Configuration —_—_—_—_—_——— Entering Configuration Data ‘The configuration data entry is more- or- less a closed loop process, as shown in the following flow diagram; where'you select a group, select a function parameter, change value or selection, select ext function or another group until ail pertinent parameters are entered. It you have a 2-pen recorder, you must enter individual Configuration data for both pens independent. Press (SET UP] Key (Hold in to serail -See Pages 1-13 and 1-14 for display anc key pad descriptic 35) Press (FUNC] key ves (Held in to seroll) Use raise or lower key to change value/selection select INP 2 for display and return to START to configure parameters for pen 2 . 44.01-25-06Page 2-24 Section 2 Setup Tasks Software Configuration The following exercises are step-by-step procedures to enter all the parameters associated with the function prompts for a given “group.” Since not all of the functions are needed for a given application, you simply’ skip the steps for the parameters that don't apply or don’t even appear in the display. An entry illustration complements the steps so you can readily identity the steps with the Parameters that appear. There are also some explanations given for some parameter selections for reference. Some Data Entry Hints: The entered vaiue/selection for a parameter is stored in non-volatile memory when the [FUNC] key is pressed to view the next parameter, the [SET UP] key is pressed to view the next group, or after 1 minute if no key is pressed. © Since Configuration (SET UP] mode times out in 1 minute if NO key is pressed, decide ahead of time on valuesiselections you want to enter to minimize nuisance ume outs. * Lower display blinks when you try to enter an unacceptable value or “LOCK” function is configured to deny configuration access. Be sure “LOCK" is co ifigured for NONE before starting Software Configuration. To speed vaiue entries, hold in [RAISE] or [LOWER] key and press other one [LOWER] or [RAISE] at same time. Adjusanent wit! move one digit to the left with each press. + You can use the [LOWER] key from second group prompt on to step backward through the prompt hierarchy. 4401-25-06Section 2 Page 2-25 Setup Tasks es Software ConfiQuratiOnN (1) CHART Configuration Prerequisites: © Required for all models ‘@ Recorder door is open and power is ON. «For 2-pen recorder, desired input channel is on display 1. Press [SET UP] key to put recorder in Configuration (SET UP) Mode and call up CHART prompt in lower display. If recorder is in SET UP Made, successively press [SET UP] key to step through group prompts or hold key in to scroll prompts until CHART appears in display. REMARKS Ifyou want to abort (ext) set configuration, press { DISP] key to > ‘xt Configuration mode or don’t up press any key for ! minute. 2. Press [FUNC] key to call up first tuning parameter for configuration. NOTE: Hold key in if you want to scroll through all the function promp's associated with this group. REMARKS: Time it will take to drive chart one complete revolution. Note that this prompt only ‘appears for pen 1 configuration (on a 2-pen recorder. : BHR 24HR TODAY HR 3. Use [RAISE] or [LOWER] key to select desired chart speed. @ Ifyou select ~ HA, go to Siep 4; otherwise, go to Step 6. 4401-25-06Page 2-26 Section 2 Setup Tasks es SoftWare CONfigUIAtICN (1) CHART Configuration - Continued 4. Press [FUNG] key to call up next parameter and enter present selection. REMARKS ‘Appears anty if ~ HR chart speed was salected. Setting Range : 1to 744 Bo gy Hee) 5. Use [RAISE] or [LOWER] key to set desired chart speed value in upper display or go to Step 6. NOTE: It display blinks, you are trying to select an unacceptable value. You can change value more quickly by holding in one key [RAISE] or [LOWER] ana Pressing other one (LOWER] or [RAISE] at same time. Adjustment will move one digit to the left with each press. 6. Press [FUNC] key to call up next parameter and enter present selection. REMARKS Base selection an type of chart - Linear or Nonlinear. If charts marked for certain input type (1.¢ type TIC or RTD), select NONLIN. Ifchart is marked “even”, select LINEAR. Note that LIN chart type is automatically selected when Selections NUN configured input type 1s linear 7. Use [RAISE] or [LOWER] key to make chart type selection in upper display or 90 10 Step 8. 8. Press [SET UP] or [RAISE] Key 1 call un next group prompt and go to I appropriate procedure in this section. Or, press [ DISP] key to exit Contiguration Mode. 44.01-25-06Section 2 Page 2-27 Setup Tasks Software Configuration ———— (2) PEN. Configuration Prerequisites: © Required for all models ‘5 Recorder door is open and power is ON. '* For 2-pen recorder, desired input channel is on display. 1, Press [SET UP] key to put recorder in Configuration (SET UP) Mode and call up PEN prompt in lower display. If recorder is in SET UP Mode, successively press [SET UP] key to step through group prompts or hold key in to scroll prompts until PEN appears in display, REMARKS ‘yu want 19307 (ext), configuration, press DISP] key to > ‘suit Configuration mode or dant press any key for | minute 2. Press [FUNC] key to call up first para’ aeter for configuration. NOTE: Hold key in if you want to scroll through all the function prompts associated with this group. REMARKS (00 you want pen 10 record input, output, or set point for given input channel. “Only selectable if Control PCB 1s restated and OUTTYP 1s CTRL. + 44-01-25-06Page 2-28 Section 2 Setup Tasks es Sofware CONFGUIZON (2) PEN Contiguration ~ Continued 4. Press [FUNC] key to call up next parameter and enter present selection. REMARKS Enter value that corresponds with the chart high range value for pen. 5. Use [RAISE] or [LOWER] key to set desired high range value tor hart in upper display or go to Step 6. NOTE: It display blinks, you are tying to select an unaccept ible value. ‘You can change value more quickly by holding in one key (FAISE] or [LOWER] and pressing other one [LOWER] or [RAISE] at same time. Adjustment will move one digit to the left with each press. 6. Press [FUNC] key to call up next parameter and enter present selection. REMARKS Enter value that corresponds with the chart low range vaiue for pen. 7. Use [RAISE] or [LOWER] key to set desired low range value for chart in upper display oF go to Step 8. 2 Brass [SET UP] oF [RAISE] kay to call up noxt group prompt. or [LOWER] key to call Up previous group prompt: and go to appropriate procedure in this section. Or. press [DISP] key to exit Configuration Mode. 44-01-25-06Section 2 Page 2-29 Setup Tasks — Scftware Configuration (3) INPUT Configuration Prerequisites: Required for al models Recorder doors open and power is ON. © For 2-pen recorder, desired input channel is on display. 1. Press [SET UP] key to put recorder in Configuration (SET UP) Mode and call up INPUT prompt in lower display. If recorder is in SET UP Mode, successively press (SET UP] key to step through group prompts or hold key in to scroll prompts until INPUT appears in display_ REMARKS It you want to abort (exit) (on. press { DISP] key to ‘ext Configuration mode or don’t press any key for | minute. 2. Press [FUNC] key to call up first input parameter for configuration. NOTE: Hold key in if you want to scroll through ail the function prompts associated with this group. REMARKS Be sure that selection agrees with value ta be aisplayed. if PV requires 4 whole digits, decimal all nat show. 8838 388.8 88.38 3. Use [RAISE] or [LOWER] key to select decimal location for PV display oF go to Step 4 44-01-25-06Page 2-30 Section 2 Setup Tasks Software Configuration (2) INPUT 1 Configuration ~ Continued 4. Press [FUNC] key to call up next parameter and enter present selection. Selections : NONE ¢c 5. Use [RAISE] or [LOWER] key to select units tor PV display. 6. Press [FUNC] key to call up next parameter and enter present selection. REMARKS Be sure configured display ‘charactenstics and range values are compatible with selected ‘actuation type. 7. Use [RAISE] or [LOWER] key to select actuation type. or ga to Step 8 4401-25-06Section 2 Page 2-31 Setup Tasks Sofware CONGUA —— TABLE 2-4 = Input Actuation Reference Data 41 to 1816 270 20 1000 EH — » ASA to 1832 [ET Eto) | 00 1100 Tite em [tg [aa a 2a | [tom | 20 roo | [en ney | aw 00 | [we |" reresiriesr [owas | a 18 10 671 196 t0 1371 Or 1a7r [ss sr T6705 300 700 Tr [ftw [2009600 | res a6 | winery To 400 Tae as RTD 100 ohm FT (high) 7184 to 482 100 onmn PT (low) -90 10-200 [00m ico my [one 200 ey a SS | a SS | [es sve C9 10 vse “For 200 mv actuation, select 100M and be sure hardware configurauan is correct. * 44.01-25-06Page 2-32 Section 2 Setup Tasks ee Software COnfiguratiOn (3) INPUT Configuration ~ Continued 8. Press [FUNC] key to call up next parameter and enter present selection. REMARKS Can only key in value for “LINEAR” input type. Otherwise. this isa read: only display of the high range vaiue for the selected T/C or RTO input ~~~ Ev 9. Use [RAISE] or (LOWER] kay to set high range value for linear input, or go to Step 10. NCTE: If display blinks, you are tying to select an unacceptable value. You can change value more quickly by holding in one key [RAISE} or [LOWER] and pressing other one [LOWER] or [RAISE] at same time. Adjustment will move one digit to the left with each press. 10. Press [FUNC] key to call up next parameter and enter present ‘selection. REMARKS Can anly key in value for “LINEAR” input type. Otherwise, this is 2 read-only display of tne fow range value for the selected TC or RTD input type. ~—B oR Biv Setting Range ; -999 to 9999 11. Use [RAISE] or [LOWER] key to set low range value for linear input. or go to Step 12. 44-01-25-06Section 2 Page 2-33 Setup Tasks ee Software CONfiguratCn (3) INPUT Configuration - Continued 12. Press [FUNC] key to call up next parameter and enter present selection. REMARKS: Compensate for input offset. + -99.9 to 999.9 12. Use [RAISE] or [LOWER] key to sot desired input ott or goto 14, NOTE: If display binks, you are trying to select an unacceptable value. You can change value more quickly by holding in one key [RAISE] or [LOWER] and pressing other one [LOWER] or [RAISE] at same time. Adjustment will mave one digit to the left with each press. 14. Press [FUNC] key to call up next parameter and enter present selection, REMARKS equals n0 filter Setting Range : Oto 120seconds | 18. Use [RAISE] or [LOWER] key to set filter action on input , if desired. oF go to Step 16. 44-01-25-06Section 2 Setup Tasks NS SOMWATE CONFGUSIO (3) INPUT Contiguration - Continued 16. Press [FUNG] key to call up next parameter and enter present selection. REMARKS NONE equals Failsafe output applied for failed input. NOTE: Be sure jumper installation on Main PCB matches selection - See Page 2-6. Selections : NONE up DOWN 17. Use [RAISE] or [LOWER] key to sel.ct desired burnout action, go to Step 13. 18. Press [SET UP] or {RAISE] key to call up next group prompt . or [LOWER] key to cail up previous group prompt and go to appropriate procedure in this section. Or, press [DISP] key to exit Configuration Mode. 44-01-25-06Section 2 Page 2-35 Setup Tasks es Software Configuration (4) OUTPUT Configuration Prerequisites: © Control PCB is installed. Recorder door is open and power is ON. «For 2-pen recorder, desred input channel ison display. 1, Press [SET UP] key to put recorder in Configuration (SET UP) Mode and call up OUTPUT promot in lower display. If recorder is in SET UP Mode, successively press [SET UP] key to step through group prompts or hold key in to scroll prompts until OUTPUT appears in display. REMaRKs Ifyou want to abort (exit) SET configuration, press [DISP] key to > up exit Configuration mode or don't press any key for! minute. 