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10 1016@j Jclepro 2019 02 060
10 1016@j Jclepro 2019 02 060
Maria Bernadete Pinto, Gisella Rossana Lamas Samanamud, Eduardo Prado Baston,
Alexandre Boscaro França, Luzia Lima Rezende Naves, Carla Cristina Almeida
Loures, Fabiano Luiz Naves
PII: S0959-6526(19)30439-1
DOI: https://doi.org/10.1016/j.jclepro.2019.02.060
Reference: JCLP 15790
Please cite this article as: Pinto MB, Samanamud GRL, Baston EP, França AB, Naves LLR, Loures
CCA, Naves FL, Multivariate and multiobjective optimization of tannery industry effluent treatment
using Musa sp flower extract in the coagulation and flocculation process, Journal of Cleaner Production
(2019), doi: https://doi.org/10.1016/j.jclepro.2019.02.060.
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Multivariate and multiobjective optimization of tannery industry effluent
treatment using Musa sp flower extract in the coagulation and flocculation process
Maria Bernadete Pintoa, Gisella Rossana Lamas Samanamudb, Eduardo Prado Bastona,
Alexandre Boscaro Françaa, Luzia Lima Rezende Navesa, Carla Cristina Almeida
Louresc, Fabiano Luiz Navesa,*
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a
Chemical Engineering Department, Federal University of São João Del Rei, São João Del Rei, MG,
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Brazil
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b
Department of Civil and Environmental Engineering, University of Texas at San Antonio, UTSA, San
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c
Department of Mechanical Engineering (DEPMC), Federal Center for Technological Education, Angra
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dos Reis, RJ, Brazil
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* Corresponding author at: Department of Chemical Engineering Federal University of Sao Joao Del Rei,
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Brazil.
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Abstract
Several studies have focused in the tannery industry due to the high polluting potential
of the effluent generated in leather processing; high concentrations of total chromium
and organic load. However, the high costs attributed to the treatment of tanning residues
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explains why this material is not treated within the tannery industry. The extract from
the flower of Musa sp, condensed and hydrolisable tanins, yet to be explored in
literature was applied to remove organic matter from chemically enhanced primary
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treatment (CEPT) of total solids, turbidity and total chromium from a tanning industry
and leather processing. The use of the flower extract of Musa sp. proposed in this study
does not require flocculant polymers after the coagulation step. A central composite
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design response surface (CCD) was modelled by the factors: coagulant volume, pH and
rotation. The optimization was performed according to the NBI algorithm in a mixed
arrangement to determine optimal weights. The modelling from CCD and minimization
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of Global Standard Error determines the optimized conditions, turbidity removal, total
cromium, hexavalent chromium and trivalente chromium of 78% and 65.4%, 39.43%
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and 61.02%, respectively, increasing the biodegradability from the ratio biochemical
oxygen demand (COD) and chemical oxygen demand (COD) of 0.12 to 0.63.
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The leather industry occupies a place of prominence in many countries, and animal
leather is a raw material in the production of coats, bags and so on. High amounts of
water are used in the washing and tanning process, generating an average flow of 6000
m3 day-1 of effluent in the process of 45,000 kg of bovine skin (GARROTE et al.,
1995). The generated effluent is loaded with high concentrations of chromium,
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suspended solids, salts, acids, bases, solvents, and dyes (Gasemloo et al., 2018).
Inadequate disposal of effluents from the tannery industry can lead to serious
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contamination in receptors and consequently to aquatic animals as well as humans.
Guimarães et al., (2019), studied the behavior of the influence of this type of residues in
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male species of Swiss mice, showing changes in productive performance. However,
although it was presented in the paper that the characterization of this residue was
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performed according to APHA, it was not possible to test which of the compounds
present in the medium could lead to greater changes in the reproductive structure of
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Swiss mices (Guimarães et al., 2019). The Cr (VI), Cr (III) species, dyes, acids are
species that favor biomagnification, and consequently the exacerbated accumulation of
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these species in the final consumer. The Cr (VI) species is a species that can cause
cancer in humans (Battaglia and Vignati, 2018). Many researchers have tested the
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ecotoxicity of these species on organisms such as sea urchin and seaweed (Nicola et al.,
2005). The great amount of residues and treatment conditions used by conventional
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methods (biological and physical) makes it difficult to achieve the best final disposal in
water bodies (Jamshidi et al., 2015).
