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we do not limit the tests; we test the limits;

Engineering Diagnostic
& Research Center

ISO 9001:2015
Certified Laboratory

ISO/IEC 17025: 2017 CERTIFIED LABORATORY


EDRC is an Emerging Trusted Resource Center with
pounding Experience for Various facilities namely as
engineering diagnostic & research center nicely
abbreviated as edrc. The venture is established to
provide quality testing service. Quality Control
EDRC is ISO/IEC 17025:2017 Certi ed Company, this
International Standard speci es and ensure the General
Requirements for the Competence of Testing and
Calibration Laboratories and the same International
Standard is adopted by NABL for Accreditation.

EDRC is ISO 9001:2015 Certi ed Company also, to ensure the Quality of


Process, Services & Customer Satisfaction all the time.

In order to widen up the Capability, Capacity & Scope of Services, EDRC has
made Technological tie-ups and making EDRC as a large Resource Center by
Associating with 'OCE Projects Private Limited, Navi Mumbai' and 'Buildcon
Material Testing & Services Private Limited, Pune', hence EDRC takes up Tests
to be Carried out under the Scope of NABL Accreditation, if at all required as per
contractual requirements through OCE Projects Private Limited which is widely
Experienced in all kind of Geological / Sub-surface Exploration and worked
almost all over India, maintaining an NABL Accredited [in accordance with
ISO/IEC-17025-2005] Material Testing Laboratory at 63, 64, 77, 78,
GAUTAM COMPLEX, PLOT NO-17, SECTOR- 11, CBD BELAPUR,
NAVI MUMBAI 400614 & BMTSPL [an NABL Accredited & ISO 9001
Certi ed Laboratory at Pune], BMTPL- Buildcon Material Testing &
Services Private Limited, Pune' .

EDRC is led by Mr. Girish Chandra Bhatt, Director, having diversi ed


& wide Professional Experience for about more than 38 Years in
Lab & Field Testing and worked in Large Sized Projects
such as Aamby Valley Lonavla Maharashtra which
involved the construction of Two Earthen & 1
Masonry Dam, Airport, Heliport, 7 Star
Villas, Restaurants, Timber Chalets,
Road / Water & Sewerage Network
and almost all type of construction
required for World Class City,
He have worked as Head
Quality Control for
Construction of
2
M a l e
International
A i r P o r t
M a l d i v e s
Constructed by M/s GADL-
GMR, where apart from Quality
Control he was in key position for
selection and approval of material from
neighboring countries like Indonesia, Malaysia
& Sri Lanka, Worked in M/s A. L. Technologies for
NDT Tests at Singapore, Worked for M/s R. K. Chauhan
Infrastructure Pvt. Ltd. To execute NHAI Projects at
Chhattisgarh &Amrawati. He has Experience of
establishing a Large Civil Engineering Material Testing
Laboratory and successfully Operating for Nine Year
at Vashi Mumbai for Structwell Designer & Consultants
Pvt. Ltd. - R&D Centre, He has wide exposure of working
with High-rise Construction in South Mumbai for M/s
Sahana Group of Companies and working for quite a long
time for Ferrous & Non-ferrous Industries like M/s B. R.
Metal Industries Wadala Mumbai and M/s EMMES Metal
Limited Kandiwali Mumbai.

With this huge and long earned Experience we can assure you to
provide the Precised and Genuine Testing & Consulting
Services as we nd ourself competent enough to lead the
Laboratory in very Professional manner, broadly in the following
Fields:

Material Testing Services


Aggregate
WA & Speci c Gravity, Surface Moisture, Total Moisture,
Finer Than Passing 75 m / Silt Content (Vol.), DLBD (Dry
Loose Bulk Density), Grading (Sieve Analysis),
Deleterious Substances, Clay Lumps, Soft Fragment,
Impact Value, Crushing Value, Abrasion Value, Flakiness
Index, Elongation Index, Soundness Of Aggregate, 10%
Fines Value
3
Cement

Consistency, Setting Time, Compressive Strength,
Fineness (By Blains Apparatus/ By Dry Sieving),
Speci c Gravity

Insoluble Residue, SO3 (Sulphur Tri Oxide), SiO2
(Silica), Al2O3 (Aluminum Oxide), Fe2O3 (Ferro±
95 %us Oxide), CaO (Calcium Oxide), MgO
(Magnesium Oxide), Cl (Chloride), Na2O (Sodium
Oxide), K2O (Potassium Oxide), LOI (Loss On Ignition)
Bricks (Clay / Calcium Silicate), Concrete Bocks
[Hollow / Solid], AAC Light Weight Concrete Blocks
WA, Bulk Density, Ef orescence, Compressive Strength,
Density (Oven Dried)
Concrete [Fresh / Hardened]
Concrete Mix Design (Fresh Mix Design) with testing of
all material, Concrete Mix Design (Veri cation Of Mix by
Accelerated Test) with testing of all material, Concrete
Mix Design for Self Compacting Concrete, Compressive
Strength (Cubical Samples), Concrete Cylinder Test,
Beams (15 x 15 x 75 cms.), pH (Fresh & Hard), Chloride
Content of Fresh & Hard concrete (Acid Soluble & Water
Soluble),
Sulphate, Alkalinity, Compressive Strength by Accelerated Curing
Method
Cement Concrete Terrazzo Tiles / Chequred Cement Tiles
Dimensions, WA, Flatness, Straightness, Perpendicularly, WTS, Total
Thickness, Wearing Coat Thickness, Resistance to Wear
Ceramic Tiles
WA, Dimensions, Flatness, Straightness, Perpendicularly, Total
Thickness, Impact Test, Surface, Moisture Expansion Using Boiling
Water (Unglazed Tiles)
Wood / Timber:
Speci c Gravity, Moisture Content Using Hot Air Oven
Method, Static Bending Test, Compression Test
(Perpendicular To Grain & Parallel To Grain each),
Tension Test, Screw Holding Test, Nail Holding
Test, Dry Density at 12 % Moisture Content
Ply Wood
Resistance To Dry Heat,
4
Glue Shear
Strength, Adhesion
Of Plies, Water
Resistance Test, Moisture
Absorption, Density & Adjusted Speci c
Gravity, Tensile Strength

Flush Door (Hollow Core & Solid Core)


" Glue Adhesion, End Emersion, Knife Test
Soil
Speci c Gravity, Grain Size Analysis, Atterberg's
Limits (Liquid Limit, Plastic Limit & Shrinkage Limit),
Unit Weight, NMC (Natural Moisture Content), Direct
Shear Test, Uncon ned Compression Test, Triaxial
Compression Test, Compaction Test, Free Swell Index Of Soil,
California Bearing Ratio Test (Soaked / Un-soaked), Field
Compaction Test (Sand Replacement / Core Cutter), pH, Cl
(Chloride), SO4 (Sulphate), Alkalinity, Conductivity
Rock
Compressive Strength, Porosity, WA & Speci c Gravity,
Density
Bitumen & Bituminous Products
Bitumen:
Softening Point Test, Flash Point Test, Penetration Test, Marshal
Stability Test, Speci c Gravity, Bitumen Content (By Extraction
Method), Ductility Test
Emulsion Density by Hydrometer, Viscosity by Saybolt Furol
Viscometer @ 250C, Settlement in 5 Days in %age, Particle
Charge, Water Content %age by Mass.
Highway Material Tests / Design
Job Mix of BM, DBM, SDBC , DAC, BC, MSS, Mastic as per
MORT& H / MORD & MS2, Job Mix of proportioning MDD & designing
for soil stabilization, GSB, WMM.
Pozzalanic Materials
Speci c Gravity, Bulk Density, Lime Reactivity, Fineness (Blains Fineness)

5
Reinforcement & Structural Steel
Tensile Test- 0.2% Proof Stress and Ultimate
Tensile Stress, % Elongation, Bend Test / Re-bend
Test, Unit Weight

Paving Blocks
Dimensions, WA, C. S.
Lime
LOI (Loss On Ignition), CaO (Calcium Oxide), MgO
(Magnesium Oxide), SiO2 (Silica), Al2O3 (Aluminum
Oxide), Free Moisture
Non-Destructive Tests On Concrete
Rebound Hammer Test, Load Test On Concrete Members,
In-Situ Core Test on Concrete Member, Ultrasonic Pulse
Velocity Test, Half-cell Potentiometer Test (Corrosion
Test), Carbonation Test
Road In-situ test
Benkelman Beam Test, Bump Indicator Test, Skid
Resistance test, Traf c Census, Core extraction of
bituminous surface
Rock Bolts
Rock Bolt Pullout Test
Setting Time of Resin Capsules [by Gilmore Needle- as per
ASTM]
Water (Raw / Drinking, Construction, Pond), Effluent
[Available for Construction Water other Proposed]:
" Quantity of 0.02 N NaOH to Neutralize 100 ml water, Quantity of 0.02
N H2SO4 to Neutralize 100 ml water, pH Value, Organic Matter, In-
organic Matter, Total Dissolved Solids, Total Suspended
Solids, Total Alkalinity, Total Acidity, Calcium,
Magnesium, Silica, Residual Chlorine, Chloride as
'Cl', Sulphate as 'SO4', Iron as 'Fe', Aluminum
as 'Al', Conductivity, Sodium, Potassium,
Nitrates as 'NO3', Nitrite as 'NO2',
Oxygen Absorbed in 5 Days,
Oxygen Absorbed in 4 Hours,
Dissolved Oxygen, Free
CO2, COD (Chem..
Oxygen Demand),
BOD (3 Days at
27 deg.
6
Cent.), Coliform
Bacteria (MPN), E-
Coli Per ml., Temperature,
Colour, Odor, Lead, Manganese, Zinc,
Nitrogen, Phosphate, Oil & Grease
Research & Development
Promotion of Industrial waste such as Fly Ash,
Micro Silica, Blast Furnace Slag etc.

Geological & Sub-surface Investigation /


Exploration
Boring in Soil & Drilling in Rock NX Size (76 mm),
Conducting SPT, Collecting UDS, Collecting Water Sample,
Providing Core Box, Conducting Trial Pit up to 2 m depth &
collecting Samples. All sort of Sub-Surface Exploration.

Training
Customized Awareness on Concrete Production &
Concrete Mix Design as per IS 10262 [Class Room &
Demonstration] Implementation & Field Adjustments of
Concrete Mixes
Supervisor Level Awareness Program & On Site Training on
Concrete mixes
Training Program on Aggregate Testing (Lab & Field Tests) with
Demonstration
Training Program on Soil Testing (Lab & Field Tests) with
Demonstration
Training Program on Bitumen Test (Lab & Field Tests) with
Demonstration
Organizational Need Based Customized Training Programs

Engineering Diagnostic & Research Center


we do not limit the tests; we test the limits;
Ambiwala, behind Aakash Wedding Point,Vill. & P.O.
ISO/IEC: 17025:2017 Ambiwala Via Premnagar, Dehradun, Uttarakhand
ISO 9001:2015 Mob: +91-9548325708, 9930671723, 7507408759, 7060466563
Certi ied Laboratory GST: 05AAHFE3944J12D; PAN: AAHFE3944J 7

For Latest Updates / New Testing Facilities / Services Kindly Visit www.edrcdun.com
CONSUMPTION OF MATERIAL
ON DIFFERENT TYPE OF ITEMS
Plain / Reinforced Cement Concrete / Flooring Per Cubic Meter
SN Item Ballast Ballast Coarse
40 mm 20 mm Fine Sand Sand Cement Brick Stone
m3 m3 m3 m3 Bag Nos. m3
1 Cement Concrete 1:6:12 1.000 - 0.500 - 2.250 - -
2 Cement Concrete 1:5:10 1.000 - 0.500 - 2.800 - -
3 Cement Concrete 1:4:8 0.940 - - 0.480 3.440 - -
4 Cement Concrete 1:3:6 - 0.920 - 0.460 4.490 - -
5 PCC / RCC 1:2:4 - 0.900 - 0.450 6.620 - -
6 PCC / RCC 1:1.5:3 - 0.950 - 0.480 8.260 - -
7 2.50 cm thick PCC 1:2:4 Floor with 7.50
0.075 0.023 - 0.050 0.380 - -
thick Base Concrete 1:6:12
8 2.50 cm thick PCC 1:2:4 Floor without
- 0.023 - 0.011 0.219 - -
Base Concrete
9 4.00 cm thick PCC 1:2:4 Floor without
- 0.039 - 0.020 0.300 - -
Base Concrete
10 Cement Plumb Masonry / Concrete with
40% Plumb and 60% Concrete 1:3:7 0.600 - - 0.300 2.330 - 0.400

Brick & Stone Masonry Work Per Cubic Meter


SN Item Ballast Ballast Coarse
40 mm 20 mm Fine Sand Sand Cement Brick Stone
m3 m3 m3 m3 Bag Nos. m3
11 Brick Work 1:6 - - 0.270 - 1.300 460.000 -
12 Brick Work 1:4 - - - 0.270 1.860 460.000 -
13 Brick Work 1:3 - - - 0.270 2.490 460.000 -
14 RR Stone Masonry 1:6 - - 0.300 - 1.410 - 1.000
15 RR Stone Masonry 1:4 - - 0.300 - 2.170 - 1.000
16 RR Stone Masonry 1:3 - - 0.300 - 2.820 - 1.000
17 RCR Stone Masonry 1:6 - - 0.250 - 1.260 - 1.250
18 RCR Stone Masonry 1:4 - - 0.250 - 1.880 - 1.250
Plastering Work Per Squrae Meter
SN Item Ballast Ballast Coarse
40 mm 20 mm Fine Sand Sand Cement Brick Stone
m3 m3 m3 m3 Bag Nos. m3
19 Plaster 12 mm thick 1:2 - - - 0.015 0.225 - -
20 Plaster 12 mm thick 1:3 - - - 0.015 0.152 - -
21 Plaster 12 mm thick 1:4 - - - 0.015 0.115 - -
22 Plaster 12 mm thick 1:6 - - 0.015 - 0.075 - -
23 2 cm Plaster dedo in 1:2 - - - 0.018 0.240 - -
24 Stucko Pointing in 1:2 cm Mortar (ply)
- - 0.003 - 0.045 - -
25 Raised Pointing in 1:2 - - 0.004 - 0.110 - -
26 2 cm DPC in Cement and Sand - - 0.020 - 0.280 - -
Wood & Roof Work Per Cubic Meter
SN Item Wood (Cum) MS / TOR Steel
27 Wood for Chaukhats 1.050 Cum -
28 4.00 cm thick Part Panneled and Part
0.04 Cum -
Glazed Shutters
29 4.50 cm thick Fully Panneled Shutters
0.05 Cum -

