MS For Storage Tank Erection Work (Rev.B) PDF

FOR APPROVAL
B 24-Jun-19 L.K.Quang S.I.Yoon I.S.Jeon REVISED FOLLOWING THE OWNER’COMMENTS

A 4-Jun-19 L.K.Quang S.I.Yoon I.S.Jeon FOR APPROVAL
Rev Date Prepared Checked Approved Details of Revision
Owner
Owner’s Engineer
Contractor
DOOSAN HEAVY INDUSTRIES VIETNAM
Sub-Supplier
LILAMA CORPORATION
Project
NGHI SON 2 BOT THERMAL POWER PLANT PROJECT

(2 x 600MW)
Title
METHOD STATEMENT FOR STORAGE

TANK INSTALLATION
Document No. Rev. Page-No.
NS2-DD09-P0ZEN-740005 B 48
Method Statement for Storage Tank Installation NS2-DD09-P0ZEN-740005
CONTENTS
1. PURPOSE................................................................................................................................ 3
2. SCOPE ..................................................................................................................................... 3
3. GENERAL .............................................................................................................................. 3
4. ORGANIZATION .................................................................................................................. 5
5. REFERENCES CODES AND STANDARD ........................................................................ 5
6. PREPARATION WORK ....................................................................................................... 6

6.1 MATERIAL STORAGE ........................................................................................................... 6
6.2 CONSTRUCTION AREA ......................................................................................................... 6
6.3 MANPOWER ........................................................................................................................ 6
6.4 HEAVY EQUIPMENT AND CONSTRUCTION EQUIPMENT ........................................................ 7
6.5 CONSTRUCTION SCHEDULE ................................................................................................. 9
6.6 FOUNDATION CHECK........................................................................................................... 9
6.7 TOLERANCE / ALLOWANCE ................................................................................................. 9
6.8 RIGGING EQUIPMENT AND ACCESSORIES ............................................................................ 9
7. INSTALLATION .................................................................................................................. 10
7.1 FLOW CHART .................................................................................................................... 10
7.2 ANNULAR PLATE ............................................................................................................... 10
7.3 BOTTOM PLATE ................................................................................................................. 11
7.4 SHELL PLATE..................................................................................................................... 15
7.5 SHELL STIFFENERS AND TOP GIRDER ................................................................................ 21
7.5.1 Shell Stiffeners ......................................................................................................... 21
7.5.2 Top Girder ................................................................................................................. 21
7.6 ROOF INSTALLATION ......................................................................................................... 21
7.7 APPURTENANCES .............................................................................................................. 25
7.8 TANK TESTING (WATER FILLING TEST) ............................................................................. 25
7.9 CALIBRATION .................................................................................................................... 26
7.10 NDE ................................................................................................................................. 26
8. ENVIRONMENT, HEALTH AND SAFETY ..................................................................... 26
8.1 SAFETY REGULATIONS FOR EXECUTION VEHICLES ............................................................. 26
8.2 FOR PARTICIPANTS............................................................................................................. 26
8.3 ELECTRICAL SAFETY ......................................................................................................... 27
8.4 CONFINE SPACE WORK ..................................................................................................... 27
8.5 SAFETY FOR WORKING AT THE HIGH LOCATIONS ............................................................... 28
8.6 FIRE SAFETY ..................................................................................................................... 28
8.7 SAFE USE OF LIFTING EQUIPMENT IN ASSEMBLY ................................................................ 29
8.8 TRANSPORTING MATERIALS AND EQUIPMENT .................................................................... 30
8.9 SAFETY PRECAUTIONS FOR WELDING AND CUTTING METALS ............................................. 31
8.10 SAFETY PRECAUTIONS ON USING EXECUTION EQUIPMENT AND TOOLS............................... 33
8.11 INDUSTRIAL HYGIENE, ENVIRONMENTAL PROTECTION ...................................................... 34
9. RISK ASSESSMENT AND JSA (JOB SAFETY ANALYSIS) ......................................... 35
9.1 RISK ASSESSMENT ............................................................................................................ 35
9.2 JSA (JOB SAFETY ANALYSIS) ............................................................................................ 44
Page 1/48 Rev.B

RECORD OF REVISION
Rev. Date Page Affected Description of Revision
A 04.06.2019 First Issue
B 24.06.2019 Second Issue
Page 2/48 Rev.B

1. PURPOSE
The purpose of this method statement is to have a procedural activity for all Tank Fabrication &
Erection for Nghi Son 2 BOT Thermal Power Plant with Safety, Quanlity and consistently.
2. SCOPE
This method is made for following storage Tank installation guidance :
a. Potable water storage tank
b. Demi water storage tanks
c. Service water tanks
d. Filter water tanks
e. Plant & Fire Water Storage Tanks
f. Condensate water storage tanks
g. Light diesel oil storage tanks
h. Flue oil tanks
i. Absorber towers for FGD system
j. Makeup water tank for FGD system
k. Limestone storge tanks for FGD system
l. Emergency storge tank for FGD system
m. Gypsum slurry storage tank for FGD system
n. Filtrate tank for FGD system
o. Waste water blowdown tank for FGD system
p. Waste water treatment tanks for FGD system
q. Any Tank where is construction in the site would be applied in this MS
3. GENERAL
a. Select a proper erection sequence as per the latest revision of the erection drawing
b. Check the site conditions for access & storage of materials.
Page 3/48 Rev.B

c. Mark-up the storage area & crane position.
d. Arrange the temporary supports, Jigs, guys, braces, clips and etc.
e. Shift & store the erection materials at the marked places.
f. Arrange for the scaffolding materials in advance ; if the same is required during the
progression activities.
g. Ensure the availability of proper lifting tackles, drift pins, wedges and torque
wrenches for tensioning.
This method statement is applied to the above mentioned works. If there are any matters not
mentioned in this procedure, then that will be carried out according to relative drawings and
standards.
 Project: Nghi Son 2 BOT Thermal Power Plant uses technology

of coal firing with capacity 2x600 MW.
 Country: Socialist Republic of Viet Nam.
 Plant type: Coal Fired Thermal Power Plant.
 Capacity: 2x600 MW
 Scope: Full EPC
 Fuel: Imported Coal.
 Site: Thanh Hoa Province.
 Owner: NS2PC.
 Main Contractor: Doosan Heavy Industries VietNam
 Subcontractor: Lilama Corporation
Page 4/48 Rev.B

4. ORGANIZATION
Organization Chart Of Lilama Corporation
5. REFERENCES CODES AND STANDARD

Project Specification requirement;
a. For Construction Drawings
b. Approved Contract Quality Plan
c. Project EHSS Management Plan
d. Painting Procedure (NS2-YR01-P0ZEN-070001)
e. American Society for Testing and Materials (ASTM)
f. American Welding Society (AWS)
g. Welding Procedure Specification (WPS)
h. American national standards institute for (ANSI)
i. Deutsches Institut fur Normung (DIN)
j. API 650 Standard
k. ITP for Tank Fabrication and Erection (NS2-DH01-P0ZEN-740005)
Page 5/48 Rev.B

6. PREPARATION WORK
6.1 Material Storage
Make sure the conditions such as the access road for heavy equipment (crane, truck,
and trailer), the storage capacity, ground condition, and other materials may affect to
the tank material, etc.
Facilities Plan for Storage Tank Installation
6.2 Construction Area
Make the conditions before working such as the access road in and beside the tank
area, the land for laying down material, wet or dry land, etc.
6.3 Manpower
Base on the progress and manpower for erection work of tank will arrange as follow:
Pos. Position and carrier Quantity Remark

