KUKA ServicePlug PDF

Controller Option KUKA Roboter GmbH
Service Plug
X11/X12 BMW, X211C DC/MB

For KR C2 edition2005
Operating Instructions (for internal use only)
Issued: 10.01.2011
Version: BA Servicestecker X11/X12 BMW, X211C DC/MB V1 en

Internal documentation - Internal use only!
Service Plug Internal documentation - Internal use only!
© Copyright 2011
KUKA Roboter GmbH
Zugspitzstraße 140
D-86165 Augsburg
Germany
This documentation or excerpts therefrom may not be reproduced or disclosed to third parties without
the express permission of KUKA Roboter GmbH.
Other functions not described in this documentation may be operable in the controller. The user has
no claims to these functions, however, in the case of a replacement or service work.
We have checked the content of this documentation for conformity with the hardware and software
described. Nevertheless, discrepancies cannot be precluded, for which reason we are not able to
guarantee total conformity. The information in this documentation is checked on a regular basis, how-
ever, and necessary corrections will be incorporated in the subsequent edition.
Subject to technical alterations without an effect on the function.
Translation of the original documentation
KIM-PS5-DOC
Publication: Pub BA Servicestecker X11 X12 BMW X211C DC MB en

Bookstructure: BA Servicestecker X11/X12 BMW, X211C DC/MB V1.3
Label: BA Servicestecker X11/X12 BMW, X211C DC/MB V1 en
2 / 33 Issued: 10.01.2011 Version: BA Servicestecker X11/X12 BMW, X211C DC/MB V1 en

Internal documentation - Internal use only! Contents
Contents
1 Introduction .................................................................................................. 5
1.1 Terms used ................................................................................................................ 5
1.2 Representation of warnings and notes ...................................................................... 5
2 Purpose ........................................................................................................ 7
2.1 Target group .............................................................................................................. 7
2.2 Intended use .............................................................................................................. 7
3 Product description ..................................................................................... 9

3.1 Overview of the service plug ...................................................................................... 9
3.2 Scope of supply of service plug X11/ X12/ X211c .................................................... 9
3.3 Installation (general) of service plug X11/ X12/ X211c ............................................. 10
3.4 Circuit diagram and material list ................................................................................. 11
3.4.1 X11/X12 BMW E60 GATEWAY 64-contact .......................................................... 11
3.4.2 X11 BMW PL6 108-contact .................................................................................. 12
3.4.3 X211c Daimler type I 42-contact ........................................................................... 13
3.4.4 X211c Daimler type I 108-contact ......................................................................... 14
3.4.5 X211c Daimler type II 42-contact .......................................................................... 15
3.4.6 X211c Daimler type II 108-contact ........................................................................ 16
4 Safety ............................................................................................................ 17
4.1 Representation of warnings and notes ...................................................................... 17
4.2 Hazards and risk avoidance ....................................................................................... 17
5 Start-up and recommissioning ................................................................... 19

5.1 Overview of use of service plug ................................................................................. 19
5.2 Service plug X11/ X12 BMW E60 Gateway ............................................................... 19
5.3 Service plug X11 BMW PL6 108-contact ................................................................... 20
5.4 Service plug X211c Daimler type I/II .......................................................................... 21
5.5 Disconnecting the service plug .................................................................................. 21
6 KUKA Service .............................................................................................. 23

6.1 Requesting support .................................................................................................... 23
6.2 KUKA Customer Support ........................................................................................... 23
Index ............................................................................................................. 31
Issued: 10.01.2011 Version: BA Servicestecker X11/X12 BMW, X211C DC/MB V1 en 3 / 33