30 4.50 cm Fully Glazed Shutters 0.037 Cum -


31 MP Jalli Heavy Quality of 3 gauge wire-
0.032 Cum -
Shutters
32 20 mm thick Planking (Wood) 0.021 Cum -
33 25 mm thick Planking (Wood) 0.026 Cum -
34 40 x 20 mm thick Beading (Wood) 0.00084 Cum -
35 25 mm Ceiling (Wood) 0.037 Cum -
36 Ply Ceiling (Ply) (Wood) 1.020 Sqm -
37 MS work in Small size - 1.025 Qtl
38 MS work in Heavy size - 1.025 Qtl
39 MS Work in Plain Work - 1.050 Qtl.
40 24 BWG CGI Sheets - 7.85 Kg./Sqm
41 22 BWG CGI Sheets - 3.27 Kg./RMT

8
Engineering Diagnostic & Research Center, Ambiwala, Dehradun - 248001
Mob: +91-9548325708, 9930671723, 7507408759, 7060466563
CONSUMPTION OF MATERIAL
ON DIFFERENT TYPE OF ITEMS
Painting, Varnishing & Colour Washing etc. Per Squrae Meter
SN Item Primer Whiting Distemper / Colour Paint
Liter Kg. Kg. Liter
42 Painting in New Work One Coat primer
0.080 - - 0.120
and 2 Coat Paint
43 Painting in Previously Painted Surface
- - - 0.070
44 Finishing Wall with water proofing
- - 0.376 -
cement paint for 2 coats
45 Finishing Wall with water proofing
- - 0.180 -
cement paint for 1 coats
46 White washing 1 Coat - - 0.110 -
47 White washing 2 Coat - - 0.220 -
48 Oil Bound Distemper 2 Coat with 1 Coat
- 0.110 0.160 -
Primer
49 Oil Bound Distemper each Coat after
- - 0.080 -
First Coat
50 Dry Distemper 2 Coat with 1 Coat
- 0.110 0.145 -
Primer
51 Dry Distemper each Coat after First
- - 0.065 -
Coat
First Coat, Second Coat Bituminous Painting & Premix Carpet 2
Per 100 Mt.
SN Item Material Qty. Unit
1 First Coat Painting As Per 13.2 mm Nominal Size Stone grit 1.90 Cum
PWD Bitumen 210.00 Kg.
Fuel Wood 175.00 Kg.
2 Second Coat Painting 11.2 mm Nominal Size Stone grit 1.30 Cum
Bitumen 120.00 Kg.
Fuel Wood 110.00 Kg.
Consumption of Grit & bitumen vide Letter No. 47 Camp- Pra. A./98; Dated 09-02-98 (by Er. D. S. Batra, Pramukh Abhiyanta), 65-Camp-Pra.
A./99; Dated: 06-03-99 (by Er. R. N. Bhatnagar, Pramukh Abhiyanta) and 219-Camp-Pra. A./99; Dated: 30-07-99 (by Er. R. N. Bhatnagar,
Pramukh Abhiyanta)

Note: Preferably the Painting shall be done with PWD Specification but in case if the material as per PWD Specification is not available the
Painting can be done with MORT&H Specification

3 First Coat Painting As Per 13.2 mm Nominal Size Stone grit 1.50 Cum
MORT&H Bitumen 180.00 Kg.
Fuel Wood 145.00 Kg.
4 Second Coat Painting 11.2 mm Nominal Size Stone grit 1.00 Cum
Bitumen 100.00 Kg.
Fuel Wood 90.00 Kg.
5 2 cm thick Premix Carpet over WBM Nominal Stone grit size 13.2 mm Passing 22.4
surface including Tack Coat (Excluding mm Sieve & Retained on 11.2 mm Sieve)
Seal Coat) a 1.80 Cum
Nominal Stone grit size 11.2 mm Passing 13.2
mm Sieve & Retained on 5.4 mm Sieve)
b 0.90 Cum
c Bitumen 246.00 Kg.
d Fuel Wood 226.00 Kg.
6 2 cm thick Premix Carpet over Nominal Stone grit size 13.2 mm Passing 22.4
Previously Painted surface including mm Sieve & Retained on 11.2 mm Sieve)
Tack Coat (Excluding Seal Coat) a 1.80 Cum
Nominal Stone grit size 11.2 mm Passing 13.2
mm Sieve & Retained on 5.4 mm Sieve)
b 0.90 Cum
c Bitumen 206.00 Kg.
d Fuel Wood 212.00 Kg.
7 Liquid seal Coat with 6.7 mm size stone 6.7 mm Stone Chip
a 0.90 Cum
chip (100% Passing through 11.2 mm
Sieve and retained on 2.36 mm Sieve)- Bitumen
b 98.00 Kg.
Type A Fuel Wood
c 42.00 Kg.
8 Seal Coat with Premixed Coarse Sand / Coarse Sand / Grit
a 0.60 Cum
Grit (Passing 2.36 mm Sieve and
Retained over 1.80 mm Sieve)- Type B Bitumen
b 68.00 Kg.
Fuel Wood
c 56.00 Kg.

9
Engineering Diagnostic & Research Center, Ambiwala, Dehradun - 248001
Mob: +91-9548325708, 9930671723, 7507408759, 7060466563
VARIOUS ACCEPTABLE LIMITS
USEFUL IS LIMITS / REQUIREMENTS
Fine Aggregate as per IS: 383 Acceptable limits:
Fine Aggregate As Per IS 383-1970 for Concrete Sand for Masonry Sand for Plaster Surkhi
IS Sieves
Zone-I Zone-II Zone-III Zone-IV IS: 2250- 1965 IS: 1542- 1985 IS: 3182- 1986
10 mm 100 100 100 100 100 100 100
4.75 mm 90-100 90-100 90-100 95-100 100 95-100 100
2.36 mm 60-95 75-100 85-100 95-100 80-95 95-100 90-100
1.18 mm 30-75 55-90 75-100 90-100 70-90 90-100 70-100
600 µ 15-34 35-59 60-79 80-100 40-85 80-100 40-100
300 µ 5-20 8-30 12-40 15-50 5-50 20-65 50-70
150 µ 0-10 0-10 0-10 0-10 0-10 0-15 0-15
Pan - - - - - - -

Coarse Aggregate Acceptable limits:


Aggregate for Bituminous
Single sized Coarse Aggregate Limits for WBM as per MORT&H
Aggregate for Bituminous Painting (As per
IS Sieve
Grade-I Grade-II Grade-III Painting (As per PWD*) MORT&H) Remarks
(mm) 40 mm 20 mm 10 mm
13.2 mm 11.2 mm 13.2 mm 11.2 mm
CA CA CA 45-90 45-63 22.4-53
P1 P2 P1 P2
125.00 - - - 100 - - - - - -
90.00 - - - 90-100 100 - - - - -
63.00 100 - - 25-60 90-100 100 - - - -
53.00 - - - - 25-75 95-100 - - - -
45.00 - - - 0-15 0-15 65-90 - - - -
40 85-100 100 - - - - - - - -
22.40 - - 0-5 0-5 0-10 100 - 100 -
20 0-20 85-100 - - - - - - -
16.00 - - - - - - 0 100 - -
13.20 - - - - - - - - 100
12.50 - - 100 - - - - - - -
11.20 - - - - - 0-5 - - 0 -
10 0-5 0-20 85-100 - - - - 0 - -
5.60 - - - - 0
4.75 - 0-5 0-20 - - - - - - -
2.36 - - 0-5 - - - - - - -
Pan - - - - - - - - - -

Wood / Timber REQUIREMENTS (As Per IS 883: 1994)


Zones (Please See The Note) I II III IV
Limits For Moisture
Structural Element 12 14 17 20
Content IS 287: 1993
Joinery (Doors and Windows) 10 12 14 16
Note: The country has been broadly devided into the following Zones based on the humidity variation
ZONE - I Average Annual Relative Humidity Less Than 40%
ZONE - II Average Annual Relative Humidity 40% to 50%
ZONE - III Average Annual Relative Humidity 50% to 67%
ZONE - IV Average Annual Relative Humidity More Than 67%
Unit Mass At 12% Moisture Content:
Trade Name Of Wood SAL WOOD TEAK WOOD DEODAR SHISHAM CHIR TOON
Shorea Robusta Tectona Cedrus Deodra Dalbergia Pinus Toona Ciliata
Botanical Name
Grandis Sissoo Roxvurghii
MP 805 617 - - - -
UP 886 660 - 808 525 487
Assam 837 - - - - -
HP - - 557 - - -
West Bengal 895 617 - 748 - -
Bihar 887 - - 774 - -
Orissa - 604 - - - -
Maharashtra - 623 - - - -
Punjab - - - 799 - -
Plywood
REQUIREMENTS As Per IS 303 & 710
Moisture Content % 5 to 15
Glu Shear Strength in Dry State(Kg) 110
Tensile Strength in the Direction to Face Vaneers (Kg/cm2 420
Tensile Strength Right Angle Direction to Face Vaneers (Kg/cm2 250

10
Engineering Diagnostic & Research Center, Ambiwala, Dehradun - 248001
Mob: +91-9548325708, 9930671723, 7507408759, 7060466563
TABLE 500-13. PERMISSIBLE VARIATIONS FROM THE JOB MIX FORMULA
Permissible variation
Description Base/binder course Wearing course
Aggregate passing 19 mm sieve or larger 0.08 0.07
Aggregate passing 13.2 mm, 9.5 mm 0.07 0.06
Aggregate passing 4.75 mm 0.06 0.05
Aggregate passing 2.36 mm, 1.18 mm, 0.6 mm
0.05 0.04
Aggregate passing 0.3 mm, 0.15 mm 0.04 0.03
Aggregate passing 0.075 mm 0.02 0.015
Binder content 0.003 0.003
Mixing temperature + 100C + 100C
TABLE 500-14. PHYSICAL REQUIREMENTS FOR COARSE AGGREGATE FOR SEMI DENSE BITUMINOUS
Property CONCRETE PAVEMENT TestLAYERS Specification
Cleanliness (dust) Grain size analysis1 Max 5 % passing 0.075 mm sieve

Particle shape Flakiness and Elongation Index Max 30 %


(Combined)2

Strength * Loss Angeles Abrasion Value3 Max 35 %


Aggregate Impact Value4 Max 27 %
Polishing Polished Stone Value5 Min 55

Durability Soundness:6
Sodium Sulphate Max 12 %
Magnesium Sulphate Max 18 %
Water Absorption Water absorption7 Max 2 %
Stripping Coating and Stripping of Bitumen Minimum retained coating 95 %
Aggregate Mixtures9
Water Sensitivity** Retained Tensile Strength8 Min 80 %
TABLE 500-15. COMPOSITION OF SEMI DENSE BITUMINOUS CONCRETE PAVEMENT LAYERS
Grading 1 2
Nominal aggregate size 13 mm 10 mm
Layer Thickness 35 – 40 mm 25 – 30 mm
IS Sieve1 (mm) Cumulative % by weight of total aggregate passing
45 - -
37.5 - -
26.5 - -
19 100 -
13.2 90 – 100 100
9.5 70 – 90 90 – 100
4.75 35 – 51 35 – 51
2.36 24 – 39 24 – 39
1.18 15 – 30 15 – 30
0.6 - -
0.3 9 – 19 9 – 19
0.15 - -
0.075 3–8 3–8
Bitumen content % by mass of total mix2 Min 4.5 Min 5.0
Bitumen grade (pen) 65* 65*

11
Engineering Diagnostic & Research Center, Ambiwala, Dehradun - 248001
Mob: +91-9548325708, 9930671723, 7507408759, 7060466563
Reinforcement Steel: TOR / Ribbed As Per IS 1786-1985
Ø of Bar Fe 415 Fe 500 Fe 550
2 - - -
Area mm
% Elongation 14.50 12.00 8.00
0.2 % Proof Stress (in N /
mm2) 415.00 500.00 550.00
Ultimate Tensile Strength Minimum 485 or more than Minimum 545 or more than Minimum 585 or more than 6 %
(in N / mm 2)
10 % of 0.2 % Proof Stress 8 % of 0.2 % Proof Stress of 0.2 % Proof Stress
Tolerances On Nominal Mass: ( 1) Upto & Including 10 mm (±) 7%, individual Sample (-) 8%; 2) Over 10 mm upto including 16 mm (±) 5%,
± ) Difference From IS Limits individual Sample (-) 6%; 3) Over 16 mm (±) 3%, individual Sample (-) 4%

MILD STEEL REINFORCEMENT BAR As Per IS 432 (Part-1)-1982


Ø of Bar GRADE­1 GRADE­2 GRADE­3
% Elongation 23.00 23.00 20.00
0.2 % P roof S tress Grade 1: 1) Bar upto and including 20 mm = 250; 2) Over 20 mm and including 50 mm = 240
Grade 2: 1) Bar upto and including 20 mm = 225; 2) Over 20 mm and including 50 mm = 215
(in N / mm 2 ) Grade 3: 1) Bar upto and including 16 mm = 350; 2) Over 16 mm and including 32

Ultimate T ensile S trength Grade 1: 1) Bar upto and including 20 mm = 410; 2) Over 20 mm and including 50 mm = 410
Grade 2: 1) Bar upto and including 20 mm = 370; 2) Over 20 mm and including 50 mm = 370
(in N / mm 2 ) Grade 3: 1) Bar upto and including 16 mm = 540; 2) Over 16 mm and including 32
Tolerances On Nominal Mass: ( ± ) 1) Upto & Including 10 mm ( ± ) 7% Individual Sample ( - ) 8%; 2) Over 10 mm upto including 16 mm ( ± ) 5%,
Individual Sample ( - ) 6%; 3) Over 16 mm ( ± ) 3% Individual Sample ( - ) 4%
Difference From IS Limits

Hydraulic Cement IS Sieves Used for Grading


Weight of Lot in Tonne No of Sub Lot SEQUENCE OF IS SIEVES FOR TEST:
Up to 100 2 A) WBM GRADE 1: 125, 90, 63, 45, 22.4;
101 to 200 3 B) WBM GRADE 2: 90, 63, 53, 45, 22.4;
201 to 300 4 C) WBM GRADE 3: 63, 53, 45, 22.4, 11.2;
301 to 500 5 D) DENSE BM: 37.5, 26.5, 13.2, 4.75, 2.36, 300 µ, 75 µ
501 to 1000 6 E) BM GRADE 1 & 2: 45, 26.5, 22.4, 11.2, 5.6, 2.8, 90 µ
1001 to 2000 7 F) FOR CONCRETE:
Aggregate As per IS 2430 -1986 a) SINGAL SIZED AGGREGATE:
3 1) 63 MM: 80, 63, 40, 20, 10;
Lot Size in M No of Sub Lot
2) 40 MM: 63, 40, 20, 10;
Up to 100 2 3) 20 MM: 40, 20, 10, 4.75;
101 to 500 3 4) 16 MM: 20, 16, 10, 4.75;
501 to 1500 5 5) 12.5 MM: 16, 12.5, 10, 4.75;
1501 to 5000 7 6) 10 MM: 12.5, 10, 4.75, 2.36.
Asbetaus Concrete Products As per IS 7639-1975 b) GRADED AGGREGATE:
Nos of item in the Lots Sample Size 1) 40 MM: 80, 40, 20, 10, 4.75;
Up to 100 3 2) 20 MM: 40, 20, 10, 4.75;
101 to 200 4 3) 16 MM: 20, 16, 10, 4.75;
201 to 400 5 4) 12.5 MM: 20, 12.5, 10, 4.75.
401 to 800 7 C) SAND: 10, 4.75, 2.36, 1.18, 600 µ, 300 µ, 150 µ &
801 to 1500 10 Pan
1501 to 3000 15
3001 to 8000 25
8001 to 20000 35
CERAMIC TILE IS 13754-13755
Dimension ( L x B ) Deviation in % of the average size of each tile 2 sides ±0.6%
Thickness Deviation in thickness ± 5 %
Water Absorption for group ii b shoud not be more than 11%