I Site Officer
1 Package leader 1
2 Deputy package leader 1
3 Safety officer 1
4 Manager QA/QC 1
5 Installation supervisor 1
Page 6/48 Rev.B

6 Welding supervisor 1
7 Quality supervisor 1
8 Staffs 1
9 Documentation management 1
10 First Aid 1
11 Guardian 2
12 Material manager 1
13 Material procurer 1
14 Safety man 1
15 Surveyor 2
16 Storekeeper 1
17 Welding storekeeper 1
18 Crane driver 2
19 Truck driver 2
II Site management board
3 Welding team leader 1
4 Erection team leader 1
5 Pipe team leader 1
6 Painting team leader 1
Operation men for Semi- Automatic
7 welding machine 6
8 Electrical Welders 24
9 Erection men 30
10 Painters 6
11 Service cranes 6
12 Oxy gas welders 2
13 Scaffolding men 12
14 Electrical men 2
Total 115
6.4 Heavy Equipment and Construction Equipment

Equipment and instrument table for installation work
Pos. Description Unit Q’ty Remark

I Vehicle and instrument
1 Crane 50 ton Pc 1
Page 7/48 Rev.B

2 Truck crane 10 ton Pc 1

3 Welding machine with 6 soldering rods Pcs 4
4 Welding machine 01 rod Pcs 2
5 TIG welding machine Pc 2
6 Compressor 270 CFM Pc 1
7 Vacuum machine Pc 1
8 High pressure pump Pc 1
9 Pump 8" inch Pc 1
10 Cutting machine Set 3
11 Gas flow device Set 1
12 Heating device Set 1
13 Dry oven for Welding rod (200 kg) Pc 2
14 Welding box ( baking oven) Pcs 30
15 Water - level Pc 1
16 Theodolite pc 1
17 Pulley 5 ton Pcs 4
20 Grinding machine ɸ180mm Pcs 6
21 Grinding machine ɸ 100mm pcs 30
II Instruments
1 Hammer 10 kg Pcs 5
2 Hammer 5 kg Pcs 10
3 Hammer 0,5 kg Pcs 15
4 Steel Cable ɸ 18mm ,length 3m Pcs 10
5 Steel cable ɸ 10mm m 100
6 Cable lock ɸ 10mm Pcs 16
7 Pulley hoist 7 Ton Pcs 4
10 Plate Clamp 7 Ton Pcs 4
11 Plate clamp 3 Ton Pcs 4
12 Roller tape 30 m +70 m +5 m Pcs 10
13 Welding wire 1x50 m 400
14 TIG welding wire (50 m/set) Set 2
15 TIG Soldering iron Pcs 2
16 Electric soldering iron Pcs 20
17 Earth grip Pcs 20
18 Gas soldering iron Pcs 5
19 Couple welding hose m 500
20 Plump Pcs 6
21 Straighten Tape 0,5 m Pcs 8
Page 8/48 Rev.B

22 Angle tape Pcs 4

23 Stiffeners lot 1
24 Scaffolding lot 1
6.5 Construction schedule
6.6 Foundation Check

- The Foundation had been done before start installed the tanks.
- Cross checks the foundation, anchor bolt, lay-out and bolt holes.
- Bolt Holes Shell be straddle the nominated north south Tank centerline and The
Horizontal Tank Centerline.
- Clean the foundation bolts with wire brush. Any scraps, concrete blocks or other
obstacles shall not be on the surface of foundation.
- Check the bench marks.
6.7 Tolerance / Allowance

Tolerance / deviations shall be within the cumulative effects of erection tolerances as
set in the API-650 Codes & Standards or as shown on the drawings.
6.8 Rigging Equipment and Accessories

- Safe operation of rigging equipment to lift a given load is not the only factor the
equipment operator must consider.
- All such equipment shall be inspected prior to its use on each shift, and as necessary
during its use, to ensure that it is safe. Remove from service immediately any rigging
equipment found to be detective.
Page 9/48 Rev.B

7. INSTALLATION
7.1 Flow Chart
TANK CALIBRATION
(L.D.O TANK ONLY)
7.2 Annular Plate

- Annular plate may be pre-assembled into the block of two pieces at outside of the prior
to installation on the blocks.
- When arranging the annular plate, outside radius should be increased respective to the
quantity of annular plate from the drawing the dimension to compensate for the
welding shrinkage. This increasing to be calculated before install.
- Fit-up shall make for all the annular plate except last piece which shall be left for
Page 10/48 Rev.B

make-up for dimensional adjusting.
- Either strong back or back pieces should be installed at the welding joints to prevent the
plate from welding distortion.
7.3 Bottom Plate

- After the foundation has been found satisfactory, the bottom plates are to be installed.
- The first, bottom gauge to be made. And it is datum lines for arrangement of the bottom
plate on the foundation.
- The bottom plate shall be arranged from the centre toward the outside.
Assembly and locate bottom plate.
- The lap with of the bottom plate will be increased from the dimension of design
drawing to compensate the welding shrinkage.
- In arrangement the bottom plate, use fit-up jigs as shown in below figure
Page 11/48 Rev.B

Dog plate
Wedge
Welding of
back side
Bottom plate
Jig for bottom plate erection
- Three plate laps shall be prepared and welded as follows :
o When the plate corners are flame cut, the upper plate shall be lifted up above
the lower plate, or a temporary plate shall be placed between the two to prevent
damage to lower plate.
o Any drain sump inserted in the tank bottom shall be firmly bedder full care on
the foundation, taking to eliminate any void under bottom of the sump it self.
o Fit-up the annular plate in order to obtain the proper gap. Lay the plate at a
slightly larger radius than the given radius to compensate the welding
shrinkage.
Three Lap joint of bottom plate
o After completion of laying out the bottom plate, tack-weld only should be
performed from center to circumference.
Page 12/48 Rev.B

o Check again the dimension of tank bottom before performing full weld.
o General welding sequence of bottom annular plate is as follows:
 Welding of the bottom annular plate together.
 Erection the 1st course shell plate and welding of vertical joint.
 Erection the 2nd course shell plate and welding of vertical joint.
 Welding of 1st girth joint (Horizontal joint).
 Welding bottom annular plate to shell plate (inside 1st past will be welded
and full completed outside weld joint and continuous welding will be
adopted on the subsequent passes inside).
 Welding bottom annular plate to bottom plate.
 Mentioned test requirement for shell and bottom annular plate joints as per
API 650 for in/out side joint.
4
Shell plate
Annular plate
3 5
Bottom plate
1
Sequence welding of bottom annular plate
Page 13/48 Rev.B

- Butt joint welding of the bottom annular plate shall be inspected and start erection of
1st course shell plate.
- The prevent welding distortion, reinforcing beam should be installed in parallel to the
welding line.
- The bottom plate can be welded under the spread condition.
Bottom Plate arrangement
Page 14/48 Rev.B

Bottom Plate
- The welding should be performed from the center toward the outside in principle.
- The welding seam for bottom plate shall be performed vacuum box test to ensure no
B
leak is appeared
7.4 Shell Plate

- Prior to erection of the 1st course shell plate, following marking shall be performed on
the sketch/annular/bottom plate.
o The radius marking should be for reference marking (from tank center as per
foundation checking).
Page 15/48 Rev.B

o This marking is shell erection marking as per drawing shell in-diameter and the
fit-up of shell plate with tolerance considering weld shrinkage.
o The marking of the vertical joints of the 1st course shell plate (Shell plate
gauge line).
2 3 Annular Bottom Plate
Making for 1st course shell plate erection

o After making complete, shell plate shall be hung up and set by crane as below
figure
Spread bar
Vertical Clamp
Shell plate
Erection shell plate by crane.