2. Press (FUNC] key to call up output parameter for cor.figuration. NOTE: Hold key in if you want to scroll through all the function prompts associated with this group. REMARKS 0 you want to use contro! or ‘alarm only output? Ifyou select ALRM, CONTRE TUNING;, and CYCLE group prompts will not appear. Note that you can have second alarm outout with control, f ‘OUTALG 1s RLY or CUR. 3. Use [RAISE] or [LOWER] key to select alarm or control output function. oF go to Step 4, 4. Press [SET UP] or [RAISE] key to call up next group prompt , or [LOWEP] key to call up previous group prompt: and go to appropriate, procedure in this section. Or. press [DISP] key to exit Configuration Mode. 44-01-25-06Page 2-36 Section 2 Setup Tasks Software Configuration ———— (5) CONTRL Configuration Prerequisites: © Control PCB is installed. © Recorder door is open and power is ON. For 2-pen recorder, desired input channel is on display. 1. Press [SET UP} key to put recorder in Configuration (SET UP) Mode and call up CONTRL prompt in lower display. If recorder is in SET UP Mode, successively press [SET UP] key to step through group prompts or hold key in to scroll prompts until CONTRL appears in display. REMARKS, ‘you want 0 abort (exit), configuration, press ( O/SP| key (0 ea Configuration mode crsnt press any key for 1 minute, 2. f ress [FUNC] key to call up control parameters for configuration. NOTE: Hold key in if you want to scroll through all the function prompts associated with this group. REMARKS Do you want output algorithm for control to be relay simplex relay duplex, or current simplex? OUTALG : " - — Be sure hardware configuration tat fo provide relay or current ‘output as applicable. 3. Use [RAISE] or [LOWER] key to select alarm or control output function. oF go to Step 4. 44-01-25-06Section 2 Page 2-37 Setup Tasks es SOWA CONUS Explanation : Duplex Time Proportional Control Kay Configuration Parameters: Descripson Geta rancdon value Super bre proportons! contol uses wo pulsing lays oureur ours cm to prowide an overall outout witun a proportional band 23 conmm = OUTS muro shown in Figure E-1. One of tie two relays pulses over Gum = Grau MOA or POM ine lower half ofthe proporvonal band and the other over crrmor Suan Devenanenrocass | te unter ha TUNING — Poor GAIN Seoenaion recess | A "coniguranle daacband adjustment (DBANO) lets you Towing tATET Beoencton grocess | ACO eee satan’ to ley ovlene Wath TUNING —1RPMoriMiN — Owprison sroses | Gastnand. no relay pulsing occurs in the middle of the Dana (Figure €-2) Sut, Dom relays wil pulse in me tmigcte of the band wth an overian (Figure E-2) indidual cycie bmes (CYC Tl. CYC2TI) are conigueabie {0 set the pulse for each relay. However. the duty cycle oF he percentage of the cycie tre that te relay 5 ON for a pulsing cutout vanes min the proporvonal band as ‘Shown in Figure E-4" To talon contol achon to the giver ‘rocees charactensies, indiadual TUNING constants a/e Cangurale for Bon veays (gue €5) Wi \ NZ pen Ouse Contre we mag 44-01-25-06Page 2-38 Section 2 Setup Tasks es Software CONfiguratiCn (5) CONTRL Configuration - Continued 4. Press [FUNC] key to call up next parameter and enter present selection. REMARKS See Explanation on next page Selections : ONOF PIDA POMR 5. Use [RAISE] or [LOWER] key to set desired control algorithm or go to Step 6. 6. Press [FUNC] key to call up next parameter and enter present selection. REMARKS Select how you want controiier to ‘operate after power interruption MANual or AUTOmatic mode. Selections : AUTO MAN. 7. Use [RAISE] or [LOWER] key to set desired power up mada tar Controller of go to Step 8. 44-01-25-06Section 2 Page 2- Setup Tasks ‘age 2-39 Software Configuration Explanation : Control Algorithm 44-01-25-06Page 2-40 Section 2 Setup Tasks es Software Configuration (5) CONTRL Configuration - Continued 8. Press [FUNC] key 10 call up next parameter and enter present selection. REMARKS Set point can not be set above value entered here. Nate that set point will automatically adjust itself to be within value entered here. if current SP value equals 2400, 1¢ would be changed to 2000. 9. Use [RAISE] or [LOWER] key to set desired high set paint limit or go to Step 10. NOTE: It display blinks, you are trying to select an unacceptable value You can change value more quickly by Nolding in one key [RAISE] or [LOWER] and pressing other one [LOWER] or [RAISE] at same time. Adjustment will move one digit to the left with each press. 10. Press [FUNC] key to call up next parameter and enter present selection. REMARKS Set point can not be set below value entered here, Note that se¢ paint will automatically adjust tseit to be iimevaue within value entered here. current SP value equals 50. would be changed to 100. >a Bo Bey [Settra Rance : 99910 9999 11. Use [RAISE] or [LOWER] key to set desired low set point limit or go to Step 12. 44-01-25-06Section 2 Page 2-41 Setup Tasks Software Configuration ——_—_— (5) CONTRL Configuration - Continued 12. Press [FUNC] key to call up next parameter and enter present selection. REMARKS Select direction you want controller ‘Output to go when process variable increases: OiRect - Output increases RE verse - Output decreases 13, Use [RAISE] or [LOWER] key to select desired controller output direction oF go to Step 14. 14, Press [FUNC] key to call up next parameter and enter present selection REMARKS Only applies when PIDA or DMR 's OUTALG selection. Controller output will not exceed H mopownus | Percentage vaiue entered here Note that setting range for current output is 5 t0 105. I OR EEv [Setting Range : 0.00 100.0 15, Use [RAISE] or [LOWER] key to set desired low set point jimit or go to Step 16. NOTE: If display blinks, you are trying to select an unacceptable value. You can change value more quickly by holding in one key {RAISE] or (LOWER] and pressing other one (LOWER] or [RAISE] at same time. Adjustment will move one digit to the left with each press. * a-01-25-06Page 2-42 Section 2 se Setup Tasks — ee SOftWware CONIGUAIO (5) CONTRL Configuration - Continued 16. Press [FUNC] key to call up next parameter and enter present selection. REMARKS Only applies when PIDA or POMR 1s QUTALG selection. Controtier output will not go below percentage value entered ere. Nate that setting range for current ‘autput it — 5 to 105, 17. Use [RAISE] or [LOWER] key to select desired controller output Girecton of go to Step 18. 18. Press [FUNC] key to call up next parameter and enter present selection REMARKS Only with RLYD 2s QUTALG. Sets gap between operatin: ranges of relay 1 and relay. See Explanation far Duplex Time Proportional Control on page 2 37 Setting Range : -5.0 to 25.0% 19, Use [RAISE] or [LOWER] key to set desirad law set point limit or go to Step 20. NOTE: if display blinks, you are trying to select an unacceptable value. You can change value more quickly by holding in one key [RAISE] or {.SWER] and pressing other one (LOWER] or (RAISE] at same ume. Adjustment will mave one digit to the left with each press. 44-01-25-06Section 2 Page 2-43 Setup Tasks es Software CONfiGUIatON ——— (8) CONTRL Configuration ~ Continued 20. Press [FUNC] key to call up next parameter and enter present selection. REMARKS Only with ONOF as CTRALG. ‘Sets avertap of the ON and OFF states of control relay. This difference between value of PV at which control relay energizes and value at which it de-energizes. 21. Use [RAISE] or [LOWER] key to set desired hysteresis for relay output oF go to Step 22. 22. Press [FUNC] key to call up next parameter and enter present REMARKS ‘Output value to be assumed after power down or input fails with no burnout configuration. | j = | | L Setting Range = 0.0to 100. 23. Use [RAISE] or [LOWER] key to cat desired faileafe output value or go to Step 24. NOTE: If display blinks. you are trying to select an unacceptable value. You can change value more quickly by holding in one key [RAISE] or [LOWER] and pressing other ane (LOWER] or [RAISE] at same time. Agjustment will move ane digit to the left with each press. 44-01-25-06Page 2-44 Section 2 Setup Tasks Software Configuration (8) CONTRL Configuration - Continued 24. Press (FUNC) key to call up next parameter and enter present selection. REMARKS Select units of percent Broportionat band or unictess cerm ‘of gain for P term in PIDA or POMR: CTRALG. Pb GAIN 28. Use [RAISE] or [LOWER] key to select Pb or GAIN for TUNING group or go to Step 26. 22, Press [FUNC] key 10 cai! up next parameter and emer present selection. REMARKS Select units of MiNutes per repeat or Repeats Per Minute for! term in PIDA CTRALG. Selections : MIN 26. Use [RAISE] or [LOWER] key to select MIN or RPM for TUNING group or go to Step 27. 27. Press {SET UP] or [RAISE] key 10 call up next group prompt . or [LOWER] key to call up previous group prompt: ana go to Appropriate procedure in this section. Or, press [DISP] key to exit Configuration Mode. 44-01-25-06Section 2 Page 2-45 Setup Tasks = Software Configuration (6) TUNING Configuration Prerequisites: © Control PC is installed and CTRALG is PIDA or PDMR. © Recorder door is open and power is ON. © For 2-pen recorder, desired input channel is on display. 1. Prass [SET UP] koy to put racarder in Configuration (SET UP) Mode and call up TUNING prompt in lower display. If recorder is in SET UP Mode. successively press [SET UP] key to step through group Prompts or hold key in to scroll prompts until TUNING appears in display. REMARKS Hf you want to abort (exit) set canfiguration, press { DISP| key to ~ vw exit Configuration mode or don't press any key for } minute. 2. Press [FUNC] key to call up first inyut parameter for configuration. NOTE: Hold key in if you want to scroll through all the function prompts associated with this group. REMARKS See function promot PborGN in CONTRL group ta select prompt (© appear nere. Setting Range :0.1 to 999.9 3. Use [RAISE] or [LOWER] key to set desired value in upper display. or 90 to Step 4 44-01-25-06Page 2-46 Section 2 Setup Tasks Software Configuration (6) TUNING Configuration - Continued 4, Press (FUNC] key to call up next parameter and enter present selection. REMARKS Rate is off for values of 0.08 or less. > AEB oe BBW [Seria Range :0.00%0 10.00 5. Use [RAISE] or [LOWER] key to set desired value in upper display. If CTRALG is POMR, skip Steps 6 and 7 and go to Step 8. NOTE: If display blinks, you are tying to select an unacceptable value. You can change vaiue more quickly by holding in one key (RAISE] or [LOWER] and pressing other one [LOWER] or (Ry ISE} at 5: me time. Adjustment will move one digit to the left with each press. 6. Press [FUNC] key to call up next parameter and enter present selection. REMARKS Used with PIDA CTRALG only. ‘See function prampt MINRPAA in CONTRI group to select prampt to appear here. > 2 OR Ev Setting Range :0.02 to 50.00 7. Use [RAISE] or [LOWER] key to set desired value in upper display. @ If OUTALG is RLYD, go to Step 10; otherwise go to Step 16. 42.01-25-06Section 2 Page 2-47 Setup Tasks ED SOTWAE CONIGUAION (8) TUNING Configuration — Continued 8. Press [FUNC] key 10 call up next parameter ang emer present selection. REMARKS Used with 2-mode us manual reset CTRALG 01 >o ” all> Hiv 9. Use [RAISE] or [LOWER] key to set desired value in upper display. ‘© If OUTALG is RLYD. go to Step 10: otherwise. go to Step 16. NOTE: it display blinks, you are tying to select an unacceptable value. You can change value more quickly by holding in one key [RAISE] or [LOWER] and pressing other one [LOWER] or [RAISE] at same tim > Adjustment will move one digit to the left with each press. 10. Press [FUNC] key to call up next parameter and enter present selection. a REMARKS Used with RLYO OUTALG only Sas Far duplex time proportioning application. w [9 Bic 11. Use [RAISE] or [LOWER] key to set desired value in upper display. or go to Step 12. 44-01-25-06Page 2-48 Section 2 Setup Tasks Software Configuration (8) TUNING Configuration - Continued 12, Press [FUNC] key to call up next parameter and enter present selection. REMARKS Used with RLYD OUTALG only. For duplex time proportioning application. Rate is off for values or 0.08 or tess. 13. Use [RAISE] or [LOWER] key to set desired value in upper display. ‘@ If CTRALG is POMR, skip Sleps 14 and 15 and go to Step 16. 14. Press [FUNC] key to call up next parameter and enter present selection. ~~ ont] Reuat21n REMARKS Fepawaiper manute | Used with RLYD OUTALG and | MO cCTeaLs oniy. For duitex time proportioning application See function prompt MINRPM in CONTRE group to sevect prompt to appear here. enet 2:0 15, Use [RAISE] or [LOWER] Key to set desired value in upper display, or ‘go to Step 16. 