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Cement Mortar
1) 28 days Compressive Strength of moratar cube having proportion:
1:5 (Cement:Sand) should be 55 Kg/sq.cm.
1:3 (Cement:Sand) should be 105 Kg/sq.cm.
2) The test result of sample shall be the average of the strength of three specimens. The individual variation
should not be more than ± 15% of the average. If more, the test result of the sample are invalid (IS 456: 2000,
Clause 15.4, Page 29)
Flow is maintained to 100 ± 5%.
CHAIN LINK MESH As Per IS: 2721- 1979
Average Mesh Size in mm 50 ± 3 for 50 mm mesh
Average Diameter of Wire in mm 3.10 mm
2 110 gm/ mm2
Zinc Coatiing in gm /M
2 444 to 555 N/mm2
Tensile strenth of wire in N/mm
AUTOCLAVE CELLULAR (AERATED) CONCRETE As Per IS: 2185 (Part 3)- 1984
Density Grade 1 Grade 2
451 to 550 2.00 N/mm 2 1.50 N/mm 2

551 to 650 4.00 N/mm 2 3.00 N/mm 2

651 to 750 5.00 N/mm 2 4.00 N/mm 2

751 to 850 6.00 N/mm 2 5.00 N/mm 2

851 to 1000 7.00 N/mm 2 6.00 N/mm 2

Dimensions ± 5 mm in Length & ± 3 mm in Height & Width

COATING MEASUREMENT IS 1367- 1983 (Part 13)


For Mass: Minimum Average Mass 375 g/m2 And for Individual Sample Mass 300 g/m2
For Thickness: Minimum Average Thickness 54 µm And for Individual Sample 43 µm

CEMENT- Physical IS-269 IS-8112 IS-12269 IS-455


TEST UNIT 33 grade 43 grade 53 grade Portland
Slag Cement

Initial Setting Time minute Not < 30 Not < 30 Not < 30 Not < 30
Final Setting Time minute Not > 600 Not > 600 Not > 600 Not > 600
Fineness (90 m) % Max 10 Max 10 Max 10 Max 10
Fineness (Blains) m² / kg Not < 225 Not < 225 Not < 225 Not < 225
Compressive Strength:
3 days kg / cm² 160 230 270 160
7 days kg / cm² 220 330 370 220
28 days kg / cm² 330 430 530 330
OPC 33 Grade OPC 43 Grade OPC 53 Grade SRC PSC
CEMENT- Chemical (IS: 269- 1989) (IS: 8112- 1989) (IS: 12269- (IS: 12330- (IS: 455- 1989)
1987) 1988)
Loss On Ignition (LOI): Max 5 Max 5 Max 4 Max 5 Max 4
Insoluble Residue (IR): Max 2 Max 2 Max 2 Max 4 Max 1.5
Sulphur-Tri-Oxide (SO 3): 2.75 or 3.00 2.50 or 3.00 2.50 or 3.00 Max 2.50 Max 3.00
Ferric Oxide (Fe2O3): Max 6 Max 6 Max 6 Max 6 -
Magnesium Oxide (MgO): Max 6 Max 6 Max 6 Max 6 Max 8
Chloride (Cl -): Max 0.10 Max 0.10 Max 0.10 Max 0.05 -
Total Water Soluble Alkalies (Expressed as Max 0.60 Max 0.60 Max 0.60 Max 0.60 -
Na2O):
Proportion Of Al2O3 / Fe2O3: Min 0.66 Min 0.66 Min 0.66 Min 0.66 -
Lime Saturation Factor: 0.66 - 1.02 0.66 - 1.02 0.80 - 1.02 0.66 - 1.02 -
Special Note: Chloride: Chloride Content For Pre Stressed Concrete is 0.05 % (Maximum), SO 3 : If C 3 A is < or = 5 consider First Limit & If C 3 A
is > 5 consider second limit.

PHYSICAL TEST OF BURNT CLAY BUILDING As per IS:1077-1976


Water Absorption % Should not be more than 20 %
Ef lorescence - Moderate up to class 125 and slight for higher classes.
# Compressive Strength kg/cm² Should not be less than for Class Designation Speci ied
as per IS 1077- 1976.

Timber/ Plywood
In general the frequency of sampling for test shall be 5 % of the total quantity.
Nos of specimen for each test shall not be less than 3

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SAMPLING FREQUENCY
Concrete Cube
1) The minimum frequency of sampling of concrete of each grade shall be in accordance with the (IS 456: 2000,
Clause 15.2.2 Page 29)
Quantity Of Concrete In The No. Of Quantity Of Concrete In The Number Of Samples
Work (in cubic meter) Samples 3
Work (in m )
1 to 5 1 31 to 50 4

6 to 15 2 51 and above 4 + one additional sample for each


additional 50 cubic meter or part
16 to 30 3
therof
Tor Steel/ Mild Steel/Structural Steel As per IS 10790 & 1786
Qty in Tonne Nos of Sample Required for Physical Test
Dimensional/ Physical/ for cast/ heat for cast/ heat
Unit Wt Chemcal Test below 100 over100 tonne
tonne
Up to 25 10 2 Under 10 mm 1 sample from 1 sample from
each 25 tonne each 40 tonne
25 to 50 15 3 16 to 16 mm 1 sample from 1 sample from
each 35 tonne each45 tonne
50 to 100 20 4 over 16 mm 1 sample from 1 sample from
each 45 tonne each 50 tonne
Over 100 25 5
Bricks As per IS 5454
No of Sample required for
Nos of Bricks in Lot Nos of Bricks to be selected for Test
Physical Test
2000 to 10000 20 5
10001 to 35000 32 10
35001 to 50000 50 15

Asbetaus Concrete Products As per IS 7639-1975


Nos of item in the Lots Sample Size
Up to 100 3
101 to 200 4
201 to 400 5
401 to 800 7
801 to 1500 10
1501 to 3000 15
3001 to 8000 25
8001 to 20000 35
Aggregate As per IS 2430 -1986
3
Lot Size in M No of Sub Lot
Up to 100 2
101 to 500 3
501 to 1500 5
1501 to 5000 7
Hydraulic Cement
Weight of Lot in Tonne No of Sub Lot
Up to 100 2
101 to 200 3
201 to 300 4
301 to 500 5
501 to 1000 6
1001 to 2000 7

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TABLE 500-4. COMPOSITION OF BITUMINOUS MACADAM
Mix designation Grading 1 Grading 2
Nominal aggregate size Layer thickness 40 mm 19 mm

IS Sieve (mm) 80 – 100 mm 50 – 75 mm


Cumulative % by weight of total aggregate
passing

45 100 -
37.5 90 – 100 -
26.5 75 – 100 100
19 - 90 – 100
13.2 35 – 61 56 – 88
4.75 13 – 22 16 – 36
2.36 4 – 19 4 – 19
0.3 2 – 10 2 – 10
0.075 0–8 0–8

Bitumen content, % by weight of total mixture1 3.1 – 3.4 3.3 – 3.5


Bitumen grade 35 to 90 35 to 90
Notes: 1. Appropriate bitumen contents for conditions in cooler areas of India may be up to 0.5 % higher subject to the
approval of the Engineer.
TABLE 500-5. MANUFACTURING AND ROLLING TEMPERATURES
Bitumen Penetration Bitumen Aggregate Mixed Rolling Laying
Mixing (0C) Mixing (0C) Material (0C) (0C) (0C)
35 160 - 170 160 - 175 170 100 Minimum 130 Minimum
Maximum
65 150 - 165 150 - 170 165 90 Minimum 125 Minimum
Maximum
90 140 - 160 140 - 165 155 80 Minimum 115 Minimum
Maximum
TABLE 500-7. GRADING REQUIREMENTS OF COARSE AND KEY AGGREGATES FOR BUILT-UP SPRAY GROUT
IS Sieve Designation (mm) Cumulative per cent by weight of total aggregate passing
Coarse Aggregate Key Aggregate
53 100 -
26.5 40 - 75 -
22.4 - 100
13.2 0 - 20 40 – 75
5.6 - 0 – 20
2.8 0-5 0–5

Density Requirements for Suitability of Embankment/sub-grade materials


Type of Work Laboratory Dry Unit Weight
Embankment (height upto 3m) Not less than 14.4 KN / m3 (i.e.1.44 gm/C.C)
Embankment (height more than 3m ) Not less than 15.2 KN / m3 (i.e.1.52 gm/C.C)
Sub-grade / Earth shoulders Not less than 14.4 KN / m3 (i.e.1.65 gm/C.C)
(iv) Horizontal Alignment : The alignment shall be reckoned with respect with respect to the centre line of the
carriageway. The edges of the roadway, as constructed, shall be within the tolerances as indicated in the
following table :-
Permitted Tolerances for Edges
Description Plain & Rolling Terrains Hilly Terrain
Edges of carriageway (+) 20 mm + 30 mm
Edge of roadway & lower layers of pavement (+) 30 mm + 50 mm
(v) Surface Levels : The permitted tolerance in surface level for sub-grade will be (+) 20 mm and (-) 25 mm.
(vi) Surface Regularity : The maximum allowable difference between the road surface and under side of 3m straight
edge will be 20mm for the longitudinal profile and 15mm for the cross-profile.
(vii) Degree of Compaction : The Embankment shall be compacted to satisfy the density requirements
given in the following table :-
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Compaction Requirements for Embankment/Sub-grade

Type of work Relative Compaction & percentage of maximum


laboratory dry density
Embankment Not less than 97 percent of Standard Proctor Density.
Sub-grade (Top 300mm of Not less than 100 percent of Standard Proctor Density.
embankment and Earthen Shoulders

The moisture content of soil layer at the time of rolling can be within (+) 2% of Optimum Moisture Content
(O.M.C.) determined in the laboratory
(viii) Quality Control Tests and Their Frequencies :
(a) Tests Prior to Construction :-
The quality control tests and their frequencies for borrow material would be as shown in the following table :-

Quality Control Tests and their Frequencies for Borrow Material, Earthwork For
Embankment And Sub grade (Before Construction)

Type of Test Frequency


A. Earthwork for Embankment
1. Soil Classification as per IS:1498 One Test from each source for
I) Sieve Analysis (Wet Sieve Analysis expect for one km or part thereof
cohesion less soils)
ii) LL, PL and PI -do-
2. Standard Proctor Compaction Test (IS:2720 Part7 Test -do-
results to ascertain Dry Density Moisture Content Relationship
3. Free Swell Index Test (IS:2720 Part 40)* -do-
4. Deleterious Content **
I) Organic matter content by loss-on-ignition method or as -do-
per IS 2720-Part-22
ii) Total soluble content (IS 2720-Part 27) where -do-
suspected on past experience. This can be easily
confirmed by a quick test using barium chloride.
B. Earthwork for Sub grade (Cutting or Filling)
I) Testes at 1 to 4 under A above. In case the soil for One test for each km length or
embankment meets the prescripted requirements for the part there of, from each source.***
sub-grade the above four test need not be repeated)
ii)CBR Test (IS:2720 Part 16) soaked / unsoaked as One test for each Km: this will comprise
testing specified of 3 specimens and the CBR value will be
reported as average of three test values.

NOTES
* Test for free swell index to be conducted only in case of expansive soils.
** Presence of deleterious content can be initially through color and existence of
any organic matter. Where such observations need for further testing, simple tests at
(i) and (ii) above shall be carried out. Detailed testing as per IS : 2720-part 22 and 27 shall be done
only after presence of deleterious content is confirmed by simple test.

*** For hill roads, the frequency of tests may be increased depending upon the variability of strata met.

(b) Tests During Construction :


The quality Control Tests to be carried out during construction and their frequencies shall be as
given in the following table :-
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Field Quality Control Tests During Construction

Type of Test Frequency


1. Placement Moisture (IS:2720 Part 2) At Least 3 tests daily (well spread over the day’s work)
Any of the rapid test rapid test methods
for determination of moisture content
can be used.
2. Insitu Density Measurements -do-
(IS: 2720 Part 28) (Each layer) (i) Average of 3 tests results shall not be less than the
specified degree of compaction.
(ii) Individual test values of the degrees of compaction
obtained shall not be less than 1% of the specified
value of degree of compaction. (For example for the
specified 100% Proctor density, the individual test
value shall not be less than 99% of Proctor density
and the average of the three (or more) tests carried
out in a day shall not be less than 100% Proctor density)
3. Thickness of Subgrade Layer At random

(ix) It is necessary to achieve the desired quality control, the Executive Engineer and Assistant Engineer
should exercise Quality Control checks as per the frequency mentioned in the following table for
embankment and Sub-grade construction :-

Quality Control Checks


Stage Test Frequency
(A) Top of the (I) Degree of Compaction Min 3 tests for each Km. length or part there of.
Embankment (IS:2720 Part 28) Allowable tolerance in test values as per Table-5
(above). (Before One of the tests shall be carried out at a depth of 150
placing sub- mm from the top.
grade layer)
(ii) Surface Regularity and Random checking Transverse Profile
(B) Finished (I) Degree of Compaction (a) One test for each 300 m length or part there of,
Sub-grade (IS:2720 Part 28) (b) One test for each 1000m. length or part there of.
One of Executive the less shall be carried out at
a depth of 150 mm from the top.
(ii) Surface Regularity and Random checking
Transverse Profile/
Camber/Cross fall and
super elevation.

(x) The Quality Control Tests on Earth work for subgrade (in cutting or filling) and their frequency, prior to
construction, shall be as per Table 4 (B)
(xi) The Field Quality Control Tests during construction shall be as per Table -5.
(xii) The Quality Control checks by AE/EE shall be as per Table-6 (B) for Sub-grade

GRANULAR SUB-BASE (G.S.B.)

