Factory Acceptance Test (FAT Test)

The factory acceptance test (FAT) refers to the functional test that is performed by the vendor
upon completion of the manufacturing process to prove the equipment has the same
specification and functionality that indicated in the datasheet, specification and purchase
order.
The test typically is witnessed by the third party inspector and customer representative
(purchaser). The term of “factory acceptance test” are used by vendors rather than customers
and is implied for electrical, rotating and skid mounted units. We never use this term for fixed
equipment such as pressure vessels, heat exchangers, etc.
Factory Acceptance Test
Normally pump performance test, net positive suction head test (NPSH Test) and mechanical
running test are done in one visit and can be categorized as FAT test. Obviously, the pump
casing inspection, impeller, and rotor dynamic balancing test are done before FAT Test.
FAT Test in Compressor
Similarly, the compressor performance test and mechanical running test are done on the same
day and can be considered as a FAT test. Obviously, casing inspection, impeller and rotor
"high speed test" and dynamic balancing test are done prior to the FAT test.
FAT Test in Gas or Steam Turbine
Similarly, the turbine performance and mechanical running test can be considered as turbine
FAT test.
FAT Test in Induction Motor
The routine test, winding resistance test, locked rotor test, temperature rise test, load test, etc.
can be considered as induction motor FAT test.
Several inspection visits are performed before reaching to the FAT test and generally 1 more
visit is conducted after FAT test for Final inspection. In the final inspection, the equipment is
subjected to the dimensional inspection, visual inspection (coating included), and document
review.
For document review, the third party inspector shall check the "inspection and test plan"
against the final book. Any item that being marked "review" at the ITP should have an
inspection report or test report on the "final book."
The manufacturer provides FAT test procedure to the customer for approval. The inspector
shall review the procedures and make sure the FAT test is done based on the approved
version of the test procedure.
The manufacturer provides FAT test report upon completion of the test. It is the inspector
responsibility to review the test report and match measured value against acceptance criteria
indicated in the approved procedure or datasheet.
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