16. Press [SET UP] or [RAISE] key to call up next group prompt . or [LOWER] key to call up preious group prompt: and go to appropriate Brocedure in tus section. Or, press (DISP] key fo exit Coniguration lode. 44-01-25-06Section 2 Page 2-49 Setup Tasks Software Configuration ——s (7) CYCLE Configuration Prerequisites: '¢ RLY OF RLYD Is QUTALG selection. | Recorder door is open and power is ON. © For 2-pen recorder, desired input channel is on display. 1. Press [SET UP] key to put recorder in Configuration (SET UP) Mode and call up CYCLE prompt in lower display. If recorder is in SET UP Mode, successively press [SET UP] key to step through group prompts or hold key in to scroll prompts until CYCLE appears in | display. REMARKS Hf you want to abort (exit) configuration, press [ DISP] key to exit Configuration mode or don't press any key for! minute, 2. Press [FUNC] key to call up first input parameter for configuration. NOTE: Hold key in if you want to scroll through all the function prompts associated witn this group. REMARKS Sets output relay cycle ume for ‘ume proportional output. ror Heat relay in duplex application. yy [SettingRange © 0%0 120 3. Use [RAISE] or [LOWER] key to sat desired value in upper dioplay. If OUTALG is RLYD, go to Step 4; otherwise . go to Step 6. 44-01-25-06Page 2-50 Section 2 Setup Tasks ee Software Configuration (7) CYCLE Configuration — Continued 4, Press [FUNG] key (0 call up next parameter and enter present selection. REMARKS Used with RLYD OUTALG only ‘Sets output relay cycle time for Cool relay in duplex appircacion. Setting Range : Oto 120 5. Use [RAISE] or [LOWER] key to set desired low range value for chart in upper display or go to Step 6. 6. Press (SET UP} or [RAISE] key to call-up next group prompt . or [LOWER] key to call up previous group prompt: and go to appropriate procedure in:this section. Or, press [DISP] key to exit Configuration Mode. 44.01-25-06Section 2 Page 2-51 Setup Tasks Software Configuration (8) ALARMS Configuration Prerequisites: © Control PCB is installed and OUTALG is RLY of CUR. © Recorder door is open and power is ON. For 2-pen recorder, desired input channel is on display. 1. Press [SET UP] key to put recorder in Configuration (SET UP) Mode ‘and call up ALARMS prompt in lower display. If recorder is in SET UP Made, successively press (SET UP] key to step through group Prompts oF hold key in to soroll prompts until ALARMS appears in display. REMARKS Hf you want to abort (exit) configuration. aress [ DISPI key to ‘exit Configuration mode or don’t press any key for 1 minute. 2. Press [FUNC] key to call up first input parameter for configuration. @ If OUTTYP is ALRM, go to Step 3: otherwise, go to Step 15. NOTE: Hold key in it you want to scroll through ail the function prompts associated with this group. REMARKS. Useat with ALRM QUTTYP only. > Selections : NONE (no alarm ey OR Ev INP (input PV) 3. Use [RAISE] or [LOWER] key to select desired set point 1 alarm 1 type. or go to Step 4 44-01-25-06Page 2-52 Section 2 Setup Tasks Software Configuration — — — (8) ALARMS Configuration — Continued 4. Press [FUNC] key to call up next parameter and enter present selection. REMARKS, Used with ALRM QUITY? only, ~~ or Eiv Selections : NONE (no alarm INP (input PV) 5. Use [RAISE] ar [LOWER] key to select desired set point 2 alarm 1 type. or go to Step 6. 6. Pres [FUNC] key to call up next parameter and enter present selection. REMARKS Will not appear if A1SITY 1s NONE oR Ev ‘Setting Range | -999 to 9999 7. Use [RAISE] or [LOWER] kay to sot desired alarm 1 set point 1 value. or go to Step 8. 44-01-25-06Section 2 Page 2-53 ‘Setup Tasks es Software CONGUE —— (8) ALARMS Configuration — Continued 8. Press [FUNC] key to call up next parameter and enter present selection. wf REMARKS Will not appear if AIS2TY 1s NONE. 9. Use [RAISE] or [LOWER] key to select desired set point 2 alarm 1 value, oF go to Step 10. 10. Press [FUNC] key to call up next parameter and enter present selection. Sees) REMARKS ~ [3 Will nat appear if A1S1TY 1s NONE. unc OUT = om | | ay [Selections : HI thigh alarm) LO (low alarm) 11. Use [RAISE] oF (LOWER] key to select desired alarm 1 set point 1 state, or go to Step 12. 44-01-25-06Section 2 Setup Tasks es Software CONFIQUTSION (8) ALARMS Configuration — Continued 12. Press (FUNC] key to call up next parameter and enter present selection. REMARKS wl] i Will nat appeerif a TSETY i NONE 13. Use [RAISE] or [LOWER] key to select desired set point 2 alarm 1 ‘State, oF go to Step 14. 14, Press [FUNC] key to call up next parameter and enter present selection. REMARKS DE onty avauiaote with CTRL ourrye. NONE (no alarm) INP (input PV) DE (deviation) 15. Use [RAISE] or [LOWER] key to select desired alarm 2 set point type, or go to Step 16. 44-01-25-06Section 2 Setup Tasks Page 2-55 es Software CONFIQUStON ———— (8) ALARMS Configuration ~ Continued 16. Press [FUNC] key to call up next parameter and enter present selection. REMARKS, DE only available with CTRL ‘OUTTYP, Selections : NONE (no alarm) INP (input PV) DE (deviation) 17. Use [RAISE] or [LOWER] key to select desired set point 2 alarm 2 type, of go to Step 18. 18. Press [FUNC] key to call up next parameter and enter present selection z REMARKS Will not appear if A2S1TY is NONE -#i Func OUT ii ‘i yy [Setung Range : -999 to 9999 19. Use [RAISE] or {LOWER] key to set desired alarm 2 set point 1 value, or go to Step 20. 44-01-25-06Page 2-56 Section 2 Setup Tasks a Software Configuration (8) ALARMS Configuration — Continued 20. Press [FUNC] key to call up next parameter and enter present selection. REMARKS Will nat appear if A2S2TY 15 NONE. ~,aB~ Ey [serra Rane «99910 9099 21. Use [RAISE] or [LOWER] key to select desired set point 2 alarm 2 value, or go to Step 22. 22. Press [FUNC] key to call up next parameter and enter present selection. REMARKS Will not appear if A2S1TY 1s NONE HI (high alarm) LO {low alarm) 23. Use [RAISE] or [LOWER] key to select desired alarm 2 set point 1 state. or ga to Step 24, 4401-25-06Section 2 Page 2-57 Setup Tasks es Software CONIGUAON (8) ALARMS Configuration - Continued 24, Press [FUNC] key to call up next parameter and enter present selection. = REMARKS e Will not appear if A2S2TY is NONE 25. Use [RAISE] or [LOWER] key to select desired set point 2 alarm 2 state, or go to Step 26. 26. Press [FUNC] key to call up next parameter and enter present selection. REMARKS When alarm is OFF, st activates ‘exactly at set point. When alarm is ON, you adjust hysteresis so alarm will not deactivate until variable 1s 0.0 t0 5.0 % away for set point. For alarms based on input signals. configure hysteresis as % of nput range span; for alarms based an ‘eucput signats, contigure nysteresis 28.2 % of full seale output range. Setting Range : 0.0 to 5.0 27. Use [RAISE] or [LOWER] key to set desired hysteresis vatue, or go to Step 28. 28. Press [SET UP] or [RAISE] kay to call up next group prompt , or [LOWER] key to call up previous group prompt: and go to appropriate procedure in this section. Or. press (DISP} kay to oxit Configuration Mode. 44-01-25-06Page 2-58 Section 2 Setup Tasks Software CONTQUIaTON (9) LOCK Configuration Prerequisites: © Required for all models Recorder door is open and power is ON. © For 2-pen recorder, desired input channel is on display. 1. Press [SET UP] key to put recorder in Configuration (SET UP) Mode and call up LOCK prompt in lower display. If recorder is in SET UP Mode, successively press [SET UP] key to step through group Prompts or hold key in to scroll prompts until LOCK appears in display. REMARKS Hfyou want to abort (exit) set ‘configuration, press [ DISP] key to vw ‘ext Configuration made or aon t press any key for 1 minute. REMARKS De not configure thrs sefection for lockout until afl configuration 1s complete. ‘Selections : NONE (no lockout) CAL (calibration locked out) CONF (Tuning availabie for reaawite, | configuration groups read-only) FULL (Calibration groves are not | available All other groups are reas | only) i 3. Use [RAISE] or [LOWER] key to select desired lockout action, oF go to Step 4. 4. Press [SET UP] or [RAISE] key to call up next group prompt , or {LOWER] key to call up previous group prompt: and go to appropriate Procedure in this section. Or, press (DISP] key to exit Configuration Mode. 44-01-25-06Section 2 Page 2-59 Setup Tasks DR4200EV Recorder Software Configuration Worksheet AISIVA ISTHE Asan [es J] eset AzSIVA save Cn AZS2HU AL YS, 44-01-25-06Application Notes How to Apply Digital Instrumentation Application Notes in Severe Electrical Noise Environments Introduction Products which incorporate digital technology provide recognized performance advantages over conventional analog instrumentation used for process control. These advantages can result in beter product uniformity and greater overall efficiency when used correctly. There are, however. certain guidelines regarding installation and wiring which must be carefully followed in order to achieve this performance. In addition to the traditional precaution of the separation of signal and power wiring in separate conduits, other measures must be taken to minimize the effects of electromagnetic interference (EMI) and radio frequency interference (RFI) on the operation of the equipment. Otherwise, if high level, short duration, noise spikes are permitted to enter the digital equipment. the noise can be wansterred Into the system's logic networks and can be misinterpreted as signal data, resulting in erroneous system operation and other unpredictable responses. Potential Noise Sources Noise can enter electronic equipment via three methods of coupling, namely. © capacitive (or electrostatic) inductive (or magnetic) impedance Capacitive and inductive coupling have the same essential effect ~ they couple current or voltage, without any actual connection of the two circuits. Impedance coupling requires a connection between the two circuits. Typical noise-generating sources that could affect electronic equipment through capacitive and inductive coupling include: * Relay coits Solenoids AC power wires — particularly at or above 100 Vac Current carrying cables Thyristor field exciters Radio frequency transmissions Impedance couple noise may enter by way of the lines used to power the digital equipment or by way of improper grounding. Most power lines, at typical industrial locations, are far from noise- free. The noise on them can be generated in many ways. but are nearly always associated with switching circuits of some nature. These include: large relays contactors motor starters business and industrial machines Power tools HID (High Intensity Discharge) lights ‘© Silicon Controlled Rectifiers (SCRs) that are phase angled fired. These devices generate noise by lowering the line voltage during energization when large currents are drawn for short periods of time. 48-51-07-04Section 3 Page 3-1 Mounting Introduction ‘You can mount the recorder flush in a panel or on the surface of ‘a panel or wail using the mounting brackets supplied with the recorder. Procedures for each mounting method follow - choose the one that meets your mounting requirements. Use the dimension drawing (30756111-000) at the end of this section for reference. Removing Knockouts for Conduits Before you maunt the recorder, remave the appropriate “knockouts” in the bottom and/or sides of the recorder case for wire entry via 1/2" (12.7mm) conduits. The knockouts are really Plugs that you just have to push out to remove. case ous one in sac de Figure 3-1. Knockout lecatione. Mounting Recorder Flush In a Pane! Procedure 1. At appropriate location, make a square cutout in panel. 12.7 +0.60 in (322.58 + 1.52 mm) by 12.7 £0.60 in (322.58 +1.52 mm). 2, Orient recorder case property and slide it into Cutout from front of panel. Be sure that recorder is supported in the following steps. 