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proper disposal treatment systems within the specific norms discriminated for each
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contaminant. Among the studied processes are: biological (Ahmed et al., 2016); Wang
et al., 2014), advanced oxidation (Cruz-Rizo et al., 2017; Sivagami et al., 2017) and
coagulation and flocculation processes (Elabbas et al., 2016; GARROTE et al., 1995;
Gerek et al., 2016; Lefebvre et al., 2006; Song et al., 2004).
One of the main difficulties in the treatment and adequate discharge of industrial
effluents is the transient regimen of contaminant concentration. Functions were used to
model treatment process after optimization (Naves et al., 2017a). Therefore, the Pareto
frontier built from analyzed answers of different setups associated to the minimization
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of Global Percentage Error in low-cost CEPT processes is a viable alternative to tanning
process, especially in the use of biocoagulants. Many studies used coagulants and
flocculants in the removal of heavy metals in the effluent (Johnson et al., 2008). A study
using flocculation process with Fe2+ and microfiltration in the removal of Cr (VI)
resulted in an average removal of 97% (Stylianou et al., 2017). One of the questioning
of Stylianou et al., (2017) was the great formation of mud and the high percentage of
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Cr(III). Johnson et al., (2008) used ferric chloride and an anionic polymer in the
removal of heavy metals in a synthetic solution which contained total chromium. One of
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the great restrictions in the metal capturing from CEPT is the presence of chelating
agents (Ridge and Sedlak, 2004).
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Biological and physical chemical treatments have been used to reduce organic
matter as well as to remove color (Cruz-Rizo et al., 2017). However, biological
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processes have restrictions which, in turn, can lead to the inviability of their application
in treatments where the recalcitrant organic load is high, as it is the case of tannery
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effluents. High concentrations of recalcitrant organic compounds may compromise the
efficiency of organic matter removal, conditioned by the reduction in bacteria and
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protozoa number due to the aggressiveness of the medium. Some species of fungi such
as Actinomycetes have been used in the removal of chromium due to their better
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resistance to recalcitrant media. However, there are still few studies on the application
of these species (Polti et al., 2007).
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The advanced oxidation processes (AOP) consists of a class of methods that are
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of effluents from tannery, however, the cost of industrial application is still questionable
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(Saxena et al., 2018). The restrictions applied to this type of process lead to the
combination/hybrid treatment processes which consist of a pretreatment to increase the
biodegradability of the treatment (Schrank et al., 2004).
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of Musa sp (BRAGA et al., 2018). This polymer extracted from the flower of Musa sp.
is composed of functional groups of coumaric and gallic acids that composse the
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condensed and hydrolysable tanins. This application is more feasible when compared to
other processes such as membrane separation (Fettig et al., 2017).
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The use of coagulants and flocculants is relatively usual in primary treatments
designed to remove recalcitrant compounds that are not easily removed by other
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methods (NAVES et al., 2017). However, the use of specific coagulants form great
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loads of mud (Mazloomi et al., 2018). Mazloomi et al., (2018) used polyaluminium
chloride in the removal of suspended particles and organic matter. Usually, a great part
of the coagulants has aluminium as a main element due to charge stabilization. As well
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as the aluminium, many other elements are used in the composition of coagulants that
can be harmful to health depending on the concentration present in the environment.
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Therefore, many studies have been applied in the use of biocoagulants due to the
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capacity of stabilization with reduction of sulfates in the final mud generating a more
biodegradable aspect. The tannin is one of the most common biocoagulant used in the
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treatment process and it can be extracted from many renewable sources such as the seed
of Moringa Oleifera (Moreira Braga et al., 2018). The presence of phenolic groups in
the structure of tanin indicates its anionic nature characterized by a proton donor. The
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tannin present in the extract of flower of Musa sp, was characterized as condensed and
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hydrolyzable with traces of gallic and coumaric acid (Moreira Braga et al., 2018). The
great advantage in relation to the other biocoagulants is the viability of being used
concomitantly to coagulation and flocculation, dismissing the use of polymers (Vaz et
al., 2018a).
