Miniblue Ii Pneumatic Applicators: Customer Product Manual Part 1096215 - 06

MiniBlue II Pneumatic
Applicators
Customer Product Manual
Part 1096215_06
Issued 09/2014
This document contains important safety

information Be sure to read and follow all
safety information in this document and any
other related documentation.
NORDSON CORPORATION  DULUTH, GEORGIA  USA

www.nordson.com
For CE Declaration, refer to equipment documentation.
Nordson Corporation welcomes requests for information, comments, and inquiries about its
products. General information about Nordson can be found on the Internet using the following
address: http://www.nordson.com.
Address all correspondence to:
Nordson Corporation
Attn: Customer Service
11475 Lakefield Drive
Duluth, GA 30097
Notice
This is a Nordson Corporation publication which is protected by copyright. Original copyright date
2010. Nopartofthisdocument may be photocopied, reproduced, or translated to another
language without the prior written consent of NordsonCorporation. Theinformationcontained in
this publication is subject to change without notice.
Trademarks
AccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Baitgun, Blue Box, Bowtie, Build‐A‐Part,
CanWorks, Century, CF, CleanSleeve, CleanSpray, ColorMax, Color‐on‐Demand, ControlCoat, Coolwave,
Cross‐Cut, cScan+, Dage, Dispensejet, DispenseMate, DuraBlue, DuraDrum, Durafiber, DuraPail, Dura‐Screen,
Durasystem, EasyCoat, Easymove Plus, Ecodry, Econo‐Coat, e.DOT, EFD, Emerald, Encore, ESP, e stylized,
ETI‐stylized, Excel 2000, Fibrijet, Fillmaster, FlexiCoat, Flex‐O‐Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMix,
Fulfill, GreenUV, HDLV, Heli‐flow, Horizon, Hot Shot, iControl, iDry, iFlow, Isocoil, Isocore, Iso‐Flo, iTRAX, Kinetix,
LEANCELL, LittleSquirt, LogiComm, Magnastatic, March, Maverick, MEG, Meltex, Microcoat, Micromark,
Micromedics, MicroSet, Millennium, MiniBlue, Mini Squirt, Mountaingate, NexJet, Nordson, Optimum,
Package of Values, Pattern View, PermaFlo, PicoDot, PorousCoat, PowderGrid, Powderware, Precisecoat,
PRIMARC, Printplus, Prism, ProBlue, Prodigy, Pro‐Flo, ProLink, Pro‐Meter, Pro‐Stream, RBX, Rhino, Saturn,
Saturn with rings, Scoreguard, Seal Sentry, SelectCharge, SelectCoat, Select Cure, Signature, Slautterback,
Smart‐Coat, Solder Plus, Spectrum, Speed‐Coat, SureBead, Sure Coat, Sure‐Max, Sure Wrap, TrackingPlus,
TRAK, Trends, Tribomatic, TrueBlue, TrueCoat, Tubesetter, Ultra, UpTime, u‐TAH, Value Plastics, Vantage,
VersaBlue, Versa‐Coat, VersaDrum, VersaPail, Versa‐Screen, Versa‐Spray, VP Quick Fit, Watermark,
and When you expect more. are registered trademarks of Nordson Corporation.
Accubar, Active Nozzle, Advanced Plasma Systems, AeroDeck, AeroWash, AltaBlue, AltaSlot, Alta Spray, Artiste,
ATS, Auto‐Flo, AutoScan, Axiom, Best Choice, Blue Series, Bravura, CanPro, Champion, Check Mate, ClassicBlue,
Classic IX, CleanCoat, Cobalt, Controlled Fiberization, ControlWeave, ContourCoat, CPX, cSelect, Cyclo‐Kinetic,
DispensLink, Dry Cure, DuraBraid, DuraCoat, DuraPUR, Easy Clean, EasyOn, EasyPW, Eclipse, e.dot+,
E‐Nordson, Equalizer, EquiBead, FillEasy, FillSentry, Flow Coat, Fluxplus, Get Green With Blue, G‐Net, G‐Site,
IntelliJet, iON, Iso‐Flex, iTrend, Lacquer Cure, Maxima, Mesa, MicroFin, MicroMax, Mikros, MiniEdge, Minimeter,
Multifill, MultiScan, Myritex, Nano, NexJet, OmniScan, OptiMix, OptiStroke, Partnership+Plus, PatternJet,
PatternPro, PCI, PharmaLok, Pinnacle, Plasmod, PowderPilot, Powder Port, Powercure, Process Sentry,
Pulse Spray, PURBlue, PURJet, Ready Coat, RediCoat, RollVIA, Royal Blue, SelectSeries, Sensomatic,
Shaftshield, SheetAire, Smart, Smartfil, SolidBlue, Spectral, SpeedKing, Spray Works, StediFlo, StediTherm,
Summit, SureFoam, SureMix, SureSeal, SwirlCoat, TAH, ThruWave, TradePlus, Trilogy, Ultra FoamMix, UltraMax,
Ultrasaver, Ultrasmart, Universal, ValueMate, Versa, Vista, Web Cure, YESTECH, and 2Rings (Design)
aretrademarks of NordsonCorporation.
Designations and trademarks stated in this document may be brands that, when used by third parties for their own
purposes, could lead to violation of the owners' rights.
Part 1096215_06 E 09/2014 Nordson Corporation

Table of Contents i
Table of Contents
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Alert Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Responsibilities of the Equipment Owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Instructions, Requirements, and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
User Qualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Applicable Industry Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Intended Use of the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Instructions and Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Operating Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Maintenance and Repair Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Equipment Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Equipment Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
General Safety Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Other Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
First Aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Safety Labels and Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
MiniBlue II Expansion Applicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Freedom™ Applicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Dispensing Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
EasyOn™ Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Hose Connector/Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Cordset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Temperature Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Auxiliary Devices and Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Items Needed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Hydraulic and Pneumatic Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Unpacking and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Mounting the Applicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Mounting an Applicator on a New or Existing System . . . . . . . . . . . . . . . . . . . . . 21
Replacing an Applicator on an Existing System . . . . . . . . . . . . . . . . . . . . . . . . . 22
Making the Solenoid Valve Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Connect the Air Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Connect the Triggering Device to a Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . 23
Connecting the Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Flushing the Applicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
E 09/2014 Nordson Corporation Part 1096215_06

ii Table of Contents
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Cleaning Nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Troubleshooting Table for MiniBlue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Inspecting the Applicator Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Diagnostic Procedures (DPs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
DP1. Check a Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
DP2. Check for a Clogged Nozzle or Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
DP3. Check a Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
DP4. Check an RTD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Replacing the Plastic Cover (SlimLine Applicators Only) . . . . . . . . . . . . . . . . . . . . 38
Replacing a Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Replacing a Heater or RTD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
To Replace the RTD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
To Replace the Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Replacing a Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Using the Illustrated Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

SlimLine Single Module Applicator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Single Wide and Multi Module Applicator Assembly . . . . . . . . . . . . . . . . . . . . . . . . 47
Replacement Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Cordsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Solenoid and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Solenoids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Solenoid Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Solenoid Hard Tubing Replacements Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Solenoid Optional Flexible Tubing Connection Kits . . . . . . . . . . . . . . . . . . . . . . 52
Solenoid Accessories and Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Covers and Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Non SlimLine Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Hose Connectors and Filter Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Filter Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Applicator‐to‐Hose Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Insulating Cuffs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Standard Saturn Nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
MiniBlue II Sure Bead Nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
SlimLine Applicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Standard MiniBlue II Applicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Retro-Fit MiniBlue II Applicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Thermal Insulating Applicator Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Extension Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Maintenance Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Table of Contents iii
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
MiniBlue II Applicator Configuration Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

iv Table of Contents
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MiniBlue II Pneumatic Applicators 1
MiniBlue II Pneumatic
Applicators
Safety
Read this section before using the equipment. This section contains recommendations and
practices applicable to the safe installation, operation, and maintenance (hereafter referred
to as “use”) of the product described in this document (hereafter referred to as “equipment”).
Additional safety information, in the form of task‐specific safety alert messages, appears as
appropriate throughout this document.
WARNING! Failure to follow the safety messages, recommendations, and hazard

avoidance procedures provided in this document can result in personal injury,
including death, or damage to equipment or property.
Safety Alert Symbols

The following safety alert symbol and signal words are used throughout this document to
alert the reader to personal safety hazards or to identify conditions that may result in damage
to equipment or property. Comply with all safety information that follows the signal word.
WARNING! Indicates a potentially hazardous situation that, if not avoided, can

result in serious personal injury, including death.
CAUTION! Indicates a potentially hazardous situation that, if not avoided, can

result in minor or moderate personal injury.
CAUTION! (Used without the safety alert symbol) Indicates a potentially

hazardous situation that, if not avoided, can result in damage to equipment or
property.
Responsibilities of the Equipment Owner

Equipment owners are responsible for managing safety information, ensuring that all
instructions and regulatory requirements for use of the equipment are met, and for qualifying
all potential users.

2 MiniBlue II Pneumatic Applicators
Safety Information
S Research and evaluate safety information from all applicable sources, including the
owner‐specific safety policy, best industry practices, governing regulations, material
manufacturer's product information, and this document.
S Make safety information available to equipment users in accordance with governing
regulations. Contact the authority having jurisdiction for information.
S Maintain safety information, including the safety labels affixed to the equipment, in
readable condition.
Instructions, Requirements, and Standards

S Ensure that the equipment is used in accordance with the information provided in this
document, governing codes and regulations, and best industry practices.
S If applicable, receive approval from your facility's engineering or safety department, or
other similar function within your organization, before installing or operating the equipment
for the first time.
S Provide appropriate emergency and first aid equipment.
S Conduct safety inspections to ensure required practices are being followed.
S Re‐evaluate safety practices and procedures whenever changes are made to the process
or equipment.
User Qualifications
Equipment owners are responsible for ensuring that users:

S receive safety training appropriate to their job function as directed by governing
regulations and best industry practices
S are familiar with the equipment owner's safety and accident prevention policies and
procedures
S receive equipment‐ and task‐specific training from another qualified individual
NOTE: Nordson can provide equipment‐specific installation, operation, and

maintenance training. Contact your Nordson representative for information
S possess industry‐ and trade‐specific skills and a level of experience appropriate to their
job function
S are physically capable of performing their job function and are not under the influence of
any substance that degrades their mental capacity or physical capabilities
Applicable Industry Safety Practices

The following safety practices apply to the use of the equipment in the manner described in
this document. The information provided here is not meant to include all possible safety
practices, but represents the best safety practices for equipment of similar hazard potential
used in similar industries.