Internal documentation - Internal use only! 1 Introduction
1 Introduction
1.1 Terms used
Term Description
Workspace The manipulator is allowed to move within its
workspace. The workspace is derived from the
individual axis ranges.
User The user of the industrial robot can be the man-
agement, employer or delegated person respon-
sible for use of the robot system.
Braking distance The braking distance is the distance covered by
the manipulator and any optional external axes
after the stop function has been triggered and
before the manipulator comes to a standstill. The
braking distance is part of the danger zone.
Danger zone The danger zone consists of the workspace and
the braking distances.
Industrial robot The industrial robot consists of the robot control-
ler and robot, together with any options (e.g.
KUKA linear unit, turn-tilt table, positioner, top-
mounted cabinet).
Manipulator The robot arm and the associated electrical
installations
T1 Test mode, Manual Reduced Velocity
(<= 250 mm/s)
T2 Test mode, Manual High Velocity (> 250 mm/s)
1.2 Representation of warnings and notes
Safety Warnings marked with this pictogram are relevant to safety and must be ob-
served.
Danger!
This warning means that death, severe physical injury or substantial material
damage will occur, if no precautions are taken.
Warning!
damage may occur, if no precautions are taken.
Caution!
This warning means that minor physical injuries or minor material damage
may occur, if no precautions are taken.
Notes Notes marked with this pictogram contain tips to make your work easier or ref-
erences to further information.
Tips to make your work easier or references to further information.


Internal documentation - Internal use only! 2 Purpose
2 Purpose
2.1 Target group
This documentation is aimed at KUKA service and repair personnel who are
required to carry out start-up, maintenance or servicing work on a KUKA in-
dustrial robot. Its use presupposes the following prior knowledge:
 Safety instruction
 Advanced knowledge of the robot controller
2.2 Intended use
The service plug may only be used for the following activities:
 Start-up in T1 mode when the external safeguards have not yet been in-
stalled or put into operation. The danger zone must be delimited at least
by means of warning tape.
 Start-up in T2 mode when the external safeguards have not yet been in-
stalled or put into operation and this work is not possible in T1 mode. The
danger zone must be safeguarded by means of a fixed guard (e.g. con-
struction fence with warning sign) and adequate access control.
 Fault localization (periphery fault).
 For maintenance work, if no qualified personnel are available to operate
the higher-level controller.
 Valid only for the robot controllers KR C2 edition2005 DC 2005/2 and KR
C2 edition2005 BMW PL6/ E60.
 Not valid for robot controllers KR C1, KR C2, VKR C1, VKR C2, VKR C2
edition2005, KR C2 sr, KR C2 lr, KR C3 and all customer-specific interfac-
es that deviate from the standard.
Danger!
Use of the service plug disables all external safeguards. The service person-
nel are responsible for ensuring that there is no-one in or near the danger
zone of the robot.
Impermissible Any use or application deviating from the designated use is deemed to be im-
misuse permissible misuse. This includes e.g.:
 Use by any other personnel
 Automatic mode
 Automatic External mode
The manufacturer cannot be held liable for any damage resulting from such
use. The risk lies entirely with the user.


Internal documentation - Internal use only! 3 Product description
3 Product description
3.1 Overview of the service plug
Description The service plug enables service personnel to start up a manipulator with its
controller before the external safeguards have been installed.
For this purpose, the service plug bypasses the connections for the external
safety signals.
Jumpered signals:
 External E-STOP
 External Drives OFF
 External enabling switch
 Qualifying input
The service plugs have a male insert and are connected to the peripheral in-
terface of the robot controller. X11, X211c (42-contact) and X211c (108-con-
tact) have a pushbutton on the side of the housing, which can be used to test
the safety signal “Safeguard”. The pushbutton lights up if the control voltage is
present at the interface.
The connector designation (X...) of the individual plug is customer-specific

and is not determined by the design.
Fig. 3-1: Service plug X11, X12, X211c
1 X12 3 X11 or X211c (108-contact)

2 X211c (42-contact)
3.2 Scope of supply of service plug X11/ X12/ X211c
Description There are various different configurations of the KR C2 edition2005, each of

which requires a specific service plug. There are 3 basic kits for these special
service plugs, each of which comes in combination with a special connector
kit:
Basic kits:
 Shared articles, article number 186 285
 Switch assembly (prefabricated), article number 186 286