3, From back of panel, attach a mounting bracket to each side of case using 1/4-20 x 1/2 incn hex screw for each bracket. Leave screws slightly loose so as to permit adjustment of brackets, Mounting oractwt 4. While holding recorder firmly against panel slide each bracket against back of panel and tighten screws. igure 3-2 - Securing recoraer in pane! cutout. 44-01-25-06Page 3-2 Mounting Recorder On Surtace Of Panel Or Wall Materiais Required Mounting hardware supplied with recorder. © Screws (3) must be supplied by user for attaching mounting hardware (brackets and Support hook) to panel or wall. Procedure 1. Using two flat-head 10-32 x 1/4in screws supplied with recorder, fasten support hook into recess at back of recorder case as shown in Figure 3-3. Using 1/4-20 x 1/2in hex screws and lockwashers, attach a mounting bracket to each side of case. Leave screws slightly loose 0 as to permit some adjustment of brackets. (On panet, mark locations of three holes, as shown by hole pattern in Figure 3-3. Using a drill bit of appropriate size for user- supplied screws. drill a hole in frant of panel for eye of support hook. Inset screw for support hook into panel, allowing screw head to protrude approximately 5/16 inch. Hang recorder on screw by support hook. Ensure that locations for other two holes (marked in Stop 3) are correct. It not, ensure that recorder is aligned vertically, and use brackets as templates to mark proper locations. Remove recorder from panel and drill other lwo holes. Hang recorder on screw by support hook and insert other two user-supplied screws through brackets into panel. Tighten two hex screws that attach brackets to case, 44-01-25-06 Section 3 Mounting NOTE: These screws must ‘be supoed by Ute: all other mounting haraware ssupohed with x Maunting bracket vests Floure 3-3 - Securing recorder ta surtaca ‘of panel or wal.BB HE YE inoina Tawa aaSection 4 Page 4-1 Wiring Introduction This instruction assumes that the recorder has been prepared for ‘operation and mounted per the instructions in the previous two ‘sections of this manual, Since the actual wiring requirements depend more-or-less on the hardware components supplied with your recorder, use the following flow diagram to find-the applicable wiring connections for your recorder. Then, go to the appropriate pages for wiring connection details. Goto ‘Operation 44-01-25-06Page 4-2 A. Connecting Power IWARNING: Be sure that line voltage is OFF before connecting power wires to recorder. Proceaure 1. Open recorder door. Loosen captive screw ‘im chart plate and swing plate out. 2. Locate terminal block TB1 on bottom left eqge of Main PCB for pen 1. 4. Pun power wires separately through second ‘conduit from right on bottom of case. 5. Strip 2/4-inch of insulation from end of each ‘ware and form end to fit under screw ‘connection. 6. Insert green wire (G) under frst screw from ‘ight, white wire (N/L2) under second screw from nght, and black wire (UL1) under third ‘screw from ngnt. Tighten screws to secure wires. NOTE: On recorders with two pens. an intemal cable channel's power fo TB1 on Main PCB for pen 2 irom TB1 on Man PCB for pen 1. 7. Dress wires for as lime slack as possinie. ‘This keeps nose signal on these wires from bypassing buitan suppression. Alea, don’t bundle any low-level signal wares with the ower wires. See Applicaton Note 48-51-07-06 for details about noise interterence prevention. 44-01-25-06 ‘CAUTION: To avoid damaging the racorder, be Section 4 Wiring “| ercernatl Figure «1 - Recoraer power connections.Section 4 Wiring B. Connecting Input 1 Prerequisites: © You have configured the recorder 10 Page 4-3 33 Veaa reustance's “Goon! + ume gage fengem uo to 150 8 For tmo-wie KTO 4401-25-06Page 4-4 . Conneeting Input 2 Kay number = OR 42006V2 © You have configured the recorder to accept the desired input type - See Section 2. © Door and chart plate are opened. 44-01-25-06 Section 4 Wiring ailwnces equal (mas ‘advenstance fengens up 0 150, 2 For twomwre 87D mA, mV of Volt, source Figure 43 - Recorder input 2 connections.Section 4 Page a5 Wiring D. Connecting Output (1 or 2 Pen Modes) Table! = 10,11 © You have configured the recorder to provide the desired controvalarm function and (Gurrent (420 mA) oF relay 1 output for control. © Door and chart plata are opened. Procedure 1. Locate terminal block TB1 on bottom adga af Control PCB on Main PCB for pen 1 or 2. 2. Run output wires through desired conduit — but don’t bundle them with input wires. Relay! Relay 2 CAUTION: Be sure jumpers WS and WE are installed and jumper W1/W2 for relay 1 is removed for current output control application. Or, Jumper WI/W2 for relay 1 ia installed and jumpers WS and W6 are remaved for relay 1 output for control or ‘alarm application. 3. Stnp 24-inch of insulation from ond of each wera and form end to fit under screw ‘connection. 4, Insert wires under appropnate screw Terminals for applicable relay output as ‘shown. Tighten screws to secure wires. 5. Repeat Steps 1~4 for Control PCB 120Vac 120 Vac mounted on other Main PCB, as applicable, oR OR 240 Vac 240 Vac {forrelay | contro or alarm ! output. as contiguied ‘For 6-20 ma control output, at contigured Figure 4-4 - Recorder Output connections. a 44.01-25-062 Application Notes Prevention of Noise Interference - ‘There are thrae ways to prevent electrical naisa from interfering with the operation of the electronic digital equipment. One is to suppress the noise at its source. This is the most effective but also the most difficult because it is not easy to identify all of the potential noise sources in a typical industrial installation. Therefore, “suppression” is usually a last resort for those extreme situations where the other methads are insufficient by themselves. The second method is to prevent noise from getting on the signal and power lines that are connected to the equipment. This is achieved by proper separation and shielding of those lines. In some cases separate power lines or special power line regulation or filtering may be required for satisfactory electronic digital equipment operation. It is the responsibility of the installer to follow 00d wiring practices. The third method is 10 design the digital equipment with a high degree of noise rejection built-in. This includes housing the equipment in a case that will provide shielding, liberal use of noise rejection filters and opto-isolators, and the use of noise suppressors on potential noise sources within the equipment itselt. This, of course, is the responsibility of the manufacturer who usually Performs extensive laboratory and field testing of newly designed digital equipment to insure the adequacy of its immunity to noise. As a minimum requirement, the equipment should be able to pass the tests outlined in the IEEE Standard 472-1974 (Surge Withstand Capacity Tests) Recommended Wiring Practices ‘© All wiring must conform to local codes and practices. © Wires carrying simitar types of signals (Table 1) may be bundled together, but bundles with Gifferent types of signals must be kept separated 10 prevent inductive or capacitive coupling. © For distances over five (5) feet, and when shielding is recommended, use a separate metal tray or conduit for each bundle. Where conduits or trays are not practical, use twisted wires with a ‘metal overbraid and provide physical separation of at least one foot. @ Tray covers must be in continuous contact with the side rails of the trays. © When unlike signal levets must cross, either in trays or condutts, they should cross at a 90- degree angle and at a maximum spacing. Where it is not possible to provide spacing, a grounded steel barrier or grid should be placed between the unlike levets at ine crossover points * Trays containing low level wiring should have solid bottoms and sides. Tray covers must be used for complete shielding. Tray cover contact with side rails must be positive and continuous to avoid high reluctance air gaps, which impair shielding. Trays for low level cables should be metal and solidly grounded. © Wires containing low level signals should not be routed near any of the following: + contactors motors + generators + radio transmitters + wires carrying high current that is being switched on and oft * Use a 12-gage (or heavier) insulated stranded wire for the ground connection, Attach il tirmly to @ proven good earth ground such as a metal stake driven into the ground. © All shields should be grounded at one end only — preferably the instrument end. 4851-07-04Application Notes ; 3 TABLE 1 — External Wiring DIGITAL VO YES, Low Voltage (< 100V) Computer intertace Power Source The AC power for the digital electronic equipment must be within the voltage and frequency limits specified for that equipment. Attempts to operate outside the specified limits will result in no performance. For those installations where the supply voltage will not stay within he specified limits; a terro-resonant ransiormer, for votlage resolution, snouid be used. For protection against noise, the AC source for the digital electronic equioment should be independent of all other loads especially when switching loads are involved. For example. it should Rot provide power for air-conditioning, convenience outlets, lighting, motors, or similar noise generating devices. To obtain electrical isolation (Figure 1) a separate transtormer is required 0 Supply power to the digital equipment. For additional noise and transient rejection, stieiaeu primary land secondary windings may be required. And if necessary, power line filters may be added to attenuate noise signals that have a higher frequency than the power line frequency. 4851-07-044 Application Notes ‘Noise Suppression at the Source Generally speaking, when good wiring practices are used with well designed digital electronic equipment, no further noise protection is necessary. However, in some Severe electrical environments, tne magnitude of the electrical noise is so great that it must be suppressed at ine source. in most control cabinets, the main sources of noise are motor starters, contactors, relays. and switch gear. For this reason, many manufacturers of these devices supply “surge suppressors” which mount directly on the noise source, for example, on the coil of a contro! relay or motor starter. For those devices that do not have accessory “surge suppressors.” resistance-capacitance (RC) Circuits and/or voltage imiters such as metal varistors may be added when and where needed. Thie can be broken down into two categories, namely inductive loade(e.g.. a relay owitch in seneo with a relay coil) and contacts. © Inducuve Couls: Metal Oxide Varistors (MOVs) are recommended for transient suppression in inductive coils. An MOV is connected in parallel with the coll and Is a5 close as physically Possible to the coil (Figure 2). MOV devices (Table 2) are recommended for general purpose applications. Adaitional protection may be provided by adding an RC circuit in parallel with the MOV This consists of a 220 ohm resisicr in series with a 0.5 microtarad, 1000V capacitor. The power rating of the resistor will depend on the voltage rating of the coil (Table 3). 