The coagulation and flocculation processes studied focus in the use of inorganic
coagulants such as salts of iron and aluminium (Song et al., 2004) or using alkalis
(Dandan Wang et al., 2018). These compounds are responsible for stabilizing the
electric charges present on the surface of the colloids, which contextualizes the
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coagulation process. For a flocculation process to occur unnaturally, organic
compounds should generally be inserted in the medium. The use of iron and aluminium
salts favor large sludge production at the end of the process. The polymer extracted
from the Musa sp flower acts directly in the process of coagulation and flocculation
simultaneously eliminating the need of additional inputs (Vaz et al., 2018b).
The use of the polymer extracted through the flower of Musa sp, has a capacity
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to act directly in the coagulation process, due to its hydrolyzable part, besides favoring
the flocculation process, due to its high molecular weight of its polyphenolic structure.
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This Musa sp flower extract was previously studied under better extraction conditions
and the present compounds identified by high performance liquid chromatography
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(Moreira Braga et al., 2018). From the chromatograms, it was possible to identify the
peaks corresponding to 8.379 and 11.242 which imply the presence of gallic acid
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(hydrolyzable) and quercetin (non-hydrolyzable) (Moreira Braga et al., 2018). Many
papers in the literature have evaluated the efficiency of coagulation processes through
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the use of coagulants and artificial flocculants such as aluminum sulfate (Khayet et al.,
2011), ferric chloride (Bakraouy et al., 2017), these being the most common coagulants
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applied. The literature presents references with the use of biocoagulants applied to
coagulation processes, fomented mainly due to the low cost of production and
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efficiency when compared with other artificial coagulants (Pardede and Budihardjo,
2018). The cost of using coagulants and synthetic flocculants applied to particle
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per kilogram, favors a cost reduction of approximately 86%. In addition to the effective
cost reduction, the properties of coagulant and flocculant in the treatment of tannery
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effluent, its biodegradability is another factor that promotes its use. Another factor for
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Thus, the aim of this work is the use of a polymer composed of hydrolysable and
condensed tannins (Moreira Braga et al., 2018) from the Musa sp flower, and test the
efficiency of the treatment in terms of turbidity, total solids and sedimentation velocity.
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Under the optimized conditions, the COD ratio is verified in terms of BOD for
biodegradability, as well as the determination of the total chromium content.
The effluent of this study was collected directly from the last stage of the leather
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processing prior to the treatment plant in a tannery industry located in the city of Dores
de Campos, in the state of Minas Gerais, Brazil. This industry has an average leather
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production of 200 kg day-1 and a generation of 30 m3 day-1 of effluent. A corresponding
volume of 100 liters was collected in a high-density polyethylene vessel and stored
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under 4°C as established by the (American Public Health Association et al., 2012). All
effluent used during the experiments was raised to the temperature of 18 ± 5°C, in order
to avoid possible experimental errors. This temperature was used in order to maintain
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the natural properties of the effluent. Equipment Jar-test model JT-102/6 with six vats
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for simultaneous testing was used in the study.
The following chemicals: 98% sulfuric acid (CAS 7664-93-9), and sodium
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hydroxide (CAS 1310-73-2) acquired from Sigma Aldrich were used in order to correct
pH during the experiments. Phmeter bench model pH 21 from Hanna was used to
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monitor the acidity and alkalinity of the medium. The coagulant used was extracted
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from the Musa sp flower, as established by Moreira Braga et al., (2018). A Hanna brand
HI93414-01 benchtop turbidimeter was also used. Chromium was determined according
to methodology 3500 A referring to the (American Public Health Association et al.,
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2012). The total solids analysis was performed according to the direct method by a
multiparameter probe series u-50 - Horiba.
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All the experiments were carried out in the jar test and can be described in three
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stages. The first stage corresponded to the stabilization process of electric charges
through coagulation with the insertion of coagulant and rotation volumes established by
experimental planning. The second stage referred to the flocaulation process under the
established rotation process of 40 rpm (Vaz et al., 2018a). The last stage related to the
sedimentation process, where the suspended solids together with organic matter and
chromium occurred (Malafaia et al., 2015; Mendes et al., 2017; Oliveira et al., 2016).
All steps took place simultaneously inside the jar. The determination of total Cr was
carried out by the method of atomic absorption spectrophotometry. The determination
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of Cr(VI) was carried out by the method of 1,5- diphenylcarbazide DR/200, in which
the difference from the concentration of total chromium and of Cr(VI) resulted in the
concentration of chromium (III).
HATCH.
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Table 1.