 Jumper assembly, article number 186 287

Connector kits:
 X11 + X12 BMW E60 Gateway 64-contact, article number 186 292
 X11 BMW PL6 108-contact, article number 186 290
 X211c Daimler type I / type II 42-contact, article number 186 291
 X211c Daimler type I / type II 108-contact, article number 186 290
Options The service plugs for the special robot controllers have different designs and
are configured and wired differently. Each connector type includes the follow-
ing parts:
 Harting connector housing with male insert
 Switch (prefabricated)
 Set of wires, AWG18
 Guide bush/pin
 Adhesive label
The length designations of the wires are:
 L1 = 50 mm
 L2 = 60 mm
 L3 = 70 mm
 L4 = 80 mm
 L5 = 92 mm
3.3 Installation (general) of service plug X11/ X12/ X211c
Procedure 1. Screw pushbutton with adapter into the housing of the Harting connector.
2. Guide crimp contacts into the male insert in accordance with the circuit di-
agram and check that they are seated securely.
3. Check that all contacts are wired correctly (circuit diagram).
4. Screw insert into housing.
5. Check that the crimp contacts of the Harting connector plug in correctly
and are seated securely.
6. Check the mechanical function of the pushbutton.
7. Check the electrical switching and light function of the pushbutton.

3.4 Circuit diagram and material list
3.4.1 X11/X12 BMW E60 GATEWAY 64-contact
Fig. 3-2: X11/X12 BMW E60 GATEWAY 64-contact
Material list: X11 64DD:

 1x hood, opening on side M32
 1x male insert, crimp connection
 1x pushbutton
 1x L2: B1-B4
1x L3: B2-B6
X12 24DD:
 1x hood, opening on side M32
 1x male insert, 24-contact, HAN
 1x blanking gland M32
 2x L2: 5-7, 6-8
Fig. 3-3: Coding, X11/X12 BMW E60 GATEWAY 64-contact

3.4.2 X11 BMW PL6 108-contact
Fig. 3-4: X11 BMW PL6 108-contact
Material list:  1x hood, opening on side M32

 1x pushbutton
 1x guide pin/bush
 7x L1: 1-2, 3-4, 5-6, 19-20, 21-22, 23-24, 41-42
4x L4: 55-63, 56-64, 57-65, 58-66
2x L5: 38-50, 39-51
 2x jumper with end connector: 9-84-85-87-68, 10-102-103-105-70
Fig. 3-5: Coding, X11 BMW PL6 108-contact

3.4.3 X211c Daimler type I 42-contact
Fig. 3-6: X211c Daimler type I 42-contact

 1x pushbutton
 2x guide bush
 2x L1: 15-16, 17-18
2x L3: 35-40, 36-39
Fig. 3-7: Coding, X211 Daimler I 42-contact

3.4.4 X211c Daimler type I 108-contact
Fig. 3-8: X211c Daimler type I 108-contact

 1x pushbutton
 2x L1: 31-33, 32-34
2x L3: 6-38, 24-39
Fig. 3-9: Coding, X211 Daimler I 108-contact

3.4.5 X211c Daimler type II 42-contact
Fig. 3-10: X211c Daimler type II 42-contact

 1x pushbutton
 2x guide bush
 3x L1: 11-18, 19-20, 23-24
3x L2: 12-17, 35-40, 36-39
1x L3: 14-15
3x L4: 5-37, 6-38, 13-16,
1x L5: 21-22
Fig. 3-11: Coding, X211 Daimler type II 42-contact

3.4.6 X211c Daimler type II 108-contact
Fig. 3-12: X211c Daimler type II 108-contact
Material list:  Hood, opening on side M32