Intended Use of the Equipment

S Use the equipment only for the purposes described and within the limits specified in this
document.
S Do not modify the equipment.
S Do not use incompatible materials or unapproved auxiliary devices. Contact your Nordson
representative if you have any questions on material compatibility or the use of
non‐standard auxiliary devices.
Instructions and Safety Messages

S Read and follow the instructions provided in this document and other referenced
documents.
S Familiarize yourself with the location and meaning of the safety warning labels and tags
affixed to the equipment. Refer to Safety Labels and Tags at the end of this section.
S If you are unsure of how to use the equipment, contact your Nordson representative for
assistance.
Installation Practices
S Install the equipment in accordance with the instructions provided in this document and in
the documentation provided with auxiliary devices.
S This equipment has not been certified for compliance with the ATEX directive nor as
nonincendive and should not be installed in potentially explosive environments.
S Ensure that the equipment is rated for the environment in which it will be used and that the
processing characteristics of the material will not create a hazardous environment. Refer
to the Material Safety Data Sheet (MSDS) for the material.
S If the required installation configuration does not match the installation instructions,
contact your Nordson representative for assistance.
S Position the equipment for safe operation. Observe the requirements for clearance
between the equipment and other objects.
S Install lockable power disconnects to isolate the equipment and all independently
powered auxiliary devices from their power sources.
S Properly ground all equipment. Contact your local building code enforcement agency for
specific requirements.
S Ensure that fuses of the correct type and rating are installed in fused equipment.
S Contact the authority having jurisdiction to determine the requirement for installation
permits or inspections.
Operating Practices
S Familiarize yourself with the location and operation of all safety devices and indicators.
S Confirm that the equipment, including all safety devices (guards, interlocks, etc.), is in
good working order and that the required environmental conditions exist.
S Use the personal protective equipment (PPE) specified for each task. Refer to Equipment
Safety Information or the material manufacturer's instructions and MSDS for PPE
requirements.
S Do not use equipment that is malfunctioning or shows signs of a potential malfunction.

Maintenance and Repair Practices

S Perform scheduled maintenance activities at the intervals described in this document.
S Relieve system hydraulic and pneumatic pressure before servicing the equipment.
S De‐energize the equipment and all auxiliary devices before servicing the equipment.
S Use only new Nordson‐authorized refurbished or replacement parts.
S Read and comply with the manufacturer's instructions and the MSDS supplied with
equipment cleaning compounds.
NOTE: MSDSs for cleaning compounds that are sold by Nordson are available at
www.nordson.com or by calling your Nordson representative.
S Confirm the correct operation of all safety devices before placing the equipment back into
operation.
S Dispose of waste cleaning compounds and residual process materials according to
governing regulations. Refer to the applicable MSDS or contact the authority having
jurisdiction for information.
S Keep equipment safety warning labels clean. Replace worn or damaged labels.
Equipment Safety Information

This equipment safety information is applicable to the following types of Nordson equipment:
S hot melt and cold adhesive application equipment and all related accessories
S pattern controllers, timers, detection and verification systems, and all other optional
process control devices
Equipment Shutdown
To safely complete many of the procedures described in this document, the equipment must
first be shut down. The level of shut down required varies by the type of equipment in use
and the procedure being completed.
If required, shut down instructions are specified at the start of the procedure. The levels of
shut down are:
Relieving System Hydraulic Pressure
Completely relieve system hydraulic pressure before breaking any hydraulic connection or
seal. Refer to the melter‐specific product manual for instructions on relieving system
hydraulic pressure.

De‐energizing the System
Isolate the system (melter, hoses, applicators, and optional devices) from all power sources
before accessing any unprotected high‐voltage wiring or connection point.
1. Turn off the equipment and all auxiliary devices connected to the equipment (system).
2. To prevent the equipment from being accidentally energized, lock and tag the disconnect
switch(es) or circuit breaker(s) that provide input electrical power to the equipment and
optional devices.
NOTE: Government regulations and industry standards dictate specific requirements

for the isolation of hazardous energy sources. Refer to the appropriate regulation or
standard.
Disabling the Applicators

NOTE: Adhesive dispensing applicators are referred to as “applicators” in some
previous publications.
All electrical or mechanical devices that provide an activation signal to the applicators,
applicator solenoid valve(s), or the melter pump must be disabled before work can be
performed on or around an applicator that is connected to a pressurized system.
1. Turn off or disconnect the applicator triggering device (pattern controller, timer, PLC, etc.).
2. Disconnect the input signal wiring to the applicator solenoid valve(s).
3. Reduce the air pressure to the applicator solenoid valve(s) to zero; then relieve the
residual air pressure between the regulator and the applicator.
General Safety Warnings and Cautions
Table 1 contains the general safety warnings and cautions that apply to Nordson hot melt
and cold adhesive equipment. Review the table and carefully read all of the warnings or
cautions that apply to the type of equipment described in this manual.
Equipment types are designated in Table 1 as follows:

HM = Hot melt (melters, hoses, applicators, etc.)
PC = Process control
CA = Cold adhesive (dispensing pumps, pressurized container, and applicators)

Table 1 General Safety Warnings and Cautions

Equipment Warnings and Cautions
Type
WARNING! Hazardous vapors! Before processing any

polyurethane reactive (PUR) hot melt or solvent‐based material
through a compatible Nordson melter, read and comply with
HM the material's MSDS. Ensure that the material's processing
temperature and flashpoints will not be exceeded and that all
requirements for safe handling, ventilation, first aid, and
personal protective equipment are met. Failure to comply with
MSDS requirements can cause personal injury, including
death.
WARNING! Reactive material! Never clean any aluminum

component or flush Nordson equipment with halogenated
HM hydrocarbon fluids. Nordson melters and applicators contain
aluminum components that may react violently with
halogenated hydrocarbons. The use of halogenated
hydrocarbon compounds in Nordson equipment can cause
personal injury, including death.
WARNING! System pressurized! Relieve system hydraulic

HM, CA pressure before breaking any hydraulic connection or seal.
Failure to relieve the system hydraulic pressure can result in
the uncontrolled release of hot melt or cold adhesive, causing
personal injury.
WARNING! Molten material! Wear eye or face protection,

HM clothing that protects exposed skin, and heat‐protective gloves
when servicing equipment that contains molten hot melt. Even
when solidified, hot melt can still cause burns. Failure to wear
appropriate personal protective equipment can result in
personal injury.

General Safety Warnings and Cautions (contd)

Type
WARNING! Equipment starts automatically! Remote triggering

devices are used to control automatic hot melt applicators.
HM, PC Before working on or near an operating applicator, disable the
applicator's triggering device and remove the air supply to the
applicator's solenoid valve(s). Failure to disable the applicator's
triggering device and remove the supply of air to the solenoid
valve(s) can result in personal injury.
WARNING! Risk of electrocution! Even when switched off and

electrically isolated at the disconnect switch or circuit breaker,
HM, CA, PC the equipment may still be connected to energized auxiliary
devices. De-energize and electrically isolate all auxiliary
devices before servicing the equipment. Failure to properly
isolate electrical power to auxiliary equipment before servicing
the equipment can result in personal injury, including death.
WARNING! Risk of fire or explosion! Nordson adhesive

equipment is not rated for use in explosive environments and
has not been certified for the ATEX directive or as
HM, CA, PC nonincendive. In addition, this equipment should not be used
with solvent‐based adhesives that can create an explosive
atmosphere when processed. Refer to the MSDS for the
adhesive to determine its processing characteristics and
limitations. The use of incompatible solvent‐based adhesives
or the improper processing of solvent‐based adhesives can
result in personal injury, including death.
WARNING! Allow only personnel with appropriate training and

HM, CA, PC experience to operate or service the equipment. The use of
untrained or inexperienced personnel to operate or service the
equipment can result in injury, including death, to themselves
and others and can damage to the equipment.

Table 1 General Safety Warnings and Cautions (contd)

Type
CAUTION! Hot surfaces! Avoid contact with the hot metal

HM surfaces of applicators, hoses, and certain components of the
melter. If contact can not be avoided, wear heat‐protective
gloves and clothing when working around heated equipment.
Failure to avoid contact with hot metal surfaces can result in
personal injury.
CAUTION! Some Nordson melters are specifically designed to

process polyurethane reactive (PUR) hot melt. Attempting to
process PUR in equipment not specifically designed for this
HM purpose can damage the equipment and cause premature
reaction of the hot melt. If you are unsure of the equipment's
ability to process PUR, contact your Nordson representative for
assistance.
CAUTION! Before using any cleaning or flushing compound on

or in the equipment, read and comply with the manufacturer's
HM, CA instructions and the MSDS supplied with the compound. Some
cleaning compounds can react unpredictably with hot melt or
cold adhesive, resulting in damage to the equipment.
CAUTION! Nordson hot melt equipment is factory tested with

Nordson Type R fluid that contains polyester adipate
plasticizer. Certain hot melt materials can react with Type R
HM
fluid and form a solid gum that can clog the equipment. Before
using the equipment, confirm that the hot melt is compatible
with Type R fluid.
Other Safety Precautions

S Do not use an open flame to heat hot melt system components.
S Check high pressure hoses daily for signs of excessive wear, damage, or leaks.
S Never point a dispensing handapplicator at yourself or others.
S Suspend dispensing handapplicators by their proper suspension point.