48-51-07-04Application Notes TABLE 2 - MOV Devices ae oe Energy Fuse Rang [0 ous | | Supplier (General Electric) 15 Joules V275LA1SA TABLE 3 - Coil Voltage vs Resistor Voltage Rating Resistor Vortage Rating 174 Watt 48-51-07-046 Application Notes * Contacts: When a contact interrupts an inductive load, a certain amount of aneray is stored in the load. An MOV or AC circuit in parallel with the load provides a place where this energy may be dissipated. However, if there is no MOV or AC circuit. the energy may create a visible electrical arc across the open contacts. And this, in turn, results in electrical noise as well as damage to the contacts. ‘One way to eliminate this arc-is to connect a.resistor and capacitor across the contacis (Figure 3). A combination of 47 ohms and 0.1 microfarads (1000 Vdc) is recommended for Circuits up to 3 amps and 300 Vac. And for voltage above 2000 Vac. an MOV across the contact may be added for extra protection. For large load currents, a rule-of-thumb is to size the capacitor so that the number of microtarads equals the number of amperes in the load current, and the resistor is the same value as the load. This objective is to eliminate the visible arc. Either discreet resistors and capacitors or packaged RC networks may be used. RC networks (47 ohms and 0.1 microfarad) are available trom Elecrocube Inc. (part number RG1782-3) and trom inusmiai Congensor Corporation. In DC circuits, the power dissipation under steady-state condition can be eliminated by placing a diode (in series with a resistor) in parallel with the load (Figure 4). The value of R should be less than or equal to the DC resistance of the inductive load. 4851-07-04Application Notes 4851-07-04Section 5 Operation and Maintenance Introduction Page S-1 This section provides procedures and reference data for operating the recorder and for performing routine maintenance tasks. It assumes that the recorder has been properly prepared, Mounted and wired per sections 2, 3, and 4 of this manual. ‘Some of the procedures in this section are required: only initially, and some afa required randomly. as contitions dictate. Once the recorder is up and running, required operator actions are infrequent and straightforward. Getting Started Before applying power to he recorder. complete these remaining Preparation tasks: NOTE: /f you ran the Pre-Setup Operational Check, you can skip this procedure. Procedure 1. Push in button on door and swing it open. 2. Pull up on pen lifter to raise pen(s) from chart plate and remave protective cap from per tip. 3. Slip new chart under pen lifter. pen and time index: and press in place over chart hub and locating pin. FS Be sure mat line vottage rating matches recorder's power requirement - See page +2. WARNING: Never access components inside power applied. Time maex Figure 5-1 - Basic chart plate comoonents. the case with 44-01-25-06Page 5-2 . Section 5 Operation and Maintenance Setting Chart Time, Applying Power, and Changing Control Set Point Once the recorder is setup, mounted, wired, chart installed and operating parameters are set, you only have to set the chart time and apply power to begin recorder operation. If recorder is setup for Control, you may have to change the control set point after startup. Tome index Procedure NOTE: Skips steps 1 and 2 if you have just completed the previous procedure. 1. Push in button on door and swing it open 2. Pull up pen lifter to raise pen(s) from chart plate. 3. Grasp chart nub and locating pin ana tum chart until desired time line on chart is aligned with time index on chart plate and pent. Push down pen liter to return pen(s) to chart 4. Apply power. Watch d splays for these sequential indications as recorder runs its self diagnostic tests: @ Tribisa Otplay Test imeseanon = Check that (hcnotey aegererts| and indicators are it, (8) CALTST NOTE: If FAIL indication is given instead of PASS cacrsty Sane Sara eae a Sernice section in is manual for cocoa ceten inom 44.01-25-06Section 5 . Page 5-3 Operation and Maintenance Procedure — continued 5. Recorder goes into operating made and en starts tracking input value. after pen initialization, NOTE: Skip step 6 if recorder isn't set up for control. 6. (1) Itrecorder is setup for control on Pen 1, sequentially press [DISP] key unui! SP1 appears in lower display. Value in upper display is for controt set point associated with pen 1 (or input 1). Use [RAISE] or [LOWER] key to change cet point to desired value. (2) If recorder is set up for control on en 2. press [FUNC] key to light INP? indicator and togole input 2 ‘operating parameters for viewing in displays and indicators. Repeat step (1) to enter control set point (SP2) tor pen 2 (or input 2). (9) Press (FUNC] key to light INP indicator and retum nput 1 parameters for display and indication. Skip step 7 and go to Tuning Controlter. 7. It recorder has two pens, press [FUNC] key to light INP2 indicator and toggle input 2 operating parameter for viewing in displays and indicators. Press [FUNC] key to toggle input 1 parameters back for display and indication. wine | nowearveaie Go to Running Optional Key Test and/or Self-Test. our 44-01-25-06Section 5 Operation and Maintenance Running Optional Key Test and/or Self-Test ‘You Can initiate a key test and/or self-test through ne recorder’s keypad. The key test lets you verity the operation of every key on the keypad. The seit-test verifies that the electronic components, and the en and chart drive functions are operating property by printing a ‘step pattern with horizontal lines drawn at-each 10%. increment on the chart which is independent of any chart sattings. The test will run for one complete revolution of the chart. so it will take a while to complete. Thus, you don't have to run the self-test before putting the recorder into operation, but doing so will verity the general operational status of the recorder. © Key Test Procedure 1. Open recorder door and press (SET UP] and [FUNC] keys together. Release keys and observe thesa indications: 9. If a key name didn’t appear, key is defectve ~ See Service secnon for details. 4. Let key test tne out automancally, 44-01-25-06Section 5 Page 5-5 Operation and Maintenance © Self-Test Procedure 1. Be sure cap ig removed from pen tio and chart . is installed ~ See Getting Started. CAUTION: Ht your recorder Nas be controvalarm output, the relay(s) wil tumed ON/OFF during the self-test. Thus, De sure your process can tolerate some upawts during tne sett-test cycie, oF dlaconnect the output wiring. 2 Be sure INP1 ncicator is it. If isn’t It, press [FUNC] key to toggle input 1 for display. 3, Press [DISP] and [MAN/AUTO] keys together. Release keys and observe this indication: NOTE: The OUT “1” andlor “2” indicators will blink ON and OFF at the rate the relays are being energized, d the relay outputs ‘rave een congured. 4, Check periodically to see that recorder is ‘generaung a step patter on chart 28 shown in Figure s-4 NOTE: You can interrupt the satt-test cycle by pressing [DISP] key. 5. At completion of self-test, recorder automaneally retums to normal operation. 6. If recorder has two pens. press [FUNC] key to light INF2 indicator and toggle input 2 for isplay and inaicavon. Repeat steps 3 and 4 to test pen 2 operanon. " 44-01-25-06Page 5-6 >ecuon > Operation and Maintenance MOTE: Aen 1 Gourpie) racks the hart increments apd p0n 2 (rec) (racks 1% above the pen I trace. 44-01-25-06Section 5 Page 5-7 Operation and Maintenance Tuning the Controller The goal of tuning is to find the Proportional Band (Gain), Rate, and Resat settings that will give the best controller response to a process upset That is retum the process variable (PV) to the set point (SP) in the quickest time with the minimum cycling above and below the set point. This means that you must match the control action [Proportional.-integrai (Reset), Derivative (Rata)] with your process characteristics through a process called “Tuning.” Basically, tuning consists of finding the proportional band setting that produces uniform PV cycles about the SP in response to an induced process upset and using formulas to calculate approximate values for P8, Reset, and Rate. The overall tuning procedure is outlined in the flow diagram in Figure $4. Ths isnot a detailed step procedure. it assumes that you know how to set values for Tuning Constants in the configuration mode and change the set point. ‘Some Tuning Procedural Considerations '* To use this tuning procedure, you must have a process where cyciing to determine the ultimate period (Pu) and ultimate Proportional band (Pu) can be tolerated. ‘« Use proportional band instead of gain and repeats per minute instead of minutes per repeat for automatic reset value for the tuning process. Gain and minutes per repeat are the reciprocais of proportional band and repeats per minute. respectively. Gain = 100. PS 10 RPM = 0.1 MPR (integral time) © With 2-mode plus manual reset (POMR) control action, set Proportional band and rate ime for best control response and eliminate any “oftser” trough manual reset setting. © With time proportioning control, use cycie time to increase/decrease relay cycle rate for steady pen trace. © With duplex time proportioning control, you must tune the controller with output above 50% to set “Heat” tuning constants. and below 50% to sat cool tuning constants. © Ifyou have a 2-pen recorder with a control loop for each pen, be ‘Sure to tune both control loops independently with correct input (1 or 2) on display. 44-01-25-06Page 5-8 | Section 5 Operation and Maintenance 7. Consult Figure 5-5 to idenuty a cycing patern: © Panam A cycie amplitude decreases with me Patter 8 cycie amplitude does not change with me Pater C cycie amolitude increases with time @. Measure ume period jin minutes) © Sot PB valve = (2) x (PBU). ‘© Sot Rate vaiue = 1.3 minutes ‘© Change set point appronmarery $% of me tuirscale value. 10. Use the formulas in Table 5-1 (0 calculate appronmate valves lor PS. Resat (repaais par minuies), and Rate time (minutes) for the desired controller ‘response using all 3 modes. 11. Sot Reset and Fate to calculated values. Figure 5-4 - Tuning Procedure 44-01-25-06Section 5 . Page 5-9 Operation and Maintenance Time ‘The proportional band value that produces the constant cycing 1 PB he Derod of the conntantampltade cycing s the uremate period, Pu 238 veriabte cyciing patterns TABLE 5-1 - Formulas for Controller-Tuning Constants (For extremely ght Cconirot ana minunum recovery cycling) 1.8 x PBu (ay 6: Pu Pu 6 Reset (repeatsmin.) Rate ume (minutes) (@) IMPORTANT: Ensure sysiom stabiity by choosing PB. Rasat, and Ate semngs wun ihasa unis Hest valve) x (Rate value) $1.5. (0) 11 PB value 's nearly equal to he PEu value, ensure system stabuity by choosing the PS, Reset, and Rate ‘setnngs within these lnits: (Reset valve) x (Rate value) + 1.0. 44-01-25-06Page 5-10 Section 5 Operation and Maintenance Viewing Operating Parameters During normal operation, you can view various operating parameters by sequentially pressing the [DISP] kay to call up the desired parameter. If the recorder has 2 pens, press the [FUNC] key to alternately select input 1 or input 2 parameters for viewing on the displays. Note that the PV value of the input is the only parameter you can view on a recarder only model. Procedure 1. Open recorder door. 2. Be sure INP1 indicator is lit If it isn’t lit, press [FUNC] key. 3. Press [DISP] kay to view following input 1 parameters in tun. (3) Local set point for pen 1 control loop (2) Controller output in (4) Process vanable percent for pen 1 contro! loop deviation from contro! 1 SP NOTE: Displays (2), (3), and (4) are for control only. Continued on Next Page 44-01-25-06Section 5 Page 5-11 Operation and Maintenance Procedure — continued 4. For recorder with 2 pons, pross [FUNC] key to toggle input 2 for display and press [DISP] key to view follawing input Parameters in turn: (1) Process variable (3) Local set point value of input 2 for pen 2 control loop (2) Controller output in (4) Process variable percent for pen 2 control loop deviation from control 2 SP NOTE: Displays (2), (3), and (4) are for conwor onty. 5. Select desired input and operating parameter for viewing, as applicable. Close recorder door. 44.01-25-06Page 5-12 Section 5 Operation and Maintenance Changing Control Mode and Adjusting Output Manually You can change the control mode and adjust the output manually for the selected pen control loop through the keypad. Procedure 1. Open recorder door. 2, Be sure INP1 indicator is lit. If it isn’t lit, press [FUNC] key. 3. Press [MAN/AUTO] key to change pen 1 controller to MANual mode. “A” indicator goes out and “M™ indicator lights. 4. Sequentially press [DISP] key to call up ‘OUT! in lower display. Use [RAISE] and [LOWER] keya to change output value for pen 1 control loop in upper display. 44-01-25-06Section 5 Page 5-13 Operation and Maintenance Procedure — continued 5. For recorders with 2 pens. press [FUNC] key to toggle input for display. 6. Press [MAN/AUTO} key to change pen 2 controller to manual mode. ““A"" indicator goes out and “M" indicator fights. 