 Male insert, crimp terminal
 Pushbutton
 7x L1: 1-21, 2-22, 3-19, 4-20, 5-6, 23-24, 41-42
4x L5: 18-81, 36-80, 38-50, 39-51
Fig. 3-13: Coding, X211 Daimler type II 108-contact

Internal documentation - Internal use only! 4 Safety
4 Safety
4.1 Representation of warnings and notes
Safety Warnings marked with this pictogram are relevant to safety and must be ob-
served.
Danger!
damage will occur, if no precautions are taken.
Warning!
damage may occur, if no precautions are taken.
Caution!
This warning means that minor physical injuries or minor material damage
may occur, if no precautions are taken.
Notes Notes marked with this pictogram contain tips to make your work easier or ref-
erences to further information.
Tips to make your work easier or references to further information.
4.2 Hazards and risk avoidance
Hazards Possible hazards and risks involved in using the service plug:
 A person walks into the manipulator’s danger zone.
 An unauthorized person moves the manipulator.
 In a hazardous situation, a disabled external EMERGENCY STOP device
is actuated and the manipulator is not shut down.
Risk avoidance Risk avoidance measures:

 Only KUKA service personnel who have received safety instruction may
use the service plug.
 Cover disabled EMERGENCY STOP devices or attach a warning sign in-
dicating that the EMERGENCY STOP device is out of operation.
 If the service plug is used on a system without a safety fence, other mea-
sures must be taken to prevent persons from entering the manipulator’s
danger zone, e.g. use of warning tape.
 The pushbutton for bypassing the safeguard must only be used for testing
the safety signal. Keeping the pushbutton continuously pressed is not per-
mitted.
 Use of the service plug must be minimized – and avoided where possible
– by means of organizational measures.
 The service plug must not be entrusted to unauthorized persons, and un-
authorized persons must be prevented from gaining access to it.
 On entering the danger zone of a system safeguarded by a physical guard,
appropriate safety measures (e.g. padlock on the gate) must be taken to
prevent activation of the safety circuit by a third party.
 The function of all safeguards (operator safety, EMERGENCY STOP de-
vices, enabling devices, etc.) must be tested before starting work.

Warning!
The service plug must not be screwed on and its function must not be modi-
fied. Modification of the service plug can lead to malfunctions, which may re-
sult in serious physical injuries or major damage to property.

Internal documentation - Internal use only! 5 Start-up and recommissioning
5 Start-up and recommissioning
5.1 Overview of use of service plug
The table provides an overview of the possibilities of moving the manipulator

in various situations and operating modes.
AUT
Situation T1 T2
AUT EXT
Robot not installed Motion operation forbidden!
Danger zone not delimited Motion operation forbidden!
Danger zone delimited with Service plug per-
warning tape mitted
Precondition: There is a clear Constant supervi- Motion operation forbidden!
view of the entire danger zone sion of manipula-
and there are rarely people in tor and danger
it. zone
Danger zone safeguarded Service plug permitted
with fixed barrier (e.g con-
Constant supervision of manipulator and
struction fence with warning
danger zone, access control
sign)
T2 mode is only permissible for activities
Preconditions: Complete dan- Motion operation
that are not possible in T1.
ger zone cordoned off, sign on forbidden!
the barrier warning of manipu-
lator motion, reliable access
control, protection against
loose parts (e.g. component
lost by gripper)
Danger zone safeguarded Service plug per-
with functional safety equip- mitted
ment (physical safeguard and
For jogging the
functional system safety
robot during main-
equipment) Motion operation permitted, but only with
tenance work;
deactivated use of the system safety equipment!
EMERGENCY
STOP devices
must be labeled
accordingly
If a functional physical safeguard has not yet been installed, the danger zone
corresponds to the entire work envelope of the manipulator including the
mounted tool!
5.2 Service plug X11/ X12 BMW E60 Gateway
Precondition  All persons working on or near the robot system must be informed that a
service plug is connected and that the external safeguards are disabled.
 Check the floor mounting of the robot.
 Ensure system safety (e.g. suitable barriers to prevent access).
 Attach covers or warning signs on any installed EMERGENCY STOP de-
vices that are not functional.
Procedure 1. Disconnect any peripheral connector X11/X12 that may be present on the
connection panel of the robot controller.
2. Connect the service plug to interface X11/X12.