o The 1st course shell plate shall be erected on the sketch/annular/bottom plate,
adjustment the required gap and plate alignment of the vertical joints.
o Temporary assembly between the 1st course shell plate and the annular bottom
plate shall be fixed by the guide plate and wedge for guide and roundness
adjustment.
Page 16/48 Rev.B

Tack weld
Jigs for 1st course shell plate to annular bottom plate
o Beside, turnbuckle and/or special jig is used for plumbness adjustment as

shown in below :
turnbukle 1''
Plumb bob
welding
support
1/5
L
W
1/2
Assembly 1st course shell plate and plumbness adjustment
Page 17/48 Rev.B

Calculation for welding joint
Completed erection of first shell course
Page 18/48 Rev.B

Erection of upper shell course
- Level, roundness and plumbness measurements of shell course shall be carried out in
B
accordance with the ITP (Inspection and Test Plan) for Tank, document No NS2-
DH01-P0ZEN-740005.
- After completion of vertical welding of first course and second course, horizontal
joints between first and second course shell be fitted up and welded.
- After completion of the horizontal welding, third course should be erected.
- Scaffoldings will be used for erection, welding and inspection work at inside of the
shell plate and travelling cages will be used for the work at outside
- The scaffolding system for shell plate installation has been installed following below
sketch :
Page 19/48 Rev.B

Page 20/48 Rev.B

7.5 Shell Stiffeners and Top Girder
7.5.1 Shell Stiffeners

- After completion of inspection the vertical joints of stiffeners to be located.
- During installation, the curvatures of the joints shall be checked with a correct
curvature gauge.
7.5.2 Top Girder

- The top girder will be preassembled on the ground prior installation
- After completion of the small erection, the preassembled top girder installed on the top
of shell plate
7.6 Roof Installation

- After erection of shell top angle, install all rafters connect to gussess plate provided on
the shell inside.
- The erection of roof plate will start after installation and fit up roof steel structure
according to approval drawing.
- Roof plate and rafter shall be installed by crane.
- Make sure that all person involve in any activity must be fully awared regarding with
the scope of work.
- Install, fitup and welding roof plate together or roof plate to the top angle has to
strickly follow approval drawing.
Page 21/48 Rev.B

Lifting device for roof plate installation
All lifting gear devices must be had CO-CQ and got certificated from The third party.
Tank roof arrangement
- The welding seam for roof plate shall be carried out vacuum box test after finish all
B
welding work.
Page 22/48 Rev.B

Sample of Lifting clamp Thirt-Party certificate
Page 23/48 Rev.B

Sample of Lifting beam Third-party certificate
Page 24/48 Rev.B

7.7 Appurtenances
- Stair way, plateform, shell stiffener, internal pipe, roof and shell fitting, ladder, etc.
shall be completed before water filling test.
- Double check for tank orientation of the tank layout and fitting, stair way and other
appurtenances as tank construction continue.
- Install, fitup and welding appurtenances in accordance with the approval drawing and
welding sequence.
7.8 Tank Testing (Water Filling Test)

- Make sure all hot works, repairing works finished, inspected and cleaned.
- Make sure all tool/ equipment, temporary materials are to be removed except for
scaffolding system inside the tank, its shall be kept until completed of water filling test
with the purpose of supporting to blasting and painting work inside the tank.
Scaffolding system shall be checked by authorized person after water filling test and
before start of blasting and painting work
- Tank foundation shall be checked and recorded before, during and after water filling.
- The test water will be filled inside the tank following the steps as below:
o Step 1: Check Tank erection and inspection, check the tank foundation level
and record the result (before water filling);
o Step 2: Fill water up to the ¼ Max. Liquid level of the tank, measure the
foundation level and record the result; At least 02 hours of holding time.
o Step 3: Fill water up to the ½ Max. Liquid level of the tank, measure the
o Step 4: Fill water up to the 3/4 Max. Liquid level of the tank, measure the
o Step 5: Fill water up to the Max. liquid level (full) of the tank, the holding time
at least 24 hours after the tank has been filled from the 3/4 Max. Liquid level
of the tank to the maximum test height. Measure the foundation level and
record the result;
o Step 6: Drain the test water and clean the tank. Measure the foundation level
and record the result.
Note: Detail Method Statement for filling test shall be separately submit to
Owner/WSP for approval. B
Page 25/48 Rev.B

7.9 Calibration
Calibration of the Tank shall be applied for Light Diesel Oil Storage Tank and performed
B
after water filling test by 3rd party who will carry out the calibration work.
7.10 NDE
All NDE works shall be carry out in accordance with the Inspection and Test Plan for
B
Tank Fabrication & Erection No. NS2-DH01-P0ZEN-740005 and NDE procedure No.
NS2-QE03-P0ZEN-040010.
8. ENVIRONMENT, HEALTH AND SAFETY

8.1 Safety regulations for execution vehicles
- All connection details for elevation, combination and installation before, during and
after production must be accepted in accordance with regulations on ISO quality
management system.
- Execution and combination equipment at the site must be checked, maintained, load-
tested in accordance with regulations on elevation equipment safety under TCVN
4244-86, the inspection certificate must be still effective.
8.2 For participants

- Site leader decides the list of team leaders and staff involved in the work and only
those persons are entitled to involve in lifting and installation of equipment (main
beam, steam drum ..) and must comply the following regulations:
o Being trained in execution process, safety measures and being tested, issued
safety cards by competent agencies.
o Being medically examined by competent medical agencies and issued certificate
of good health before working.
o Being provided with a full range of equipment and personal protective equipment
in line with the working conditions (shoes, protective clothing, hard hats, gloves,
anti-dust masks, seat belts) and bring all of them when working.
o Being strictly forbidden to use alcohol, beer and other drugs before and during
working hours as well as at the site.
o Being only traveled in their working area, prohibited to travel to other areas
outside their execution premises when they have yet been permitted.
- The equipment and supplies have strict requirements on safety when put to use in the
field, such as cranes, electric hoists, oxygen bottle, gas cylinders, pneumatic cylinders
in the construction process must be licensed to use issued by the competent State.
Page 26/48 Rev.B

- The equipment and materials on the site must be collected and fully protected when
the working hours finishes.
- Preparing enough drinking water for workers in the working process.
- Necessary barricades, plates at the execution site must be arranged and guarded to
prevent people from entering into dangerous areas.
8.3 Electrical safety

- In the working process, workers frequently expose to the power source through the
machinery, equipment and tools for production. Therefore, it is highly required that
people must comply with strict regulations on power as follows:
o Only related persons are allowed to use and operate electrical-run equipment and
machinery.
o Cabinets and appliances are certainly earthed.
o The power distribution cabinet must have intermediate switches, lid and full
safety equipment such as circuit breaker, fuses, arc devices.
o All power cable system and wires for execution must be good insulated, wiring
positions must be arranged neatly so that travel, material and equipment
transportation cannot be prevented.s
o While working in the dungeon and cellar, only using the device with the voltage 
36V.
o When the machinery and equipment is stopped working or stopped for repairs, it
is vital cut off all power source to the machine. While repairing, it is necessary to
hang signal "No opening power source, it is in repair.".
o When electricity-related work is conducted, it is vita to appoint those having
power expertise. Each team must have 02 or more.
o The circuit breakers for supplying power for execution are placed in a covered
box to protect against rain and on the stand > 0.7 m above the ground under
construction.
8.4 Confine Space Work