7. Sequentially press (DISP] key to call up QUT? in lower display. Use [RAISE] and [LOWER] keys to change output value for pen 2 control loop in upper display. 8. Press [MAN/AUTO] key to return control 2 loop to AUTOmatic control mode. 9. Press [FUNC] key to toggle input 1 for display. Press [MAN/AUTO] key to retum control 1 loop to AUTOmatic control mode. . 44-01-25-06Page 5-14 Section 5 Operation and Maintenance Changing Input Type and Restoring Factory or Field Calibration Values ‘You can change input type through hardware and software configuration to match another type Sensor. You can also restore factory or field calibration for the selected input through software Configuration. Note that field calibration can only be restored if the Selected input was previously calibrated in the field, Procedure NOTE: You can use this procedure to quickly restore factory or field calibration for the present input actuation. Skip steps 1. 7 and &: and repeat steps 5 and 6 to reselect the present input type and restore applicable calibration constants. 1. Check hardware configuration for ‘selected input type (see Section 2). 2. With recorder powered, be sure desired input is on display. Press [FUNC] key to change as required. 3. Press [SET UP] key until INPUT appears in lower display. 4. Press [FUNC] key until IN TYP appears in lower display. 5. Press [RAISE/LOWER] key until desired input type appears in upper display. 44-01-25-06Section 5 Operation and Maintenance Procedure — continued 6. Press [FUNC] key. Prompt LD CAL appears in lower display and FAC appears in upper display. If selected input was ever field calibrated. press [RAISE] key to call up FLD in upper display, to apply stored field calibration for input otherwise, factory calibration applies. CAUTION: Do not select “FLD* if input type nas never been field caltbrated a3 outined in Secon 6, Calibration of this manual. 7. Check other software and hardware configuration parameters for Compatibility with new input type, as applicable. 8. Be sure correct sensor is connected to input terminals and resume normal operation. Page 5-15 44-01-25-06Page 5-16 Section 5 ase Operation and Maintenance Routine Maintenance , ‘The DR 4200 recorder does not require any periodic maintenance as such. But, you will have to replace the chart and ink carmiages, as required. ——- onsen No ¢ Replacing ink Cartidge Procedure 1. Push in button on door and swing it 2. Pull up on pen lifter to raise penis) trom char piate. —— noten for sen CAUTION: Be careful not to move pen arm while removing and installing ink cartridge. 3. Unctip and remove purple (pen 1) or en9 red (pen 2) ink cartridge from pen arm. 4. Remove protective cap from pen tip on new cartridge and open its clip. 5. Slide new cartridge onto pen arm so its tip fits into notcn at end of pen arm and lose clip to secure cartridge to pen arm. 6. Push down pen lifter to return pen tip to chart Open co 7. Close door. © Replacing Chart Procedure 1. Push in button on door and swing it ‘open. 2. Pull up pen lifter to raise pen(s) from chart plate. 3. Lift chart from hub and locating pin and slide from under pen(s) to remove it from chart plate. 4. Slip new chart under pen liter. pen(s) and time index: and press in place over chart hub and locating pin. 5. Grasp chart hub and locating pin and turn chart until desired time ine on chart is aligned with time index on chart plate and pent. Push down lifter to return pen(s) to chart 6. Close door. H % ch Lage totanng charthup oe Figure §-6 - Replacing ink cartridge and chart. 4401-25-06Section § Page 6-1 Calibration Introduction This section expiains how to field calibrate an input as well as a 4-20 mA current output. Since the recorder stores both factory and field calibration constants in its memory, you can easily restore the tactory calibration tor any configurable input using the procedure given in the Operation section of this manual. And, you will be able to restore the field calibration for any input that Is calibrated per ne following procedure in ihe same manner. Input Calibration Equipment Needed ‘© Voltage/current calibration source with 0.02% accuracy for thermocouple and linear actuatione. @ Decade box with + 0.02% accuracy as calibration source for RTD actuation. ‘© Copper leads ‘* Thermocouple extension wire for thermocouple actuation plus two containers of crushed ic Proceaure Preparing for calibration 1. Remave power trom recorder, open door, ‘and swing chart plane out. 2. Disconnect input connections trom terminal block TBS on bottom edge of Main PCB for pen 1 or 2 dapanding on input 10 be selected. 3. Connect calibration sc urce as appropri: for (gren actuanon simuison - See Fgura 1. 4. Sot calbraton sourca to equivalent Zora value given in Table 6-1. SS. Apply power and let recorder warm up for tiny minutes. mA, mV oF Volt Actuation Figure 6-1 - Source connections for calibration - 44.01-25-06Page 6-2 Section 6 Calibration TABLE 6-1 = Voltage and Resistance Equivalents for 0% and 100% Range Values [=e pene ses [oie fom | fe er eee fee on fee | [ee meen ress [ori | foo (arses (aes | fro |e [rene [avenv | a tart a sae | fee aoe [ae [aie | 32 w 2300 [ow 1371 a.0o1my [71.290 mv waren [uae ee [aoe | omer [rawree [nose frre rover ~12910316 [4140 mv 15.789 nv -0204mv [37.066 mv =t8m 213 274.96 onme -120 0392 |-20 10 200 (64.30 ohms _| 175.84 onms Linese Miliamperes (dc) 410 20 ma Ama 20 ma Mitotes (de) [0% 10 mv om 10 mv 44-01-25-06Section 6 Page 6-3 Calibration Calibrating Input 1. Recorders with 2 pens, be sure correct input ig on digplay — INP1 oF INP2 indicator it. Press [FUNC] key to change as required. 2 ross (SET UP] wey ntl CAL appears in ‘upper display with INPUT in lower one. NOTE: if CAL doesn't appear or prompt acces is dened, check the "LOCK" software confguravan. 3. Press [FUNC] key. Display shows: 4, Press [RAISE] or [LOWER] key to change upper display to BEGN. 5S. Press [FUNC] key. Display shows: 6. Be sure calibration source is sat to correct (% range value as noted in Table 6-1 for ‘given input type. 7. Wait 30 seconds. 8. Press [FUNC] key. Display shows: 3. Set calioranon source output equal to 100% range value as noted in Table 6-1 for given input type. 10. Wait 30 seconds. Continued on next page. 44-01-25-06raye os ection 6 Calibration i Calibrating Input - continued 11. (1) If you are calibrating a thermocouple input type, press [FUNC] key. Display shows: Value in upper display represents ambient temperature [LOWER] keys to correct it (2) Proce [FUNG] key to store field . calbranon constants in memory and axit calibration made. 12. Repeat entire procedure for other pen, as applicable. 12. Remove power from recorder. Disconnect calibration sourca and cannect input wiring. 14, Close chart plate and door. Apply power end: resume normal operation. 44-01-25-06Section 6 Page 6-5 Calibration Current Output Calibration Equipment Needed ‘¢'A standard shop type miliammeter with whatever accuracy is required, capable of measuring 0 to 20 milliamperes. Procedure Preparing tor Calibration 1. Remove power from recorder, open door, and swing chart plate out, 2. Disconnect ougput connecsons from RLY! terminal on terminal block TB1 on output PCB for pon 1 oF 2, a8 applicable. 3. Observing polarity, connect miliammeter leads to ALY? tormonala ~ See Fgure 6-2. 4. Apply power and let recorder warm up for 15 mioutes. Calibrating Output 1. For recorders with 2 pens, be sure correct input is on display = INPY or INP2 indicator lit, Press [FUNC] key to change input on display to agree with control loop output to be calibrated. 2. Press [SET UP] key untl CAL appears i upper diaplay with CURENT in lower one. NOTE: if CAL doesn't appear or prompt acces ia dented, check the "LOCK* software ‘configuration. 3. Press [FUNC] key. Display shows: 4. Use [RAISE] and [LOWER] keys to adjust ‘muliammeter reading to equal desired value ‘a5 noted in Table 6-2 for 0% output. 5. Press [FUNC] key. Display shows: Conunued on nex pagePage 6-6 Section 6 Calibration Calibrating Output - continued 6. Use [RAISE] and [LOWER] kays to adjust miliammeter reading to equal desired value ‘as noted in Table 6-2 for 100% output. 7. Press [FUNC] key to store calibration valves ‘and aut calibration mode. 8. Repaat entire procedure for control oop on ‘other pen, as applicable. 9. Remove power from recordar. Disconnect milliammeter and connect output winng. 10, Cioge chart plate and door. Apply power and resume normal operation. 44-01-25-06Section? Page 7-1 Service/Troubleshooting Introduction This section explains how to troubleshoot the DR 4200 recorder using self-diagnostic test results and error messages as well as some visual failure symptoms. Using an optimum replacement unit repair : philosophy, trouble is traced t0 a printed circuit board (PCB)hardware assembly level rather than to an individual PCE/hardware assembly component. While troubleshooting the OR 4200 is straightforward, we recommend mat only tained service technicians repair the recorder. Self-Diagnostics ‘The OR 4200 recorder runs se-dlagnostic tests to monitor the Tecorder’s general heaith. The tests are divided into these three main groups: Power-Up, Background, and Status, The power-up tests are fun whenever power is cycled off and on, the background tests run continuously during normal operation, and the status tests run when initiated by the operator. Customer Support if you cannot find and/or repair the trouble using the procedures in this section, note the recorder’s model and serial numbers (nameplate) and call Technical Assistance Phone Number: 1-800-423-9883, (between the hours at 7:20 am and 4:00 pm E.S.T.) itis determined that a hardware problem exists and the recorder is within me TWO-YEAR WARRANTY, a replacement recorder or part will ‘be shipped with instructions for returning the defective one. Troubleshaating The troubleshooting procedures are divided into two parts: Error Message Prompts and Visual Failure Symptoms. If a ‘FAILED’ indication was given for one of the power-up tests and/or an error message prompt blinks in the lower display, reter to the Error Message Prompts part. if suspect operation is observed, refer to Visual Failure ‘Symptoms part. In either case, run the following Status Test to verity the status of the recorder’s basic self-diagnostic tests. NOTE: Before troubleshooting hardware and software related problems, we recommend that you check for installation and application related Problems. Refer to the Installation section to be sure that the recorder is installed property. Check that the control and output algorithms are the right ones for your application. - 44-01-25-06Page 7-2 Section 7 Service/Troubleshooting Running Status Test 1. Open recorder door and be sure desired input channel is on display. 2. Prees following keys and observe corresponding displays: © si a ine wnt! our} 2) we ‘ a = (3) Brune , Z ew nol 3. It “FAIL” indica’: sn was given for any test, see Table 7-1 for suggested corrective action. Press [DISP] key to exit STATUS Test function. or press [FUNC] key to cycle through test again. 44-01-25-06section 7 . Service/Troubleshooting Error Message Prompts Page 7-3 The following Error Message Prompts appear during the power-up test or the status test, or they may blink in the lower display during normal operation. For troubleshooting purpases. power-up and status tests are assumed to be in a FAILED state. ‘TABLE 7-1 - Error Message Prompts (continued) 1. Check operanon of mput sensor 2. lun STATUS test to scantily pameuist faature, : 1. Cycle power 10 see i error clears 2. i error doesn’t clear, repiace Main ‘oninted circutt board (PCB). 1, Check all configuration prompts lon scaanacy. See Sutteare Contyurauon in ‘Secnon 2 2. Run Statue Test — Rocorger wll tecalculate contiguraiun checksuin 3. Replace Main PCB. fcautst Powersup oF Stans Ee FAL ‘Background Unable to write 19 non-volanie Jmemery (Any tne you change /2 parameter and i 19 not accepted, you wil see EE FAIL) 1, Wfrecorder has not been feid canbrateu = see Operaton Section 10 restore factory calibrator, 2. W recorder has been tield calibrated, Sew Qperanon Section 10 restore leks ‘caibraton. 