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ARCHITECT i2000SR
Field Service Training
Manual
INTRODUCTION
Notes Page
2 ARCHITECT i2000SR Field Service Training Manual

FOR INTERNAL USE ONLY 206042-101
INTRODUCTION
The Abbott ARCHITECT System is manufactured and/or distributed by Abbott Laboratories, U.S.A.,
Abbott Park, IL 60064.
REVISION STATUS
Document Control
Revision Date Content or Pages Revised, Added, or Deleted
Number
206042-101 June 2010 New Release
Any product information in training materials should be used in conjunction with the latest version of the
Operations/Service Manual, Operations Manual addendum, ISA or TSB, or Product Information Letter. If
discrepancies in information exist within training materials or any other materials, the latest version of the
Operations/Service Manual, Operations Manual addendum, ISA or TSB, or Product Information Letter
takes precedence.
All samples (printouts, graphics, displays, screens, etc.) are for information and illustration purposes only
and shall not be used for clinical or maintenance evaluations. Data shown in sample printouts and screens
do not reflect actual patient names or test results.
Each person assumes full responsibility and all risks arising from use of the Information. The Information
is presented "AS IS" and may include technical inaccuracies or typographical errors. Abbott Laboratories
reserves the right to make additions, deletions, or modifications to the Information at any time without any
prior notification.
The information, documents and related graphics published herein (the "Information") are the sole
property of Abbott Laboratories. Permission to use the Information is granted, provided that, the copyright
notice appears on all copies; use of the Information is for operation of ABBOTT products by Abbott
trained personnel or informational use only; the Information is not modified in any way; and no graphics
are used separate from accompanying text.
ARCHITECT, i1000SR, ci4100, i2000, i2000SR, c8000, ci8200, c16000, Chemiflex, AxSYM, and
MasterCheck are registered trademarks of Abbott Laboratories in various jurisdictions.
i4000, c4000, cSystem, iSystem, ARCHITECT ARM, and FlexRate are trademarks of Abbott Laboratories
in various jurisdictions.
All Abbott Laboratories product names and trademarks are owned by or licensed to Abbott Laboratories,
its subsidiaries or affiliates. No use of any Abbott trademark, trade name, trade dress, or product name may
be made without the prior written authorization of Abbott Laboratories, except to identify the product or
services of Abbott Laboratories. All other trademarks, brands, product names, and trade names are the
property of their respective companies. All rights reserved.
Except as permitted above, no license or right, express or implied, is granted to any person under any
patent, trademark, or other proprietary right of Abbott Laboratories.
This guide was developed and produced by U.S. Commercial Training in Irving, TX.
Copyright 2010, Abbott Laboratories, Abbott Park, Illinois.
ARCHITECT i2000SR Field Service Training Manual 3

206042-101 FOR INTERNAL USE ONLY
INTRODUCTION
Notes Page

INTRODUCTION
CONTENTS
Introduction .................................................................................................................... 1
Module 1: Basic Operation......................................................................................... 1-1
Module 2: Service Tools............................................................................................. 2-1
Module 3: Power and Circuit Boards ........................................................................ 3-1
Module 4: Robotics..................................................................................................... 4-1
Module 5: Optics ......................................................................................................... 5-1
Module 6: Fluidics and Temperature Control........................................................... 6-1
Module 7: Planned Maintenance and Installation .................................................... 7-1
Module 8: Automatic Reconstitution Module........................................................... 8-1
Appendix A ..................................................................................................................A-1
Appendix B ..................................................................................................................B-1
Appendix C ..................................................................................................................C-1

INTRODUCTION
Notes Page

INTRODUCTION
TRAINING OVERVIEW
The ARCHITECT System is a fully-automated system allowing random and continuous access. The
ARCHITECT i2000SR is a fully-automated immunoassay system allowing random and continuous access
as well as priority and automated retest processing using the CMIA (chemiluminescent microparticle
immunoassay) method.
The ARCHITECT System is designed to be a multi-module system. That means you can combine multiple
Processing Modules (PMs) to form one workstation that is controlled by a single System Control Center
(SCC). A single, primary Sample Handler (SH) transports samples through the system regardless of the
number of processing modules and types. The number of tests performed per hour and the types of assays
performed vary depending on the configuration of the system.
The ARCHITECT i2000SR System training program is an integrated, ongoing approach designed to
provide the knowledge and skills needed to perform service calls effectively on the ARCHITECT System.
Goals
Upon completion of the training program you will be able to:
1. Perform Basic Operations including Daily Maintenance, Basic Run, and Calibrations.
2. Use resources to interpret troubleshooting data isolating the root cause of failure.
3. Perform key component removal and replacement procedures.
4. Perform key procedures and Maintenance and Diagnostic tests.
5. Perform the procedures associated with Planned Maintenance (PM) and an Instrument installation.

INTRODUCTION
Materials
The information for the i2000SR System Service Training Class will be presented by instructors using the
following materials:
• ARCHITECT i2000SR System Service Training Manual
• ARCHITECT i2000SR System Service and Support Manuals
• ARCHITECT System Operations Manual
• ARCHITECT i2000SR System Assay-specific Package Inserts
• GSS Troubleshooting Database (eSolutions) and AbbottLink
• Technical Service Bulletins (TSB)
• Instrument Service Advisories (ISA)
NOTE: All example printouts, graphics, displays, screens, etc. are for information and illustration
purposes only. Actual printouts, graphics, displays, screens, etc. may vary depending on
software revision, hardware revision, and instrument configuration.
ARCHITECT i2000SR System Service and Support Manuals, ARCHITECT System Operations Manual,
Assay-specific Package Inserts, Technical Service Bulletins, and Instrument Service Advisories can be
accessed through the Abbott Global Service and Support intranet site unless otherwise noted.
Service Personnel should keep their laptop updated to contain current revision levels of materials through
timely installation of updates and/or replication.

INTRODUCTION
GRAPHIC CONVENTIONS
Throughout the training manual text, icons and signal words appear where the nature of the information
warrants special attention.
General Icons
Note
The note signal word appears adjacent to an important

point of information that is relevant to the current subject
matter. The note is preceded by an envelope icon.
Reference Materials
The laptop icon signals a location recommending the use of

Reference Materials (i.e. Service and Support Manual, TSB,
ISA, Operations Manual, etc.) during training. Alternate
media can be substituted at the instructor’s discretion.
Diagnostic Information
The tool icon signals an important point of diagnostic

information that is relevant to the current subject matter.

INTRODUCTION
HAZARDS
The ARCHITECT i2000SR has been designed for optimum operator safety. However, this does not reduce
the importance of safety awareness where hazards exist. This section provides a general overview of the
types of potential hazards that could cause physical harm or damage to the laboratory environment or
where failure to follow instructions may result in instrument failure or generation of erroneous patient
results. Refer to the ARCHITECT System Operations Manual and i2000SR System Service and Support
Manual for complete information about Hazards and Operational Precautions.
Warnings are inserted throughout this Service Training Guide to alert Service Personnel to potential
hazards.
Hazard Signal Words

Standard warning conventions, including hazard signal words and symbols are described below:
Signal Word Definition

DANGER Denotes an immediate hazard which, if not avoided, could result in serious
injury or death. This signal word represents the highest level of any
hazardous situation.
WARNING Denotes a hazard which could result in moderate to serious personal injury.
CAUTION Denotes potential hazards that could result in minor injury.
Note Denotes operator or service information.
Review the Hazard and Safety Information contained in the ARCHITECT i2000SR System
Service and Support Manual Section: General Data and the ARCHITECT System
Operations Manual, Section; 7 Operational Precautions and 8 Hazards, for complete
information.

INTRODUCTION
Safety Icons and Hazard Symbols

Safety icons in this manual and on the ARCHITECT System identify potentially dangerous conditions.
Service Personnel must recognize the icons and understand the type and degree of potential hazard. If text
accompanies the icon, it describes the nature of the hazard and is labeled with DANGER, WARNING or
CAUTION.
Safety Icon Definition and Descriptions:

Safety Icon Hazard Description
WARNING: Potential Identifies an activity or area where potentially infectious materials
Biohazard may be present. Follow procedures as outlined in “Biological
Hazards” Section of Service and Support Manual.
WARNING: Electrical Shock Identifies the possibility of electrical shock if procedural or
Hazard engineering controls are not observed.
CAUTION: Class 2 Laser Warns against direct viewing into the bar code laser beam or
Radiation reflections from the beam.
Avoid eye exposure to laser light.
CAUTION: Hot Surface Identifies an area where a hot surface is present.
WARNING: Probe Stick Identifies the possibility of puncture in noted activity or at posted
Hazard location.
Identifies an activity that may present a safety related hazard, and advises the Operator to consult
caution/warning instructions. Examples Include:
CAUTION: Lifting Hazard Identifies an activity where one may be required to lift or move a
heavy object. Obtain assistance when moving and/or use appropriate
lifting devices.
CAUTION: Moving Parts Identifies an activity or area where moving parts are present.
WARNING: Chemical Identifies an activity or an area where hazardous chemicals are
Hazard present. Refer to the Material Safety Data Sheet (MSDS) or package
insert for specific safety information.
WARNING: Splash/Spray Identifies where fluids may be under pressure.
Hazard
DANGER! High Voltage Identifies high voltage areas over 600 volts.
CAUTION: Possible Identifies an area where electrostatic discharge may be present. A

Electrostatic Discharge Shock ground strap must be worn while servicing the system.
Note: Card Cage Ground Identifies the location on the card cage where the ground strap is
clipped.

INTRODUCTION
Hazard Symbol Definition and Descriptions
The labeling of ARCHITECT System reagents/calibrators/controls or liquid consumables may include one
or more of the following hazard symbols. The symbols and/or other country specific warnings are used to
convey properties of the chemical or chemical mixture, and to notify the user that precautions should be
taken when handling material. Always consult the Assay-specific Package Insert or Material Safety Data
Sheet for further information.
Hazard Symbol Definition/Description (with Standard Abbreviation)

Indicates that the material is Highly Flammable (F) or Extremely
Flammable (F+).
Indicates that the material is Toxic (T) or Very Toxic (T+).
Indicates that the material is Harmful (Xn) or Irritant (Xi)
Indicates the material is Corrosive (C).
Indicates that the material is Dangerous for the environment (N).

INTRODUCTION
Electrical Hazards
The ARCHITECT System does not pose uncommon electrical hazards if it is installed properly and
connected to a power source that meets required specifications.
Basic electrical hazard awareness is essential to the safe operation of any system. It is recommended that a
ground fault circuit interrupter be used when working in a wet environment. Only qualified personnel
should perform electrical servicing. Elements of electrical safety include, but are not limited to the
following:
• Inspect electrical cabling into and on the ARCHITECT System periodically for signs of wear and
damage.
• Determine the cause of blown fuse or thrown circuit breaker and correct the problem before attempting
to resume operation of the equipment. Only use replacement fuses of the specified type and electrical
rating.
• Assure the power to the instrument is turned OFF when designated within the performance of certain
service procedures. Be aware that a high voltage charge may remain on the power supply with the
power OFF.
• Use an electrically insulated tool to disconnect the Power Supply and short both male pins to the
instrument chassis.
• Keep liquids away from all connectors of electrical or communication components. Unplug the
instrument before clean-up of major liquid spills.
• Make sure hands are dry prior to touching any switches or outlets.
• Keep the floor dry and clean under and around the ARCHITECT System.
• Follow the ARCHITECT System’s instructions to remove power to the processing module(s) and
sample handler when designated within the performance of certain procedures.
NOTE: Refer to the ARCHITECT System Operation Manual, Section 5 Operating Instructions to view
the SHUTDOWN procedure.
• Use only approved power cords and electrical accessories, such as those supplied with the instrument,
to protect against electrical shock. Connect power cords only to properly grounded outlets.
NOTE: Refer to the ARCHITECT i2000SR System Service and Support Manual, System Specifications
for additional information.

INTRODUCTION
Notes Page

INTRODUCTION
Mechanical Hazards
The i2000SR is an automated system that operates under computer control. As with most automated
equipment, there is potential for injury and bodily harm from moving mechanical components whenever
the instrument is in operation. The i2000SR minimizes mechanical hazards by providing guards to protect
against accidental contact with moving components.
The i2000SR requires accurate positioning of all samples, reagents, calibrators, controls, and consumables
before executing any program. If safeguards must be removed or disconnected during setup and testing
procedures, use caution. Stay a safe distance away from the moving components. Fast moving parts may
cause injury. Always replace the safeguards upon completion of setup and testing procedures. It is never
acceptable for instrument operators to reach into the instrument when it is in an operating mode. Should
intervention be necessary during a run, the run should be interrupted according to instructions defined in
the Operation Manual.
Injury may result in the event of an instrument malfunction or an unexpected sequence of mechanical
component movements.
Basic elements of mechanical equipment safety include but are not limited to:
• Never bypass or override a safety device unless during setup or testing activities.
• Never operate the instrument without protective covers and barriers in place unless during
setup or testing activities.
• Never perform manual tasks on the work surface of the i2000SR.
• Never allow any part of the body to enter a range of mechanical movement during system
operation.
• Do not wear articles of clothing or accessories that could catch on the i2000SR.
• Keep pockets free of items that could fall into the i2000SR.
• Be especially cautious when performing adjustment, maintenance, cleaning, or repair
procedures.
• Use caution when loading sample carriers and reagents.

INTRODUCTION
Laser Safety
The i2000SR is a Class 2 laser product. The bar code readers of the sample handler, use a low power,
visible laser diode and emit laser light. Because of normal human aversion response such as blinking, eye
movement, and so forth, these lasers normally do not present a hazard to eyes.
When this product is used according to its operating instructions, the laser does not present a hazard to the
eyes. Failure to follow proper procedures may result in an eye injury.
• Only Abbott trained Field Service Representatives should remove the inner protective covers that
enclose the embedded laser.
• Do not remove, damage or obliterate any of the laser warning labels.
• Never stare directly into the beam, look into the aperture, place any optics into the beam or bypass
interlocks.
• Replace any label that becomes illegible.
Proper warning wording and labeling:
Laser Class Wording Figure

1 CLASS 1 LASER PRODUCT Figure 1
2 LASER RADIATION Figure 2
DO NOT STARE INTO BEAM
Laser Caution label
Figure 1 Figure 2

INTRODUCTION
Laser Aperture Label

• RSH (retest sample handler), this label is affixed above the sample bar code reader under the priority
bay cover.
• On the ARCHITECT iSystem, this label is affixed to the cover for the Reagent Carousel.
• On the ARCHITECT iSystem, this label is affixed on the underside of the rear processing center cover.

INTRODUCTION
Biological Hazards
The following activities may involve the presence of potentially infectious materials:
• Handling samples, reagents, calibrators, and controls.
• Cleaning spills.
• Handling and disposing of waste.
• Moving the System.
• Performing maintenance procedures.
• Performing decontamination procedures.
• Performing component replacement procedures.
Precautions
All instruments that have been used to process clinical specimens, reagents, controls, calibrators, etc., that
contain human sourced material must be treated as potentially infectious. Follow ADD’s Biosafety
procedures, which include, but are not limited to the following precautions:
• Wear gloves, lab coats, and protective eye wear when handling human sourced material or
contaminated instrument components.
• Do not pipet by mouth.
• Do not eat, drink, smoke, apply cosmetics, or handle contact lenses when handling human sourced
material or contaminated instrument components.
• Clean spills of potentially infectious materials and contaminated instrument components with a
detergent followed by an appropriate disinfectant, such as 0.1% sodium hypochlorite (10% solution of
chlorine bleach containing at least 5% sodium hypochlorite), or other suitable disinfectant.
• Decontaminate and dispose of all potentially contaminated materials into the appropriate biohazard
waste system in the facility. Probes and other sharp objects should be placed in puncture resistant
sharps containers for disposal.
Refer to the ADD Biosafety Guidelines for Field Service located in the ADD Health and Safety Database
on ADDonline.
If exposed to infectious or potentially infectious materials, immediately cleanse the affected area, then seek
medical attention as soon as possible:
• Eyes - rinse with water for 15 minutes.
• Mouth - rinse with water.
• Skin - wash the affected area with soap and water.
• Puncture wound - allow to bleed freely. Wash the affected area with soap and water.
Report all accidents to your Manager and Workman’s Compensation Administrator. Additional
information is available in the ADD Health and Safety Database.

INTRODUCTION
Spill Clean-up Procedure
Clean spills in accordance with established biosafety practices and follow instructions provided in the
Material Safety Data Sheet. In general, safe work practices for cleaning spills include:
1. Wear appropriate personal protective equipment such as gloves, lab coat, and protective eye wear.
2. Absorb the spill with absorbent material.
3. Wipe the spill area with detergent solution.
4. Wipe the area with an appropriate disinfectant such as 0.1% sodium hypochlorite (10% solution of
chlorine bleach containing at least 5% sodium hypochlorite).
5. Dispose of spilled and contaminated material in accordance with the facilities waste disposal
procedures.
Instrument or Part Decontamination
Any part subject to user handling (for instance; keyboards, printers, monitors, front panels, etc.) requires
decontamination prior to servicing or shipment. When handling or decontaminating spare parts for
shipping or repair, use safety precautions.
Always wear appropriate personal protective equipment (protective eye wear, gloves, lab coat) while
performing decontamination activities.
NOTE: Refer to the ARCHITECT i2000SR System Service and Support Manual; General Data; How
to use this Manual; Instrument or Part Decontamination, to view the decontamination
procedure.

INTRODUCTION
Waste Handling and Disposal

It is responsibility of each facility to label all waste containers and to characterize its waste stream to
ensure the waste is disposed of in accordance with the appropriate waste disposal regulations.
Dispose of sharps in an appropriately labeled, puncture-resistant, and leakproof container.
Products That Contain Thimerosal or Mercury

Some reagents, calibrators, and controls contain thimerosal or mercury, and may be considered hazardous
by various environmental regulatory agencies. Do not directly sewer waste fluids that contain thimerosal
or mercury.
Products That Contain Guanidine (Thiocyanate)
Do not mix oxiding agents, such as sodium hypochlorite (chlorine bleach) or with liquid waste. Toxic
gases may be generated.

INTRODUCTION
Chemical Hazards
Service Personnel may be exposed to hazardous chemicals when handling reagents, calibrators, controls,
or liquid consumables. Exposure to hazardous chemicals is minimized by following instructions provided
in the assay Package Inserts and Material Safety Data Sheets (MSDS). Exposure levels are further reduced
by the design features of the instrument when it is used properly.
Precautions
In general, observe the following precautions when handling chemicals:

• Consult Material Safety Data Sheets for safe use instructions and precautions.
• Avoid contact with skin and eyes. If contact with material is anticipated, wear impervious gloves,
a lab coat, and protective eyewear.
• Always maintain good housekeeping. Do not eat, drink, or store food and beverages in areas
where chemicals are used.
• If irritation or signs of toxicity occur after exposure, seek medical attention.
Hazard symbols that appear on the i2000SR product labeling are accompanied by Risk (R) and Safety (S)
numbers and represent specific risk and safety phrases as defined by applicable European Community
Directives. These risk and safety phrases describe precautions to be used when working with a particular
chemical or chemical mixture.
Sodium Azide
For products containing sodium azide, do not autoclave. Sodium azide has been reported to form metal
azides on lead or copper pipes in laboratory plumbing. These azides can explode upon percussion, such as
hammering. To prevent formation of lead or copper azide, flush drains thoroughly with water after
disposing of solutions containing sodium azide.
NOTE: Refer to the ARCHITECT i2000SR System Service and Support Manual; General Data; How
to use this Manual; Removal of Azides from drains, to view the removal procedure.

INTRODUCTION
Physical Hazards
To avoid potential injuries, safe practices should be observed while working with the following physical
hazards.
Sharps and Probes
In general, the use of sharps and glassware should be minimized.
The probes, vent needles, aspiration probes, and leaf springs are sharp and potentially contaminated with
infectious materials. Avoid contact with these components and handle them cautiously in order to prevent
injury. Use mechanical means to remove contaminated broken glassware.
Dispose of sharps in an appropriately marked, puncture-resistant, and leakproof container before treatment
and disposal.
Heavy Objects
The system is heavy and sections of the shell are unsupported. Ensure that you have adequate help before
attempting to move the system.
Push only on solid sections of the housing; do not exert pressure on unsupported sections of the shell.
The high-concentration waste container and wash buffer reservoir is heavy when full. Use care when
handling the container to reduce the risk of injury.
When moving or lifting heavy objects, obtain assistance and always use proper lifting techniques.
Trip Hazard
The i2000SR System is equipped with a power cord and various computer connectors. To avoid a tripping
hazard, ensure cords in high traffic areas are properly stowed.

INTRODUCTION
Electrostatic Discharge (ESD)

Many of the electronic components on the i2000SR System circuit boards are susceptible to electrostatic
discharge (ESD). Static discharge of as little as 100-200 volts can damage or destroy a component. Always
wear a wrist ground strap and discharge static electricity from you body prior to touching and working on
the instrument.
Static Hazard
Static protective procedures are used during the manufacture of PC boards. Replacement PC board
assemblies are also protected by use of static protective packaging, as well as boxed to prevent physical
damage. Assemblies that have failed and are returned for repair are also handled at the repair shop under
static protection procedures.
Handling Guidelines - Static sensitive Subassemblies
These guidelines assure protection against failures created by static:

• Retain spare subassemblies in static-protective bags.
• Use an approved static-protective kit, or ground strap shipped with the static sensitive subassembly
when available, whenever a static sensitive subassembly is removed from an instrument or protective
bag.
• Replace the defective subassembly in the same protective bag to return for repair.
Continued use of the protective shipping boxes, both during shipping and storage, eliminates most failures
caused by physical damage.
Follow the “ESD Damage Prevention Procedure" outlined in ISA EDOC-028 current version.

INTRODUCTION
i2000SR SYSTEM INTRODUCTION

The ARCHITECT is a fully-automated system allowing random and continuous access. The ARCHITECT
system is designed to be a multi-module system. That means you can combine multiple ARCHITECT
modules to form one workstation that is controlled by a single System Control Center (SCC). A single,
primary Sample Handler (SH) transports samples through the system regardless of the number, and types
of modules. The number of tests performed per hour and the types of assays performed vary depending on
the configuration of the system.
• The i2000SR system is an immunoassay diagnostic module that uses CMIA (chemiluminescent
microparticle immunoassay) technology to determine the presence of antigens, antibodies, and
analytes in samples.
• The i2000SR system processes up to 200 tests per hour depending on test type ordered, using up to
25 onboard reagents located in a refrigerated reagent carousel. The system can perform routine,
STAT, and pre-treatment testing protocols
The ARCHITECT System consists of three main areas:

• System Control Center (SCC)
- The System Control Center is the computer that provides a common centralized user-interface
for the processing modules and related components. It consists of a CPU (central processing
unit) that provides connections to other external devices, such as a keyboard, mouse, printer,
and monitor.
- The SCC can provide an interface to a host computer and is utilized for remote diagnostic
capabilities.
• Processing Module (PM)

- The Processing Module is a diagnostic module with priority processing capability that
performs sample processing using the CMIA method.
- The reactants necessary for CMIA assays include the following:

- Paramagnetic microparticles coated with a capture molecule (antigen, antibody, or
viral particle) specific for the analyte being measured - pink reagent vials
- Acridinium-labeled conjugate - yellow reagent vials
- Assay Diluent - teal reagent vials (where required by assay)
- Pre-Trigger Solution (Hydrogen Peroxide) and Trigger Solution (Sodium Hydroxide)-
Bulk Solutions
- The Processing Module contains the following areas:

- Processing Center - is the main activity area of the PM. Samples and reagents are
dispensed and mixed into the RVs (reaction vessels) in the process
path where assay processing is performed.
- Supply and Waste Center - provides access to the bulk solutions and waste storage
area.

INTRODUCTION
• Robotic Sample Handler (RSH)

- The RSH is a transport module that presents samples to the processing module(s) for analysis
and retesting.
- Each ARCHITECT system has a single primary sample handler regardless of the number of
processing modules available. However, the RSH may differ in makeup between the
ARCHITECT systems and between a standalone system versus an integrated system.
- The ARCHITECT i2000SR RSH transport system is used for loading calibrators, controls, and
patient samples. The design of the RSH allows random and continuous access for loading/
unloading samples. Two types of sections position samples for either routine or priority
processing.
Processing Module System Control

Center
Robotic Sample Handler
Supply and Waste Center
i2000SR System

INTRODUCTION
Architect System Software

The ARCHITECT software is the computer program or set of computer instructions that interprets system
and assay information, calculates results, and provides the interface for controlling the system hardware.
The software system runs using a graphical user interface (GUI).
• Icons and Menus - Icons represent a category of screens. When selected they list a menu of available items.
When an item is selected the associated screen displays. Icons blink when a condition requires attention.
• Information Area - Displays data and allows the operator to make selections and/or enter information to
perform various functions.
• Function Bar - Contains function buttons associated with the screen currently displayed in information area.
The touchscreen, keyboard, or mouse is used to navigate through the software.
ICONS
Processing Module
Graphic
Sample Handler Graphic

INFORMATION
AREA
Help Icon
FUNCTION BAR
Example SNAPSHOT Software Screen
Note: The displayed view is dependent on the Processing Module configuration and software version.
From the Snapshot screen key system information can be viewed such as:
• Processing module status - displays on the processing module graphic(s).
• Test processing status - displays on the order status button. Select this button to display the Order
status screen.
• Reagent status - displays on the reagent status button. Select this button to display the Reagent
status screen.
• Supply and waste status - displays on the supply status button. Select this button to display the
Supply status screen.
• Number of orders pending rerun - displays on the Reruns status button. Select this button to
display the Rerun status screen.
• Number of exceptions pending review - displays on the Exceptions status button. Select this
button to display the Exception status screen.
• Additionally, the Printer, LIS, ARM, LAS status buttons and Sample find button display if the
system is configured with these optional components. A caution symbol indicates a condition that
requires attention.

INTRODUCTION
ARCHITECT System Software Guide

Snapshot
Exception Status
Sample Status
OVERVIEW EXCEPTIONS Rerun Status
Operations Manual
Order Status Reagent Status

Patient Order REAGENTS Reagent History
ORDERS
Control Order
Calibration Order
Results Review Supplies Status

RESULTS SUPPLIES
Stored Results
QC Result Review
QC Summary Maintenance
Levey-Jennings Graph
QC-CAL Diagnostics
Calibration Status SYSTEM System Logs
Calibration History
Configuration
Stored QC Results Utilities
QC Reports
To Do
Daily
Weekly
Monthly
Quarterly
Reaction Mechanisms
As Needed
Pipettors
Maintenance Fluidics /Wash
Syringes /Pumps
Bar Code Readers
Diagnostics Modules
Solenoids /Sensors
Fuses/Motors
Optics/Temperature
Carousels
Precison
ICT
Utilities
Other
Temporary Message Log
System Log Message History Log
Software Update
SYSTEM
Sample Ordering
Host-Release Mode
Reports - Printing
Reagents -Supplies
System Settings Password
System Control Center
Modules
Configuration
Sample Handler
Sample Bar Code Reader
Serial Ports
Software Install Assay Parameter

Utilities CC Reagent Settings
System Updates
Backup Software Assay Settings New Assay
Result Units
Panel Definition
Task Manager * Retest Rules
QC Single Analyte
QC-Cal Settings QC-Multi Constituent Analyte
* Available with FS Logon Only Bar Code SID
Westgard Rules
Calibrator Settings
Note: Menus may vary slightly depending on software version utilized. These are for ARCHITECT software version 5.10.

INTRODUCTION
Log On
The Log on/off procedure is provided in the ARCHITECT i2000SR System Service and
Support Manual, P-201 Service Log ON/OFF (SCC Module).
Access to areas of the ARCHITECT System is controlled through log on. The ARCHITECT System log
on and a description of access are listed in the table below:
Log On Description Password

General Operator • required to display operator ID on printouts • Not Required
and reports
ADMIN • required to perform: • ADM (Default)
(System Administrator) - system configuration
- specific diagnostic procedures
- approve maintenance log
In addition to general user and administrator log on, Abbott representatives can log on as:
CSC • requires CSC user name and password • Day +5
• used to perform procedures not available to
the administrator:
- restore software
- diagnostic procedures
FSE • requires FSE user name and password • Superuser Code

(in reverse)
• used to perform procedures not available to
the administrator or CSC
- edit configuration settings
- diagnostic procedures
- access to Task Manager
NOTE: Ensure the system is returned to a non-FSE log on upon completion of your service activities
to avoid untrained individuals having access to otherwise unavailable areas.
END OF MODULE

MODULE 1
ARCHITECT i2000SR SYSTEM

BASIC OPERATION
OVERVIEW
This module discusses the following subjects:
• Instrument Setup and Maintenance
• Basic Run
• Status and Review Software Screens
• QC Analysis
• Assay Calibration
• Assay Processing
ARCHITECT i2000SR Field Service Training Manual 1-1

MODULE 1: BASIC OPERATION
Notes Page
1-2 ARCHITECT i2000SR Field Service Training Manual

INTRODUCTION
This module introduces basic operating principles and procedures associated with the ARCHITECT
i2000SR System including:
• Instrument Setup
• Daily, Weekly, Monthly, Quarterly, and As Needed Maintenance
• Basic Run
• Software Navigation
• Assay Calibration, Quality Control, and Results
Objectives
Upon completion of this module, the student will be able to:
1. Perform a Basic Run.
2. Perform Maintenance.
3. Perform a Calibration.
4. Describe basic operational procedures/protocols including:

- When an assay calibration is required
- Sample and reagent handling
- Displayed and printed symbols and flags
- Calibration status
- Use of consumables
5. Use the ARCHITECT System Software to perform routine procedures including:

- Viewing result Exceptions
- Release and print results
- View and Print Levey-Jennings and QC reports
6. Locate, Print, and Evaluate Quality Control and Precision data.
7. Troubleshoot operational errors and flags.

INSTRUMENT SETUP AND MAINTENANCE

In this section, you will be introduced to processes used to setup the ARCHITECT i2000SR System for
analysis including system status, supplies, reagents, and maintenance.
System Status
System status refers to the operational modes of the ARCHITECT System. Key information displays on
the Snapshot screen, providing an immediate overview of your system. The Processing Modules and
Sample Handlers have several status types. There is a progression of statuses to move from Offline to a
Running status. The ARCHITECT i2000SR System processing module has nine possible status types:
• Offline
Status
• Stopped and Scanning
• Warming and Ready
• Running F5
Startup
• Scheduled Pause
• Initializing
• Maintenance F8 Run
SNAPSHOT Screen Example

NOTE: Refer to the ARCHTECT System Operations Manual Section 1, Use or Function; System
statuses for current and/or additional information.
The status condition can be located on the SNAPSHOT screen.

• From a Stopped status to a Ready status, select desired module and press F5 - Start-up on the
Snapshot screen
• From a Ready status to Running select desired module and press F8 - Run on the Snapshot screen
3 to 4 minutes 5 minutes
-Components home
-Reagents are scanned
0 to 30 minutes 8 minutes -Microparticles are mixed
NOTE: Times are approximate

System Status and Operation
Various tasks, such as reagent loading, can only be performed during certain statuses. The following is a
list of operational items and their relationship to system status:
• The following can be performed in any status:
- Order patient samples
- Load RVs
- Empty Waste
• A Run can only be initiated during the Ready or Scheduled Pause status.
• QC and calibrations orders should only be performed in the Running status to ensure the system
calculates the required sample volume.
• Reagents can only be loaded during the Warming/Ready status.
• Trigger and Pre-Trigger Bulk Solutions can be loaded during an Offline, Stopped/Scanning,
Warming, or Ready status only.
• Wash Buffer Solution can be loaded during Stopped/Scanning, Warming/Ready, or Scheduled

Pause/ Running statuses.
Sample Handler Status
The RSH (Robotic Sample Handler) has seven possible status types:
• Offline
• Stopped
• Ready
• Running
• Scheduled Pause
• Initializing
• Maintenance
NOTE: Refer to the ARCHTECT System Operations Manual Section 1, Use or Function; System
statuses for current and/or additional information.

Supply Status
Before processing samples, always check consumable inventory. This can be accomplished through use of
the Supply status screen.
Select Supplies
OR
SNAPSHOT screen Supply Status

Processing Module Graphic
Trigger Solution
Pre-Trigger Solution
Waste Bulk Solutions
RV’s
Example i2000SR Supply Status Screen 25L Wash Buffer Reservoir

Note: The displayed view is dependent on the Processing Module Consumable Waste
configuration and software version. Supply and Waste Center
NOTE: Results and inventory status can be adversely affected if you do not align the Trigger and/or
Pre-trigger level sensor correctly. The arrow on top of the level sensor should face towards
the front.
NOTE: Stability displays number of days remaining for onboard stability of the trigger and Pre-tigger
solutions. When the stability reaches zero days, EXPIRED displays next to the name. If either
solution is configured for expiration override, OVERRIDDEN displays next to the name.
NOTE: Periodic flushes are performed on all pipettors by pumping wash buffer through the pipettor
probes into the wash stations. Wash zones and pre-trigger/trigger manifold are also flushed
Ensure adequate inventory is onboard.

From the Supply status screen, the operator can view and/or access screens to update the status of bulk
solutions, solid waste, and RVs. Generally, the screen contains the following information:
- The approximate number of RVs or Waste volume remaining
- The amount of bulk solution (Trigger, Pre-trigger, and Manual Wash Buffer) remaining
- If the remaining amount or volume is approximately 20%, the indicator arrow changes to red
- Once the waste is emptied the software must be updated, using F2 Update Supplies.
Supplies:
• The solid waste contains used RVs.
- RVs are directed into the container by a waste chute device in
the supply and waste center.
- The waste chute receives used RVs (reaction vessels) by gravity
and directs them into the solid waste container.
- A trap door holds up to 50 RVs when the solid waste container
is removed during processing.
- The container must be properly oriented to the waste chute.
- Sensors in the waste chute direct the open and close of the door. Waste Chute
• Reaction Vessels (RV):

- RVs are disposable containers in which the CMIA (chemiluminescent immunoassay) reaction
takes place.
- RVs are supplied in bags of 500. Add a bag of 500 or the number
added into the software.
- RV Loader capacity 1200.
• Liquid (Bulk Solutions):

- Wash Buffer
• Wash buffer is used to wash the microparticles in the RVs Loading RVs
at the wash zone, dilute reagents and samples if required,
and wash the sample and reagent probes.
• Concentrated wash buffer is supplied in a 1 L bottle.
• The concentrate is diluted to 10 L using Reagent Grade Type II water.
• Contains three float switches: Top, Middle, Bottom
- Trigger and Pre-Trigger Solutions
• Pre-trigger and Trigger are used in the CMIA reaction.
- Pre-trigger is used to produce the background read.
- Trigger is used to produce the activated read.
• Supplied in 1 L bottles.
• The onboard stability is 28 days for most assays, but always refer to the Assay-
Specific Package insert for additional information.
• Empty Waste.
NOTE: When the ARCHITECT System is RUNNING, the following procedures for
inventoried items can be performed and updates accepted:
• Add RVs , Empty Solid waste, Add Wash Buffer

Reagent Supply Status Screen

The operator can view information about the Assay Reagents contained on the system through the Reagent
Supply Status Screen.
Select Reagents
Reagent Status
OR
SNAPSHOT screen
Processing Module Graphic
From the i2000SR view of the Reagent status screen the operator can view information for reagents loaded
on the reagent carousel, such as:
• Reagent location and Assay name
• Calibration status (Active or No Cal) and Reagent status (Expired or OK)
• Remaining tests
Reagent Status Screen
Reagent positions may be colored as follows:

• White - No reagent is loaded in the position
• Teal - Reagent with an OK status loaded in the position
• Gold - Reagent with a Low Alert or Overridden status loaded in the position
• Red - Reagent with an error condition that requires your attention loaded in the position

Assay Reagents
• Reagent kits are two or more bottles that contain all the necessary reagent components for an
ARCHITECT i System assay.
• Septums are placed on all open reagent bottles prior to loading the bottle into the processing
module. The septums are membranes with slits that are used to prevent reagent evaporation and
contamination, and to ensure reagent integrity.
• Color bands are located at the top of the reagent label to aid in loading reagents.
• Reagent labels are unique identifiers on Abbott pre-packaged reagents that contain 2D (two-
dimensional) bar codes. The bar codes contain information about the reagent such as lot number,
assay name, and expiration date.
Prepare Reagents
1. Invert the microparticle bottle gently a minimum of 30 times to resuspend microparticles that may have
settled during shipment.
DO NOT USE if microparticles do not resuspend.
2. Open the reagent bottle and discard the white cap.
3. Remove any air bubbles with a clean applicator stick.
4. Wear clean gloves to prevent contamination, and then remove a septum from
the bag.
Squeeze septum gently in half to confirm that the slits are open.
5. Carefully seat the septum onto the top of the bottle. Ensure the reagent does not contaminate your gloves.
Once you have placed a septum on a reagent bottle, do not invert the bottle as this results in reagent leakage and
may compromise assay results. Reagent bottles with septums installed must be stored UPRIGHT. Do not remove
septums once they have been installed on reagent bottles.
Load Reagent Bottles into Reagent Carousel

1. Open the front processing center cover and the reagent carousel cover. See the label on the inside of the
reagent carousel to facilitate reagent loading.
2. Place the reagent bottles securely into their coordinating ring location. Ensure each bottle is not tilted and the
reagent bar code faces the center of the reagent carousel.
- Place the black bottle with the yellow color band securely
into the yellow ring (inner location). Yellow
- Place the bottle with the pink color band securely into the
pink ring (middle location)
- Place the bottle with the green color band securely in the
green ring (outer location) Green
Pink
If the reagent kit has more than three bottles, load the bottle
designated with a #2 in the color band to the left of the same color-band bottle designated #1.
Pressing the carousel advance key will rotate the carousel and provide access to additional open positions.
3. Close the reagent carousel cover and front processing center cover. Select F-5 Reagent Scan to update
inventory.
Once you place a new reagent(s) on a processing module and the bar code reader scans the bar code label, the
system software links individual bottles together as a kit. If the bottles are not kept together, the reagent status of
Missing bottle or Extra bottle displays.