- Specific detail safe work method for confine space works (inside the pipe and
associated with hot work) shall be provided and added
- MSDS of any chemical shall be provided and added
- For emergency rescuing before working must be sured all of workers who take part in
task must be known and training about Confined space work and method for rescuing
in case emergency and ERT persons should be available during workers are working
Page 27/48 Rev.B

inside confined space. And must be installed tripod and pulley and rope for rescuing in
case emergency. All worker must be worn safety harness with D ring. 02 watchman
must be available inside and outside of coal silo and communication in/out by walkies
–talkies.
8.5 Safety for Working at the high locations

- When working at a height of 1.8 meters or more or less than 1.8 m but having
obstacles below, everyone should strictly comply with the following rules:
o Only allow people having enough health to climb (listed in the certificate of
health issued by competent authorities) for working.
o If anyone is found using alcohol, beer and other stimulants, they are prohibited
from working and taken away from the working area immediately.
o Workers wear tidy clothes (protective clothing, hats with straps, protective shoes).
o All equipment and operation location of workers must be absolutely insulated.
o Wearing seat belts, which are checked by functional departments and load-tested
before putting into use.
o Seat belts are definitely hooked, reliability (Lifeline as shown in the figure),
position for hooking belts must be higher than or equal to 2/3 the height of the
person to ensure convenience in working.
o Electric welder and oxyacetylene welder use leather belts.
o Tools for the execution must be neatly placed in boxes, free from dropping down.
o Do not throw materials and tools from bottom to top and vice versa.
o Around the working location, it is necessary to stretch wire and hang signboard
“Prohibit people to travel” in a radius of 5m.
o When travelling in the operation floor with high danger, it is vital to stretch wire
or cable to hook safely.
o It is vital to cover the working platform to prevent waste materials from falling in
the working process and industrial hygiene.
8.6 Fire Safety

- When working in easily explosive environments such as oxygen bottles, gas cylinders
and flammable chemicals, such as gasoline, oil, paint ... people should absolutely pay
attention to fire and explosion prevention.
- Flame is strictly prohibited in the workplace (except for brazing, welding), all
flammable equipment and chemicals should be placed in the prescribed locations,
away from heat sources > 10m, carefully shielded warned: "No fire".
Page 28/48 Rev.B

- Gas and oxygen bottle must be placed machine warehouse, separated and away from
heat sources at least 10m.
- When welding or cutting in areas near flammable materials such as paint, gasoline,
oil ... covering measures must be carefully taken.
- When working in easily explosive environments, it is necessary to make plans for fire
and explosion prevention, and fully equip with fire fighting equipment such as fire
extinguisher (foam bottle, CO2 bottle), sand container, water and other tools such as
shovels, buckets, pots, bill hooks, woolen blanket .
8.7 Safe use of lifting equipment in assembly

- Operator of lifting equipment must be expertise, skilled and granted training certificate
by legal training establishments.
- Be trained in the safe operation of the lifting equipment and issued card by the
competent authorities.
- Must have been fully equipped with personal protective equipment in line with the
work.
- Complying with shift hand-over process, before they control machines, they must
check whether safe equipment (such as brakes, brake ratchet ...), control structure are
safe or not.
- During operation, they must pay attention to the alarm clock: load (bearing and
allowed) and flip torque of lifting equipment. If the alarm clock shows 80% load or
more, they must report to the direct leader to assign observers to see balance of lifting
equipment, materials and they must perform each operation only, not combine them to
avoid instability of lifting equipment and materials.
- When lifting or lowering, moving the lifting device or load, they must show signal to
inform everyone around.
- When operating, they must observe the cables (chains, cylinder - lift tables) moving
through the pulley (gear), to prevent it from being twisted, disordered or trapped.
- Only using lifting equipment to lift and lower volumes of materials in the vertical
position, prohibiting using it in oblique direction or drag volumes of materials on the
floor.
Page 29/48 Rev.B

- When lifting equipment is operated near power transmission lines, it is necessary to

follow safe distance under the power sector standards.
- Prohibiting moving below, or stand on the volume of materials when it is lifted, moved.
- Signal between the turn signal and the operator of lifting equipment must be consistent,
prohibiting letting beak hook deviate from the focus of the material volume when
lifting, lowering and assembling it.
- Cable hook points, muffle hook, anchor winch must be solid and appropriate, crane
cable must be in accordance with Vietnamese standard 4244-86.
- The direct leader at the site must understand the exact weight, size of each volume of
materials, clearly writing these parameters on at least 2 sides (deviation of 900) of the
volume of materials before assembly and removal, and understand the load
characteristics of the lifting device to be used at the construction site.
- The important volume of materials (transformers, generators, control cabinet, pump,

technology machine clusters, valve matrix, tanks ...) must necessarily use a cable
system with safety coefficient> 5, and only allows the load <80% of allowed load of
lifting equipment for use in situations.
- Prohibit using volumes of materials, architectural structures without permission of the

investor as the hole or holding hoist, pulley.
- Prohibit using lifting equipment for lifting people during construction
8.8 Transporting materials and equipment

- The premises must be cleared, the moving path must be flat without having any
equipment or obstacles.
- Check vehicles before shipment.
- When materials are loaded onto carts, its shaft must be chocked tightly and loaded
with correct volume of materials.
- When two porters or more involve in loading materials, their signal must be consistent,
and their height must be around equal. They must carry materials on the same shoulder
(right or left).
- When transporting equipment by car, it is necessary to calculate the width and height
Page 30/48 Rev.B

of materials. They must be tied and supported firmly.
- When transporting materials and equipment by roller, it is vital to choose roller with
equal diameter, its length must be suitable with equipment to be transported.
- When unloading materials, hazardous substances, it is vital to have signal, shipping

cranes have signs around each crane location.
- When transporting easily explosive materials, measures shall be taken in accordance

with the responsible person’s regulations.
8.9 Safety precautions for welding and cutting metals

- Electrical welding and cutting:
o Electric welders must participate in a professional training, clearly understand

features and structure of welding machine and equipment, understand welding
methods, cross-sectional dimensions of materials and welding position. After
being test, if he is passed, he is eligible to be assigned independent work.
o Welder at work must be fully equipped with personal protective equipment for
them.
o At work, the welder must wear leather shoes, his clothes have buttons grabbed
at the wrists, feet, his coat must not be left in the trousers, refractory, insulation,
mechanical action-resistant gloves, wrapping with leather coat or canvas,
wearing welding mask.
o When welding in damp places, he must be more careful, not to touch electrical
parts of the welding equipment.
o The metal casing of welding machines and welding equipment must be earthed,
space-connected in accordance with Vietnam standards in the "Rules for earth
connection and space connection of electrical equipment".
o Welding plier grid and other electrical conductors of the 4-head machine must
be well insulated, check once every 3 months for insulation.
o Welding machine must be covered outdoor to prevent it from rain, it is

prohibited to weld when it rains or thunderstorms.
o Within 10m, it is prohibited people to look directly at the welding spark without
Page 31/48 Rev.B