Warning!
All external safeguards normally connected to interface X11 are now deacti-
vated.
Connection panel
Fig. 5-1: Connection panel, BMW E60 Gateway 64-contact
1 X11 Interface, system operation

2 X12 Interface
5.3 Service plug X11 BMW PL6 108-contact
Procedure 1. Disconnect any peripheral connector X11 that may be present on the con-
nection panel of the robot controller.
2. Connect the service plug to interface X11.
Warning!
All external safeguards normally connected to interface X11 are now deacti-
vated.
Connection panel
Fig. 5-2: Connection panel, BMW PL6 108-contact
1 X11 interface

Internal documentation - Internal use only! 5 Start-up and recommissioning
5.4 Service plug X211c Daimler type I/II
Procedure 1. Disconnect any peripheral connector X211c that may be present on the
connection panel of the robot controller.
2. Connect the service plug to interface X211c.
Warning!
All external safeguards normally connected to interface X211c are now de-
activated.
Connection panel
Fig. 5-3: Connection panel X211 Daimler type I + II
1 X211c interface
5.5 Disconnecting the service plug
Procedure 1. Disconnect the service plug from the connection panel of the robot control-
ler.
2. Connect the normal peripheral connector X11 or X211c to the interface.
3. Carry out a function test for all safeguards and EMERGENCY STOP de-
vices connected to X11 or X211c.


Internal documentation - Internal use only! 6 KUKA Service
6 KUKA Service
6.1 Requesting support
Introduction The KUKA Roboter GmbH documentation offers information on operation and
provides assistance with troubleshooting. For further assistance, please con-
tact your local KUKA subsidiary.
Faults leading to production downtime should be reported to the local KUKA

subsidiary within one hour of their occurrence.
Information The following information is required for processing a support request:

 Model and serial number of the robot
 Model and serial number of the controller
 Model and serial number of the linear unit (if applicable)
 Version of the KUKA System Software
 Optional software or modifications
 Archive of the software
 Application used
 Any external axes used
 Description of the problem, duration and frequency of the fault
6.2 KUKA Customer Support
Availability KUKA Customer Support is available in many countries. Please do not hesi-
tate to contact us if you have any questions.
Argentina Ruben Costantini S.A. (Agency)

Luis Angel Huergo 13 20
Parque Industrial
2400 San Francisco (CBA)
Argentina
Tel. +54 3564 421033
Fax +54 3564 428877
ventas@costantini-sa.com
Australia Headland Machinery Pty. Ltd.

Victoria (Head Office & Showroom)
95 Highbury Road
Burwood
Victoria 31 25
Australien
Tel. +61 3 9244-3500
Fax +61 3 9244-3501
vic@headland.com.au
www.headland.com.au

Belgium KUKA Automatisering + Robots N.V.

Centrum Zuid 1031
3530 Houthalen
Belgium
Tel. +32 11 516160
Fax +32 11 526794
info@kuka.be
www.kuka.be
Brazil KUKA Roboter do Brasil Ltda.

Avenida Franz Liszt, 80
Parque Novo Mundo
Jd. Guançã
CEP 02151 900 São Paulo
SP Brazil
Tel. +55 11 69844900
Fax +55 11 62017883
info@kuka-roboter.com.br
Chile Robotec S.A. (Agency)

Santiago de Chile
Chile
Tel. +56 2 331-5951
Fax +56 2 331-5952
robotec@robotec.cl
www.robotec.cl
China KUKA Automation Equipment (Shanghai) Co., Ltd.