Maintenance
Proper maintenance of the ARCHITECT System is one of the most important aspects of a complete quality
assurance program. Maintenance procedures are performed at daily, weekly, monthly, quarterly, and as
needed intervals.
From the Maintenance screen you can view information for maintenance procedures and initiate a
procedure. Maintenance procedures display by module and by maintenance category:
• SCHEDULED ("due") procedures to be performed on a module from the Daily, Weekly,
Monthly, and Quarterly maintenance categories
• NON-SCHEDULED (procedures that are not yet "due") procedures for a module
To Perform Scheduled Maintenance:
Select the module

Select System Select Maintenance
Select the maintenance procedure
The procedure displays on the In process tab.
Select F5 Perform
Follow INSTRUCTIONS BOX information
NOTE: To obtain a Procedure Report, select PRINT prior to exiting the Maintenance task screen.
Maintenance Procedure Screen


Maintenance Log
The system has a maintenance log which displays up to 3 months of maintenance history. On the
maintenance log screen the operator can view
• When procedures were due
• When procedures were performed
To access Maintenance Log Maintenance

Log
• From the SYSTEM ICON, select:
• MAINTENANCE
• desired MODULE
• F2 - MAINTENANCE LOG
Note: The displayed view is dependent on the Processing Module

configuration and software version.
NOTE: When a number appears in one of the colored fields on the maintenance log, it means that the
maintenance procedure has been performed more than once on any given day. A solid color
indicates the procedure has been performed. A shaded color is an indication that the
procedure is pending, did not complete successfully or was not performed when scheduled.
Component Replacement
The following i2000SR System components are customer replaceable items:
NOTE: Refer to the ARCHITECT System Operations Manual, Section 9 for the most current
information.
• Internal Component Covers

• Sample, Reagent, or Stat Pipettor Probe and Probe Tubing
• Wash Zone Probe
• Wash Zone Temperature Tubing and Sensor
• Waste Arm Probe/Tubing
• Pre-trigger or Trigger level sensor (straw)
• Buffer level sensor
• Buffer filter

Basic Run Procedures Overview

1
1. Verify the PM and RSH status is appropriate for each Basic Operation task.
3
2. Check Supply Status

2
3. Check Reagent Status.
4. Manually create Patient orders, or download from Host.
NOTE: IMPORTANT for ARCHITECT iSystem assays do not order more than 10 tests per sample
for samples loaded in sample cups.
NOTE: Not all assays support manual dilutions. An assay displays unavailable if you select manual
dilution, and the assay does not support this type of dilution. See the reagent manufacturer's
assay-specific documentation for information.
5. Manually create order, or use configured automated Control and/or Calibration ordering.
NOTE: Order QC and calibrations in the Running status only to ensure the system calculates the
required sample volume. Patient samples can be ordered in any status.
NOTE: Automated ordering is a process the system uses to automatically order control, or
calibrator, tests by associating a configured bar code SID (sample ID) with a predefined
test(s).
NOTE: Control and calibration parameters must be entered (configured) into the system prior to use.
For additional information refer to the ARCHITECT System Operations Manual, Installation
procedures and special requirements; System Configuration.
6. Print the Order List report to ensure that samples are loaded in the correct C/P (carrier/position).
NOTE: This step is optional when using bar code labels on samples for positive ID.
7. Verify, Load, and Run

• Verify acceptability of sample type (serum, plasma, etc.) and tube.
• Verify the sample volume and integrity:
- Sample volume requirement depends on the sample vessel type, the onboard sample
storage conditions, and the assay(s) ordered.
- The sample volume required for testing can be located on the ORDERLIST Report.
NOTE: If the minimum sample cup volume is less than 150 μL, you must priority load the sample to
avoid concentration effects due to sample evaporation. If you do not priority load the sample,
a minimum volume of 150 μL is required. To ensure accurate liquid level detection, do not fill
the sample cups above the 1400μL mark. For additional information on sample volume, refer
to the ARCHITECT System Operations Manual.
• Calibrators, controls, and patient samples are loaded on the RSH (robotic sample handler) for
routine, priority, or batch processing.
8. Review patient and QC results, rerun and/or release.

Sample Carriers
Sample carriers are racks used on the RSH (Robotic Sample Handler) to transport patient samples,
calibrators, or controls to the sample pipettor(s). Sample carriers are:
• bar coded for identification
• hold five primary tubes, aliquot tubes, or sample cups
The operator may mix different types of sample vessels in a carrier.
Sample Cup in bar code-labeled tube
Sample Cup
Bar Code
labeled tubes
1400 μL
Carrier
500 μL
Carrier 125 μL
Bar Code ID
Front View Sample Gauge Label
Sample Carrier
Sample Trays
Sample trays hold up to 5 sample carriers and are used to load samples in the routine bays of the RSH. The
tabs on the carrier are designed to aid in proper placement of the carrier in the tray.
When inserting carriers into the tray, verify the sample carrier(s) sits flush with the bottom of the tray.
Position the sample carrier(s) so that the carrier ID label(s) is at the front of the tray where the handle is
located.
Loaded Carrier Tray

Keypad
Routine Bays
Routine Bay
Indicator Light
Priority Bays
Robotic Sample Handler
Indicator Light Status Description

Green • Carrier/Tray is available to access
Blinking Green • Carrier/Tray processing is completed
• Carrier/Tray may be removed
Amber • Carrier/Tray is processing
• Carrier/Tray is unavailable to access
Alternating Green and Amber • Carrier/Tray encountered an error during processing
OFF • No samples loaded at that position

Reference Sheet
BASIC RUN CREATING PATIENT CREATING
ORDERS CALIBRATION ORDERS
Check Supply Status Select: Select:

• ORDERS
• Onboard Solutions • ORDERS
• PATIENT ORDERS
• RVs • CALIBRATION ORDERS
• SINGLE PATIENT
• Solid Waste
Type: Type:
• C (Carrier ID) • C/P
• P (Position) • SID
Initiate Run on PM • SID (Sample ID)
• SNAPSHOT
• PM Graphic
• F8 RUN Select: Select:
• Assay(s) or Panel(s) • Assay(s)
• F5 ADD OPTIONS
- Replicates
Initiate Run on RSH - Dilutions Select:
• SNAPSHOT • F3 ADD ORDER
• F5 Assay Options
• RSH Graphic
• F8 RUN
CREATING CONTROL Type:

Check Reagent Status ORDERS • Cal Lot Number
• Cal Expiration Date
• Prepare and load reagents as
needed Select:
• ORDERS
• CONTROL ORDERS Select:
• DONE
• F2 ADD ORDER
Choose:
• Single Analyte
Add Patient and /or • Multiconstituent
Control Orders - Control Name
PRINT ORDER LIST

Type:
• C/P
• SID Select:
Print Order List • ORDERS
• ORDER STATUS
• F4 PRINT
Select:
• Control
• Control Lot Number Select:
Load Samples in RSH Carriers • Control Level(s)
• ORDER LIST REPORT
• Assay(s) or Panel(s)
• DONE
• F3 ADD ORDER
Note: Steps may vary depending on software version utilized. These are for ARCHITECT software version 5.10.

Notes Page

BASIC OPERATION ACTIVITY

Upon completion of this activity you should be familiar with:
• Checking and updating Supplies and Reagents
• Performing Scheduled Maintenance
• Ordering and running calibration and control samples
WARNING: Potential Biohazard. Follow biosafety practices.

CAUTION: Chemical Hazard.
CAUTION Lifting Hazard (Liquid Waste Container)
Resources Needed
Refer to the ARCHITECT System Operations Manual Section 5: Operating Instructions

Assay processing for additional information.
Time 45 minutes
Activity
NOTE: For additional information refer to the ARCHITECT System Operations Manual, Section 5
Operating Instructions.
1. Using the Supply Status Screen, check Supplies and Reagents. Add and update inventory as needed:
Solid Waste
RVs
Bulk Solutions (Trigger, Pre-trigger, and Manual Wash Buffer)
Pre-trigger level sensor correctly. The arrow on top of the level sensor should face towards
the front.
2. Check assay reagents to ensure a minimum of 35 tests remain for B-hCG and TSH
3. Perform scheduled Daily Maintenance M&D 6041

• Select SYSTEM ICON
• Select MAINTENANCE
• TO DO tab
• F5-PERFORM
• Select PROCEED and follow the instructions shown in the Instructions Box on the display
(Continued)

4. Perform M&D 2130 Flush Fluids
5. Order Calibration:
• Select ORDERS, CALIBRATION ORDER
• Select Carrier
NOTE: When multiple assays are selected, the software automatically assigns the calibrators in
sequential carriers.
• Type in the Carrier Bar Code ID Number (C) and an unused Position Number (P) if displayed
• Select Assay(s)
- TSH and B-hCG STAT
• Select F5 ASSAY OPTIONS
- Type Calibrator Lot number
- Type Calibrator expiration date
- Select DONE
NOTE: For i System assays the last calibrator lot number and expiration date entered display.
• Select F2-ADD ORDER
6. Order Controls:
During this activity refer to the table below for the necessary information to complete the control order
• Select ORDERS, CONTROL ORDER
• Select SINGLE ANALYTE
• Select Assay(s)
• Select Control, Lot, and Levels (Low, Mid, and High)
• Repeat for additional controls
Single Analyte Control Lot Levels

TSH Provided by Instructor ALL
B-hCG STAT Provided by Instructor ALL
(Continued)

7. Once all orders have been placed, print the Order List
• Select ORDERS
• Select ORDER STATUS
• Select F4-PRINT, Orderlist Report, Done
Operator ID: Abbott
Order List Report
System serial number: 1000
C/P SID Name Code Minimum sample

volume
P100/1 SID001 Smith, John Lee 120.0 uL
P200/1 SID006 Jones, Bill W 291.0 uL
P200/4 SID009 Walker, Mary W 120.0 uL
8. Load Specimens (QC and Samples) into carriers

• Verify adequate volume loaded, and verify sample placement, per Order List
9. Load carrier tray(s) onto RSH for Routine Processing

Indicator Light
Description
Status
Alternating Green and • Carrier/Tray encountered an error during processing
Amber
10. Prepare the Processing and Sample Handler Modules for testing
• PM and RSH into Running Status
- From a Stopped status to a Ready status, select desired module and press F5 - Start-up
on the Snapshot screen
- From a Ready status to Running select desired module and press F8 - Run on the
Snapshot screen
11. Initiate Run
RETURN TO LECTURE ROOM FOR ADDITIONAL INSTRUCTION WHILE INSTRUMENT RUNNING.
12. Evaluate results upon run completion and release results.
END OF ACTIVITY

Patient and QC results review, rerun, release and storage

Basically there are four situations when a result, or order, is reviewed by the operator.
1. Specimen ordered and/or in processing
2. Specimen processing completed (results awaiting review and release)
3. Exception
4. Archived/Stored Results
This section, will introduce the software screens used for result and/or order review in the ARCHITECT
System.
Select Orders Select Order Status

(View Time to Completion)
Select Overview Select Sample Status

(View Time to Completion)
Select Results
Select Results Review
(Release completed specimen results, request reruns, delete tests)
Select QC-Cal Select QC Results Review

(Release completed QC results, request reruns, delete tests)
Note: Calibration Release will be reviewed later in this module.
Select Exceptions
Select Exception Status
Select Rerun Status

Status & Review Screens

Status and Review screens are use to manage orders and results.The specific information displayed for
specimen results and orders, and available functions, vary per screen.
NOTE: For additional information refer to the ARCHITECT System Operations Manual, Section 5
Operating Instructions.
The Status and Review screens include:

• Order Status screen
- View test information including time to completion
- Delete pending tests
Order Status can also be accessed by selecting the Tests In Process (order status) button on the
processing module graphic from the SNAPSHOT screen.
• Sample Status screen

- View order information collated by sample including time to completion
• Results Review screen

- View COMPLETED patient results and release to stored results, request rerun, delete a
test, or enter a comment.
- Result icon blinks to indicate new completed results exist.
- When a Result is released, the result is:
- Removed from the RESULTS REVIEW screen.
- Transmitted to STORED RESULTS screen and host computer (if applicable).
Release requirements are dependent on Release Mode configuration setting.
• QC Results Review screen

- View COMPLETED control results and release to stored QC results, request rerun, delete
a test, or enter a comment.
• Exception Status screen

- Displays test orders that failed to complete; NO result is generated
- The Exception status button displays on the Snapshot screen and indicates the
number of exceptions. Select this button to display the Exception status screen.
- Exceptions icon blinks to indicate new exceptions exist. Select this icon, and
the Exception status to display the Exception status screen.
- Identify the error code that caused the exception and troubleshoot
• Rerun Status screen

- View information for the tests scheduled for rerun and delete a rerun.
• Stored Results screen

- Locate released patient results, print and/or retransmit to host.

Test Status
The test status information is displayed on the status screens and identifies the progress of an ordered test.
The system tracks one of the following test statuses for each ordered or completed test.
Test Status Description Function availability

Pending • Test is ordered. • Delete
• Sample has not been scanned by the bar code reader.
Scheduled • Sample was scanned by the bar code reader. • Add Comment
• Test has been assigned to a processing module.
• Aspiration has not occurred.
Running • Aspiration has occurred. • Add Comment
• Test is being processed.
In Process • Batch Order - the sample labeled with the starting SID of a • Add Comment
batch order was scanned by the bar code
reader.
• Calculated Test - the tests required to calculate the result
of a calculated test are being processed.
Exception • Test did not complete successfully due to an error. • Delete
• Rerun
• Rerun with Dilution
• Release (only if analyzer is
configured with a track system)
Completed • Test is complete. • Delete*

• Rerun
• Rerun with Dilution
• Release
*Can only delete patient results. There is no "Delete" button on the QC Result Review screen nor in Stored QC Results.
Processing Codes
Processing code information indicates how a sample(s) was processed.
Code Description
S • Sample is ordered as a STAT
D • Test is an automated dilution with a dilution faction >1, or an
automated dilution that is not the first configured dilution
M • Sample is manually diluted
R • Test is a rerun
* • Test is an original result for a rerun
B • Test is part of a batch order
C • Test has a comment

Flags
When reviewing Results, flags may appear to alert the operator to a particular condition regarding the test
result and indicate that additional review is needed. Flags can occur on both patient and control results.
These flags, abbreviations or symbols, may appear on the flag column in the displayed screen.
• When a control result has a flag, the information displays in red on the QC result review, Stored
QC results, and QC summary review screens.
• When a patient result has a flag, the information displays in red on the Results review and Stored
results screens.
The table below provides an example of a few result flags along with a description of the alert condition.
This is NOT a complete list.
NOTE: For a complete and current listing of patient and QC result flags refer to the ARCHITECT
System Operations Manual; Section 5 Operating Instructions; Patient and QC results review,
rerun, and release.
EXAMPLE of RESULT FLAGS (partial list)
Flag* Description
EXP* • Sample run with expired reagents.
CNTL* • The result was calculated after the quality control failed for the same control name and control level
• Flag will continue to appear on subsequent results until the failed quality control result is rerun and
the result is within acceptable limits
• Control result out of range as defined in control parameters under CONFIGURATION/CAL-QC
SETTINGS
NOTE: Only Westgard rules configured as a failure produce a CNTL flag for a patient result.
>< • Result outside of dynamic, or linear, range.
HIGH** • Outside defined "normal" range as programmed in CONFIGURATION/ASSAY SETTINGS/ASSAY

LOW** PARAMETERS
*These flags are carried over from a constituent result to a calculated result.
**If the operator has not defined extreme or normal ranges in the assay settings, the system will not check for these
flags.

QC Analysis
Quality control analysis is the process of monitoring control activity. The ARCHITECT System allows the
operator to monitor control activity using standard Levey-Jennings graphs and Westgard rules.
NOTE: Refer to the ARCHITECT System Operations Manual, Section 5 Operating Instructions, for
more information about the Westgard rules and monitoring control activity.
Example QC Summary Review Screen


Control Reports
The operator has 2 screen options to obtain PRECISON DATA on configured controls:
• QC Reports
• QC Summary
The QC Report provides only a printed copy of QC data once the assay, control level(s) and lot are selected
on a configured control.
The QC Summary screen provides displayed QC statistics on all configured controls. Selected data may be
printed (F4) or displayed as a Levey-Jennings graph (F7).
To access and print QC Summary data:

1. From the QC-CAL icon, select QC SUMMARY
2. Select Assay control name/lot and levels
3. Edit Date Range
4. Select PRINT F3
5. Select either:
a. QC Analysis Report for a printout of actual results
b. QC Summary for statistical data
c. Levey-Jennings Report for actual results, graphed results, and statistical summary of data
QC Summary Report Operator ID: FSE
System serial number: 100
Start Date: 05.01.2008 End Date: 03.18.2009

Control Name: BIO-RAD Module: 1
Control Lot Number: 15220 Module Serial Number: i800044
Actual Expected
Assay Level N Mean SD %CV Mean SD

Cl Level 2 23 79.73913 1.05388 1.32167 85.00000 5.00000
Cl Level 1 23 92.30435 1.36298 1.47661 98.00000 5.00000

Levey-Jennings Graph
Levey-Jennings graphs are a trend plot of data for a selected control.
The ARCHITECT System allows the operator to monitor control activity with the standard Levey-
Jennings graph.
To graph controls on the Levey-Jennings screen:
• The Assay Controls must be configured
• The Assay Controls must be ordered as controls
• The Assay Controls must complete
The Levey-Jennings data should be monitored for shifts, trends, accuracy, precision, and other quality
performance indicators.
The steps in displaying a Levey-Jennings Graph are:

1. From the QC-CAL ICON, select LEVEY-JENNINGS GRAPH.
2. Select F2 - QC SELECTION.
3. QC SELECTION WINDOW displays, Select desired criteria including:

• Module
• Date Range
• Comparison Type
• Assay
4. Graph displays.
5. Press F4 PRINT to obtain a printed report.
Data values are plotted within a range of ± 3SD from the specific assay mean. All Levey-Jennings graphs
are limited to 31 days. A maximum of six Levey-Jennings graphs, three per page, displays.
NOTE: Refer to the ARCHITECT System Operations Manual, Section 5: OPERATING
INSTRUCTIONS, for more information about the graphs and the steps in creating a Levey-
Jennings graph.
Example Levey-Jennings Screen

ASSAY CALIBRATION
In this section, you will be introduced to Calibration procedures and requirements for the ARCHITECT
i2000SR System.
Purpose of Calibration
Assays must be calibrated before samples can be analyzed on the ARCHITECT System. To run an assay
calibration, assay-specific calibrators are required.
• The calibrators contain known concentrations of analyte.
• During calibration samples of known concentrations are analyzed, the instrument response
value(s) are recorded, and the measured value(s) are plotted against the known concentration to
create a curve.
• To determine the concentration of analyte in a patient specimen, the results of the samples are
compared to the calibration curve.
NOTE: Calibrator values are loaded on the system via the Assay disk for immunoassays. Assays with
master calibration have the master calibration data encoded in the 2D barcode on the
microparticle bottle.
Calibration Frequency
The frequency of calibration is determined by whether the calibration is mandatory or optional.
Mandatory Calibration
A calibration must be run under the following circumstances:
• A new reagent lot number is used
• Documentation accompanying a new version of an existing assay file states calibration is required
• A new assay file that requires calibration is installed
• The ARCHITECT System is installed (no existing calibration data on analyzer)
• ARCHITECT System Hard Drive is replaced and assay and system files have not been backed up
Optional Calibration
A calibration may need to be performed on an assay under the following circumstances:
• Assay control values are out of specification.
NOTE: For specific information regarding quality control, see the reagent manufacturer’s assay-
specific documentation.
• Certain system maintenance/component replacement procedures are performed

• Certain errors occur.
NOTE: To determine whether recalibration is necessary when an error occurs, see the ARCHITECT
System Operations Manual, assay-specific error codes.

Notes Page

CALIBRATION REVIEW
After calibrators are processed, the system verifies the results by comparing them to the assay-specific
calibration parameter specifications.
• If the results of a calibration fall within the specified range for that assay, the new calibration
replaces any previous calibration curve and the previous calibration curve status changes to
inactive.
• If the results of a calibration do not fall within the specified range, then the new calibration curve
is assigned a status of failed; if there is an existing calibration curve for that assay it is not
replaced.
Calibration data can be viewed in the:

• Calibration History Screen - all assay calibrations
• Calibration Status Screen - only assay calibrations with reagent presently loaded on the system
Select QC-Cal
Select Calibration Status
(View status of calibration)
The assigned status includes the following:

• Active - the values fall within specifications. The system software calculates patient and control
test results from this curve.
• Failed - the values fall outside of the specifications. If an active curve exists for a reagent lot, the
system software calculates patient and control test results from the existing active curve.
NOTE: Calibrations cannot be selected for rerun, they must be reordered and loaded for reprocessing.
• Inactive - this is an older, previously active curve that has been superseded by a more recent
calibration. An inactive curve status displays only on the Calibration history screen.
NOTE: Refer to the ARCHITECT System Operations Manual, Section 6 Calibration Procedures, for more
information including information about the sampling process when multiple lot numbers of
reagent are loaded on the system.
Calibration Data
Calibration methods used by ARCHITECT iSystems measure RLU (relative light unit) values and use
different mathematical methods to calculate results. The calibration methods are assay-specific and are
defined in the assay parameter file. Detailed calibration curve information can be viewed from the Calibration
curve window.

Cal Curve Details Report- Adjust

1 Cal Curve Details Report 2 Operator ID: Abbott
3 System serial number: 1000
4 Assay name: TSH 5 Assay number: 241

6 Reagent lot: 81234JS01 7 Expiration date: 12.31.2002
8 Serial no.: 10024
9 Cal status: Active 10 Module / Serial no.: 2 /iSR01000

11 Cal date: 06.27.2002 12 Cal time: 14:59
13 Cal type: Adjust 14 Operator ID: ADMIN
Calibrator lot: 12345M300 16 Expiration date: 12.20.2002
15
Cal 1 ratio: 0.909 17 Cal 2 ratio: 1.255
18 Cal ID 19 Mean RLU 20 Rep. 1 RLU 21 Rep. 2 RLU

Cal 1 279.0 283 275
Cal 2 2546524.0 2550529 2542519
22 Concentration 23 Ref. Cal 24 Fit Curve

uIU/mL RLU RLU
0.0000 307 278.3

0.5000 53419 67628.9
2.0000 201525 250077.1
10.0000 816305 1018668.8
40.0000 2029702 2575854.5
100.0000 3022348 3773862.6
Printed On: 07.02.2002

ARCHITECT Page: 1 of 1
1 Report Title 9 Cal status 17 Cal 1 ratio and Cal 2 ratio

ratios for cal adjustment
2 Operator ID (report printed) 10 Module/Serial no. 18 Cal ID (column)
3 System Serial Number 11 Cal date 19 Mean RLU (column)
4 Assay name 12 Cal time 20 Rep. 1 RLU (column)
5 Assay number 13 Cal type 21 Rep. 2 RLU (column)
6 Reagent Lot 14 Operator ID (report printed) 22 Concentration/Units (column)
7 Expiration date 15 Calibrator lot 24 Ref. Cal RLU (column)
8 Serial no. 16 Expiration date 24 Fit curve RLU

Cal Curve Details Report- Full
1 Cal Curve Details Report 2 Operator ID: Abbott

3 System serial number: 1000
4 Assay name: B-hCG STAT 5 Assay number: 30

6 Reagent lot: 29876AC98 7 Expiration date: 12.31.2002
8 Serial no.: 10031
9 Cal status: Active 10 Module / Serial no.: 2 /iSR01000

11 Cal date: 06.27.2002 12 Cal time: 14:59
13 Cal type: Full 14 Operator ID: ADMIN
Calibrator lot: 12345M300 16 Expiration date: 12.20.2002
15
Cal ID 17 18 Concentration. 19 Fit Curve 20 Mean RLU 21 Rep. 1 RLU 22 Rep. 2 RLU
ulU/mL RLU
Cal A 0.00 682.4 611.5 610 613
Cal B 10.00 3048.1 3264.5 3372 3157
Cal C 250.00 72910.0 70765.5 69102 72429
Cal D 1,000.00 301847.5 297533.5 300669 294398
Cal E 7500.00 1736819.4 1790547.5 1777954 1803141
Cal F 15000.00 2586173.0 2559207.5 2545874 2572541
Printed On: 07.02.2002 ARCHITECT Page: 1 of 1
1 Report Title 9 Cal status 17 Cal ID (column)

2 Operator ID (report printed) 10 Module/Serial no. 18 Concentration/Units (column)
3 System Serial Number 11 Cal date 19 Fit curve RLU (column)
4 Assay name 12 Cal time 20 Mean RLU (column)
5 Assay number 13 Cal type 21 Rep. 1 RLU (column)
6 Reagent Lot 14 Operator ID (report printed) 22 Rep. 2 RLU (column)
7 Expiration date 15 Calibrator lot
8 Serial no. 16 Expiration date

ASSAY PROCESSING - i2000SR SYSTEM

The CMIA reaction sequence is specific to the assay protocol. The reaction sequence is the order of
interactions between the analyte present in the sample and the reactants (reagents). The reactants are:
• Paramagnetic microparticles coated with a capture molecule (antigen, antibody, or viral
particle) specific for the analyte being measured - pink reagent vials
NOTE: Paramagnetic microparticles have an iron core . While they are not magnetic , they can be
attracted by a magnet.
• Acridinium-labeled conjugate - yellow reagent vials

• Assay Diluent - teal reagent vials (where required by assay)
• Pre-trigger Solution (Hydrogen Peroxide) and Trigger Solution (Sodium Hydroxide) - Bulk
Solutions
- During the CMIA reaction, the Pre-trigger Solution is used to split acridinium dye from
conjugate bound to the microparticle immuno-complex preparing the mixture for the
addition of the Trigger Solution which causes the chemiluminescent reaction.
Many kinds of assay processing activities take place between sample aspiration and the activated read.
These include:
• Pipetting of Sample
• Pipetting and/or dispense of Reactants
• Mixing and Washing of the Reaction Mixture
• Incubation in a temperature controlled environment
• Optical Read
The process path movement and the position of the components allow each reaction activity to occur at a
specified time and location.
• The process path advances a reaction vessel (RV) every 18 seconds and positions it at designated
positions according to the assay protocol in order to execute the CMIA reaction. Total of 112 RV
positions.
There are four basic assay protocols:

• In a one-step assay protocol method, the sample and all required reagents are added prior to
washing the microparticles.
• In a two-step assay protocol method, the sample and some reagents are added prior to the washing
of microparticles. Conjugate reagent is added and the microparticles are washed again.
• A Pretreatment assay protocol is where additional steps are performed prior to the performance
of a one-step or two-step assay protocol. The i2000SR System automatically performs
pretreatment steps if required.
• A STAT assay protocol is designed so the incubation time and total processing time of a one-step
or two-step assay protocol has been shortened.

i2000SR System

Process Path Components Functionality

NOTE: Not all iSystem Process Path components are compatible.
The table below describes the activities which occur at the various positions along the process path.
i2000SR
Process Path Description
Position
1 • RV Moves from inner track to outer track using the Load Diverter
1 • Sample Pipetting Station
2 • Reagent 1 Pipetting Station
3 • Vortexer #1
24 • Pre-treated Sample Pipetting Station
28 • Process Path Access Door
45 • RV is loaded into the inner track of the Process Path
47 • RV moves from inner track to outer track using the STAT Diverter on
i2000SR Systems Only
47 • STAT Pipetting Station
48 • Reagent 2 Pipetting Station at position 48
49 • STAT Vortexer
60 • RV bypasses Wash Zone 1 using the Wash Zone Diverter
64 • Wash Station 1 Position 1
71 • Reagent 2 Pipetting Station at Position 71
72 • Vortexer #2
94 • Pre-Trigger dispense and Vortexer #3
98 • Trigger addition and CMIA Optical Read
100 • Liquid Waste is aspirated from the RV
109 • RV is unloaded into the waste chute using the Unload Diverter

Process Path

Notes Page

BASIC RUN ACTIVITY 2 - PRECISION

Upon completion of this activity you should be familiar with:
• Control configuration
• Precision Run

Time 45 minutes
Activity
Procedures for these activities can be located in the ARCHITECT i2000SR Service and
Support Manual, or ARCHITECT System Operations Manual, Section 5 Operating
instructions.
1. Check Supplies and Reagents. Add and update inventory as needed

• TSH and B-hCG
2. Configure a Single Analyte Control for use during Precision Analysis

• Select SYSTEM, CONFIGURATION
• Select QC-CAL button (top of information area of screen)
• Select QC-Single Analyte
• Select Assay: B-hCG STAT
• Select F6 CONFIGURE
• Select drop down menu box next to Lot No.
• Select NEW LOT and type SERVICE PRECISION in Lot number field.
• Enter MEAN and 1SD information for the CONTROL L
NOTE: Refer to Assay Control Insert for specific mean and target range information.
Example Assay Control insert shown in graphic below (Mean = 25, 1SD = 4.5)
• Select ADD LEVEL

• Select DONE
(Continued)

3. Order a Precision Run

a. Order 20 replicates of Precision Control
• Select ORDERS, CONTROL ORDER
• Type or Barcode in Carrier ID Number (C) and an unused Position Number (P)
• Select Assay B-hCG STAT
• Select Control, Lot, and Level (Service Precision)
• Enter 10 replicates beside UNDILUTED
• Select F2 ADD ORDER
• Repeat steps above to add another 10 replicates (software only allows 10 replicates per cup)
Procedures related to precision activities can be located in the ARCHITECT System

Service and Support Manual, and Installation and/or the ARCHITECT System Operations
Manual, Section 2 Installation procedures and special requirements.
• Select ORDERS, ORDER STATUS, F4-PRINT, Orderlist Report, Done
5. Load Specimens into carriers

• Verify adequate volume loaded, and verify sample placement, per Order List
6. Load carrier tray(s) onto RSH for Routine Processing

Indicator Light
Description
Status
Alternating Green and • Carrier/Tray encountered an error during processing
Amber
7. Prepare the Processing and Sample Handler Modules for testing
8. Initiate Run
RETURN TO LECTURE ROOM FOR ADDITIONAL INSTRUCTION WHILE INSTRUMENT RUNNING.
9. Evaluate results upon run completion and release results.

END OF ACTIVITY

Troubleshooting
The following are tips for troubleshooting failures associated with Basic Operation:
NOTE: When troubleshooting ARCHITECT System errors refer to your ARCHITECT
i2000SR System Service and Support Manual, Troubleshooting Information
(eSolutions), Technical Service Bulletins, Instrument Service Advisories, and/or the
ARCHITECT System Operations Manual.
Area of failure Possible cause of failure
Control Issues • Incorrect control/sample utilized
Control values Out Of Range (OOR) • Calibration instability
• Reagent and/or Control improperly handled or stored
• Non-performance of required maintenance
Calibration Issues • Operator Error:
- Bubbles or foam
- Wrong Calibrator used or not loaded correctly
- Improper Reagent and/or Calibrator handling
• Bulk Solution Impurities
• Non-performance of required maintenance
• Probe or mixer misalignment, or malfunction
• Dirty or scratched Cuvettes
• Fluidics or Optics component failure
Calibration failure • Fluidic component failure
Intercept out of range • Calibrator or Control issue
Calibration failure, max upper curve asymptote • Fluidic component failure
exceeded • Improper handling of reagents
Calibration failure, curve validity check failed • Fluidic component failure
Calibration failure, fit response too low for Cal “x” • Fluidic component failure
• Bubbles or foam in sample
Calibration failure, ratio too small for calibrators • Improper handling of reagents
• Dispense component failure
• Optics failure
Exceptions • Improper sampling handling:
- Bubbles or foam
- Poor sample integrity (fibrin)
- Improper sample collection and/or storage
• Bulk solutions loaded incorrectly
• Non-performance of required maintenance or
maintenance recently performed
• Insufficient Reagents
• Calibrator expired
• Hardware failure

General Assay Troubleshooting i2000SR System

Specific assay information such as the type of assay and assay settings can also provide clues to
determining the root cause of the failures. Look for characteristics such as:
• Is One assay or multiple assays affected?
• One-step vs. two-step
• Is it a Pre-treatment assay?
• Sample and reagent volumes
• STAT vs. Routine
• Calibration Protocol
• Verify assay parameters settings with the assay-specific package insert
Possible sources of error include:

• Loose or broken tubing connections (e.g., tubing connections to the pipettor probes, pressure
transducers, and syringe assemblies)
• Leaking syringe assemblies or valves
• Improperly seated Wash Zone manifold (tilted, not flush) on the Process Path Cover
• Improper Wash Zone or Pipettor Probe positioning, nonsecure, or bent probes
• Worn Vortexer
• Imprecision from Syringe assemblies, Wash Zone or Pipettors
Assay Timing Chart
Protocol Incubation Time Total Time

One step 25 25 minutes 29 minutes
Two step 18-4 22 minutes 29 minutes
Pretreatment 7 Additional 7 minutes 36 minutes
Pretreatment 7-7 Additional 14 minutes 43 minutes
STAT for one step 11 11minutes 18 minutes*
STAT for two step 18-4 8 minutes 18 minutes*
*Estimated processing time including sample handling.

KEY POINTS
Basic Operation
Note Key Points
i2000SR System • Processing Module • Immunoassay system.

(PM)
• Processes up to 200 CMIA (chemiluminescent microparticle
• RSH immunoassay) tests per hour.
- Routine Bays • Has the capability to load up to 25 onboard reagent kits (100
- Priority Bays tests) in a temperature-controlled reagent carousel.
• Routine Bay - load Carrier Tray.
• Priority Bay - load Sample Carrier.
System Control • One per combined unit • Computer that provides a common centralized user-interface
Center for the processing modules and related components.
• Provides an interface to a host computer.
• Utilized for remote diagnostic capabilities (AbbottLink).
ARCHITECT • Icons and Menus - Icons represent a category of screens.
Software When selected they list a menu of available items. Icons
blink when a condition requires attention.
• Information Area - Displays data and allows the operator to
make selections and/or enter information to perform various
functions.
• Function Bar - Contains function buttons associated with the
screen currently displayed in the information area.
• Question Mark accesses Help.
Snapshot Screen • Processing module status.
• Test processing status - access to Order status screen.
• Reagent status - access to Reagent status screen.
• Supply and waste status - access to Supply status screen.
• Number of orders pending rerun - access to Rerun status
screen.
• Number of exceptions pending review - access to
Exception status screen.
Review, Release, • For Patient Results use the Results Review screen.
and/or Rerun • For Quality Control results use the QC Review screen.
Patient or Quality
Control Data • To rerun a Patient Result, a Control Result, or an Exception,
select a test(s) from the Sample status screen, the Results
review screen, the QC result review screen, or the Exception
status screen and select Rerun.
Print QC Data • To print QC Reports, including QC Analysis, QC Summary
and Levey-Jennings reports, use the QC Reports screen.

Basic Operation
Note Key Points
Basic Run • 150µL (minimum) 1. Verify the PM and RSH status is appropriate for the basic
Overview sample volume for non- operation task performed.
priority processing.
2. Check Supply Status.
3. Check Reagent Status.
4. Manually create Patient orders, or download from Host.
5. Manually create order, or use configured automated Control

and/or Calibration ordering.
Order QC and calibrations in the Running status only to ensure
the system calculates the required sample volume. Patient
samples can be ordered in any status.
6. Print Order List.
7. Verify, Load, and Run.
8. Review patient and QC results, rerun and/or release.
RSH Indicator Status

Assay Timing Chart

Protocol Incubation Time Total Time
One step 25 25 minutes 29 minutes
Two step 18-4 22 minutes 29 minutes
Pretreatment 7-7 Additional 14 minutes 43 minutes
STAT for one step 11 11minutes 18 minutes*
STAT for two step 18-4 8 minutes 18 minutes*
*Estimated processing time including sample handling.