a mask or goggles. If possible, the workplace should be covered.
o Oil, gasoline or other flammable substances must not be placed around the
welding place. It must weld away on flammable substances at least 10 meters
and away from the explosive materials at least 20m.
o When welding operation is conducted at the high place, the operation floor must
be solid, and signals hung below the welding place to prevent people from
travelling around it. Pieces of welding rod are not thrown or dropped.
o Welding machine must have circuit breaker opened or closed, not using power
outlets in such circuits as in bulb circuit.
o Chain of welding pliers is insulated, heat resistant. Welding plier must keep
welding rod.
o Using the stand to place welding plier, not place it on other materials or on
ground.
o Oxyacetylene welding:
Only those who are trained and assigned can use welding machine. When they
work, they must have sufficient and labor protection equipment.
- Complying with the requirements for storage and working with gas cylinders and oxygen
bottles:
o Storing it in cool places with average temperature <500 C. Preventing it from
exposing corrosive chemicals and flammable materials.
o Premises for placing GAS cylinder must be flat, not able to create sparks
when friction, collision, gas cylinders must be placed in a vertical position.
o Absolutely prohibiting open flames around GAS cylinder within 10m.
o OXYGEN bottle must not be contacted with oil and grease.
o Complying with requirements for transporting OXYGEN and GAS cylinders:
o When transporting gas cylinders, they must be placed vertically, its valve
turned upward; absolutely not rolling it, to avoid collisions with other GAS
cylinders, GAS cylinders with other objects.
o GAS or OXYGEN cylinders must be firmly tied to avoid collisions, overthrow,
Page 32/48 Rev.B

its valves must be tightened and turned in one side. The maximum number of
cylinders arranged is equal to 2/3 of the volume of body of trunks, body of
trunks must be made of soft materials.
o When welding and cutting, it is vital to ensure that the minimum distance
between GAS cylinder and OXYGEN bottle is 10 m, the minimum distance
between the welding flame to GAS cylinder as well as OXYGEN bottle is
10m.
o Before cutting and welding, connectors must be tightened, avoid leak of GAS
or OXYGEN. Although gas is ignited slowly, it is necessary to comply with
procedures for opening the valve as acetylene welding "OXY go ahead, come
back later".
8.10 Safety precautions on using execution equipment and tools

- Using chain hoist:
o Before using, it is vital to thoroughly inspect the technical and working condition
of equipment such as hardness, solidity of mechanical structure, reliability of
brake structure, cross chain, load chain and hook beak; if they meet requirements,
they are allowed to be used.
o When lifting and lowering equipment, it is vital to check whether the structure of
the hoist brakes are in good condition or not by lifting a volume of goods to a
height of less than 100 mm and within 5 minutes, if it is not "drifted", it can be
continuously used.
o Maintenance and checking of the reliability of chain hoist must be regularly
conducted.
- When using machinery and equipment run by electricity:
o All the power supply cable must be insulated absolutely, connections and wiring
points shall be insulated, wiring box of motors must be covered with lids.
o Machine cover must be earthed firmly.
o Machine installation position must be placed at silent locations and not in moving
road.
o Operators of machines must be assigned by the responsible person and instructed
how to operate.
o When stopping working for repairs, it is vital to cut off all power to the machine.
o Machinery, equipment must have adequate safety devices such as fuses, relays,
Automatic circuit breakers....
o Grinding and cutting machines have been protected from flying stones, grinding
Page 33/48 Rev.B

and cutting wheels must be checked regularly to detect problems.
- Hand tools:
o Hand tools such as spanner, wrench, chisel ... must be grasped firmly in control
range.
o Daily checking must be conducted before putting into use relating to following
damages:
o Whether handle is not cracked or not.
o Whether cutting edge is damaged or not.
o Adjusted details ...
o Hammer handle must be packed firmly with medium length for easy use.
o Bore bit, turbidity is smooth without burrs.
o Shipping tools in containers and storage bags provided.
o Tools used for working on high places must have been tied to avoid falling down.
8.11 Industrial hygiene, environmental protection

- On every day, after the work is finished, it is necessary to cleaning up the execution
premises, waste, scraps, and collect it in safe places.
- All waste must be collected - transported - properly handled in accordance with

owner’s regulations.
Page 34/48 Rev.B

9. Risk Assessment and JSA (Job Safety Analysis)

9.1 Risk Assessment
Page 35/48 Rev.B

RISK ASSESSEMENT
BASE RISK
RESIDUAL RISK
(WITHOUT
(WITH CONTROL)
Cause CONTROL)
People at of Resi
Job / Task Risk Mitigating Controls
Risk Adverse dual
Effect L Rate
S1 L2 S2 Rate
1 (RF
(RR
N)
N)
worker
abnomal
Slip/
physical Check the health condition during
Trip/Fal 3 2 6 1 1 1
condition ( the TBM
l
Drunken &
fatigue)
Workers
Worker not
familiar with
the scope of TBM to be filled and discussed by
1 2 2 1 1 1
works or supervisor to workers
workplace
hazards
checking the access roand before
2 4 8
passing the area
Transportat Traffic Collisio Designate a signaman when
3 3 9 1 2 2
ion of accident n moving the equipment
equipemnt
& delivery keep the speed limmited 10km/h
of materials
Defective/Faul Ensure all required pre-start
Falling
ty machinery checklist are carried out prior to 1 3 3
object
or tools start any work
Only a qualified and Certified
operators. Signalman, riggers
should be in-place
Complied with Vietname Molisa

regulations with Circular 44
Preparation of a lifting plan list

and plans for lifts from 10 tons or
greater.
Heavy
Material Do not stand under the load and
Lifting Falling object 4 4 16 1 3 3
fall working radious of crane
Works
Isolated lifting area and warning
no access
Ensure loads are fixed with Wire

sling correctly
All lifting equipment must be in

good conditions
Experienced lifting supervisors at
all times
Page 36/48 Rev.B

Only lifting tools with color

coding following site regulation
allowed to use
All lifting tools must have
identification tag (including serial
number, certification number,
SWL inspection date and due
date)
Check the Windspeed beforre
Equipm Lifting. Windspeed 10m/s
Collapse ent 2 5 10 Check the ground condition and 2 3 6
collapse level including any type of
matting.
Ensure that no one touch the load
Squeeze and wire sling before give the
Caught in 5 3 15 signal for lifting 2 3 6
d by the
sling Use proper hands PPE
Ensure distance between steel
Equipm structure and crane in lifting plan
collision ent 3 5 15 study and communication 2 3 6
collapse between signal man and crane
operator
Put taglines with enough length to
the load from the ground during
lifting for proper guide control.
Ensure that no one stay within the
restricted area from the load
Squeeze before lifting.
d by the
Caught in 4 3 12 Barricade the loading / unloading 2 2 4
material
s area and crane working radius
Designate only one Signalman for
Lifting and / or additional signal
man for every location ( if
nessessary)
Resi
Cause Risk
dual
People at of L Rate
Job / Task S1 Mitigating Controls L1 S1 Rate
Risk Adverse 1 (RF
(RR
Effect N)
N)
All scaffolders must be trained
and tested with scaffolding
course in training centre of
DVN’s Training and trained
Lack of
person entering working at height
experien
only.
falling hazard, ce and
Scafolding All scaffolders must be had
falling from knowled 4 2 8 2 2 4
work scaffolding certificate from the
height ge/ not
third party. And qualified by
adequat
DVN EHS scaffold supervisor.
e PPE
All scaffolders who is working at
height shall be inducted and got
certificate from MOLISA (
Circular 44)
Page 37/48 Rev.B