Songjiang Industrial Zone
No. 388 Minshen Road
201612 Shanghai
China
Tel. +86 21 6787-1808
Fax +86 21 6787-1805
info@kuka-sha.com.cn
www.kuka.cn
Germany KUKA Roboter GmbH

Zugspitzstr. 140
86165 Augsburg
Germany
Tel. +49 821 797-4000
Fax +49 821 797-1616
info@kuka-roboter.de
www.kuka-roboter.de

France KUKA Automatisme + Robotique SAS

Techvallée
6, Avenue du Parc
91140 Villebon S/Yvette
France
Tel. +33 1 6931660-0
Fax +33 1 6931660-1
commercial@kuka.fr
www.kuka.fr
Indien KUKA Robotics, Private Limited

621 Galleria Towers
DLF Phase IV
122 002 Gurgaon
Haryana
Indien
Tel. +91 124 4148574
info@kuka.in
www.kuka.in
Italy KUKA Roboter Italia S.p.A.

Via Pavia 9/a - int.6
10098 Rivoli (TO)
Italy
Tel. +39 011 959-5013
Fax +39 011 959-5141
kuka@kuka.it
www.kuka.it
Japan KUKA Robotics Japan K.K.

Daiba Garden City Building 1F
2-3-5 Daiba, Minato-ku
Tokyo
135-0091
Japan
Tel. +81 3 6380-7311
Fax +81 3 6380-7312
info@kuka.co.jp
Korea KUKA Robotics Korea Co. Ltd.

RIT Center 306, Gyeonggi Technopark
1271-11 Sa 3-dong, Sangnok-gu
Ansan City, Gyeonggi Do
426-901
Korea
Tel. +82 31 501-1451
Fax +82 31 501-1461
info@kukakorea.com

Malaysia KUKA Robot Automation Sdn Bhd

South East Asia Regional Office
No. 24, Jalan TPP 1/10
Taman Industri Puchong
47100 Puchong
Selangor
Malaysia
Tel. +60 3 8061-0613 or -0614
Fax +60 3 8061-7386
info@kuka.com.my
Mexico KUKA de Mexico S. de R.L. de C.V.

Rio San Joaquin #339, Local 5
Colonia Pensil Sur
C.P. 11490 Mexico D.F.
Mexico
Tel. +52 55 5203-8407
Fax +52 55 5203-8148
info@kuka.com.mx
Norway KUKA Sveiseanlegg + Roboter

Bryggeveien 9
2821 Gjövik
Norway
Tel. +47 61 133422
Fax +47 61 186200
geir.ulsrud@kuka.no
Austria KUKA Roboter Austria GmbH

Vertriebsbüro Österreich
Regensburger Strasse 9/1
4020 Linz
Austria
Tel. +43 732 784752
Fax +43 732 793880
office@kuka-roboter.at
www.kuka-roboter.at
Poland KUKA Roboter Austria GmbH

Spółka z ograniczoną odpowiedzialnością
Oddział w Polsce
Ul. Porcelanowa 10
40-246 Katowice
Poland
Tel. +48 327 30 32 13 or -14
Fax +48 327 30 32 26
ServicePL@kuka-roboter.de

Portugal KUKA Sistemas de Automatización S.A.

Rua do Alto da Guerra n° 50
Armazém 04
2910 011 Setúbal
Portugal
Tel. +351 265 729780
Fax +351 265 729782
kuka@mail.telepac.pt
Russia OOO KUKA Robotics Rus

Webnaja ul. 8A
107143 Moskau
Russia
Tel. +7 495 781-31-20
Fax +7 495 781-31-19
kuka-robotics.ru
Sweden KUKA Svetsanläggningar + Robotar AB

A. Odhners gata 15
421 30 Västra Frölunda
Sweden
Tel. +46 31 7266-200
Fax +46 31 7266-201
info@kuka.se
Switzerland KUKA Roboter Schweiz AG

Industriestr. 9
5432 Neuenhof
Switzerland
Tel. +41 44 74490-90
Fax +41 44 74490-91
info@kuka-roboter.ch
www.kuka-roboter.ch
Spain KUKA Robots IBÉRICA, S.A.