The GSB layer is laid on top of sub-grade. It functions as a drainage layer for the pavement. Material for sub-
base shall be natural sand, moorum, gravel, crushed stone, crushed slag, brick metal, kankar or combination
thereof, depending on grading requirement.
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Where the sub-grade is clayey and impermeable with CBR less than 4 and annual rainfall more than 1000mm, it is
desirable to provide a drainage layer of dust free coarse to medium sand of 100mm thickness over the sub-grade
in full formation width.
Quality Control Requirement :
1. Materials :-
(I) Grading :- The grading for granular sub-grade (GSB) should conform to the requirements given
in the following table :-
Grading for Granular sub-bse Materials
IS Sieve Designation Percent by weight passing the IS Sieve
Grading I Grading II Grading III
75 mm 100 - -
53 mm 100
26.5 mm 55-75 50-80 100
4.75mm 10-30 15-35 25-45
0.075 mm (75 micron) <10 <10 <10

(ii) Atterberg Limits :- The material passing 425 micron sieve, when tested according to IS:2720 (Part-5)
shall have liquid limit and plasticity index not more than 25 and 6 respectively.
(iii) On clayey sub-grades, the percent passing IS Sieve 0.075 mm shall not exceed 5.
(iv) The wet aggregate impact value (IS :5640) shall not exceed 5.
(v) CBR value : The Material with a minimum soaked CBR value of 20 will be acceptable for Granular sub-
base. In case, the sub-base material of the requisite soaked CBR value is not available within
economical leads, the base material, meeting any of the specified grading and other requirements with
a soaked CBR value of not less than 15 can be permitted, with the approval of the competent authority.
(vi) For drainage layer, grading should confirm to the requirements given in the following table :-
Grading of Coarse to medium sand for Drainage layer

IS Sieve Designation Percent by Weight passing IS Sieve


11.2 mm 100
5.6 mm 80-100
2.36 mm 70-90
180 micron (0.180 mm) <5

(2) Horizontal Alignment : The edges of the sub-base shall be correct withing a tolerance limit of (+) 30 mm
in plain and rolling terrain and (+) 50 mm for hilly terrain.
(3) Surface Levels :- The tolerance in surface level for granular sub-base will be restricted sub-base will be
restricted (+) 10mm and (-) 20 mm. A grid of 10m by 2.5 m may be formed to check the surface level.

The cross profile should confirm to the required camber.

(4) Surface Regularity :-


The maximum permitted between the finished sub-base layer and 3m straight edge shall be 12mm for
longitudinal profile and 10mm for cross profile. The cross profile should confirm to the required camber.
(5) Compaction Requirement of GSB :-
(I) The moisture content of mix at the time of rolling can be within a range of 1% above or 2% less than
the Optimum Moisture Content (OMC) determined for the mix in the laboratory as per IS 2720 (Part -7)
(ii) Rolling os to continue till 100% density is achieved at site, when comparted with laboratory Maximum
Dry Density (MDD) determined for the GSB mix as per IS 2720 (Part - 7)
(6) Quality Control Tests :
(I) Tests Prior to Construction
The quality control tests to be carried out prior to construction are indicated in the following Table :-

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Quality Control Tests Prior to Construction
Sl.No. Type of Test Frequency of Tests
1. Soil Classification as per IS:1498, Average of three tests from each
I) Wet Sieve Analysis, except for cohesion less soils source.
ii) Liquid and Plastic Limits
2. Combined Grading and Plasticity tests on materials from One test on the combined
different sources, mixed in the design proportions. This material for 500 m length of road
shall be done when materials from more than one source or part Thereof.
are combined.
3. Proctor Compaction Test (IS:2720 Part -7) One test on the material from
each source or on the combined
material, as the case may be.
4. Wet Aggregate Impact Value Test (IS:5640) where soft/ One test from each source
marginal aggregates are used e.g. Laterite, Kankar, Brick identified by the Contractor.
Ballast etc.
5. CBR test (IS:2720 Part 16) on representative sample One test per km length (average
compacted at 100% Proctor dry density of a set of three specimens).
Note : Where Materials from more than one source are to be combined in the desired proportions,
the tests at SI.Nos. 2,3 and 5 should be carried out in the combined material.
(ii) tests During Construction
The field quality control tests during construction are indicated in the following Table :-
Quality Control Tests During Construction
SI.No. Type of Test Frequency of Tests
1. Wet Sieve Analysis (IS:2720 Part 4) on the GSB At least one test to be carried out
material combined in the design proportions daily.
from carious sources.
2. Liquid and Plastic Limit tests (IS:2820 Part 5). -do-
3. Placement Moisture Content : Any of the At least 3 tests to be carried out daily,
rapid methods for determination of moisture well spread over the day’s work.
content can be used (IS:2720 Part 2)
4. Insitu Density measurements (IS:2720 Part 28) -do-
5. Thickness of Compacted layer At random
(iii) Quality Control checks by AE/EE :-
Quality Control Checks

Stage Test Frequency of Tests


(1) Top of the First (I)Degree of (I)Minimum 3 tests for two Km length or part thereof.
Layer before compaction (ii) Individual test values of the degree of compaction. attained
placing the next GSB layer shall not be less than 1% of the specified degree of compaction,
(IS: 2720-Part- 28) For example, for the required degree of compaction of 100%
Proctor Density, the individual test values shall not be less than
99% of Proctor Density and the average of three (or more) tests
carried out in a day shall not be less than 100% Procter Density)
less than 100% Proctor Density)
(ii) Surface random Checking
Regularity and
Transverse Profile
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Stage Test Frequency of Tests
(2) Finished (i) Degree of (a) Three tests per 2Km length or part thereof
GSB Layer Compaction (b) One test for each Km. length or part thereof
(ii) Surface Random Checking
Regularity and
Transverse Profile
(Camber)/Cross fall/
super elevation.

WATER BOUND MACADAM (W.B.M.)


WBM is laid over GSB as a base coarse. It is the metaling layer for the road. Coarse aggregates form the major part of the
pavement structure and this is the prime material used in pavement construction. Aggregates have to rimarily bear
load stresses occurring on the road pavement. The aggregate used in the pavement layers are subject to impact due to
heavy moving wheel loads, thereof, the aggregates used in pavement layers should have resistance to impact of
toughness. The physical requirements of course aggregates for WBM would be as per the following table :-
Physical Requirements of Course aggregates for Water Bound Macadam
Sl. Test Test Requirements
No. Method Sub-base Base Surfacing
(WBM-I) (WBM-II, III) (WBM-III)
1. Aggregate Impact IS:2386-Part-4 Less than 50 Less than 40 Less than30
value (or IS:5640)
2. Flakiness Index IS:2386-Part-I Less than 30 Less than 25 Less than20
3. Soundness Test IS:2386 Part-I
(Iloss with sodium Less than Less than 12% Less than
Sulphate 12% 12%
(ii) Loss with Less than Less than 18% Less than
Magnesium Sulphate 18%

(Grading :- The coarse aggregates should confirm to the grading number specified in the contract and meet the
requirements given in the following table :
Physical Requirements of Coarse (Aggregates for WBM)
Grading No. Size Range IS:Sieve Percent by Weight
Designation passing
I. (For sub-base only) 90mm to 45mm 125mm 100
Compacted layer 90mm 90-100
thickness = 100mm 63mm 25-60
45mm 0-15
22.4mm 0-5
II. (For base as WBM-II) 63mm to 45mm 90mm 100
Compacted layer 63mm 90-100
thickness = 75mm. 53mm 25-75
45mm 0-15
22.4mm 0-5
III. (For top layer 53mm to 22.4mm 63mm 100
of Base as WBM -III) 53mm 95-100
Compacted layer 45mm 65-90
thickness = 75mm. 22.4mm 0-5

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(ii) Screening :-
(a) Physical Requirements; Screening material is used in WBM to fill the voids in coarse aggregates. Screening
should normally consist of same material as the coarse aggregate. However, where economic considerations so
warrant, non plastic material such as marum or gravel with liquid limit less than 20 and plasticity index less than 6
may be used. Fraction passing 75 micron should not exceed 10 percent.
(b) Grading : The screening should conform the grading specified in the following table :
Grading Requirement of Screening Material

Grading classification Size of Screening IS sieve Designation Percent by weight


passing the IS Sieve
A 13.2 mm 13.2mm 100
11.2mm 95-100
5.6mm 15-35
180 micron 0-10
B 11.2 mm 11.2mm 100
5.6mm 90-100
180 micron 15-35
Approximate quantities of coarse aggregates and screening required for 75 mm compacted thickness of
Water Bound Macadam (WBM) base course for 10m2 area specified in the following table :-
Approximate Quantities of Aggregates and Screening for 10m2 Area

Classifi- Size Compacted Loose Stone Screening Crush able type


cation of Range Thickness Quantity Screenings such as
WBM (mm) (mm) (cum.) marum or gravel
Grading For WBM Loose Properties
Classifi- Sub-Base/ Qty.
cation & Base-Course (Cum.)
Size (Loose Qty.
(Cum).
Grading 90 to 45 100 1.21 to Type A 0.27 to 0.30 0.3. to L.L.<20,
I 1.43 13.2 0.30 to P.I.<6
Percent
Passing 75
micron
sieve<10
Grading 63 to 45 75 0.91 to Type-A 0.12 to 0.15 0.22 to -do-
II 1.07 13.2mm 0.24
Grading II 63 to 45 75 0.91 to Type-B 0.20 to 0.22 0.22 to -do-
1.07 to 11.2mm 0.24
Grading 53 to 75 0.91 to Type-B 0.20 to 0.22 0.22 to -do
III 22.4 1.07 11.2mm 0.24

(iii) Binding Material :- Application of binding material may not be necessary when the screening used are of crush
able type. Binding material of used as a filler material shall comprise of a suitable material approved by the Engineer
having a Plasticity Index (PI) of value less than 6 for subbase/ base course and 4-10 for surfacing course as determined
in accordance with IS 2720 (Part-5). The quantity of binding material will depend the type of screening, for estimation of
quantities, the following may be adopted :
Quantity for 75mm Compacted thickness WBM = 0.06 - 0.09 m3 / 10m2
Quantity for 100mm Compacted thickness WBM = 0.08 - 0.10 m3 / 10m2
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Quality Control Tests
(i) Tests Prior to Construction :
The quality control tests to be carried out prior to construction are indicated in the following Table :
Quality Control Tests prior to Construction
Sl.No. Type of Test Frequency
1. Aggregate Impact Value Test (IS:2386 Part 4) One test from each
identified source.
2. Aggregate Water Absorption Test (IS:2386 Part 3) -do-
3. Grading Test of Aggregates (where water -do-
absorption, as at 2 above, exceeds 2%) (IS:2386 Part 5)
4. Grading, LL and PI of Crush able Screening (IS: 2720 Part 5) (where -do-
Screening are to be used from the same source as the Stone
Aggregates, this test is not needed
5. LL and PI of the Binding Material, when used. -do-
(ii) Tests During Construction
The quality Tests to be carried out during construction are indicated in the following Table :
Quality Control Tests During Construction
Sl.No. Type of Test Frequency
1. Grading of Stone Aggregates and At least 2 tests to be carried
Screening (IS:2386 Part I) out for a day’s work.
2. Flakiness Index of Stone aggregates (IS:2386 Part I) -do-

3. PI of Crush able Screening / binding -do-


material ) IS: 2720 Part 5)
4. Aggregate imapct value (IS:2386 - Part 4) At random one test per km.
5. Thickness of Compacted layer At random.

(iii) Quality Control Checks :-


The quality control to be carried out :-

Quality Control Checks

Stage Test Frequency


Top of the (i) Volumatric (a) One test for each 200m length of the layer
Finished analysis (b) One test for each 500m length of the layer.
WBM layer
(ii) Plasticity One test for each 500 m length of the layer
Index (mean of two tests)

(iii) Surface Regularity Random checking


and Transverse Profile

Volumetric Analysis :
The test is conducted to make sure that the adequate quantity and composition of material have been
used in the construction. For conducting the test, dig a pit 0.5m * 0.5m in the area, where random checking is to be
carried out. Take out all the WBM material from the pit. refill the pit with the dug material without camp acting. If the pit
can be filled by using not more than 65% of the dug material, it is indicative of adequate compaction and use of
specified of all materials combined together.

22
Engineering Diagnostic & Research Center, Ambiwala, Dehradun - 248001
Mob: +91-9548325708, 9930671723, 7507408759, 7060466563
BITUMINOUS CONSTRUCTION - PRIME COAT
The Surface of all granular layers, on which a bituminous course is to be laid, should be cleaned of all loose
material and dust by air-jet or wire brushes or other approved means and should be correct to line, level and camber,
within the tolerances specified for base-course.
Prime Coat over Granular Base :
The work shall consist of application of a single coat of low-viscosity liquid bituminous material to a porous
granular surface, preparatory of a single coat of low-viscisity liquid bituminous material to a porous granular surface,
preparatory to the super-imposition of bituminous treatment or mix. The primer to be applied on the WBM surface,
before laying BT, shall be slow-setting bitumen emulsion-Grade : SS-1, complying with IS 2887.
Normal temperature range of spraying emulsion should be 20U C to 60U C. It shall not be applied, when
weather is foggy, rainy, windy, temperature in shade is less than 10U C or when there is standing water on the surface of
WBM, Primed surface shall be allowed to cure for atleast 24 hours. unabsorbed primer should be blotted with sand
using the minimum quantity possible.
The rate of application of bituminous - emulsion for prime coat for WBM/WMM surface shall be 6-9 Kg. per 10
Sqm. surface area.

Quality Control Requirements :


(i) Tests Prior to Construction :
The quality control tests to be carried out prior to construction are indicated in the following table. These tests shall
be carried out on the bitumen binders (Emulsion) brought on the site by the Contractor for use in the work.

Quality Control Tests Prior to Construction

SI.No. Type of Test Frequency


1. Viscosity (using Saybolt Furol One test for each lot
Viscometer) (IS:8887)
2. Residue on 600 micron sieve (IS:8887) -do-
3. Storage Stability Test (IS:8887) -do-

(ii) Tests During Construction :


The Quality Control Tests to be carried out during construction are indicated in the following Table :-

Quality Control Tests During Construction

Sl.No. Type of Test Frequency


1. Rate of Spread of Binder At least two tests per day
2. Curing of Primer Before any subsequent treatment

(ii) Quality Control Checks : The Junior Engineer shall carry out checks daily and record the result in
the own handwriting.

TACK COAT

This work shall consist of the application of 2 single coat of low viscosity liquid bituminous material to an
existing bituminous road surface preparatory to another bituminous construction. Tack coat is to applied over primed
WBM surface immediately before taking up PMC.

The biner for tack coat shall be Rapid Setting Bituminous Emulsion Grade : RS-1 complying with IS - 1887.
The normal range of sparying temperature for emulsion shall be 20U C to 60 U C. The surface shall be slightly damp, but
not wet.
23
Engineering Diagnostic & Research Center, Ambiwala, Dehradun - 248001
Mob: +91-9548325708, 9930671723, 7507408759, 7060466563
Rate of Application of Binder
The rate of application of binder for tack coat would be as per the following table :

Rate of Application of Binder For Tack Coat

Type of Surface Quantity of emulsion per Sqm. Area (kg)


Normal Bituminous surfaces 0.20 to 0.25
dry & hungry bituminous surface 0.25 to 0.30
Granular (primed) 0.25 to 0.30
Cement Concrete pavement 0.30 to 0.35

The tack coat shall br left to cure until all the volatilize have evaporated before any subsequent
construction is started. No plats or vehicle shall be allowed on the tack-coat.

Quality Control Tests :-


The quality control tests their frequencies would be the same as for Prime Coat in Table 19 & 20.