All workers must be equipped

with Safety helmet & strap chin,
safety google, fall arrestor device,
clothing uniform with yellow
helmet and sticker " Scaffolder"
All employees shall follow
manual handling methods.
Ensure all are wearing necessary
PPEs.
Ensure the dismantling is done
only by the following the
dismantling procedure.
Dismantling of scaffolding is not
allowed during head wind.
Adequate supervision shall be
available at site during
dismantling
Ensure a valid P.T.W “prior to the
commencement of the any work
at site and Permit to be made
available at the work site during
all the activities”. Confined
space entry permit shall be
obtained from area authority prior
to start confined space works. Gas
Non- testing to be performed prior." if
complia scaffolding installation inside
nce of confined space"
permanent DVN’ ( Scaffolding PTW applied from
injury for EHS 4 4 16 2 2 4
10m and over and it was approved
worker Procedu by DVN’s EHS)
res and
permit
to work Job specific T.R.A to be made
available at the site & control
measures to be communicated to
all personnel involved in the job
through Tool Box Talk Meeting
Job specific Tool Box Talk to
be filled up prior to the
commencement of work and to be
kept in the site.
Fall of
material Avoid gaps in between planks
/Trips & Ensure that overhang is not more
permanent fall, than 50 mm at the edges
injury for stuck by 4 3 12 2 2 4
worker personal Provide toe boards to avoid fall of
- materials and guard rails to
Injury to prevent the fall of persons
persons
Sharp Ensure all hand tools are
Major injury 4 2 8 2 2 4
edged inspected and approved.
Page 38/48 Rev.B

tools Ensure trained and experienced

Cut employees are assigned to the job.
injury/
Pinch Ensure all hand tools are checked
Point/D for their good working condition
efected prior to the start of the job by
hand operators or users.
tools/De Ensure no defected/
fected / handmade/modified tools are
Homem available at site
ade /
modifie All portable handtool shall be tie
d hand by layard for falling protection.
tools
Injury/i Scaffolding inspector shall
mproper visually inspect the scaffolding is
ty erected as per procedure by
erected qualified personnel's supervision.
scaffoldi
Ensure the materials used for the
ng,
construction are graded.
partial/c
ollapse During inspecting the higher level
scaffoldi platforms Inspector shall maintain
ng, 100% tie-off.
damage
material All scaffolding shall be inspected
s or after inclement weather or after
3 5 15 seven days or 1 3 3
structure
, if work has been carried out
unqualif temporary on the structure by a
ied certified scaffolding inspector
personal whose findings shall be recorded
injuried on the scaff tag and in a register
or death, kept by him
unautho
rized
alteratio No person other than a scaffolder
n of and/or his helper may be on a
scaffoldi scaffold which is
ng
Resi
Cause Risk
dual
People at of L Rate
Risk Adverse 1 (RF
(RR
Effect N)
N)
Workers are to check the
condition of all equipment for
defects prior to use: cables &
Damage
connections, earth clamps,
d/
inspection tag and electrode
Welding Defectiv
Electric shock 4 4 16 holder. 1 4 4
work e
Equipm Proper earthing and connection of
ent welding machines and generators
Proper PPE to be worn at all times
Page 39/48 Rev.B

Fashback arrestor and gauge

should be installed prior to use
cutting by Gas cylinders
Always wear appropriate PPE
Fire/
4 3 12 (welding mask, welding gloves, 2 1 2
explosion Damage welding jacket, Arpon).
d/ Workers are to check the
Defectiv condition of all equipment for
e defects prior to use
Equipm Check all electric tools prior to
ent use by competent person and
color tagged.
Electric shock 4 4 16 1 4 4
Cutting Check panels and earthing lines.
and
Welding No working on wet surface.
works All guards & safety features are to
be operable
Ensure that right disc are used for
a certain job, cutting disc for
Damage
cutting and grinding disc for
d/
grinding.
Defectiv
Flying object 5 3 15 Ensure that the RPM of disc is 3 2 6
e
Equipm higher than the RPM of the
ent grinder
Do not use damaged or wet disc.
Using proper PPE as face mask
protection
Ensure that installation of proper
working platform such as
scaffolding with highest standard
The lifeline shall be a minimum
of 12 millimeter (½ - inch) wire
Work at rope. Or it shall have a design
height capacity of 22 kilo-Newton
without Safety nets shall be provided
Fall 4 4 16 2 3 6
proper when workplaces are more than
working 7.5 meter above the ground
platform Safety harness must be worn
before work and lanyard must be
Work at connected with proper anchor
height<1.8 point
m over> or 5-minute safety training before
ladder work
Put the material in secure
container.
Tie the tools to your safety belts
or harness with rope having
Imprope enough length to reach the
Falling object r storage 4 4 16 working point connection. 1 4 4
material Prevent unauthorized entry the
/ tools area can be had falling object by
securing area with barricade and
signage.
Installation of safety net for
Page 40/48 Rev.B

prevent falling object if needed

Ensure that wearing the proper
PPE
Resi
Cause Risk
dual
People at of L Rate
Risk Adverse 1 (RF
(RR
Effect N)
N)
Provide the adequate ventilation:
Use mechanical air movers
(in/out) for ventilation.
Check the oxygen level prior to
entry on confined space.
Ventilation and extraction should
be performed at least (30) minute
before the entrants are allowed to
go inside the CS.
Ensure atmosphere is safe by
having oxygen concentration
between 19.5% & 23.5% and
should be monitored and
maintained.
Workers should undergo a
mandatory Confined Space
training before allowing to enter
the CS.
Gas free test tobe conducted by a
competent person before and
during the work confirm the level
suffocation,Pre of toxic substances does not
Failure
Confine sence of exceed the permissible exposure
to
space residual 5 3 15 limit. 2 2 4
properly
entry work harmful fume, The confined space shall be
ventilate
dust, smoke... monitor continuously using at
least 1 no of 4 in 1
Gas monitor.
Ensure the 4 in 1 gas meter is
having a valid calibration cert.
( All workers shall be brief
everyday about hazards of
confined spaces and its control
measures before commencing of
work- all works shall be stopped
and all workers shall
evacuate immediately from the
gas monitor and inform the person
in charge
2 people 1 team or 3 people
1team do work and have to sign
on the paper when out the
entrance and exit times. (You
should check the time when you
wear an oxygen mask, work the
work up to the given time, and
end the shift and work.)
Page 41/48 Rev.B

Following procedures and actions

are to be followed
in a case a victim is to be rescued
from an enclosed space:
Raise the alarm and inform

Master
Obtain necessary assistance and
equipment including medical
support
Lifelines, breathing apparatus,
resuscitation equipment and other
items of rescue equipment are
ready for use
Failure
First aid squad fully equipped
to
near to the scene
comunic
Communication link established.
ation
Emergency 4 4 16 Use approved VHF/UHF radios 1 4 4
device
The officer in charge of the rescue
or
must remain outside the space,
walkies
where he can exercise the most
talkies
effective control
Before entry, officer in charge
must inform in briefly the squads
about the peculiarities of the
relevant space (if possible consult
relevant plan)
During rescue operation adequate
ventilation shall be provided
continuously
Any case in emergency contact to
DVN’EHS Department and
LILMA HSSE Department with
Telephone number:
023.7386.2595
Resi
Cause Risk
dual
People at of L Rate
Risk Adverse 1 (RF
(RR
Effect N)
N)
May be
All workers must be training and
falling
have to take part in TBM and
objects ,
compliance with PTW ( grating
workers
and handrail removal permit)
may
falling hazard,
Gratting falling A piece of grating or handrail will
falling from 4 4 16 1 4 4
installation from never be removed or left
height
hole without:Pre – Installing a hard
opening barricade, guardrail, or equivalent,
cause which will entirely encompass the
fatal opening or:Properly covering the
injury, opening.
Page 42/48 Rev.B

serious If a floor hole cover ( s) it used, it

injury must be constructed to adequately
support without failure, at least
twice the weight of any person (
s) and . Or equipment to which
the cover may be subjected .
Be cleated or secured by means of
wire tie downs, clips, or other
equivalent fastening method.
-visibly identify the hazard on the
cover ( DANGER – HOLE
COVER- DO NOT REMOVE)
- All signal boards, tags, hard
barricade must be available.
* Prepare Job Safety Analysis and Safety Checklist

