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Chapter - 4: Synchronous Motor Drives
Chapter - 4: Synchronous Motor Drives
4.1- Introduction
The speed of a synchronous motor can be controlled by varying frequency of its
source. Due to non-availability of economical variable frequency sources, this method of
speed control was not used in the past. Synchronous motors were mainly used in constant
speed applications. The development of semiconductor variable frequency sources such as
inverters and cyclo converters has allowed their use in variable speed applications such as high
power and high-speed compressors, pumps and stone crushers. Medium and large size
synchronous motors find application in paper and cement industry. Higher efficiency and
inherent ability to correct power factor can make synchronous motors economically attractive
in spite of higher capital cost.
4.2. Characteristics features of a synchronous motor.
It runs either at synchronous speed or not at all i.e. while running it maintains a
constant speed. The only way to change its speed is to vary the supply
frequency because Ns = 120f/p.
It is not inherently self-starting. It has to be run up to synchronous or near
synchronous speed by some means, before it can be synchronized to the supply.
It is capable of being operated under a wide range of power factors, both
lagging and leading. Hence it can be used for correction purposes, in addition
to supplying torque to drive loads.
In open loop (or) True synchronous machine mode, the motor speed is
controlled by the independent frequency control of the converter. In self – control
mode, the variable frequency converter control pulses are derived from an absolute
rotor position encoder mounted on the motor shaft.
4.5. Open loop volts/ Hertz control
Fig 4.1 open loop volts/Hz speed control of multiple synchronous motors.
An independent frequency control is the open loop volts/Hz speed control. This
method of speed control is particularly popular in multiple synchronous reluctance or PM
machine drives, where close speed tracking is essential among a number of machines for
application such as fibre spinning mills, textile and paper mills.
In figure 4.1 all the machines are connected in parallel to the same inverter so that they
move in synchronism corresponding to the command frequency ωe* at the input.
The phase voltage command Vs* is generated through a function generator (FG), where
the voltage is essentially maintained proportional to the frequency so that the stator flux ψs
remains constant.
In this mode, the supply frequency is controlled from an independent oscillator. For a
given frequency setting,the machine runs at a fixed speed, independent of variations in load,
supply voltage and field current. Hence the speed can be controlled precisely in open-loop by
controlling the frequency.
When operating in steady state, a gradual increase in frequency causes the stator field
speed to become greater than the rotor speed and the torque angle to increase. The motor
accelerates to follow the changes (increase) in frequency. When the frequency reaches a new
value, the machine settles down at a new speed after hunting oscillations, which are damped by
the damper winding.
On the other hand, a gradual decrease in frequency causes the stator field speed to
become lower than the rotor speed. Consequently the torque angle becomes negative. The
motor decelerates under regenerative braking following the decrease in frequency. When the
frequency reaches a new setting, the machine settles at a new speed after oscillations which are
damped by the damper winding.
It should be ensure that the frequency must be changed gradually to allow the rotor to
track the changes in the revolving field speed, otherwise the motor may pull-out of step.
The motor can also be started by increasing the frequency slowly from zero value. It
draws much lower current and produce a much higher torque.
As in the case of an induction motor the common control strategy is to operate the
motor at a constant air-gap flux upto the base speed and at constant terminal voltage above the
base speed. The air-gap flux depends on the value of the magnetizing current I m. Hence
constant air gap flux operation below base speed is achieved by operating the motor with a
constant (v/f) ratio.
4.6. – Self control mode
4.7 – Comparison between self & separately controlled synchronous Motor drive.
Syn.Motor
Field
A.C. rectifier Inverter
ˆ
Error detector -
- + Power factor
commanded
controller
value
Fig. 4.4. Shows a current source inverter feeding a synchronous motor. The dc supply
for the inverter is obtained from a 6-pulse fully controlled rectifier, which together with the
link inductor Ld can be considered to constitute a current source for the inverter. In addition
the link inductor Ld reduces the ripple in the link current Id and prevents the inverter and
rectifier from interfacing with each others operation.