Pol. Industrial
Torrent de la Pastera
Carrer del Bages s/n
08800 Vilanova i la Geltrú (Barcelona)
Spain
Tel. +34 93 8142-353
Fax +34 93 8142-950
Comercial@kuka-e.com
www.kuka-e.com

South Africa Jendamark Automation LTD (Agency)

76a York Road
North End
6000 Port Elizabeth
South Africa
Tel. +27 41 391 4700
Fax +27 41 373 3869
www.jendamark.co.za
Taiwan KUKA Robot Automation Taiwan Co., Ltd.

No. 249 Pujong Road
Jungli City, Taoyuan County 320
Taiwan, R. O. C.
Tel. +886 3 4331988
Fax +886 3 4331948
info@kuka.com.tw
www.kuka.com.tw
Thailand KUKA Robot Automation (M)SdnBhd

Thailand Office
c/o Maccall System Co. Ltd.
49/9-10 Soi Kingkaew 30 Kingkaew Road
Tt. Rachatheva, A. Bangpli
Samutprakarn
10540 Thailand
Tel. +66 2 7502737
Fax +66 2 6612355
atika@ji-net.com
www.kuka-roboter.de
Czech Republic KUKA Roboter Austria GmbH

Organisation Tschechien und Slowakei
Sezemická 2757/2
193 00 Praha
Horní Počernice
Czech Republic
Tel. +420 22 62 12 27 2
Fax +420 22 62 12 27 0
support@kuka.cz
Hungary KUKA Robotics Hungaria Kft.

Fö út 140
2335 Taksony
Hungary
Tel. +36 24 501609
Fax +36 24 477031
info@kuka-robotics.hu

USA KUKA Robotics Corp.

22500 Key Drive
Clinton Township
48036
Michigan
USA
Tel. +1 866 8735852
Fax +1 586 5692087
info@kukarobotics.com
www.kukarobotics.com
UK KUKA Automation + Robotics

Hereward Rise
Halesowen
B62 8AN
UK
Tel. +44 121 585-0800
Fax +44 121 585-0900
sales@kuka.co.uk


Internal documentation - Internal use only! Index
Index
B User 5
Braking distance 5
W
C Warnings 5, 17
Circuit diagram 11 Workspace 5
D
Danger zone 5
Disconnecting the service plug 21
H
Hazards 17
I
Industrial robot 5
Installation (general) 10
Intended use 7
Introduction 5
K
KUKA Customer Support 23
M
Manipulator 5
Material list 11
O
Overview, service plug 9
P
Product description 9
Purpose 7
R
Recommissioning 19
Risk avoidance 17
S
Safety 17
Safety instructions 5, 17
Scope of supply 9
Service, KUKA Roboter 23
Start-up 19
Start-up, service plug X11 BMW PL6 108-
contact 20
Start-up, service plug X11/ X12 BMW E60 Ga-
teway 19
Start-up, service plug X211c Daimler type I/II 21
Support request 23
T
T1 5
T2 5
Target group 7
Terms used 5
U
Use of service plug 19


Internal documentation - Internal use only! Service Plug

KUKA ServicePlug PDF

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

KUKA ServicePlug PDF

Uploaded by

Copyright:

Available Formats

Controller Option KUKA Roboter GmbH

X11/X12 BMW, X211C DC/MB

Version: BA Servicestecker X11/X12 BMW, X211C DC/MB V1 en

Publication: Pub BA Servicestecker X11 X12 BMW X211C DC MB en

2 / 33 Issued: 10.01.2011 Version: BA Servicestecker X11/X12 BMW, X211C DC/MB V1 en

3 Product description ..................................................................................... 9

5 Start-up and recommissioning ................................................................... 19

6 KUKA Service .............................................................................................. 23

Issued: 10.01.2011 Version: BA Servicestecker X11/X12 BMW, X211C DC/MB V1 en 3 / 33

4 / 33 Issued: 10.01.2011 Version: BA Servicestecker X11/X12 BMW, X211C DC/MB V1 en

1.1 Terms used

1.2 Representation of warnings and notes

Tips to make your work easier or references to further information.