3. Replace Main PCB. 1 Gheck accuracy of parameter, reenter 2. Replace Man PCB. INP FL Background Two consecutive falures of mput | 1. Be sure actuaton s conigured comectiy one itegravon fe, cannot see Sot Up tasks section, make anaiog 1 tal 2, Bo sure mput is corect conversion) 3. Check lor gfoss overranging oF underangina. 4 Replace Mann PCB. INPANG Background Inout tor 1 or 2 out of 1. Se sure range ang aciuaion are range. Process put 1s outside 0 0 100% region. ut of range cntena: near: 2 10% Gnaractonzes: configured correcty. 2. Checx input source. 3. See Operation Section to restore laciory (oF field catbravon, as aopicabie 4, Field calibrate ~ sew Canbration 5. Replace Main PCB. 44-01-25-06Page 7-4 Section 7 Service/Troubleshooting Visual Failure Symptoms ‘The following visual symptoms of failure identity some problems that you may observe during operation. Progressive steps provide aid in finding and fixing the problem. Symptom 1 : Recorder Will Not Operate oe _———— ———_, supoly to TB1 on Main for pen 1. 2. Check connections to TB1 on 2. Refer to Wiring Section 4. Main PCB for pen 1. [ec tser. [3 Weanrecontratp ocean | [-crwot power reuremertoue. [4 Refer to Stun Tek Secion 2 Refer to Replacement Procedures in this section. Symptom 2 : Recorder Operation Normal But Pen Trace Incorrect How to De it or Where to Find the Data What todo 1. Check ink cartridge for proper |1. Reposition or replace ink cartndge. |f installation, ‘pen arm is severely warped to prevent Broper inswallauon, replace pen arm. [2 Check that chart agrees with [2 Replace wrong chart with correct chart. actuation type and chart setup. Refer to Setup Tasks Section 2. 3. Check sensor for proper type and |3. Verify actuation setup data and ability to function. operation of sensor. 14. Replace servo plate assembly. 4. Refer to Replacement Procedures in this section. 5: Replace Main PCB. Refer to Replacement Procedures in this section. 44-01-25-06Section 7 Page 7-5 Service/Troubleshooting ‘Symptom 3: Chart Rotates at Wrong Speed or Not Rotating How to Oo it or Where to Find the Oata 1. Check chart installation. 1: ~ Be sure lecating pin isin drive hole on chart. 2.” Check setup chart speedvalue —[2. Refer to Setup Tasks Section 2. and change , if required. 3. Check motor cable plug ‘3. Visually examine plug and reseat it. connection at 3 connector on Main PCA for pen 1 [4 Replace chart motor. 4. Refer to Replacement Procedures in this section. aia = Symptom 4 : Pen Remains at High or Low End of Range Whet todo Hew to Oe it or Where to Find the Data | reer tt tere sea era are eel 1. Check sensor and leadwires for | 1. Replace sensor or leadwires as needed. continuity. Check input Refer to Wiring Section 4. connections to TB2 on Main PCB. 12. Check pen and actuation type setup data, 3. Run seif-tent. Replace servo plate assembly ae Sere = Symptom 5 : A Key doesn't respond and/or a display doesn't light 2. Refer to Setup Tasks Section 2. ‘4. Rater to Replacement Procedures in this section. What todo How to Oo it or Where to Find the Data CEE te ree ee 1. Run Key Test ta check operation [1. Refer ta Operation and Maintenance af keys and displays Section to run Key Test. 2. Replace Display and Keyboard [2. Refer to Replacement Procedures in this, Pca. section. 44-01-25-06Page 7-6 Section 7 Service/Troubleshooting Symptom 6 : Displayed output doesn’t agree with controller output (1) Current Output Type What todo How to Da it or Where to Find the Data T. Besure controller isconfigured |1. Refer to Setup Tasks Section 2. for current output. Bpgep nents Ben = 3. Check output. ‘3. Put controller in Manual mode and raise Aower output manually from 0 to 100% (@-20mA). Use milliammeter at RLY 1 ‘terminals on TB1 on control output PCB. fa. Recalibrave current output. Refer to Calibration section 6. 5. Replace control output PCB. Refer to Replacement Procedures in this section. (2) Single Relay or Duat Relay Type Whar wa do. How to Oo it or Where to Find the Data ‘Be sure cortroller is configured Refer to Setup Tasks Section 2. for relay output. )2. Check that applicable relay 2. Pur controller! smanual mode and actuates property. If it does, 90 adjust output manually to raise and to Steps, lower PV around SP. Listen for click of relay 25 PV moves in erther direction. Observe OUT 1 oF 2 indicator. 3. Check field wiring '3._ Refer to Wiring Section 4. 5. Replace control output PCB. 5. Refer to Replacement Procedures in this, section. Symptom 7 : External alarm function does not operate properly ‘What todo ‘Mow to Do it or Where ta Find tne Data 1, Be sure allalarm configuration is | t. Refer to Setup Tasks Secon 2. correct. 2. Check field wiring, 2. Refer to Winng Section 4. [3 Check that applicable alarm relay actuates property depending upon alarm type configured. - I alarm type is INP of OUT, put controller in manual mode and adjust output manually to rare and lower PV ‘around SP. Listen for click of relay as PV Moves in either direction. Observe OUT 1 or 2 indicator. Refer to Replacement Procedures in this, section. /4. Replace control output PCB. 44.01-25-06Section? . Page 7-7 Service/Troubleshooting Replacement Procedures ‘The following procedures assume that the chart door is opened, the chant piate Is swung oul, and power is removed . Refer to the Parts List Section for a general orientation to the location of components. WARNING: Never access components inside the case with power applied. ‘@ Replacing the No. 1 Pen Arm Procedure |. Note location of pen (purple) on chart . Pull liter up to raise pen from chart 2. Remove ink cartridge. 3. Remove screw, lockwasher and fat washer holding pen arm to servo shaf. Remove pen arm. 4. Replace pen arm, flat washer, lockwasher, and screw, but leave ‘screw slightly loose, Replace ink cartridge. 5. Push down pen lifter and carefully position pen to location noted in Step 1. Tighten pen arm screw. 6. See Checking Pen Alignment in this section , if desired @ Replacing the No. 2 Pen Arm Procedure 1. Note location of pens on chart. Pull pen lifter up to raise pens from chart. . Remove ink cartridges. |. Remove screw, lockwasher and flat washer holding no. 1 pen arm tc servo shaft. Remove pen arm. 4. Remove screw, lockwasher and flat washer holding no. 2 pen arm to servo shaft. Remove pen arm. 5. Replace no. 2 pen arm, flat washer, lockwasher, and screw, but leave screw stighty loose. 6. Replace red ink cartridge on no. 2 pen arm. 7. Push down lifter and caretully position no; 2 pen to location noted in ‘Step 1. Tighten no.2 pen arm screw. 8, Replace no. 1 pen arm, flat washer, lockwasher, and screw, but leave screw stighty loose. 9. Raise pen liter and replace purple ink cartridge on no. 1 pen arm. 10. Push down lifter and carefully position no. 1 pen to location noted in Step 1. Tighten ng.1 pen arm screw. 11. See Checking Pen Alignment in this section . if desired. 4401-25-06eye so Section 7 Service/Troubleshooting * Replacing Servo Plate Procedure NOTE: Complement this procedure with appropriate pen arm replacement procedure - No. 1 pen arm for 1-pen model or no. 2 pen arm for 2-pen model. 1. Remove pen arm (s). 2. Note how spring (s)'is (are) attached to serve plate. Disconnect pring (s) from servo plate. 3. Disconnect no. 1 pen motor cable plug from J1 connector on Main PCB for pen 1 and no. 2 pen motor cable plug from J2 connector on Main PCB for pen 2. Remove cable (s) from clamps in rear af case. 4, Remove screws holding servo plate to chart plate. Remove servo te. 5. Replace servo plate and secure with screws. Dress cable (s) in clamps and connect cable plugs to appropriate connector on given Main PCB. Connect spring (s) to servo assembly as noted in Step 2. 6. Replace pen arms). 7. See Checking Pen Alignment in this section. © Replacing Chart Mator Procedure 1. Pull up pen liter to raise pen (s) from chart. 2, Remove chart. Pull chart hub assembly from motor shaft. 3. Disconnect motor cable plug from J3 connector on Main PCB for en 1 and remove cable irom clamps in rear of case. 4. Remove screws hoiding motor to chart piate and remove chart motor. 5. Replace motor an secure with screws. Dress cable in clamps and connect plug to J3 on Main PCB for pen 1 6. Push chart hub assembly removed in Step 2 onto motor shaft. 7. Close chart plate and replace chart. Set chart time to time index on chart plate and push down pen lifter. © Replacing Main PCB Procedure 1. Tag and disconnect ail cable plugs from connectors and wiring from terminal blocks on Main PCB. 2. Remove screws from comers of Main PCB and litt PCB from case. 3. if Output PCB is mounted on Main PCB. remove it and mount it on few Main PCE - See Setup Tasks section for mounting Output PCB letails. 4. Position new Main PCB in case and secure with screws. 5. Replace cable plugs and wiring to connectors and terminal blocks as noted in Step 1. 6. See Setup Tasks and Operation sections to check Main PCB setup and operating parameter values. 44-01-25-06jervice/Troubleshooting © Replacing Display and Keyboard PCB Procedure Remove ribbon cable plug from connector J4 on Main PCB. Remove 2 screws holding display and keyboard PCB to top of case and remove PGB and ribbon cable from case. ‘Secure new PCB to case with screws removed in Step 2. Dress ribbon cable in case and connect plug to connector J4 on Main PCB. Apply power and check display for normal-indications. ee po o Checking Pen Alignment You can mechanically align pens to the zero position on the chart, or electrically align pens to the zero and full scale positons on the chart. Mechanical Alignment © Procedure 1. Loosen locking screw in #1 pen arm. Move #1 pen arm down and loosen locking screw in #2 pen arm. NOTE: If recorder only has one pen. skip Steps 2-5. 2. Be sure input 2 (INP 2) is on display. If it isn’t on display, press [FUNC] key to toggle input for display. 3. Press [DISP] ind (MAN/AUTO] keys together to initiate self-test for pen 2 (red). 4. Wait 20 seconds for pen 2 to initialize. Then, move pen arm to set pen 2 tip on zero (0) line of chart 0.5% (or haif a graduation). Tighten #2 pen arm lacking screw. 5. Press [DISP] key to return to normal operating displays for pen 2. Press (FUNC] key to toggle input 1 for display. 6. Press [DISP] and [MAN/AUTO] keys together to initiate self-test for pen 1 (purple). 7. Wait 20 seconds for pen 1 to initialize. Then, move pen arm to set pen 1 tip on zero (0) line of chart 0.5% (or half a graduauon). Tighten #1 pen arm locking acrew. 8. Press (DISP] key to retum to normal operating displays for pen 1 44-01-25-06 rege re>ecuon / Service/Troubleshooting Electrical Alignment © Procedure 1. 2 Itrecorder has 2 pens. be sure input 1 (INP 1) is on display. If it isn't on display, press [FUNC] key to toggle input for display. NOTE: Numbers shown in displays are nominal values given for reference only Press [SET UP] key until display shows: cnn pe] 3. Press [FUNC] key and display shows: a _— 4. After pen stops moving, use [RAISE] and [LOWER] keys to set pen 1 tip on zero line of chart 0.25% (or quarter graduation). 5. Press [FUNC] key and display shows: wy B] Number for reference only on pal 1260109 6. After pen stops moving, use [RAISE] and [LOWER] keys to set pen 1 tip on full scale line of chart +£0.25% (or quarter graduation). 7. Press [DISP] key to return to normal operating displays for pen 1 wie soot vd 600] 8. If recorder has 2 pens, go to Step 9 to align pen 2. 44-01-25-06ecuon s vage /-11 Service/Troubleshooting Glectrical Alignment - Continued 9. Press [FUNC] key to display input 2: 10. Prees [SET UP] key until display shows: wi ong Atle a et 11, Press [FUNC] key and display shows: . = preno| 12. After en stops moving, use [RAISE] and [LOWFR] keys «0 set pen 2 tip on zero line of chart $0.25 % (or quarter graduation). 13, Press [FUNC] key and display snows: ‘Number for reference only 14. After pen stops moving, use [RAISE] and [LOWER] keys to set pen 2 tip on full scale line of chart +£0.25% (or quarter graduation), 15. Press [DISP] key to return to normal operating displays for pen 2. 