First Aid
If molten hot melt comes in contact with your skin:

1. Do NOT attempt to remove the molten hot melt from your skin.
2. Immediately soak the affected area in clean, cold water until the hot melt has cooled.
3. Do NOT attempt to remove the solidified hot melt from your skin.
4. In case of severe burns, treat for shock.
5. Seek expert medical attention immediately. Give the MSDS for the hot melt to the medical
personnel providing treatment.
Safety Labels and Tags

Figure 1 illustrates the location of the product safety labels and tags affixed to the equipment.
Table 2 provides an illustration of the hazard identification symbols that appear on each
safety label and tag, the meaning of the symbol, or the exact wording of any safety message.
5 6
Figure 1: Safety labels and tags

Safety Labels and Tags (contd)
Table 2 Safety Labels and Tags

Item Part Description
1. N/A WARNING: Hot Surface! Before touching the applicator
body, allow the applicator to cool, or wear
heat-protective gloves. Failure to allow the applicator
body to cool or to wear heat-protective gloves may
cause personal injury.
2. N/A WARNING: Disconnect power and remove system
pressure before disassembly or maintenance. Failure to
follow these instructions may result in serious personal
injury.
3. 600137 WARNING: Disconnect power and remove system
pressure before disassembly or maintenance. Failure to
follow these instructions may result in serious personal
injury.
4. 243352 WARNING: Fire, injury, or equipment damage can result
if cleanout materials do not meet the following
requirements:
a. Minimum flashpoint to be 550_F (288_C).
b. Liquid and vapor to be non‐toxic at use temperature in
equipment.
c. Chemical reactions with adhesive and equipment
materials must not be violently heat producing.
d. Cleanout material must not corrode or otherwise
weaken equipment materials.
5. 600103 CAUTION: This applicator is RTD (resistance
temperature detector) controlled. Prior to operation and
before changing adhesive, consult instruction manual for
changing operating temperature. Failure to follow
instructions may result in personal injury or property
damage.
6. 243352 CAUTION: This equipment is factory tested with
Nordson type R fluid containing Polyester Adipate
plasticizer. Certain adhesives may react
with the type R fluid residue to form solid gum, which can
be difficult to remove.To avoid equipment damage,
check with adhesive supplier regarding compatibility and
cleanout procedure before putting adhesive into the
system.

Description
Nordson MiniBlue II automatic applicators apply thermoplastic hot melt adhesive to a
product, providing uniform bead deposition and improved cutoff when used with aggressive
or hard‐to‐dispense adhesives. Their air‐open, air‐close dispensing modules allow high
cycle speeds and their compact size allows them to fit between the flaps of most cartons.
MiniBlue II applicators are available in a slim, 18 mm (0.71‐in.) single‐module design without

plastic cover (34 mm [1.34 in.] with plastic cover), and in a variety of configurable designs,
including single‐module and multi‐module configurations.
MiniBlue II applicators are manufactured according to the design choices made at the time of
order placement. Refer to Applicator Configuration Code under Technical Data at the end of
this manual for more information.
MiniBlue II Expansion Applicators

MiniBlue II expansion applicators have been designed to fit directly into existing Solid Blue
applications with no modifications to mounting brackets The nozzle tip is in the same
location as legacy applicators, and the expansion applicators accommodate bar mounting
and direct manifold mounting applications.
Freedom™ Applicators
Freedom applicators are based on the MiniBlue II platform, but can only be used as part of a
Freedom Hot Melt Adhesive Dispensing System. As part of that system, the Freedom
applicator offers the following feature benefits:
S Component Recognition
S Onscreen system inventory at the melter, including part numbers & serial numbers.
S Troubleshooting guidance.
S Freedom applicators only work with Freedom hoses.
S Solenoid actuation signal routed through through the Freedom hose (single module
applicator only).
S Melter integrated OptiBond™ bead stitching control, allowing for reduced adhesive
consumption (up to 4 channels per melter).

Description (contd)
Figure 2 shows some typical MiniBlue II applicators. Figures 3 and 4 show the key parts of
two typical MiniBlue II applicators.
NOTE: The illustrations in this manual depict typical MiniBlue II applicators. Your
applicator may differ in appearance.
1 2
Figure 2: Typical MiniBlue II applicators

1. SlimLine single‐module applicator with SP solenoid 3. Multi module applicator with SP
valve and plastic hard cover solenoid valve
2. Wide single‐module applicator with SP solenoid
valve, soft flexible cover and side mounted cordset

8 3
6
7
Figure 3: Key parts of a SlimLine single‐module MiniBlue II ball and seat applicator
1. Cordset 5. Filter (integrated, not shown)
2. Solenoid valve 6. Applicator cover
3. Mounting bracket 7. Module (under the cover)
4. Hose connector 8. Muffler

Description (contd)
6
4
Figure 4: Key parts of a multi‐module MiniBlue II ball and seat applicator

1. Cordset 5. Body
2. Solenoid valve 6. Module
3. Mounting bracket 7. Muffler
4. Hose connector/inline filter

Solenoid Valve
See Figure 5. Solenoid valves may be configured for independent, common, or programmed
module actuation, as described in Table 3.
CAUTION! SP and P1 solenoids run at a maximum 24 VDC. If voltage exceeds 24

VDC, premature failure will occur.
SD Solenoid SP Solenoid
P1 Solenoid
Figure 5: MiniBlue II Solenoid Valves
Table 3 Types of Module Air Actuation

Type of Actuation Description
Independent One solenoid valve directly actuates one module. (SP, SD, P1)
NOTE: SD is not available on retrofit applicators
Common One solenoid valve actuates all modules.
NOTE: SP multi‐module valves are the only option for
multi‐module CA applicators configurations.
Programmed Two solenoid valves actuate two groups (left and right) of
modules.
NOTE: An SP multi‐module valve is the only option for
multi‐module PA applicators.
NOTE: Module performance will be sacrificed proportionately as more modules are
controlled by a single solenoid valve (common or programmed actuation).
NOTE: SP valves are standard for single‐module applications. SD valves are used in
applications with limited mounting space.
NOTE: Solenoid response drift comparison:

P1: <1.0 ms
SP Single: <2.5 ms
SD: <5.0 ms
SP Multi: <5.0 ms

Dispensing Module
Ball‐and‐seat modules are used in combination with Saturn nozzles, allowing easier
change‐out of nozzle sizes and eliminating the need to stock multiple reduced‐cavity
modules with different orifice sizes. Needle-and-seat modules are used in combination with
SureBead nozzles. SureBead nozzles perform similar to reduced cavity and zero cavity
nozzles. Because of improved design efficiency, adhesive bead volume may vary slightly
from equivalent Blue Series RC and ZC modules. Adjust the adhesive pressure to
compensate.
A MiniBlue II applicator may have 1-8 modules. Air is supplied constantly to a module
through a solenoid valve. When the applicator is not being triggered, air will flow through the
module's air‐close port to keep the module needle on its seat. When triggered, the solenoid
valve will direct air into the air‐open port, lifting the needle from its seat to dispense the
adhesive.
EasyOn™ Feature
See Figure 6. All MiniBlue II applicators use the EasyOn feature. The EasyOn feature on the
module mates with the EasyOn feature on the applicator body. The EasyOn feature allows
the module to be installed onto the applicator body, regardless of the orientation of the
applicator body.
Figure 6: EasyOn design

Hose Connector/Filter
Table 4 shows the filter options based on the style of applicator you have.
See Figure 7. All MiniBlue II applicators have a straight, 45‐degree, or 90‐degree hose
connector and either an integrated or an inline Saturn filter. Saturn filters are available in 50,
100 or 200 mesh screens to meet your requirements.
Table 4 MiniBlue II Selection Options

MiniBlue II
Applicator Type Standard Expansion Applicators
Spring Closed Air Closed
SlimLine Single Integrated Filter ------ ------
Module
Wide Body Single Inline Filter Integrated Filter Integrated Filter
Module
Configured Inline Filter Inline Filter Inline Filter
Multi‐Module
Figure 7: Location of hose connectors and Saturn filters on different applicator

configurations
1. Hose connector (45 degree shown) 3. Hose connector/inline filter (45
degree shown)
2. Integrated filter (SlimLine single‐module applicator)

Cordset
The applicator cordset may be positioned on either the right or left end, or on the right or left
side of the back of configurable multi‐module applicators.
Only top mounted cordsets are available on SlimLine applicators.
See Figure 8. Cordsets are available in water‐resistant and T-style versions.
T−style cordset
Freedom cordset
Water−resistant cordset
Figure 8: Cordset types
Temperature Control
All MiniBlue II applicators use 120‐ohm nickel resistance temperature detectors (RTDs) for
precise temperature sensing and for applicator temperature control to within +0.5_C (1.0_F)
of a setpoint temperature.
Intended Use
MiniBlue II applicators are specifically designed for industrial applications that require the
deposition of a precisely controlled bead of hot melt material onto a moving substrate. The
applicators are designed to be rigidly mounted, pneumatically operated, and triggered by a
Nordson‐approved, electrically controlled solenoid valve. MiniBlue II applicators are
designed for use with Nordson melters and hoses.