Characterization of effluent from the leather industry collected in the finishing step
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Parameters Measured values Method Permissible discharge Regulation
concentration
pH 10.66 Electrometric 5.0 – 9.0 CONAMA 430
(APHA, AWWA,
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WEF, 1998) nº
4.500-H+ B
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(COD) [mgO2L-1] APHA, AWWA, 60 - 80
WEF (1998)
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n° 5220 B
Biochemical Oxygen Demand 387 5th day assay – 120 CONAMA 430
-1
(BOD) [mgO2L ] APHA, AWWA,
WEF (1998)
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n°5210 B
Total Cr [mgL-1] 6.2 Chroma Ver method 1.1 CONAMA 430
– Hach
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Sedimentary solids [mgL-1] 10.5 Chroma Ver method 20% removal CONAMA 430
– Hach
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The first step was performed under 3 minutes, the second step under 12 minutes
and the last step, 15 minutes (Vaz et al., 2018a). A volume of two liters of effluent at
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room temperature of 23 ± 5 ˚C was inserted into each of the wells from the jar test at the
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The construction of the Pareto frontier through the NBI algorithm has as its first
step the determination of the elements of the Payoff matrix Φ , which represents the
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optimal values of the multiple objective functions minimized individually. The solution
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, with a minimum value of f i (x ) this point is f i (xi ) . When replacing the individual
xi* * *
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optimum point xi obtained in the optimization of objective function in the other
( ) which is, therefore, a non-optimal value of this function.
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f i xi*
functions, we have
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( )
f1* x1* L ( )
f1 xi* L f1 xm*( )
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( )
Φ = f i x1* L *
fi x ( )
*
i L ( )
f i xm*
*
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M O M
m 1( )
f x* L fm x ( )
*
i L f xm*
*
m ( )
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In the NBI method, the values presented in the payoff matrix can be used to
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normalize the objective functions, especially when there is a need to compare responses
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at very different scales. In a similar way, writing the set of individual optimums in a
U * *
[
vector, we have f = f1 (x1 ) K , ( )
f i * xi* K, ( )]
f m* xm*
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. This vector is called Utopia
Point. In the same way, by grouping the maximum (non-optimal) values of each
The convex combinations of each line of the Payoff matrix form the CHIM
(Convex Hull of Individual Minima), or the Utopia Line.
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Fig. 1 represents each of the points associated with the Pareto Frontier, where a, b
Φwi in the
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line. Making n̂ denote a unit vector normal to the utopia line at points
direction of origin, we can write that Φw+Dnˆ , with D∈R , will represent the set of points
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in that normal (Naves et al., 2017b). The point of intersection of this normal with the
boundary in the nearer viable region of origin will correspond to the maximization of
the distance between the utopia line and the Pareto Border. Thus, the NBI method can
be written as a constrained nonlinear programming problem such that:
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Max D
(x, t )
subject to : Φ w + Dnˆ = F (x ) (2)
x∈Ω
This type of statistical modeling was used due to the greater comprehensiveness
of the response surface model composed of the constraint referring to the condition xTx.
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The composition of this arrangement was based on 23 factorial experiments, 2x3
experiments in the axial conditions and 6 central points used to determine the variance
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within the experimentation (Myers et al., 2013). The Box-Bekhen arrangement
generates fewer experiments and has a lower coverage area of the model since there are
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no axial points to the model. The factors and levels that were used to compose the
response surface model are presented in Table 2.
Table 2.
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Levels and factors for the experimental arrangement Central Composite Design (CCD)
Coded Levels
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volume (mL)
(x1)
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(x3)
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Levels were chosen according to the literature (Vaz et al., 2018b). Due to the
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high processing cost of the total chromium analysis, they were performed only at two
points, referring to the untreated effluent and the optimized conditions of the
coagulation, flocculation and sedimentation process. The level of significance of 95%
was chosen according to work developed in the field (Naves et al., 2017b). The Global
Percentage Error, in which optimal weight are determined and, therefore, the most
suitable experimentat conditions of the process were calculated according to Equation 3.
