Pumps and Motors: Phased Out Products

MAKING MODERN LIVING POSSIBLE
Ph
Service Manual
SIRO
Pumps and Motors
as
ed
Ou
tp
ro
d uc
ts
powersolutions.danfoss.com
Service Manual SIRO Pumps and Motors
1.0.0
Ph
Contents
as
ed
Ou
Danfoss-SIRO
Danfoss-SIRO
Danfoss-SIRO
Danfoss-SIRO
Danfoss-SIRO
tp
ro
ucd
ts
2 300104 • Rev BA • Sep 2013

2.0.0
Ph
Introduction Danfoss-SIRO units.
as
Danfoss
Danfoss-SIRO units
ed
Ou
Danfoss-SIRO un-
tp
Danfoss Service Seminar.
ro
d
uc
ts
300104 • Rev BA • Sep 2013 3

3.00
Ph
Recommended Tools and
Installation Comments
as
ed
Ou
tp
ro
ucd
ts
4 300104 • Rev BA • Sep 2013

3.00
Ph
Recommended Tools and
Installation Comments
(continued)
3.1.0
Recommended Tools
as
ed
Ou
3.1.1
List of Required Tools for
Servicing all Frame Sizes
tp
ro
ucd
ts
300104 • Rev BA • Sep 2013 5

4.0.0
Ph
Comissioning
as
ed
Ou
tp
ro
ucd
ts
6 300104 • Rev BA • Sep 2013

4.0.0
Ph
Comissioning
(continued)
4.1.0
Requirements for Trouble-
free operation
as
4.1.1 Danfoss-SIRO
Assembly
4.1.2
ed
Motive Power – Drive
Danfoss
Ou
4.1.3
Pipe Connections
tp
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300104 • Rev BA • Sep 2013 7

4.0.0
Ph
Comissioning
(continued) as
ed
4.1.4
Oil Tank
Ou
tp
4.1.5
First-Filling
ro
4.1.6
Filtration
ucd
ts
8 300104 • Rev BA • Sep 2013

4.0.0
Ph
Comissioning
(continued)
4.1.7
Pressure Relief Valve
as
4.1.8
Preparation for
Commissioning
ed
4.2.0
First Commissioning
4.2.1
Check Direction of Rotation
of Pump or Motor
Ou
4.2.2
Danfoss-SIRO
Pressure Setting
tp
ro
4.2.3
Filter
ucd
ts
300104 • Rev BA • Sep 2013 9

5.0.0
Ph
Maintenance
as
ed
Ou
tp
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10 300104 • Rev BA • Sep 2013

5.0.0
Ph
Maintenance
5.1.0
Suction Filter Between Oil
reservoir and SIRO Pump
as
5.2.0
Hydraulic Oil Change
ed
Ou
5.3.0
Oil Tightness
tp
5.4.0
Cleanliness
ro
ucd
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300104 • Rev BA • Sep 2013 11

5.0.0
Ph
Maintenance (continued)
5.5.0
Checking the Oil Level
5.5.1
as
Oil Temperature
5.5.2
ed
Oil Level and Condition
5.5.3
Cold Starting
Ou
tp
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12 300104 • Rev BA • Sep 2013

5.0.0
Ph
5.6.0
Recommended Oil
5.6.1
as
Selective Table for Hydraulic Fluids
Limiting values for Danfoss Hydraulic Units
Danfoss
Units
ed
Danfoss Hydraulic Units
Ou
Danfoss Hydraulic Units.
tp
ro
ucd
ts
300104 • Rev BA • Sep 2013 13

5.0.0
Ph
5.6.2
Manufacturers and
Reference Numbers of
Hydraulic Fluids
as
ed
Ou
tp
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14 300104 • Rev BA • Sep 2013

5.0.0
Ph
5.6.3
Oil Changes
as
ed
Ou
tp
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300104 • Rev BA • Sep 2013 15

6.0.0
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Fault Diagnosis
as
ed
Ou
tp
ro
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16 300104 • Rev BA • Sep 2013