REVIEW QUESTIONS
1. Identify the ARCHITECT iSystem Bulk Solutions described in the table below:
• when dispensed causes chemiluminescent reaction

• used for washing sample and reagent probes
• used to split immuno-complex (acridinium dye) from microparticle
2. Identify where you find the minimum sample volume required for testing.
3. What does a blinking green indicator light on the RSH mean?
4. When MUST you perform a calibration on an assay?
5. What are the steps for accessing the Maintenance Log?
6. RVs can be loaded in the hopper on the ARCHITECT iSystem while the system is processing samples.
TRUE FALSE
7. The graduation lines on the sample cups are at _______ μL, ________ μL and ________ μL.
END OF MODULE

Notes Page

MODULE 2

SERVICE TOOLS
OVERVIEW
This module discusses the following Service Tools
• Service Documentation
• Diagnostic Screen
• Hyper Terminal
• CLI Commands
• General Troubleshooting Principles
• AbbottLink

MODULE 2: SERVICE TOOLS
Notes Page

INTRODUCTION
The ARCHITECT System Operations Manual and the Service and i2000SR System Support Manual
contains instrument-specific information designed to provide the knowledge and skills needed to operate
and perform service calls effectively and safely on the i2000SR System.
In this section, you will be introduced to the various manuals, documents, diagnostic software programs
and commands required for servicing the i2000SR System.
Objectives
After completing this module, the student will be able to:
1. Access information necessary to identify and resolve operational and hardware errors.
2. Identify the various sources of service documentation and describe the types of information contained
in each.
3. Use AbbottLink
4. Identify the STEPs utilized for effective troubleshooting.

Notes Page

SERVICE TOOLS/RESOURCES ACTIVITY

Upon completion of this activity, you should be able to:
• Locate available i2000SR reference materials
• Identify the purpose of each reference material
• Identify the location of the i2000SR TSB Sticker
• Participate in discussion on possible common issues/failures
Resources Needed
Refer to the ARCHITECT i2000SR Service and Support Manual for additional information.
Students Perform the following:

Instructor Led discussion on available resources, their use, and location.
Online Operations Manual can be accessed by selecting Overview from the menu bar and then
selecting Operations manual.
Select Overview
Select Operations Manual
(Continued)

Instructor Led review Service and Support Manual:

The ARCHITECT i2000SR Service and Support Manual is the reference for repairing the ARCHI-
TECT i2000SR System. It contains instrument-specific information, including the following sec-
tions:
SECTION TOPIC
Proprietary Info • Liability disclaimer, trademarks listing and the service manual revision log.
General Data • Product overview, information on manual usage, accident prevention symbols
and functional description Includes:
- i2000 and i2000SR.Overview
- ARM Overview
- SCC Overview
- SSH Functional Description
Troubleshooting • This section contains reference and normal operation information for the
system.
• The information includes block and functional diagrams, mechanism and
motor listings, and LED operating conditions:
- Contains card cage, board, and Power Supply reference.
- Cable Locator
- Fuses and jumpers
- LEDs
- SCC and SSH Troubleshooting
Refer to troubleshooting information (eSolutions) for error code and/or observed
problem troubleshooting.
Parts Lists • Provides lists of Supplemental Tools and Supplies, Customer and Field
Service replaceable parts which are indexed by item number and description
Removal and • Removal & Replacement procedures indexed by number to linked Parts list.
Replacement
Procedures • Section contains configuration, adjustment, calibration, checks, and test
procedures used to setup or verify instrument operation.
• Procedures are also used to assist in troubleshooting.
• A Procedure Locator is used to access M&Ds and Procedures.
Planned Maintenance • Planned Maintenance (PM) recommendation checklist.
• Recommendations may be subject to change due to local business or
regulatory needs.
Pre-Site Interview & • Site specifications and a checklist that outlines the activities of Field
Inspection Personnel.
• An action item summary is included in the checklist.
Installation & Setup • Activities required to install or relocate an ARCHITECT System
Lead group in demonstration of M&D Procedure Locator use
Lead group in demonstration of cable locator
(Continued)

Instructor Led discussion on common issues/failures:

Common failures
Issue/Failure Symptoms, Errors, Notes Possible Repair
Commonly Used Parts
Commonly Used Parts Symptoms, Errors, Notes
END OF ACTIVITY

Notes Page

M&D (MAINTENANCE AND DIAGNOSTIC) PROCEDURES

M&D procedures are grouped in two separate screen sections under the SYSTEM Menu, Diagnostics and
Maintenance.
The procedures in each section are grouped by module type, and then by category. Each category is
represented by a tab on the screen. Once a procedure is initiated, step-by-step instructions walk the user
through completion. Depending on user logon, available Diagnostic Procedures vary. The ARCHITECT
i2000SR Service and Support Manual provides guidance regarding module, category, user logon, time
required, along with a brief description of each procedure.
NOTE: For additional information regarding M&D procedures refer to the ARCHITECT System
Operations Manual and the ARCHITECT i2000SR System Service and Support Manual.
To access the Maintenance or Diagnostics screen:

• Select the SYSTEM Icon
• Select the DIAGNOSTICS or MAINTENACE menu item.
• The corresponding screen will display (Ensure the correct Module is selected to view options).
NOTE: Diagnostics will be discussed throughout the training guide. For additional information
regarding Diagnostic Controls refer to the ARCHITECT System Operations Manual, Section
10; Troubleshooting and Diagnostics.
Module
Diagnostics for 08:00:2002
DIAGNOSTIC PROCEDURES
6008 Controller Configuration Fuses/Motors
6009 Log Utilities Optics

Temperature
6029 Assay Information Carousels
Precision
6114 Install/Delete Assays
ICT
6115 Install/Delete Procedures
Utilities
6116 Update 6115 Procedure
Other
Example Diagnostics Procedure Screen


Task Manager Fuses/Motors
The TASK MANAGER provides Service Personnel access to the system’s hard drive files for the
following situations:
• performance of an ISA or TSB
• obtain data for investigation(s)
• troubleshoot system or software related errors
• SCC installation procedures
• setup or edit printers or replacements
• perform Touch Screen calibration
To access the TASK MANAGER
1. Log on as an FSE
2. Select SYSTEM Icon
3. Select TASK MANAGER
4. Type "explorer"
5. Select New Task
NOTE: Prior to leaving the site, you are required to return the system to the general operator level of
access to prevent untrained individuals from accessing otherwise unavailable areas.

Example Task Manager and My Computer Screens


Notes Page

CLI Commands
CLI commands are used to manually control assemblies unrestricted. This is done through the use of
commands using M&D 6200 CLI Terminal Simulator or HyperTerminal to assist in the diagnostics of
hardware issues. To prevent component or system damage, these commands must be used in accordance
with the instructions loaded in the ARCHITECT i2000SR Service and Support Manual, Section 5
procedures, CLI Commands. Additionally, modules must be reinitialized after using CLI commands.
NOTE: For additional information regarding CLI Commands refer to the ARCHITECT
i2000SR Service and Support Manual, Section 5.
To perform a CLI Command:
1. Log on as an FSE
3. Select DIAGNOSTICS
4. Select M&D 6200 CLI Terminal Simulator
5. Choose Perform
6. The first command entered must be which module you are going to control. This command will
generally be one of the following examples:
For stand alone i2000SR Processing Module use command: SET_MODULE 1 (use 2 for integrated iPM)
For the RSH use the command: SET_MODULE 0
NOTE: Prior to leaving the site, you are required to return the system to the general operator level of
access to prevent untrained individuals from accessing otherwise unavailable areas.
Example CLI Screen


HYPERTERMINAL ACTIVITY
• Configure laptop for use of HyperTerminal
• Use HyperTerminal to observe boot sequence
HyperTerminal can be used to monitor the Boot-Up sequence for troubleshooting. HyperTerminal is used
with the SCC or Field Personnel’s laptop computer to connect to the CPU (controller) board through a
direct serial connection to the RS232 serial port located on the front of the Process Module Card Cage.
NOTE: For additional information refer to the ARCHITECT i2000SR Service and Support
Manual and ISA Database 116-068 current version.
NOTE: DO NOT attempt to drive CLI commands via HyperTerminal.
Resources Needed
In order to connect the laptop to the instrument card cage, two cables are required:
• Cable Debug Kit (for ARCHITECT i1000SR, i2000SR, c8000, and c16000)
• Laptop cable (for AxSYM)
NOTE: Refer to the FRUD for cable part numbers.

Section 1 Hyperterminal Configuration
Create an icon on your laptop to start the HyperTerminal: program

1. From the WINDOWS screen, Select
• Start
• Programs
• Accessories
• Communications
• HyperTerminal
2. At the Connection Description Window Type: Architect_HyperTerminal
3. Select the Telephone Icon and OK
Once this Icon has been programmed this will be the only Icon needed to start this program.
(Continued)

Program HyperTerminal Icon created in prior step:

1. For “Connect Using” Select:
• COM 1
• OK
2. Configure the port settings then Select OK when finished.
• Bits per second: 9600
• Data bits: 8
• Parity: None
• Stop bit: 1
• Flow control: None
If any port settings were changed, the laptop will need to be rebooted prior to use.
3. From the top of the HyperTerminal window, Select:

• File
• Properties
• Settings Tab
• Windows Keys button
• OK
4. From the top of the HyperTerminal window, Select:
• File
• Save As
• Desktop
• Save
When finished with this procedure the icon will be on the Computer Desktop for use.
Section 2 Hyperterminal - Boot Sequence Observation
Connect Laptop to J45 on i2000SR card cage.
Open Laptop HyperTerminal
Power ON the Processing Module
Initialize Processing Module to READY & observe initialization sequence
Observe Laptop and record notes describing the initialization sequence:

_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
Exit from the HyperTerminal program and disconnect the laptop from the card cage.
END OF ACTIVITY

Normal Hyperterminal Report Example

---------------------------
CPU Bootup Diagnostics ---------------------------
------------------I1000 Assay Module Controller #2 ----------------- Dual Port RAM Test -> PASS
BSP Revision: Version 0.29 I2C Loopback Test -> PASS
Boot Code Revision: Version 0.29 DRAM Test -> SKIPPED
Copyright (c) 1998 by Abbott Laboratories Clearing Uninitialized Data ... -> DONE
Booting Up from FLASH ... RISC Master Timer Test -> PASS
RISC Slave Timer Test ................ -> PASS
---------------------------
CPU Bootup Diagnostics --------------------- Periodic Interrupt Timer Test -> PASS
Dual Port RAM Test -> PASS General Purpose Timer 1 Test -> PASS
I2C Loopback Test -> PASS General Purpose Timer 2 Test -> PASS
DRAM Test [ 64MB ] ................................. -> PASS General Purpose Timer 3 Test -> PASS
Clearing Uninitialized Data ... -> DONE General Purpose Timer 4 Test -> PASS
RISC Master Timer Test-> PASS Flash Erase/Program Test -> PASS
RISC Slave Timer Test ................ -> PASS SMC2 UART Loopback Test -> PASS
Periodic Interrupt Timer Test -> PASS SMC1 UART Loopback Test -> PASS
General Purpose Timer 1 Test -> PASS SCC1 Ethernet Loopback Test -> PASS
General Purpose Timer 2 Test -> PASS SCC2 UART Loopback Test -> PASS
Flash Erase/Program Test -> PASS SPI Loopback Test -> PASS
SMC2 UART Loopback Test -> PASS FPGA Digital I/O Loopback Test -> PASS
SMC1 UART Loopback Test -> PASS FPGA Digital I/O IRQ Test -> PASS
SCC1 Ethernet Loopback Test -> PASS
SCC2 UART Loopback Test -> PASS
SCC3 UART Loopback Test -> PASS ----------------------
Operating System Initialization -----------------------
SCC4 UART Loopback Test -> PASS Enabling CPU Instruction Cache -> DONE
SPI Loopback Test -> PASS Clearing Free Memory ... -> DONE
FPGA Digital I/O Loopback Test -> PASS Transferring Control to pSOS/pROBE ...
FPGA Digital I/O IRQ Test -> PASS
Architecture started for module 2
----------------------
Operating System Initialization -------------------
Enabling CPU Instruction Cache -> DONE
Transferring Control to pSOS/pROBE ... --------------------------
Hardware Initialization ---------------------------
04.13.2010 10:55:27|2| 6816|Starting POST on Module Number 2
pSOSystem V2.2.2 04.13.2010 10:55:32|2| 12152|Initializing Motor Indexer Board #0...
Copyright (c) 1991 - 1997, Integrated Systems, Inc. 04.13.2010 10:55:32|2| 12354|Initializing Motor Indexer Board #1...
-------------------------------------------------------------------------- 04.13.2010 10:55:33|2| 12538|Initializing Motor Indexer Board #2...
START-UP MODE: 04.13.2010 10:55:33|2| 12722|Initializing Motor Indexer Board #3...
Run the TFTP Bootloader/ CLI 04.13.2010 10:55:33|2| 12908|Initializing CPU Board I/O Interrupts...
NETWORK INTERFACE PARAMETERS: 04.13.2010 10:55:33|2| 13010|Initializing DC Motor / Solenoid Board...
IP address on LAN is 192.168.1.4 04.13.2010 10:55:33|2| 13104|Initializing Optics / Digital I/O Board...
HARDWARE PARAMETERS: 04.13.2010 10:55:37|2| 16608|Initializing Optics Board I /O Interrupts...
Serial channels will use a baud rate of 9600 04.13.2010 10:55:37|2| 16728|Initializing Optics Timer Interrupts...
Bootup Diagnostics are Enabled 04.13.2010 10:55:41|2| 21106|Initializing LLS /PM Bd #0...
DRAM Code Area Memory Protection is Disabled 04.13.2010 10:55:42|2| 21804|Initializing PM Interrupt for LLS/PM Bd #0...
Processor: MPC860 CPU Rev 3.1 running at 50 Mhz 04.13.2010 10:55:42|2| 22392|Initializing LLS /PM Bd #1...
Flash Memory: 4MB of FLASH 04.13.2010 10:55:43|2| 23092|Initializing PM Interrupt for LLS/PM Bd #1...
Dynamic Memory: 64MB of 8-bit 8nsAVED8P664LB48.-GHMI SDRAM 04.13.2010 10:55:44|2| 23678|Initializing LLS /PM Bd #2...
Ethernet Hardware Address: 08:00:3E:03:04:06 04.13.2010 10:55:44|2| 24378|Initializing PM Interrupt for LLS/PM Bd #2...
BSP Revision: Version 0.29 04.13.2010 10:55:45|2| 24964|Initializing LLS /PM Bd #3...
TFTP BOOTLOADER / CLI PARAMETERS: 04.13.2010 10:55:46|2| 25664|Initializing PM Interrupt for LLS/PM Bd #3...
The application will bootup into TFTP mode 04.13.2010 10:55:46|2| 26250|Initializing Temperature Controller Board...
IP address of the TFTP host is 192.168.1.1 04.13.2010 10:55:49|2| 29438|Initializing Temperature Control Tables...
The file to download and start is iamv.bin 04.13.2010 10:55:51|2| 31232|Initializing Reagent Barcode Reader...
Boot Code Revision: Version 0.29 04.13.2010 10:56:40|2| 80310|Initializing Assay Module LUI ...
After board is reset, start-up code will wait 3 seconds 04.13.2010 10:56:40|2| 80388|Initializing TCP CLI Server Task...
-------------------------------------------------------------------------- 04.13.2010 10:56:40|2| 80466|TCP CLI Server Up: IP = 0.0.0.0, Port = 4002
To change any of this, press any key within 3 seconds 04.13.2010 10:56:41|2| 80550|TCP CLI Server Waiting for Client...
---------------------
CPU Board Command Line Interpreter---------------------
------------------------------ TFTP Bootup Mode ------------------------ 2>04.13.2010 10:56:43 Updated Module state to STOPPED/WARMING
Preparing to Download the Application File: IAMV.BIN
Starting the TFTP Turbo Download...
................................................................................
TFTP Turbo Download Completed.

Transferring Control to the Downloaded Code...
----------------------
I1000 Assay Module Controller #2 ---------------
BSP Revision: Version 0.29
Boot Code Revision: Version 0.29
Copyright (c) 1998 by Abbott Laboratories
Booting Up from DRAM ...

Hyperterminal Report FAILURE Example

----------------------
I1000 Assay Module Controller #2 ---------------------- ----------------------
I1000 Assay Module Controller #2 ----------------------
BSP Revision: Version 0.29 BSP Revision: Version 0.29
Boot Code Revision: Version 0.29 Boot Code Revision: Version 0.29
Copyright (c) 1998 by Abbott Laboratories Copyright (c) 1998 by Abbott Laboratories
Booting Up from FLASH ... Booting Up from DRAM ...
---------------------------
CPU Bootup Diagnostics --------------------------- ---------------------------
Dual Port RAM Test -> PASS Dual Port RAM Test -> PASS
I2C Loopback Test -> PASS I2C Loopback Test -> PASS
DRAM Test [ 64MB ] ................................. -> PASS DRAM Test -> SKIPPED
Clearing Uninitialized Data ... -> DONE Clearing Uninitialized Data ... -> DONE
RISC Master Timer Test-> PASS RISC Master Timer Test -> PASS
RISC Slave Timer Test ................ -> PASS RISC Slave Timer Test ................ -> PASS
Periodic Interrupt Timer Test -> PASS Periodic Interrupt Timer Test -> PASS
General Purpose Timer 1 Test -> PASS General Purpose Timer 1 Test -> PASS
Flash Erase/Program Test -> PASS Flash Erase/Program Test -> PASS
SMC2 UART Loopback Test -> PASS SMC2 UART Loopback Test -> PASS
SMC1 UART Loopback Test -> PASS SMC1 UART Loopback Test -> PASS
SCC1 Ethernet Loopback Test -> PASS SCC1 Ethernet Loopback Test -> PASS
SCC2 UART Loopback Test -> PASS SCC2 UART Loopback Test -> PASS
SPI Loopback Test -> PASS SPI Loopback Test -> PASS
FPGA Digital I/O Loopback Test -> PASS FPGA Digital I/O Loopback Test -> PASS
FPGA Digital I/O IRQ Test -> PASS FPGA Digital I/O IRQ Test -> PASS
-------------------Operating System Initialization --------------------- -------------------Operating System Initialization --------------------

Enabling CPU Instruction Cache -> DONE Enabling CPU Instruction Cache -> DONE
Transferring Control to pSOS/pROBE ... Clearing Free Memory ... -> DONE
Transferring Control to pSOS/pROBE ...
pSOSystem V2.2.2 Architecture started for module 2

Copyright (c) 1991 - 1997, Integrated Systems, Inc.
------------------------------------------------------------------------ --------------------------
Hardware Initialization -------------------------
START-UP MODE: 04.13.2010 11:11:07|2| 6816|Starting POST on Module Number 2
Run the TFTP Bootloader/ CLI 04.13.2010 11:11:12|2| 12122|Initializing Motor Indexer Board #0...
NETWORK INTERFACE PARAMETERS: 04.13.2010 11:11:12|2| 12324|Initializing Motor Indexer Board #1...
IP address on LAN is 192.168.1.4 04.13.2010 11:11:12|2| 12510|Initializing Motor Indexer Board #2...
HARDWARE PARAMETERS: 04.13.2010 11:11:14|2| 13586|*** ERROR - Indexer Bd #2 Init Fail: 0x10120100
Serial channels will use a baud rate of 9600
Bootup Diagnostics are Enabled 04.13.2010 11:11:14|2| 13674|Initializing Motor Indexer Board #3...
DRAM Code Area Memory Protection is Disabled 04.13.2010 11:11:14|2| 13860|Initializing CPU Board I/O Interrupts...
Processor: MPC860 CPU Rev 3.1 running at 50 Mhz 04.13.2010 11:11:14|2| 13962|Initializing DC Motor / Solenoid Board...
Flash Memory: 4MB of FLASH 04.13.2010 11:11:14|2| 14056|Initializing Optics / Digital I/O Board...
Dynamic Memory: 64MB of 8-bit 8ns AVED8P664LB48-GHMI SDRAM 04.13.2010 11:11:18|2| 17560|Initializing Optics Board I /O Interrupts...
Ethernet Hardware Address: 08:00:3E:03:04:06 04.13.2010 11:11:18|2| 17678|Initializing Optics Timer Interrupts ...
BSP Revision: Version 0.29 04.13.2010 11:11:22|2| 22056|Initializing LLS /PM Bd #0...
TFTP BOOTLOADER / CLI PARAMETERS: 04.13.2010 11:11:23|2| 22754|Initializing PM Interrupt for LLS/PM Bd #0...
The application will bootup into TFTP mode 04.13.2010 11:11:23|2| 23340|Initializing LLS /PM Bd #1...
IP address of the TFTP host is 192.168.1.1 04.13.2010 11:11:24|2| 24040|Initializing PM Interrupt for LLS/PM Bd #1...
The file to download and start is iamv.bin 04.13.2010 11:11:25|2| 24626|Initializing LLS /PM Bd #2...
Boot Code Revision: Version 0.29 04.13.2010 11:11:25|2| 25326|Initializing PM Interrupt for LLS/PM Bd #2...
After board is reset, start-up code will wait 3 seconds 04.13.2010 11:11:26|2| 25912|Initializing LLS /PM Bd #3...
-------------------------------------------------------------------------- 04.13.2010 11:11:27|2| 26612|Initializing PM Interrupt for LLS/PM Bd #3...
To change any of this, press any key within 3 seconds 04.13.2010 11:11:27|2| 27198|Initializing Temperature Controller Board...
04.13.2010 11:11:30|2| 30376|Initializing Temperature Control Tables...
04.13.2010 11:11:32|2| 32174|Initializing Reagent Barcode Reader...
---------------------------- TFTP Bootup Mode --------------------------- 04.13.2010 11:12:21|2| 81248|Initializing Assay Module LUI ...
Preparing to Download the Application File: IAMV.BIN 04.13.2010 11:12:21|2| 81326|Initializing TCP CLI Server Task...
Starting the TFTP Turbo Download... 04.13.2010 11:12:21|2| 81402|TCP CLI Server Up: IP = 0.0.0.0, Port = 4002
................................................................................ 04.13.2010 11:12:21|2| 81486|TCP CLI Server Waiting for Client...
................................................................................
................................................................................
---------------------
CPU Board Command Line Interpreter---------------------
TFTP Turbo Download Completed. 2>04.13.2010 11:12:24 Updated Module state to STOPPED/WARMING

Hyperterminal Report J46 RSH Example
-------------------Auto Retest Sample Handler Controller -------------------- ------------------------------ TFTP Bootup Mode ------------------------------
BSP Revision: Version 0.29 Preparing to Download the Application File: RSH.BIN
Boot Code Revision: Version 0.29 Starting the TFTP Turbo Download...
Copyright (c) 1998 by Abbott Laboratories ................................................................................
Booting Up from FLASH ... .......
TFTP Turbo Download Completed.
---------------------------
Dual Port RAM Test -> PASS
I2C Loopback Test -> PASS
DRAM Test [ 64MB ] ................................. -> PASS
Clearing Uninitialized Data ... -> DONE -------------------Auto Retest Sample Handler Controller --------------------
RISC Master Timer Test-> PASS BSP Revision: Version 0.29
RISC Slave Timer Test ................ -> PASS Boot Code Revision: Version 0.29
Periodic Interrupt Timer Test -> PASS Copyright (c) 1998 by Abbott Laboratories
General Purpose Timer 1 Test -> PASS Booting Up from DRAM ...
General Purpose Timer 2 Test -> PASS
General Purpose Timer 4 Test -> PASS ---------------------------
Flash Erase/Program Test -> PASS Dual Port RAM Test -> PASS
SMC2 UART Loopback Test -> PASS I2C Loopback Test -> PASS
SMC1 UART Loopback Test -> PASS DRAM Test -> SKIPPED
SCC1 Ethernet Loopback Test -> PASS Clearing Uninitialized Data ... -> DONE
SCC2 UART Loopback Test -> PASS RISC Master Timer Test -> PASS
SCC3 UART Loopback Test -> PASS RISC Slave Timer Test ................ -> PASS
SCC4 UART Loopback Test -> PASS Periodic Interrupt Timer Test -> PASS
SPI Loopback Test -> PASS General Purpose Timer 1 Test -> PASS
FPGA Digital I/O Loopback Test -> PASS General Purpose Timer 2 Test -> PASS
FPGA Digital I/O IRQ Test -> PASS General Purpose Timer 3 Test -> PASS
Flash Erase/Program Test -> PASS
----------------------
Operating System Initialization ----------------------- SMC2 UART Loopback Test -> PASS
Enabling CPU Instruction Cache -> DONE SMC1 UART Loopback Test -> PASS
Transferring Control to pSOS/pROBE ... SCC1 Ethernet Loopback Test -> PASS
pSOSystem V2.2.2 SPI Loopback Test -> PASS
Copyright (c) 1991 - 1997, Integrated Systems, Inc. FPGA Digital I/O Loopback Test -> PASS
-------------------------------------------------------------------------- FPGA Digital I/O IRQ Test -> PASS
START-UP MODE:
Run the TFTP Bootloader / CLI
NETWORK INTERFACE PARAMETERS: ----------------------
Operating System Initialization -----------------------
IP address on LAN is 192.168.1.2 Enabling CPU Instruction Cache -> DONE
HARDWARE PARAMETERS: Clearing Free Memory ... -> DONE
Serial channels will use a baud rate of 9600 Transferring Control to pSOS/pROBE ...
Bootup Diagnostics are Enabled
DRAM Code Area Memory Protection is Disabled Architecture started for module 0
Processor: MPC860 CPU Rev 3.1 running at 50 Mhz
Flash Memory: 4MB of FLASH
Dynamic Memory: 64MB of 8-bit 8ns AVED8P664LB48-GHMI SDRAM --------------------------
Hardware Initialization ---------------------------
Ethernet Hardware Address: 08:00:3E:03:04:04 04.13.2010 11:04:16|0| 2576|Starting POST on Module Number 0
BSP Revision: Version 0.29 04.13.2010 11:04:21|0| 7734|Initializing Motor Indexer Board #0...
TFTP BOOTLOADER / CLI PARAMETERS: 04.13.2010 11:04:21|0| 8022|Initializing CPU Board I/O Interrupts...
The application will bootup into TFTP mode 04.13.2010 11:04:21|0| 8122|Initializing Barcode Reader...
IP address of the TFTP host is 192.168.1.1 04.13.2010 11:04:35|0| 21720|Initializing Load Queue Barcode Reader...
The file to download and start is rsh.bin 04.13.2010 11:04:49|0| 36428|Initializing Sensor Interface Board...
Boot Code Revision: Version 0.29 04.13.2010 11:04:52|0| 38560|Initializing TCP CLI Server Task...
After board is reset, start-up code will wait 15 seconds 04.13.2010 11:04:52|0| 38636|TCP CLI Server Up: IP = 0.0.0.0, Port = 4000
-------------------------------------------------------------------------- 04.13.2010 11:04:52|0| 38722|TCP CLI Server Waiting for Client...
To change any of this, press any key within 15 seconds
---------------------CPU Board Command Line Interpreter---------------------

0>Updated RSH State to STOPPED

Logs
The ARCHITECT System generates logs for most of the hardware movements as software activities on the
system. These logs can be captured from AbbottLink and decoded to provide important instrument
information to be used during troubleshooting. Examples of the types of issues that can be addressed by
analyzing the logs are:
• Assay-related problems
• Liquid level sense (LLS) related errors and Pressure monitoring errors
• Robotic errors
• System software lock-ups
To properly interpret system logs, additional training and tools are required.
Message Logs
There are three types of MESSAGES on the system, software updates, non-critical and critical.
From the System logs screen you can view (by module) the:
• SOFTWARE UPDATE LOG - allows user to install software updates that have been
downloaded to the SCC via AbbottLink.
• TEMPORARY MESSAGE LOG – displays non-critical error-related messages that you can
address, and then delete
• MESSAGE HISTORY LOG – displays and stores a record of error-related messages that you
use to troubleshoot problems associated with system performance and/or results reporting
Non-critical messages
The non-critical messages are sent to the Temporary Messages Log. Some of the non-critical messages you
may find in the temporary Messages Screen are:
• Bar Code read errors, Host transmission errors, and Printer errors
Critical Messages
Critical messages are all other messages and error codes that occur on the system. These messages are sent
to the Message History Log for troubleshooting purposes. The History Log serves as a permanent log of all
error events on the system.
The MESSAGE HISTORY LOG screen provides critical information you will need to correct problems
with the ARCHITECT System
To review message logs:

1. Select the SYSTEM ICON, and then select SYSTEM LOGS.
The System logs screen displays.
2. Select the LOG SELECTION LIST button, and then select the desired log.

Notes Page

LOG FILES
The ARCHITECT system contains retrievable log files and the ARCHITECT database which can be used
to aid in troubleshooting and gathering data for investigations.
The D:\Logs folder on the SCC stores system logs. Logs should be captured if data from a run is needed,
or if a run was terminated due to a hardware or software problem. These features are available to all users.
Access from SYSTEM, DIAGNOSTICS, SCC Selection, UTILITIES, M&D 6009. Log data can be
exported to a Spreadsheet to aid the user interpretation
NOTE: Refer to the GSS web site for additional information and instruction on LOG-IC Tool and
other available ARCHITECT Tools.
NOTE: Retrievable log files are only available when using the Field Service Personnel (FSE) or CSC
Log ON. For additional information refer to ARCHITECT i2000SR System Service and
Support Manual.
CLI LOG
LOG NAME DESCRIPTION/STEPS WHEN TO USE
NAME
History Message History • Last 12000 error codes logged in message • Hardware
history category • Software
Temp Temporary • Last 200 messages logged in the temporary • Bar Code read errors
category • Host Communication errors
POST Power ON Self • Last record for each PM, SCC or SH power on • Boot-up issues
Test sequence
• Captures PM, SCC or SH Boot-up execution or
error messages
Trace Trace • Hardware interactions to and from hardware
devices
Result Result • Last 11,200 attempted tests run on the system • Result Issues
• LLS Issues
• PM Issues
Assay Assay Activity • Assay performance activities associated with • Timing Errors
performing tests
Cal Cal • Last 500 attempted calibrations • Calibration issue
• Result issue
ASTM_DL ASTM Data Link • ASTM Records/frames transferred between the • Host or LIS Issues
system and different remote systems using ASTM • ARM Issues
Communication protocol
LLS Liquid Level Sense • Records for fluid aspirate events including • Liquid Level Sense Issues
aspirate and wickoff
PM Pressure Monitor • Records for pressure monitoring results of fluid • Pressure Monitoring Issues
aspirate events
Maint Maintenance • Records for maintenance performed • Maintenance Issue
History • One log is maintained for all modules • Diagnostic procedure Issue
QC QC • Event records of interactions to QC configuration • QC event details
and QC data points
SCR Script • Records script commands and responses from a • Investigate maintenance or
maintenance or diagnostic procedure diagnostic procedure errors

AbbottLink
AbbottLink is a premiere data-sharing laboratory software package used to create a secure connection
between an Abbott instrument in a customer lab and Abbott’s internal systems. The AbbottLink option is
available on many of Abbott’s products including the ARCHITECT Systems.
The AbbottLink technology offers a new approach to servicing medical instruments by remotely tapping
into the data already available on the systems. The overall benefits include:
• Remote access to instrument information (logs, files, historical data, etc.)
• Reduced Instrument repair time and Reduced system downtime
• Increased customer satisfaction
AbbottLink also provides valuable reports that document instrument utilization and assay efficiency.
Installation, Maintenance and Troubleshooting

Installation, maintenance and troubleshooting materials are located on the GSS website. AbbottLink is
installed by Abbott Field Service per the instructions contained on the GSS website. Proper completion of
the pre-installation survey is important to the success of an installation.
AbbottLink Application
AbbottLink is a browser-based application and can be accessed from any computer that supports access to
the Internet. The application is optimized for use with Microsoft Internet Explorer version 5.5 or higher.
The web address for the AbbottLink application is listed below. It is suggested that you bookmark these
addresses for easy access to the web site.
Internet: https://abbottlinkuser.abbott.com
Intranet: http://abbottlinkuser.web.abbott.com
After searching for, and locating, the desired Abbott Instrument within AbbottLink you will use the
Dashboard Screen as your main source to access information. The Dashboard Screen contains several key
area that are detailed below:
• Location: Where the instrument is physically located.
• Contacts: Area Support contact information.
• Data Window: Displays a snapshot of the real-time data that is collected from the instrument.
- The Historical Data link at the bottom of the Data window is used to access message
history.
• Task/Action Window: Displays a short list of logs and files that are available for retrieval from
the instrument.
- The complete list of logs and files can be located by clicking in the Jump to Drop down
box and selecting Action or select view all in the Action window.
• Uploaded Files Window: Displays links to each of the last 5 files retrieved from the instrument.
The complete list of files that have been recently retrieved can be accessed by clicking View All.
• Jump To: Displays a drop down list of items that you can quickly move to by clicking the desired
selection.
- Historical Data is stored on the server for 120 days.

Access to AbbottLink can be gained Log Into

through 2 addresses: AbbottLink
http://abbottlinkuser .web.abbott.com
(When connected to Abott LAN or AVPN,
for Abbott personnel and provides the
best connection) Search for Instrument/Device using
one of the following:
https://abbottllinkuser.abbott.com Serial/System Number
(For customer use & Abbott use if Abbott Customer/Company Name
network is unavailable)
Device Monitoring:
• Add instrument/device to Watch List
• Monitor Highly Serviced Instruments (HSI) Access Device
• Review Logs prior to on-site visit Dashboard
• Follow-up after Service Call
No
Contact AbbottLink Global

Active Service Is Device
Yes No Service & Support
Ticket? Connected?
800-527-2547 X6307
Yes
AbbottLink Benefits
• Unobtrusive monitoring of instrument performance
• No access to patient information (HIPPA complaint)
Prior to on-site visit , remotely
• Access to troubleshooting information via internet/Abbott intranet
Retrieve and Review Device Logs
Watch list
Pro-Active monitoring
Improved telephone troubleshooting
No need for customer to fax data
Reduces customer frustration during troubleshooting
Determine an appropriate Abbott Link Users
action plan based on • Field Service & Customer Support
information received • Assay & Software Development
• Product Development & Engineering
• Reliability
• Sales
Can action plan be

Yes Phone customer
initiated over phone?
Initiate action plan on-site

No, or cannot be determined and/or contact customer for
additional information

Notes Page

ABBOTTLINK TROUBLESHOOTING ACTIVITY

• navigate through the AbbottLink application
• retrieve instrument reports using your laptop computer
Necessary Materials
• AbbottLink ID and Laptop Computer
Time 20 minutes
Activity
Navigation and Dashboard

Refer to the AbbottLink resources located on the GSS website for additional information.
NOTE: Steps may vary depending on version of AbbottLink used.
Perform the following:

1. Locate an instrument within AbbottLink
a. Type in the AbbottLink address:
Internet: https://abbottlinkuser.abbott.com
Intranet: http://abbottlinkuser.web.abbott.com
b. Login using your AbbottLink ID (or one provided by the instructor)

c. Click SERVICE tab from the Main Screen
- While in the SERVICE tab you can browse to the instrument serial number of
your choice
d. Over to the right of the screen locate "Search for devices"
e. Select "Device Name" from the drop down menu.
f. Type "*" then the instrument serial number, provided by instructor
g. Click Search
h. Locate instrument
- Note connection status as indicated by the colored dot next to analyzer name.
Green-connected, Yellow-Disabled, Red-Disconnected, Blue-Missing
i. Then click on the instrument serial number hyperlink
- The instrument Dashboard for the selected instrument will display
(Continued)

2. From the Dashboard screen:

Identify instrument location _____________________________________________
List current status____________________________
Identify Notification Text:

1. Go to Historical Data
2. Enter Instrument Notification from Data item section
Access and View Message History Log:
1. Go to Actions/View All and click on the action you want to execute (click on the
link to the Message History Log)
2. The Message History Log will appear at the top of the Actions section
3. Click on the most recent uploaded file and click open (the file opens via notepad)
Review the Message History Log and list the Last Hardware message including error
and date___________________________________________________________
Review Maintenance History Log:

1. Go to Actions/View All and click on the action you want to execute (click on
Maintenance History Log)
2. The Maintenance History Log will appear at the top of the Actions section
3. Click on the most recent uploaded file and click open (the file opens via notepad)
Record the last three system maintenance procedures performed
_____________________________________________________________
______________________________________________________________
3. Activity Questions:
If you are experiencing issues accessing AbbottLink what number do you call for help?
_______________________________________________________________
Which log would you review to determine how many times an instrument has experi-
enced aspiration errors during the last week?
______________________________________________
List 5 useful ARCHITECT logs or reports that can be downloaded via AbbottLink:
_______________________________________________________________
_____________________________________________________________
4. Per Instructors direction, locate LOG-IC Tool Quick Reference Guide with installation instructions.
END OF ABBOTTLINK ACTIVITY

TROUBLESHOOTING
General Troubleshooting
Effective troubleshooting and problem resolution requires four logical STEPs:
• STOP - Identify the Problem
• THINK - Gather Information/Data
- Look for Comparison (What IS working vs. What IS Not)
- Gather Clues
- Categorize Failure
• EVALUATE - Identify potential Causes
- Verify problem
- Check Causes against data
• PROCEED - Resolution/Corrective action
- Isolate and correct Root cause of failure - Perform Repair
- Verify Problem Resolution
- Complete all checklists and verifications
Information Gathering
Gather pertinent system information. This includes asking questions surrounding What, Where, When, and
How Often or How Many. Questions such as:
• When was the recommended preventative maintenance last performed?
• What Reagent kit, Calibrator, Control, Bulk Solutions, lot numbers are in use and what are the
expiration dates?
• What tests aren’t being affected?
• When did the problem first occur (Date/Time)?
• When was the last time the problem was not occurring?
• What troubleshooting steps have been taken?
• Is the problem observed or is an instrument error displayed/printed?

