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Feasibility of Gas Production of Offshore Gas Hydrate Deposits by Integration With GTL Process
Feasibility of Gas Production of Offshore Gas Hydrate Deposits by Integration With GTL Process
ABSTRACT: Gas-to-liquids (GTL) conversion technology, where natural gas is chemically converted to trans-
portable hydrocarbon liquid products, is an emerging technology that will undoubtedly reach commercialization
within the next decade. GTL process is a largely exothermic process, which produces so much heat that could
potentially be unused by letting the heat flow into the environment. Natural gas hydrates are a huge yet untapped
source of natural gas and the process of gas hydrate destruction is endothermic one. The brine is known to have
great potential of dissociating natural gas hydrates compared to other thermal methods and will minimize heat
losses in the well bore and the amount of reservoir heating required for hydrate dissociation. Tapping this heat
resource from the GTL process and transferring it to produce hot brine in an exchanger and utilizing the brine
for hydrate dissociating is an efficient way of utilizing the thermal energy from the GTL facility to produce gas
from natural gas hydrates that will form the feed for the GTL facility and also provide gas for lifting the well
effluent. A heat transfer model was developed that will allow calculation of energy required for decomposition
of gas hydrates, determination of hydrate and water production rates, the energy efficiency ratio (EER), and
energy released from GTL plant. This model also includes well bore heat loss calculations and fractional heat
losses to overburden and lowerburden during injection phase. The synergy between the gas hydrate recovery
system and the GTL plant was evaluated. This model was then applied to an example hydrate offshore deposit to
predict the feasibility of producing gas required for GTL conversion from hydrates by utilizing the heat required
for gas hydrate decomposition from GTL plant. Through energy balance calculations, it is shown that the energy
required for decomposition of gas hydrates into gas and water is approximately one tenth of the energy value of
the produced gas. The energy efficiency ratio (EER) predicted by this model was 17.18.
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The wellbore heat losses Qwb are then obtained as The fractional wellbore heat losses, fwb is given by
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LHS of RHS of
Eqn. (37) Eqn. (37) % Diff., ε ED (iterated) Ehyd.
by Sengul (1977), are applicable to hydrate disso- in dissociation stage efficiency will counterbalance
ciation because parameters s and Ø’ for methane with the heat losses during gas production.
hydrates fall within range of parameters for which For predetermined gas production rate, the pro-
equations (38)—(42) are valid. Dissociation time duction time is computed by considering that all
for initial guess of rf in step (1) is computed from dissociated gas is produced. The overall energy effi-
equations (38) to (42). ciency ratio is computed from cumulative heat injected
3. Thermal efficiency ED , is obtained from equation and cumulative gas produced. The following equation
(36). QOB is calculated from Eq. 35 using the for energy efficiency ratio is used:
dissociation time calculated in step 2.
4. Overall heat balance equation (37) is checked.
5. If overall heat balance equation is satisfied the solu-
tion is obtained, if not new value of rf is computed
from equation (37) using new value for ED and steps
from (2) to (4) are repeated till solution is obtained.
Iterated values are tabulated in Table 4. Total effi-
where G is gas production ratio rate in MSCF/day,
ciency of the hydrate system, Ehyd = Einj *ED = 0.845.
tproduction is production time in days, H.V. is heating
value of gas (1010 Btu/MSCF), N represents number
of cycles and the denominator represents cumula-
2.3 Gas production stage tive heat injected. Natural gas production rate, rate of
For sake of simplicity, it is assumed that the heat production of water and E.E.R are tabulated in Table 5.
losses during gas production stage are negligible com- In order to determine the best possible conditions
pared to other heat losses. This assumption is justified for gas production from hydrates by injection of hot
for very high production rates and short production brine, the model was tested for wide range of param-
times. However, in actuality these heat losses would be eters. Figures 2–3 show cumulative gas and water
present. For purpose of this study, the production stage production versus GTL plant capacity for various brine
thermal efficiency is considered to be unity. If the gas injection times. It is evident from Figures 1–2 that
is produced while hydrates are dissociating, then the brine injection times strongly influences the produc-
heat losses to overburden formations will be lower than tion volumes. Production rates are higher with increase
predicted by this model. Since this model predicts pes- in brine injection times and with increase in GTL
simistic values of dissociation stage efficiency if gas is plant capacity. Gas production rate versus GTL plant
produced during dissociation stage, the improvement capacity for various thermal efficiencies is displayed in
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14 1
5
12
0.5
10 mins
0 0
1000 2000 3000 4000 5000 6000 1000 2000 3000 4000 5000 6000
GTL Plant Capacity (BPD) GTL Plant Capacity (BPD)
Figure 2. Cumulative gas production vs. GTL plant Capac-
Figure 4. Gas production rate vs. GTL plant capacity for
ity for various brine injection times.
various thermal efficiencies.
x 104
6 x 108
2.5
Cumulative Water Production (RB)
5
Gas Production Rate (scf/day)
4
20
1.5
3
14
1
2 12
1 0.5
5% NaCl
10 mins ---- 5% CaCl2
0
1000 2000 3000 4000 5000 6000 0
GTL Plant Capacity (BPD) 1000 2000 3000 4000 5000 6000
GTL Plant Capacity (BPD)
Figure 3. Cumulative water production vs. GTL plant
capacity for various brine injection times. Figure 5. Gas production rate vs. GTL plant capacity for
various salts.
Figure 4. It is emphasized that higher the thermal effi-
ciency higher the gas production rate. Figure 5 show in this study, indicates that there is a good potential in
the effect of various salts on gas production rates ver- brine injection technique for thermally efficient pro-
sus GTL plant capacity. 5% NaCl salt acts as a better duction of gas from hydrate reservoirs, if hydrates exist
inhibitor over 5% CaCl2 . in a pure state and if the economics is favorable for
natural gas production from hydrates. Reduced heat
losses, reduced reservoir heating and lower hydrate
3 CONCLUSIONS dissociation energy are some of the advantages of brine
injection over steam injection.
The energy released from GTL plant is sufficient to Although, the mathematical formulation presented
produce large volumes of unconventional gas from in this study may be modified for actual GTL plant
hydrate formations. The theoretical analysis presented capacity and reservoir applications to obtain more
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