Auxiliary Devices and Spare Parts

MiniBlue II applicators should only be connected to approved auxiliary devices. Use only
new Nordson replacement parts or approved factory refurbished parts.
Installation
Applicators are installed using the following six‐step process:
S unpack and inspect
S mount
S connect the air supply
S connect the hose
S flush
S install nozzles
Applicators ordered with special options may require additional installation steps that are not
described here.
NOTE: Nozzles must be ordered separately. Refer to Parts for nozzle part numbers.
Items Needed
To ensure a smooth installation, have the following items on hand:
S personal protective equipment for working with hot adhesive
S product manuals for associated equipment (melter, hose, etc.)
S device to lift and position the applicator
S mounting equipment, such as a mounting rod, appropriate for the parent machine
S wiring and 24 VDC power supply for the solenoid valve
S air pressure regulator and air line tubing (Refer to Connect the Air Supply provided in
the following pages).
S automatic applicator hose
S set of standard and metric hex‐head wrenches
S flat‐blade and Phillips‐head screwdrivers
S drain pans and waste containers suitable for waste adhesive
S O‐ring lubricant
S anti‐seize lubricant

Installation Guidelines
Use the following installation guidelines for optimum applicator performance.
Mounting
S Mount the applicator such that the nozzle will be as close as possible to the substrate, but
at a distance that works best for your application. Typically, the minimum distance is two
times the diameter of the nozzle orifice.
S Ensure that the mounting location provides sufficient clearance around the rear or sides of
the applicator to allow for removal of the manifold covers.
S Mount the applicator on a rigid support that is isolated from external vibrations and that
prevents the applicator from rotating.
S Insulate the applicator from the support using the insulator provided with the applicator.
S Do not remove the nozzle from the SureBead applicator until it is time to start the system
and flush the applicator.
Hydraulic and Pneumatic Connections

S Use only one fitting to connect a hose to a hose connector on the applicator.
S Insulate hose‐to‐applicator joints. Insulating cuffs may be ordered separately. Refer to
Parts.
S Use only clean, dry, non‐lubricated air.
S Ensure that the plant air supply and regulator provide a minimum of 4bar (58 psig) to the
applicator solenoid valve.
Unpacking and Inspection

1. Carefully unpack the applicator.
2. Inspect the applicator and inventory the contents of the shipping package. applicators are
shipped fully assembled and typically include the following components:
S mounting clamp
S module(s)
S solenoid valve(s)
Applicators ordered with optional features may be shipped with additional components.
Mounting the Applicator

This section describes the following applicator‐mounting options:
S mounting a applicator on a new or existing system
S replacing a applicator on an existing system
The configuration of your equipment and production line may require a variation in the
mounting options described in this section. Regardless of the mounting method used, follow
the guidelines provided in Installation Guidelines.

Mounting an Applicator on a New or Existing System

1. See Figure 9. Slide the applicator mounting clamp(s) onto a 12‐mm, 13‐mm, or 0.5 in.
mounting bar, or disassemble the clamp(s) and reassemble them (with the applicator and
insulators) onto the mounting bar. Ensure that the insulators are placed between the
manifold and the clamp(s).
2
1 (12 mm, 13 mm,
or 0.5 in. diameter) 3
Figure 9: Mounting an applicator using the mounting clamp (SlimLine applicator shown)
1. Mounting bar 3. Insulator
2. Clamp
2. Securely tighten the mounting clamp(s).

3. Go to Making the Solenoid Valve Connections.

Replacing an Applicator on an Existing System

NOTE: MiniBlue II applicators are preassembled with a Nordson‐approved,
performance‐matched solenoid valve.
NOTE: The distance from the mounting rod centerline and the nozzle tip is different on
a slim single‐module applicator and a single‐module configurable applicator. If you are
replacing a single‐module applicator, be sure to the replace the correct applicator style.
1. Relieve system hydraulic pressure and disable the applicator to be replaced. Refer to
Safety.
2. Disconnect the hose from the applicator both electrically and hydraulically.
3. Separate the existing applicator from its mounting. If a mounting clamp will not be reused,
remove it from the mounting bar.
4. Mount the new applicator and insulator onto the existing mounting clamp (orrod) or
disassemble a new applicator's mounting clamp and then reassemble the clamp (with the
applicator and insulator) onto the existing mounting bar. Tighten the clamp securely.
5. Go to Making the Solenoid Valve Connections.
Making the Solenoid Valve Connections

Solenoid valves must be connected to:
S an air supply
S a triggering device, such as a pattern controller or timer
Be sure to refer to the correct triggering device connection procedure for the solenoid valve
on your applicator.
Connect the Air Supply
Connect a clean, dry, non‐lubricated air supply to the air inlet on the solenoid valves.
CAUTION! The air line tubing should be 6 mm OD x 4 mm ID for Independent

Actuation (IA) solenoids/applicators, 10 mm OD x 8 mm ID (without adapter) or 8
mm OD x 6 mm ID (with adapter) for Continuous Actuation (CA) or Programmed
Actuation (PA) solenoids/applicators. Using tubing smaller than that specified
may negatively affect applicator performance.
NOTE: Refer also to Installation Guidelines earlier in this section and, if applicable, to
the instructions supplied with the solenoid valve.

Connect the Triggering Device to a Solenoid Valve
See Figures 10 and 11. Connect the solenoid valve cable to the solenoid valve and to the
triggering device.
NOTE: Refer to Solenoid, Tubing and Fittings table in the Parts section for the cable
part numbers.
SP Solenoid
CAUTION! Do not use a spiked signal. Doing so will destroy the internally spiked
valve.
1. Connect the brown and blue wires to the 24 VDC signal.
Brown: 24VDC
Black: Not used
Blue: Common
Figure 10: Connecting the cable to an SP solenoid valve

SD Solenoid
NOTE: This cable is approved for non‐spiked Nordson pattern controllers with SD
solenoid valves. If used with third-party timers, make sure the output is voltage
protected for inductive loads to avoid damage to the timer.
1. Connect the brown and black wires to the 24 VDC signal.
Brown: 24 VDC
Black: Common
Blue: Not used
Figure 11: Connecting the cable to an SD solenoid valve

P1 Solenoid
CAUTION! Do not use a spiked signal. Doing so will destroy the internally spiked
valve.
1. Connect the brown and blue wires to the 24 VDC signal.
Brown: 24VDC
Black: Not used
Blue: Common
Figure 12: Connecting the cable to the P1 solenoid valve
NOTES:
S P1 requires 1123970 and 1100687 or 1100688.
S Cable 1123970 includes a circuit that limits the maximum current draw of the attached
solenoid valve.

Connecting the Hose

NOTE: Refer to the user's guide shipped with the hose for detailed hose installation
guidelines.
1. Connect the hose to the applicator.
2. Connect the applicator cordset to the hose.
3. Connect the hose to the melter. Refer to the hose user's guide and/or the melter product
manual as needed.
4. Go to Flushing the Applicator.

Flushing the Applicator

Before the applicator is placed into operation, it must be flushed of foreign material.
WARNING! Risk of personal injury or equipment damage. Do not remove the

nozzle from SureBead applicators until it is time to start the system and flush the
applicators. The sharp needle on these applicators is exposed whenever the
nozzle is removed.
CAUTION! This equipment is factory tested with Nordson Type R fluid containing
polyester adipate plasticizer. Certain adhesives may react with the Type R fluid
residue to form a solid gum that can be difficult to remove. Consult with your
adhesive supplier to determine the compatibility of your adhesive with Type R
fluid.
1. Disconnect or turn off the solenoid valve triggering device.

2. Start the melter and heat the system to the operating temperature and pressure required
for the adhesive being used. Refer to the melter product manual and the instructions
provided with the adhesive as needed.
3. Place a drain pan under the applicator.
4. Remove the nozzle(s) from the applicator. Refer to the nozzle removal procedures under
Cleaning Nozzles later in this manual as needed.
5. Dispense adhesive from the applicator by manually triggering the solenoid valve(s).
6. Stop dispensing when the adhesive flow is clear and free of foreign material.
7. Check for leaks between the applicator, hose, and melter.
8. Install the applicator nozzles. SureBead nozzles: Install the nozzle by threading it onto the
module by hand and then using a torque wrench to tighten the nozzle to no more than
4.5Nm (40 in.‐lb). Do not over-tighten. Refer to the nozzle installation procedures
under Cleaning Nozzles later in this manual as needed.

Operation
Refer to the melter product manual for operating instructions.
WARNING! MiniBlue II applicator modules operate as air‐open, air‐close valves.

The loss or elimination of air pressure to the applicator solenoid valve without a
corresponding reduction in system hydraulic pressure may cause the applicator
modules to remain open.
Maintenance
Table 5 provides the recommended schedule for applicator maintenance. Detailed
procedures for weekly and semi‐annual maintenance tasks are provided in the remainder of
this section.
Table 5 Applicator Maintenance Schedule

Frequency Task Notes
Daily Remove hot melt and char
from the exterior of the
applicator assembly.
Weekly Clean the applicator A, B
nozzle(s). Refer to
Cleaning Nozzles.
Semi‐annually Inspect the applicator
wiring. Refer to Inspecting
the applicator Wiring.
As needed Replace the filter. Refer to
the instructions supplied
with the replacement filter.
NOTE A: Nordson recommends the use of a nozzle cleaning kit.
B: Process‐specific nozzle performance history may indicate the need for more or less
frequent nozzle cleaning.

Cleaning Nozzles
WARNING! Risk of personal injury or equipment damage. Do not remove the
nozzle from SureBead applicators until it is time to start the system and flush the
applicators. The sharp needle on these applicators is exposed whenever the
nozzle is removed.
Applicator nozzles may become clogged when char, a by‐product of overheating the hot
melt, becomes lodged in the nozzle.
1. Heat the applicator to operating temperature.
2. Disable the applicator. Refer to Safety.
3. Remove the nozzle. Refer to Table 6.
Table 6 Nozzle removal procedures

Nozzle Type Nozzle Removal Procedure
Saturn Use a wrench to loosen the nozzle; then remove the
nozzle by hand.
SureBead
WARNING! Risk of fire. Do not heat Nordson Type R fluid above 245 _C (475 _F).
Use only an industrial grade, regulated, electrical heating device that is designed
to heat industrial fluids. Personal injury or property damage can result if Type R
cleaning fluid is heated with an open flame or in an unregulated heating device.
4. Soak the nozzles in Nordson Type R cleaning fluid that has been heated above the
melting point of the adhesive, to a maximum of 177 _C (350_F).
5. Remove the nozzles from the cleaning fluid.
CAUTION! Use the correct size precision pin probe to clean Nordson nozzles.
The use of non‐precision or incorrectly sized probes may damage the nozzle. The
Nordson nozzle cleaning kit (part 901915) contains a variety of probe sizes.