All the motor have a stator with a 3-phase winding, which is connected to an ac source.
Here power synchronous reluctance and hysteresis motor employ a 1-phase stator.
i. Surface mounted
– Projecting type
– Inset type
ii. Interior or buried
Surface mounted PM motors are of two types : (1) projecting type, in which magnets
project from the surface of rotor (Fig. 4.6 (a)), and (2) inset type, in which magnets are inserted
into the rotor, providing a smooth rotor surface (Fig. 4.6 (b). These motors are easy to
construct and are less expensive, they are less robust compared to interior type rotors and are
not suitable for high-speed applications. In interior type PM motors, magnets are imbedded in
the interior of the rotor (fig 4.6 (c))
Fig 4.7 shows the cross section of a 3-phase, 2 pole trapezoidal PM AC motor. It has a
permanent magnet rotor with wide pole arc. The stator has 3- concentrated phase windings,
which are displaced by 120˚ and each phase winding spans 60˚ on each sided.
When revolving in the counter clockwise direction, upto 120˚ rotation from the position
shown in figure, all top conductors of phase A will be linking the south pole and all bottom
conductors of phase A will be linking the north pole. Hence the voltage induced in phase A
will be the same during 120˚ rotation. Beyond 120˚, some conductors in the top link North
Pole and others the South Pole. Same happens with the bottom conductors. Hence, the voltage
induced in phase A linearly reverses in next 60˚ rotation.
4.17 – Speed control of brushless dc motor using Inverter.
Fig. 4.8 Speed control of brush less D.C Motor using inverter
Disadvantages
1. Higher cost
2. Low starting torque
3. Size is nearly the same as of a conventional dc motor.
Applications
Turntable drives is record players, tape drive for video recorders, spindle drives
in hard disk drives for computers and low cost and low power drives in computer
peripherals, instruments and control systems.
Open loop or separate or true synchronous mode and self-controlled mode are the two
different modes employed to achieve variable frequency control in a synchronous
motor.
Commonly used synchronous motors are wound field, permanent magnet, synchronous
reluctance and hysteresis motor.
Based on nature of voltage induced in the stator permanent magnet synchronous motor
are classified as sinusoidally excited and Trapezoidally excited.
Elimination of field copper loss, higher power density, lower rotor inertia and more
robust construction of the rotor are the advantages of permanent magnet synchronous
motor.
In self-control mode, the machine can be looked upon as a dc motor having its
commutator replaced by a converter connected to stator. The self controlled motor run
has properties of a dc motor both under steady state and dynamic conditions and
therefore, is called commutator less motor (CLM.)
V = 6600/√3 = 3810.5 V
At the rated frequency, ω = 2л x 50 = 314 rad/sec.
Rated speed = 120f/P rpm = 120 x 50 /6 = 1000 rpm = 104.7 rad/sec.
Rated armature current = 5 x 106 / √3 x 6600 = 437.4A
When fed from an inverter, for an rms motor current of 437.4 A, from equations,
Id = √3/2 Irms = √3/2 x 437.4 = 536 A
Is = 6/ л Id = √6/л x 536 = 418 A
1. Since the machine is operating at a constant flux, at rated speed the terminal voltage
will have the rated value.
From equations, we have
Cosγ - cos (50˚) = 2 x 1.8 /√6 x 3810.5 x 536
Which gives γ = 32˚.