44-01-26-06pecuons vage &-1 Parts List Introduction This list provides replacement parts for the DR 4200 Recorder. Most parts are supplied on an optimum replacement unit basis; hat is, part numbers are given for complete printed-circuit boards rather than for individual PCB components. When ordering parts, be sure to specify your recorder's serial and mode! numbers (nameplate) as well as the part identification. [Rose-Oown door assemoly = oth glass wedow and (atcWviock [= wath plastic wencow and laicrviock 16)" amoune tat he part numbers or ne Os a wr ne deserted pat 4 cuded. The describes pant cannot Be order wut 44-01-25-06pages-z Section 8 Parts List 0756899-601 pen model 30755833-502 2pen model 7 1K) 30756408-002__ | Senna. tension 12 (40 30756150-001 o (4) 30756409-002 [Pen iter retainer po) “TK aoncus fat be oar number @ 1 A GANS kan wR fhe Gamera Gar = chased Tha Gaacrnoe fast Cac Ge GOO Saray 44-01-25-06pecuons Page 8-3, Parts List 44-01-25-06Section 8 Page as Parts List Figure 8-4 ~ Acciona recoroer componenes associated wit opsone Recomere ‘Spare Part pat 44-01-25-06mngex Page lt algorithm 2-36,2-38-2- capacitive 1-2 INDEX | #8 sehme 9-1 capacitor 4,6 algorithms 7- Capacitors 6 align 2-10, 7-97-10 cartridge 5-16. 7-4, 7-7, 8- rN aligned 2-10, 3-2,5-2,5-16 2 AISIHL 2-21, 2-59 Alignment 2-22,7-7-7-11 cartridges 5-16, 7-7 ANSITY 2.20, 2-52=2-53 ALIN 2-22 CFCTST 2-22 AISIVA 2-20, 2-59 ALRM 2-11, 2-17,2-20=2- CFGTST 7-3 AIS2HL 2-21, 2-59 21, 2-35, 2-51 ~ 2-52 checksum 7-3 AIS2TY 2-20, 2-53-2-54, ambient 6-4 CHT 2-16, 2-59 2-59 amperes 6 CHTSPO 2-15, 2-59 ANS2VA 2.20, 2-59 amplitude 5-8 - 5-9 CHTTYP 2-15, 2-59 AISITY 2-59 amps 6 clamps 7-8 A2SIHL 2-21, 2-59 analog 1,3, 7-3 clears 7-3 A2SITY 2-21,2-55-2-56, angled 1 CONTRL 2-37, 2-59 259 attenuate 3 codes 2 asa 28 AUTOmatic 2-38, 5-13 compatibility 5-15 sprenasian ho ae A2S2VA 2-21, 2-59 bias 2-17, 2-33, 2-59 complements 2-24 abort 2-25, 2-27, 2-29, 2- alinks 2-24, 2-26, 2-28,2- computed 2-39 35~ 2-36, 2-45, 2-49, 2-51, 32-233, 2-40- 2-43, 2 Condensor 6 2-58 46 - 2-47, 7-1 conduit 4-2 -4-5,2 AC 1.3.5 brackets 3-1 ~ 3-2 conduits 3-1, 1-2 access 1-2,2-1,2-24,5-1, BRNOUT 2-6, 2-17,2-59 CONF 2-22, 2-58 7 id bundied 2 configurable’ 2-2, 2-37, 2 accessory 4 burnout 2-2-2-3,2-6.2- 39,6-1 acrylic 1-1 34, 2-43, 7-3 configuration 1-5- 1-6, 2- activates 2-57 bypassing 4-2 1-2-2, 2-5-2.59,5-7, actuates 7-6 c 14-58-15, 7-3, 7-6 -1 = 2-2, 2- confi 2-7, 2-10, 2- Jeo y 16 23031, 5. cabinets 4 1a 215, 2-25, 2.35,0 14, 6-1, 7-3 =7-5 CAL 2-22, 2-58, 5-15,6-3, 57-258 actuations 1-1, 2-6, 6-1 6-5, 7-3 configured 2-7, 2-12, 2-14, adaptors 8-2 calibrate 6-1, 7-3 3:24, 2:26, 2-30, 43-45, librated 5-14-5-15, 6-1, 73:7 adequacy 2 3 Sebraged 5-14 -5-15, 6-1, Configuring 2-10-2-11 aL 224259. calibrating 6-3 -6-6 confirms 2-14 a calibration 1-6,2-22, 2-58, connections 1-1, 4.1 - 4-5, Alarms 4-5 5-14= 5-15, 6-1,6-3-6.6, 6-1. 6-5, 7-4-7- alarms 2-20, 2-51-2-57.2- 7-3.7-6 CALTST 7-3 4401-25-06connector 2-10, 7-5, 7- 8-7-9, 8-4 connectors 7-8 Considerations 5-7 constant-amplitude 5-9 constants 2-37, 5-7 ~ 5-9, 5-14, 6-1, 6-4, 7-3 contactors 1-2.4 contacts 4,6 continuity 7-4-7-5 CONTRL 2-36 - 2-46, 2-48 controller 1-1 = 1-2, 1-5, 2- 37 = 2-39, 2-41 = 2-42, 5-3, 5-7 = 5-8, 5-10 ~ 5-13, 7-6 Controller-Tuning 5-9 conversion 7-3 coo! 2-11 copper 4-3-44, 6-1 corrective 7-2 coupling 1-2 criteria 7-3 crossove: 2 CTRALG 2-11, 2-18 - 2-20, 2.37, 2-39, 2-43 2-46, 2- 48, 2-59 CTRL 2-11, 2-17, 2-21, 2- 27, 2-35, 2°37, 2°39, 2° 54-2-55 CUR 2-11, 2-17, 2-35 =2- 36, 2-51 CURENT 6-5 cutout 3-1 SYC 2-20, 2-37, 2-49 = 2- 50, 2-59 CYC2TI 2-20, 2-37, 2-59 cycled 7-1 cyding 5-7-5-9 D DBAND 2-18, 2-37, 2-59 de 3,6-7,6-2 ~ de-energizes 2-43 deactivate 2-57 44-01-25-06 deadband 2-37, 2-42 DECMAL 2-16, 2-59 decode 1-1 decoded 2-1 Decoding 1-1 defective 5-4, 7-1 defines 2-39 Derivative 5-7 detects 2-6 DEVI 1-6 DEV2 1-6 deviates 2-39 deviation 1-6, 2-39, 2- 54~2-55, 5-10 = 5-17 diagnostic 2-14, 2-23, 5-2 dictate 5-1 digital 1-4, 7-3 diode 6-7 DIR 2-18, 2-41 DiRect 2-41 disconnect 5-5, 6-1, 6- 4~6-6,7-8 DISP 1-5 = 1-6, 2-22 - 2-23, 2-25 ~ 2-29, 2-34 - 2.36, 2- 44~-2-45, 2-48 = 2-51, 2- 57 ~ 2-58, 5-3 = 5-5, 10 ~ 5-13, 7-2, 7-92 7-11 dissipated 6 dissipation 6 downscale 2-2 ~ 2-3, 2-6 Dual 7-6 duplex 2-11, 2-36 ~ 2-37, 2-39, 2-42, 2.47 - 2.50, 5-7 E £12.37 €-2 237 €-3 2-37 €-4 2-37 E-5 2.37 £6 2.39 E-7 2.39 £-8 2-39 edit 2-14 electrostatic 1 EMI 1 energization 1 energizes 2-43 Equivalents 6-2 EV 4-1 EVI 13-14 EVv2 1-4 exciters 1, exits 5-4 extension 4-3 -4-4, 6-1 F FI 7-4 FAC 5-15 failsafe 2-6, 2-34, 2-43 FAILSF 2-19, 2-22, 2-59, 7-3, failures 7-3 ferro-resonant 3 filtering 2 filters 2-3 FL 7-3 flat-head 3-2 FLD 5-15 form 4-2-4-5 full-scale 5-8 FUNC 1-5~ 1-6, 2-15 ~2- 36, 2-38, 2- , $-3 = 5-5, 5- 15, 6-3 ~ 6-6, 7-2, 7- 9-7-11 6 Gain 2-37, 2-39 gasket 8- generating 3, 5-5 Graphic 8-1 grid 2 grounding 1 guidelines 1H hex 3-1-3-2 HG 1-1 hierarchial 2-15 hierarchy 2-15 = 2-22, 2-24 Hose-Down 1-1, 8-1 hose-down 1-2 HP 1-1 HR 2-15, 2-25 - 2-26 hubs 8-2 HYS 2-21, 2-59 HYST 2-18, 2-59 HYSTeresis 2-39 hysteresis 2-43, 2-57 Hz 25 1 12 2-20 12MIN 2-37, 2-59 12RPM 2-37, 2-59 1D 1-1 IEC 6-2 IEEE 2 immunity 2 impair 2 impedance 1, 7-6 incorporate 1 increment 5-4 indications 2-14, 5-2, 5-4, 73 indicator 2-22, 5-: 10. 5-12 - 5-13, 6- indicators 5-3 inductive 1-2, 4-7 infrequent 5-1 initialization 5-3 initialize 7-9 initially 2-39, 5-1 initiate 1-6, 5-4, 7-9 initiated 7-1 INP 1-5-1-6, 2-14, 2- 16 = 2-17, 2-20 = 2-23, 2- 25 = 2-30, 2-32 ~ 2-36, 2-38, 2-40 ~ 2-89, 5-2 -5-3.5-5, 5-10 -5-15, 6-3 -6-5, 7- 2-7-3, 7-6,7-9-7-11 INP1 1-6, 5-3, 5-5, 5-10, 5- 12, 6-3, 6-5 INP2 1-6, 5-3, 5-5, 6-3,6-5 INPRNG 2-14, 7-3 inputs 2-9, 2-17 Inset 3-2 instrumentation 1 insufficient 2 insulated 2 integration 7-3 interface 1-2, 1-5- 1-6, 2- 14,3 interfering 2 interruption 2-38 interrupts 6 d N78 127-8 13: 7-5,7-8 47-9 JS 2-4, 2-10 Joules 5 jumpers 2-2 -2-4, 2-6 -2- 7,212, 45-45 junetion 6-2 K keyboard 7-5, 7-9, 8-3 keypad 1-2, 1-6,2-1,2-14, 5-4, 5-12 keystroke 2-14 Knockout 3-1 knockouts 3-1 L L142 12 42 latch 8-1 LO 5-15 leadwires 7-5 lifter 2-14, 5-1 -5-2, 5-16, 7-7 =7-8, 8-2 imiters 4 UN 2-15, 2-26 Linearize 2-26 LO 2-16 - 2-18, 2-21, 2- 53 - 2-54, 2:56 - 2-57, 2-59 locking 7-9 lockout 2-53 lockwasher 3-1 - 3-2, 7-7 lockwashers 3-2 low-level 4-2 M A 2:6,2°8,2-11,231, 4 3-4-5, 3,6-1- maintenance 5-1, 5- on S MANRST 2-19, 2-59, 2-39 MAD ual 2-38, 5-12 manually 5-12, 7-6 max 4-3-4-4 mechanically 7-9 mid 5 microtarad 4,6 microfarads 6 milliammeter 6-5 - 6-6, 7- 6 milliamperes 6-2, 6-5 millivolt 2-6 Millivolts 3. 6-2 min_2-19 ~ 2-20, 2.37, 2- 44, 2-59, 5-9 minimize 2-24, 1 MINRPM 2-19, 2-46, 2-48, 2-59 MiNutes 2-44 misinterpreted 1 modes 5-8 - 5-9 44-01-25-06Moly 2-8, 2-31 monitor 7-1 MOV 4-6 MOVs 4 MPR 5-7 multi-pin 2-10 MV 2-8 — 2-9, 2-16, 2-31, 4 3-4-4, 6-1-6-2 N nameplate 7-1, 8-1 Networks 1,6 Ni-Ni 2-8, 2-31 NIC 2-16, 2-31 osil-Nisil 2-8, 2-31, 6-2 NiNiMoly 6-2 NLIN 2-15, 2-26 NNM 2-16, 2-31 noise-free 1 noise-generating 1 nominal 5-8 non-volatile 1-1, 2-24, 7-3 NONLIN 2-26 Nonlinear 2-26 ° ohm 2-8, 2-31,4 ohms 43-45, 5-6, 6-2, 7-6 ON-OFF 2-11, 2-39 on-time 2-37 one-pen 1-1 ONOF 2-11, 2-18— 38-239, 2.43 operational 5-1, 5-4 optimum 7-1, 8-1 options 1-1,8-3-8-4 opto-isolators 2 ordering 8-1 erientation 7-7 OUTI 1-6, 5-12 OUT2 1-6, 5-13 44-01-25-06 19, 2- OUTALG 2-11, 2-17 -2-20, 3 35, prs 2-39, 2-42, 2- outputs 1-1,4-5 OUTTYP 2-11, 2-17, 2- 20 - 2-21, 2-27, 2-37, 2-39, 2.51 ~ 2-82, 2-54- 2°55, 2° 59 OUTYP 2-11 overbraid 2 overcorrection 2-39 overlay 8-1 averranging 7-3 overshoot 5-9 overview 2-2 = 2-3 Pe panel 3-1-3-2 parameter 1-5 - 1-6, 2-11, 2:14, 2-23 = 2-30, 232-2 35, 2-38, 2-40 ~ 2-58, 5-3, 510-511, 7-7, 7-8 parameters 1-5 1-6, 2-1, 2-15, 2-23 = 2-24, 2-36 - 2- 37, 2-39, 5-2 ~ 5-3, 5-10 -5- 11, 5-15 Pb 2-19, 2-37, 2-44, 2-59, 5-7- Pb2 2-37, 2-59 PBOrGN 2-59 PoorGN 2-19, 2-45 PBu 5-7-5-9 PCB 1-3 - 1-4, 2-1-2-7, 2- 2:35- 2:36, 2-45, 2-514." POMR 2-11, 2-18 - 2-20, 2- Zz 2-39, 2-44 ~ 2-46, 2-48, pent 1615-2. 5-16 pen2 1-1 Periodic 5-16 periodically 5-5 PID 2-37, 2-39 PIDA 2-11, 2-18 ~ 2-20, 2- 37 = 2-39, 2-44 - 2-46, 2-48 plus-reset 2-39 pluses 2-37 plusing 2-37 pm 7-1 polarity 6-5 Power-Up 7-1 power-up 7-1. 7-3 Pre-Setup 5-1 Precaution 1 predetemined 2-39 preferably 2 Prerequisites 2-1, 2-2: 27, 2-29, 2-35 ~ 2:36. 2-45, 2-49, 2-51, 2-58, 43 4. prevention 4-2, 2 printed-circuit 8-1 Procedural 5-7 proceeding 2-10 Prompted 2-1 Prompts 1-6, 2-14 -2-15, 2:24 = 2-25, 2.27, 2-29, 2- 35 ~ 2-36, 2-45, 2.49, 2.51 2-58, 7-1, 7-3 Proportional-pius 2-39 Broportional-plus-reset 2- 39 proportioning 2-11, 2 47 ~ 2-48, 5-7 protrude 3-2 Proven 2 PT 2-31 Pu 5-7 -5-9 pulses 2-37 pulsing 2-37 PV 1-5 ~ 1-6, 2-6, 2-29 30, 2-43, 2-51 - 2-52, 2- $4’ 2.55, 5-3, 5-7-5-8, 5. 10, 6-2, 7:6ingex PWR 2-18, 2-59 R RAMTST 2-22, 7-3 randomly 5-1 RATE2T 2-19, 2-37, 2-59 RC 4,6 read-only 2-32, 2-58 recaiculate 7-3 Recalibrate 7-6 reciprocals 5-7 Recomm'd 8-1-8-4 preorders ‘4-2, 5-13, 6-3, 6- recovery 5-9 Rectifiers 1 reenter 7-3 Refrigeration 2-37 rejection 2-3 reluctance 2 Reposition 7-4 reseat 7-5 reselect 5-14 reset 2-37, 2-39, 2-44, 2- 46 ~ 2-48, 5-7-5-9 Tesistance-capacitance 4 resistor 4-6 resistors 6 resolution 3 Restoring 5-14 resume 5-15, 6-4, 6-6 retainer 8-2 Retaining 8-1 Reverse 2-41 RFI 1 RG1782-3 6 RLY 2-11, 2-17, 2-35 ~2- 26, 2-49, 2-51. 7-6 Rlyt 2-12,4-5-45;6:5 Rly2 45-45, 6-5 RLYD 2-11, 2-17 = 2-20, 2- 36 ~ 2-37, 2-42, 2-47 ~ 2-50 routed 2 RTD 2-3, 2-6, 2-8 - 2.9, 2- 17, 2-26, 2.31 = 2-32, 4 3-4-4, 3, 6-1-6-2 rule-of-thumb 6 s $1 2-3,2-7-2-9 SCRS 1 Securing 3-1 ~3-2 selectable 1-5, 2-27 selects 1-6 self-check 2-6 Self-Diagnostics 7-1 Self-Test 5-4 -5-5 self-test 5-4-5-6,7-5, 7-9 sensor 2-6 ~2-7, 2-14, 2- 34, 2-37, 5-14 - 5-15, 6- 2-75 sequenced 2-14 -2-15 sequential 2-14, 5-2 sequentially 1-6, 5-3, 5-10, 5-12 =5-13 serial 7-1, 8-1 servo 7-4=7-5, 7-7 =7. 82 setup 1-2-2-3, 5-2-7-6, 738 shielded 3 shielding 2 Silicon 1 simplex 2-36 simulation 6-1 Skips 5-2 slack 4-2 SN1 2-12 =2-13 SN2 2-12 =2-13 software 2-1,2-6 2- 11 =2-12, 2-14 = 2-59, §- 14 ~ 5-15, 7-1, 7-3 solenoid 5 Solenoids 1 Pagel-5 $P 2:16,2-18, 2-27. 2-40, 2- 59, 5-7, 5-10 SP1 1-6, 5-3 53 spacers 2-10 specify 8-1 * stand-offs 8-4 starters 1,4 startup 5-2 Steady-state 6 step-by-step 2-24, 5-7 step-change 5-8 Straightforward 2-14, 5-1, 1 stranded 2 successively 2-25, 2-27, 2- 29, 2-35 ~ 2-36, 2-45, 2-49, 2-51, 2-58 Supplier § suppress 2 suppressed 4 suppression 4-2, 2, 4-7 suppressors 2.4 Symptom 7-4-7-6 t TBI 4-2, 4-5 4-5, 6-5, 7-4, 76 TB2 2-10, 4:3-7-5 TB3 4-3-4461 Temp 2-37 templates 3-2 thermocouple 2-3, 2-6, 2 8-2-9, 2-31, 4-3 4-4, 3,6. 16-4 thermocouples 6-2 Thyristor 1 TI 2-20, 2-37, 2-59 time-proportional 2-37 toggle 2-22, 5-3, 5-5, 5-11, 5-13, 7-9 =7-10 toggles 1-6 tolerate 5-5 44-01-25-06rayero tolerated 5-7 tracking 5-3 transformer 2-5, 2-10, 3-4 transient 3-5 ‘transmissions 1 transmitters 2 troubleshoot 7-1 roublethooting 2-14, 5-2, two-mode 2-39 two-pen 1-7 two-wire 4-3-4.4 TWO-YEAR 7-1 TYP 2-7, 2-16, 2-59, 5-14 u unacceptable 2-24, 2-26, 2:28, 2-32 ~ 2.33, 2-40 ~2- 43, 2-46 - 2-47 Undlip 5-16 underranging 7-3 uniformity 1 unitiess 2-44 unpredictable 1 upseale 2-2 -2-3,2-6 upsets 5-5 usable 5-8 user-supplied 3-2 v V130LA10A 5 V275LA1SA 5 Vac 2-3, 2-5, 4-2, 4-5 -4-5, 14,6 varistor 5 varistors 4 Vde 2-8, 2-31, 3,6 verified 2-5 verifies 54 verify 5-4, 7-1, 7-4 versus 1-3- 1-4 44-01-25-06 inaex Visually 7-5 Volt 4-3-4-4, 6-1 voltage 2-5 - 2-6, 2-9, 2- 14,42, 1, 3-6, 5-1, 6 1-6-2, 7-4 Volts 6-2 w W1 2-3-2-5,2-11-2-13, 42,45-45 W10 2-3, 2-8-2-9 W2 2-3 ~ 2-4, 2-6, 235 2. 9, 2-11 = 2-13, W3 2-3 = 2-4, 2-6, 2-5 2. 12=2-13 W4 2-3 ~ 2-4, 2-6, 2-9, 2- 12=2-13 WS 2-3 ~ 2-4, 2-8— 2-9, 2- 1122-12,45-45 WSW26 2-8, 6-2 W6 2-3 = 2-4, 2-8-2-9, 2- 11-2-12, 45-45 W7 2-3 =2-4, 2-8 - 2-9, 2- 12 W8 2-3, 2-8-2-9 W9 2-3,2-8-2-9 WARRANTY 7-1 Watt 5 windings 3 wired 2-7, 2-14, 5-1 -5-2 wiring 1-1 ~ 1-2, 2-7, 2- 12=2-14, 4-1, 1-5-5, 6-4, 6-6, 7-4-7-6,7-8 Worksheet 2-15, 2-59Honeywell Industrial Automation und Control Helping You Conurot Your World Honeywell Inc. 16404 N, Black Canyon Phoenix. Arizona 85023,