∗
=∑ −1 (3)
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In which GPE is the global percentage error of optimal Pareto responses in
relation to the goals
∗
Values of optimal responses;
Defined goals;
m Number of goals
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3. Results and Discussion
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The curvature of the model was tested before the axial experiments on the
experimental matrix of the CCD which was a quadratic model (Myers et al., 2013). The
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presence of curvature in the model can be verified by the p-value lower than the level of
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significance (5%) for both answers in terms of curvature. In this context, the next step
was to carry out the axial experiments and the definition of the CCD, as presented in
Table 3.
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Table 3.
Percent removals of the parameters: Turbidity, total solids and settling velocity for each experiment
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-1 -1
StdOrder X1 X2 X3 Turbidity [NTU] Total Solids [mg L ] Sedimentation Speed [m min ]
1 -1 -1 -1 378 24700 0.143
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Analysis of variance for the complete quadratic model and Regression analysis
using the Ordinary Least Square (OLS) algorithm were performed to verify the
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influence of the factors on the responses analyzed, as presented in Tables 4-6.
The factors influenced each one of the final answers in a significant way
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considering the perspectives of p-values which were smaller than the level of
significance. In addition, a fit with the respective R2_adj values was verified. Models
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also had a satisfactory fit, and could faithfully represent the process of coagulation,
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flocculation and sedimentation. Fig. 2 shows the Pareto charts for the standardized
effects of each of the responses evaluated, along with the standardized residuals for each
of the responses.
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Fig. 2. Pareto Charts for standadized effects for turbidity removal; total solids; sedimentation speed.
normal behavior, which shows the good adjustment obtained through ANOVA from the
good fit check (p-value> 0.05). The lack of fit of the model can be associated with
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errors to type I, usually presented in the form of noises (Myers, R.H.; Montgomery,
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2009). Therefore, the analysis of the lack of fit of the model, together with R2_adj value
and the residuals, form a database that attest to the good approximation of the predicted
model with experimental model presented here for the removal of turbidity, solids and
sedimentation velocity. Only the ANOVA check, may not be sufficient to check the
problem presented (Montgomery, 2013).
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Fig. 4. Principal effects and interactions for total solids and turbidity
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considered acid, even small concentrations can be enough to compress the double layer,
the bridge mechanism forms bigger flocs. The use of higher tannin concentrations can
lead to the change in the main mechanism of the process. In regions in which the pH is
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more alkaline, the concentration of NaOH solution is enough to initiate the process of
coagulation which in turn dismisses the coagulant to initiate the flocculation process.
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The relationship between the coagulant volume and pH became the most evident in
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terms of efficiency. When the tannin-based coagulant was inserted into aqueous
medium, its ionization occurred, releasing hydronium cations to the medium. Thus,
when the pH was lower represented by the coded level (-1), there was a high
concentration of H+ cations, which might contribute to the stabilization of the colloids
present in the medium.
Even though the charges on the colloids were stabilized by the hydronium
cations present in the solution, the formation of flakes was compromised; it requires a
large molecule, a coagulant. When the solution was at the most basic pH, the H+ cations
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released from the ionization of the coagulant were rapidly stabilized by the OH- rich
medium. Overall, increasing the pH and increasing the coagulant insertion decreased the
sedimentation velocity.
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stabilization of the surface charges can take place effectively during the coagulation
process. When at this stage, the agitation process is not enough to lead to effective
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coagulant dispersion, a coagulant dosage may be poorly dispersed, leading to a
recombination of the charges in some particles (Ghernaout, 2017). Thus, the frequency
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and number of collisions between the particles are important effects for the coagulation
process (Ghernaout, 2014), which indicates an optimal rotation frequency for the
analyzed responses to be potentiated.
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The formation of flakes is directly related to the first stage of coagulation,
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associated with the stabilization of colloid charges. Thus, when coagulation is not
effective, it may lead to the formation of small flakes, which leads to lower
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sedimentation rates. Particle size, concentration and shear stress are the main factors
that directly influence the separation efficiency. When the mixture is intense with a
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shear stress imparted by blades of the low equipment, there may be formation of
compact flakes, but with a slow growth rate (Ghernaout, 2017). When the shear is
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increased by the action of the blades, it favors the occurrence of conical flocculation
which, in turn, increases the flocculation rate through the formation of large flakes
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(Ghernaout, 2017). Thus, there is an intense interaction between the factors analyzed as
presented in the analysis of variance, demonstrating the need to evaluate the parameters
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Despite the low frequency of agitation, at the highest levels in the CCD, the
volume of coagulant in the medium increases, due mainly to the magnitude of its
molecules (Moreira Braga et al., 2018), which leads to an increase in the frequency of
agitation favoring the dispersion of the coagulant and avoiding recombinations
(Ghernaout, 2017). This phenomenon also occurs when analyzing the concentration of
coagulant and pH effect. An increase in the volume of coagulant and an increase of the
pH leads to higher levels and, consequently, it favors the stabilization of coagulant
loads.