Now μ = β – γ = 50˚ - 32˚ = 18˚
Ф = β – 0.5 μ = 50˚ - 9˚ = 41˚
Power factor = cos 41˚ = 0.75
Developed power = 3VIs cosф
= 3 x 3810.5 x 418 x 0.75 = 3.58 MW
Torque = 3.58 x 106 / 104.7 = 3.4 x 104 N-m
2. Above the rated speed, the machine operates at the rated terminal voltages; hence
V = 3810.5 V, ωLc = 1.6 x 1.8 = 2.88Ω, Id = 536 A
From equations, we have,
cos γ – cos 50˚ = 2 x 2.88 / √6 x 3810.5 = 536
Which gives γ = 13˚
μ = β- γ= 50˚- 13˚= 37˚
ф= β- 0.5μ= 50˚- 18.5˚ = 31.5˚
power factor = cos 31.5˚ = 0.85
Pm = 3VIs cos Ф = 3 x 3810.5 x 418 x 0.85 = 4.06 MW
T = 4.06 x 106 / 104.7 x 1.6 = 2.43 x 104 N-m
3. Im = V/Xs = 3810. 5 / 10 = 381 A
We have,
If2 = Im2 + Is2 – 2I mIs cos (90 + Φ)
= 3812 + 4182 + 2 x 381 x 418 sin 41˚
or
If = 727A
Also,
Sinδ / Is = sin (90 + Φ) / I1
Or δ= 25.7˚
now δ1= δ+ 90˚ + Φ=25.7˚ + 90˚ + 41˚ = 156.7˚ and from equation
δ1o = δ1 + 0.5μ= 156.7˚ + 9˚ = 165.7˚
4. α = 180˚ - β = 180˚ - 50˚ = 130˚
From equation, Vd = 3√6V/ л cos α - 3/л (ωLcId)
Vd = 3 √ 6/ л x 3810.5 cos 130˚ - 3/л (1.8 x 536)
= - 6650 V.
4.19.(ii) Solved Problems
A 6 MW, 3-phase, 11 kV, Y- connected, 6-pole, 50 Hz, 0.9 (leading) power factor
synchronous motor has Xs = 9 Ω and Rs = 0, Rated field current is 50 A.
Machine is controlled by variable frequency control at constant (V/f) ratio up to the
base speed and at constant V above base speed. Determine
i. Torque and field current for the rated armature current, 750 rpm and 0.8 leading
power factor.
ii. Armature current and power factor for half the rated motor torque, 1500 rpm
and rated field current.
iii. Armature current and power factor for regenerative braking power output of 4.2
MVA at 750 rpm and rated field current.
iv. Torque and field current for regenerative braking operation at rated armature
current, 1500 rpm and unity power factor.
Solution
At rated operation
3VIs cos Φ = Pm
or 3 x 11000 / √3 Is x 0.9 = 6 x 106 or Is = 349.9A
E = V – Is ( jXs) = 6350.85 – 9 ∟90˚ x 349.9 ∟cos –1 o.9
= 7723.4 – j2834.2 = 8227 ∟-20.15˚
For operation at 750 rpm
Frequency = 750 / 1000 x 50 = 37.5 Hz
V = 11x1000/√3 x 37.5 /50 = 4763 v
Xs = 0.75 x 9 = 6.75
E = V – Is (jXs) = 4763 – 349.9 ∟cos-1 0.8 x 6.75 ∟90˚
= 6180 – j1889.2 = 6462.3 ∟-17˚
At rated field current and 750 rpm E = 8227 x 750/1000 = 6170.25 V.