Frequency
when
1: unlikely/improbable RRN is ≥6
** Prepare Safety Verification Checklist when RFN is
2:Remote
≥6.
3:Quite possible/Occasional
4:Likely/Probable L1 : Likelihood as is
5:Very likely/Frequent L2 : Likelihood with mitigating controls in place
Severity S1 : Severity as i
1.Negligible S2 : Severity with mitigating controls in place
2.Slight
3.Moderate
4.Critical/High
5.Catastrophic/Very high
Risk Factor Number ( RFN) Residual Risk number ( RRN)
1-2 Trivial/Acceptable 1-2 Trivial/Acceptable
3.5: Tolerable 3-5 Tolerable
6.-9: Moderate/Acceptable with review 6-9: Moderate/Acceptable with review
10-15 Substantial 10-15: Substatial
16-25:Intolerable/Unacceptable
Prepared by Mr. Le Thanh Hai Approved by:

Position: LLM HSSE Manager Position
Signature: Signature
Date: 10th April,2019 Date:
Page 43/48 Rev.B

9.2 JSA (Job Safety Analysis)

JOB SAFETY ANALYSIS
NGHI SON 2 BOT THERMAL POWER PLANT PROJECT
( Depveloping a habit of analyzing method to identify hazards & unsafe practices than developing solusions
that control, minimize or elmininating hazards)
Task:
Prepared by Mr. Le Thanh Hai Reviewed by Mr. Approved by Mr.
Original date: Revised by: Revised date: Revision: A
PPE required (Tick as applicable – state > category/specific type)
Safety Gloves: Face shield Barricade Lock out: Dust Mask:
googles: needed Tack out:
Safety Long sleeves Hearing MSDS Group fault Others
harness protection need/Review interrupter
Other safety equipment required:
Remark:
LIST OF ALL JOB STEPS LIST OF ALL KNOWN HAZARDS HOW TO ELIMINATE HAZARDS
Transportation of Equipment & Crash/Traffic accident 1. All Truck and trailer operators must be
Delivery of Materials Falling marials and equipment from got EHS conduction from DNV EHS
trailer or truck. training center and had certificate
following Vietnam Molisa regulations
2. Check The access road before passing
area
3.Designate a signalman when moving
equipment
4. Lashings (such as webbing, chains,
cables or clamps) should be in
serviceable condition and be checked for
damage at regular intervals to ensure
their tension has not been lost. Use
sleeves and/or corner protectors to
prevent damage to both the load and the
lashing or sheet if it passes over a sharp
edge or corner.
5. Ropes and buckle straps suspended
from a roof rail and/or the curtains of a
standard curtain-sided vehicle are
generally not suitable for securing a load.
Heavy lifting work - loading and Potential fatality and serious injury due to 1.Regular inspection and maintenace
unloading lifting work shall be carried out and a register kept by
Fataliy/Serious injury to workers a qualitied person, for the lifting tackle
under DVN EHS control.
This equipement checking for
deformation, cracks or any faults
includes: Wire slings, Hooks, Shackles,
swivels, spreader bars, Shear –Legs or
Soft/unevent ground may cause crane similar equipment.
topple 1. Ground bearing to be tested and
Potential fatality to workers property endorsed by competent person.( Crane
damage operators and lifting supervisors ensure
safe condition positioning of crane)
Over loading of crane’s SWL may cause 2.Steel plates to be laid for the
crane toppled positioning of crane, if necessary.
Damaged sling –unsecured loose 3.Lifting supervisor to maintain visibility
materials and supervision during lifing work.
High potential fâtl incident and damage 3.Adhere to approved lifting plan
to property. 4. Ensure a valid permit to work
5.All necessary check list to be update
6.Wire slings must be properly srored off
the ground without casing kinking
7.Wire slings must be cleaned and
inspected before and after using.
8The issuing and control of slings shall
be performed by a qualifỉed person.
Page 44/48 Rev.B

9.Wire slings and web slings shall be

uniquely mumbered and a registerkept of
all.
10.Besides the regular inspection
following their use, Wire slings and
websling must be inspected on monthly
basicand the finding entered on the
record sheet.
Worn slings must be cut into two and
properly disposed of: Not allow:
1. Using a wire sling over sharp corner
without padding.
2.Force the sling into position
3.Overload the slings
4.Use a damaged slings, or one that is
worn
Rigging improper method,high potential 5.Drag a sling from under the load
fatality due to falling object 6.Allow loads to pass over a slog laying
on the ground
( Tagline to be used at all time during
lifting works) Adhere to the approved
lifting plan)
7.Lifting supervisor to ensure the proper
centre of gravity.
(Lifting supervisor brief the method
statement in TBM)
Suspend the load 300mm above ground
and confirm stability
1.Ensure a valid permit to work is in
placed before work commecement
2.lifting planin placed before lifting
3.Only appreciated and compentent
rigger to carry out rigging
4.inspect lifting gear prior to use
5.Any person employed on site as a
rigger shall be trained and experienced in
this capacity.
2riggers working on scaffoldingand /or
steel structure must not wear soft shoes
unless they approved steel capped toe
safety type.
Protective gloves must be worn when
hadling wire ropes
Gratting installation and removal 1.High potential falling object due to fall 1. All workers must be trained by DVN
or material drop down. EHS and comply with safety regulations
with working at height.
1.1 comply with P.T.W ( Grating and
handrail removal permit)
1.2 Before removal grating on the floor
of Boiler must be identified gratting’s
location exactly and install hardbarricade
for isolated and prevent worker
access.install warning signalboard
“ Warning oppening hole – keep away”
1.3.Workers in this task have to using the
hooks for falling protection - hanging
gratting during the time remove or
2.Pinch point, serious ịnury hand installation.
1.4 All portable handtool machine or
tools as scratch spanner, or portable
drilling machine must be secure with
layards for falling protection.
Ergonomic and manual handling must be
trained and TBM before working in this
task.
Equipment and material preparation 1.Collision between machine, overturing 1.Alway keep the site clear of any
for temporary facilities may cause death or permanent injury, obstruction
collased 1.2.Toolbox talks on daily basic
Page 45/48 Rev.B

1.3Adequate warnign signalboard

1.4 Checklist on all vehiclé must be
2.Uneccessary movements of equipments provide every day.
a person that causes injury 1.5 Siren for warning before lifting.
2.Designate a signalman who wear the hi
–vest suite to control the work
2.1 Heavy machinery should have
backward movement warning light
beacon.
3.Equipment oil leak drung operation 2.2 Equipment used to clear the site
should be controlled and sorted by
bankman
2.3 Provide safe entrance and exit way
for the workers going to the area
2.4 All vehicles entering on the site must
turn on their headlights day and
nighttime
3. Daily check of the equiment prior to
work
Working and operation during night 1.working operation of the equipments 1.Must provide sufficient lighning on the
time may cause serious injury to personnel due entire working area
to: 1.2 All equipments must be ensure all
lights are operation
1.3Supervisor must always be present for
entire working
1.4 All workers must be wearing proper
PPE ( Hi –Vest)
1.5First aid box should be prepared for
the first aid in case injury.
1.6.Temporary electrical system must be
used and connect 03 core and separated
distribution panel ( with ELCB with
electrical leakage 30ma) and avoid from
2.Generator (Diesel equiment oil any water effect
leakage) 1.7 provide safe accessway and exit
access road for the workforces passing
1.8All kinds of electrical cable must be
hanged over ground at least 2m and must
be industrial socket and flugs
2.Daily check of the equipment prior to
3.Chemical storage start work
2.1.Regular inspection and monitering of
the equipment prior to use.
2.2 Provide secondery containment
protection under the equipement to
prevent contamination soil by oil spillage
3.Diezel chemical shell be stored in
secondary containment and MSDS must
be showed and communicated to all
workers who concerned.
All hazardous waste must be collected
and keep inside the hazardous waste
disposal bin and handover to DVN EHS
to treatment by the Nghison Environment
company following Vietnam evironment
regualtions.
Welding and cutting work Electrical shock, fire, burn to body and All workers must be trained with special
injury to eye may cause death or hot work training from DVN EHS
permanent injury training center and also equiped with
Fire accident due to electrical wire aging PPE as: Safety mask for face protection
during welding and face mask for welding or cutting,
leather gloves,Arpon.
1. Proper earthing and connection of
welding machines and generators.
2.Flash bask arrestor and Gas flow
regulator should be installed to Gas
cylinder and cutting gears or cutting
torch prior to using cutting.
Page 46/48 Rev.B