Issued: 10.01.2011 Version: BA Servicestecker X11/X12 BMW, X211C DC/MB V1 en 5 / 33

6 / 33 Issued: 10.01.2011 Version: BA Servicestecker X11/X12 BMW, X211C DC/MB V1 en

2.1 Target group

2.2 Intended use

Issued: 10.01.2011 Version: BA Servicestecker X11/X12 BMW, X211C DC/MB V1 en 7 / 33

8 / 33 Issued: 10.01.2011 Version: BA Servicestecker X11/X12 BMW, X211C DC/MB V1 en

3.1 Overview of the service plug

The connector designation (X...) of the individual plug is customer-specific

Fig. 3-1: Service plug X11, X12, X211c

1 X12 3 X11 or X211c (108-contact)

3.2 Scope of supply of service plug X11/ X12/ X211c

Description There are various different configurations of the KR C2 edition2005, each of

Issued: 10.01.2011 Version: BA Servicestecker X11/X12 BMW, X211C DC/MB V1 en 9 / 33

 Jumper assembly, article number 186 287

3.3 Installation (general) of service plug X11/ X12/ X211c

10 / 33 Issued: 10.01.2011 Version: BA Servicestecker X11/X12 BMW, X211C DC/MB V1 en

3.4 Circuit diagram and material list

3.4.1 X11/X12 BMW E60 GATEWAY 64-contact

Fig. 3-2: X11/X12 BMW E60 GATEWAY 64-contact

Material list: X11 64DD:

Fig. 3-3: Coding, X11/X12 BMW E60 GATEWAY 64-contact

Issued: 10.01.2011 Version: BA Servicestecker X11/X12 BMW, X211C DC/MB V1 en 11 / 33

3.4.2 X11 BMW PL6 108-contact

Fig. 3-4: X11 BMW PL6 108-contact

Material list:  1x hood, opening on side M32

Fig. 3-5: Coding, X11 BMW PL6 108-contact

12 / 33 Issued: 10.01.2011 Version: BA Servicestecker X11/X12 BMW, X211C DC/MB V1 en

3.4.3 X211c Daimler type I 42-contact

Fig. 3-6: X211c Daimler type I 42-contact

Material list:  1x hood, opening on side M32

Fig. 3-7: Coding, X211 Daimler I 42-contact

Issued: 10.01.2011 Version: BA Servicestecker X11/X12 BMW, X211C DC/MB V1 en 13 / 33

3.4.4 X211c Daimler type I 108-contact

Fig. 3-8: X211c Daimler type I 108-contact

Material list:  1x hood, opening on side M32

Fig. 3-9: Coding, X211 Daimler I 108-contact

14 / 33 Issued: 10.01.2011 Version: BA Servicestecker X11/X12 BMW, X211C DC/MB V1 en

3.4.5 X211c Daimler type II 42-contact

Fig. 3-10: X211c Daimler type II 42-contact

Material list:  1x hood, opening on side M32

Fig. 3-11: Coding, X211 Daimler type II 42-contact

Issued: 10.01.2011 Version: BA Servicestecker X11/X12 BMW, X211C DC/MB V1 en 15 / 33

3.4.6 X211c Daimler type II 108-contact

Fig. 3-12: X211c Daimler type II 108-contact

Material list:  Hood, opening on side M32

Fig. 3-13: Coding, X211 Daimler type II 108-contact

16 / 33 Issued: 10.01.2011 Version: BA Servicestecker X11/X12 BMW, X211C DC/MB V1 en

4.1 Representation of warnings and notes

Tips to make your work easier or references to further information.

4.2 Hazards and risk avoidance