Field current = 6462.3 /6170.25 x 50 = 52.37A
Power input = 3VIs cos Φ
or Pm = 3 x 4763 x 349.9 cos 36.87˚ = 3999.6 kW
Motor speed = 750/60 x 2π = 78.54 rad/sec
Torque = 3999.6 x 103 / 78.54 = 50924.4 N-m
(ii) At 1500 rpm
Frequency = 1500/1000 x 50 = 75Hz
Xs = 75/50 x 9 = 13.5 Ω
E at rated field current = 8227 x 75/50 = 12340. 5V
V = rated voltage = 6350.85 V
If ωms and ω'ms denote synchronous speeds at 1000 rpm and 1500 rpm respectively, power
developed at 1500 rpm
P'm = 0.5 Trated x ω'ms
= 0.5 Trated x 1.5 ωms = 0.5 x 1.5 Pm
where Pm is the rated power of the machine. Substituting its value
P'm = 0.5 x 1.5 x 6 = 4.5 MW
Since Pm = 3VE /X sin δ
4.5 x 106 = 3 x 6350.85x12340.5/13.5 sinδ
or sin δ = 0.258 or δ= 14.98˚
Is = V-E/jXs = 6350.85 – 12340.5 ∟-14.98/13.5∟90˚
= 475.5 ∟60.2
Is = 475.5A, power factor = cos60.2˚ = 0.5(leading)
iii. At 750 rpm and rated field current (from part (i))
V = 4763 V,Xs = 6.75Ω, E = 6170.25V
Pm = 3VE/Xs sin δ
or -4.2x106 = 3x4763 x 6170.25 / 6.75 sinδ
or sin δ = -0.32 or δ = 18.757˚
Now Is = E-V/jXs = 6170.25 ∟18.757˚ - 4763∟0˚ / 6.75 ∟90˚
=293.98 –j159.92 = 334.66 ∟-28.55˚
Thus Is = 334.66 A
Power factor = cos (-28.55˚) = 0.878 (lagging)
iv. From part (ii) at 1500 rpm
Xs = 13.5 Ω, V = 6350.85
E at rated field current = 12340.85V
From part (i) rated armature current = 349.9 A
E = V +jXs Is = 6350.85 ∟0˚ + j13.5 x 349.9∟0˚
= 6350.85 + j4723.65 = 7915 ∟36.64˚
Field current = 7915/12340.85 x 50 = 32.07A
Pm = 3VE/Xs sinδ = 3x6350.85x7915/13.5 sin 36.64˚=6666353 Watts
Motor speed =1500 rpm = 50π rad/sec
T = 6666353/50π = 42439 N-m
4.20. Review questions – Part A with answers.
1. What are the modes of operation in variable frequency control method?
i. True synchronous mode (or) separate controlled mode.
ii. open loop (or) self-synchronous mode (or) Self – controlled mode.
2. What is the main advantage of using closed loop control in drives?
The closed loop control has very steady state error and hence the output is very close to
the desired value and can be controlled.
3. What are the major applications of cyclo-converter fed synchronous motor?
The cyclo converter drive is attractive for low speed operation and frequently employed
in large low speed reversing mills requiring rapid accleration and deceleration. Also used
for a gearless driver in mines, hoists, high power pump and blower type motor.
4. What are the two controllers employed in the closed loop control of synchronous motor
drives?
The speed controller and current controller are the two major controllers used in the
closed loop control of drives.
5. What are the advantages of cyclo-converter drive?
i. A cyclo-converter drive, in above base speed range gives high quality
sinusoidal output voltage. The current is also nearly sinusoidal, hence harmonic
content less, their effects such as losses, additional heating and torque pulsation
are much reduced.
ii. The line power factor is better as the machine power factor can be made unity.
6. Why self – controlled synchronous motor is free from hunting oscillatons?
The rotor runs at synchronous speed for all operating points, as the stator supply
frequency is changed so that the synchronous speed is same as rotor speed.
7. Define ‘current controlled operation’ in synchronous motor.
The motor torque becomes independent of the stator leakage inductance and resistance
T = k φ Ia sin δt
Thus the torque is dependent on the field flux, the armature current and the torque
angle. The field flux, Φ is constant for a permanent magnet machine, it is adjustable
by means of the field current in a wound rotor machine.
8. What is a commutator less dc motor?
A synchronous motor with converter in the load side is known as a commutator less dc
motor. The converter in the load side performs the function of a commutator. The
synchronous motor fed with dc supply through the converter, acts like a dc machine, with
the stator and rotor fields remaining stationary with respect to each other at all speeds.
9. How is the direction of rotation reversed in a brushless dc motor?
The direction of rotation of a brushless dc motor can be reversed by shifting the
control pulses to the power devices in the circuit by 180˚.
10. Give two salient features of cycloconverters used to control the synchronous motor speed.
i. Cycloconverters are inherently capable of power transfer in both directions.
ii. The harmonic content of the current is small.
iii. The line power factor is somewhat better because the machine power factor can
be made unity.