Categorizing Failure
Errors or observed problems can generally be traced to one of four categories of variables affecting the
generation of a result:
• Analyzer • Operator
• Reagent • Environment
• Analyzer Errors refer to instrument hardware and software problems which can interfere or influence
generation of correct results. These will be discussed further in later modules.
• Operator Errors refer to human-associated interventions which can interfere with correct result
generation such as:
- Improper sample type for analysis
- Improper sample loading and/or handling
- Incorrect sample vessel and/or consumable
- Bubbles present in reagent and/or sample
Failure Symptoms include:
- Level Sense Errors caused by bubbles or foam
- Failed calibration attempts
- Failed run attempts
• Reagent Errors refer to problems with Reagent, Calibrators and/or Controls such as:
- Improperly stored products
- Expired Reagent, Calibrators and/or Controls
- Control ranges established incorrectly
- Caps not sealed
Failure Symptoms include:
- Curve instability
- Control shifts
- Imprecision
- Failed calibration attempts
• Environment Errors refer to laboratory and surrounding conditions that can influence the generation
of a correct result. These will be discussed further in later modules and include:
- Electrical Specification
- Physical Specifications (Spatial Layout)
- Computer and Interface Specifications

KEY POINTS
Service Tools
Note Key Points
Service • Online Manuals

Documentation • FRU
• TSB Sticker
Diagnostics Screen • System Icon • Diagnostic programs are commonly used for troubleshooting
and system installation.
• Task Manager provides Service Personnel access to the
system’s hard drive files. Accessed under the System Icon.
CLI Commands • Used to manually control assemblies unrestricted.
• M&D 6200 CLI Terminal Simulator.
• Must be properly performed or components can be damaged.
Use commands as listed in ARCHITECT i2000SR Service and
Support Manual Section 5.
Logs • There are three types of MESSAGES on the system,
software updates, non-critical and critical.
- Temporary Message Logs display non-critical
- Message History Log display critical messages
• Logs can be captured from AbbottLink and decoded to
provide important instrument information to be used during
troubleshooting.
AbbottLink • Remote Diagnostic tool
• Internet: https://abbottlinkuser.abbott.com
• Intranet: http://abbottlinkuser.web.abbott.com
Effective • Four Logical STEPs:

Troubleshooting - STOP -Identify Problem
Model - THINK - Gather information/Data
- EVALUATE - Identify and test potential causes against
data
- PROCEED - Perform repair, verify problem resolution, and
complete documentation

REVIEW QUESTIONS
1. Where is the TSB Sticker located on the i2000SR System?
2. List the step required to access the Operation’s Manual located on the i2000SR System
3. Locate the B-hCG assay within the ARCHITECT iSystem Assay Quick Reference Guide. Record
below the assay protocol type for the B-hCG assay.
4. What is the product code for the i2000SR System?
5. Locate the CLI command to home the process path motor on a i2000SR System. List below where the
command is located and what the command was.
6. Besides data gathering for troubleshooting, list a minimum of one advantage/benefit for using
AbbottLink.
END OF MODULE

MODULE 3

POWER AND CIRCUITRY
OVERVIEW
• Main Power Supply
• Power Distribution
• Card Cage
• Minimum Board Configuration

MODULE 3: POWER AND CIRCUITRY
Notes Page

INTRODUCTION
This module introduces the principles, diagnostics, and components associated with the power, power
distribution, and circuit boards including:
• Card Cage
• Board Theory
Objectives
1. Use diagnostic tools and interpret data to isolate the root cause of power system and board failures.
2. Identify the physical location of the power system components and circuit boards.
3. Perform removal and reinstall procedures.
4. Perform applicable alignment and/or verification procedures.

Notes Page

POWER
This module will focus on the i2000SR power subsystem.
NOTE: Electrical Specifications will be reviewed in a later training module associated with
instrument installation. Electrical specifications and requirements include information about
the circuits, outlet types, and outlet requirements and are specific to the instrument module,
and/or configuration of the analyzer. Electrical specifications are stated in the instrument
Operations and Service and Support Manual.
The i2000SR power subsystem provides the voltage for the processing module and RSH.
• The AC subsystem provides power and isolation to the refrigeration system, the vacuum pump
system, and heating system.
• The DC subsystem provides power to fans, stepper motors, valves, and other electronic
components. Five different DC voltages are provided by the DC subsystem.
It includes components for power generation and power distribution such as the following:
• Card Cage Backplane and fuses
• Cables
• Circuit Breakers

Main Power Supply

The i2000SR Main Power Supply (PS) provides AC and DC control and distribution. It is located in the
right rear corner of the instrument and contains replaceable fans, fuses, switches, and voltage generating
components.
Component Sub Component Voltage Function & Description
AC Module Power Entry, EMI Filter, 200VAC • Provides 200VAC to Refrigerator and Vacuum Pump
Control & Monitor - Power is supplied through a relay and power cord
• Power Switch:
- A combined power switch and circuit breaker
- 30 Amp fuse (Hold Switch up 3 seconds to go past surge)
• Voltage input jumper is used to strap the Main Transformer to

accommodate various line voltages
- used prior to system installation to set the incoming voltage
and frequency via power jumper placement
If the correct voltage is not selected, the switch will open and
the System will not power up
• Power System Monitor & Control Input/Output Signals to Card
Cage Backplane
Heater Board 27VAC • Provides 27VAC, fuse protected, power to:
- Process Path Heaters
- Wash Zone 1 and 2 Heater
- Trigger Heater
- Pre-Trigger Heater
- Protected by card cage backplane fuses
• Voltage is supplied to the six process path heaters through
cabling directly to the heaters
• Fuses are located on Heater Board
• LEDs display voltage status information
DC Module Quad Board (left) +5VDC • Provides +5VDC & +/-12VDC, fuse protected, power to:
+12VDC - Card Cage Backplane - Logic Boards
+ 24VDC - Protected by card cage backplane fuses
- Board contains replaceable fuses
• Provides +24VDC directly to cooling fans
+36VDC Module Board +36 VDC • Provides +36 VDC, fuse protected, power to:
(middle) - Card Cage Backplane - Power Boards
+36VDC Sample Handler - Protected by card cage backplane fuses
(SH) Board (right) - Board contains replaceable fuses
Fans (2) N/A • Fans operate on +24VDC from Quad Board
• Fans cool the Power Supply
- Replaceable, accessed from lower right back side
- Fan Filter is scheduled to be cleaned on each PM

Heater Board
Quad Board DC Power
+5V, +/-12V, & +24VDC +36VDC
Power
Switch
Vacuum Pump
Input and Refrigerator
Power Circuit Breaker
AC Power
Frequency Selector
Main Power Supply Voltage Input

AC Power Jumper

(not used)
Heater Board LEDs
• Heater Board directs power to heater via relays based on control signals from Temperature
Controller Board
• LEDs illuminate indicating duty cycle to Heater
- Heater Board LEDs blink ON and OFF - Duty Cycle; Fused
• An unplugged thermistor may shut down the circuit, cycle power to reinitialize
• Fuses protect 27VAC to Heaters

Power Supply Signals monitored for error conditions

Several signals are monitored to verify correct Power Supply operation. In addition, test points are
provided on the back of the Card Cage. If any of the conditions are detected for a period of 30-40 ms
(milliseconds), the Power Supply is shutdown.
Signals monitored for error conditions by the module controller (PM CPU) are:
• AC Power Fail, indicates AC power is insufficient to maintain regulation of DC outputs
• Over Temperature, indicates excessive AC-DC converter temperatures
• Under Voltage, indicates under voltage condition
• Over Voltage, indicates an over voltage condition
If an error condition is detected, the switch will move to the off position and the power supply is shutdown.
Test points are provided on the power supply for each DC voltage for diagnostic purposes.
LEDs display voltage status information on the Power Supply.
Power Supply Card Cage Connections
Power Supply connectors J907, J908, J909, J928 and J930 must be connected for the power supply to
remain on. Also make sure Power Supply Fans are fully seated or the Power Supply will turn off.

Card Cage Backplane - Power distribution
The backplane is used to distribute power to the instrument logic and power boards by supplying
connections between the power supply and the boards. Testpoints are provided for use in determining the
presence or absence of voltage. The card cage I/O signals are routed from the backplane via cables
throughout the system.
To access the backplane, the On Board Wash Buffer Reservoir must be removed in order to open the Card
Cage.
Jumpers on Card Cage Backplane determine processing module number on a multi-module system.
Stress relief system designed to remove stress from connectors and make easier to open/close. During Card
Cage replacement, simply unplug cables and disconnect existing stress relief and mount to new Card Cage.
Backplane
VDC i2000SR
+36 TP 8
+36 Sense TP 1
+36 Sense Return TP 4
+12 TP 5
-12 TP 7
+5 TP 2
+5 Sense
Filter +5 Sense Return
underneath SIG GND TP3
DIG GND TP 6
Card Cage
Card Cage
Card Cage Strain Relief System

(on side)
Card Cage Jumpers

EXAMPLE Card Cage Backplane Locator Map
(Refer to Service and Support Manual Troubleshooting Section; Card Cage; i2000SR Card Cage Backplane and
and Test Points for current information)
NOTE: J907, J908, J909, J928 and J930 must be connected for Power Supply to remain ON
NOTE: To determine subassembly or component that is connected to card cage backplane

connectors, refer to the Troubleshooting section of the ARCHITECT i2000SR Service and
Support Manual, card cage, cable connections.

Power ON/OFF
There are times when you may need to start up, pause, shut down, cycle power to, or power OFF the
system and its components. Refer to the information contained in the service and/or operating procedures
to determine when these are required.
NOTE: Refer to the ARCHITECT System Operations Manual for the procedures to perform an
instrument start up, pause, shut down, power cycle, emergency shutdown and long term
shutdown.
It is important to understand the following key principles related to removing power and cycling power:
• The sample handler and processing module(s) are not functional when the system control center is
OFF.
NOTE:To prevent flooding when your system is connected to an ARCHITECT ARM (Automatic
Reconstitution Module) accessory, do not shut down the SCC if the ARM is in the process of
filling the wash buffer reservoir.
• If the processing module(s) power is ON when you power ON the SCC, communication is NOT
properly initialized between the system components. In this situation, the processing module
power must be cycled to re-establish proper communication.
NOTE:Verify the processing module power is off before applying power to the SCC. Press the power
switch on the front of the CPU (central processing unit) to turn on the SCC.
• To power OFF all processing modules in a multi-module system, you must turn the power to each
processing module OFF.
• To power OFF the Sample Handler on a multi-module system, you must determine which module
to power off.
NOTE: Power ON/OFF procedures will differ between a stand alone and an integrated system. In a
ci8200 multi-module system, powering off the processing module farthest to the right (when
facing the front of the system) powers off the sample handler. ALWAYs verify power has been
removed before servicing.
• Cycling power (with SCC in a power ON status) involves powering OFF the processing module
and sample handler followed by applying power. Once the power is ON, a startup must be
performed to attain a Ready status.
NOTE: In a single module system, powering off the processing module also turns off power to the
sample handler.
NOTE: Ensure the processing module has been powered off for one minute before reapplying power.
Before applying power to the PM, ensure that the SCC (system control center) power is on and
that the Snapshot screen displays.

Cycling Power Sequence

re-establishing communication
Step 1. Shutdown SCC Step 2. Power Off SCC Step 3. Power Off PM(s)
1. Ensure both SH and PM(s) are either 1. Turn OFF power to SCC when screen 1. TurnOFF power to PM(s).
Ready, Stopped, or Offline. instructs you. In a ci8200 multi-module system, powering
SCC Power button is located on front of the OFF the Processing Module farthest to the
2. Select F3-Shutdown from Snapshot CPU. right (when facing the front of the system)
screen. You may need to press and hold the button for powers OFF the sample handler.
several seconds for the power to go off. The power switch is a white lever or a black
3. Select OK to confirm shutdown.
toggle switch. It is located above the power
4. Press Ctrl+Alt+Delete keys when cord on the lower left rear of the processing
message appears. module(s).
5. Select Shutdown the computer and

press OK when message displays.
Step 4. Power On SCC Step 5. Power On PM(s) Note

1. Turn power ON to SCC. 1. Turn power ON to PM(s). If PM(s) power is ON when you
Verify the Processing Module power is OFF before Ensure the SCC power is ON before powering on power ON the SCC, communication
applying power to the SCC. the PM. will not be properly established
NOTE: If the Processing Module(s) power
In a ci8200 multi-module system, powering on
between the system components, and
the SH and PM(s) status will remain
is ON when you power ON the SCC,
the Processing Module farthest to the right Offline indefinitely. If this occurs,
communication is not properly initialized (when facing the front of the system) powers on
between the system components. power off the PM(s), wait 30
the Sample Handler. seconds, then power on the PM(s).
2. Allow the system software to initialize.
SH and PM(s) stay at Offline status
3. Wait for Snapshot screen to display. approximately five minutes prior to changing to
No user intervention is needed during this time. Stopped. No user intervention is needed at this
time.
2. Select the Sample Handler and

Processing Module graphics.
3. Select F5- Start-up.

Notes Page

POWER TROUBLESHOOTING ACTIVITY

• Locate and evaluate measurement data against voltage specifications
• Locate key power components and perform key M&D procedures
WARNING: Electrical Shock Hazard. Follow electrical safety practices.
Resources Needed
• Multimeter
• Power Distribution Diagram (section 2.4 in Service Manual)
Refer to the ARCHITECT i2000SR Service and Support Manual to access the procedures
listed in this activity and for additional information.
Section 1 Components and Maintenance Mode

With instrument powered ON
Remove right back instrument cover. Then identify and observe the following items (DO NOT
REMOVE):
Quad Board LEDs
Heater Board and LEDs
+36VDC Boards LEDs
Power Configuration Jumper and Frequency setting
Section 2 Power Distribution and Key Verification Procedures

1. Observe the LEDs on the Main Power Supply Boards and answer the following questions:
a. Are ALL LEDs on? _____________________________
b. List any LEDs that are off:________________________
_____________________________________________
_____________________________________________
_____________________________________________
(Continued)

2. Perform the following Key Procedure:
M&D 5715 Turn 36V Power OFF and ON
• Turn 36V Power OFF/ON and observe LEDs on Power Supply Boards
a. Record any LEDs that changed status from your prior observation:
_______________________________________________________________
_______________________________________________________________
Power Distribution Failure
USE the Power Distribution Diagram located in the troubleshooting section, power
supply, Power Distribution from the Power Supply, and General Data section of the
ARCHITECT i2000SR Service and Support Manual to answer the questions below.
1. If there was a Quad Board failure and +5VDC was not present at the Card Cage, what systems or
components would be affected?
____________________________________________________________________________
_____________________________________________________________________________
a. Where would you measure the +5VDC voltage output? ________________________________
2. If there was a +12VDC power failure, what systems or components would be affected?
___________________________________________________________________________
___________________________________________________________________________
3. If there was a +36VDC power failure, what systems or components would be affected?_________
____________________________________________________________________________
END OF ACTIVITY

CARD CAGE AND CIRCUIT BOARDS

Control, drive, and detection circuitry on the i2000SR System is contained on printed circuit boards located
in the Card Cage. The Card Cage is divided into an Upper and Lower section.
NOTE: The number of boards may vary depending on the configuration of the ARCHITECT System.
Refer to the ARCHITECT i2000SR Service and Support Manual for additional information.
The Card Cage Assembly generally contains the following components:

• Card Cage Enclosure
• Fan Tray with Fans to cool the card cage
• Stress Relief System designed to remove stress from connectors on the Card Cage backplane
• Backplane
Upper Section
Lower Section
Card Cage
Card Cage Backplane
The Card Cage Backplane incorporates system interconnects between boards within the card cage and
between a board and connectors. Jumpers on the Card Cage Backplane determine the Processing Module
number for a multimodule system. The Processing Modules are numbered from left to right; therefore, the
left most Processing Module is Module #1. Jumpers are also used to set Process Module and Sample
Handler type.

Location Board(s) Function

UPPER Indexer • Motor Control: Tracks motor encoder signals & Monitors Home Sensor
(logic) (motor position)
• Indexer Boards are swapable:

- Some have jumpers; refer to board R&R for information
• Communicates with:
- Controller Boards, Motor Driver Boards and Other Boards
Sample Handler (SH) • Functions as CPU for Sample Handler; controls all functions
Controller • Communicates with:
- Processing Module Controller Board and SCC
- Sample Handler Bar Code Reader(s) and Indexer Boards
• Same board as Process Module Controller
Liquid Level Sense • One LLS Board per Pipettor
• Sets the transmitting frequency for the Pipettor:
- Frequency is determined by slot (location) in Card Cage
- Contains a digital display of DAC LLS readout
• Controls LLS function by processing data from LLS antenna
• Controls Pressure Monitor (PM) function by processing data from PM Board
CMIA Optics • Controls CMIA Reader sensitivity by controlling high voltage going to
photomultiplier tube (PMT)
• Amplifies CMIA Reader output and converts output to digital signal
• Works in conjunction with Indexer 1 to analyze sensor outputs
Temperature Controller • Provides Heater Control instructions to the Power Supply Heater Board
• Receives and processes thermistor signals
• Must cycle power to Processing Module to reset
Module Controller • Functions as CPU for Processing Module, controls all Processing Module
functions
• Communicates with:
- Sample Handler (SH) Module Controller Board and SCC
- Reagent Bar Code Reader(s) and device controllers
• Identical to SH Module Controller
LOWER Motor Driver • Motor Driver Boards are swapable
(power) • Energizes/Drives motor (motor movement)
• Receives motor control signal from Indexer Board
DC Driver I/O • Engages Diverters, Solenoids, and Valves

• Controls DC motors used in Vortexers and Pumps
• Newer Style contains replaceable fuses and a 2 digit 7 segment display that
can be used to in troubleshooting situations to determine what fuse on the
board is blown

1
1
Indexer #0 (SH) 2
Sample Handler Controller 3

Motor Driver #0 (SH) 2
LLS #3 (STAT Pipettor) 4
Indexer #3 5
Motor Driver #3 3
LLS #2 (R2 Pipettor) 6
Indexer #2 7
Motor Driver #2 4
LLS #1 (R1 Pipettor) 8
Indexer #1 9
Motor Driver #1 5
LLS #0 (Sample Pipettor) 10
Indexer #0 11
Motor Driver #0 6
CMIA Optics 12
Temperature Controller 13
DC Driver I/O 7
Module Controller 14
LOWER UPPER
i2000SR Card Cage

MINIMUM BOARD CONFIGURATION

Occasionally systems fail to complete the Boot Sequence. Some board failures can affect the Card Cage
suppressing the system from successfully completing a normal Boot-up and Initialization to the Main
Menu. The Minimum Board Configuration helps diagnose the cause of:
• system lock-up errors
• boot-up failures
• voltage problems
• and software errors
on the ARCHITECT System by eliminating all but the essential boards needed for the system to complete
a Boot-up and Initialization to the Main Menu. Then through a process of elimination the failed board(s)
suppressing the system from successfully completing a normal Boot-up can be located.
Minimum number of boards needed to perform an instrument Boot-up and Initialization to the Main Menu:
• Processing Module Controller (#14)
• CMIA Optics Board (#12)
NOTE: Refer to the ARCHITECT i2000SR Service and Support Manual for additional information.
NOTE: HyperTerminal connection, previously presented in Module 2, can be a good troubleshooting

tool for boot sequence failures.

CIRCUIT BOARD TROUBLESHOOTING ACTIVITY

• Locate key circuitry components and perform key M&D procedures
Resources Needed
Refer to the ARCHITECT i2000SR Service and Support Manual for additional information
on performing the procedures in these activities.
Components and Procedures

With instrument power ON, identify and observe the following:
Card Cage – open access door and identify the various Boards while installed (look for LEDs, Test
points and/or displays)
Power OFF the Processing Module
Locate the card cage and using ESD precautions, remove the boards identified below and place
carefully on the ESD Mat (do not replace until directed to in activity)
Module controller board (CPU)
Temperature Controller board
DC Driver I/O board
Identify the reset switches on the removed Controller board
Identify the surface mounted fuses on the removed DC Driver I/O board
a. How many different types of replaceable fuses are there?
____________________________________________________________________
Perform Procedure P-37 Card Cage Fan Filter Cleaning
Return all removed components to their original locations
Perform M&D 5700 fuse status
Perform M&D 6035 PC Board Test
END OF ACTIVITY

Notes Page

Troubleshooting
The following tips are for troubleshooting Power and/or Circuitry System failures:
NOTE: When troubleshooting ARCHITECT i2000SR System errors refer to your

ARCHITECT i2000SR Service and Support Manual, Technical Service Bulletins,
Instrument Service Advisories, Troubleshooting Information (eSolutions), and/or the
ARCHITECT System Operations Manual.
Symptom Possible cause of failure

Instrument PM will not power ON • Incoming power is OFF, or not to specifications
• Power Cord is loose
• Power Supply failure
• Tripped Circuit Breaker on Main Power Switch
• Voltage Selection Jumper not correctly matched to incoming voltage
• Loose/Failed Connector
• Failed Controller Board
No Boot-up • Loose or failed cable on Card Cage backplane
• Quad Board failure, Short in Card Cage, or Board failure (Lack of
5Volts DC)
• Communications Error
• Failed Indexer Board
No motor holding current • Failed Motor Driver Board
• Failed Power Board
• Failed Connector
• Blown fuse on Card Cage
Power indicator LED not illuminated • Failed fuse
• PS Voltage failure
Sample Handler OFFLINE or will not • Power is OFF
boot-up • Communications error
• Failed Indexer Board
Refrigerator will not cool or is OFF • Circuit Breaker tripped or open
• Main Transformer failure
• Refrigerator failure

PROCEDURE OVERVIEW
NOTE: For additional information regarding M&D procedures, procedures, and
component replacement, refer to the ARCHITECT System Operations Manual
and the ARCHITECT i2000SR System Service and Support Manual.
Power and Boards

Hardware Issues/symptoms Diagnostics
Fuse • No mechanical movement • M&D 5700 Fuse Status
• Power loss to a subsystem • 2 digit 7 segment display on DC Driver I/O
Board
• LEDs and Testpoints
• M&D 4200 Functional Test Areas
Power Supply • Instrument will not power on • Power Status LEDs
• Loss of voltage • Voltage Measurement
• Motors and/or pumps not • M&D 4200 Functional Test Areas
functioning
Module Controller • Instrument will not boot-up • Minimum Board Configuration
• Hyperterminal
Power supply • M&D 6035 PC Board Test
heater, motor
driver and DC
driver I/O boards

KEY POINTS
Power and Circuitry
Note Key Points
Main Power • Located behind the • Provides the voltage for the processing module and RSH.
Supply right rear panel
• AC subsystem provides power and isolation to the refrigeration
system, the vacuum pump system, and heating system.
• DC subsystem provides power to fans, stepper motors, valves, and
other electronic components. Five different DC voltages are
provided by the DC subsystem.
- +5VDC, +12VDC, +24VDC, +36VDC
• Field-replaceable fans (+24VDC).
• Field-replaceable fuses in power supply.
• LEDs display voltage status information.
• "Maintenance Mode" - disables +36VDC output so that solenoids
and stepper motors can be safely unplugged without powering down
the instrument.
- M&D 6200 - CLI commands
- Enable type DIO 37 SET 1
- Disable type DIO 37 SET 0
- M&D 5715
Main Power • Input Panel • Input Panel (200VAC):
Supply - AC • Heater Board - Provides 200VAC to Refrigerator and Vacuum Pump
Module - Power Switch: A combined power switch and circuit breaker
- Voltage input jumper is used to strap the Main Transformer to
accommodate various line voltages
If the correct voltage is not selected, the switch will open and the
System will not power up
• Heater Board (27VAC):
- Provides 27VAC to Heaters
- Protected by card cage backplane fuses
- Fuses are located on Heater Board
Main Power • Quad Board • Quad Board:
Supply - DC • +36VDC Module Board - Provides +5VDC & +/-12VDC power to Card Cage Backplane -
Module (PM)
Logic Boards
- Provides +24VDC directly to cooling fans
• +36VDC Sample
Handler Board
• +36VDC Module Boards:
- Provides +36 VDC power to Card Cage Backplane - Power
Boards

Power and Circuitry
Note Key Points
Master Card • Minimum Card Cage • Backplane contains fuses and power test points.
Cage Configuration: • Jumpers on Card Cage backplane determine Processing Module
- PM Controller (#14) number in a multimodule system.
- CMIA Optics (#12)
• Logic Boards (Upper):
• Accessed from Waste - Indexer
and Supply Center - Sample Handler (SH) Controller and Module Controller
- Liquid Level Sense
- CMIA Optics
- Temperature Controller
• Power Boards (Lower):

- Motor Driver
- DC Driver I/O
Indexer • Master Card Cage • Motor Control
• Logic Board • Tracks encoder signals and monitors home sensor.
• Indexer Boards can be swapped.
- Some have jumpers; refer to board R&R for information.
SH Controller • Master Card Cage • Functions as CPU for Sample Handler.
• Logic Board • Identical to Process Module Controller Board.
LLS/PM • Master Card Cage • One LLS Board per Pipettor.
• Logic Board • Sets the transmitting frequency for the Pipettor:
- Frequency is determined by slot (location) in Card Cage
- Contains a digital display of DAC LLS readout
• Controls LLS function (processes data from LLS antenna).
• Controls Pressure Monitor function (processes PM data).
CMIA Optics • Master Card Cage • Controls CMIA Reader sensitivity by controlling the high voltage
going to the photomultiplier tube (PMT).
• Logic and Power Board
• Works in conjunction with Indexer to analyze sensor outputs.
Temperature • Master Card Cage • Receives and processes thermistor signals.
Controller • Logic Board • Issues heater control signal to Power Supply Heater Board.
• Cycle Power to Processing Module to reset.
Process • Master Card Cage • Functions as CPU for Processing Module, controls all Processing
Module • Logic Board
Module functions.
Controller • Identical to SH Module Controller Board.
Motor Driver • Master Card Cage • Motor Drive; Energizes motor (motor movement).
• Power Board • Motor Driver Boards can be swapped.
DC Driver I/O • Master Card Cage • Engages Diverters, Solenoids, and Valves.
• Power Board • Controls DC motors used in Vortexers and Pumps.
• Contains fuses and 2 digit 7 segment display that can be used in
troubleshooting situations to determine what fuse on board is blown.

REVIEW QUESTIONS AND CASE STUDIES

SCENARIO 1 The RSH and PM will not Power ON.
The following troubleshooting STEPs were performed or observed and the issues were
unresolved:
• Main Power Switch Kicks OFF after 1 Second
• Incoming Voltage was checked and was found to be within specification
• Power Supply is configured for the incoming voltage
What checks, measurements, procedures, etc. would you use to help isolate the root cause of
the failure? What would you do to try and resolve this error? What do you think may be
causing the failure?
SCENARIO 2 Processing Module does not come to "STOPPED" status after Power ON.
The following troubleshooting STEPs were performed or observed, but the errors remain
unresolved:
• Power to Ethernet HUB was checked
• Sampler Handler was OK
• Controller Boards were swapped

1. What voltage(s) is generated on the Quad Board in the Power Supply?
2. Which DC voltage is not fuse protected?
3. If connector J476 on the card cage backplane became dislodged, what sub assembly would fail to
operate?
4. Which card cage board engages the solenoids?
5. In the table below, list the component that best matched the description or function shown.
DESCRIPTION or FUNCTION COMPONENT
A pump that is powered by 200VAC from the Power Supply

A board that Tracks encoder signals
Provides 27VAC to heaters
Sets the frequency used for LLS on a pipettor
Develops the DC voltages used by the logic Card Cage Boards
END OF MODULE

MODULE 4

ROBOTICS
OVERVIEW
• Process Path
• RV Loader
• Diverters
• Vortexers
• Pipettors
• Reagent Carousel

MODULE 4: ROBOTICS
Notes Page

MODULE 4: ROBOTICS
INTRODUCTION
his module introduces the principles, diagnostics, and components associated with each robotic component
including:
• Motor operation
• Card Cage boards used for control
• Sensors
Objectives
1. Use diagnostic tools and interpret data to isolate the root cause of robotic system failures.
2. Identify the physical location of the components associated with each robotic device.
3. Describe the functionality of each robotic device.
4. Perform removal and reinstall procedures.
5. Perform applicable alignment and/or verification procedures.

MODULE 4: ROBOTICS
Notes Page

MODULE 4: ROBOTICS
ROBOTICS
The robotic systems on the i2000SR System are used to perform tasks associated with assay processing.
Most assay processing functions take place on the Process Path including loading the RV into the process
path, liquid aspiration and dispense, mixing (vortexing), reaction mixture wash, optics read and unloading
the RVs to waste. The Reagent Carousel area is also motorized.
NOTE: RSH robotic devices, will be covered in a separate training guide or module.
Assembly
and Hopper
Process Path

MODULE 4: ROBOTICS
Robotic Motors
Common characteristics of the robotic motors include:
• motors use 36VDC
• sensors are used for homing
• motors will have holding current shortly after power ON (not immediate, usually takes 2-3
minutes)
• M&D or CLI commands test functions of robotic assemblies
NOTE: Refer to the ARCHITECT i2000SR System Service and Support Manual for additional
information.
Sensors
Sensors provide a reference or starting point used by the system to move a robotic component. By
controlling the number of “steps”, or length of time current is applied to the motor, the system can direct
the position of the device.
Optical sensors and flags are used to determine the home, rotational, or vertical position of each device. A
flag attached to the device interrupts the sensor signal by passing between the send and receive portions of
the sensor.
Motor Drive and Control - Processing Module
There are multiple Motor Driver and Indexer Boards that control and drive various robotic devices on the
Processing Module. Each board consists of individual circuits that are used for specific devices. When
troubleshooting a robotic situation the boards can be swapped to determine if the board is the source of the
error. It is important to understand that if a defective board is moved to a new location the failure will most
likely be transferred to the device that is using the same circuit from that location.

MODULE 4: ROBOTICS
NOTE: The table below is for training purposes. For additional information refer to the
ARCHITECT i2000SR Service and Support Manual, Section 2 Troubleshooting, Card Cage,
Cable Connections.
Circuit
Motor # Motor Description BD & Card Cage Slot # Fuse
Axis
0 Process Path Slot Upper 11 Slot Lower 6 X F5
Indexer 0 Motor Driver 0
1 Reagent CRSL (Outer) Indexer 0 Motor Driver 0 Y
2 Reagent CRSL (Inner) Indexer 0 Motor Driver 0 Z
3 Dispersion CRSL Indexer 0 Motor Driver 0 T
4 Sample Pipettor, Theta Indexer 0 Motor Driver 0 U
5 Sample Pipettor, Z Indexer 0 Motor Driver 0 V
6 Sample Syringe Indexer 0 Motor Driver 0 R
7 Wash 1 Switch Diverter Indexer 0 Motor Driver 0 S
8 R1 Pipettor, Theta Slot Upper 9 Slot Lower 5 X F6

9 R1 Pipettor, Z Indexer 1 Motor Driver 1 Y
10 R1 Syringe Indexer 1 Motor Driver 1 Z
11 Wash Zone #2 Indexer 1 Motor Driver 1 T
12 Trigger Pump Indexer 1 Motor Driver 1 U
13 Pre-trigger Pump Indexer 1 Motor Driver 1 V
14 Shutter Indexer 1 Motor Driver 1 R
15 STAT Pipettor Theta Axis Indexer 1 Motor Driver 1 S
16 R2 Pipettor, Theta Slot Upper 7 Slot Lower 4 X F7

17 R2 Pipettor, Z Indexer 2 Motor Driver 2 Y
18 R2 Syringe Indexer 2 Motor Driver 2 Z
19 Wash Zone #1 Indexer 2 Motor Driver 2 T
20 RV Orientor Indexer 2 Motor Driver 2 U
21 RV Transport Indexer 2 Motor Driver 2 V
22 STAT Syringe Indexer 2 Motor Driver 2 R
23 STAT Pipettor Z Axis Indexer 2 Motor Driver 2 S F6
Circuit
Motor # Motor Description BD & Card Cage Slot # Fuse
Axis
24 R1 Washcup Pump Slot Upper 5 Slot Lower 3 X F8
25 R2 Washcup Pump Indexer 3 Motor Driver 3 Y
26 Sample Pipettor Pump Indexer 3 Motor Driver 3 Z
27 R1 Pipettor Pump Indexer 3 Motor Driver 3 T
28 R2 Pipettor Pump Indexer 3 Motor Driver 3 U
29 STAT Probe Buffer Pump Indexer 3 Motor Driver 3 V
30 Wash Zone #1 Pump Indexer 3 Motor Driver 3 R
31 Wash Zone #2 Pump Indexer 3 Motor Driver 3 S

MODULE 4: ROBOTICS
Process Path
Assay processing takes place in the Process Path, a covered circular track that provides proper incubation
temperatures, liquid dispense/aspiration points, and wash points as necessary for the supported assay
protocols. Reaction vessels containing sample and reagent are held in a disk that sits on top of a circular,
heated track. This disk rotates in a counter-clockwise direction, moving one position every 18 seconds.
Component Function/Description Service Notes
Process Path Motor • 36VDC Stepper Motor (Motor #0) • Motor is encoded so that each RV position
• Rotates the Process Path Disk has a "home" position
• Encoder signals return to Indexer board #0
• Motor is driven by Motor Driver board #0
Process Path • Machined circular assembly that • Three replaceable magnets mounted in the
has two channels or tracks process path, at the optics read and two
wash zone locations, are used for
• Provides: microparticle capture when the RVs are
- an incubated environment for positioned in front of these locations
assay reaction process
- access points for various sub
assemblies to perform steps
involved in the assay sequence
and reaction process
Process Path Heaters • Heaters are mounted to the • Heaters receive 27VAC from Heater board
underside of the assembly:
• Each heater is independently controlled
- All heaters use AC voltage
using an embedded thermistors to measure
- Six zones the process path temperature for that
specific zone
Sensor Board #5 • An optical home sensor used as an • Home sensor uses edge of RV slot in disk to
absolute reference point during the monitor disk position
process path disk homing operation
• Sensor signal returns to Indexer board #0
• Reads homing hole in disk found
during initialization only
Process Path Disk • Supports and guides the RVs as • Rotated by the process path motor
they are moved to various locations
• 112 RV positions
• Indexes one RV position every 18
seconds, in a counter-clockwise
direction (lock step)
• Homing Holes
Process Path Cover • A mounting platform for the various • Cover sits over the disk, mounted to the
sub-assemblies attached to the path process path assembly
• Blocks stray light during optics read
process
• Assists in maintaining heated
environment for RV incubation

MODULE 4: ROBOTICS
Process Path
Sensor Board #5
inner track
Process Path Disk

outer track
Process Path Cover
Process Path Connections

MODULE 4: ROBOTICS
RV Loader
The RV Loader orients the reaction vessels (RVs) and inserts
them into the inner track on the process path. The loader
consists of two main assemblies: RV Wheel
• RV Loader (orienter) Wheel
• RV Transport
A Hopper connects to the loader. The hopper provides onboard

storage for the Reaction Vessels (RVs).
RV Transport
Component Function/Description Notes

RV Hopper • Onboard storage of RVs. • RV Level Sensor signal monitored by
CMIA Optics Board
• Enclosed bin capable of holding
1200 RVs in any orientation:
- Front - Fill storage area
- Rear - Pickup area
• Hopper contains an RV Level
Sensor that detects when the
RV inventory is empty.
RV Loader • RV Loader Wheel:

- Picks up RVs from the hopper and
Baffle
orients them for loading into RV
transport.
- Loader wheel home sensor detects
when the RV loader wheel is home.
- RV Loader Wheel Motor (#20) and
Home Sensor Board.
• RV Loader Transport:
- Receives RV from RV loader wheel
and moves the RV into the inner track
on the process path.
- Loader transport home sensor detects
when the transport is home.
- Three RV Load Sensors are used to
monitor RV insertion process:
RV Loader Sensor Bd #1 - Drop point sensor
- Load point sensor
- Process path insertion RV sensor.
- Sensor Board #6 (calibrated)
- Alignment Bracket keeps loader wheel
RV Loader Transport oriented straight with loader transport
- Motor (#21) and Home Sensor Board

MODULE 4: ROBOTICS
RV Loader
RV Load Sensors
Component Function
• Insertion Point Sensor • The Insertion Point Sensor detects an RV at the position in the Process Path inner
track where an RV is loaded from the RV Transport (Insertion Point)
• The sensor detects an open spot on the Process Path for an RV to be loaded
• If an RV is not detected at the Process Path by the Insertion Point Sensor, the RV
Transport advances until an RV is detected at the Load Point Sensor
• Load Point Sensor • The Load Point Sensor detects an RV in the RV transport position just prior to
delivery into the Process Path inner track (Load Point)
• Once an RV is detected at the Load Point, the RV Loader waits for the end of the
lock step interval. If an RV is detected at the Load Point Sensor it indicates the
transport is full of RVs
• Drop Point Sensor • The Drop Point Sensor detects an RV at the position where the RV transfers from
the RV Loader Wheel to the RV Transport (Drop Point)
• When an RV is detected at the Drop Point, the RV Transport advances one
position

MODULE 4: ROBOTICS
RV Loader Functionality
RV Loader Wheel
Load
Point
RV Loader Transport
CMIA Optics
Drop Home
DIO Insertion Point Point Sensor
Read
Upper Slot #12
Sensor Board 6
RV Loader Sensors
Initialization
1. The RV loader transport is homed and the home sensor is verified.
2. The RV loader wheel is homed and the home sensor is verified.
3. The status of all RV sensors is verified.

