sauer © sunpstRanp 2sauer G sunosreano Loop Flushing Valve ‘Application “The Loop Flushing Valve is appli in a hyarostatic \ransmission cru for the purpose of maintaining high qualty ofthe working fic in the transmission power loop. While many transmissions can operate Eatistaconiy without a oop Mushing valve, to ad ton of oop fushing wth @ resulting Improvement in ‘id quality wa, generally extend ransmission ite The lop flushing valve shouldbe considered when any of he folloning exis: (© Sustained operation at low pressure and high ‘peed (© Operation where continuous pressure exceeds ‘he 1000 nours.year rating {© Oyinders in ne hydrostatic cru {© Fiow resting valves in tho power loop (© Froquontoperatonofhighpressureroitvaves © Long power oop lines © Extraordinary tle requirements Monitoring of id quay unde ld operating cond tions for extended periods oftimeisrecommendedin ‘determination of requirements frloop flushing. For {complete dlscussion of loop fishing ad th ‘quality, reer 1 Sauer Sundstand Bullotins BLN: '8686 “Transmission Circuit Recommendations” and BBLN-0857 "Fluid Qualty Requroments.” Installation Drawing Description of Operation “Tho high pressure pots (1 and 2) ofthe valve are ‘extemal connected to te work or system auxiliary ports of the main hycrosttic transmission cut. "Thevalve drain por (4) mustbeextemaly connected to the case drain return ln ofthe rangmission — Drofeabiy atte motor so thauidislushod through {he motor case fo the pump and retumed 10 the ‘The shutle valve responds directionally to high pros- ‘sure, exposing te ow pressure side ofthe cut 10 ‘hechargerebef vale. Thechargerelet valve, when propery sein accordance withthe “Adjustment Pro- ‘edut," wil fush desired quantity of working Mu fom the tansmssion power loop. This Mid is replaced from the charge replenishing flow entering ‘theloop trough anintagalchckvalvosystom nthe main pump. ‘A cain orice may be spected to init maximum flushing How i creut where th low side presaure s high or vais over a large pressure range Specifications sm Pressure (in 109p) ‘Maximum High Side 6960 p51 (#60 bat) Maximum Low Side 1015 psi 70 bar CCherge Relet Valve Setting Range “44 1 446 psi (@ 1030 bar) sapeasouvoc| iia —| fea, NOTE: Nominal charge roe setings ae 320 psi See | [Pease (ert abar)andaresetatatowol = 2595m Bean || Natl pea (28 bipm at SOE UC) ouneetn ALOT] eNTTS" Flow (rates) Eases “IPNST. Notice Soom 4m) cones aha [BT os wn.099 orton "95m (38 pm) # me oc eee Model Code wenmgen — Steronr oq oo Bars ypu ener’ Charge Pressure consent eh 45 = 18ar(220ps) ee 20 ar (250 ps —— (aes! 24 bar (2808) cams % svsrew meas None serge SEES 88in(236 mm) a ornare ©swe G soso Loop Flushing Valve Pressure Drop Characterietos 5 Mounting ‘The Loop Flushing Valve may be mouried on any convenient flat surface which provides adequate ‘Suppor around the two mounting holes proved, Wile tis not necessary to provide a continuous ‘mounting surfaco under the entire valve Rousing, tare should be taken to assure thatthe surfaces Under te mounting bots form alt plane. Falureto provide a fal mounting surface could create valve housingcstorton whenthe mauntingbots are drawn up to ful torque. Housing dstorton may result bading of intemal components, reducing the drive ‘and braking capacty of tho stom, fe Zz ae Valve with 0.088" (2.36 mm) Orifice Service Parts tlustration . ace hom _Ninest __osergtn ous ASSY (v4 SPOOL) Hovis ass (shoot) 13 Seo000 Shoo SHUTTLE (UE) 7 12 fenosso — ShoocsnuTLE (am) : M4 seooass — WAGHERSPEOIAL(I) = 2 1s Senosst — WasneR Seow (an) 15 Seooosr Serna ie) 2 15 tenosea Sprains a} 2 18 Scoserscoso FLUSSHUTRESPOOUN) 2 We scosrreqne? PLUGSHUTTLESPooLian} 3 17 Scowoisreo SING 2 ‘Braking Warning! ‘The loss of hydrostatic driveline power in any ‘mode of operation may cause a loss of hydro- statle beak ‘capacity. A braking system, redundant to the hydrostatic transmission, ‘must be provided which is adequate to stop {and hold the system should such a condition Sevelop. ‘Adjustment Procedure Fr inital seting of the valve package: 1. Plumb an nine low mete into the drain ine. (i allow metorisnotavalabl, eeaclean container ‘witha keoun volume and a stopwatch) 2, Sotthe brakes or otherwise rtret machina mo- ‘ton and stroke th transmission pump to bull at least 500 ps (4 bar elitferential systom pressure 3, Adjust the rele valve in the ushing valve pack: ‘ag6o obtain tho desired dain fo, typical 2 0 8 gpm (7.5 to 11.4 lpm). (Rotate the adjusting ‘screw counter-lockwisefoincreasettow,) Torque the tock, 4. Very thatpump charge pressure is above recom ‘ended minimums. Remove the fw meter rom the exeut ‘Service Information ‘Component instalation Torque Gage Por Pugs 201035 flbst. (271047 Nem) (Chg Rlit Lock Nut 91041 fb. (421085 Ne) Ores Pg 18 020 fst. (221027 Nm) ‘Shute Spool Pugs 271033 fib. (96 1 44 Ne) HoserTube Fitings 201035 fibst. (2710 47 Nr) ‘The optional orca plug may be removed and in- stalled wih a 316" tema hex wrench,