Cleaning Nozzles (contd)

6. See Figure 13. At the outlet of each nozzle, insert a correctly sized cleaning probe.
7. With a clean cloth, firmly grip the cleaning probe, then pull the probe out of the nozzle,
wiping the probe clean.
Figure 13: Cleaning a nozzle

8. Reinstall the nozzle. Refer to Table 7.
Table 7 Nozzle installation procedures

Nozzle Type Nozzle Installation Procedure
Saturn Thread the nozzle onto the module threads by hand;

then use a torque wrench to tighten the nozzle to
4.5 NDm (40in.‐lb).
SureBead
9. Restore the system to normal operation.

Troubleshooting
WARNING! Allow only personnel with appropriate training and

experience to operate or service the equipment. The use of
untrained or inexperienced personnel to operate or service the
equipment can result in injury, including death, to themselves and
others, and damage to the equipment.
Troubleshooting Table for MiniBlue

The following table lists the applicator problems that are most likely to occur, the possible
causes of each problem, and steps for corrective action. Where applicable, cross‐references
are made to expanded diagnostic procedures(DPs) provided later in this section or to other
sections of this manual.
Problem Possible Cause Corrective Action

1. No adhesive flow Adhesive level low Add adhesive.
from a single
applicator module
or from any
module on a
multi‐module
applicator
No input power Connect power to the melter
and auxiliary devices. Ensure
that all disconnect switches or
circuit breakers are on.
Melter, hose, or applicator Adjust the setting. Refer to the
temperature setting too low melter product manual.
System not at operating Verify that the system ready
temperature light is on and that the adhesive
is molten.
Insufficient air pressure to Adjust the pump air pressure.
melter piston pump (piston
pump melters)
Melter motor not operating Check the motor operation.
(gear pump melters) Refer to the melter product
manual.
No air supply to solenoid Check the plant air supply
valve pressure.
Solenoid valve failed Check the solenoid valve and
replace if necessary. Refer to
DP1.
Hose clogged Replace the hose.
Continued...

Troubleshooting Table for MiniBlue (contd)

1. No adhesive flow Nozzle clogged Check the nozzle. Refer to DP2.
from a single
applicator module
or from any
module on a
multi‐module
applicator(contd)
Adhesive in air section of Replace the module. Refer to
module the instructions provided with
the module.
Module failed Replace the module. Refer to
the instructions provided with
the module.
Dirty or faulty triggering Clean or replace the triggering
device device.
Faulty encoder Test the encoder and replace if
defective.
2. No adhesive flow Nozzle clogged Check the nozzle. Refer to DP2.
from some
modules in a
multi‐module
applicator
Module failed Replace the module. Refer to
the module.
3. Uncontrolled Hydraulic pressure too Decrease the system hydraulic
adhesive flow high pressure.
from module
Hydraulic pressure too Stop the melter pump and
high and applicator air restore the air pressure to the
pressure lost applicator.
Module failed to open Replace the module. Refer to
the module.
Solenoid valve ported to Correct the solenoid valve
manifold backwards or porting or replace the solenoid
failed to open valve. If applicable, refer to the
instructions supplied with the
solenoid valve.
4. Adhesive or air Air or adhesive seals failed Replace the module. Refer to
flows from bleed the instructions provided with
hole the module.
Continued...


5. Modules not Module failed Replace the module. Refer to
triggering at the the instructions provided with
same time on the module.
multi‐module
applicator
Insufficient applicator air Increase the applicator air
pressure pressure.
6. Applicator fails to No power Check that the melter is on.
heat or Refer to the melter product
underheats manual.
Applicator temperature Adjust the temperature setpoint.
setpoint too low Refer to the melter product
manual.
Applicator heater failed Check for an open heater circuit.
(open or short) Refer to DP3.
Applicator RTD failed Check the RTD resistance.
(open or short) Refer to DP4.
7. Applicator Tank, hose, or applicator Adjust the setpoint. Refer to the
overheats temperature setpoint too melter product manual.
high
Applicator RTD shorted Check the RTD resistance.
(melter should shut down) Refer to DP4.
Short in heater control Troubleshoot the melter. Refer
circuit to the melter product manual.
8. Freedom melter Component ID (CID) not Refer to Freedom Hot Melt
does not installed or not recognized. Adhesive System Manual.
acknowledge that
an applicator is
installed.
9. Freedom melter NonFreedom Applicator Refer to Freedom Hot Melt
does acknowledge installed Adhesive System Manual.
that an applicator
is installed but
does not
recognize as
Freedom
approved
applicator.
Damaged or misconnected See pin out and verify RTD and
RTD or cordset. heater resistance.
10. Freedom Refer to Freedom Hot Melt Refer to Freedom Hot Melt
applicator is not Adhesive System Manual. Adhesive System Manual.
stitching
(modulating)
beads when
dispensing.

Inspecting the Applicator Wiring

1. De‐energize the system. Refer to Safety.
2. Remove the plastic cover (SlimLine single module applicators only). Refer to Replacing
the Plastic Heater Cover (SlimLine Applicators Only).
3. Remove the manifold cover.
4. Check the internal applicator wiring for signs of damage and the cable connection for
tightness.
5. Reinstall the manifold cover.

Diagnostic Procedures (DPs)

The following diagnostic procedures (DPs) are referenced in the Troubleshooting Table.
DP1. Check a Solenoid Valve

1. Place the system into operation.
2. Trigger the applicator using the timer or pattern controller:
S Adhesive flows—normal indication. Return to the Troubleshooting Table.
S No adhesive flow—go to step 3.
3. Manually trigger the applicator at the solenoid valve:
S Adhesive flows—normal indication. Return to the Troubleshooting Table.
S No adhesive flow—go to step 4.
4. Check the solenoid valve coil for continuity (P1, SG and SD Valves):
S Continuity okay—normal indication. Return to the Troubleshooting Table.
S No continuity—failed solenoid valve. Replace the solenoid valve.
NOTE: Verify that the solenoid valve being used has a rated service temperature
above 85 _C (185 _F).
DP2. Check for a Clogged Nozzle or Module

2. Remove the nozzle. Refer to Cleaning Nozzles for the nozzle‐removal procedure.
3. Place the applicator back into operation.
4. Trigger the applicator:
S Adhesive flows—normal indication. Clean the nozzle. Refer to Maintenance.
S No adhesive flow—the module is clogged. Replace the module. Refer to Repair.

DP3. Check a Heater

2. Unplug the applicator cordset from the hose.
3. See Figure 14. Test for continuity across the heater circuit (pins 1 and2):
S Continuity okay—normal indication. Return to the Troubleshooting Table.
S No continuity—the heater is defective. Replace the heater. Refer to Repair.
HEATER 1
HEATER 2 5
RTD 3 4 3
3 4
RTD 5
2 5
1 6
GND 2 1
4
Freedom Wiring:
HEATER 1
HEATER 2
RTD 3 3 4
RTD Common 5 2 5
Gun CID Data 6

1 6
Applicator CID Common

4
Figure 14: Applicator cordset pin positions
DP4. Check an RTD

3. Allow the applicator to reach room temperature or use a pyrometer to determine the
temperature of the applicator.
4. See Figure 14. When the applicator temperature is known, measure the resistance across
the RTD circuit (pins 3 and 5).
5. See Figure 15 to determine the expected resistance of the RTD at the known temperature.
Compare the expected and measured resistance values:

DP4. Check an RTD (contd)
Nickel RTD Temperature in C
Resistance
in Ohms
Temperature in F 4209012A
Figure 15: RTD resistance vs. temperature

S Measured resistance is within the expected range—normal indication. Return to the
Troubleshooting Table.
S Measured resistance is not within the expected range—the RTD is defective. Replace
the RTD. Refer to Repair.

Repair
Refer to these repair procedures as needed. For repair procedures not included in this
section, refer to the instructions supplied with the replacement part.
Replacing the Plastic Cover (SlimLine Applicators Only)

The plastic cover must be removed from the MiniBlue II applicator.
1. Disconnect and lock out power to the MiniBlue II SlimLine applicator.
2. Allow the applicator to cool down to room temperature.
3. Place the side cover insulation into the side covers.
4. Insert M3 screws through side cover(s) and insulation.
5. Screw the right side cover and insulation onto the applicator to 3-5 in‐lbs (.34-.56 NDm).
6. Lightly press the module cover into the right side cover.
7. Screw the left side cover and insulation onto the applicator to 3-5 in‐lbs (.34-.56 NDm).
8. Turn power back on to applicator.
4
6
4
3
Figure 16: Replacing the plastic cover

1. Module 4. Cover insulation
2. Right cover 5. Module cover
3. Left cover 6. M3 screw

Replacing a Module
1. Relieve system pressure, and then purge the applicator and hose. Refer to the melter and
applicator product manuals for additional information.
2. Disable the applicator driver.
3. Remove the M4 X 25 module retaining screws, and then remove the module.
4. Using a non−abrasive cloth, remove adhesive residue from the face of the applicator
body.
CAUTION: Risk of Burns! Applicator body may be hot! Use caution when cleaning it.
5. Insert the two O−rings for each pneumatic port, and the one O−ring for the adhesive port.
6. Apply an anti−seize compound (Nordson Corporation PN 900344) to the module
retaining screws, and then install the new module. Tighten the screws to 1.7−2.2 Nm
(15−20 in.−lb).

Replacing a Heater or RTD

RTDs are hardwired through the applicator cordset. If an RTD fails, Nordson recommends
that the entire applicator cordset be replaced. Heaters are terminated inside the manifold
and can be replaced individually without replacing the entire cordset.
The following procedure describes the replacement of an RTD by replacing the entire
cordset. Instructions for replacing a heater are also included.
De‐energize the system and disable the applicator. Refer to Safety.
Unplug the applicator cordset from the hose.
(Optional) Relieve system hydraulic pressure. Refer to Safety.
(Optional) Using two wrenches, disconnect the hose from the applicator.
NOTE: Steps 3 and 4 are not necessary if the applicator is easily accessible and can
be serviced without the need to disconnect the hose.
See Figure 17 or 18 as applicable.