1.Normal Operation
1. Process path insertion point is checked.
2. When a RV is not detected at process path insertion point, the RV loader transport advances until a RV is one
position from the load point.
3. RV loader transport advances RV one position and the RV drops into the inner track of the process path:
- RVs are inserted into the inner track whenever an empty slot appears at position 45 for i 2000 SR.
- Step 3 is performed while process path is idle, in synchronization with 18 second process path lock step.
4. After insertion is accomplished, RV loader wheel rotates 90 degrees in an attempt to fill empty slot at drop point:
- RV loader wheel picks a single RV, orients it, and drops it into the RV loader transport at the drop point.
- After each attempt to pick a RV from the hopper, the RV loader wheel pauses to allow the picked RV to settle in
the RV loader transport (Several attempts can be made to pick a RV during the 18 second lock step interval).
5. Drop point sensor is checked.
6. When a RV is detected at the drop point, the RV loader transport advances one position.
7. Load position sensor is checked.
8. When a RV is at the load point, the RV loader waits for the end of the lock step interval.

MODULE 4: ROBOTICS
Demand RV in
Synch w/lockstep
Is there time for

another RV feed
attempt?
Check Process Path Insertion
Point
Rotate RV loader Wheel 90

Degrees & Pause
RV Needed in No
Process Path?
Check Drop Point Sensor
No
Yes
Advance Transport Until RV

at Load Position Is an RV
located at the
drop pont
Advance Transport 1
Position to Insert RV into
Process Path Advance RV loader
transport 1 Position
No
Retract RV Transport N No
Positions if the RV transport Check Load Position Sensor
is not full
RV at Load
Position?
Wait for End of Lock-Step

Yes
Interval

MODULE 4: ROBOTICS
Diverters
Diverters are used to move RVs located in the Process Path Disk. The i2000SR System has four Diverters.
• RV Load Diverter
• RV Unload Diverter
• Wash Zone Diverter
• STAT Diverter
All diverter solenoids are powered by 36VDC from the DC Driver I/O board.
RV Load Diverter • Energized solenoid, moves clean • Solenoid controlled
RVs from Inner Process Path Track • Shutter
to Outer track when RVs are
• Power: 36VDC from DC Driver I/O board
needed for routine processing:
- Shutter solenoid energizes to lift • Located at Process Path position 1:
shutter arm up - Solenoid 42, Sensor Board (Bd) 15
- Load solenoid energizes to push • Diverter Shutter:
RV from inner to outer track - Solenoid 32, Sensor Bd 14
• When idle, shutter acts like a gate • Sensor board 15 monitored by CMIA
blocking RVs from moving into Optics Board
process path diversion area (opening • Sensor board 14 monitored by Module
between inner and outer tacks) Controller Board
RV Unload Diverter • Rotates RV 90 degrees to allow used • Solenoid controlled

RV to drop from the Outer Process • Power: 36VDC from DC Driver I/O board
Path Track into the Waste Chute:
• Located at Process Path position 109:
- Clears the Process Path Disk
slots while rotating - Solenoid 36, Sensor Bd 16
• Sensor board 16 monitored by CMIA
- Drops RV into waste chute to
Optics Board
Solid Waste Container
Wash Zone Diverter • Directs RVs to one of two paths: • Motorized

- One path moves RVs through the • Power: 36VDC from Motor Driver board 0
wash zone where a wash occurs
• Located at Process Path position 60:
for 2-Step assays
- Motor 7, Sensor Bd 5
- The other path moves RVs
• Indexer Board 0 monitors sensor board
around to bypass the wash zone
signals
during 1-Step assays
STAT Diverter • Energized solenoid: • Solenoid controlled

- moves clean RVs from Inner • Mechanical Shutter
Process Path track to Outer
• Power: 36VDC from DC Driver I/O board
Process Path track during STAT
sample processing • Located at Process Path position 47:
- RV pushes past the shutter, - Solenoid 34, STAT Diverter Sensor Bd
moving it up out of the way • STAT Diverter Sensor board monitored
by Module Controller Board
• Non-energized solenoid, shutter is
used to keep RV in the inner track

MODULE 4: ROBOTICS
RV Load and Unload Diverter

MODULE 4: ROBOTICS
Notes Page

MODULE 4: ROBOTICS
ROBOTIC ACTIVITY - 1
• Perform key procedure(s) for servicing Process Path and RV Loader system components
• Perform key M&D procedures
CAUTION: Moving Parts.
Resources Needed
Refer to the ARCHITECT i2000SR System Service and Support Manual and TSB Database
for additional information on performing the procedures in these activities.

Component Removal
1. Remove, and/or locate key, components as directed below:
Turn Processing Module System Power OFF
REMOVE the following components:

RV Loader Assembly RR A1.05
Process Path Cover RR B2.01
Process Path Disk RR B2.02
Examine the Process Path Track, and identify the Thermistor connections
Identify the Process Path Heaters mounted to the underside
Clean Process Path Cover, Disk and Path
LOCATE the following components:

RV Loader Assembly components, including:
RV Loader Wheel
Sensor Board #6
LEDs
RV Hopper and RV Hopper Level Sensor
RV Load/Unload Diverter Assembly components, including:
RV Unload Solenoid
Sensor Boards Load and Unload Diverters, Load Switch
(Continued)

MODULE 4: ROBOTICS
2. INSTRUCTOR LED - 5900 Process Path Motor Step Loss Troubleshooting

NOTES:______________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
Loosely REINSTALL the components removed in step #1. Components must remain loose for
performance of procedure outlined in step#3 below.
NOTE: Ensure tubing is seated in drain when replacing Wash Zone 1, Wash Zone 2,
Pre-trigger and Trigger manifolds.
3. Process Path Motor CLI Commands

M&D 6200 CLI Terminal Simulator
• With Process Path Cover mechanisms loosely mounted, insert 10 RVs in outer lane of Process
Path
• Enter CLI Commands:
SET_MODULE X (X=1 for i2000SR, X=2 for ci8200 System)
HOME 0 0
OMS 0 JG1000
• Observe Process Path Cover for slight movement indicating obstructions or debris in Process
Path or Cover. Make note of these areas.
NOTES:______________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
• Enter CLI Command to STOP motor:
OMS 0 ST
• Remove Process Path Cover and clean paying special attention to areas noted above.
• Repeat, as directed by instructor, until Process Path is clean
• Tighten all components
Key Procedures and verification

1. Perform key procedures:
M&D 3131 RV Loader Sensor Calibration
Perform Startup
END OF ACTIVITY

MODULE 4: ROBOTICS
Vortexers
The fluid (Microparticles) in the RVs are mixed and kept in suspension by the rotating action of the
Vortexers. The Vortexer:
Vortexer #2
Vortexer #3
• cup lifts and engages the RV on the Process Path
72
94
• spins to mix (vortex) the RV
49 STAT
Vortexer
3
Vortexer #1

Vortexer • Vortexer #1:
- Located at Process Path location 3
- Vortexes the RV after the addition of Reagent 1
• Vortexer #2:
• Vortexer #3:
- Vortexes the RV after the addition of Pre-Trigger
• STAT Vortexer:
Vortexer • DC Motor: • Motor power: 36VDC from DC Driver I/O

Assembly - Turns spindle board:
- DC Motor #0
- Reverse voltage to move down
- DC Motor #1
• Spindle turns and raises the vortexer cup
- DC Motor #2
• Vortexer Cup: - DC Motor #3
- Spins, moving RV back and forth creating mixing
• Sensor Board #8 - up/down sensor
- Off-center hole that the bottom of RV fits into signals return to DC Driver I/O board
- Cup holds RV with center hole to spin/mix • Vortexers can operate over a range of
speeds (RPMs) from 1502, 1755, 2016,
2263, 2520, 2765, 3034, to 3289
• Mounting arrow should point to inside of
process path when locked
• M&D 3118 - Vortexer Splash

MODULE 4: ROBOTICS
Notes Page

MODULE 4: ROBOTICS
Vortexer Diagram
Vortexer Troubleshooting Information:

• Proper seating of the Vortexers are critical to assay performance.
• Motor Mounts close to bottom of Process Path area - easily damaged due to liquid spills and
flooding in the Process Path.
• Ensure Vortexer cup easily slides up and down; this can be checked by turning the Vortexer upside
down and right side up.
• Ensure Vortexer is secured in place:
- Mounting arrow should point to the inside of the Process Path when locked

MODULE 4: ROBOTICS
Pipettor
NOTE: Fluidic functions of pipettor are presented in the fluidics training module. Level Sense and
Pressure Monitor functions of the Pipettor are also discussed in the Fluidics training module.
Pipettors are used to aspirate (using LLS and Pressure Monitoring functions) and dispense reagents and
samples. All pipettors have the same functionality. The ARCHITECT i2000SR System consists of the
following Pipettors:
• Sample Pipettor
• Reagent 1 (R1) Pipettor
• Reagent 2 (R2) Pipettor
• STAT Pipettor
The Pipettor Assembly robotic hardware controls the probe position through horizontal/rotational (theta)
and vertical (z) movement. In consists of the following hardware:
• Theta Motor (Stepper motor): 36VDC from Motor Driver; Sensor Board 13
• Z Motor (Stepper Motor): 36VDC from Motor Driver; Sensor Board 12
• The Z Crash, or Guard, Sensor is used to tell the system when an obstacle has been detected
during downward travel.
Pipettor • Pipettor Bodies are all the same • Indexer and Motor Driver Boards can be
Assembly swapped for troubleshooting
The Pipettor arm is curved on the R1, R2,
Sample Pipettors and straight for the • Each pipettor uses a syringe and a pump:
STAT Pipettor. - Pump provides buffer for internal probe
The arm is replaced separately from the wash
Pipettor body. - Syringe precision controls aspiration and
dispense
• Includes fluid sense/pressure monitoring
• Clamps route and secure cables, tubing,

and Pressure Monitor Sensor
• Ensure tubing is secured in Clamps
Sample and • Detect, aspirate, transfer, and dispense • Calibration Notes:

STAT Pipettors samples into the RVs (reaction vessels) - Sample and STAT pipettor use LLS signals
to find carousel and wash cup targets
Reagent • Detect, aspirate, transfer, and dispense • Calibration Notes:

Pipettors R1 and reagents into the RV (reaction vessel) - During R1 Pipettor Calibration: LLS is used
R2 • During STAT assay procedures, R2 to find the targets for all carousel positions
and Wash Cup
Pipettor performs all reagent pipetting
- R2 Pipettor Calibration: Crash Sensor is
used to find the Inner Reagent Carousel
target and LLS is used to find Outer
Reagent Carousel target
Z Crash Limit • Detects if probe encounters a vertical • Requires pipettor arm to move down about
Sensor obstruction such as hitting the bottom of 1/8", after it hits bottom, before sensor board
a tube or the side of the wash cup will be triggered
Located under end of Pipettor Arm. • M&D 5400 Cash Sensor Test

MODULE 4: ROBOTICS
Stat Pipettor
Sample Pipettor
Z Sensor Board #12
Clamps
Clamps
Pipettor Arm
Theta Sensor Board
Stepper Motors Sensor Board 13
Pipettor

MODULE 4: ROBOTICS
Sample Pipettor Diagram
Sample Pipettor Troubleshooting Information:
• Locations for Sample Pipettor Calibrations are performed using LLS at the:
• RSH position
• RV 1/2 position target
• RV 24 position target
• Wash Cup Target
• If the Probe misses the target at RSH position during installation, then the RSH may have been
incorrectly attached and/or the i2000SR System may have been improperly leveled.

MODULE 4: ROBOTICS
STAT Pipettor Diagram
STAT Pipettor Troubleshooting Information:
• If the probe misses the RSH target during installation, then the RSH may have been incorrectly
attached and/or the i2000SR System may have been improperly leveled.
• STAT Pipettor Calibration is performed using LLS at the following locations:

• RSH position
• STAT Wash Cup target
• RV 47/48 target

MODULE 4: ROBOTICS
R1 Pipettor Diagram
NOTE: The R1 Pipettor is not used for STAT assay protocols on the i2000SR System.
R1 Pipettor Troubleshooting Information:
• During R1 Pipettor Calibration, LLS is used to find the targets for all carousel positions and Wash
Cup.

MODULE 4: ROBOTICS
R2 Pipettor Diagram
R2 Pipettor Troubleshooting Information:
• 2 different methods are used to find Reagent Carousel targets during R2 Pipettor Calibration:
• Crash Sensor is used to find the Inner Reagent Carousel target
• LLS is used to find the Outer Reagent Carousel target
• During STAT assay procedures, the R2 Pipettor performs all reagent pipetting.

MODULE 4: ROBOTICS
WASH ZONE MECHANISM

The Wash Zone Mechanism moves the Wash Zone Probes up and down into the RV to aspirate fluid from
the bottom of the RV. There are two Wash Zones:
• Wash Zone 1 (WZ1)
• Wash Zone 2 (WZ2)
NOTE: Parts and components on the ARCHITECT System can vary depending on the instrument
manufacturing date and/or replacement of components during service. Refer to the
ARCHITECT i2000SR Service and Support Manual, TSBs, and ISAs, for additional
information.
Wash Aspirate Probe Positioning and Probe Integrity is important for proper system and assay operation.
The probes are notched at the end so they will not create a seal at the bottom of the RV. The probe tubings
should be snug and properly routed to the vacuum vessel so that it is not rubbing or catching on any other
part of the instrument.
Verify the Wash Aspirate Probes are positioned correctly in the wash manifold guide holes and that they
are not bent (The probes should ride on the front edge of the holes {toward the center of the instrument}).
NOTE:Wash Aspirate Monitoring will be presented in the Fluidics Module
Components Function/Description
• Linear Motor • Motor Driver #2 - WZ1
- Motor #19 WZ1 • Motor Driver #1 - WZ2
- Motor #11 WZ2 The Wash Zone and Shutter motors are the same
• Sensor Board #1 • Indexer Board #2 receives home sensor signals - WZ1
• Indexer Board #1 receives home sensor signals- WZ2
• Vertical Slide Bearing Mechanism • Vertical movement
• Mount • Mount and holding features for three Wash Zone Probes
Wash Zone Probe
Wash Zone Mechanism

MODULE 4: ROBOTICS
Wash Zone Diagrams
---------------------------------------------------------------------------------------------------------------------------

MODULE 4: ROBOTICS
Reagent Carousel
The Reagent Carousel stores, cools, and positions the on-board reagents for aspiration by the reagent
pipettors when required during assay processing.
The system provides physical positions for reagent bottles on two concentric rotatable carousels - outer and
inner. The outer carousel has two rings (outer and middle) and the inner carousel has one ring. Each ring
can hold 25 reagent bottles. All positions on the middle ring can also be rotated to provide mixing action.
A bar code reader, located at the center of the carousels, is used for identifying reagents. The bar code
reader is located at a fixed axis and any ring position can be positioned in front of it. A 26th position,
located in the inner ring, for the purpose of providing an unobstructed pathway between the bar code
reader and the middle and outer rings. The position, called a wedge position, does not permit a reagent
container to be placed in it.
NOTE:The Reagent Cooler will be presented in the Fluidics and Temperature Module.

Reagent • Positions the reagents for aspiration by
Carousel the pipettor as required
• Can hold 25 reagent bottles
• Carousels rotate on v-wheels
Inner Carousel • Driven by an encoder motor #2 in theta • Motor located above buffer reservoir,
direction underneath carousel
• Home sensor is located underneath the • Motor is mounted with Outer Carousel
carousel Motor (dual pack)
Outer Carousel • Two carousel rings connected together • MIddle carousel is also referred to as the
(Middle & Outer) Dispersion carousel
• Outer carousel motor is mounted with
inner carousel Motor (dual pack) • Dispersion Carousel Motor
• Outer encoder motor (#1) rotates
carousel in the theta direction
• Middle Ring driven by separate motor
(#3) located under carousel at 10
o’clock position
• Home sensor is located underneath the
carousel
• When the system is in a RUNNING
state the middle ring, containing the
Microparticles, is rotated continuously

MODULE 4: ROBOTICS
Dispersion
Carousel V-Wheels
Motor
Inner Carousel Motor

(Dual Motor)
Outer Carousel Motor
Bar Code Reader
200VAC

MODULE 4: ROBOTICS
Reagent Carousel Diagram

MODULE 4: ROBOTICS
Reagent Carousel Functionality
R1 Pipettor
R2 Pipettor
Inner Reagent Carousel
Dispersion Carousel
Outer Reagent Carousel
Sample Pipettor
Processing Center
Module Initialization
1. Reagent carousel cover sensor is check to verify that cover is closed.
2. Inner reagent carousel is initialized and home sensor is checked to verify carousel is in home position.
3. Outer reagent carousel is initialized and home sensor is checked to verify carousel is in home position.
4. Reagent bar code reader is initialized.
1.Run Initialization
1. Reagent carousel cover sensor is check to verify that cover is closed.
2. Inner reagent carousel is initialized and home sensor is checked to verify carousel is in home position.
3. Outer reagent carousel is initialized and home sensor is checked to verify carousel is in home position.
4. Reagent carousels begin scan to identify on-board reagents:

- Outer and middle ring positions are read
- Inner ring positions are read
5. Inner carousel dispersion begins and continues mixing movement to spin bottles for five minutes.
6. Running mode begins.

1.Running (one-step assay example)
1. Desired reagent on outer carousel is positioned at aspiration point for reagent pipettor 1.
2. Reagent aspiration is initiated.
3. Reagent aspiration is completed.

4. Desired reagent on middle carousel is positioned at aspiration point for reagent pipettor 2.
5. Dispersion is stopped.

8. Dispersion is started.
9. Desired reagent on inner carousel is positioned at aspiration point for reagent pipettor 2.

MODULE 4: ROBOTICS
Notes Page

MODULE 4: ROBOTICS
ROBOTICS ACTIVITY - 2
• Perform key procedure(s) for servicing pipettors and Reagent Carousel components
Resources Needed
Refer to the ARCHITECT i2000SR System Service and Support Manual for additional
information on performing the procedures in these activities.

Component Removal
Turn Processing Module System Power OFF

Pipettor Probe Holder
Pipettor Z-limit Crash Sensor
Vortexer #2 RR B2.10
Reagent Carousel Inner R&R D1.02 and Outer Carousel R&R D1.03

All Pipettors
All Vortexers
Replace ALL removed assemblies, Power ON and Perform a Startup
(Continued)

MODULE 4: ROBOTICS
Key Procedures and verification

1. Perform key procedures:
M&D 5400 Crash Sensor Test (Follow on-screen instructions)
WARNING: Probe stick Hazard.
M&D 3150 Diverter Test
M&D 3115 Vortexer Test (choose 1)
M&D 5100 Process Path and Carousel Motor Tests
2. INSTRUCTOR LED:
Perform Pipettor Calibration (M&D 1111, 1112, 1113, and 1117 )
END OF ACTIVITY

MODULE 4: ROBOTICS
Troubleshooting
The following are tips for troubleshooting Robotic System failures:
NOTE:When troubleshooting ARCHITECT i2000SR System errors refer to your ARCHITECT

i2000SR Service and Support Manual, Technical Service Bulletins, Instrument Service
Advisories, Troubleshooting Information (eSolutions), and/or the ARCHITECT System
Operations Manual.
Area of failure/Error Possible cause of failure

Motor Stalls/Step Loss/RV • Damaged RVs
Jams • Hopper not attached properly
• Dirty Optical Sensor Board #6
• Shutter missing, out of position, or not fully seated
• RV Loader not seated properly
• Misaligned RV Loader
• Robotic Device jammed or blocked
• Motor failure
• Motor Driver Board failure
Motor Step Loss Reagent • Replace V-wheels
Carousel • Ensure Carousel is properly seated.

MODULE 4: ROBOTICS
PROCEDURE OVERVIEW
NOTE: For additional information regarding M&D procedures, procedures, and component
replacement, refer to the ARCHITECT System Operations Manual and the ARCHITECT
i2000SR System Service and Support Manual.
Power and Boards

Process Path • Step Loss errors • M&D 4200 Functional Test
• Jams • M&D 5100 Process Path and Carousel Motor Tests
• Misseated Process Path Cover • CLI Commands
• Damaged RVs • M&D 4080 Initialization
• RV fail to drop into Process Path
RV Loader • Jams • M&D 4200 Functional Test
• Damaged RVs • M&D 3140 RV Load/Unload Test
• M&D 5100 Process Path and Carousel Motor Tests
• M&D 5220 RV Sensors Test
• Monitor Board 6 LEDs
• M&D 3131 RV Loader Sensor Calibration
• CLI Commands
Diverters • Jams • M&D 3150 Diverter Test
• M&D 5133 Other Valves and Diverter Test
• CLI Commands
Vortexer • Assay Imprecision • M&D 3115 Vortexer Test
• M&D 3118 Vortexer Splash Test
Pipettors • Assay Imprecision • M&D 1155 Probe Straightness Test
• Pipettor/Probe Crash • M&D 1100 Pipettor Test
• Step Loss errors • M&D 5110 Pipettor and Syringe Motor Tests
• Sensor error • M&D 5400 Crash Sensor Test
• M&D 1111, 1112, 1113, and 1117 Pipettor calibration
Reagent Carousel • Noisy Operation • M&D 3000 Reagent Carousel Test
• Step Loss errors • M&D 4200 Functional Test
• Clean Sensors
• Inspect V-wheels and posts for cracks
• M&D 3400 Interlock Sensor Test

MODULE 4: ROBOTICS
KEY POINTS
Robotics
Note Key Points
Process Path • Covered circular track that provides proper incubation

(PP) temperatures, liquid dispense/aspiration points, and wash points as
necessary for the supported assay protocols.
• Rotates in a counter-clockwise direction, moving one position every
18 seconds (lock step).
• Process path disk is rotated by a 36VDC stepper motor:
- driven by Motor Driver board #0
- encoder signals return to Indexer board #0
- home sensor signal returns to Indexer board #0
• Heaters are mounted to the underside of the assembly, thermistors
are embbed into process path track.
RV Loader • RV Loader • Orients and inserts RV into the inner track on process path.
• RV Transport • RV Loader Wheel:
- Picks up RVs from the hopper and orients them for loading into
RV transport
- RV Loader Wheel Motor (#20) and Home Sensor Board
• RV Loader Transport:
- Receives RV from RV loader wheel and moves the RV into the
inner track on the process path.
- Three RV Load Sensors are used to monitor RV insertion
process:
- Drop point sensor
- Load point sensor
- Process path insertion RV sensor.
- Sensor Board #6 (calibrated)
- Alignment Bracket keeps loader wheel oriented straight with
loader transport
- Motor (#21) and Home Sensor Board
RV Hopper • Enclosed bin capable of holding 1200 RVs in any orientation:
- Front - Fill storage area
- Rear - Pickup area
• Hopper contains an RV Level Sensor that detects when the RV
inventory is empty; reports to CMIA Optics Board
Pipettor • Sample Pipettor • Theta Motor (Stepper motor): 36VDC from Motor Driver.
• STAT Pipettor • Z Motor (Stepper Motor): 36VDC for Motor Driver.
• R1 Pipettor • Home Sensors monitored by Indexer Board.
• R2 Pipettor • Bodies are the same for all pipettors, Arm differs.
• Z Limit Crash Detector under arm.

MODULE 4: ROBOTICS
Robotics
Note Key Points
Diverters • Four Diverters On • Solenoids receive 36VDC from DC I/O Driver Board.
Process Path
• Motor controlled receive 36VDC from motor driver board.
• RV Load Diverter (process path position 1):
- Energized solenoid moves clean RVs from Inner Process Path
Track to Outer track when RVs are needed for routine
processing.
- Solenoid Controlled
• RV Unload Diverter: (process path position 109):
- Rotates RV 90 degrees to allow used RV to drop from the Outer
Process Path Track into the Waste Chute
• Wash Zone Diverter (process path position 60):
- Directs RVs to Wash Zone #1 for 2- Step Assays
OR
- Moves the RV to the outer track to bypass the Wash Zone for
1-Step Assays
- Motor Controlled
• STAT Diverter (process path position 47):
- Energized solenoid moves clean RVs from Inner Process Path
track to Outer Process Path track during STAT sample
processing
Vortexer • Vortexer 1 • Vortexer #1 (process path location 3):

• Vortexer 2 - Vortexes the RV after the addition of Reagent 1
• Vortexer 3 • Vortexer #2 (process path location 72):

• Vortexer 4
• Vortexer #3 (process path location 94):
- Vortexes the RV after the addition of Pre-Trigger
• STAT Vortexer (process path location 49):
• DC Motor and Sensors communicate with DC Driver I/O Board.
Wash Zone • Wash Zone 1 • Provides Vertical Movement

Mechanism • Wash Zone 2 • Linear Motor and Home Sensor
Reagent • Two concentric rotatable carousels - outer and inner:
Carousel - Outer carousel has two rings (outer and middle) and the inner
carousel has one ring.
• Inner Carousel Motor is mounted with Outer Carousel Motor (dual
pack).
• Home sensor is located underneath the carousel.
• When the system is in a RUNNING state the middle ring, containing
the Microparticles, is rotated continuously.

MODULE 4: ROBOTICS

SCENARIO 1 Receiving Error 5900 Step Loss Detected on (RV Loader Wheel Motor). The RVs were
observed loading on top of existing RVs at the drop point of the Transport.
The following troubleshooting STEPs were performed or observed, and the issues remain
unresolved:
• Checked/Ensured RV Loader was mounted properly to Process Path
• RVs were inspected and no defective RVs were found
What checks, measurements, procedures, etc. would you use to help isolate the root cause
of the failure? What would you do to try and resolve this error? What do you think may
be causing the failure?
SCENARIO 2 Instrument generates intermittent 5900 Step Loss Detected on (Process Path Motor)
during processing of samples.
unresolved:
• RVs were inspected and no defective RVs were found
• RV Loader Assembly mounting tab and foot was inspected for proper seating

MODULE 4: ROBOTICS
1. Complete the table below:

Motor Driver # and
Component Circuit
Card Cage Slot
Reagent Carousel Inner Motor Theta-Axis
Motor 2
Wash Zone 1 Motor 19
RV Loader Wheel Motor 20
Process Path Theta Motor 0
Shutter Motor 14
2. If you suspected a problem with the R1 Pipettor Theta Home Sensor, what diagnostic test could you
perform to test the functionality of the sensor?
3. If a defective Motor Driver Board in slot #5 is causing Wash Zone 2 Step Loss errors, and the board is
swapped with the Motor Driver Board in slot #6, which device would you now suspect would recover
an error?
4. Which Diverter moves RVs from the inner lane of the Process Path to the outer lane of the Process
Path for routine assay protocols?
5. Which RV Loader Sensor detects an open spot on the Process Path for an RV to be loaded into?
6. What diagnostic test can be used to verify the functionality of the RV Load Diverter Shutter Sensor?
END OF MODULE

MODULE 5

OPTICS
OVERVIEW
• Optics System
• Optical System Theory
• Optics Assembly

MODULE 5: OPTICS
Notes Page

MODULE 5: OPTICS
INTRODUCTION
This module introduces the principles, diagnostics and components associated with Optics Systems
including:
• CMIA Reader
• Shutter Assembly
• Reader Magnet Assembly
Objectives
1. Use diagnostic tools and interpret data to isolate the root cause of Optics System failures.
2. Identify the physical location of the Optics System components.
3. Perform the procedures required to remove and install key components of the Optics Systems.
4. Perform the processes used to verify the functionality of the components used in the Optics Systems.
5. Perform the maintenance procedures for the components used in the Optics Systems.

MODULE 5: OPTICS
Notes Page

MODULE 5: OPTICS
OPTICS SUBSYSTEM
The Optics Assembly on the i2000SR System is located within the Process Path between Wash Zone 2 and
the R1 Pipettor. The optics subsystem and associated components are designed to detect and measure
photo emissions produced by a chemiluminescent reaction. Using this subsystem, the light emitted by the
reaction mixture in the RV is read and the data is sent to the:
• CMIA Optics board
and to the
• Module Controller, both within the Card Cage
The optical read is then analyzed by the system software to produce patient results.
Optics Assembly
Process Path

MODULE 5: OPTICS
Optics Hardware
The Optics Subsystem has three principle assemblies:
• CMIA Reader Assembly
• Reader Magnet
• Shutter Assembly
Trigger Manifold
CMIA Reader
PMT
Magnet
Shutter Assembly
Light Pipe

CMIA Reader • Detects light photons produced from • Does not require a lamp light source to
CMIA reaction produce a detectable light emission
• Consists of a light pipe that collects • Replaced as an assembly
photons and directs them onto a PMT
• Receives power from the CMIA Optics Board
• Sends photoelectric signal to CMIA Optics
Board for processing into a count value
• Each CMIA Optics Assembly comes from the
factory with Linearity and Normalization
parameters attached
During installation & replacement the Linearity
and Normalization parameters from the CMIA
optics assembly must be entered into the module
configuration window on the SCC . Some values
may be (-) negative and require the dash (-).
Shutter • Isolates the RV from background light • Replaceable
Assembly • During CMIA read the shutter closes off • Linear Motor
process path around the RV, isolating it +36VDC
from background light
• Sensor Board
Reader Magnet • Attracts the paramagnetic microparticles • Replaceable

Assembly contained in the reaction mixture to the
wall of reaction vessel
• Prevents microparticles from interfering
with chemiluminescent reaction
Circuitry • CMIA Optics Board
• Module Controller Board
• Motor Driver Board (shutter drive)
• Indexer Board (shutter control)

MODULE 5: OPTICS
Optics Values

MODULE 5: OPTICS
Notes Page

MODULE 5: OPTICS
Shutter Assembly Diagram
Optics Assembly Diagram

MODULE 5: OPTICS
Chemiluminescent Reaction
The reactants necessary for CMIA assays include the following:
• Paramagnetic microparticles coated with a capture molecule (antigen, antibody, or viral particle)
specific for the analyte being measured - pink reagent vials
• Acridinium-labeled conjugate - yellow reagent vials
• Assay Diluent - teal reagent vials (where required by assay)
• Pre-trigger Solution (Hydrogen Peroxide) and Trigger Solution (Sodium Hydroxide)- Bulk
Solutions
Basic Reaction
NOTE: The exact sequence of the events listed below will differ based on the specific assay. Refer to
the ARCHITECT Operations Manual; principles of operation, for more information.
• Sample is added to an RV in the Process Path.

• Microparticles (paramagnetic microparticles coated with capture molecules) are added to the sample.
• The solution is mixed and incubated.
• During the incubation the analyte present in the sample binds to the corresponding capture
molecules on the microparticles forming an immune complex.
Paramagnetic Analyte Captured analyte

Microparticle
• After incubation, a magnet in the process path attracts the

paramagnetic microparticles (bound to the specific analyte) to
the wall of the reaction vessel.
• The reaction mixture is washed to remove unbound materials.
• Analyte detection is accomplished with a

chemiluminescent acridinium-labeled
conjugate.
• The conjugate binds to the immune

complex to complete the reaction mixture.
acridinium-labeled
conjugate
• After incubation, the reaction mixture is
washed to remove unbound materials. Immuno-complex sandwich
• Pre-trigger Solution (hydrogen peroxide) is added and the CMIA optical system takes a background
read.
(Continued)

MODULE 5: OPTICS
• The Pre-trigger Solution (hydrogen peroxide) is used to:

• create an acidic environment to prevent early release of energy (light emission)
• help keep microparticles from clumping
• split acridinium dye off the conjugate bound to the microparticle complex
• The system then adds Trigger Solution (sodium hydroxide) to the reaction mixture.
• The acridinium undergoes an oxidative reaction when exposed to peroxide and an alkaline solution.
• The oxidative reaction causes the chemiluminescent reaction

to occur.
• N-methylacridone forms and releases energy (light
emission) as it returns to its ground state.
• The CMIA optical system measures the chemiluminescent

emission (activated read) over a predefined time period to
quantitate the analyte concentration or to determine qualitative interpretations for index (cutoff)
assays.
• The chemiluminescent emission is reported in RLU (relative light unit) readings.

MODULE 5: OPTICS
CMIA Optics Normal Read Process
1. RV is then moved to the optics read

position (98) in the Process Path:
- This position is in front of the reader
magnet which pulls the microparticles to
the wall of the RV
2. The Shutter closes to block external light

from entering the RV.
3. A High voltage control signal to the PMT

(in the CMIA reader) is turned ON.
4. Six second delay occurs, during which time

the PMT response stabilizes.
5. A background read is taken:

- The light pipe directs the emitted light to
the PMT in CMIA reader
- CMIA reader converts detected photons
to a count value
- PMT output signal is interfaced through
CMIA Optics Board.
- Count data is transferred to Module
controller and is used to calculate an RLU
value
6. A foreground (activated) read is taken, and

Trigger Solution is dispensed into the RV:
- This initiates the chemiluminescent
reaction that results in the emission of
photons of light
- The light pipe directs the emitted light to
the PMT in CMIA reader
- CMIA reader converts detected photons
to a count value
- PMT output signal is interfaced through CMIA Optics Board
- Count data is transferred to Module Controller and is used to calculate an RLU value for that sample
- RLU Value is converted to a result unit by the ARCHITECT Software
7. The High voltage signal to the PMT is turned OFF.
8. After a specified delay, a command to open the Shutter is generated by the Module Controller Board
and the process path is free to advance.

MODULE 5: OPTICS
Optics Read and Data Reduction
The optic read is the measurement of the chemiluminescent emission over a pre-defined time.
• The optics read is taken over 3 seconds for both the background read and activated (foreground)
read.
• Each read involves 30 sub-reads at 100 millisecond intervals.
• When the thirty sub-reads are plotted for a normal read, a bell shaped curve with a left bias is
obtained (See example below):
- The first sub-read is usually very low or zero as the reaction has not initiated yet.
- As the chemiluminescent flash occurs with the trigger addition, the peak signal occurs
between the 4th and 6th reads, and typically at the 5th read.
NOTE: The peak signal will vary depending on the specific assay, and analyte concentrations.
- The reaction then degrades over the remainder of the 3 seconds to near zero again at the
final read.
• The signal in the result log file is the sum of these 30 background reads and 30 activated reads.
• The corrected or final count is obtained by subtracting the background from the activated read
(Final Read (RLU) = Activated- Background).
EXAMPLE:
Low RLU Calibrator (example)
Time RLU Time RLU Time RLU
0.1 0 1.1 214 2.1 14
0.2 35 1.2 123 2.2 11
0.3 1377 1.3 77 2.3 10
0.4 7231 1.4 52 2.4 11
0.5 10417 1.5 37 2.5 8
0.6 7686 1.6 27 2.6 9
0.7 3713 1.7 23 2.7 9
0.8 1715 1.8 20 2.8 8
0.9 827 1.9 15 2.9 8
1.0 400 2.0 15 3.0 7
Data reduction calculation is the method used to calculate the final read in RLUs (relative light units). In
performing the data reduction calculation the system:
1. Sums the signal measured by the CMIA optical system.
2. Verifies that:
- Background counts fall within an acceptable range
- Activated read profile falls within an acceptable set of ranges
3. Subtracts the background counts from the activated read counts to calculate the final read
and converted it to concentration units.