6.0.0
Ph
Fault Diagnosis
6.1.0
Tracing Faults and Danfoss-SIRO
Stoppages in Hydraulic
Installations with wpecial
reference to damage of Danfoss-SIRO
as
Danfoss-SIRO units
6.1.1
ed
Pump does not charge
Ou
tp
ro
ucd
ts
300104 • Rev BA • Sep 2013 17

6.0.0
Ph
Fault Diagnosis (continued)
6.1.2
Motor not turning
as
ed
Ou
6.1.3
Unit difficult to turn
tp
ro
ucd
ts
18 300104 • Rev BA • Sep 2013

6.0.0
Ph
6.1.3
Unit difficult to turn
(continued)
as
ed
Ou
tp
ro
ucd
ts
300104 • Rev BA • Sep 2013 19

6.0.0
Ph
6.1.3
Insufficient Pump Charge
Flot for Motor Speed, no or
too low Pressure
as
ed
Ou
tp
6.1.3
Housing Components
broken
ro
ucd
ts
20 300104 • Rev BA • Sep 2013

6.0.0
Ph
6.1.6
Shaft broken
as
6.1.7
Inadequate Life due to
ed
Premature Wear
Ou
tp
ro
ucd
ts
300104 • Rev BA • Sep 2013 21

6.0.0
Ph
6.1.7
Inadequate Life due to
Premature Wear
(continued)
as
ed
Ou
tp
ro
ucd
ts
22 300104 • Rev BA • Sep 2013

6.0.0
Ph
6.1.8
Loud Noises
as
ed
6.1.9
Overheating of Installation
Ou
tp
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ucd
ts
300104 • Rev BA • Sep 2013 23

6.0.0
Ph
6.1.9
Overheating of Installation
(continued)
as
ed
Ou
6.1.10
Shaft end Leaking
tp
ro
ucd
ts
24 300104 • Rev BA • Sep 2013

7.0.0 Danfoss-SIRO
Ph
Stripping Down and
Assembly Danfoss-SIRO
Danfoss-SIRO
Danfoss-SIRO
Danfoss-SIRO
as
ed
Ou
tp
ro
ucd
ts
300104 • Rev BA • Sep 2013 25

7.0.0
Ph
Stripping Down and
Assembly (continued)
7.1.0 Danfoss-SIRO
Danfoss-SIRO Single Pumps
4P-6P-8P
as
ed
Ou
tp
ro
ucd
ts
26 300104 • Rev BA • Sep 2013

7.0.0
Ph
Stripping Down and
7.1.0
4P-6P-8P
(continued)
as
ed
Ou
tp
ro
ucd
ts
300104 • Rev BA • Sep 2013 27

7.0.0
Ph
Stripping Down and
7.1.0
4P-6P-8P
(continued)
as
ed
Ou
tp
ro
ucd
ts
28 300104 • Rev BA • Sep 2013

7.0.0
Ph
Stripping Down and
7.1.0
4P-6P-8P
(continued)
as
ed
Ou
tp
ro
ucd
ts
300104 • Rev BA • Sep 2013 29

7.0.0
Ph
Stripping Down and
7.2.0
Danfoss-SIRO Double Pumps
44 P - 66 P - 88 P - 64 P - 86 P
as
ed
Ou
tp
ro
ucd
ts
30 300104 • Rev BA • Sep 2013

7.0.0
Ph
Stripping Down and
7.2.0
44 P - 66 P - 88 P - 64 P - 86 P
(continued)
as
ed
Ou
tp
ro
ucd
ts
300104 • Rev BA • Sep 2013 31

7.0.0
Ph
Stripping Down and
7.2.0
44 P - 66 P - 88 P - 64 P - 86 P
(continued)
as
ed
Ou
tp
ro
ucd
ts
32 300104 • Rev BA • Sep 2013