2.1.Must be used fire blanket to isolated

welding area and used ask tray for
prevent welding slags drop.
2.2.fire watchman should be available at
welding area
2.3. Portable fire firetinghting
extinguisher must be availabled at
workplace.
2.3. All flamable and combustion
materials should be moved way from
welding or gas cutting area at least from
5m to 10m depend on actual location at
workplace and ensure method for
isolated with fire hazards.
Working on scaffolding Potential incident and fatality and serious 1.Make sure all workers who working at
injury due to falling from height height must be trained safety induction
by DVN EHS training and also must be
got safety certificated for Cir: 44
following MOLISA and DOLISA
Vietnam regulations.
1.2 Must be sured all workers must be
weared safety harness and used 100% tie
off all the time when they are working at
hieght.
1.3 Scaffoldimg system must be install
and dismantling by competent persons
and all scaffolders must be got qualified
and trained by DVN EHS department.
1.4 Scaffolding have to reach up with
DVN EHS standards
( Supervisors and EHS supervisors must
be inducted and training to all workers
who is working at height)
1.5 All scaffolding system must be
inspected by scaffolding supervisor and
inspector and apply with scaffolding tags.
( Green – Yellow – Red)
2. All workers must be followed and
comply with Safety rules and principles
as: Climb on the ladder must be complied
with three points principle.
2.1.Do not face away from the ladder
while carrying out work from the ladder
2.2 Do not stand close than 900mm to the
top of ladder
3.Lifeline must be designed allowable
carrying load capacity
3.2 Using fall arrestor device( Rope grap)
using for vertial lifeline applicated on
ladders (Nilon rope diameter with  16)
3.3 Lifeline system must be done before
working
Horizontal lifeline must be used wire
rope Min 10 Max 12
4. Ladders must be inspected frequently
before working and those which have
developed defects must be withdraw
from service for repair or destruction and
tagged marked as ( Dangerous not use)
4.2 Damaged ladders or missing rungs,
brokend with side rails or other faulty
equipment mustbe not used. Imprrovised
repair are not allowed
Confined space entry work Death due to reduced oxygen 1.All workers who working inside
concentrasion cofined space must be attend and safety
Or toxic gas. training at DVN EHS training center and
must be carry out before working
2.Complied with PTW following DVN
Page 47/48 Rev.B

EHS procedures.
3. before entering confined space must be
using ventilation air force for gas
monitering and using multi-gas device 4
in 1 for checking ( Apply with oxygen
form 19.5% to 23.5%) and checking
every 02 hours one time ( but no
limmited for checking atmosphere inside
confined space following DVN EHS
requested or instructed on site)
4. Establish for comunication system
from inside and outside of confined
space.
5. Do not working alone and at least
working inside confined space 03
persons.
6. Establish a tripod and pulley for
rescuse in case emergency
When workers working inside must be
used safety harness for rescuse reasons
and ERT menber must be available
during the time workers working inside
and comply with Emergency procedure
of DVN EHS.
Rescuse in emergency case Fatal or death for worker if not in time Any case in emergency contact to
DVN’EHS Department and LILMA
HSSE Department with Telephone
number: 0974.39.33.99 or DVN EHS
023.7386.2595
Following procedures and actions are to
be followed
in a case a victim is to be rescued from
an enclosed space:
Raise the alarm and inform Master

Obtain necessary assistance and
equipment including medical support
Lifelines, breathing apparatus,
resuscitation equipment and other items
of rescue equipment are ready for use
First aid squad fully equipped near to the
scene
Communication link established. Use
approved VHF/UHF radios
The officer in charge of the rescue must
remain outside the space, where he can
exercise the most effective control
Before entry, officer in charge must
inform in briefly the squads about the
peculiarities of the relevant space (if
possible consult relevant plan)
During rescue operation adequate
ventilation shall be provided
continuously
Page 48/48 Rev.B

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MS For Storage Tank Erection Work (Rev.B) PDF

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FOR APPROVAL

B 24-Jun-19 L.K.Quang S.I.Yoon I.S.Jeon REVISED FOLLOWING THE OWNER’COMMENTS

DOOSAN HEAVY INDUSTRIES VIETNAM

NGHI SON 2 BOT THERMAL POWER PLANT PROJECT

METHOD STATEMENT FOR STORAGE

5. REFERENCES CODES AND STANDARD ........................................................................ 5

6. PREPARATION WORK ....................................................................................................... 6

Page 1/48 Rev.B

Rev. Date Page Affected Description of Revision

A 04.06.2019 First Issue

B 24.06.2019 Second Issue

Page 2/48 Rev.B

a. Potable water storage tank

b. Demi water storage tanks

c. Service water tanks

d. Filter water tanks

e. Plant & Fire Water Storage Tanks

f. Condensate water storage tanks

g. Light diesel oil storage tanks

h. Flue oil tanks

i. Absorber towers for FGD system

j. Makeup water tank for FGD system

k. Limestone storge tanks for FGD system

l. Emergency storge tank for FGD system

m. Gypsum slurry storage tank for FGD system

n. Filtrate tank for FGD system

o. Waste water blowdown tank for FGD system

p. Waste water treatment tanks for FGD system

q. Any Tank where is construction in the site would be applied in this MS

b. Check the site conditions for access & storage of materials.

Page 3/48 Rev.B

c. Mark-up the storage area & crane position.

e. Shift & store the erection materials at the marked places.

 Project: Nghi Son 2 BOT Thermal Power Plant uses technology

 Country: Socialist Republic of Viet Nam.

 Plant type: Coal Fired Thermal Power Plant.

 Scope: Full EPC

 Fuel: Imported Coal.

 Site: Thanh Hoa Province.

 Main Contractor: Doosan Heavy Industries VietNam

 Subcontractor: Lilama Corporation

Page 4/48 Rev.B

5. REFERENCES CODES AND STANDARD

a. For Construction Drawings

b. Approved Contract Quality Plan

c. Project EHSS Management Plan

d. Painting Procedure (NS2-YR01-P0ZEN-070001)

e. American Society for Testing and Materials (ASTM)

f. American Welding Society (AWS)

g. Welding Procedure Specification (WPS)

h. American national standards institute for (ANSI)

i. Deutsches Institut fur Normung (DIN)

j. API 650 Standard

k. ITP for Tank Fabrication and Erection (NS2-DH01-P0ZEN-740005)

Page 5/48 Rev.B

Facilities Plan for Storage Tank Installation

6.2 Construction Area