MODULE 5: OPTICS
Notes Page

MODULE 5: OPTICS
OPTICS SYSTEM TROUBLESHOOTING ACTIVITY

• Perform key procedure(s) for servicing the optics components
• Interpret optic diagnostic and maintenance procedures
Resources Needed
Removal and Replacement Procedures

Power OFF Processing Module
Locate and REMOVE the following components:

Optics Reader Assembly R&R C1.07
NOTE: Cap the light pipe immediately upon removal.
Shutter Assembly R&R C1.01
REINSTALL all removed components
Power ON the Processing Module
Perform the following M&D Procedures:

M&D 1030 Shutter Test
M&D 1020 Optics Background Check
a. Record the values obtained for the optics background and compare with those obtained
before removing and replacing CMIA Reader:
(Continued)

MODULE 5: OPTICS
CLI Commands (only perform the options directed by instructor)

1. Perform M&D 6200 Terminal Simulator using the CLI commands listed in the table below.
Ensure the Processing Module Lid is Closed.
NOTE: must be logged in as FSR
CLI Commands
1. Set the correct module by typing SET_MODULE X (X= 1 for Standalone i2000SR PM or 2 for integrated iPM)
Option 1
The following commands will look at background light; the commands return 10 sets of numbers which represent
background with an empty RV.
The example (in blue) below is designed to show that the first parameter after the optics PMT command determines the
state of the PMT. A (1) turns the optics PMT on and (0) turns the PMT off. Also during a read, the (X) or first parameter
after the read command is the time interval between sub reads and the (Y) or second parameter after the read command is
the number of reads to take.
OPTICS PMT X (1 turns PMT on, 0 turns PMT off)
READ X Y ( X = time interval between sub reads (msec) , Y = number of reads to take)
1. SHUTTER_MOVE CLOSE
2. OPTICS PMT 1
3. OPTICS START
4. READ 100 10
5. OPTICS PMT 0
Record results (lid closed):
6. SHUTTER_MOVE OPEN
7. Open the Processing Module lid and repeat steps 1 through 6
Record results (lid open):
8. How much difference was seen between the results in step 5 vs step 7?
Option 2
The following commands will exercise the Optics. This test will move an RV from the test access point to the optics
area, close the shutter, dispense 300 μL of Trigger, read and report the result, open the shutter, and then return the
RV back to the access point for removal.
1. Add one drop of (mixed) microparticles to an RV using a disposable pipette. Then place the RV into the test
access location.
2. PROC_PATH_MOVE 28 CMIA
3. CMIA_READ 300
4. PROC_PATH_MOVE 98 ACCESS
5. Review Results
6. Remove RV from access location and discard RV
Note how the microparticles have been pulled to the side of the RV.
END OF ACTIVITY

MODULE 5: OPTICS
Troubleshooting
The following tips are for troubleshooting Optic System failures:

ARCHITECT System Operations Manual
Symptom Possible cause of failure

Zero Reads • Damaged or disconnected connector
• Blown F2 fuse on Card Cage Backplane
• Failed CMIA Optics Board
• Failed CMIA Reader
High Background Reads • Stray light (covers off, improperly seated)
• Trigger spills (Leaking Trigger Valve)
• Failed PMT Cable (Noise)

MODULE 5: OPTICS
PROCEDURE OVERVIEW
Power and Boards

Optics • High Background Reads • M&D 1020 Optics Background
• Zero Read • M&D 1030 Shutter Test
• M&D 1045 Optics Verification
• M&D 2162 Prime Trigger/Pre-trigger
• M&D 2004 Pre-Trigger Check (precision)
• M&D 2005 Trigger Check (precision)
Shutter Assembly • Read Errors • M&D 1030 Shutter Test
Service Tips:
• Shutter spring may easily dislodge if service personnel hand is in location during instrument
service.
• Cover Light Pipe whenever removing Optics Assembly; cap is in Customer Maintenance kit.
• After replacement of new Optics, enter new Normalization and Linearity data into System
Configuration files.
• All Optics will be "dry-calibrated" at factory. No field normalization procedure.
• M&D 1020 Optics Background:

- procedure passes at counts of <500, counts of <200 are recommended
- if high background reads are recovered:
• check for possible Trigger spills around Process Path/Optical Reader/Shutter
locations

MODULE 5: OPTICS
KEY POINTS
Optics
Note Key Points
CMIA • Capture Molecule - microparticles.

Reactants • Acridinium-labeled conjugate - used to form immuno-complex
sandwich.
• Pre-trigger Solution:
- creates an acidic environment to prevent early release of energy
(light emission)
- help keep microparticles from clumping
- splits acridinium dye off the conjugate bound to the microparticle
complex
• Trigger Solution- causes the chemiluminescent reaction to occur.
CMIA Reader • Located on Process • Detects light photons produced from CMIA reaction.
Path • Replaced as an assembly.
• Receives power from CMIA Optics Board in Card Cage.
• Each CMIA Optics Assembly comes from the factory with Linearity
and Normalization parameters attached.
During installation & replacement the Linearity and Normalization
parameters from the CMIA optics assembly must be entered into the
module configuration window on the SCC . Some values may be (-)
negative and require the dash (-).
Shutter • Isolates the RV from background light.

Assembly • Replaceable.
• Linear Motor +36V.
• Shutter Sensor Board.
• Motor Driver Board drives shutter motor.
• Indexer Board monitors shutter position sensors - control.
Reader Magnet • Pulls the microparticles to the side of the RV for optimal read.
Assembly • Replaceable
Circuitry • Master Card Cage • CMIA Optics Board.

• Module Controller Board.
• Motor Driver Board (shutter drive).
• Indexer Board (shutter control).
CMIA Optics • Master Card Cage • Controls CMIA Reader sensitivity by controlling the high voltage
going to the photomultiplier tube (PMT).
• Logic Board
• Works in conjunction with Indexer to analyze sensor outputs.

MODULE 5: OPTICS

SCENARIO 1 The analyzer is reporting optical reads of zero.
The following troubleshooting STEPs were performed and/or observed, but the error
remains unresolved:
• CMIA Optics Board was reseated
• Pre-trigger and Trigger Solutions were replaced
SCENARIO 2 Customer states that all QC Results are low and their calibrations are failing do to invalid
read errors.
The following troubleshooting STEPs were performed and/or observed, but the error
remains unresolved:
• M&D 1020 Optics Background Check passes
(Continued)

MODULE 5: OPTICS
1. The Shutter Motor Cable connects to which connector on the Card Cage?
2. List two possible causes of High Background reads.
3. What board in the Card Cage accepts read data from the CMIA Optics Assembly?
4. What symptom(s) would you expect to observe if the Trigger and Pre-trigger Solutions were
switched?______________________________________________________________________
5. What board in the Card Cage controls the opening and closing of the Shutter?
END OF MODULE

MODULE 5: OPTICS
Notes Page

MODULE 6

FLUIDICS AND TEMPERATURE CONTROL
OVERVIEW
• Bulk Solution Fluidics
• Vacuum and Liquid Waste System
• Pressure Monitor System
• Liquid Level Sense (LLS) System
• Syringes
• Temperature Subsystem
• Wash Aspirate Monitor (WAM)

MODULE 6: FLUIDICS AND TEMPERATURE CONTROL
Notes Page

INTRODUCTION
This module introduces the principles, diagnostics, and components associated with fluidic and
temperature subsystems including:
• Functionality
• Power and Circuitry
• Hardware
• Wash Aspirate Monitoring
• Heaters and thermistors
• Reagent Cooler
Objectives
1. Use diagnostic tools and interpret data to isolate the root cause of Fluidic and Temperature sub system
failures.
2. Identify the physical location of the sub system components.
3. Perform key procedures.
4. Describe the functionality and key signal pathways used by heater and/or fluidic components.

Notes Page

FLUIDIC SUBSYSTEM
The Fluidics subsystem is responsible for the movement of buffer, reagents and liquid waste throughout
the ARCHITECT i2000SR System. Fluidics Subsystems include:
• Buffer Delivery System
• Trigger/Pre-trigger Delivery System
• Vacuum System and Liquid Waste
• Wash Cup
• Syringe (sample and reagent aspiration and dispense)
• Liquid Level Sense and Pressure Monitor
Wash Zone 2 Vortexer
Wash Zone 1
R2 Syringe
R1 Pipettor
STAT Syringe
Reagent Pipettor R2
R1 Syringe
Reagent
Carousel
Sample Syringe
Hopper
Sample Pipettor
Stat Pipettor
i2000SR Process Path

Buffer
Trigger
Pre-Trigger
Waste and Supply Center

Buffer System Diagram

Buffer is manually reconstituted by the user, or by an optional Automated Reconstitution Module (ARM),
and loaded in the supply area via a quick disconnect port. During a manual load, buffer is moved into the
buffer reservoir through the buffer transfer pump.
Buffer is used during test processing.


Buffer • Delivers buffer to: • Located on back of analyzer in Pump Bay
Pump - Probe through Syringe for • Receives 36VDC from Motor Driver
internal probe wash
• Logic
- Reagent Active Wash Cups
• Dual Head 100μL FMI pump
Wash Zone (WZ) Pump • Moves buffer from onboard reservoir • Located on back of analyzer in Pump Bay
to wash zone manifold and valves
• Receives 36VDC from Motor Driver #3
• Dual head 50μL FMI pump
• Logic CMIA Optics board & Indexer #3
WZ Buffer • Warms solution to 30-37.6oC before • Mounted to side of Wash Zone Manifold
Heater dispense through Wash Zone • 27VAC from Heater Board
• One heater for each Wash Zone • Cylindrical tubing block with heating
(interchangeable) element and thermistor
• Each heater independently • Thermistor signals return to Temperature
controlled Controller Board (TCB)
Wash Zone • Two Wash Zones • 36VDC stepper motor - vertical movement
Manifold • During the CMIA wash process: • 36VDC Manifold valves; DC Driver I/O
- 3 nozzles & 3 valves dispense
• Vertical Slide Bearing mechanism
heated wash buffer into RVs
- wash assembly lowers probes • Valve Removal tool
into RVs
- wash aspirate probes aspirate
waste fluid using vacuum
- 4th valve flushes and primes
manifold. Bypass line to waste
Wash Buffer Reservoir Figure Components: • Sensor signals to Module Controller Board
Level Sensor Outlet Assembly 1. Onboard storage for up to 25 • Level Sensor Outlet Assembly - tube with
liters wash buffer three magnetic float sensors
and Filter
2. Level Sensor draws wash buffer • Buffer Manifold in pump bay
into reservoir and measures
remaining volume
3. Inlet assembly dispenses wash
buffer into reservoir from wash
buffer preparation container or
ARCHITECT ARM
4. Filter protects fluidics
components by eliminating
particulates
Transfer Pump & Buffer Filter • Used to load buffer from the • 36VDC from DC Driver I/O Board
preparation container, into the on-
board buffer reservoir
• Buffer filter between the pump and
the on-board reservoir

Pre-trigger/Trigger Fluidics Diagram

Pre-trigger and Trigger are dispensed into the RV during the reaction process through the Pre-trigger/
Trigger Manifold.
V3 V4 V1 V2
Trigger and Pre-Trigger Fluidics
Pre-Trigger/Trigger Connection Diagram


Manifold • Dispenses Pre-trigger Solution and • 36VDC Manifold valves; DC Driver I/O
Trigger Solution into the RVs • Pre-Trigger Solution is in a Black Bottle:
• Two valves for each reagent: - Pre-Trigger tubing is coated (black) to
- A dispense valve (V1 Pre-Trigger, protect solution from light
V3 Trigger)
- A bypass valve that flushes
manifold and directs solution to
waste line (V2 Pre-Trigger, V4
Trigger)
Trigger/Pre-Trigger • Individual heaters for each • 27VAC from Heater Board
Heater • Thermistor signal returns to Temperature
Controller Board
Pre-Trigger Pump • Moves a specific volume of Pre-trigger • Located in pump bay

solution from on-board reservoir to
• 36VDC from Motor Driver Board #1
Pre-trigger dispense manifold and
valves • Indexer #1 Board
• Single head 100μL FMI Pump
Trigger Pump • Moves a specific volume of Trigger • Located in pump bay

solution from on-board reservoir to
• 36VDC from Motor Driver Board #1
trigger dispense manifold and valve
• Dual Head 100μL FMI Pump • Indexer #1Board
When ordering, use Trigger pump

specific part number. Trigger pumps
have specific test requirements unlike
other 100ul FMI pumps.
Pre-Trigger/Trigger Tray • Provides onboard storage for • Located in Waste and Supply Center
Pre-Trigger Solution and Trigger
Solution
• Figure Components:
1. Trigger
2. Pre-trigger
Trigger and Pre-Trigger • Magnetic float sensor indicates when • Signal returns to CMIA Optics Board
Level Sensors the liquid level is low
• If hairline cracks are observed on top part
• One for each solution of straw - replace straw

Notes Page

Pump Bay
Front Row Back Row
Buffer Manifold
Rear of Instrument
Front Row
Pump Function Size
ST P provides wash buffer to Stat Pipettor Probe dual head
(Stat Pipettor Pump) 100 μl
R2W P provides wash buffer to Reagent Pipettor #2 active wash cup dual head
(Reagent Pipettor #2 Wash Pump) 100 μl
R1W P provides wash buffer to Reagent Pipettor #1 active wash cup dual head
(Reagent Pipettor #1 Wash Pump) 100 μl
PT P delivers Trigger solution to Trigger/Pre-trigger manifold single head
(Pre-trigger Pump) 100 μl
Back Row
Pump Function Size
WZ2 P provides wash buffer to WZ#2 for dispense into RVs dual head
(Wash Zone #2 Pump) 50 μl
WZ1 P provides wash buffer to WZ#1 for dispense into RVs dual head
(Wash Zone #1 Pump) 50 μl
R2 P provides wash buffer to Reagent Pipettor #2 Probe dual head
(Reagent #2 Pipettor Pump) 100 μl
R1 P provides wash buffer to Reagent Pipettor #1 Probe dual head
(Reagent #1 Pipettor Pump) 100 μl
SP provides wash buffer to Sample Pipettor Probe dual head
(Sample Pipettor Pump) 100 μl
TP delivers Trigger solution to Trigger/Pre-trigger manifold dual head
(Trigger Pump) 100 μl

Vacuum System
NOTE: For information on troubleshooting the Vacuum System. Refer to the ISA Database,
ARCHITECT System.
The vacuum system consists of the vacuum accumulator assembly, vacuum vessel assemblies and the
vacuum pump with filter. The vacuum system is used to supply vacuum to the active wash cups, wash zone
aspirate probes and waste aspirate probe. The vacuum is used by the system to:
• extract wash fluid waste during the CMIA Wash process
• remove waste from the sample and reagent wash cups
• aspirate liquid from the Reaction Vessel
• provide drainage for the instruments liquid waste
Vacuum Valve
Vacuum Vessel
Waste Drain


Vacuum Vessel and valve • Three Vessels and valves: • P-23 Vacuum System
- One for each Wash Zone Troubleshooting Information
- One for active Wash Cups
• Operation:
- Solenoid valves are opened, allowing the
vacuum to suction liquid
- Liquid is drawn into a liquid separation vessel
where it is held until vacuum cycle is complete
- When vacuum cycle is done, the solenoid valve
closes and the liquid drains into the laboratory
drain or liquid waste reservoir
Vacuum Pump • Creates the vacuum used in the vacuum • 200/230 VAC
subsystem, and distributes it via a vacuum • Module Controller Board
accumulator (Generates up to 27" Hg)
• Pump exhaust is directed through a
• When vacuum is required to aspirate liquid waste, muffler to reduce noise
a solenoid valve opens at the relevant manifold.
• Diaphragm pump
Vacuum Filter • Used to filter the vacuum pump air supply,

preventing debris from reaching vacuum pump.
Accumulator (see picture • Holds the vacuum for the system • DC Driver I/O: Solenoid power
below)
• Drain Valve, Vacuum Sensor, Liquid Sensor: • Vacuum Sensor triggered at <9"Hg
- Liquid sensor monitors liquid levels in case of
waste pump failure
Manifold • Liquid waste is distributed to a manifold, which can • If liquid waste is saturated or
be connected to an external liquid waste floor drain, blocked, the liquid is distributed to
waste 50 µL pump, or container solid waste container via RV Waste
Vacuum Accumulator Liquid Float Sensor

Vacuum Low Sensor
Outlet Ports
From Vacuum Pump
Accumulator Drain Valve

Wash Cup Diagram

The Wash Cup is used to wash remaining fluid from the probe interior and exterior surfaces.

Wash Cup • Two types of Wash Stations: • Wash Buffer solution in wash cup
- passive
• Two 36VDC Solenoids
- active
• DC Driver I/O Board: Solenoid power
• Active Wash Cup used by reagent pipettors
and provides a full probe wash including:
- Vacuum Drying
- Active external probe washing
• Sample and STAT pipettors employ

passive wash
Wash Station Manifold

Located on Buffer Pump Door

Active Wash Cup
Reagent Pipettors
Buffer dispensed both
through Probe and into
wash cup
Active Wash Cup Valves
Passive Wash Cup
Sample Pipettors
Buffer Dispensed through Probe Only

Liquid Level Sense and Pressure Monitor Diagram

Liquid level sense and pressure monitoring are used to detect liquid and ensure that the aspiration of
sample and reagent liquids occur correctly in the assay reaction sequence.
The liquid level sense hardware is used to detect when the pipettor probe makes contact with liquid. The
LLS Board enables the system’s pipettors to detect signals transmitted from the probe and monitoring the
pressure in the fluid lines during aspiration. Each Pipettor has a separate LLS board in upper card cage and
receiver antennas are located at aspiration points.
LLS and Pressure Monitoring are performed on aspiration only. No functionality on dispense.
The Pressure Monitor hardware is used to determine that the correct volume of liquid is aspirated and that
clots, bubbles, or other types of interference do not interrupt the liquid aspiration.
Pressure monitoring is accomplished by placing a pressure transducer in the fluid line between the syringe
and probe. During liquid aspiration, the full pressure profile is measured and analyzed for conformance to
a normal pattern. If an abnormality is detected, an aspiration error will be generated for that aspiration
cycle. The PM Board is used to condition and digitize the signal. The digitized signal is sent to appropriate
LLS Board for analysis. The PM Hardware is designed to require no adjustments. Each Pipettor has its
own PM Board.

Liquid Level Sense and Pressure Monitor process

1. As the pipettor lowers the probe, the frequency transmitted from the probe is received by the antenna.
2. When the probe contacts fluid the signal received by the antenna increases abruptly.
3. The signal is analyzed to determine if fluid has been contacted.
4. Once fluid is contacted, the downward movement of the pipettor stops.
5. The pipettor then moves the desired depth down into the fluid for aspiration.
6. The pressure monitoring circuitry is activated as the probe moves down into the liquid and while the
syringe draws fluid from the vessel.
7. As the syringe draws fluid from the vessel, the pipettor moves down to keep the probe at the desired
depth.
8. During the aspiration the LLS system is monitoring for error conditions.
9. At the conclusion of aspiration the system verifies all PM and LLS conditions were in specification.
The pipettor is then ready to begin the dispense process.
*Frequency varies with pipettor
Example R1 Pipettor LLS and PM Circuitry

LLS Board Frequency
LLS Board Upper

Pipettor LLS Board Frequency
Slot Location #
Sample Pipettor LLS Board #0 10 100 kHz
STAT Pipettor LLS Board #3 4 100 kHz
R1 Pipettor LLS Board #1 8 150 kHz
R2 Pipettor LLS Board #2 6 125 kHz
NOTE: The Sample Pipettor and STAT Pipettor can use the same LLS frequency because they
do not aspirate at the same time.
LLS Antenna Locations

Antenna Location
Reagent aspiration Level Sense
• R1 LLS Board • under the Reagent Carousel
• R2 LLS Board • under the Reagent Carousel
Sample aspiration Level Sense
• Sample • sample aspiration point at the Sample Handler
• STAT Sample • STAT aspiration point at the Sample Handler
Process Path Level Sense
• RV1/2 • under the Process Path at Process Path positions 1 and 2
• RV24 • under the Process Path at Process Path position 24
• RV48 • under the Process Path at RV48

.

Antenna Boards • Antennas are located at aspiration points • Board contains LEDs:
on process path and reagent carousel - green LED = voltage present, signal
• Serially linked Signals: functional
- amber = circuit fault; error condition on RV
- RV24, sample power & signal
1/2 and RV 47/48 antenna
- RV 1/2, RV24, sample signal
- OFF= voltage absent to board, check any
- R1, RV 1/2, R1 signal serially linked antenna boards and LLS
- R1, STAT, sample power & signal Board
• Power Diagnostic Indicators (12VDC LEDs):
- Sample and STAT: Top LED 12VDC
- R1 and R2: Top LED 12VDC
- RV 1/2 and RV 47/48: 2 LEDs on top
12VDC and -12VDC; check condition of
poly fuses
• RV24 is used with Pre-treatment Samples
• Ensure RV1/2 and RV 47/48 circuit boards are
properly grounded to Process Path
LLS Board • Located in Card Cage • Separate board for each pipettor
• Develops a frequency that is routed to and • During Aspiration sends commands to stop the
transmitted from pipettor probe Z motion of the pipettor when fluid is detected
• Enables the pipettor to detect fluid and • R1 and R2 transmit at different frequencies
monitor the quality of an aspiration:
• Sample and STAT pipettor pipet same
- uses features that detect signals frequency
transmitted from probe
- monitors the pressure in fluid lines • LLS Board DAC data is >2000 when probe is
during aspiration on antenna
• LLS is used during normal operation and for
pipettor calibration
PM Boards • Mounted on the Processing Module • Separate board for each pipettor
structure near each pipettor
• Used to condition and digitize signal from
pressure monitor transducer
• Sends signal to appropriate LLS board for
analysis
Pressure Monitor • In the fluid line between syringe and probe • +5 and
Transducer • Monitors changes in fluid pressure
+12VDC


STAT, R2 and RV 47/48 LLS Antenna Boards

Sample, R1, RV 1/2 and RV24 LLS Antenna Boards

Syringe Components
The syringe controls the aspiration and dispense of samples and reagents. The Syringes are:
• Sample Syringe
• Reagent 1 (R1) Syringe
• Reagent 2 (R2) Syringe
• STAT Syringe

Fluid Vessel • Clear molded plastic that accepts piston
and valve
• Sealed in the factory
Piston/Plunger • Controls the aspiration and dispensing of • Lubricate drive shaft
samples and reagents
Stepper Motor • Drives Syringe Plunger • 36VDC stepper motor

• Motor Driver Board
Home Sensor • Sensor board for home positioning and • Replaceable
Board valve control
• Indexer Board receives sensor signals
Valve and O- • A syringe valve controls buffer flow to the • Syringe valve: 36 VDC
Rings syringe
• Blue label on valve
• Normally Closed
• O-Ring for valve port
• DC Driver I/O Board for valve control
• NOT compatible with the AxSYM System
Stepper Motor
Lubrication
Valve and O-Rings Point
Piston
Fluid Vessel
Syringe

Syringe Diagrams
---------------------------------------------------------------------------------------------------------------------------

FLUIDICS ACTIVITY 1
• Perform key procedure(s) for servicing fluidic system components
WARNING: Splash/Spray Hazard.
Resources Needed

Section 1 CLI Commands
1. Perform M&D 6200 Terminal Simulator and initiate the LLS CLI commands below
With instrument powered ON

• Physically move a Pipettor into Process Path over an antenna, ensure the probe touches the
antenna.
NOTE: Use M&D 5715 (Turn 36V Power Off and On) to remove holding current from
Pipettor.
• Enter CLI command information below to observe LS Board DAC reading:
• SET_MODULE X (X=1 for i2000SR, X=2 for ci8200 System)
• LLS Y ENABLE (Y=0 for Sample, Y=1for R1,Y=2 for R2,Y=3 for STAT)
• GET_LLS_DATA Y
• LLS Y DISABLE
Example Data: 04095 04095 04095 00000 00000 00000 00000 00000 00000 00008
00071 00095 04095 04095 04095 04095 04095 04095 04095 04095
04095 04095 04095 04095 04095 04095 04095 04095 04095 04095
04095 65534
NOTE: A value of 2000 to 4095 is output if the probe is in liquid, or near a LLS antenna, and
fluid sense components are detecting the signal.
NOTES:______________________________________________________________________
(Continued)

• CHOOSE ONE other location from the list below and use the LLS CLI command to verify proper
LLS Antenna Board function.
R1 LLS Antenna Board R2 LLS Antenna Board
RV 47/48 LLS Antenna Board RV 24 LLS Antenna Board
STAT Probe Antenna LLS Board RV 1/2 LLS Antenna Board
Sample Probe Antenna LLS Board
NOTES:______________________________________________________________________
Section 2 Component Removal, Replacement, and Verification

R1, R2, Sample, and STAT Pipettor Buffer Pumps
R1, R2, Sample, and STAT Syringes
R1, R2, Sample, and STAT Pressure Monitor
LLS Boards
RV24 LLS Antenna
Buffer Manifold and Active Wash Valve Block
2. Perform the following key procedures:

M&D 3600 LLS Test
M&D 3800 PM Test
END OF ACTIVITY

TEMPERATURE SUBSYSTEM
The temperature subsystem allows the monitoring and control of subassemblies that are required to operate
at specific temperatures.
• Temperature control includes the ability to both monitor a temperature and provide feedback to
adjust that temperature in order to maintain a desired set point.
• Temperature monitoring involves reading a temperature for reporting purposes, but without the
means to adjust that temperature.
The Temperatures devices are controlled through a control loop between temperature monitoring
thermistors, the Temperature Controller Board and the Heater Board.
Temperature Controlled Areas are:

• Process Path
- The Process Path temperature is an controlled temperature environment designed to incubate
the reaction mixture for efficiency.
- Divided into six independent heating zones on replaceable pads located under Process Path.
• Wash Zone
- Wash Buffer is a controlled temperature environment. Buffer is heated to ensure the wash
buffer solution introduced into RVs does not adversely change the incubation temperature of
the reaction mixture.
• Pre-trigger/Trigger Manifold
- Pre-trigger and Trigger are controlled heating environments. The solution is heated to ensure
its introduced into the RV does not adversely change the temperature of the reaction mixture.
The areas with temperature monitoring only are:
• Wash Aspirate Monitor
• Reagent Refrigerator
• Ambient Temperature

Temperature Subsystem Components

Temperature Controller • Receives and processes thermistor signals • Located in Master Card Cage
• Issue heater control signal to Heater board • Must cycle power to Processing
• Monitors temperature of each heater zone for Module to reset
stability
Heater Board • Power for system heaters • Increases or decreases power to
heater to maintain temperature at
• Receives heater control commands from
specific set point and within a specific
Temperature Controller Board
range
• Power drive to Vacuum, Transfer, and Waste
• Status LEDs
Pumps; receives on/off control signal from CPU
• Surface fuses for each circuit
• Located in Power Supply
Thermistors • Active thermistor channels: • Thermistor Signals are sent to
- process path x 6 Temperature Controller Board
- buffer heater (wash zone x2) • Thermistors are embedded in heater or
- trigger / pre-trigger heater process path
• Thermistor monitoring-only channels:
- Wash Aspiration Monitoring (WAM)
- Reagent cooler / Carousel area (near BCR)
- Ambient
Buffer, Trigger/Pre- • Heats fluid • 27VAC from Heater Board
Trigger Heaters • Each heater consist of: • Thermistor Signals are sent to
- Heating Element and Thermistor Temperature Controller Board
Process Path Heaters • Provide the heat necessary to maintain • 27VAC from Heater Board
reaction temperature.
• Thermistor Signals are sent to
• Six heating zones: Temperature Controller Board
- Each zone is independently controlled • Replaceable heater pads mounted to
base
Reagent Refrigerator • Air is re-circulated through a refrigerator unit • 200 VAC; supplied whenever the main
(Cooler) and reagent chamber: power switch is ON
- blower fan inside unit
• Temperature can range from 2-12oC
• Maintains correct temperature by providing
• Condensation drains into the Waste
and circulating chilled air:
Manifold
- Internal Temperature Sensor and
Thermostat provides internal control • Temperature errors are reported as
- Thermistor located next to Reagent Bar Channel 7
Code reader
Fans • Three Card Cage Fans • Air circulation and heat removal to
• Power Supply Fan maintain proper operating temperature
• Reagent Cooler Exhaust Fan

• Upper and Lower Waste Bin Fans
• Process Center Fan

MODULE
CONTROLLER
Module BOARD 27 VAC
VDC
Ambient Temp.
Sensor
Pre-Trigger
Heater
Carousels
Area Temp.
Sensor
Trigger
signals Heater
Monitoring
Heater
Aspirate
WZ #1
Buffer
WZ #1
3 Lines
Monitoring
Aspirate
Heater
WZ #2
WZ #2
Buffer
3 TEMPERATURE
Lines
Process Path
Process Path
Process Path
Process Path
Process Path
Process Path
CONTROLLER
Zone #4
Zone #3
Zone #2
Zone #1
Zone #6
Zone #5
BOARD
Control Signals to
Heater Board
27VAC, 2 Lines HEATER BOARD
MODULE POWER SUPPLY

Heater
Thermistor
ZONE 5
ZONE 4
ZONE 6
Thermistor
ZONE 1
ZONE 2
ZONE 3
Ambient Thermistor
Six Process Path Zones

WASH ASPIRATE MONITOR (WAM)

The dispense and aspiration of heated wash buffer solution into an RV during the wash process, is
monitored using Wash Aspirate Monitoring (WAM). Wash Aspirate Monitoring confirms that the wash
buffer was dispensed and subsequently aspirated completely within the allotted time.
The WAM thermistor is located inside the waste tubing approximately 11 inches from the probe tip. A
normal wash aspiration produces a temperature profile with predictable characteristics.
• WAM determination is based on temperature measurements taken at 1millisecond intervals. A
normal wash aspiration produces a temperature profile with predictable characteristics
WAM includes the following components and/or systems:

• WAM Thermistor (located inside the temperature tubing) connected to Wash Zone Probe
• Vacuum System
• Buffer Dispense System (dispense nozzles, valves, etc.)
Probe 3 Probe 2 Probe 1
Wash Zone
Valve 4
Valve 3
Valve 2
Valve 1
WAM Temperature Channels:

Wash Zone 1 Channel # Wash Zone 2 Channel #
• Probe 1: Temperature Control Channel 6 • Probe 1: Temperature Control Channel 18

Wash Sequence:
The following is an overview of the events that occur during a normal Wash Zone cycle.
The Wash Zone Magnet pulls the microparticles to the side of the RV and keeps the microparticles from
being aspirated out of the RV during the wash.
In the first position of the wash cycle:

• 400μL of warm buffer is dispensed into the RV via valve 1
In the next position, two washes are performed on the RV:

• WZ Probe 1 aspirates the buffer and the WAM value is recorded but ignored by software
• 500 μL of warm buffer is dispensed via valve 2
• WZ Probe 1 aspirates the buffer and the WAM value is recorded and checked by software
• 1mL of warm buffer is dispensed via valve 2
In the next position another two washes are performed on the RV:
In the final position:

• WZ Probe 3 aspirates again, although the RV should not have liquid in it
• the WAM value is recorded but ignored by software

WAM - creating a temperature profile

• As the wash aspiration probe descends into the reaction vessel, vacuum is applied causing
ambient air to be drawn through the tubing. This results in a small decrease in temperature
sensed by the thermistor.
• As heated buffer is aspirated from the RV and drawn into the tubing, the temperature sensed
by the thermistor rises abruptly.
• When the RV is empty and the probe is clear, free-flowing air over residual buffer droplets
result in evaporative cooling. This is sensed by the thermistor as a drop in temperature.
• In a normal aspiration, the magnitude of evaporative cooling is substantial. The resulting
temperature drop, from evaporative cooling, is compared to a pre-determined threshold. From
this comparison, determination of failure or success of the aspiration is made.
Wash Manifold and Vacuum Assembly
WAM temperature measurements are saved in a WAM log file on the module.
NOTE:The LOG-IC Tool provides users the capability to represent data exported from ARCHITECT
immunoassay instrument log files, including the WAM Log, in a user-friendly, graphical
format. AbbottLink can be used to remotely access WAM logs.
WAM Log:
The WAM log file is a useful troubleshooting tool. The information saved in the WAM log includes peak
temperature read during aspiration, as well as the subsequent cooling magnitude.
To use the WAM Log Data, refer to P-216 WAM Log Interpretation in the ARCHITECT i2000SR Service
and Support Manual. When reading a WAM Log consider the following:
• Heating is performed by Buffer Heater and controlled by Temperature Controller Board
• Temperature is monitored by thermistor in Wash Zone Probe Tubing
• Maximum temperature is from warm Wash Buffer read during aspiration
• Subsequent cooling magnitude (Temp.) is measured as air passes over thermistor
• Temperature entries in the log are reported in degrees Celsius
• Temp. readings greater than 1.25 are expected (1250)

NOTE: Wash Station #2= Wash Zone 1, Wash Station #3= Wash Zone 2
Wash aspiration failure can be caused by probe or tubing blockage, vacuum system malfunction or buffer
dispense system malfunction. When troubleshooting WAM errors, consider the following questions as a
guide to locate the root cause of the failure:
1. Is there an RV consistently under the Wash Zone?

• Verify RV loading and process path positioning
2. Is fluid dispensed into the RV?

• Inspect Buffer Dispense System
3. Is fluid aspirated by the Wash Zone Probe?

• Verify Vacuum System Operation
4. Is the Thermistor operational?

• Verify operation of Temperature System

Notes Page

TEMPERATURE ACTIVITY
• Perform key procedure(s) for servicing Temperature components
Resources Needed

Component Removal, Replacement, and Verification
1. Perform key Procedures:
Perform Temperature Status Check M&D 3520 and record temperatures below:
Recovered Temp.
Ambient Temperature
Process Path Zone 3
Pre-Trigger Heater
Trigger Heater
WZ1 Temperature
Cooler Temperature
Were your recovered results acceptable? _________
2. Perform Vacuum System CLI Commands:

Remove Probe(s) from Wash Zone and Insert Probe(s) in fluid
M&D 6200 CLI Terminal Simulator
• SET_MODULE X (X=1 for i2000SR, X=2 for ci8200 System)
• VACUUM ON
• SOL Y SET 1 (Y=30 for WZ1, Y=31 for WZ2)
• Observe fluid aspiration
• VACUUM OFF
• SOL Y SET 0 (Y=30 for WZ1, Y=31 for WZ2)
NOTE: This CLI command can be used as a check of the Vacuum System Integrity. A fast
aspiration would indicate no blockage of probe and proper vacuum.
(Continued)

Retrieve WAM Log using M&D 6009 Log Utilities and the criteria listed below:
• Option #1 (copy current data) Retrieve and copy current logs to Disk and/or Hard Drive
• Choose CD or Hard Drive per Instructor direction
Review WAM log using P-216 WAM Log Interpretation
3. Remove, locate, and install key components:

Turn the Processing Module System Power OFF

Reagent Refrigerator R&R D2.07
LOCATE (DO NOT remove) the following components as directed:

Process Path Heaters and thermistors
Trigger and Pre-trigger Heaters
Buffer Heater
Ambient Thermistor
4. Measure Resistance and record the recovered values below:

Recovered Resistance
Process Path Thermistor
Process Path Heater
Buffer Thermistor
Buffer Heater
Trigger/Pre-Trigger Heater
Were your recovered results acceptable? _________
Perform only as Directed by Instructor (optional):
NOTE:The LOG-IC Tool should of been loaded onto your laptop computer prior to performing this
activity. Refer to the GSS website, Diagnostic Tools, LOG-IC Tool for additional information.
1. Pull a WAM Log using AbbottLink and then view using LOG-IC Tool.
This may be conducted as an instructor led activity.
END OF ACTIVITY

Troubleshooting
The following are tips for troubleshooting Fluidic System failures:
ARCHITECT System Operations Manual
Area of failure/Error Possible cause of failure

Wash Aspirate Monitoring • Wash aspiration failure can be caused by vacuum system malfunction,
probe or tubing blockage, or buffer dispense system malfunction:
- Failed Thermistor or Wash Valve
- Clogged or bent Probe
- Insufficient vacuum
• Diverter is not properly seated to route RVs
• Daily Maintenance not performed
Vacuum pressure errors • Obstructed Valve or waste outlet
• S1 Valve failure on Wash Cup
• Obstructed or kinked tubing
• Plugged vacuum filter
LLS Errors • Bent or damaged probe
• Insufficient liquid or too much liquid
• Loose or damaged cable
• LLS Board failure
• Sample Antenna failure
Pressure Monitor Errors • Bent or damaged probe
• Poor sample integrity (fibrin)
• Loose or damaged cable
• Pipettor Board failure
• PM Transducer failure
Assay Imprecision • Syringe or valve failure
• Improper Wash due to bent probe, tubing failure, or wash valve failure
• Improper Probe Wash

PROCEDURE OVERVIEW
NOTE: For additional information regarding M&D procedures, procedures, and component
replacement, refer to the ARCHITECT System Operations Manual and the
ARCHITECT i2000SR System Service and Support Manual.
Power and Boards

Wash Cup • Vacuum pressure errors • M&D 2130 Flush Fluids
Assembly • Incomplete drying of probe
Vacuum System • Premature Filter Replacement • Inspect System for obstructions:
• Condensation build up in Reagent - Tubing, Waste Manifold, & Valves
Cooler • M&D 3180 Vacuum System Test
• Increased Vacuum Pressure errors
• CLI Commands
• P-23 Vacuum System Troubleshooting
LLS System • LLS Errors • M&D 3600 LLS Test
• LLS Board • Crash Sensor errors • M&D 1111, 1112, 1113, or 1114 Pipettor Calibration
• Pipettor probe • Measure Frequency at Probe
• Cables • CLI Commands
• M&D 5400 Crash Sensor Test
PM System • PM errors • M&D 2130 Flush Fluids
• PM Transducer • M&D 3800 Pressure Monitor Test
• Pipettor Board
Heater Cooler • Temperature Errors • M&D 3540 Temperature Status
Board • Verify LED Status
• M&D 6035 PC Board Test
Wash Zone • WAM • M&D 2050 Wash Zone Aspiration
• M&D 3540 Temperature Status

• M&D 3180 Vacuum System Test
• M&D 2150 Prime Wash Zone
• M&D 2130 Flush Fluids
• Visually inspect / replace thermistor tubing if needed
• CLI Commands
• M&D 2006 Wash Zone 1 Check
• M&D 2007 Wash Zone 2 Check
Syringe • Assay Imprecision • M&D 2137 Flush Fluids
• Leakage • Precision Run
• Motor Step Loss

KEY POINTS
Fluidics and Temperature Control
Note Key Points
Bulk Solutions • Wash Buffer • FMI pumps.