PREMIX CARPET

The work shall consist of preparation, laying and compaction of an open graded premix surfacing of 20mm
thickness, using penetration grade bitumen on a previously prepared base to serve as wearing souse. PMC is
to be laid over primed WBM surface, after application of tack coat.

The quantities of material required for 20 mm thick required for 20 mm premix carpet should be as indicated
in the following table :-

Quantity of Material required for 10m2 Area.

Aggregates of Carpet Quantity per 10 m2

(a) Normal size 13.2mm (Passing 22.4 mm sieve and retained 0.18 m3
on 11.2 mm sieve)
(b) Normal size 11.2mm (passing 13.2 mm sieve and retained 0.09 m3
on 5.6 mm sieve)
Total 0.27 m3
Binder
(a) For 0.18m3 of 13.2 mm normal size 9.5 kg
stone at 52 kg bitumen per m3
(b) 0.09m3 of 11.2 mm normal size stone at 5.1 kg
56Kg. bitumen per m3
Total 14.6 kg

Quality Control Requirements :-


(1) Mixing :- Mixing should be through to ensure that a homogeneous mixture is obtained. The temperature of
bitumen T the time of mixing should be in the range of 150°C to 163°C and that of aggregates 155°C to
163°C, provided that the difference between the temperature of aggregates and the binder should not exceed
14°C. The temperature at the time of discharge of the mixture should be between 130°C and 160°C.
(2) Rolling :- The rolling should commence with 80-100 KN static roller, beginning from the edge and
progressing to wards the centre longitudinally (on super elevated potions rolling should progress from lower
to upper edge, parallel to centre line of the pavement). The rolling should be completed before the
temperature of the mix falls below 100°C.

24
Engineering Diagnostic & Research Center, Ambiwala, Dehradun - 248001
Mob: +91-9548325708, 9930671723, 7507408759, 7060466563
(3) Aggregates :- Aggregates shall conform to the physical requirements same as per the table 23 given
below :-

Physical Requirements of Stone-Chippings

Property Test Specification


Particle Shape Flakiness Index (IS:2386-Part-I) Max. 25 percent
Strength Aggregates Impact Value (IS:2386-Part-4) Max. 12 percent
Durability Soundness (IS:2386-Part-5)
(i) Loss in weight with sodium Max. 12 Pecent
sulphate-5 cycles
(ii) Loss in weight with Magnesium Max. 18 Pecent
Sulphate-5 cycles
Water absorption Water absorption- (IS:2386-Part-3) Max. 1 Pecent
Stripping Coating and stripping of bitumen Min retained coating
aggregate mixture (IS:6241) 95 percent

(4) Binder :- The binder shall be a penetration grade bitumen of a suitable grade S-65/90, depending on
climate condition of the area or of the type as specified in the contract.

(5) Quality Control Tests :-

(i) Tests Prior to Construction :


The quality control tests to be carried out prior to construction are indicated in the following table :-

Quality Control Tests prior to Construction

Sl.No. Type of Test Frequency


1. Quality of Binder (Straight-run Bitumen) (a) Penetration Test (IS:73)
One set of tests per lot
(b) R & B Softening Point Test (IS:73) -do-
(c) Ductility Test (IS:73) -do-

2. Quality of Binder (Bitumen Emulsion)


(a) viscosity (IS:8887) -do-
(b) Residue on 600 micron sieve (IS:8887) -do-
(c) Storage Stability Tests (IS:8887) -do-

3. Aggregate Impact Value Test (IS:2386 Part-4) One test per km length on
representative sample from
each Source identified by
the Contractor.

4. Flakiness Index Test (IS:2386 Part I) -do-

5. Bitumen Striping of Aggregate Test (IS:6241) -do-

6. Water Absorption (IS:2386 Part 3) -do-

(ii) Tests During Construction


The quality control tests to be carried out during construction are indicated In the following table :-
25
Engineering Diagnostic & Research Center, Ambiwala, Dehradun - 248001
Mob: +91-9548325708, 9930671723, 7507408759, 7060466563
Quality Control Tests During Construction

Sl.No. Type of Test Frequency


1. Grading of Aggregates (IS:2386 Part I) At least two tests per day
2. Binder Content before seal coat At least two tests per day
3. Temperature of Binder Regular close intervals
4. Thickness of layer Regularly close intervals
5. Aggregates Impact value (IS:2386 Part-4) At random, one tests per km

(6) The quality checks to be exercised indicated in the following table :-


Quality Control Checks

Stage Test Frequency


Finished premix (i) Binder content before providing seal One test for every 500m
carpet surfacing coat. length of the layer
(ii) Visual inspection of finished surface.
Full length
(iii) Surface Regularity and Transverse
Profile Random checking

SEAL COAT :-
This work shall consist of the application of a coat for sealing the voids in the PMC surface laid to the
specified levels, grades and cross falls (camber/super elevation) The seal coat should be applied to the
surface immediately after laying the carpet.

(I) The seal coat shall be any of the 3 type i.e. Type A, Type B & Type C.
(ii) The binder for seal coat shall be penetration grade bitumen of suitable grade (S-65/90 - 60/70 or 80/100)
or bitumen emulsion (RS grade for Type A seal coat, SS grade for Type B and Type C seal coats).
(iii) The rate of application of materials for seal coat would be as given in the following table :-

Quantity & Gradation Requirements of Aggregates and


Binder For Seal Coat

(1) Type A : Liquid Seal Coat Quantity per 10 m2


(a) Stone Chipping 6.7mm size (100% passing through 0.09 m2
11.2 mm sieve and retained on 2.36 mm sieve)
(b) Bitumen 9.80 Kg

(2) Type B: Premix Seal Coat Quantity per 10 32


(a) The aggregate shall pass 100% through 2.36 mm 0.06 m3
sieve and retained on 180 micron sieve
(b) Bitumen 6.8 0Kg

(3) Type C : Premix Seal Coat Quantity per 10 32


(a) Stone Chipping 6.7 mm size 100% passing through 0.09 m3
9.5 mm sieve and retained on 2.36 mm sieve.
(b) Bitumen 4.5% of the weight of total
Mixture.

26
Engineering Diagnostic & Research Center, Ambiwala, Dehradun - 248001
Mob: +91-9548325708, 9930671723, 7507408759, 7060466563
(a) Quality Control Tests
The quality control tests and their frequencies would be as per the following tables for Type ‘A’ Seal Coat :-

Quality Control Tests Prior to Construction

Sl.No. Type of Test Frequency


1 Quality of binder (Straight-run Bitumen) (IS:73)
(a) Penetration One Set of tests per lot
(Average of three tests)
(b) R & B Softening Point Test -do-
(c) Ductility Test -do-
2 Quality of Binder (Bitumen Emulsion)
(a) Viscosity (IS:8887) -do
(b) Residue on 600 micron sieve (IS:15462) -do-
(c) Storage Stability Test (IS:8887) -do-
3 Quality of Binder (Modified Bitumen) (IS:15462)
(a) Penetration Test -do-
(b) R & B Softening Point Test -do-
(c) Elastic Recovery Test -do-
(d) Separation Test -do-
4 Aggregate Impact Value Test (IS:2386 Part-4) One Test per km length on
representative sample from
each source identified by the
Contractor
5 Flakiness Index Test (IS:2386 Part I) -do-
6 Bitumen Stripping of Aggregate Test (IS:6241) -do-
7 Water Absorption (IS:2386 Part 3) -do-

Quality Control Test During Construction

Sl.No. Type of Test Frequency


1 Rate of Spread of binder (Annex-IV) At least two tests per day
2 Rate of Spread of Aggregate (Annex-I) -do-
3 Grading of Aggregate (IS:2386 Part I) At least on tests per day
4 Temperature of binder during sparing (Annex-I) Regularly, at close intervals
5 Storage stability Test for Bitumen Emulsion One test per day
6 Aggregate impact value (IS23:86-Part 4) At random one test per km

Quality Control Checks

Stage Test

1. Finished Course of (i) Uniform spread of aggregate


Surface Dressing
(ii) Any defects in the form of Loss of Agregate / Streaking etc.

(iii) Surface Regularity and Transverse profile

27
Engineering Diagnostic & Research Center, Ambiwala, Dehradun - 248001
Mob: +91-9548325708, 9930671723, 7507408759, 7060466563
Temperature Control during construction of Seal Coat with
penetration grade bitumen :

(i) Type A Seal Coat : Bitumen is to be heated to 150°C to


163°C as appropriate for the grade and sprayed.

(ii) Type B Seal Coat & C Type C Seal Coat : Temperature of


bitumen shall be in the range of 150°C to 163°C and
temperature of aggregate is to remain in the rage of
155°C to 163°C Difference in temperature between the
binder and aggregates shall not exceed 14°C.

(iii) Opening to traffic :


(I) Traffic shall not be allowed on type A seal coat till next
day.

(ii) Traffic can be allowed on type B and type C seal coat


after the premix material has cooled down.

Disclaimer : Any Reference Limits Provided in the Barouches


are Compiled herewith for using as ready reference, however it
is adviced to Engineers whosoever referring these limits to the
work for making Decisions are adviced to Verify the Limits wrt
Relevant Codes / Reference Books/Speci cations/ Revision
Year of Codes as applied. Every care has been taken in
compiling the limits but in any case EDRC shall not be held
Responsible for any error in Compilation / Printing error. Any
error / revision in code comes/brought in to notice shall be
amended in next revision of brochure.

Engineering Diagnostic & Research Center, Ambiwala, Dehradun - 248001


Mob: +91-9548325708, 9930671723, 7507408759, 7060466563
we do not limit the tests; we test the limits;

SCHEDULE OF TESTS

[ISO/IEC: 17025:2017 Certified Company]


General Requirements for the Competence of Testing and Calibration
Laboratories
ISO 9001:2015 Certified Company
engineering diagnostic & research center
Address
Ambiwala, Behind Aakash wedding Point, Vill & PO-Ambiwala, Via
Premnagar, Dehradun- 248007; Uttarakhand
+91-9548325708, +91-9930671723, +91-7507408759, +91-7447760133
edrcdun@rediffmail.com; edrcdun@gmail.com; Web: www.edrcdun.com

Sample Collection Centres:


1] EDRC Sample Collection Center Sugam Plaza, 'A' Block Nehru Colony,
Near St. Annie School Nehru Colony Dehradun- 248001 Uttarakhand

2] EDRC Sample Collection Center, C/o Engineering Masters, 50 Balliwala


Chowk Adjacent to LG Showroom, Dehradun- 248001 Uttarakhand

3] EDRC Sample Collection Center, Bhagwati Complex, Uncha Pul,


Kaladhungi Road Haldwani District Nainital PIN 263139 Uttarakhand

we do not limit the tests; we test the limits.


31
General Conditions:
 Samples for Testing can be Directly Submitted to the Laboratory / Collection
Centers at EDRC Collection Center Sugam Plaza, 'A' Block Nehru Colony, Near
St. Annie School Nehru Colony Dehradun­ 248001, EDRC Sample Collection
Center, C/o Engineering Masters, 50 Balliwala Chowk Adjacent to LG
Showroom, Dehradun­ 248001 Uttarakhand & EDRC Collection Center,
Bhagwati Complex, Uncha Pul, Kaladhungi Road Haldwani District Nainital
PIN 263139 Uttarakhand or else can be intimated to the Laboratory and
Laboratory shall Collect during Monthly Round Trip Across the Uttarakhand
(as and when planned­ please conform from Laboratory).
 Samples shall be Sealed and shall nor bear any Identi ication Marks or
otherwise Laboratory shall transfer the Samples to Un­Identifyable Bags with
Extra Cost.
 A Lab No. can be quarried from the Laboratory to trace the Test Report from
the Reception.
 Use Lab No. for getting the status of Test from Laboratory. All the samples, Test
Requisition, Observation Sheets & Test Reports in the Laboratory are
Traceable through Lab No. linked Identi ication code.
The Tests shall be initiated only after the Payments are Received
 The Price Groups mentioned in 'Schedule of Test' are excluding GST / IGST.
Prevailing GST / IGST Rates shall Apply. Ask the Laboratory for Current PGC
[Price Group Cof icient] for Calculating Current Rate.
 All the Rates metioned in 'Schedule of Tests' are for the case, when Samples are
Submitted in the Laboratory at our Registered Address: Ambiwala, Behind
Aakash wedding Point, Vill & PO­Ambiwala, Via Premnagar, Dehradun­
248007; Uttarakhand
 Requests for On Site Sampling by Laboratory is Accepted, which shall attract
additional Cost as below:
1] Rs. 15.00 Per Km. [Total To & Fro Distance from Laboratory to Sampling
Location] + Rs. 2000.00 Per Day [Net time taken in Sampling + To & Fro
Trevelling], Lodging & Fooding for Laboratory Staff shall be done by the Client.
Any applicable GST / IGST shall be Extraq In Case if the Samples are submitted
to EDRC Authorised Collection Center, the Sampe shall be Transported by the
Sample Collection Center with additional Cost as Below:
1] Rs. 500.00 [GST/IGST Extra] Per Sample for Sample weight Limiting to 20
Kgs., after 20 Kgs. Rs. 15.00 Per Kgs. [GST/IGST Extra] shall be Charged. This
Transportation Cost shall be Paid in Cash to Sample Collection Center.
32
 Mobilisation Cost shall be Extra for Manpower and Equipments in case of Field
Tests e.g. Sub­surface / Geotechnical Investigation, Field Soil Tests, Higway/
Road Field Tests, Non­Destructive Tests etc. Please Ask for Quotationq
Emmergency Testngs are Conducted at 50% additional Cost, however the
minimum Required time involved in Testing Process can not be Reduced.
 However all the care is taken in preparing the Test Report but we would
suggest to cross check the Informations of upper part of Report, Discription Of
Sample & Test Results w.r.t. the Test Requisition and in the event of error
discovery please notify the Laboratory immediately with a covering letter and
indicating the error observed. Attach original Test Report along with the
letter. The Laboratory will issue the amended Test Report. In case the
information provided in the Test Requisition is wrong please correct & sign the
Test Requisition.
 The Testing & Reporting time indicated in this Testing Catalogue are
considered during normal sample in low. Please make sure to submit samples
well in advance as far as possible. The inal Testing & reporting time will be
worked out based on the workload on the Laboratory.
 The samples submitted after 4:30 pm will be received on next working day and
in case of declared holidays or Sundays the sample will be entered on next
working day / Monday 9:30 am. However samples will be entertained till the
Laboratory is open.
 The Laboratory shall be closed on Republic Day, Holi, Rangapanchami, May
Day, Independence Day, Janmashtami, Dasehara, Deepawali and Bhaidooj.
Laboratory will be open rest all Holidays & Sundays.
 Any sample size depends on the required parameters to be tested, as indicated
2 litre for water sample against every parameters means, if only that
parameter is required, the sample size shall be 2 liters. If many perameters are
to be determined only 2 litre sample will be insuf icient, hence we suggest to
consult Laboratory in case of such doubts regarding sample sizes and avoid
excess sampling.
 The counterpart of samples (for Non­Destructive only) is preserved for 90
days.
 Wood / Timber & Steel / Structural Steel Samples are required to be submitted
as per enclosed drawings. As it is indicated as "Refer Drawing" under
'Minimum Size Of Sample' in this Testing Catalogue. If required Raw sample
can be be submitted and with Extra Cost Laboratory will arrange to prepare
the sample as required
Please call back to Laboratory For Any clari ication required.
33
Issue No.: 01 Date Of Issue: 1-Nov-18
Laboratory Quality Policy
Engineering Diagnostics & Research Centre commonely & widely known as edrc
is an emmerging Venture of Providing Testing / Investigation / Training
Services.Engineering Diagnostics & Research Centre Committed to conducts
Tests for construction material under conditions and by using techniques that
are conducive to high degree of reliability through skilled personnel and follows
Indian standards issued by Bureau Of Indian Standards, documented
Laboratory Quality System and generally recognized good laboratory practices
maintaining good professional practice at all times.It is our Policy to provide
highest quality Testing services attainable to our internal customers through
continual improvement of the Laboratory Quality System. Quality in our services
is a constant efforts & focus. We shall endeavour to maintain impartiality and a
high degree of credibility while servicing our clients.edrc shall afford clients or
their representative’s co­operation to clarify the client’s request and to monitor
the Laboratory’s performance in relation to the work performance.edrc is
committed to ensure impartial & transparant Testing Services all the
time• Consistently provide quality testing services related to mechanical
testing that conforms to customer and regulatory requirements.To
provide accurate, reliable and repeatable results by applying standard
Methods through technically competent staff .• Ensure the compliance to
speci ied and implied standard of Quality such as ISO/IEC 17025 2017.• To
strive for continual improvement in quality of services related to
laboratory functions by enabling the personnel involvement at all
levelsedrc is committed to maintain high degree of professional ethics and
perational integrity, impartiality & con identially by requisite
Competence with consistent operation of Laboratory.In pursuit of the
above, our Laboratory commits to adhere to the ISO 9001:2015 & ISO­17025
standard.Our aim is to ensure Holistic Pro­active Management and Total
Employee Involvement.edrc shall offer free access to its client to witness the
Tests.It is the responsibility of the members of the Laboratory to acquaint
themselves with the contents of the Laboratory Quality System, Documentation
& Implementation at all time.