1. Remove the applicator cover to access the RTD or heater and remove it from from the
applicator body.
2. Disconnect the cordset leads from the terminal block. If the heater is being replaced,
disconnect the heater leads from terminal block.
3. Do one of the following:
To Replace the RTD

a. Disconnect the ground lead from the manifold and remove the cordset.
b. Install a new cordset and insert the RTD in the manifold.
c. Reconnect the ground lead to the manifold.
To Replace the Heater

a. If necessary, trim the leads of the new heater to match the leads of the old heater.
b. Crimp eyelets (P/N 972862) onto the end of the heater.
c. Insert the heater into the manifold.
d. Insert the heater leads in the terminal block and tighten the terminal block screws.
e. Insert the cordset heater leads in the terminal block and tighten the terminal block
screws.
4. Reinstall the applicator cover. Refer to Replacing the Plastic Heater Cover (SlimLine
Applicators Only) as needed.
5. If the hose was removed earlier, use two wrenches to connect the hose to the applicator.
6. Plug the applicator cordset into the hose.

Replacing a Heater or RTD (contd)
4
10 5
Figure 17: Replacing a heater or RTD on a slim-line applicator

1. Mounting bracket 6. Module
2. M3 screw 7. Heater
3. Cordset heater leads 8. Heater leads
4. Ground wire 9. applicator body
5. Terminal block 10. RTD

2
1
3
4
7
6
Figure 18: Replacing a heater or RTD on a single wide or multi module configurable
applicator
1. Cordset heater leads 5. Heater
2. Terminal block 6. RTD
3. Eyelet 7. Ground wire
4. Heater leads

Replacing a Solenoid Valve

1. De‐energize the system and disable the applicator. Refer to Safety.
3. Relieve system hydraulic pressure. Refer to Safety.
4. (Optional) Using two wrenches, disconnect the hose from the applicator.
NOTE: Steps 3 and 4 are not necessary if the applicator is easily accessible and can
be serviced without the need to disconnect the hose.
See Figure 19.
Figure 19: Replacing a solenoid valve

5. Disconnect the solenoid valve cable.
6. For IA applicators: remove the two screws and washers (1) from of the applicator, and
then remove the solenoid and tubes.
7. For CA or PA applicators: Use two wrenches to remove the tube fittings (2) from the
tubing, and then remove the solenoid.
8. Un-thread the tubes or fittings from the solenoid.
9. Install the new solenoid valve assembly by reversing step 6.
10. Connect the solenoid valve cable.

Using the Illustrated Parts Lists

To order parts, call the Nordson Customer Service Center or your local Nordson
representative. Use these five‐column parts lists, and the accompanying illustrations, to
describe and locate parts correctly. The following chart provides guidance for reading the
parts lists.
The number in the Part column is the Nordson part number you can use to order the
part. A series of dashes indicates that the part is not saleable. In this case, you
must order either the assembly in which the part is used or a service kit that
includes the part.
The Description column describes the part and sometimes

includes dimensions or specifications.
The Note column contains letters that refer to

notes at the bottom of the parts list. These notes
provide important information about the part.
Part Description Note
S
S S
NOTE A:
B:
NS: Not Shown

SlimLine Single Module Applicator Assembly

See Figure 20.
Item Part Description Qty. Note
1 1095703 Kit, repl, module, MiniBlue II 1
2 1051289 Heater Plug, water resistant 1
3 371579 O-Ring, Viton, 4 x 1 1
4 ------ Heater Cartridge, 6mm x 30mm, 230V, 1 C
100W
5 1098830 Manifold, SlimLine, MiniBlue II 1
6 ------ Filter, applicator, 100 mesh, Saturn, M14 1 D
7 ------ RTD 1 B
8 274179 Connector, hose, with O-ring, 45 degree 1
9 1098834 Gasket 1
10 1098831 Cover, MiniBlue II, SlimLine 1
11 733548 Insulator, mounting bracket 1
12 1098832 Clamp, mounting, bottom 1
13 1098833 Clamp, mounting, top 1
14 ------ Washer, M6 1
15 ------ Washer, Spring, 6mm 1
16 ------ Screw, socket, M6 x 40 1
17 ------ Solenoid 1 A
18 ------ Solenoid Mounting Tube 2 A
19 ------ Cordset 1
20 ------ Screw, socket, M4 x 16 2
21 ------ Washer, lock, M4 2
22 ------ Screw, Allen Head, M3 x 10 1
23 ------ Screw, Allen Head, M3 x 6 1
24 ------ Washer, lock, M3 1
25 1103018 Plastic cover service kit 1
26 ------ Screw, hex head, M6 x 35 1
27 375291 O‐ring, 6 mm x 1 mm 2
NS 939586 Connector, porcelain, 2station 1
NS 940081 O ring,viton, .188x.313x.063, 10408, 2
module, hydraulic
NS 940090 O ring,viton,.208id x .070w, br, 10409, 1
module
NOTE A: Refer to the Solenoid, Tubing and Fittings table provided later in the Parts section.
B: Cordsets include RTD. Refer to the Cordsets table provided later in the Parts section.
C: Refer to the Heaters table provided later in the Parts section.
D: Refer to the Integrated Filters table provided later in the Parts section.

19
17
16
18
26
14, 15
25 27
13
12
11
20 10
21 9 25
8
23
22
24 6
7
4
3
2
25 1
Figure 20: SlimLine applicator assy.

Single Wide and Multi Module Applicator Assembly

See Figures 21 and 22.
Item Part Description Qty. Note
1 1095703 Kit, repl, module, MiniBlue II 1
2 ------ Manifold, MiniBlue, Multi-module
3 ------ Heater cartridge C
4 ------ RTD B
5 939586 Connector, porcelain, 2-station
6 973574 Plug, O-ring, 9/16-18
7 ------ Gasket, MiniBlue, Multi 1 E
8 ------ Cover, MiniBlue, Multi, LS, RS 1 E
9 ------ Pan head screw, M4 x 8 5
10 ------ Filter, Saturn, In-line 1 D
11 ------ Cordset 1 B
12 ------ Isolator, Mounting Bracket 1 F
13 ------ Bracket, Mounting 1 F
14 ------ Washer, M6 2
15 ------ Washer, Spring, 6mm 2
16 ------ Screw, socket, M6 x 40 2
17 ------ Solenoid 1 A
18 ------ Tube A
NS 940081 O ring,viton, .188x.313x.063, 10408, 2
module, hydraulic
NS 940090 O ring,viton,.208id x 070w, br, 10409, 1
module
NOTE A: Refer to the Solenoid, Tubing and Fittings table provided later in the Parts section.
B: Refer to the Cordsets table provided later in the Parts section. Cordsets include RTD.
C: Refer to the Heaters table provided later in the Parts section.
D: Refer to the Integrated Filters table provided later in the Parts section.
E: Refer to Covers and Gaskets provided later in the Parts section.
F: Refer to Non SlimLine Mounting provided later in the Parts section

17
16
18 15
14
13
12
11
10 9
2
7
4 5
3 6
1
Figure 21: Multi module applicator assembly independent air

Single Wide and Multi Module Applicator Assembly (contd)
17
16
18
15
14
13 11
12
10
4
2 5
3
1 6
7
8
Figure 22: Multi module Best Choice replacement applicator assembly continuous air

Replacement Modules
Part Description
1095703 Module,MiniBlue II Ball & Seat
1121479 Module, MiniBlue II SureBead .20 (.008) Purple
1121480 Module, MiniBlue II SureBead .31 (.012) Green
1121481 Module, MiniBlue II SureBead .41 (.016) Orange
1121482 Module, MiniBlue II SureBead .51 (.020) Beige
1121483 Module, MiniBlue II SureBead .81 (.032) Gold
1121484 Module, MiniBlue II SureBead 1.0 (.040) Turquoise
1120093 KIT,MODULE BLANK, MINIBLUE
Cordsets
Cordsets include RTDs.
Part Description Note
1124023 Cordset, Slim, MiniBlue II A
1103014 Cordset, MiniBlue II B
1124021 Cordset, MiniBlue II, Side-Mount C
1103908 Cordset, Miniblue II, Water Wash B
1103015 Cordset, Miniblue II, Slim, Water Wash A
1121501 Kit, Cordset, Applicator, Freedom A,B
1123116 Kit, Cordset, Applicator, Freedom, WW B
1123115 Kit, Cordset, Applicator, Freedom, WW, Slim A
NOTE A: Used With Slimline Applicators.
B: Used With Standard Applicators, except side−mounted cordsets
C: Used with standard applicators, with side−mounted cordsets

Solenoid and Accessories
Solenoids
Part
Description Where Used Notes
Number
Used for single module
Nordson
Single-Module applicators and
recommended
1095800 Solenoid, Saturn SP independent actuation
solenoid for standard
(M5 ports) for multi-module
stitching applications
applicators
High Performance
Used for single module solenoid,
applicators and recommended for
Single-Module
1123910 independent actuation applications that
Solenoid, P1 (M5 Ports)
for multi-module demand the highest
applicators. level of precision and
repeatability
Used for single module
Recommended
Single-Module applicators and
where Compact
771458 Solenoid, SD Mini (M5 independent actuation
profile is of the
ports) for multi-module
highest importance
applicators
Multi-Module Solenoid, High flow SP, not
Used for common and
1120826 Saturn SP (1/8 in. NPT recommended for
programmed actuation
ports) stitching
Available as a
Solenoid, Saturn, SG, Used for common and
1069020 replacement only for
24 VDC, Rev. Function programmed actuation
legacy applicators
Solenoid Cabling
Part
Description Where Used Notes
Number
Cable Assy, Solenoid,
1100687
M8, 3-Wire, 5 m
1100688
90 Deg, M8, 3-Wire, 5 m
1100958
M8, 3-Wire, 10 m P1 with cable, SD and
Cable Assy, Solenoid, SP
1100959 90 Deg, M8, 3-Wire,
10 m
Connects one
1121990 Kit, Cable, Splitter extension cable to 2
solenoids
Cable Assy, P1, Limits current to 2A
1123970 Suppressed, 2 Pin Used with P1 only maximum. Connects
Socket to M8 to STD M8