• Trigger • Pre-trigger Solution uses a light sensitive tubing between the
solution container and pump.
• Pre-Trigger
• Trigger Solution uses a 100μL DUAL head pump.
• Pre-trigger Solution uses a 100μL SINGLE head pump.
• Buffer system uses 100μL DUAL head pumps.
• Wash Zone Pump uses 50μL DUAL head pump.
• Pre-trigger and Trigger Solution Level Sensors are monitored by the
CMIA Optics Board.
• Logic: CMIA Optics Board and an Indexer Board.
• Drive: 36VDC from Motor Driver Board.
Liquid Level • LLS Board • Liquid Level Sense Board Logic for both PM and LLS Systems.
Sense (LLS) and • Conductive pipettor • During all aspirations, the pressure signal from the pressure monitor
Pressure probe is monitored for over and under pressure conditions.
Monitoring (PM)
• PM Transducer
• LLS Board generates the LLS frequency:
• PM Board - Separate board for each pipettor
• LLS Antenna Boards - R1 and R2 transmit at different frequencies
- Sample and STAT pipettor pipet same frequency
• When the probe touches fluid the signal amplitude received by the
LLS Antenna significantly increases:
- LLS Board DAC data is >2000 when probe is on antenna
- During Aspiration LLS Board sends commands to stop the Z
motion of the pipettor when fluid is detected
• Each pipettor has its own PM Board, PM Board digitizes PM Signal

and sends to LLS Board for analysis
• PM Transducer is an in-line sensor located between syringe and

probe.
• LLS Antennas are serially connected.

Fluidics and Temperature Control
Note Key Points
Wash Cup • Two types of Wash Stations: passive and active.

• Active Wash Cup used by reagent pipettors and provides a full
probe wash including:
- Vacuum Drying
- Active external probe washing
• Sample and STAT pipettors employ passive wash.
• 36VDC Solenoids; DC Driver I/O Board.
Vacuum • Vacuum Pump • Vacuum Pump 200/230VAC. Logic from CPU.

Subsystem • Vacuum Vessels • Accumulator has a level sensor and vacuum sensor (Triggered at
• Vacuum Filter <9"Hg).
• Accumulator • 36VDC Solenoids that open to let waste flow. Drive from DC Driver
I/O Board.
• Manifold
Temperature • Thermistors • Temperatures monitored using embedded thermistors in heater

Subsystem assemblies signals sent to Temperature Controller Board.
• Heaters
• Temperature Control Areas:
• Temperature Controller
- Process Path (6 areas)
Board
- Wash Zone (x2)
• Heater Board - Pre-Trigger/Trigger Manifold
• Reagent Cooler - Reagent Cooler (2-12oC)
• Fans • All Heaters 27VAC from Heater Board. Heater Board located in
Main Power Supply and contains fuses.
• Temperature Controller Board in Master Card Cage (Control).

• Reagent Cooler receives 200 VAC; it is supplied whenever the main
power switch is ON.
WAM • WAM Thermistor • Confirms that the wash buffer was dispensed and subsequently
• Wash Zone Probe and aspirated completely within the allotted time.
tubing • Based on temperature measurements.
• Vacuum System • Failure can commonly be caused by probe or tubing blockage,
• Buffer Dispense vacuum system malfunction or buffer dispense system malfunction.
System
• Troubleshooting:
1. Is there an RV consistently under the Wash Zone?
- Verify RV loading and process path positioning
2. Is fluid dispensed into the RV?
- Inspect Buffer Dispense System
3. Is fluid aspirated by the Wash Zone Probe?
- Verify Vacuum System Operation
4. Is the Thermistor operational?
- Verify operation of Temperature System


SCENARIO 1 Instrument is displaying error 7001 Temperature Failed Channel (16) Trigger.
The following troubleshooting STEPs were performed and/or observed and the issues
remained unresolved:
• Trigger Tubing Heater was replaced
• Temperature Controller Board was reseated
• Heater Cables and Connections were checked
SCENARIO 2 You are receiving Error code 3700, unable to process test, (Wash Zone 1) wash aspiration
error for Probe (3).
unresolved:
• Tubing/Sensor for Probe 3 was replaced
• Temperature Controller Board was replaced

1. If the 125kHz signal is absent, which board in the card cage might you suspect as the area of failure?
2. Where is the Ambient Temperature Detector located?
3. The Vacuum Pump receives power from __________________. List the voltage supplied to the pump.
4. What M&D procedure is used to print a WAM log and what other remote diagnostic device can be
used to obtain a WAM report?
5. Are the Wash Zone Buffer Heaters interchangeable?
6. All Heaters are 27VAC and receive power from the Heater Board. TRUE FALSE
7. What board monitors the Trigger Level Sensor?
END OF MODULE

MODULE 7

PM AND INSTALLATION
OVERVIEW
• Planned Maintenance
• Installation

MODULE 7: PM and INSTALLATION
Notes Page

INTRODUCTION
This module introduces the procedures associated with Planned Maintenance and Installation including:
• Location of Checklists
• Planned Maintenance Procedures
• Installation Overview
Objectives
1. Locate Planned Maintenance (PM) Checklist.
2. Perform Planned Maintenance Procedures to include:

• Component Replacement
• Component Inspection
• Cleaning
• Maintenance and Diagnostic (M&D) procedures
3. Perform System Installation procedures.

PLANNED MAINTENANCE (PM)

The Planned Maintenance (PM) section in the ARCHITECT i2000SR System Service and Support Manual,
contains suggestions for planned and as needed maintenance procedures for the i2000SR System. Any
deviation or change from these suggestions due to, or based on, local, country, or area operating procedures
and business needs must be documented and approved locally.
NOTE: A translated, locally approved, copy of planned maintenance checklist(s) may be
provided by the local service area/country organization.
PM: Planned Maintenance

• Consists of procedures designed to maintain the performance of the system

PLANNED MAINTENANCE ACTIVITY

• Perform an Instrument PM as directed by Instructor
• Verify instrument performance following PM by running precision
• Troubleshoot and resolve any issues created during performance of PM
• As directed by the instructor, present information to the class
This activity will be focused upon practicing your skills in the performance of preventative maintenance
procedures and in returning the instrument to a fully functional state.
Work through the designated PM checklist. Approach this as you would any normal PM with the following
exceptions:
• When reasonable, you and your partner should perform procedures together such as inspection
and lubrication procedures.
• Components designated for replacement, should be removed and reinstalled unless some type of
damage is apparent, or otherwise instructed.
• Repeat procedures as needed to ensure that both you and/or you and your partner are comfortable
with performing all procedures associated with the PM.
After you have completed the PM, perform QC run, and perform any necessary repair procedures to return
the instrument to a fully functional state.
Resources Needed
Refer to the ARCHITECT i2000SR System Service and Support Manual, Planned
Maintenance Section for information related to activity.
(Continued)


Locate PM Checklist designated by instructor.
PM Notes PM Notes
Items in need of correction/replacement: • Replace Frayed V-wheels
• Areas demonstrating fluid spills/leaks
• Frayed V-wheels
• Damaged or dirty components
• Bent or cracked tubing
• Inspect PP - Chamfered Slot Edges • Inspect RVs for clarity and/or burs
• Observe RV Movement in PP - look for disrupted RVs indicating areas in need of cleaning
• Inspect PP Disk for worn teeth - replace if noted
(Continued)

Run TSH Controls
Record a brief record of any errors that occurred following PM and their resolution:
Error Resolution
END OF ACTIVITY

Notes Page

INSTALLATION OVERVIEW
ARCHITECT i2000SR Installation procedures are designed to setup the instrument system and verify the
system is performing within specification. It consists of 2 basic processes:
• Pre-site Inspection
• Installation
NOTE:Installation does not generally include assay correlation or performance testing. That
would be included in integration and startup activities.
Use the ARCHITECT i2000SR System Service and Support Manual, Section 7 Pre-Site
Interview and Inspection and Section 8 Installation to view the checklists discussed below.
Pre-Site Inspection
The Installation Checklist (pre-site) can be located in the ARCHITECT i2000SR System Service and
Support Manual, Section 7, Pre Site Interview and Inspections, and Section 8 Installation. It contains
system requirements that must be met prior to system installation or whenever system is relocated. This
includes verifying:
• Incoming Electrical Specifications
• Instrument Clearance
• Delivery Pathway Clearance
• Environment Specifications
• Water Quality Requirements
• Storage Requirements
• Waste Disposal
• Sample Bar Code and LIS Interface data

Installation
The Installation Checklist can be located in the ARCHITECT i2000SR System Service and Support Manual,
Section 8 Installation. It contains the procedures that are required to unpack, setup, and verify
performance of an ARCHITECT i2000SR System. Follow checklist for efficiency and proper sequence.
Use the ARCHITECT i2000SR System Service and Support Manual, Section 8
Installation to view the checklist.
Installation consists of, but is not limited to, the procedures listed below:
• Unpacking instrument and all accessories
• Leveling the instrument
• Tubing installation for in-coming water and drains
• Installing probes and mixers
• SCC Hardware and Cabling
An external device called the network hub joins the communication lines and enables the
electronic transfer of information between the SCC and processing module(s):
• Cables run from the hub to ethernet connectors on the back of the SCC and processing
module(s).
• Ethernet connectors provide the physical connection between the network hub and
each module, and the network hub and the SCC.
• Additional I/O (input/output) ports and connectors on the back panel of the CPU
(central processing unit) provide connections to other external devices, such as a
keyboard, mouse, printer, and monitor.
• Software installation to include, configuration, calibrations, setup for system and assay data.
• Verification of all robotics positions
NOTE: Verify ISA and TSB status of instrument and for updates to procedures.
NOTE: Different SCC, CPUs, and internal hardware have different installation procedures.
Refer to the TSB and ISA All Products Database, and ARCHITECT System Service
and Support Manual for most current information.
For information on Software installation refer to the ARCHITECT System Service and
Support Manual, ISA and TSB All Products Database.

Software Install and Other related procedures

An ABBOTT trained Field Personnel must install the SCC ARCHITECT System Software before the PM
is powered ON or during system installation. Additionally, software may need to be installed if the SCC
CPU is replaced and or a backup is unavailable.
For information refer to the ARCHITECT i2000SR System Service and Support Manual,
ISA and TSB All Products Database.
Procedure Purpose Notes

Software • ARCHITECT System Software • C Drive or partition contains WINDOWS
Installation - Copies software on the C and D Drives on the SCC Operating System, ARCHITECT System
Software, and configurable files
- Sets up Boot Sequence
- Performed: • D-drive, D partition, or F-drive contains
- at installation before PM powered ON backup files
- Software upgrades Software is a field personnel tool and
- Troubleshooting system software file should be removed from customer site after
corruption use.
• ARCHITECT Base Configuration Software
- Contains WINDOWS Software and drivers
necessary for ARCHITECT software function
- Installed during SCC CPU replacement, software
reload, and installation as indicated in procedure
instruction
Refer to ISA/TSB Database and ARCHITECT System
Service and Support Manual for Software verification
and installation instructions.
BIOS (Basic • BIOS is the program that starts the computer and • BIOS parameters are codes for control of:
Input Output communicates between devices in the computer - Keyboard
System) system using Erasable Programmable Read Only - Display
parameters Memory (EPROM) - Disk Drive
• Some SCC CPU platforms may require BIOS - Serial Communication
parameter verification during System Installation, - Misc. functions
platform replacement, and or reloading software
• BIOS Parameters are not damaged by
Refer to ISA/TSB Database and/or ARCHITECT System Hard Drive failure
Service and Support Manual for instruction.

Configuration
In this section, you will be introduced to ARCHITECT System configuration settings that are located
under the SYSTEM ICON. Configuration settings consists of three main areas.
• System Settings
• Assay Settings
• QC-Cal Settings
Not all configuration files will be discussed.

NOTE: For additional information and procedures refer to the ARCHITECT System Operations
Manual, Section 2 Installation procedures and special requirements.
Must be logged on as Admin or higher
The ARCHITECT System configuration settings are located under the SYSTEM ICON. Configuration
settings consists of three main areas.
• System Settings
• Assay Settings
• QC-Cal Settings
Must be logged on as Admin or higher
Select System
Select Configuration Select System Settings
Select Assay Settings
Select QC-Cal Settings

System Settings
System Setting configurations are mainly performed during system installation. Parameters cannot be
edited while the module is running. System Setting include, but at not limited to, the following:
Category Description
Host Release • Configure the host interface settings for result release mode, LIS communications, and
Mode result transmission to the host
Password • Configure a new system administrator password
System Control • Configure the settings for the SCC (system control center), which include:
Center - System date, date format, time, time zone, and automatic adjustment for daylight
savings time
- Number format- thousands separator, System language, screen time-out, beep volume
and QC def.
- ARCHITECT system number and SCC serial (FSR Only)
Modules • Processing module type and Serial Number (FSR Only)

This is where ARCHITECT Software identifies tasks to module type.
Sample Handler • Sample handler type

• Enter the sample handler serial number (FSR Only)
• Enable or disable the sample handler to automatically reposition samples for retest
Sample Bar Code • Settings for sample bar code types (Code 128, Code 39, Codabar, and I 2 of 5) and
Reader specifications
Serial Ports • Set the LIS communication port
Assay Settings
Assay Setting configurations are generally performed during system integration and whenever a new assay
is installed. However, assays must be loaded onto the system during installation to allow for verification
testing.
For the i2000SR System, all assays are Abbott assays and are installed from a CD. Use M&D 6114
Install/Delete Assays and follow instructions on the screen.
QC-Cal Setting
QC-Cal Setting configurations are performed during system installation, integration, and whenever a new
control or calibrator is installed. A couple of the settings, along with a description of what is configured,
are listed in the table below.
Category Description
QC Single Analyte • Configure single analyte lot, mean, Standard deviation (SD) and bar code SID.
QC Multiconstituent • Configure multiconstituent lot, mean, and SD.
NOTE: Refer to the procedures contained in the ARCHITECT System Operations Manual, Section 2
Installation procedures and special requirements for additional information.

Software Backup and Restore

System Backup is part of the recommended additional maintenance procedures for the ARCHITECT
System. Backups provide a means to transfer files onto a System drive and external media to protect
against data loss in the event of a hard disk failure or Software database error.
System Backup stores up to three backups (First In First Out - FIFO). System Backup will create a backup
of the following three files to the D-drive, D partition, or F-drive as applicable:
• Module Calibrations - system calibration files, robo.cal, & ish.cal files
• System Configurations - default host and system parameters
• Module Database - system database file, M&D procedures, assay files and calibrations,
results, module and SCC configuration
Backup
• Step 1: Create Backup
- SYSTEM / UTILITIES / F4 Create Backup
• Step 2: Copy Backup to Disk

- SYSTEM / DIAGNOSTICS / SCC / UTILITIES / 6004 copy backup software
- F5 Perform / Proceed
- Type: 1 (Copy backup software from X:drive to CD where X represents the SCC backup drive)
NOTE: When the Backup is copied to a CD, it copies the last Backup created in the Utilities screen.

INSTALLATION ACTIVITY
In this activity you will:
• Perform selected installation and pre-site procedures
manufacturing date and/or replacement of components during service. Refer to the
ARCHITECT Service and Support Manual and/or ISA/TSB Database for additional
information.
Resources Needed
Procedures for these activities can be located in the ARCHITECT i2000SR System
Service and Support Manual, Installation and/or Procedures. ARCHITECT System
Operations Manual, Section 2 Installation procedures and special requirements.
Students Perform the following :

1. Access the i2000/i2000SR Processing Module Verification checklist in the Service and Support
Manual:
• Installation & Setup section
• i2000SR checklist
• Processing Module Verifications
(Continued)

2. Complete the Processing Module Verification Checklist procedures listed below (OR as directed by
instructor):
M&D 3700 Keypad Test
M&D 3400 Interlock Sensors Test
M&D 3200 Reagent Bar Code Reader Test
M&D 1150 Probe Alignment Test (Select only 1 probe to perform)
M&D 100 Pipettor Test (Select only 1 pipettor to perform)
M&D 2180 Internal Decontamination (ONLY IF DIRECTED BY INSTRUCTOR)
M&D 3520 Temperature Status
M&D 6041 Daily Maintenance
M&D 6114 Install/Delete Assays
Configure QC Setting
Calibrate installed assays
Perform P-24 Precision Run (verify precision results with specification)
DO NOT DELETE ASSAYS Loaded previously
Perform System Backup
P-207 ARCHITECT Print Test
P-209 Log Retrieval
END OF INSTALLATION ACTIVITY

TROUBLESHOOTING ACTIVITY AND PRACTICAL EXAM
Activity Objectives
• Locate/use the procedures and tools to resolve error situation
• Recognize error messages
• Use service documentation and instrument based procedures to troubleshoot errors
• Perform repair procedures
This exercise will be focused upon practicing your skills in determining the root cause of an instrument
error and in using the troubleshooting process.
Work through the problem identifying the information and procedures necessary to isolate the cause of the
error. APPROACH THIS AS YOU WOULD ANY NORMAL REPAIR. Employ an Effective
Troubleshooting process.
When notified by your instructor, you will work independently through the problem identifying the
information and procedures necessary to isolate the cause of the error. APPROACH THIS AS YOU
WOULD ANY NORMAL REPAIR. Employ an Effective Troubleshooting process.
After you have completed the repair, perform any necessary procedures to return the instrument to a fully
functional state.
Activity Instructions
In order to complete this exercise you will do the following, as directed by your instructor:
1. Begin processing specimens. If an error is detected or there is an error state, stop. Review
Troubleshooting reference documentation (ISA, Troubleshooting Database, Service Manual,
Diagrams, etc.)
2. Observe, make comparisons, perform repair procedures, gather data/information etc. for use in
isolating the reason for the failure.
3. Identify the root cause of the error, perform the repair, then perform the required verification
procedures and return the instrument to a “Ready” state.
4. Be prepared to share your Troubleshooting process with the class including how you arrived at the
solution.
(Continued)

(Optional)
Error Notes Resolution
END OF ACTIVITY

MODULE SUMMARY
Now that you’ve completed the Planned Maintenance Module, you should be able to perform preventative
maintenance on the i2000SR System. This included the following items:
• Planned Maintenance Overview

- Performance of PM procedures
- PM kits and tools
• Installation
- Installation is designed to provide direction for system hardware and the verification of
operation prior to turning the system over to the customer.
• It consists of two processes, Pre-site Inspection and Installation
• Installation includes software installation and configuration of certain parameters

REVIEW QUESTIONS
1. List the components that should be replaced on a PM?
2. What are quick disconnect o-rings lubricated with?
3. What should the screw holes be lubricated with on an initial PM?
4. Where in the software is the instrument serial number located?
5. The Backup procedure is located under what icon and menu item?
END OF MODULE

MODULE 8

ARM
OVERVIEW
• Automatic Reconstitution Module (ARM)

MODULE 8: ARM
Notes Page

MODULE 8: ARM
INTRODUCTION
This module introduces the principles, diagnostics, and components associated with:
• Automatic Reconstitution Module (ARM)
Objectives
1. Explain the function of the ARCHITECT ARM components.
2. Identify ARM error states.
3. Perform ARM installation procedures.

MODULE 8: ARM
Notes Page

MODULE 8: ARM
AUTOMATIC RECONSTITUTION MODULE (ARM)

The ARCHITECT ARM is an accessory of the ARCHITECT System. It provides a means to deliver buffer
to the ARCHITECT System without the requirement for shipping and handling large containers. It is
designed to:
• automatically dilute concentrated Wash Buffer (10L) to the correct concentration
• deliver it to the Wash Buffer Reservoir on the Processing Module
It delivers an accurate dilution of concentrate buffer while providing a final check of all necessary
parameters of the buffer.
The ARCHITECT ARM:

• is controlled by the ARCHITECT software
• requires 15 minutes to fill a 25L reservoir
• can supply up to 4 Processing Modules on the same System Control Center
• is manufactured by Barnstead/Thermolyne
Specifications
Water Quality: • Reagent Grade type II or higher

Pressure: • 10 to 100 psi
Flow Rate: • 132L/hr, or greater, if pressure is 8-15 psi
• 100L/hr, or greater, if pressure exceeds 15 psi
Line Voltage: • 90-132VAC at 60 Hz
• 180-264VAC at 50 Hz
Power cords ship with system.
Current Rating: • Maximum rating of 1.5 amps
Fuses: • Two 250V 1.0 amp
OR
• Two 250V 2.0 amp
Fuses ship with system.
Water Temperature: • 14.7oC - 37.0oC
The water quality, pressure and temperature are monitored by the ARM hardware and if any of these
requirements are not met, the hardware will not function.

MODULE 8: ARM
ARCHITECT ARM Connections
Rear Connections
Description Normal Operation
• Diluted Wash Buffer Output • Connected to the Buffer Input on the rear left of the
Processing Module
• Decontamination Port 1 • Not connected during normal operation
• DI Water Inlet • Connected to pressurized DI Water source
• Waste 1 (pressurized) • Connected to the waste drain or waste pump
• Waste 2 (gravity) • Connected to the waste drain or waste pump
• Must be routed downward and vented to the atmosphere
• RS-232 Port • Connected to P5 of the SCC Digi cable
Top Connections
• Concentrated Wash Buffer inlet • Tubing to allow the concentrated Wash Buffer to be pumped
into the mixing chamber
• Level Sensor cable • Transmits Level Sense signal to the main PCB in the ARM
• Concentrated Wash Buffer • 10L cubitainer of concentrated Wash Buffer
cubitainer
• Level Sensor • Silicone pressure sensor that converts head pressure reading
to signal-conditioned voltage
• Level sensor and pickup tubing placed into a 10L cubitianer
of concentrated Wash Buffer
• Software interprets the signal and the appropriate level LED
indicator on the keypad is activated
• Decontamination Port 2 • Not connected during normal operation
• Tubing assembly holder • Holds the level sensor and pickup tubing during a cubitainer
change
Left Side Connections

• Fuses • Two fuses
• Fuse Compartment • Holds fuses
• Power Switch • Turn system power ON or OFF
• Power Cord Connector • Connection for power cord

MODULE 8: ARM
Concentrated Wash Buffer Inlet
to i2000SR System
Level Sensor Cable
Diluted Wash Buffer Output
Decontamination Port 1
Decontamination Port 2
DI Water Inlet
Waste 1
(Pressured)
Level Sensor Tubing
Assembly
Waste 2 Holder
(gravity)
Concentrated
Cubitainer
Wash Buffer
RS-232
(SCC Communication)
Rear View
Top View
Fuses
Power Switch
Fuse Compartment
Power Cord Connector
Left Side View

MODULE 8: ARM
ARCHITECT ARM System Components

Components Function/Description
• Keypad • operator interface for control of the ARCHITECT ARM operation
• when the ARCHITECT ARM accessory performs different functions,
indicators on the keypad illuminate or flash
Upper Compartment
• Input Pressure Regulator • regulates incoming DI water to 15 psig before entering the inlet cell
• accepts up to 100 psig from the external DI water source
• Solenoid Valve Block • control flow of incoming water after the inlet cell
• 5 valves
• Inlet Cell (located within • checks DI water temperature
the Valve Block) • checks water quality:
- purity level >/= 1 mega ohm
• Input Pressure Sensor • monitors incoming DI pressure from the regulator
• adjustable
• generates a low pressure error if pressure reads <0.5 psig:
- low pressure can cause collapsed tubing to the dual head pump due to a lack of DI
water
• Dual Head FMI pump • creates DI Water to Buffer ratio of 9:1
• Outlet Cell (Mixing Cell) • receives 9:1 ratio mix from the dual headed pump
• contains sensor which checks DI water and buffer concentration
• ensures 9:1 mix is thoroughly mixed before it is delivered to instrument
• Outlet Pressure Sensor • stops the dual head pump if the pressure exceeds 15 psig between the
ARCHITECT ARM and the Processing Module
• adjustable
Lower Compartment
• Power Supply • supplies +5VDC and 36VDC
• AC to DC single output supply
• DC to DC converter generates +5VDC at 1A to run logic circuitry
• Flood Detector
• Main Board • logic control of the ARCHITECT ARM system
• converts analog to digital signals
When checking voltages on any of the circuit boards, chassis ground cannot be
used. The positive and negative test points on the board must be used.
• Stepper Board • controls the rotation of the Dual Head FMI Pump
• Sensor Board • processes sensor information from the following sensors:
- inlet cell
- outlet cell
- input pressure sensor
- output pressure sensor
• RS-232 Interface • interface between the ARCHITECT ARM and System Control Center

MODULE 8: ARM
(Valve)

MODULE 8: ARM
Notes Page

MODULE 8: ARM
Buffer Transfer to i2000SR on-board Buffer Reservoir
For buffer transfer to occur between the ARM and ARCHITECT i2000SR on-board Buffer Reservoir the
inlet valve on the i2000SR must open. If it fails to open, a output pressure high error may occur on the
ARM.
The valve is located in the pump bay area above the Vacuum Pump and behind the Transfer Pump for
manual loading of buffer.

MODULE 8: ARM
Operational Modes and Keypad

The ARCHITECT ARM has 12 normal operation modes that control the operation of the system.
Operational
Description Keypad Function
Mode
Stop • indicates the ARCHITECT ARM is not in operational STOP • Stops system from all operations
mode: • Used to Reset error conditions
- will not respond to input from ARCHITECT • Red indicator below key is illuminated
System after key is pressed
- will not deliver buffer
- is receiving power
Idle or Ready • when the ARCHITECT system is not requesting buffer, START • Places the unit in standby from a stop
(Automatic) or has requested the ARM to stop, press the Start button condition
to enter a ready state: • Green indicator below key is constant
- dispensing operations are disabled on when in standby
- unit is looking from input from the ARCHITECT
System
Initialize • initiated by ARCHITECT System giving command to START • Green indicator below key is full on
deliver buffer (unit must be in standby):
- Initial 15 second flush of water to drain
- Checks all failure possibilities
- Begins the pump and verifies temperature, water,
and buffer quality before entering Run mode
Run • instructed by ARCHITECT System to deliver buffer: START • Green indicator below key flashes
- delivery mode when buffer is being delivered to
- initilization measurements have passed ARCHITECT Buffer Reservoir
- constantly monitors temperature, pressure, buffer

quality, flood and buffer level
Flush • initiated by ARCHITECT System during normal run FLUSH • Flushes inlet water to drain
sequence • Orange LED fully illuminated when
• manually initiated in test mode only by pressing Flush flush performed
key: ARCHITECT ARM should be in
- diverts inlet water directly to pressurized drain for stop mode before pressing key.
15 seconds then returns to stop mode
Manual operation of the Flush mode key is not
available on software version 2.13 and higher.
Decontamination • initiated from keypad pressing Start and Decon keys START • Left orange decontamination LED
mode 1 simultaneously & flashes during first mode of decon
• tubing must be reconfigured to decon mode prior to DECON
start:
- draws bleach solution through system for a 3 minute
timed soak
Decontamination • initiate second portion of decontamination mode by DECON • Left orange LED full on
mode 2 pressing Decon key again: • Right orange decontamination LED
- 15 min. flush to remove bleach from system flashes during second mode of decon
• return tubing to original configuration at end
NOTE: Refer to ARCHITECT i2000 Service and Support Manual procedure P-06 for information on
placing the ARM in Service Mode by installing a jumper on Main Board J35.

MODULE 8: ARM
Operational
Description Keypad Function
Mode
System Flush • intended for recovery from aborted decontamination STOP & • Left orange LED will flash
procedure DECON • Green start LED illuminated for full 15
• tubing must be reconfigured to decon mode prior to minutes
start
• initiated from keypad pressing Stop and Decon keys
simultaneously:
- 15 min. flush to remove bleach from system
Bottle Load • initiated from stop mode by pressing Bottle load key BOTTLE • Red stop indicator LED full on
- reads level of the wand in the Buffer cubitainer LOAD • Bottle load orange LED is on and green
- assumes full buffer level start indicator full on during procedure
- calibrated level indications INVENTORY • Level of concentrated wash buffer is
LEVEL indicated by number of bars illuminated:
- 3= Full
- 2= 50%
- 1= Low (<20%)
- None= empty (<2%)
- system goes to stop
- red LED illuminates
Calibration • occurs automatically on first start command after BOTTLE
Check power up and after all errors (15 seconds) LOAD &
• manually initiated from stop mode by pressing START
Bottle Load and Start keys simultaneously:
- checks calibration values of inlet water
temperature and quality, and buffer out quality
- doesn’t check sensors
Test Mode • manual mode of operation does not require
connection to ARCHITECT System
Number Item Number Item

1 • Water Quality Error 7 • Inventory level
2 • Buffer Quality Error 8 • Start key
3 • Flood indicator 9 • Decon key
4 • Water temperature 10 • Flush key
5 • Low inlet pressure 11 • Load Bottle key
6 • High outlet pressure 12 • Stop key
NOTE: If STOP button is selected the ARM will not deliver buffer to the Processing Module until the
START key is pressed.

MODULE 8: ARM
Error Conditions:
NOTE: Refer to the ARCHITECT iSystem Service and Support Manual, Procedures P-06
ARCHITECT ARM Troubleshooting Information.
Sixteen error states are associated with the ARCHITECT ARM. In an error state, buffer delivery will be
discontinued and error LED will illuminate. The ARCHITECT System will be notified via the RS-232
interface and an error will be placed into the ARCHITECT SYSTEM error log.
Error Condition Description
• Inlet Water Pressure too low (<0.5 psi) • Pressure switch detects pressure below 0.5 psi:
- detected through the A-D main board
• Inlet water error LED indicates full ON
• Inlet Water quality too low (<1Mς -cm) • Conductivity sensor detects low resistivity:
- detected through meter board to main board processor
• Inlet water Mς LED indicates full ON
• Outlet buffer pressure too high (>15 psi) • Pressure switch detects pressure above 15 psi:
- detected through the A-D on the main board
• Outlet water LED indicated full ON
• Output buffer conductivity too high • Buffer sensor detects high conductivity:
- detected through the meter board to the main board
• Upper conductivity LED indicates full ON
• Output buffer conductivity too low • Buffer sensor detects low conductivity:
• Lower conductivity LED indicates full ON
• Conductivity indication is fully temperature compensated by the sensor
meter board
• Flood condition in ARM detected • Flood sensor at the bottom of the drain catch pan detects flood
condition:
• Flood indicator LED is full ON
• Concentrate Buffer is empty • Buffer pickup sensor detects a level that is below the minimum pickup
volume in the buffer cubitainer:
- detected via the pressure transducer through the A-D on the main
board
• Inventory Level indicator LED is red and full ON
• Decontamination cycle aborted • Decontamination procedure is aborted:
- Stop and Decon keys must be pressed together to initiate a system
flush
- Other keys will be inactive, this prevents decon solution from
being drawn into the ARCHITECT System
- Wait for Flush cycle to fully complete
• Decon LED will flash
• Inlet water temperature out of range • Inlet water sensor detects temperature below 15oC or above 37oC:
• Water Temperature LED is full ON

MODULE 8: ARM
Error Condition Description

• Level assembly (pickup) unplugged • Level Assembly (Pick up assembly) is not connected:
• All four inventory LEDs will flash when the ARM is set to the run
mode
• Calibration check failure on startup • Electronic portion of sensor detection found out of specification during
(internal software com failure) calibration check portion of startup:
- detected through use of precision resistors on main board
• Water Quality and Buffer Quality LEDs are full ON
• Handshake failure (internal software com • Water and buffer quality meter board is not communicating with main
failure) board:
- detected through the RS-232 connection between the meter board
and the main board
• Buffer conductivity LEDs flash
• Power off completely to reset error condition
• Checksum failure (internal software com • Corrupt data detected between main board and meter board
failure) communication
• Buffer conductivity LEDs full ON
• Power off completely to reset error condition
• SCI process failure (com problem with • RS-232 port on main board is not receiving data within the allotted 30
converter on main circuit board) second time period.
• Temperature and inlet purity LEDs are full ON
• Could be Main Board, Meter Board, or ARCHITECT System related
failure
• A to D failure (com problem with • Microprocessor on main board is not receiving any data from the A-D
converter on main circuit board) on the board
• Temperature and inlet purity LEDs are full ON
• Motor Stall (pump is still after 3 tries) • No motion has occurred within several seconds after the system has
called for a pump operation
• Stop LED will flash
• Power OFF completely to reset error condition

MODULE 8: ARM
PROCEDURE OVERVIEW
ARCHITECT ARM
• P-06 ARCHITECT ARM Troubleshooting Information

• P-10 ARCHITECT ARM Multimodule Tubing Kit
• P-11 ARCHITECT ARM Installation and Verification
• P-56 ARCHITECT ARM Decontamination

MODULE 8: ARM
ARM ACTIVITY
• Locate components
• Perform removal and replacement of key components
• Perform key procedures
WARNING: Splash/Spray Hazard. Follow safety practices.

CAUTION: Class 2 Laser Radiation. Avoid eye exposure to laser light. Do not stare
into Beam.
Activity
Component Removal, Replacement, and Verification

Use the Removal and Replacement procedure located in the ARCHITECT i2000SR Service
and Support Manual, Removal and Replacement section, to perform the activity below.
1. Key components:
Turn the ARM System Power OFF
LOCATE (do not remove) the following ARM components:

Main ARM Board
Inlet Cell
Dual Head Pump
Input Pressure Regulator and sensor
Outlet Block and Valve Block
Output Pressure Sensor
Stepper Motor Board
Power Supply
Sensor Board
Flood Detector
Turn the ARM System Power ON
(Continued)

MODULE 8: ARM
2. Verify ARM Performance

Place ARM in Service Mode:
• Turn OFF ARM and remove power cord
• Open Front door and lower compartment door and plug in ARM power cord
• Remove and replace jumper at J35 on Main Board
• Turn ARM ON
Run ARM Self Test Mode:

• Press DECON
• Observe keypad LEDs and sounds for 3-5 cycles
• Press STOP key to end test
Return ARM to Normal Operation:

• Turn OFF ARM
• Move jumper to 1 pin at Main Board J35
• Remove power cord
• Close all doors and plug in ARM power cord
• Turn ARM power ON
3. Perform key Procedures:

P-11 ARCHITECT ARM Installation and Verification - ONLY perform the section
entitled Configure System Software
Flush the ARM:

1. Verify the ARM is in Ready status. If not, press the stop key on the ARM keypad
followed by the start key.
2. Select F2 - Update Supplies on the Supply status screen.
The Update supplies window displays.