G. C. Bhatt 1/Nov/18
Director

we do not limit the tests; we test the limits

34
Document No.: QMS/QFT/QCL/237/00

engineering diagnostic & research center


Test Facilities Available Issue No.: 01 Issued On: 1­Nov­18 wef 1­Nov­18
Abbreviation Used: WA: Water Absorption; Chem.: Chemical; Sp. Gr.: Speci ic Gravity; C. S.: Compressive Strength; WTS: Wet Transverse Strength; NDT: Non Destructive Test; UDS: Un­Disturbed Sample

NABL
SKU Test Product / Materials Speci ic Test Performed Minimum Size Of Reporting Tested As Price Group
Code Code For Test Sample Time Per IS Excluding
GST

Concrete (Fresh / Hardened):


1000 Concrete Mix Design (Fresh Yes Cement 1 Bag, Sand 2 Interim IS 10262
CC01 Concrete
Mix Design) + *Sub-Testing Bags, CA 3 bags (each Report 8 to
(Testing Code CC04) if fraction), Admixture 1 10 Days
litre (if required) Final Report
Required- this cost to be
60+2
added Extra on this Rate [for
Grade Upto M30]
250
1001 Concrete Mix Design Yes Cement 1 Bag, Sand 2 IS 10262
CC02 Concrete 2+1
(Veri ication Of Submitted Bags, CA 3 bags (each
Mix Design by Accelerated fraction), Admixture 1
litre (if required)
Test) and Comparison with
28 Days Results+ *Sub-
Testing (Testing Code CC04)
if Required- this cost to be
added Extra on this Rate
100
1002 Concrete Mix Design (Self Yes Cement 1 Bag, Sand 2 Interim IS 10262
CC03 Concrete
Compacting Concrete) with Bags, CA 3 bags (each Report 8 to
testing of all material fraction), Admixture 1 10 Days
litre (if required) Final Report
60+2
300
1003 CC04 Concrete *Sub-Tesing [for all Concrete Yes As Submitted with Mix As per Relevent
Design Codes
making materia eg Cement
Physical & Chemical,
Aggregate, Water etc.]
150
1004 Compressive Strength Yes 3 Cubes for 1 sample IS 516
CC05 Concrete 2+1
(Cubical Samples) 11
1005 Concrete Cylinder Test Yes 3 Cylinder for 1 sample IS 516
CC06 Concrete 2+1 125
1006 Beams (15 x 15 x 75 cms.)- Yes 3 Beams for 1 sample IS 516
CC07 Concrete 2+1
Flexural Strength 45
1007 CC08 Concrete (Chem.) pH (Fresh & Hard) No > 5 Kgs. 1+1, 4+1 IS 14959 5
1008 CC09 Concrete (Chem.) Chloride Content of Fresh & No > 5 Kgs. 1+1, 4+1 IS 14959
Hard concrete (Acid Soluble
& Water Soluble) 8
1009 Sulphate No > 5 Kgs. IS 14959
CC10 Concrete (Chem.) 5+1 8
1010 Alkalinity No > 5 Kgs. IS 456
CC11 Concrete (Chem.) 5+1 8
1011 CS by Accelerated Curing Yes 3 Cubes for 1 sample with IS: 516
CC12 Concrete 2+1
Method mould (Mould Returnable)
50
1012 Concrete Mix Design (Fresh Yes Cement 1 Bag, Sand 2 Interim IS 10262
CC13 Concrete
Mix Design) + *Sub-Testing Bags, CA 3 bags (each Report 8 to
(Testing Code CC04) if fraction), Admixture 1 10 Days
litre (if required) Final Report
Required- this cost to be
60+2
added Extra on this Rate [for
Grade > M30 375
1013 CC14 Concrete Field Demonstration of Mix No - 2 Days at Site -
Design- Within Uttarakhand
150
1014 CC15 Concrete Feld Training of Supervisory No - 2 Days at Site -
Staff for Volumatric
Conversion & Field
Adjustment of Mix (Moisture
adjustments)- Within
Uttarakhand 250
1015 CC16 Concrete Training of Supervisory Staff No - 1 Day at -
for Volumatric Conversion & EDRC
Field Adjustment of Mix Dehradun
(Moisture adjustments)
100
Alluminium Section:
1041 AL01 Aluminium Aluminium Section- 2+1
Dimension, Thickness, Unit
Weight, Coating Thickness 35

35
Document No.: QMS/QFT/QCL/237/00

engineering diagnostic & research center


Test Facilities Available Issue No.: 01 Issued On: 1­Nov­18 wef 1­Nov­18
Abbreviation Used: WA: Water Absorption; Chem.: Chemical; Sp. Gr.: Speci ic Gravity; C. S.: Compressive Strength; WTS: Wet Transverse Strength; NDT: Non Destructive Test; UDS: Un­Disturbed Sample

NABL
SKU Test Product / Materials Speci ic Test Performed Minimum Size Of Reporting Tested As Price Group
Code Code For Test Sample Time Per IS Excluding
GST

Aggregate:
1051 AG01 Aggregates WA & Sp. Gr. Yes 10 Kgs. 2+1 IS: 2386
15
1052 Surface Moisture, Total Yes 10 Kgs. IS: 2386
AG02 Aggregates 1+1
Moisture 8
1053 AG03 Aggregates Finer Than Passing 75 m / Yes 15 Kgs. 1+1 IS: 2386
Silt Content (Vol.) 8
1054 DLBD (Dry Loose Bulk Yes Upto 20 mm- 30 Kgs. & IS: 2386
AG04 Aggregates 3+1
Density) >20 mm 50 Kgs. 29
1055 AG05 Aggregates Grading (Sieve Analysis) Yes Upto 20 mm- 20 Kgs. & 3+1 IS: 2386
>20 mm 50 Kgs. 13
1056 Deleterious Substances No Upto 20 mm- 20 Kgs. & IS: 2386
AG06 Aggregates 4+1
>20 mm 50 Kgs. 34
1057 AG07 Aggregates Clay Lumps No Upto 20 mm- 20 Kgs. & 3+1 IS: 2386
>20 mm 50 Kgs. 8
1058 AG08 Aggregates Soft Fragment No Upto 20 mm- 20 Kgs. & 4+1 IS: 2386
>20 mm 50 Kgs. 13
1059 AG09 Aggregates Impact Value Yes Upto 20 mm- 20 Kgs. & 4+1 IS: 2386
>20 mm 50 Kgs. 13
1060 AG10 Aggregates Crushing Value Yes Upto 20 mm- 20 Kgs. & 4+1 IS: 2386
>20 mm 50 Kgs. 13
1061 AG11 Aggregates Abrasion Value Yes Upto 20 mm- 20 Kgs. & 4+1 IS: 2386
>20 mm 50 Kgs. 13
1062 AG12 Aggregates Flakiness Index Yes Upto 20 mm- 20 Kgs. & 4+1 IS: 2386
>20 mm 50 Kgs. 9
1063 AG13 Aggregates Elongation Index Yes Upto 20 mm- 20 Kgs. & 4+1 IS: 2386
>20 mm 50 Kgs. 9
Yes Upto 20 mm- 20 Kgs. & 5+1, 11+1 & 15+1 IS: 2386
1064 AG14 Aggregates Soundness Of Aggregate
>20 mm 50 Kgs. 13
1065 AG15 Aggregates 10% Fines Value Yes Upto 20 mm- 20 Kgs. & 2+1 IS: 2386
>20 mm 50 Kgs. 13
1066 AG16 Aggregates Alkali Aggregate Reaction Yes Upto 20 mm- 20 Kgs. & 15+1 IS: 2386
>20 mm 50 Kgs. 34
1067 Bulkage of Sand Yes 20 Kgs. IS: 2386
AG17 Aggregates 2+1 8
Building Stone:
1081 WA & Sp. Gr. Yes 10 Kgs. IS: 2386
BS01 BS 2+1 25
1082 Compressive strength Yes 3 nos IS 516
BS02 BS 2+1 13
Cement:
1091 Cement- P Cement Physical Complete Yes 20 Kgs. In sealed 1+1 IS 4031
C01
Container or Sealed Bag 75
1092 C02 Cement- P Cement Chemical Complete Yes 20 Kgs. In sealed 1+1 IS 4031
Container or Sealed Bag 75
1093 C03 Cement- P Cement Physical + Chemical Yes 20 Kgs. In sealed 1+1 IS 4031
Container or Sealed Bag 130
1094 C04 Cement- P Consistency Yes 20 Kgs. In sealed 1+1 IS 4031
Container or Sealed Bag 13
1095 C05 Cement- P Setting Time Yes 20 Kgs. In sealed 1+1 IS 4031
Container or Sealed Bag 38
C. S. Yes 20 Kgs. In sealed 5+1, 9+1 & 30+1 IS 4031
1096 C06 Cement- P
Container or Sealed Bag 63
1097 C07 Cement- P Fineness (By Blains Yes 20 Kgs. In sealed 5+1 IS 4031
Apparatus / By Dry Sieving) Container or Sealed Bag
20
1098 Cement- P Sp. Gr. Yes 20 Kgs. In sealed 5+1 IS 4031
C08
Container or Sealed Bag 13
1099 Cement- C Insoluble Residue No From above sample 5+1 IS 4032
C09 13
1100 Cement- C SO3 (Sulphur Tri Oxide) No From above sample 5+1 IS 4032
C10 13
1101 Cement- C SiO2 (Silica) No From above sample 5+1 IS 4032
C11 13
1102 Cement- C Al2O3 (Aluminium Oxide) No From above sample 5+1 IS 4032
C12 13
1103 Cement- C Fe2O3 (Ferro± 95 %us Oxide) No From above sample 5+1 IS 4032
C13
13
1104 C14 Cement- C CaO (Calcium Oxide) No From above sample 5+1 IS 4032
8
1105 C15 Cement- C MgO (Magnesium Oxide) No From above sample 5+1 IS 4032
8
1106 C16 Cement- C Cl (Chloride) No From above sample 5+1 IS 4032
13
1107 C17 Cement- C Na2O (Sodium Oxide) No From above sample 5+1 IS 4032
13
1108 C18 Cement- C K2O (Potassium Oxide) No From above sample 5+1 IS 4032
13
1109 Cement- C LOI (Loss On Ignition) No From above sample 5+1 IS 4032
C19 13

36
Document No.: QMS/QFT/QCL/237/00

engineering diagnostic & research center


Test Facilities Available Issue No.: 01 Issued On: 1­Nov­18 wef 1­Nov­18
Abbreviation Used: WA: Water Absorption; Chem.: Chemical; Sp. Gr.: Speci ic Gravity; C. S.: Compressive Strength; WTS: Wet Transverse Strength; NDT: Non Destructive Test; UDS: Un­Disturbed Sample

NABL
SKU Test Product / Materials Speci ic Test Performed Minimum Size Of Reporting Tested As Price Group
Code Code For Test Sample Time Per IS Excluding
GST

Bricks (Clay / Calcium Silicate):


1121 WA, Bulk Density, Yes 20 Bricks IS 3495
BR01 Bricks 5+1
Ef lorescence, C. S. 38
Concrete Blocks (Hollow / Solid):
1131 Dimensions, WA, C. S., Yes 20 Blocks IS 2185
CB01 Concrete Blocks 5+1
Density 113
1132 Dimensions, WA, C. S., Yes 20 Blocks IS 15658
CB02 Paver Blocks 5+1
Density 113
1133 Compressive Strength Yes 8 Blocks IS 15658
CB03 Paver Blocks 5+1 40
1134 Complete Test- Physical Yes 20 Blocks IS 15658
CB04 Kerb Stone 5+2 200
1135 Compressive Strength Yes 8 Blocks IS 8758
CB05 Kerb Stone 5+2 63
Aerated Autoclaved Light Weight Concrete Blocks:
1151 ACB01 AAC Light Weight Density (Oven Dried), Yes 20 Blocks 5+1 IS 6441

Concrete Blocks Dimensions, Moisture


Content, WA, C. S. 150
Cement Concrete Terrazo Tiles / Chequered Cement Tiles:
1171 CCT01 Cement Concrete Dimensions, WA, Flatness, Yes 12 Tiles 5+1 IS 1237, 13801