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The sedimentation rate decreases inversely proportional to the coagulant
concentration at a more acidic pH, represented by lower levels. The ionization of the
coagulant in water, generates a hydronium cation, represented in a generic way by the
reaction presented in Eq. 4.
+ → + (4)
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coumaric acid (Moreira Braga et al., 2018). During the increase of coagulant
concentration in solution with acidic characteristic, the ionic strength increases
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considerably according to Eq. 5.
= ∑
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(5)
'I' is the ionic strength that represents the measurement of the concentration of
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the ions present in the medium, 'C' the ionic concentration and 'Z' the ion charge present
in the medium. The increase in the concentration of H+ cations in the solution may favor
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the recombination of the phenoxy ion and consequently the recombination of the phenol
molecule. In this sense, when we analyzed the influence of the coagulant concentration
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the colloids (Ghernaout, 2017). Thus, validating the need to obtain optimal values of
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between the Cr (III) and Cr (IV) in solution, mainly gallic acid, part of the molecule of
tanin (Fazary et al., 2011). According to Fazary et al., (2011), the gallic acid had the
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capacity of forming complexes of type L2M with the species Cu (III), Cr (III) and Fe
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(III).
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Fig. 5. Flowchart for modeling, and optimization for process of treatment of effluent of tannery
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Therefore, the optimized values were first determined from the NBI, but the
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weights for each of the responses were taken from a Lattice simple mixing arrangement,
with a spacing between the weights used of 12.5%, consequently a model that should fit
a polynomial of degree 8 (Gomes et al., 2013). A total of 49 random combinations of
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From the formulation initially developed by Das and Dennis (1998), it was
possible to determine the optimal responses: F1(x*), F2(x*) e F3(x*)
Fig. 6 and Fig. 7 represent the behavior of each of the responses within the
pyramidal region in terms of weight variation.
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f(x1*) – removal of turbidity in the optimal condition; f(x2*) – removal of solids in the optimal contion
The change in the values of the weights affects a change in the behavior of the
objective function represented by the optimal values for each one of the analyzed
answers. This fact is noted from Figs. (5, 6), where the different regions in the graphs,
characterized by a triad of combinations of weights have different answers. Fig. 8
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shows the individual behavior of each of the optimized responses over the variation of
the weights.
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The turbidity responses F1(x*) and settling velocity F2(x*) have very similar
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behaviors in which increasing the weight to the coagulant volume prevents turbidity
removal. As discussed earlier in the main effects section, an exaggerated increase in
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should be sufficient for the stabilization of the charges on the surface of the colloids.
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Increasing the weights for the factors: pH and agitation, leads to a decrease in
the number of solids. This increase, however, leads to a greater entropy of the aqueous
medium, since the repulsion of the colloids by the negative charges present by the
hydroxyl groups favors the stabilization from the positive charges generated by the
coagulant. However, an expressive increase in weight relative to pH can lead to the
stabilization of the cations generated by the coagulant, preventing solid removal. An
analysis of the rotation verifies that the effect may be contrary to the sedimentation
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velocity response, since an exacerbated increase can lead to a decrease in the size of the
flakes, and consequently the reduction of the sedimentation velocity.
Finally, it is important to determine the best weight that will lead to the
concomitant optimization of both responses. Therefore, the determination of the best
combination of weights, as previously mentioned, directly influences the analyzed
responses and it was determined by global standard error (GSE) (Gomes et al., 2013).
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Fig. 9 shows the response surface as well as the contour plot for the GSE function.
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Fig. 10. Better weights for each of the factors, which minimize the EPG
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3.4. Validation of experiments
Lattice algorithm. The factors were coagulant volume, pH and rotation and the
optimized level conditions were 6.3 mL, 6.8 and 87 rpm respectively.
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The validation was performed with 13 experiments determined from the power
sample size test in the region of the central points. Table 8 shows the values of the
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The means comparison test showed that all means of the experimental responses
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were statistically equal to the empirical values determined from the NBI algorithm in
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used in a biological treatment. This hybrid system can be considered of lower cost than
physical chemical processes, for instance.