3. Select the Add Buffer check box.
4. Select Done to initiate buffer transfer.
The Update supplies window displays.

NOTE: The ARM automatically flushes once you initiate buffer transfer.
5. Repeat steps 1 through 4 until buffer is successfully transferred to the processing
module.
END OF ACTIVITY

MODULE 8: ARM
MODULE SUMMARY
In this module, you learned about ARM. You were familiarized with:
ARM
• Designed to automatically dilute concentrated wash buffer to the correct concentration and to
deliver it to the wash buffer reservoir on the Processing Module
• Configuration is controlled by System Software
• 12 Normal Operating Modes, including:
• Stop Mode
• Bottle Load Mode
• Ready Mode
• Initialize Mode
• Run Mode
• Fluidic Components:
• Pump
• Outlet Block
• Valve Block
• Electrical Components:
• Power Supply
• Main Board
• Stepper Motor Board
• Sensor Board

MODULE 8: ARM
REVIEW QUESTIONS
1. If you are getting an Inlet pressure low on the ARCHITECT ARM, which components would you
investigate as a possible failure?
2. When should a Decontamination cycle be performed on the ARCHITECT ARM?
3. What ARM component checks the incoming water quality and temperature?
END OF MODULE

APPENDIX

APPENDIX A ISYSTEM COMPARISON
ARCHITECT i2000SR Field Service Training Manual A-1

APPENDIX A :iSystem COMPARISON
Notes Page
A-2 ARCHITECT i2000SR Field Service Training Manual

APPENDIX A: iSystem COMPARISON
manufacturing date and/or replacement of components during service. Always refer to the
ARCHITECT Service and Support Manual, FRUD, and/or ISA/TSB Database for the most
current information.
i2000SR System i1000SR System
OPERATIONS
CMIA assay throughput Up to 200 tests/hour Up to 100 tests/hour (1 Step STAT assays)
ARCHITECT • software • software
commonality • reagents • reagents
• sample carrier • sample carrier
• Flexible Chemiluminescent • Flexible Chemiluminescent
(CHEMIFLEX) technology (CHEMIFLEX) technology
Sampling • Random & continuous access, priority • Random & continuous access, priority
loading: loading:
- 135 primary/aliquot tubes (35 - 65 samples (Number of Priority/
priority 100 Routine) Routine sections configurable)
• Multiple size tubes (10-16mm W x 75- • Multiple size tubes (10-16mm W x 75-
100 mm H) 100 mm H)
• Liquid level sensing & clot detection • Liquid level sensing & clot detection
Consumable Walk away • Up to 5 hours • 3 Hours minimum
time
Onboard Solutions • Pre-trigger solution • Pre-trigger solution
• Trigger solution • Trigger solution
• Concentrated wash buffer • Concentrated wash buffer
Reagents • To access, must PAUSE the system • Continuous Access to reagents via the
and manually load/unload Robotic Sample Handler (RSH)
• 25 on board reagents, refrigerated • 25 on board reagents, refrigerated
• 100 & 500 test kit sizes • 100 test kit size
• Reagent Stability -30 days on board • Reagent Stability -30 days on board
Customer Maintenance • 6440 Daily Maintenance • 6440 Daily Maintenance -Tap Water
• 6445 Pipettor/WZ probe cleaning daily • 6445 Pipettor/WZ probe cleaning weekly
• 2190 Internal Decontamination FSR • 2190 Internal Decontamination monthly
performed customer procedure
• 6405 Air filter cleaning weekly • 6405 Air filter cleaning monthly
• 6450 Wash Cup cleaning
Processing Module Status • Nine • Eight (no scanning)
Hardware - STORAGE and WASTE CENTER
Pre-trigger/Trigger Same - compatible Same -compatible
Storage Area • Tray • Tray
• Level Sensors • Level Sensors
Wash Buffer Storage • 25 Liter Wash Buffer Reservoir • 12 Liter Wash Buffer Reservoir
Area
Waste Storage Area • Solid Waste Container • Solid Waste Container
• Optional 10L Liquid Waste Container

Hardware - PROCESSING CENTER

RV Loader NOT compatible with i1000SR NOT compatible with i2000SR
• RV Loader: • NEW Design RV Loader:
- RV Hopper - Upper and Lower Hopper
- RV Loader Wheel - RV Picker
- RV Transport - RV Load Chute
• Sensor Board 6 • NO Sensor Board 6
Process Path NOT compatible with i1000SR NOT compatible with i2000SR
• Process Path: • Process Path:
- 112 process path positions - 23 process path positions
- Rotates counter-clockwise - Rotates counter-clockwise
- Indexes one RV position every 18 - Indexes one RV position (832 steps)
seconds every 18 seconds
Pipettor NOT compatible with i1000SR NOT compatible with i2000SR
• 4 Pipettors: • 1 Pipettor (New design):
- Sample Pipettor - Aspirates and dispenses Sample and
- STAT Pipettor Reagent
- Reagent 1 Pipettor
Probe Same - compatible Same - compatible
Wash Zone NOT compatible with i1000SR NOT compatible with i2000SR
• 2 wash zone manifolds • 1 wash zone manifold
Wash Cup NOT compatible with i1000SR NOT compatible with i2000SR
• 4 cups • New 1 cup design
Vortexers Same - Vortexer is compatible Same - Vortexer is compatible
• 4 vortexers • 2 vortexers
Diverters NOT compatible with i1000SR NOT compatible with i2000SR
• 4 Diverters: • 3 Diverters:
- Load - Inlet
- Unload - Outlet
- Wash Zone - Unload Diverter
- STAT • RV Unloader (passive)
Hardware - TEMPERATURE
Heaters NOT compatible with i1000SR NOT compatible with i2000SR
• 9 Heaters: • 7 Heaters:
- Pre-trigger - Pre-trigger /Trigger
- Trigger - Buffer
- Buffer - Reagent Cover Heater
- Process Path (6) - Process Path (3)
• 27VAC • 24VDC
• Powered through direct AC power • Powered through Heater Cooler Board
from Heater Module • Fused on Heater Cooler Board
• Fused on Power Supply Board • 7 active channels, 5 passive channels
• 10 active channels 8 passive channels

Hardware - REAGENT AREA

Reagent Carousel NOT compatible with i1000SR NOT compatible with i2000SR
• Reagent Carousel: • Reagent Carousel:
- Operator Load and unload - Automatic continuous load and
- Reagent Carousel unload
- Inner - Reagent Carousel
- Middle (dispersion) - Ring Gear
- Outer - Holds 25 Reagent Carriers
- Holds 25 onboard reagent kits - Reagent LLS Antenna
- Motor Assembly
Reagent Cooler NOT compatible with i1000SR NOT compatible with i2000SR
• Reagent Cooler: • Reagent Cooler:
- 200VAC - 17.5VDC
- Replaceable Fan - Replaceable Fan
- Condensation Cooler - Uses Thermoelectric Device (TED)
for cooling
Hardware - OPTICS
Shutter Assembly NOT compatible with i1000SR NOT compatible with i2000SR
• New Design
CMIA Reader Same - compatible Same - compatible
Hardware - FLUIDICS
Vacuum System NOT compatible with i1000SR NOT compatible with i2000SR
• New Vacuum System capable of
generating 27" Hg
Syringes Same - compatible Same - compatible
• 4 Syringes: • 1 Syringe
- Sample Pipettor
- STAT Pipettor
FMI Pumps Same - compatible Same - compatible
• Pre-trigger and trigger pumps • Pre-trigger and trigger pumps
Buffer Pump 50uL Buffer Pump (WZ) Same - 50uL Buffer Pump (WZ) Same - compatible
compatible
Transfer Pump NOT compatible with i1000SR NOT compatible with i2000SR
Manifold Valve kit Same - compatible; 36VDC Same - compatible; 36VDC

Hardware - POWER and CIRCUITRY

Power Supply NOT compatible with i1000SR NOT compatible with i2000SR
• Power Supply: • NEW Power Supply:
- Voltage must be jumpered to - Self contained unit, auto adjusting
correlate with incoming power - DC power output only
- Provides AC and DC power - Fan only FRU
- Replaceable fans, fuses, switches - No fuses
and internal modules
Card Cage • 5 compatible Logic Boards: • 5 compatible Logic Boards:

- Indexer - Indexer
- CMIA Optics - CMIA Optics
- Temperature Controller - Temperature Controller
- Module Controller (CPU Bd) - Module Controller (CPU Bd)
- *Motor Driver - *Motor Driver
Always confirm board compatibly in Always confirm board compatibly in FRU
FRU database. database.
• NOT Compatible boards:

• NOT Compatible boards: - LLS/PM
- DC Driver I/O Board
- DC Driver I/O (solenoid driver)
- Liquid Level Sense
- Heater Cooler (NEW)
• Multiple power connections on
• Single direct connector on backplane to
backplane
Power Supply
• 16 fuses
*Compatibility dependent on part number
used *Compatibility dependent on part number used
Distribution boards NOT compatible with i1000SR NOT compatible with i2000SR
• None - i2000SR uses sensor boards • 4 boards located throughout system:
- Fluidics Distribution Board
- RSH Distribution Board
- Reagent Distribution Board
- Processing Distribution Board
Other Boards NOT compatible with i1000SR NOT compatible with i2000SR
• Other Boards: • Other Boards:
- Carrier Transport PCB - Carrier Transport PCB
- Pipettor Board(s) - Pipettor Board
- LLS Antenna Boards - LLS Antenna Boards (3)

SPECIFICATIONS
Power Requirements • Voltage: 200 - 240 ± 10% VAC (176 - • Voltage: 110 - 120 or 200 - 240 ±10%
264 VAC) VAC (99 - 264 VAC)
• Frequency: 50 or 60 Hz (47 - 63 Hz) • Frequency: 50 or 60 Hz Self adjusting
• U.S. with Re-setable circuit breaker: • U.S. with Re-setable circuit breaker:
- With UPS - 30 amp - 110 volts - 20 amp
- Without UPS - 20 amp - 220 volts - 10 amp
Plug (North America) One i2000SR System: Outlet within 7' (2.1m) of the processing
• NEMA L6-20R (250 VAC, 20A, twist- module:
lock) • NEMA L5-20R (125 VAC, 20A, twist
lock)
• NEMA L6-20R (250 VAC, 20A, twist
lock)
Power Cord Length 15' (4.6 m) 8' (2.5 m)
Rated Power 3000 volt amp (3 kVA) maximum 1760 volt amp (1.76 kVA) maximum
Consumption
Weight 1081 lbs. (490.3 kg) 636 lbs (288 kg)
Size (door entry) Floor Standing 48” H x 61” W x 49” D Floor Model – 49” H x 58” W x 30” D
RSH
Sections NOT compatible with i1000SR NOT compatible with i2000SR
• 13 Routine / Priority sections for loading
samples & reagents
• Priority sections configurable [sections 0
– 7; default 4] /designated by blue LEDs
• 65 Sample load up capacity
Indicator lights • Same Indicator lights • Same indicator lights except an added
blinking amber indicator to show a
reagent carrier is in the process of
unloading to a section
Loading • Sample Carriers in Priority Section • Sample Carriers in Routine and Priority
• Carrier Trays in Routine Bays sections
• Reagent carriers used to transport
reagent
Status Types Same Same
RSH Card Cage NOT compatible with i1000SR NOT compatible with i2000SR
• Separate RSH Controller Board • NO separate Card Cage for RSH or RSH
Controller Board
END OF MODULE

Notes Page

APPENDIX

APPENDIX B - OPTIONAL ACTIVITIES
ARCHITECT i2000SR Field Service Training Manual B-1

APPENDIX B
Notes Page
B-2 ARCHITECT i2000SR Field Service Training Manual

APPENDIX B
BASIC OPERATIONS ACTIVITY

Upon completion of this activity you should be identify i2000SR Process Path components.
Activity
Match i2000SR components to the graphic below by writing the number for each component name ( Note:
Some components may be used more than once.)
a. Process Path k. RV Access Door u. CMIA Reader
b. Pre-trigger/Trigger Manifold l. Sample Pipettor v. Process Path Motor
c. Liquid Waste Arm m. Sample Syringe w. Dispersion Carousel
d. Reagent Pipettor 1 n. Sample Wash Station x. Inner Reagent Carousel
e. Reagent Pipettor 2 o. STAT Pipettor y. Outer Reagent Carousel
f. Reagent Syringe 1 p. STAT Syringe z. Stat Diverter
g. Reagent Syringe 2 q. STAT Wash Station a.a. Load/Unload Diverter
h. Reagent Wash Stations r. Vortexers b.b. Wash Zone Diverter
i. RV Hopper Assembly s. Wash Zone 1
j. RV Loader Assembly t. Wash Zone 2
END OF ACTIVITY

APPENDIX B
Notes Page

APPENDIX B
BASIC OPERATIONS ACTIVITY- ASSAYS

• Run Samples from the RSH
• Perform analysis of various assay types
Resources Needed
Service and Support Manual, ARCHITECT System Operations Manual, Section 5
Basic Operation.
Assay Runs - The purpose of this activity is to observe different assay types and review the differences on
their printouts.
Refer to reference chart on page 1-15 if assistance needed in software navigation to complete steps below.
1. Order a Calibration and Controls on the following one-step assay.

Progesterone (Calibration and Controls)
2. Order Controls on the following STAT assay.

B-hCG STAT (Controls only)
3. Order Controls on the following two-step assay.

TSH (Controls only)
4. Print Order List Report and load calibrators and controls into carriers:
• Select ORDER, ORDER STATUS
• Select F4-PRINT to print a report for all orders
(Continued)

APPENDIX B
5. Load carrier trays(s) in RSH and initiate RUN.
Once the run is started, observe instrument operation.

• In a one-step assay protocol method, the sample and all required reagents are added prior to
washing the microparticles.
• In a two-step assay protocol method, the sample and some reagents are added prior to the
washing of microparticles. Conjugate reagent is added and the microparticles are washed again.
• A STAT assay protocol is designed so the incubation time and total processing time of a one-step
or two-step assay protocol has been shortened.
6. Evaluate results of calibration and controls upon run completion. Release control results.
END OF ACTIVITY

APPENDIX B
CALIBRATION AND SAMPLES - OPERATION ACTIVITY

Time to complete: 60 minutes
Debrief Session: 10 minutes

• Checking and updating Supplies and Reagents
• Perform Scheduled Maintenance
• Ordering patient, control, and calibration samples
• Initiate a Run
CAUTION Lifting Hazard (Liquid Waste Container)
Resources Needed
Refer to the ARCHITECT System Operations Manual Section 5: Operating Instructions

for additional information.
1. Using the Supply Status Screen, check Supplies and Reagents. Add and update inventory as needed:
Liquid and Solid Waste
RVs
Bulk Solutions (Trigger, Pre-trigger, and Manual Wash Buffer)
Pre-trigger level sensor correctly. The arrow on top of the level sensor should face towards the
front.
2. Check assay reagents to ensure a minimum of 35 tests remain for B-hCG and TSH
3. Perform scheduled Daily Maintenance M&D 6041:

• Select SYSTEM ICON
• Select MAINTENANCE
• TO DO tab
• F5-PERFORM
• Select PROCEED and follow the instructions shown in the Instructions Box on the display
(Continued)

APPENDIX B
4. Prepare the Processing and Sample Handler Modules for testing:

• Select ORDERS/CALIBRATION ORDER
• Select Carrier
NOTE: When multiple assays are selected, the software automatically assigns the calibrators in
sequential carriers.
• Select Assay(s)
- TSH and B-hCG STAT
- Select DONE
NOTE: For i System assays the last calibrator lot number and expiration date entered display.
6. Order Controls:
• Select ORDERS/CONTROL ORDER
• Select Assay(s)
• Select Control, Lot, and Levels (Low, Mid, and High)

B-hCG STAT Provided by Instructor ALL
(Continued)

APPENDIX B
7. Place the following specimen orders as described in table below:

• Select ORDERS/PATIENT ORDER
• Select Single Patient
• Type in or scan Bar Code, Carrier bar code ID number (C), unused position number (P), and
SID
• Select Assay(s)
• Select F5-ASSAY OPTIONS to request duplicates or dilutions
• Repeat for additional samples
SID NAME Assays
SIDs on Bar Bug, Ada B-hCG STAT
Code
Cord, Ben G. TSH
Labeled
Tubes Dayo, Long B-hCG STAT and TSH
8. Once all orders have been placed, print the Order List:
• Select Orders
• Select Order Status
• Select F4 Print, Orderlist Report, Done
9. Load Specimens (QC and Samples) into carriers:

• Verify adequate volume loaded per Order List
• Verify sample placement per Order List
10. Load carriers onto RSH for routine Processing

11. Initiate Run
RETURN TO LECTURE ROOM FOR ADDITIONAL INSTRUCTION WHILE INSTRUMENT RUNNING

PER INSTRUCTOR’s DIRECTION.
12. Evaluate results of controls upon run completion and release results as applicable
END OF ACTIVITY

APPENDIX B
Notes Page

APPENDIX B
MAINTENANCE ACTIVITY
Time to complete: 90 - 45 minutes

• Perform Maintenance Procedures
Resources Needed
• ARCHITECT iSystem, onboard solutions, accessories, and consumables
Procedures for these activities can be located in the ARCHITECT System Operations
Manual, Section 5 Operating Instructions and/or the on-line ARCHITECT Operations
Manual.
Perform Daily Maintenance M&D Procedure 6041
Perform Probe Cleaning WZ -Bleach M&D Procedure 6043
Perform Manual Probe Cleaning M&D Procedure 6015
Review Air Filter Cleaning M&D Procedure 6012
Perform Internal Decontamination M&D Procedure 2180 (per Instructor’s Direction)
END OF MAINTENANCE ACTIVITY

APPENDIX B
Notes Page

APPENDIX B
BASIC OPS ACTIVITY - CONFIGURATION & CALIBRATION

Time to complete: 30 minutes
• Install assays
• Configure control
• Perform a Calibration
Resources Needed
• System Reagents and Single Analyte Controls
• ARCHITECT System Assay Disk
Service and Support Manual, and Installation and/or the ARCHITECT System
Operations Manual, Section 2 Installation procedures and special requirements.
Instrument Setup - Assay Installation
1. Perform key Setup Procedure:

Install an Assay using Assay Installation Utilities 6114
Configuration - Single Analyte Control
NOTE: When configuring calibrators and/or controls during instrument installation,

configuration, and/or during other instrument service activity, obtain the
product values from the manufacturer documentation such as the calibrator,
control, or assay-specific package inserts for the appropriate lot numbers.
(Continued)

APPENDIX B
1. Single Analyte Control:

• Select SYSTEM, CONFIGURATION
• Select QC-CAL button (top of information area of screen)
• Select QC-Single Analyte
• Select Assay: TSH
• Select F6 CONFIGURE
• Select drop down menu box next to Lot No.
• Select NEW LOT and type SEVICE TSH 1 in Lot number field.
• Enter MEAN and 1SD information for the CONTROL L
NOTE: Refer to Assay Control Insert for specific mean and target range information.
• Select ADD LEVEL

• Select DONE
• Repeat for M and H Control Level
Perform a Calibration Run (OPTIONAL - perform as directed by instructor)

Procedures for these activities can be located in the ARCHITECT i2000SR Service and
Support Manual, or ARCHITECT System Operations Manual, Section 5 Operating
instructions.
1. Load the following reagents:
• TSH
2. Prepare the Processing and Sample Handler Modules for testing:

• Select ORDERS/CALIBRATION ORDER
• Select Carrier
• Type in the Carrier Bar Code ID Number (C) and an unused Position Number (P)
• Select Assay
- TSH
- Select DONE
(Continued)

APPENDIX B
4. Order Controls:
• Select ORDERS/CONTROL ORDER
• Type in the Carrier Bar Code ID Number (C) and an unused Position Number (P)
• Select Assay(s)
• Select Control, Lot, and Level

6. Load Samples:
• Verify adequate volume of sample loaded per Order List
• Verify sample placement per Order List
7. Initiate Run
8. Evaluate results of calibration and controls upon run completion
9. Print a QC Analysis Report of the Precision Control for the TSH assay
END OF BASIC OPERATIONS ACTIVITY-CONFIGURATION and Calibration

APPENDIX B
Notes Page

APPENDIX B
ACTIVITY - i2000SR SYSTEM MIN BOARD CONFIGURATION

Time to complete: 45 Minutes
• Perform Minimum Board Configuration
• Perform Hyperterminal
Resources Needed

USE the ARCHITECT i2000SR Service and Support Manual and ISA 116-068 current
revision for procedural information to perform the activity below.
Use the HyperTerminal procedure to perform the activity below.
• Power OFF PM (if not already off)

• Set Card Cage at Minimum Board Configuration
Use ESD precautions, remove the boards and place carefully on the ESD Mat
• Perform HyperTerminal/Boot sequence observation procedure

• Observe Laptop and record notes describing the initialization sequence:
_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
• Exit from the HyperTerminal program and disconnect the laptop from the card cage.
• Power OFF PM (if not already off)
• Return Card Cage to normal configuration

END OF ACTIVITY

APPENDIX B
Notes Page
Insert Probe(s) in fluid

APPENDIX B
ACTIVITY - i2000SR SYSTEM FLUIDICS CLI COMMANDS

Time to complete: 30 Minutes
• Perform key CLI Commands
Resources Needed
CLI Commands
Perform M&D 6200 Terminal Simulator and initiate the CLIA commands below.
High Level Command

1. First enter required High Level Command: MOD_COMP_INIT SYSTEM_VACUUM
Low Level Command

2. DIO 25 SET X - turns vacuum pump on (1) or off (0)
Power OFF Processing Module
END OF ACTIVITY

APPENDIX B
Notes Page

APPENDIX B
ACTIVITY - i2000SR SYSTEM FUNCTIONAL TEST

Time to complete: 4 Hours
• Perform key procedure(s) for servicing an i2000SR System
Resources Needed
Reassemble Instrument, power ON and initialize to STOPPED status
Perform M&D 1111, 1112, 1113, and 1114 Pipettor Calibrations
Perform a START-UP and initialize to READY status
Perform M&D 3210 Reagent Bar Code Reader Calibration
Perform M&D 1030 Shutter Test
Perform M&D 1020 Optics Background Test
Perform M&D 3540 Temperature Status (Disregard errors Ambient Temperature. Not active at
this time.)
Perform M&D 5400 Crash Sensor Test
Perform M&D 3600 LLS Test (on sample position)
(Continued)

APPENDIX B
Perform M&D 3180 Vacuum System Test (test vacuum integrity only)
Functional Test M&D 4200 can also be performed to test various sub-systems at a system level.
Perform a RUN initialization
Load one or more reagent kits and successfully run at least 3 levels of QC on one assay
Troubleshoot any errors encountered
END OF FUNCTIONAL TEST ACTIVITY
END OF MODULE

APPENDIX

APPENDIX C
ARCHITECT i2000SR Field Service Training Manual C-1

APPENDIX C
Notes Page
C-2 ARCHITECT i2000SR Field Service Training Manual

APPENDIX C
CLI COMMAND REFERENCE

CLI commands are used to manually control assemblies unrestricted. This is done through the use of
commands using M&D 6200 CLI Terminal Simulator or HyperTerminal to assist in the diagnostics of
hardware issues. To prevent component or system damage, these commands must be used in accordance
with the instructions provided in the ARCHITECT i2000SR System Service and Support Manual, Section 5
procedures, CLI Commands. Additionally, modules must be re initialized after using CLI commands.
NOTE: For additional information regarding CLI Commands refer to the ARCHITECT
i2000SR System Service and Support Manual, Section 5
To perform a CLI Command:
1. Log on as an FSE
3. Select DIAGNOSTICS
4. Select M&D 6200 CLI Terminal Simulator
5. Choose Perform
6. The first command entered must be which module you are going to control. This command will
generally be one of the following examples:
For the stand alone i2000SR Processing Module use the command: SET_MODULE 1
For the RSH use the command: SET_MODULE 0

APPENDIX C
General CLI Commands
Set Module Command

SET_MODULE X X = 1 (for Standalone i2000SR PM), 0 (for RSH), OR
2 (for integrated iPM)
Required to set correct model before running specific CLI Commands
DIO Commands DIO commands are used for controller or optics boards
DIO X read Returns 0 for inactive, 1 for active
DIO X set 0 / 1 Sets the bit to active / or inactive; such as power supply commands
EIEIO Commands EIEIO commands are used for indexer boards

EIEIO X read Returns 0 for inactive, 1 for active
EIEIO X set 0 / 1 Sets the bit to active / or inactive
Motor Commands
HOME X Y Homes a motor (X) for (Y) steps
OMS X JG Y Homes a motor (X) at a constant velocity (Y)
OMS X MR Y Moves a motor (X) a set number of steps (Y) from current position
OMS X MA Y Moves a motor (X) to an absolute step number (Y)
OMS X ST Low level command used to STOP a motor
Solenoid Commands
SOL X SET Y Actuates or retracts solenoid number (X):
(Y) = 1 to actuate or 0 to retract
SOL X READ Returns a value of 0 (off) or 1 (on) for solenoid number (X)
Sensor Commands
DIO READ X Command to read specified sensor (X)
Diverters:
DIVERT LOAD Moves and RV to outer lane position 1
DIVERT STAT Moves and RV to outer lane position 47

APPENDIX C
Component Motor # Sensor Bit # Solenoid #

Process Path 0
RV Loader Wheel 20
RV Loader Transport 21
Drop Point Sensor 63
Insertion Point Sensor 62
RV Load Diverter 66 42
Load Diverter Shutter 8 32
RV Unload Diverter 68 36
Wash Zone 1 Diverter 7 9
STAT Diverter 4 34
Outer Reagent Carousels 1
Inner Reagent Carousel 2
Dispersion Carousel 3
Wash Zone 1 19
Wash Zone 2 11
Shutter 14
Sample Pipettor Theta 4
Sample Pipettor Z-Axis 5
R1 Pipettor Theta 8
R1 Pipettor Z-Axis 9
R2 Pipettor Theta 16
R2 Pipettor Z-Axis 17
STAT Pipettor Theta 15
STAT Pipettor Z-Axis 23

APPENDIX C
Component Motor # Sensor Bit # Solenoid #
Trigger 12 48
- Dispense Valve 17
- Waste Valve 18
Pre-Trigger 13 49
- Dispense Valve 19
- Waste Valve 20
Wash Zone 1 Manifold Valves:
- V1 Probe 1 Dispense Valve 9
- V4 Probe Waste Valve 12
Wash Zone 2 Manifold Valves:
- V4 Probe Waste Valve 16
Wash Zone 1 Vacuum Vessel - Valve/Drain 30/35
Wash Zone 2 Vacuum Vessel - Valve/Drain 31/37

APPENDIX C
Fluidics CLI Commands

DIO 25 SET X turns vacuum pump on (1) or off (0)
VACUUM ON / OFF turns vacuum on or off
Optics CLI Commands

OPTICS PMT X X = 1 to turn ON PMT, 0 to turn OFF PMT
READ X Y X = time interval between sub reads (msec)
Y = number of reads to take
Useful for optics background troubleshooting:

OPTICS PMT 1
READ 100 10 (See note below)
OPTICS PMT 0
This command will return 10 sets of numbers - obviously 10 sets 0’s are bad. The
numbers represent background readings with an empty RV.
Useful for inspecting light tightness:

SHUTTER_MOVE CLOSE
OPTICS PMT 1
READ 100 10
OPTICS PMT 0
SHUTTER_MOVE OPEN
Power CLI Commands

DIO 37 set 1 Enters maintenance mode and disables 36VDC
DIO 37 set 0 Disables maintenance mode and re-enables 36VDC
DIO 24 set 0 Turns Power Supply Off

APPENDIX C
LLS CLI Commands

LLS 0 Enable
LLS 0 Disable
Get_ LLS_DATA 0
Used for troubleshooting LLS frequency issues
For i2000SR Pipettor # = 0
32 values obtained:
1 Minimum
2 Average
3 Maximum
4 Max - Min should be less than 20-25 (ideally 1/3 of threshold value*)
5 Max - Average
6 Average - Min
7 Mode should be between 0 and 15
8 Noise Reading (refer to note below)
9 ADA count air during aspiration count
10 FNF count fluid not found count
11 Phase Ground Value used by engineering ONLY
12 Phase Normal Value used by engineering ONLY
13-31 Data Points collected by ADC
32 End marker value either 65535 (normal) or 65534 (data overflow)
*Threshold value is normally set to 100 for sample pipettor
If value 8 is high, there is noise interference. The problem LLS antenna can be isolated
by disconnecting the Process Path (PP) antenna and then the reagent antenna from
the sample antenna. The noise value will drop if the PP or reagent antenna is
interfering.
If the data points are reading 0 then, most likely, there is no signal frequency for LLS
transmission.
Values of 2000 - 4095 indicate the probe is in liquid or close to the antenna.

APPENDIX C
Process Path (PP) CLI Commands

PROC_PATH X X = number of locations to move (1-23)
Moves the track X positions relative to the current
position in a counter clockwise direction.
PROC_PATH_MOVE X Y X = process path location number (1-23)

Y = station location
Station: Description
ACCESS Access port to processing lane
CMIA CMIA Optical read and Trigger2 Addition station
ITV1 Vortexing Station
ITV2 Vortexing Station
REAGENT1 Reagent 1 Pipetting Station
RV_PASSIVE_UNLOAD Passive RV unload position
RV_UNLOAD RV unload position
RV_XFER Point where RVs are loaded from the RV loader onto the
inner process path
SAMPLE Sample pipetting station at position 1
STAT_SAMPLE Sample pipetting station at stat position
TEMP_PROBE1 Temperature probe insertion position 1
TEMP_PROBE2 Temperature probe insertion position 2
WASH_1 Wash Station Position 1
WASH_BP1 Wash Station Bypass 1
WASH_BP2 Wash Station Bypass 2

APPENDIX C
Initialization CLI Commands

MOD_COMP_INIT X X = Specific component
Component: Description
CMIA_Reader CMIA Reader
ITV1 In-Track Vortexer #1
ITV2 In-Track Vortexer #2
PIPETTER_FLUIDICS Pipettor Fluidics
PIPETTER_THETA Pipettor Theta Axis
PIPETTER_Z Pipettor Z Axis
PROCESS_PATH Process Path Carousel
RGNT_CAROUSEL Reagent Carousel
RV_LOADER RV Loader
RV_UNLOADER RV Unloader
SHUTTER CMIA Shutter mechanism
SYSTEM_VACUUM System Vacuum
TRIGGER1 Trigger1 Dispenser (pretrigger)
TRIGGER2 Trigger2 Dispenser (trigger)
WASH_ZONE Wash Zone Fluidics
WASH_ZONE_ASP Wash Zone Aspirate Mechanism
WASH_ZONE_SWITCH1 Wash Zone Bypass Switch 1
WASH_ZONE_SWITCH2 Wash Zone Bypass Switch 2

APPENDIX C
Temperature CLI Commands

TCB BOARD_STATUS Returns all board status information
Normal status: all values = 0
TCB CHAN_CTRL X Y Enables / disables control & alarms for a specific channel
X = channel (0-31, 32=all)
Y = value (1 = enable, 0 = disable)
TCB CHAN_STATUS X Returns channel information for channel X

X = channel (0-31, 32=all)
The CHAN_STATUS returns thirteen columns of information about a given channel.

The information appears on a single line (32 lines when all channels are specified), with each column
separated by a space.
CHAN_Status Column Descriptions:

channel number ( 0 - 31)
channel type 0 = reference, 1 = monitor, 2 = control, 3 = WAM
on/off state 0 = channel off, 1 = channel on
temperature Integer temperature, in thousands of a degree (6 characters)
high alarm limit Integer temperature, in thousands of a degree (6 characters)
low alarm limit Integer temperature, in thousands of a degree (6 characters)
alarm on/off state 0 = channel off, 1 = channel on
alarm pending 0 = no alarms pending, 1 = alarm(s) pending
alarm count number of samples which had alarm conditions
set point the PID temperature set point
heater ticks the current heater tick count (0 - 960)
heater on ticks output of PID determines how many ticks the heater needs to be on (0 - 960)
heater period ticks the number of ticks in the heater update period (960)

APPENDIX C
Notes Page

APPENDIX C
Pressure Monitoring System

Pressure Monitoring (PM) system components monitor a pressure signal within the fluid line between the
Pipettor Probe and the Syringe Assembly. The pressure signal is monitored for over and under pressure
conditions during all aspirations. Pressure monitoring is utilized to verify that fluid aspirations by
pipettors are without error. Pressure monitoring can detect the following error conditions:
• Aspirations of air and foam
• Clogged probes
• Other aspiration abnormalities
NOTE: Proper sampling handling procedures must be followed.
How does it work:

During all aspirations, the pressure signal from the pressure monitor is monitored for over and under
pressure conditions. The signal is conditioned and digitized by the Pressure Monitor Board and then sent to
the appropriate Liquid Level Sense (LLS) board in the Card Cage.
Aspiration
• PM Board awaits LLS signal indicating Probe is in fluid
• PM Board acquires and conditions the PM signal
• Pressure Monitor (transducer) monitors pressure throughout aspiration and sends signal to PM
Board
• LLS Board compares received signal to expected value
• If value is not within the expected value range, an error is generated

APPENDIX C
SYSTEM CONTROL CENTER

The SCC (System Control Center) is a computer system that provides the software interface to the
ARCHITECT System (i and cSystems) and can provide an interface to a host computer.
An external device called the network hub joins the communication lines and enables the electronic
transfer of information between the SCC and processing module(s).
• Cables run from the hub to ethernet connectors on the back of the SCC and processing module(s).
• Ethernet connectors provide the physical connection between the network hub and each module,
and the network hub and the SCC.
• Additional I/O (input/output) ports and connectors on the back panel of the CPU (central
processing unit) provide connections to other external devices, such as a keyboard, mouse, printer,
and monitor.
As long as the SCC stays powered ON, the PM can be powered OFF/ON and it will re-establish
communications with the SCC.
If the SCC is powered OFF or communication to the PM is disrupted, the Processing Module power must
be cycled AFTER the SCC is rebooted or the SCC will be unable to re-establish communications with
Processing Module.
NOTE: Refer to the ARCHITECT System Operations Manual for additional information.
Monitor Hand-held Bar code Scanner

(optional)
Cart Assembly
Keyboard Mouse
Printer
Central Processing Unit (CPU)
Uninterruptible Power Supply (UPS)

APPENDIX C
NOTE: SCC Components and component style will vary depending on SCC model and
component replacement.
NOTE: Refer to ISA Database and/or FRU Database to obtain current information on SCC
replaceable parts for applicable SCC platform.
Component Function Service Notes

ARCHITECT • Windows 2000 Operating System
System Software • User interface to PM and Sample Handler
• Performs data reduction and test result
management
Touchscreen • Make onscreen selections by touching text areas • 100-240 VAC (Self adjusting)
Monitor, Mouse and and graphics, icons and menu items, and
Keyboard function bar buttons
• Mouse and Keyboard are used to make
onscreen selections or to enter information
CPU (central • Houses the microprocessor and other computer • SCC drive configuration varies per
processing unit) & components. SCC platform
Drives Depending on style of drive it may be used for one Refer to the ARCHITECT TSB
• Floppy Drive or more of the following functions: database for current platform and
• DVD/CD-RW Drive • Collect system logs setup information.
• USB Flash Drive • Import and export assay files • Internal CPU components RAM,
Motherboard, power Supply and Fan
• Backup software database
• SCC Diagnostic software disk that
• Upgrade system software
comes with CPU can be used for
• Import QC and calibration data troubleshooting computer issues
• Task Manager used to access Hard
Drive files
Network hub and • Provides connection between the SCC and • The Network Hub and External
CPU back panel modules for information exchange Multiport Serial Adapter (EMSA may
not be used on all platforms
Refer to ISA database for current
information.
Optional • Printer • Printers are configured through Task

Components • Bar code Scanner Manager
• Cart Assembly Refer to ISA database for current

printer information.
• UPS (uninterruptible power supply)
• Bar code scanner connects to SCC
via cable management module along
with keypad; +5VDC

APPENDIX C
Key Procedures:
Procedure FUNCTION
M&D 1020 Optics Background
M&D 1030 Shutter Test
M&D 1045 Optics Verification
M&D 1100 Pipettor Test
M&D 1109 Wash Cup Pre Alignment
M&D 1111 Sample Pipettor Calibration
M&D 1112 R1 Pipettor Calibration
M&D 1113 R2 Pipettor Calibration
M&D 1114 STAT Pipettor Calibration
M&D 1150 Probe Alignment Test
M&D 2050 Wash Zone Aspiration Test
M&D 2006 Wash Zone Check 1
M&D 2007 Wash Zone Check 2
M&D 2130 Flush Fluids
M&D 2110 Syringes and Pumps Test
M&D 2151 Prime Wash Zone
M&D 2162 Prime Trigger/Pre-trigger
M&D 3000 Reagent Carousel Test
M&D 3115 Vortexer Test
M&D 3180 Vacuum System Test
M&D 3540 Temperature Status
M&D 3600 LLS Test
M&D 3800 Pressure Monitor Test
M&D 4200 Functional Area Test
M&D 5400 Crash Sensor Test
M&D 5700 Fuse status
M&D 5715 Turn 36VDC off and on
M&D 5100 Process Path and Carousel Motor Tests
M&D 5120 Pump Motor Tests
M&D 6035 PC Board Test
END OF MODULE


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ARCHITECT i2000SR

Field Service Training

2 ARCHITECT i2000SR Field Service Training Manual

ARCHITECT i2000SR Field Service Training Manual 3

4 ARCHITECT i2000SR Field Service Training Manual

Module 1: Basic Operation......................................................................................... 1-1

Module 2: Service Tools............................................................................................. 2-1

Module 3: Power and Circuit Boards ........................................................................ 3-1

Module 4: Robotics..................................................................................................... 4-1

Module 5: Optics ......................................................................................................... 5-1

Module 6: Fluidics and Temperature Control........................................................... 6-1

Module 7: Planned Maintenance and Installation .................................................... 7-1

Module 8: Automatic Reconstitution Module........................................................... 8-1

ARCHITECT i2000SR Field Service Training Manual 5

6 ARCHITECT i2000SR Field Service Training Manual

3. Perform key component removal and replacement procedures.

4. Perform key procedures and Maintenance and Diagnostic tests.

ARCHITECT i2000SR Field Service Training Manual 7

8 ARCHITECT i2000SR Field Service Training Manual

The note signal word appears adjacent to an important

The laptop icon signals a location recommending the use of

The tool icon signals an important point of diagnostic

ARCHITECT i2000SR Field Service Training Manual 9

Hazard Signal Words

Signal Word Definition

10 ARCHITECT i2000SR Field Service Training Manual

Safety Icons and Hazard Symbols

Safety Icon Definition and Descriptions:

CAUTION: Hot Surface Identifies an area where a hot surface is present.

CAUTION: Possible Identifies an area where electrostatic discharge may be present. A

ARCHITECT i2000SR Field Service Training Manual 11

Hazard Symbol Definition and Descriptions

Hazard Symbol Definition/Description (with Standard Abbreviation)

Indicates that the material is Toxic (T) or Very Toxic (T+).

Indicates that the material is Harmful (Xn) or Irritant (Xi)

Indicates the material is Corrosive (C).

Indicates that the material is Dangerous for the environment (N).

12 ARCHITECT i2000SR Field Service Training Manual

ARCHITECT i2000SR Field Service Training Manual 13

14 ARCHITECT i2000SR Field Service Training Manual

ARCHITECT i2000SR Field Service Training Manual 15

Proper warning wording and labeling:

Laser Class Wording Figure

Laser Caution label

16 ARCHITECT i2000SR Field Service Training Manual

Laser Aperture Label

ARCHITECT i2000SR Field Service Training Manual 17

18 ARCHITECT i2000SR Field Service Training Manual

Spill Clean-up Procedure

2. Absorb the spill with absorbent material.

3. Wipe the spill area with detergent solution.

Instrument or Part Decontamination

ARCHITECT i2000SR Field Service Training Manual 19

Waste Handling and Disposal

Dispose of sharps in an appropriately labeled, puncture-resistant, and leakproof container.

Products That Contain Thimerosal or Mercury

Products That Contain Guanidine (Thiocyanate)

20 ARCHITECT i2000SR Field Service Training Manual