Terrazzo Flooring Straightness,


Tiles / Chequered Perpendicularly, WTS, Total
Cement Concrete Thickness, Wearing Coat
Thickness, Resistance To
Tiles
Wear 75
Ceramic Tiles:
1181 WA, Dimensions, Flatness, Yes 15 Tiles IS 13753
CT01 Ceramic Tiles: 5+1
Straightness,
Perpendicularly, Total
Thickness, Impact Test,
Surface, Moisture Expansion
Using Boiling Water
(Unglazed Tiles) 100
1182 WA, Dimensions, Flatness, Yes 15 Tiles IS 13753
CT02 Vitri ied Tiles 5+1
Straightness,
Perpendicularly, Total
Thickness, Impact Test,
Surface, Moisture Expansion
Using Boiling Water
(Unglazed Tiles) 113
Wood / Timber:
1201 Timber Moisture Content Using Hot Yes Refer Drawings 4+1 IS 1708
T01
Air Oven Method 25
1202 Timber Static Bending Test Yes Refer Drawings 4+1 IS 1708
T02 23
1203 Timber Compression Test Yes Refer Drawings 4+1 IS 1708
T03
(Perpendicular To Grain &
Parallel To Grain each)-
Sample Preperation Extra if
Required 13
1204 Timber Tension Test- Sample Yes Refer Drawings 4+1 IS 1708
T04
Preperation Extra if
Required 23
1205 Timber Screw Holding Test Yes Refer Drawings 4+1 IS 1708
T05 23
1206 Timber Nail Holding Test Yes Refer Drawings 4+1 IS 1708
T06 23
1207 Timber Dry Density at 12 % Yes Refer Drawings 4+1 IS 1708
T07
Moisture Content 25
1208 Timber Sample Preperation No 1 Sample consist of 3 Test 2 IS 1708
T08
Specimen 25
Pozzalanic Materials [Flyash, BF Slag, Micro Silica etc.]:
1221 Pozzolana Physical + Chemical No > 1 kg. 4+1 IS 1727 / 3812
PM01 113
1222 Pozzolana Physical Only No > 5 kg. 4+1 IS 1727 / 3813
PM02 63
1223 Pozzolana Chemical Only No > 5 kg. 15+1 IS 1727 / 3814
PM03 63
1224 Pozzolana Fineness (Blains Fineness) No > 1 kg. 2+1 IS 1727 / 3815
PM04 38
1225 Pozzolana Sp. Gr. No > 1 kg. 4+1 IS 1727 / 3816
PM05 19

37
Document No.: QMS/QFT/QCL/237/00

engineering diagnostic & research center


Test Facilities Available Issue No.: 01 Issued On: 1­Nov­18 wef 1­Nov­18
Abbreviation Used: WA: Water Absorption; Chem.: Chemical; Sp. Gr.: Speci ic Gravity; C. S.: Compressive Strength; WTS: Wet Transverse Strength; NDT: Non Destructive Test; UDS: Un­Disturbed Sample

NABL
SKU Test Product / Materials Speci ic Test Performed Minimum Size Of Reporting Tested As Price Group
Code Code For Test Sample Time Per IS Excluding
GST
1226 Bulk Density No > 5 kg. IS 1727 / 3817
PM06 Pozzolana 4+1 19
1227 Lime Reactivity No > 5 kg. IS 1727 / 3818
PM07 Pozzolana 15+1 50
Ply Wood / Board:
1241 Moisture Absorption Yes Refer Drawings IS 1734
PW01 Ply Wood / Board 4+1 38
1242 Density & Adjusted Sp. Gr. Yes Refer Drawings IS 1734
PW02 Ply Wood / Board 4+1 38
1243 Tensile Strength- Sample Yes Refer Drawings IS 1734
PW03 Ply Wood / Board 4+1
Preperation Extra if
Required 30
1244 Boiling Water Test Yes Refer Drawings IS 1734
PW04 Ply Wood / Board 10+1 50
1245 Physical Complete- Sample Yes Refer Drawings IS 1734
PW05 Ply Wood / Board 10+1
Preperation Extra if
Required 125
1246 Sample Preperation No 1 Sample consist of 3 Test IS 1734
PW06 Ply Wood / Board 2
Specimen 25
Admixture / Plasticizers / Superplasticizers
1261 Admixture Physical + Chemical No > 1 kg. / 1 Lts. 4+1 IS 9103
AD01 113
1262 Admixture Physical Only No > 1 kg. / 1 Lts. 4+1 IS 9103
AD02 63
1263 Admixture Chemical Only No > 1 kg. / 1 Lts. 15+1 IS 9103
AD03 63
1264 Admixture Performance Test + Test of No > 1 kg. / 1 Lts. Provosional IS 9103
AD04
Report 15+1 &
Material 475
Final 40 Days
1265 Performance Test Only No > 1 kg. / 1 Lts. Provosional IS 9103
AD05 Admixture
Report 15+1 &
Final 40 Days 375
1266 Uniformity Test No > 1 kg. / 1 Lts. IS 9103
AD06 Admixture 4+1 100
1267 Waterproo ing Compound No > 1 kg. / 1 Lts. IS 2645
AD07 Admixture 4+1 100
Flush Door (Hollow Core & Solid Core):
1281 Flush Door Complete Test Yes 1 No. Full Door 10+1 IS 4020
FD01 125
1282 Flush Door Glue Adhesion Yes 1 No. Full Door 4+1 IS 4020
FD02 38
1283 Flush Door End Emersion Yes From above sample 18+1 IS 4020
FD03 100
1284 Flush Door Knife Test Yes From above sample 4+1 IS 4020
FD04 25
Rock Bolt Test:
1301 RB01 Rock Bolt Physical [Sample preperation Yes 1 Rock Bolt / 1 Mts. 4+1
Extra for dia > 30mm] Length 3 Pcs.
38
1302 RB02 Rock Bolt Chemical Yes From above sample 4+1 30
1303 RB03 Rock Bolt Pull Out Test minimum 5 Yes On Site 4+1
Tests Rate is for each Test +
Mobilisation Extra
[Negotiable for Regular Jobs]
25
1304 Resin Capsule- Setting Time Yes 3 Resin Capsules ASTM
RB04 Rock Bolt
38
1305 RB05 Rock Bolt Resin Capsule Performance Yes On Site / Prefered Nearest
Test by Pull Out on Rocks for Location by Client
Approval Purpose
[Installation of rock Bolts by
Client + Mobilisation Extra]-
Quoted seperately
88
1306 RB06 Rock Bolt Sample Preperation for Dia > No 1 Sample consist of 3 Test 2
30 mm Specimen 50
Soil:
1321 Soil Sp. Gr. Yes > 40 Kgs. 4+1 SP 36
S01 13
1322 Soil Grain Size Analysis Yes > 40 Kgs. 4+1 SP 36
S02 38
1323 Soil Atterberg’s Limits (Liquid Yes > 40 Kgs. 4+1 SP 36
S03
Limit, Plastic Limit &
Shrinkage Limit) 25
1324 Soil Unit Weight Yes > 40 Kgs. 4+1 SP 36
S04 8
1325 Soil NMC (Natural Moisture Yes > 40 Kgs. 4+1 SP 36
S05
Content) 8
1326 Soil Direct Shear Test Yes > 40 Kgs. 4+1 SP 36
S06 163

38
Document No.: QMS/QFT/QCL/237/00

engineering diagnostic & research center


Test Facilities Available Issue No.: 01 Issued On: 1­Nov­18 wef 1­Nov­18
Abbreviation Used: WA: Water Absorption; Chem.: Chemical; Sp. Gr.: Speci ic Gravity; C. S.: Compressive Strength; WTS: Wet Transverse Strength; NDT: Non Destructive Test; UDS: Un­Disturbed Sample

NABL
SKU Test Product / Materials Speci ic Test Performed Minimum Size Of Reporting Tested As Price Group
Code Code For Test Sample Time Per IS Excluding
GST
1327 Soil Uncon ined Compression Yes 4 UDS 4+1 SP 36
S07
Test 23
1328 Soil Triaxial Compression Test Yes 4 UDS or > 40 Kgs. 4+1 SP 36
S08
Disturb sample 175
1329 Soil Compaction Test light Yes > 40 Kgs. 4+1 SP 36
S09 40
1330 Soil Compaction Test Modi ied Yes > 40 Kgs. 4+1 SP 36
S10 40
1331 Soil Free Swell Index Of Soil Yes > 40 Kgs. 4+1 SP 36
S11 23
1332 Soil California Bearing Ratio Test Yes > 40 Kgs. 6+1 SP 36
S12
(Unsoaked) 75
1333 Soil California Bearing Ratio Test Yes > 40 Kgs. 6+1 SP 36
S13
(Soaked) 88
1334 Soil (Field Test) Field Compaction Test (Sand Yes As per Area / Specs. 5+1 SP 36
S14
Replacement / Core Cutter) [Charged for Minimum 5
Depend upon site distance Samples Rate for Each
Sample + Mobilisation
and number of test, the
Core Drawing Cost Extra
mobisetion charges will be
as per Distance]
extra for mobilising toos,
equipments and manpower
etc,)
38
1335 Soil (Chem.) pH No > 5kgs. 5+1 IS 2720
S15 13
1336 Soil (Chem.) Cl (Chloride) No > 5kgs. 5+1 IS 2720
S16 13
1337 Soil (Chem.) SO4 (Sulphate) No > 5kgs. 5+1 IS 2720
S17 13
1338 Soil (Chem.) Alkalinity No > 5kgs. 5+1 IS 2720
S18 13
1339 Soil (Chem.) Conductivity No > 5kgs. 5+1 IS 2720
S19 13
1340 Soil Uncon ined Compression Yes > 40 Kgs. Disturbed 6+1 SP 36
S20
Test Sample 63
1341 Soil Design & Proportioning of Yes 10 Bags of Soil 15+1 SP 36
S21
Additives for Soil
Stabilisation with Complete
Tests [Atterberg Limits, UCS,
Classi ication, CBR- Soaked]
1,125
Rock:
1381 ROK01 Rock Test Complete Test- CS, Porosity, Yes Stone size 300 mm 5+1 IS 9143
WA, Sp.Gr., Density [Core minimum lateral
Extraction minimum 3 Cores dimension- 6 Stones
Extra] 125
1382 ROK02 Rock Test C. S. [Core Extraction Yes Stone size 300 mm 5+1 IS 9143
minimum 3 Cores Extra] minimum lateral
dimension- 6 Stones 60
1383 ROK03 Rock Test Porosity Yes From above sample 5+1 IS 13030
38
1384 ROK04 Rock Test WA & Sp. Gr. Yes From above sample 5+1 IS 13030
25
1385 ROK05 Rock Test Density Yes From above sample 5+1 IS 13030
20
1386 ROK06 Rock Test Sample Preperation- Core No From above sample 5+1 IS 13030
Extraction 60
Bitumen & Bituminous Products:
1401 Bitumen Softening Point Test No > 1 kg. 4+1 IS 1201-1220
B01 38
1402 Bitumen Flash Point Test No > 1 kg. 4+1 IS 1201-1220
B02 50
1403 Bitumen Viscosity Grade Yes > 1 kg. 4+1 IS 1201-1220
B03 50
1404 Bitumen Penetration Test Yes > 1 kg. 4+1 IS 1201-1220
B03 50
1405 B04 Bitumen Penetration of Residue > 1 kg. 63
1406 Bitumen Marshal Stability Test Yes 8 Moulded samples 4+1 IS 1201-1220
B05 75
1407 Bitumen Sp. Gr. Yes > 1 kg. 4+1 IS 1201-1220
B06 38
1408 Bitumen Ductility test Yes > 1 kg. 4+1 IS 1201-1220
B07 50
1409 Bitumen Bitumen Content (By Yes 5 Kgs. Mix 4+1 IS 1201-1220
B08
Extraction Method) 38
1410 Bitumen Job Mix Formula for Yes 5 Bags from each Bin 15+1 MORT&H / MS2
B09
DBM/SDBC/BC 363
1411 Bitumen Job Mix Formula for GSB/ Yes 5 Bags from each Bin 15+1 MORT&H / MS2
B10
WMM 250

39
Document No.: QMS/QFT/QCL/237/00

engineering diagnostic & research center


Test Facilities Available Issue No.: 01 Issued On: 1­Nov­18 wef 1­Nov­18
Abbreviation Used: WA: Water Absorption; Chem.: Chemical; Sp. Gr.: Speci ic Gravity; C. S.: Compressive Strength; WTS: Wet Transverse Strength; NDT: Non Destructive Test; UDS: Un­Disturbed Sample

NABL
SKU Test Product / Materials Speci ic Test Performed Minimum Size Of Reporting Tested As Price Group
Code Code For Test Sample Time Per IS Excluding
GST

1412 Emulsion Density by Hydrometer Yes 1 Liter- Representative 4+1 -


B11
Sample from Various
Drums 38
1413 Emulsion Viscosity by Saybolt Furol Yes 1 Liter- Representative 4+1 IS 3117
B12
0
Viscometer @ 25 C Sample from Various
Drums 63
1414 Emulsion Settlement in 5 Days in %age Yes 1 Liter- Representative 8+1 IS 8857
B13
Sample from Various
Drums 38
1415 Emulsion Particle Charge Yes 1 Liter- Representative 4+1 IS 8857
B14
Sample from Various
Drums 38
1416 Emulsion Water Content %age by Mass Yes 1 Liter- Representative 4+1 IS 1211
B15
Sample from Various
Drums 38
1417 B16 Bitumen Core Extraction / Sampling No On Site
[Minimum 5 Cores are
Chargeable Rate is for 1
Core] + Mobilisation Extra 30
Reinforcement & Structural Steel:
Yes 3 Bars of 1 Meter Length IS 1608 / 1786
1441 ST01 Steel Reinforcement Physical- Tensile Test (Unit 4+1
Weight, % Elongation, Yield (hacksaw cut) + 3 Bars 40
Bar
Stress / 0.2% Proof Stress, cms. Length for 1 sample
Tensile Stress)- Charges
Extra for Bar Sample
Preperation for Dia > 30 mm
38
Yes 3 Bars 40 cms. Length for IS 1608 / 1786
1442 ST02 Steel Reinforcement Chemical Analysis- Carbon, 4+1
Sulphor, Phosphorus 1 sample
Bar
125
Yes 3 Bars of 1 Meter Length IS 1608 / 1786
1443 ST03 Steel Reinforcement Physical + Chemical Analysis 4+1
(hacksaw cut) + 3 Bars 40
Bar
cms. Length for 1 sample
150
Yes 3 Bars 40 cms. Length IS 1608 / 1786
1444 ST04 Steel Reinforcement Bend Test / Re-bend Test 4+1
(Hacksaw cut) for 1
Bar
sample 25
No 1 Sample consist of 3 Test -
1445 ST05 Steel Reinforcement Sample Preperation for Dia > 2
30 mm Specimen 50
Bar
1446 Physical + Chemical Analysis Yes 1 Mt. Piece- 3 Nos. IS 2062
ST06 Structural Steel 4+1
150
1447 Physical- Tensile Test (Unit Yes 1 Mt. Piece- 3 Nos. IS 2062
ST07 Structural Steel 4+1
Weight, % Elongation, Yield
Stress / 0.2% Proof Stress,
Tensile Stress)- Charges
Extra for Sample Preperation
38
1448 Chemical Analysis Yes 0.50 Mt. Piece- 3 Nos. IS 2062
ST08 Structural Steel 4+1 125
1449 Sample Preperation No 1 Sample consist of 3 Test -
ST09 Structural Steel 2
Specimen 63
Paving Blocks:
1471 Paving Blocks Complete Physical Yes 10 Paver 4+1 As per BS
PB01 50
1472 Paving Blocks Dimensions Yes 10 Paver 4+1 As per BS
PB 01 20
1473 Paving Blocks WA Yes From above sample 4+1 As per BS
PB 02 18
1474 Paving Blocks C. S. Yes From above sample 4+1 As per BS
PB 03 25
Lime:
1491 LIM 01 Lime Complete Physical Test No > 5 Kgs. 5+1 IS 4032
100
1492 LIM 01 Lime LOI (Loss On Ignition) No > 5 Kgs. 5+1 IS 4032
20
1493 LIM 02 Lime CaO (Calcium Oxide) No From above sample 5+1 IS 4032
20
1494 LIM 03 Lime MgO (Magnesium Oxide) No From above sample 5+1 IS 4032
20
1495 LIM 04 Lime SiO2 (Silica) No From above sample 5+1 IS 4032
20
1496 LIM 05 Lime Al2O3 (Aluminium Oxide) No From above sample 5+1 IS 4032
20
1497 LIM 06 Lime Free Moisture No From above sample 5+1 IS 4032
13