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4. Conclusion
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Overall, the use of tannin, extracted from the flower of Musa sp is a likely
source of coagulation and flocculation effective in the removal of turbidity, solids,
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chromium and the increase in biodegradability that can be used as a pre-treatment in the
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biological process. The treatment can be applied to effluents of high non-biodegradable
organic matter content. However, with certain limitations, which imply the removal of
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several other composites present in the effluent from the tannery. In addition, statistical
modeling methods as well as multivariate and multiobjective optimization determined
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optimal conditions (levels) besides the optimal weights within the NBI algorithm. The
process can be considered multivariate and multiobjective because of the difficulty
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associated to the treatment with the chemical composition of leather tanning effluent.
The minimization of GPE associated to the NBI algorithm solves the problem of finding
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setups referring to levels of each one of the factors (pH, rotation and coagulant volume)
to the maximization of removal of response parameters (turbidity, total chromium,
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hexavalent chromium and trivalent chromium) with higher stability of response. Thus,
this research showed that the modeling and optimization tools were adequate to predict
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Table 4.
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X1 1 5744 5744 8.28 0.016
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X3 1 7018 7018 10.12 0.010
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2
X1 1 75262 75262 108.48 0.000
2
X2 1 169119 169119 243.77 0.000
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X3 1 1190 1190 1.72 0.220
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2-Way Interaction 3 155425 51808 74.68 0.000
Total 19 475350
2 2
R = 0.9854 R _adj = 0.9723
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Table 5.
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X1 1 469094 469094 5.92 0.035
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X3 1 2414186 2414186 30.44 0.000
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2
X1 1 1619 1619 0.02 0.889
2
X2 1 2045213 2045213 25.79 0.000
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X3 1 1426824 1426824 17.99 0.002
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2-Way Interaction 3 4336243 1445414 18.23 0.000
Total 19 24871883
2 2
R = 0.9681 R _adj = 0.9394
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Table 6.
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X1 1 0.001633 0.001633 45.61 0.000
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X3 1 0.001332 0.001332 37.20 0.000
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2
X1 1 0.001611 0.001611 44.99 0.000
2
X2 1 0.004007 0.004007 111.91 0.000
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X3 1 0.003785 0.003785 105.72 0.000
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2-Way Interaction 3 0.019996 0.006665 186.16 0.000
Total 19 0.047516
2 2
R = 0.9925 R _adj = 0.9857
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Table 7.
NBI optimization with Misture arrangement
n Weight Optimal Responses
β1 β2 β3 F*1(x) F*2(x) F*3(x)
1 1 0 0 213.060 22910.000 0.124
2 0.875 0.125 0 239.390 23072.840 0.135
3 0.875 0 0.125 219.336 23089.228 0.127
4 0.75 0.25 0 246.415 22384.678 0.136
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5 0.75 0.125 0.125 238.235 22881.183 0.134
6 0.75 0 0.25 251.088 22449.245 0.137
7 0.625 0.375 0 263.940 22637.175 0.140
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8 0.625 0.25 0.125 276.792 22825.105 0.142
9 0.625 0.125 0.25 289.644 23496.140 0.145
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10 0.625 0 0.375 268.972 23200.965 0.147
11 0.5 0.5 0 263.097 23388.895 0.140
12 0.5 0.375 0.125 257.069 23576.825 0.141
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13 0.5 0.25 0.25 261.800 23764.755 0.136
14 0.5 0.125 0.375 266.140 23342.270 0.143
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15 0.5 0 0.5 241.303 22850.015 0.144
16 0.375 0.625 0 254.155 22494.099 0.138
17 0.375 0.5 0.125 267.007 22682.029 0.140
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Table 8.
Verification of validation from experimental and empirical responses
F1(x*) Exp F2(x*) Exp F3(x*) Exp F1(x*) Emp F2*(x) Emp F3*(x) Emp
237.12 22586.3 0.1359 237.6 22568.28 0.134
Exp: Experimental Emp: Empirical
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Table 9.
Verification of optimized conditions for chrome removal and biodegradability
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x2 ------ 6.8 0.17 65.4% 39.43% 61.02% 0.58
x3 Rpm 87 0.28
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