Solenoid Hard Tubing Replacements Kits

Part
Description Where Used Kit Contents
Number
Independent Air Kits
Kit, Sol Tubing, MB2, Slim & MBII BCA retrofit Contains 2 of
1123003
M5 X 48 applicators with IA 1098835 and O-rings
Kit, Sol Tubing, MB2, MBII Wide applicators Contains 2 of
1123004
M5 X 39 with IA 1099274 and O-rings
Kit, Sol Tubing, MB2, MBII BCS retrofit Contains 2 of
1123005
M5 X 75 applicators with IA 1120909 and O-rings
Independent Air Kits
Wide body MBII
Kit, Sol Tubing, MB2, applicator with common Necessary hard
1123672
Wide W/CA/PA SG or programmed air and tubing and fittings
SG solenoid
Wide body MBII
1123673
Wide W/CA/PA SP or programmed air and tubing and fittings
SP solenoid
MBII BCA/BCS retrofit
1123674
BCA/BCS W/CA/PA SP or programmed air and tubing and fittings
SP solenoid
MBII BCS retrofit
Kit, Sol Tubing, MB2, applicator (only fits 2
Necessary hard
1123675 BCS W/CA/PA SP module, 22mm pitch,
tubing and fittings
Special w/LB or RB cordset
position)
Solenoid Optional Flexible Tubing Connection Kits

Part
Number
Straight fittings + 90
IA MBII with SP and SD
KIT,FLEX TUBING,MB2 banjo fittings + short
735375 solenoids (incl straight
IA, SP AND SD gun insert tubes +
and 90 deg fittings)
tubing + springs
Pre-assembled, 1/8
Kit, Flex Tubing, MB2 CA/PA MBII with SP MM
735140 NPT + tubing
W/CA/PA SP Multi & SG and SG solenoids
+spring
Note: If longer tubing is needed, order by meter, 252277.

Solenoid Accessories and Spare Parts

Part
Number
P1, SP and SD with M5
375291 O-ring
ports
734262 Muffler, M5 SD
Muffler, 1/8 in. NPT,
1100452 SP
Plastic, Compact
Muffler, 1/8 in. NPT,
1058058 SG
Polyethylene
Used when adhesive
Muffler Restrictor
1106321 SP viscosity is below
Service Kit SP
700 cps
Used when reduced
1082500 Muffler, R1/8 SP SP noise is required
(<85 dB)
Applicator Solenoid
1106320 Field Wireable M8 SP and SD
Female Connector
Kit, Replacement 10 pieces - Solenoid
1123073 SP
Electrical Connect M8 connectors
1065791 Muffler, M7 P1
7507003 Fitting, M7 x6 Tube P1

Covers and Gaskets

Covers and gaskets apply to single wide, multi-module and retrofit applicators. Items must
meet all of the conditions specified in order to be used on the applicator.
Item Part Description Qty Note

7 1098838 Gasket, MiniElite multi 1 B, C, H
8 1098836 Cover, MiniElite multi, LB, RB 1
7 1098838 Gasket, MiniElite MULTI 1 B, C, G
8 1103762 COVER,MiniElite MULTI, LS, RS 1
7 1120809 Gasket, MB2/BC, AOSC, Single 2 A, D
8 1120661 Cover, MB2/BC, AOSC, Single 2
7 1120906 Gasket, MB2/BC, AOAC, Single 2 A, E
8 1120900 Cover, MB2/BC, AOAC, Single 2
7 1120907 Gasket, MB2/BC, AOSC, Multi 2 B, D, H
8 1120902 Cover, MB2/BC, AOSC, RB/LB, Multi I, J
7 1120907 Gasket, MB2/BC, AOSC, Multi 2 B, D, G
8 1120903 Cover, MB2/BC, AOSC, RS/LS, Multi 1
7 1120908 Gasket, MB2/BC, AOAC, Multi 2 B, E, H
8 1120904 Cover, MB2/BC, AOAC, RB/LB, Multi I, J
7 1120908 Gasket, MB2/BC, AOAC, Multi 2 B, E, G
8 1120905 Cover, MB2/BC, AOAC, RS/LS, Multi 1
NOTE A: Used on Single Module Applicators
B: Used on MultiModule Applicators
C: Used on "000" Manifold Style
D: Used on Expansion Spring-Close Manifold Style
E: Used on Expansion Air Close Manifold Style
F: Used For Water Wash Applications
G: Used For "LS or RS" Cordset Locations
H: Used For "LB or RB" Cordset Locations
I: If Cordset Position is "LS or RS" then Quantity is 1
J: If Cordset Position is "LB or RB" then Quantity is 2

Non SlimLine Mounting
Item Part Description Qty Note

12 272400 Insulator, mount 1 A
13 326508 Kit, bracket, applicator mounting, KBCGS 1
14 Washer, flt, M, narrow, M8, stl, zn 2
15 Washer, lk, M, spt, M8, stl, zn 2
16 Scr, hex, cap, M8X45, bl 1
16 Scr, hex, cap, M8X25, bl 1
12 733539 Isolator, 3mm, Miniblue B, C, D
13 1026940 Bracket E, F, G
14 Washer, flt, M, reg, M6, stl, zn
15 Washer, lk, M, spt, M6, stl, zn
16 Scr, skt, M6X40, zn
NOTE A: Only Used on Single Module Applicators with Expansion Air Close Manifold
Style
B: If Manifold Length is < 150mm then Quantity is 1
C: If Manifold Length is > 150mm and < 300 then Quantity is 2
D: If Manifold Length is > 300 then Quantity is 3
E: If Manifold Length is < 150mm then Quantity is 2
F: If Manifold Length is > 150mm and < 300 then Quantity is 4
G: If Manifold Length is > 300 then Quantity is 6

Hose Connectors and Filter Assemblies

Refer to Table 8 to select the appropriate filter mesh size based on the orifice diameter of the
nozzle being used. Refer to Table 9 for Saturn filter part numbers.
Figure 23: Saturn in‐line filter and integrated filter
Table 8 Recommended Filter Mesh Size

If the Nozzle Orifice Diameter is... ...use a filter with a...
50 Mesh (.30 mm) Screen

(Red ring)
100 Mesh (.15 mm)

Screen (Gold ring)
200 Mesh (.07 mm)

Screen (Purple ring)

Hose Connectors and Filter Assemblies (contd)
Table 9 Saturn In-line Filters and Filter Elements

Description Part
No fitting, 50 mesh 1120049
Straight filter, 0.30 mm (0.0156 in., 50 mesh 1007033
Straight filter, 0.15 mm (0.0059 in.), 100 mesh 1007034
Straight filter, 0.07 mm (0.0029 in.), 200 mesh 1007035
90_ filter, 0.30 mm (0.0156 in., 50 mesh 1007230
90_ filter, 0.15 mm (0.0059 in.), 100 mesh 1007231
90_ filter, 0.7 mm (0.0029 in.), 200 mesh 1007232
45_ filter, 0.30 mm (0.0156 in.), 50 mesh 1007233
45_ filter, 0.15 mm (0.0059 in.), 100 mesh 1007234
45_ filter, 0.07 mm (0.0029 in.), 200 mesh 1007235
Filter Kits
Replacement parts for the Saturn In-line filter.

Description 2-Piece 5-Piece
Kit Part Number Kit Part Number
Kit, filter, 50 mesh, Saturn In-line 1007372 1007036
Replacement parts for the Saturn M14 Integrated applicator filter.

Description 2-Piece 5-Piece
Kit Part Number Kit Part Number
Kit, filter, 50 mesh, Saturn Integrated 1045502 1123661

Applicator‐to‐Hose Connectors
See Figure 24. applicator‐to‐hose connectors are installed between the applicator and hose
to ease hose routing and to help prevent bending or pinching of the hose.
2 3
1
4
Figure 24: Applicator‐to‐hose fittings
Item Part Description Note
1 972657 Connector, hose, with O‐ring, A
straight
2 274179 Connector, hose, with O‐ring, 45_
3 274180 Connector, hose, with O‐ring, 90_
4 945032 S O‐ring, Viton, 3/8 in. tube B
NOTE A: All applicators are shipped with this straight hose connector pre-installed on the
applicator.
B: This is the replacement O‐ring for all hose connectors.
Insulating Cuffs
Insulating cuffs are used to insulate hose‐to‐applicator joints.
Part Description
273634 Cuff, insulating, 64 mm (2.5 in.)