40
Document No.: QMS/QFT/QCL/237/00

engineering diagnostic & research center


Test Facilities Available Issue No.: 01 Issued On: 1­Nov­18 wef 1­Nov­18
Abbreviation Used: WA: Water Absorption; Chem.: Chemical; Sp. Gr.: Speci ic Gravity; C. S.: Compressive Strength; WTS: Wet Transverse Strength; NDT: Non Destructive Test; UDS: Un­Disturbed Sample

NABL
SKU Test Product / Materials Speci ic Test Performed Minimum Size Of Reporting Tested As Price Group
Code Code For Test Sample Time Per IS Excluding
GST
Water (Raw / Drinking, Construction, Pond), Ef luent:
1511 Quantity of 0.02 N NaOH to Yes 2 liters IS 3025
W01 Water (Chem.) 5+1
Neutralize 100 ml water 15
1512 Quantity of 0.02 N H2SO4 to Yes 2 liters IS 456
W02 Water (Chem.) 5+1
Neutralize 100 ml water 15
1513 Water (Chem.) pH Value Yes 2 liters 5+1 IS 3025
W03 8
1514 Water (Chem.) Organic Matter Yes 2 liters 5+1 IS 3025
W04 8
1515 Water (Chem.) In-organic Matter Yes 2 liters 5+1 IS 3025
W05 8
1516 Water (Chem.) Total Dissolved Solids Yes 2 liters 5+1 IS 3025
W06 11
1517 Water (Chem.) Total Suspended Solids Yes 2 liters 5+1 IS 3025
W07 15
1518 Water (Chem.) Total Alkalinity Yes 2 liters 5+1 IS 3025
W08 8
1519 Water (Chem.) Total Acidity Yes 2 liters 5+1 IS 3025
W09 8
1520 Water (Chem.) Calcium No 2 liters 5+1 IS 3025
W10 11
1521 Water (Chem.) Magnesium No 2 liters 5+1 IS 3025
W11 11
1522 Water (Chem.) Silica No 2 liters 5+1 IS 3025
W12 19
1523 Water (Chem.) Residual Chlorine Yes 2 liters 5+1 IS 3025
W13 8
1524 Water (Chem.) Chloride as 'Cl' Yes 2 liters 5+1 IS 3025
W14 8
1525 Water (Chem.) Sulphate as 'SO4' Yes 2 liters 5+1 IS 3025
W15 19
1526 Water (Chem.) Iron as 'Fe' Yes 2 liters 5+1 IS 3025
W16 19
1527 Water (Chem.) Aluminium as 'Al' No 2 liters 5+1 IS 3025
W17 19
1528 Water (Chem.) Conductivity No 2 liters 5+1 IS 3025
W18 11
1529 Water (Chem.) Sodium No 2 liters 5+1 IS 3025
W19 11
1530 Water (Chem.) Potassium No 2 liters 5+1 IS 3025
W20 11
1531 Water (Chem.) Nitrates as ‘NO3’ No 2 liters 5+1 IS 3025
W21 19
1532 Water (Chem.) Nitrite as 'NO2' No 2 liters 5+1 IS 3025
W22 19
1533 Water (Chem.) Oxygen Absorbed in 5 Days Yes 2 liters 5+1 IS 3025
W23
75
1534 Oxygen Absorbed in 4 Hours Yes 2 liters IS 3025
W24 Water (Chem.) 5+1
30
1535 Dissolved Oxygen No 2 liters IS 3025
W25 Water (Chem.) 5+1 15
1536 Free CO2 No 2 liters IS 3025
W26 Water (Chem.) 5+1 19
1537 COD (Chem.. Oxygen Yes 2 liters IS 3025
W27 Water (Chem.) 5+1
Demand) 45
1538 BOD (3 Days at 27 deg. Cent.) Yes 2 liters IS 3025
W28 Water (Chem.) 5+1
45
1539 Water (Chem.) Coliform Bacteria (MPN) Yes 180 ml in Sterile Bottle 5+1 IS 3025
W29 23
1540 Water (Chem.) E- Coli Per ml. Yes 180 ml in Sterile Bottle 5+1 IS 3025
W30 23
1541 Water (Chem.) Temperature No 2 liters 5+1 IS 3025
W31 8
1542 Water (Chem.) Colour No 2 liters 5+1 IS 3025
W32 8
1543 Water (Chem.) Odour No 2 liters 5+1 IS 3025
W33 8
1544 Water (Chem.) Lead No 2 liters 5+1 IS 3025
W34 23
1545 Water (Chem.) Manganese No 2 liters 5+1 IS 3025
W35 23
1546 Water (Chem.) Zinc No 2 liters 5+1 IS 3025
W36 23
1547 Water (Chem.) Nitrogen No 2 liters 5+1 IS 3025
W37 38
1548 Water (Chem.) Phosphate No 2 liters 5+1 IS 3025
W38 23
1549 Water (Chem.) Oil & Grease Yes 2 liters 5+1 IS 3025
W39 23
Non-Destructive Tests On Concrete:
1571 NDT01 NDT Rebound Hammer Test for No As per site 2+1 IS 13311
10 points minimum Rate for
10 Points- Mobilisation Extra
63
1572 NDT02 NDT Load Test On Concrete Yes As per site 5+1 IS 456
Members for one test-
Mobilisation Extra 200
1573 NDT03 NDT In-Situ Core Test on Concrete Yes As per site (minimum 3 5+1 IS 516
Member for one test- cores per member- Rate
Mobilisation Extra for 1 Core) 45

41
Document No.: QMS/QFT/QCL/237/00

engineering diagnostic & research center


Test Facilities Available Issue No.: 01 Issued On: 1­Nov­18 wef 1­Nov­18
Abbreviation Used: WA: Water Absorption; Chem.: Chemical; Sp. Gr.: Speci ic Gravity; C. S.: Compressive Strength; WTS: Wet Transverse Strength; NDT: Non Destructive Test; UDS: Un­Disturbed Sample

NABL
SKU Test Product / Materials Speci ic Test Performed Minimum Size Of Reporting Tested As Price Group
Code Code For Test Sample Time Per IS Excluding
GST

1574 NDT04 NDT Ultrasonic Pulse Velocity Yes As per site 2+1 IS 13311
Test for 10 points Rate for 10
Points- Mobilisation Extra
63
1575 NDT05 NDT Halfcell potantiometer test to Yes As per site per test 2+1 IS 13311
check the extent of corrosion-
Mobilisation Extra
63
1576 NDT06 NDT Carbonation Test- Yes As per site/ per test 2+1 IS 13311
Mobilisation Extra 25
1582 GEO01 Geotech Carrying out Geotechnical No As Per Site Requirements 10+1
Investigation i.e. conducting
three Bore Hole, Cone
Penration Test, Collecting
Disturbed & Un- disturbed
Sample for Laboratory Test,
Monitoring Water Table and
Furnishing the Complete
Test Report including
Mobilisation of Manpower &
Equipments.
As Per Quotation

Petroleum Products:
1601 POL01 Petroleum Density No 1 Liter 2+1 13
In-situ test on Roads& Highway:
1621 Bankleman Beam Test* No 10 points in 1 km length, MORT&
RD01 Roads 3+1
Rate Per Kilometer H,/MORD
[Testing Charge will include
Mobilisetion charges extra] Minimum (3 Kms.)
125
1622 Bump Test [Testing Charge No 10 points in 1 km length, MORT&
RD02 Roads 3+1
Rate Per Kilometer H,/MORD
will include Mobilisetion
charges extra] Minimum (3 Kms.) 125
1623 Skid Resistance Test [Testing No 10 points in 1 km length, MORT&
RD03 Roads
Rate Per Kilometer H,/MORD
Charge will include
Mobilisetion charges extra] Minimum (3 Kms.)
125
Sample Collection
1650 SC01 Sampling Sample Collection by EDRC 1] Rs. 15.00 Per Km. [Total To & Fro Distance from LoabSoarmaptolirnyg t
from Site Location] + Rs. 2000.00 Per Day [Net time taken in oSa& mpFlirnog + T
Trevelling], Lodging & Fooding for Laboratory Staff sehadlolnbe by the Client.
Any applicable GST / IGST shall be Extra
2] In Case if the Samples are submitted to EDRC AuthorleiscetidonCoClenter,
the Sample shall be Transported by the Sample CollectionteCrew n ith additional
Cost: Rs. 500.00 [GST/IGST Extra] Per Sample for SamplehtwLeiim giting to 20
Kgs., after 20 Kgs. Rs. 15.00 Per Kgs. [GST/IGST Extbrae] Cshhaarllged. This
Transportation Cost shall be Paid in Cash to Sample Collection Center.

42
engineering diagnostic & research center
[ISO/IEC: 17025:2017 Certi ed Company] General Requirements for the Competence of Testingand Calibration Laboratories ISO 9001:2015 Certi ed Company
DRAWING FOR PREPARED SAMPLES FOR TESTS FOR WOOD / TIMBER
Sample Sizes Where Maximum Timber Thickness Is More Than 50 mm

50 mm
50 mm

50 mm 150 mm 50 mm 200 mm

SPECIFIC GRAVITY & DENSITY (50 X 50 X 150 m m) COMPRESSIVE STRENGTH (50 X 50 X 200m m)
(PARALLEL TO GRAINS)

20 mm 50 mm

20 mm 50 mm
50 mm 150 mm

MOISTURE CONTENT (20 X 20 X 50mm) COMPRESSIVE STRENGTH (50 X 50 X 150 m m)


(PERPANDICULAR TO GRAINS)

50 mm

50 mm 150 mm
50 mm 750 mm
NAIL WITHDRAWAL TEST (50 X 50 X 150mm) STATIC BENDING (50 X 50 X 400mm)

TENSILE STRENGTH
R-50mm 50.0mm Gauge Length
50.0 mm

7.0mm

Consistency
90.0 mm 37.0mm 65.0mm 37.0mm 90.0 mm

15.0mm 7.0mm

325.0 mm

Sample Sizes Where Maximum Timber Thickness Is LessThan 50 mm & More Than 20 mm

20 mm
20 mm

 20 mm 60 mm 20 mm 100 mm
COMPRESSIVE STRENGTH (20 X 20 X 100m m)
SPECIFIC GRAVITY & DENSITY (20 X 20 X 60m m) (PARALLEL TO GRAINS)

20 mm 20 mm

20 mm 25 mm
20 mm 80 mm

MOISTURE CONTENT (20 X 20 X25mm) COMPRESSIVE STRENGTH (20 X 20 X 80m m)


(PERPANDICULAR TO GRAINS)

20 mm 20 mm

TENSILE STRENGTH
R-50mm 50.0mm Gauge Length
50.0 mm

7.0mm

90.0 mm 37.0mm 65.0mm 37.0mm 90.0 mm

15.0mm 7.0mm

325.0 mm

Note : Minium 3 Samples To Be Prepared Of Each Drawing For Each Test

30
engineering diagnostic & research center
[ISO/IEC: 17025:2017 Certi ed Company] General Requirements for the Competence of Testing and Calibration Laboratories ISO 9001:2015 Certi ed Company
DRAWING FOR PREPARED SAMPLES FOR TESTS FOR PLYWOOD

100 mm

250 mm
225 mm

250 mm
BOILING WATER TEST RESISTANCE TO DRY HEAT
(250 X 250 mm WITH FULL THICKNESS) (225 X 100 mm WITH FULL THICKNESS)

50 mm
250 mm

50 mm

250 mm
ADHESION OF PILES MOISTURE CONTENTY& SPECIFIC GRAVIT
(250 X 250 mm WITH FULL THICKNESS) (50 X 50 mm WITH FULL THICKNESS)
Dimensions are in mm Note: The same pattern is for 7 Ply also
25.5 mm C 25.5 mm
510
2] EDRC Sample Collection Center, C/o Engineering Masters, 50 Balliwala Chowk Adjacent to LG Showroom, Dehradun- 248001 Uttarakhand
25

50

65 105 65
65 25+3mm
105 3mm 3mm

405 82mm
TENSILE STRENGTH GLUE ADHESION TEST
Note : Minium 3 Samples To Be Prepared Of Each Drawing For Each Test
engineering diagnostic & research center
STRUCTURAL STEEL SECTIONS, POSITION AND ORIENTATION OF SAMPLES

1/3 2/3

1/3
2/3

2/3 1/3

Equal Angle Tee Section Z- Section

1/3 2/3 2/3


1/3

1/3
2/3

Channel I- Section Builtup Section

2] EDRC Sample Collection Center, C/o Engineering Masters, 50 Balliwala Chowk Adjacent to LG Showroom, Dehradun- 248001 Uttarakhand
40 mm 2/3

1/3

2/3 1/3 2/3 1/3

Rectangular Box Section

250mm

Consistency 2/3 1/3

20 mm x Full Thickness
Strip Size From Shaded Portion ionPlates Square Box Sect
Reference: IS: 2062: 1999, Page 4, Fig 1 Note:
1) 3 Specimen for each section to be prepared by machining.
Area From The Sample To Be Drawn 2) Gas cut samples will not be acceptable
3) Drawing Not To Scale (in case of doubt please refer IS: 2062-1999)
Engineering Diagnostic & Research Center
GST: 05AAHFE3944J12D
PAN: AAHFE3944J
Bank: SYNDICATE BANK
A/c No.: 89823070000748
IFSC Code: SYNB0008982
Price Group coef cient as on
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Engineering Diagnostic & Research Center


we do not limit the tests; we test the limits;
Ambiwala, behind Aakash Wedding Point,Vill. & P.O.
ISO/IEC: 17025:2017 Ambiwala Via Premnagar, Dehradun, Uttarakhand
Mob: +91-9548325708, 9930671723, 7507408759, 7060466563
ISO 9001:2015
Certi ied Laboratory

For Latest Updates / New Testing Facilities / Services Kindly Visit www.edrcdun.com

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