11. What happens to the stator current of a synchronous motor when v/f is kept constant?
Since the flux is constant, the current also remain in constant magnitude.
12. Give the application of CSI fed synchronous motor.
Gas turbine starting pumped hydro turbine starting, pump and blower driver, etc.
13. What are the disadvantages of cyclo-converter fed synchronous motor drive?
A cyclo converter requires a large number of thyristor and its control circuitry is
complex.
14. Give some application of load-commutated inverter fed synchronous motor drive.
High speed and high power drives for compressors, blowers, conveyors, steel rolling
mills, main-line traction and air craft test facilities.
15. Give the application of self controlled synchronous motor?
A self controlled synchronous motor is a substitute for a dc motor drive and finds
application where a dc motor is objectionable due to its mechanical commutator, which
limits the speed range and power output.
16. What are the disadvantages of load commutation in the CSI fed synchronous motor drive?
i. Limitation on the speed range
ii. The machine size is large and due to over excitation.
It is under utilized.
17.What are the characteristics of self controlled mode operated synchronous motor?
i. It operated like dc motor also called commutator less motor
ii. These machines have better stability behaviour.
iii. Do not have oscillatory behaviour.
18. What are the characteristic of true synchronous mode operated synchronous motor?
i. The motor behaves like conventional synchronous motor i.e hunting oscillations
exists. The changes in frequency is slow enough for rotor to track the changes.
ii. Multi motor operation is possible here
19. When can the synchronous motor be load commutated?
When the synchronous motor operates at a leading power factor thyristors of the load
side converter can be commutated by the motor induced voltages same way as the
thyristors of a line commutated converter are commutated by line voltages.
20. What are the disadvantages of the VSI fed synchronous motor?
The stator current drawn by the motor when inverter fed has sharp peaks and rich in
harmonic content, that cause additional losses and heating of the motor. They also
producing pulsating torque that are objectionable at low speeds.
21. What is meant by brushless excitation?
The synchronous motor can be operated at any desired power factor by varying dc
excitation. The traditional methods consists of phase controlled rectifiers that supply the
field through sliprings and brushes. The disadvantages of sliprings and brushes can be
avoided by using brushless excitation.
22. What are the important features of brushless dc motor scheme.
i. They require practically no maintenance, having long life.
ii. High reliability
iii. Low inertia and low friction
iv. Low radio frequency interference and noise.
v. Due to low inertia and friction they have faster acceleration and can be run at
much higher speeds.
vi. Cooling is much better.
vii. Higher efficiency.
23. What are the types of permanent magnet motors based on induced voltage?
i. Sinusoidally excited PM motor ii. Trapezoidally excited PM motor.
4.21. Review questions – Part B
1. i. Describe the brushless d.c. motor with reference to synchronous drive. List few
of its applications.
ii. What is the basic difference between the true synchronous mode and self control
mode for variable frequency control of synchronous motor. Explain the operations.
2. i. Explain how power factor control is achieved in synchronous motor drives.
ii. A 1000 kW, 3-phase, 6.6 kV, 50 Hz, 6 pole delta connected, unity power factor,
synchronous motor has the following parameters. XS = 40 ohm,
RS = 0, rated field current = 5A, machine is controlled by variable frequency control at a
constant (v/f) ratio. Calculate torque and field current for rated armature current, 500
rpm and the unity power factor.
3. i. Describe the self control of synchronous motor fed from VSI. Discuss about the
separately controlled synchronous motor fed from VSI.
ii. Compare the above two schemes.
4. i. Write a brief note on Commutator less dc motor.
ii. Explain the types of permanent magnet synchronous motor.
5. Explain how three phase synchronous motor fed by a three phase inverter can be made to
behave like a simple DC motor. Hence is it proper to call them as a commutator less DC
motor.
6. Write short notes on the following.
i. Marginal angle control of synchronous motor drive.
ii. True synchronous mode of operation.
7 .i. Describe using a schematic how the speed of an inverter fed brushless DC motor can be
controlled
ii. Bring out its advantages and disadvantages.