7.0.0
Ph
Stripping Down and
7.2.0
44 P - 66 P - 88 P - 64 P - 86 P
(continued)
as
ed
Ou
tp
ro
ucd
ts
300104 • Rev BA • Sep 2013 33

7.0.0
Ph
Stripping Down and
7.3.0 Danfoss-SIRO
Danfoss-SIRO Triple pumps
as
ed
Ou
tp
ro
ucd
ts
34 300104 • Rev BA • Sep 2013

7.0.0
Ph
Stripping Down and
7.4.0 Danfoss-SIRO
Danfoss-SIRO Motors
4M - 6M - 8M
as
ed
Ou
tp
ro
ucd
ts
300104 • Rev BA • Sep 2013 35

7.0.0
Ph
Stripping Down and
7.4.0
Danfoss-SIRO Motors
4M - 6M - 8M
(continued)
as
ed
Ou
tp
ro
ucd
ts
36 300104 • Rev BA • Sep 2013

7.0.0
Ph
Stripping Down and
7.4.0
Danfoss-SIRO Motors
4M - 6M - 8M
(continued)
as
ed
Ou
tp
ro
ucd
ts
300104 • Rev BA • Sep 2013 37

7.0.0
Ph
Stripping Down and
7.4.0
Danfoss-SIRO Motors
4M - 6M - 8M
(continued)
as
ed
Ou
tp
ro
ucd
ts
38 300104 • Rev BA • Sep 2013

7.0.0
Ph
Stripping Down and
7.5.0 Danfoss-SIRO
Danfoss-SIRO Brake Motors
4 MB - 6 MB Danfoss-SIRO
as
7.5.1 Danfoss-SIRO
ed
Mounting
7.5.2
Torque Setting at time of
Delivery
Ou
7.5.3
Brake Torque Setting
tp
ro
ucd
ts
300104 • Rev BA • Sep 2013 39

7.0.0
Ph
Stripping Down and
as
ed
Ou
tp
ro
ucd
ts
40 300104 • Rev BA • Sep 2013

7.0.0
Ph
Stripping Down and
7.5.4
Loosening the Stop Brake
as
ed
7.5.5 Danfoss-SIRO
Marking
7.5.6
Cleaning
Ou
7.5.7
Exchange of Worn Parts
tp
ro
ucd
ts
300104 • Rev BA • Sep 2013 41

7.0.0
Ph
Stripping Down and
7.5.8
Maintenance
as
ed
Ou
tp
ro
ucd
ts
42 300104 • Rev BA • Sep 2013

7.0.0
Ph
Stripping Down and
7.6.0
Rocker spring
pre-tensioning
as
ed
Ou
tp
ro
ucd
ts
300104 • Rev BA • Sep 2013 43

7.0.0
Ph
Stripping Down and
7.7.0
Table of Torque Moment
as
ed
Ou
tp
ro
ucd
ts
44 300104 • Rev BA • Sep 2013

7.0.0
Ph
Stripping Down and
7.8.0
Table of Brake Motor
Adjustment
as
ed
Ou
tp
ro
ucd
ts
300104 • Rev BA • Sep 2013 45

8.0.0
Ph
Causes of Defects
as
ed
Ou
tp
ro
ucd
ts
46 300104 • Rev BA • Sep 2013

8.0.0
Ph
Causes of Defects
(continued)
8.0.0. The following examples illustrate some typical

Tracing damage and seeking defects and explain their causes.
causes of defects
as
8.0.1. 8.0.1
Periferal wear on rotor
Periferal wear on rotor
ed
Ou
tp
8.0.2. 8.0.2
Side wear on rotor
Side wear on rotor
ro
d uc
ts
300104 • Rev BA • Sep 2013 47

8.0.3. Side wear on forward intermediate plate

8.0.0
Ph
Causes of Defects
(continued)
8.0.3
Side wear on forward
intermediate plate
as
ed
Ou
tp
8.0.4. Forced rupture on shaft: square 8.0.5. Broken ball-bearing on pump