Standard Saturn Nozzles

Saturn precision nozzles have patented color‐coded rings that provide easy identification of
nozzle orifice size. Refer to the Adhesives and Sealants Equipment Guide for a full listing of
available Saturn nozzles.
Engagement Length Ring

Orifice Diameter Ring
Orifice Diameter Engagement Length and Top Ring Color mm (in.)

and Bottom Ring 1.3 (.050) 1.9 (.075) 2.5 (.100) 3.8 (.150) 7.6 (.300)
Color mm (in.) Purple Brown Blue Green Black
.20 (.008) Purple 322008
.25 (.010) Blue 322010
.31 (.012) Green 322012 322112 322212 322312 322412
.36 (.014) Yellow 322014 322114 322314 322414
.41 (.016) Orange 322016 322116 322216 322416
.46 (.018) Red 322018 322118 332318 322418
.51 (.020) Beige 322020 322120
.53 (.021) Brown 322421
.61 (.024) Gray 322424
.71 (.028) Black 322428
MiniBlue II Sure Bead Nozzles

Part Description
1121473 Kit, Nozzle, .008 (purple)
1121474 Kit, Nozzle, .012 (green)
1121475 Kit, Nozzle, .016 (orange)
1121476 Kit, Nozzle, .020 (beige)
1121477 Kit, Nozzle, .032 (gold)
1121478 Kit, Nozzle, .040 (turquoise)
Heaters
SlimLine Applicator
240 VAC Cartridge 200 VAC Cartridge
6mm Diameter Heater P/N Heater 6mm Diameter Heater Heater
Wattage P/N Wattage
734013 109 1061561 100

Standard MiniBlue II Applicator

Minimum Maximum 240 VAC Cartridge 200 VAC Cartridge
Applicator Applicator ⅜ in. Heater ⅜ in. Heater
Body Length Body Length Diameter Wattage Diameter Wattage
(mm) (mm) Heater P/N Heater P/N
40.0 52.9 938123 150 1070406 150
53.0 64.9 448841 200 1070401 200
65.0 75.9 250682 200 1070291 200
76.0 83.9 121662 250 1070294 250
84.0 94.9 139311 250 1070296 250
95.0 109.9 109387 250 1070293 250
110.0 118.9 938126 280 1070407 280
119.0 128.9 109327 300 1070292 300
129.0 140.9 710669 327 1070400 300
141.0 153.9 702409 300 1070299 300
154.0 172.9 149294 350 1070297 350
173.0 179.9 938127 380 1072628 380
180.0 198.9 135817 476 1070295 400
199.0 221.9 938132 440 1072629 440
222.0 242.9 860879 500 1070402 500
243.0 267.9 149299 550 1070298 550
268.0 290.9 938077 600 1070405 600
291.0 305.0 938067 600 1070404 600
Retro-Fit MiniBlue II Applicator

Minimum Maximum 240 VAC Cartridge 200 VAC Cartridge
Applicator Applicator ½ in./13mm Heater ½ in./13mm Heater
Body Length Body Length Diameter Wattage Diameter Wattage
(mm) (mm) Heater P/N Heater P/N
44.0 58.2 1054662 200 1054628 200
58.3 69.4 1054663 200 1054629 200
69.5 77.2 1054664 250 1054630 250
77.3 88.2 1054672 250 1054633 250
88.3 102.6 1054673 250 1054634 250
102.7 112.3 1054675 280 1054635 280
112.4 121.7 1054676 300 1054637 300
121.8 134.5 1055575 300 1054638 300
134.6 147.5 1055576 300 1054639 300
147.6 166.9 1054677 350 1054640 350
167.0 173.4 1054678 380 1054642 380
173.5 192.8 1054659 400 1054644 400
192.9 216.9 1054681 440 1054647 440
217.0 238.2 1054683 500 1054650 500
283.3 264.1 1054685 550 1054652 550
264.2 286.9 1054688 600 1054655 600
287.0 305.0 1054689 600 1054656 600

Thermal Insulating Applicator Covers

Part Description
1099297 Cover, flexible, SlimLine
1099298 Cover, flexible, single module, wide
1103018 Plastic cover kit, single module slim
1120818 Cover, flexible, single module, wide, best choice spring closed retrofit
1121065 Cover, flexible, single module, wide, best choice air closed retrofit
Extension Cables
Extension cables are used when a applicator has two cordsets and only one hose will be
used.
Part Description
108946 Cable, extension, applicator to melter, 4.9 m (16 ft)
728023 Cable, extension, water‐wash applicator to melter, 5.5 m (18 ft)
728093 Cable, extension, water‐wash, 6.1 m (20 ft)
124992 Cable, extension, applicator to bulk melter, 4.3 m (14 ft)

Maintenance Accessories
Part Description
132426 Hose/applicator diagnostic device
1108372 Lubricant, O‐ring, 4 oz (for lubricating O‐rings)
1108371 Never‐Seez, 8 oz can
1120201 Never‐Seez, 1 oz
900290 Neat's foot oil
901915 Nozzle cleaning kit
331871 Tool, removal/installation, integrated right‐angle module
nozzles
231262 Kit, quick‐disconnect fitting, 1/4 NPT (solenoids)
270755 Type R fluid, 1 gal
902514 Protective gloves
Specifications
Parameter Specification
Operating temperature 204 _C (400 _F) maximum
Operating air pressure(1) 3.4-5.5 bar (50-80 psi)
Working hydraulic pressure 103 bar (1500 psi) maximum
Solenoid valves Nordson 24 VDC high temperature,
factory installed
Electrical service 240 VAC, 50/60 Hz; 200 VAC, 50/60 Hz
optional
(1) Recommended range. Dry, regulated non-lubricated air required for consistent applicator
operation.

Dimensions
Dimension drawings can be found on the emanuals.nordson.com website.

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MiniBlue II Applicator Configuration Code
E 09/2014 Nordson Corporation
To determine the configuration of a applicator, obtain its configuration code and refer to Table 10.
Table 10 Explanation of Applicator Configuration Code Positions
Code
Description Code Value
Position
Configuration Code
1 2 3 4 5 6 7 8 9 10 11 12
}
}
}
}
}
}
}
}
}
}
}
}
MB2 BEL 00 A CA T TS SP E4 1 000 000

1 Applicator model MiniBlue II
2 Module type BEL = MiniBlue II ball and seat 020 = .020 Surebead orifice nozzle
008 = .008 Surebead orifice nozzle 032 = .032 Surebead orifice nozzle
012 = .012 Surebead orifice nozzle 040 = .040 Surebead orifice nozzle
016 = .016 Surebead orifice nozzle
3 Number of modules 1-8, 00 = Slimline, all others wide modules
NOTE: All Slimline applicators will come with plastic covers installed.
4 Voltage A = 240 V
B = 200 V
5 Air supply CA = common air
configuration IA = independent air
Part 1096215_06
PA = programmed air
6 Cordset type T = 3000/Blue Series F = Freedom Series cordset
W = Water wash D = Freedom Series water wash cordset
Continued...
Part 1096215_06 Code
Description Code Values
Position
7 Cordset position TS = Top Side
LS = Left Side
RS = Right Side
LB = Left Back
RB = Right Back
8 Solenoid SP = Saturn Platinum
SD = MiniMac
P1 = P1
NOTE: The SG solenoid is available only for legacy applicators.
9 Hose connector angle E0 = 50‐mesh straight
and mesh size E4 = 50‐mesh 45‐degree
E9 = 50‐mesh 90‐degree
F0 = 100‐mesh straight
F4 = 100‐mesh 45‐degree
F9 = 100‐mesh 90‐degree
G0 = 200 mesh straight
G4 = 200 mesh 45‐degree
G9 = 200 mesh 90‐degree
10 Number of hydraulic 1
ports 3
5
Corporation
E 09/2014 Nordson
11 Cover 000 = No Cover

010 = Soft Cover
12 Manifold style 000 = Standard MiniBlue
BCA = Mounts in same location as a Best Choice Air-Close applicator
BCS = Mounts in same location as a Best Choice Spring-Close applicator

Miniblue Ii Pneumatic Applicators: Customer Product Manual Part 1096215 - 06

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Miniblue Ii Pneumatic Applicators: Customer Product Manual Part 1096215 - 06

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MiniBlue II Pneumatic

This document contains important safety

NORDSON CORPORATION  DULUTH, GEORGIA  USA

Address all correspondence to:

Part 1096215_06 E 09/2014 Nordson Corporation

E 09/2014 Nordson Corporation Part 1096215_06

Using the Illustrated Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Part 1096215_06 E 09/2014 Nordson Corporation

MiniBlue II Applicator Configuration Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

E 09/2014 Nordson Corporation Part 1096215_06

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Part 1096215_06 E 09/2014 Nordson Corporation

WARNING! Failure to follow the safety messages, recommendations, and hazard

Safety Alert Symbols

WARNING! Indicates a potentially hazardous situation that, if not avoided, can

CAUTION! Indicates a potentially hazardous situation that, if not avoided, can

CAUTION! (Used without the safety alert symbol) Indicates a potentially

Responsibilities of the Equipment Owner

E 09/2014 Nordson Corporation Part 1096215_06

Instructions, Requirements, and Standards

Equipment owners are responsible for ensuring that users:

NOTE: Nordson can provide equipment‐specific installation, operation, and

Applicable Industry Safety Practices

Part 1096215_06 E 09/2014 Nordson Corporation

Intended Use of the Equipment

Instructions and Safety Messages

E 09/2014 Nordson Corporation Part 1096215_06

Maintenance and Repair Practices

Equipment Safety Information

Relieving System Hydraulic Pressure

Part 1096215_06 E 09/2014 Nordson Corporation

De‐energizing the System

NOTE: Government regulations and industry standards dictate specific requirements

Disabling the Applicators

General Safety Warnings and Cautions

Equipment types are designated in Table 1 as follows:

E 09/2014 Nordson Corporation Part 1096215_06

Table 1 General Safety Warnings and Cautions

WARNING! Hazardous vapors! Before processing any

WARNING! Reactive material! Never clean any aluminum

WARNING! System pressurized! Relieve system hydraulic

WARNING! Molten material! Wear eye or face protection,

Part 1096215_06 E 09/2014 Nordson Corporation

General Safety Warnings and Cautions (contd)

WARNING! Equipment starts automatically! Remote triggering

WARNING! Risk of electrocution! Even when switched off and

WARNING! Risk of fire or explosion! Nordson adhesive

WARNING! Allow only personnel with appropriate training and

E 09/2014 Nordson Corporation Part 1096215_06

Table 1 General Safety Warnings and Cautions (contd)

CAUTION! Hot surfaces! Avoid contact with the hot metal

CAUTION! Some Nordson melters are specifically designed to

CAUTION! Before using any cleaning or flushing compound on

CAUTION! Nordson hot melt equipment is factory tested with

Other Safety Precautions

Part 1096215_06 E 09/2014 Nordson Corporation

If molten hot melt comes in contact with your skin:

Safety Labels and Tags

Figure 1: Safety labels and tags

E 09/2014 Nordson Corporation Part 1096215_06

Safety Labels and Tags (contd)

Table 2 Safety Labels and Tags

Part 1096215_06 E 09/2014 Nordson Corporation