8.0.4. Forced and
rupture on shaft:
sheared off square 8.0.5. Broken ball-bearing on pump
and sheared off
8.0.4
8.0.4.
Forced rupture on shaft: Forced rupture on shaft: square 8.0.5. Broken ball-bearing on pump
ro
square and sheared off

and sheared off
8.0.5
Broken ball-bearing on
pump
d uc
8.0.4 8.0.5
ts
48 300104 • Rev BA • Sep 2013

8.0.6. Fatigue fracture of a pump shaft: 8.0.7. Cavitation damage on an intermedi
the remaining broken surface is clearly plate, which has led to wear on roto
8.0.0 8.0.6. Fatigue
8.0.6.
tofracture
Fatigue
be offracture
seen. a pump shaft: 8.0.7. Cavitation
a pumpofshaft: 8.0.7. Cavitation
damage on damage
an intermediate
on an interm
Ph
Causes of Defects
(continued)
the remaining
the remaining
broken surface
broken
is surface
clearly is clearly plate, which
plate,
has which
led tohas
wearled
ontorotor
wear on
to be seen.to be seen.
8.0.6
Fatigue fracture of a pump
shaft: the remaining surface
is clearly to be seen
as
8.0.7
Cavitation damage on an
intermediate plate, which
has led to wear on rotor
ed
8.0.6 8.0.7
8.0.8. Heavy wear on stator slot.
Ou
8.0.8
8.0.8.
Heavy wear on Heavy
stator 8.0.8.
slot wear
Heavy
on stator
wear slot.
on stator slot.
tp
ro
duc
ts
300104 • Rev BA • Sep 2013 49

8.0.0
Ph
Causes of Defects
(continued)
9. Broken parting plate.

9. Broken
8.0.9 parting plate.
Broken parting plate
as
ed
Ou
tp
10. Cavitation of an inner intermediate plate.
10. Cavitation of an inner intermediate plate.
8.0.10
Cavitation of an inner
intermediate plate
ro
ucd
ts
50 300104 • Rev BA • Sep 2013

8.0.0
Ph
Causes of Defects
(continued)
y scoring marks on seperating plate.
y scoring marks on seperating plate.

8.0.11
Heavy scoring marks on
seperating plate
as
ed
Ou
and picture: heavy running score marks on rotor

hand picture: new rotor.
and picture: heavy running score marks on rotor
8.0.12
tp
hand picture:Left-hand
new rotor.
picture: heavy
running score marks on
rotor Right-hand picture:
new rotor
ro
ucd
ts
300104 • Rev BA • Sep 2013 51

8.0.0 Table showing possible damage – defects on Danfoss-SIRO units.

Ph
Causes of Defects
(continued) Note: Working with reference to the illustrations of typical damage, the possible repair or adjustment
of the fault will be found under Chapter 6.0.0.
as
ed
Ou
tp
ro
d uc
ts
52 300104 • Rev BA • Sep 2013

Notes
Ph
as
ed
Ou
tp
ro
ucd
ts
300104 • Rev BA • Sep 2013 53

Notes
Ph
as
ed
Ou
tp
ro
ucd
ts
54 300104 • Rev BA • Sep 2013

Notes
Ph
as
ed
Ou
tp
ro
ucd
ts
300104 • Rev BA • Sep 2013 55

Ph
Products we offer: Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and
electronic components. We specialize in providing state-of-the-art technology and solutions that
 Bent Axis Motors excel in the harsh operating conditions of the mobile off-highway market. Building on our extensive
 Closed Circuit Axial Piston applications expertise, we work closely with our customers to ensure exceptional performance for a
Pumps and Motors broad range of off-highway vehicles.
 Displays We help OEMs around the world speed up system development, reduce costs and bring vehicles to
as
 Electrohydraulic Power market faster.
Steering Danfoss – Your Strongest Partner in Mobile Hydraulics.
 Electrohydraulics Go to www.powersolutions.danfoss.com for further product information.
 Hydraulic Power Steering
Wherever off-highway vehicles are at work, so is Danfoss.
 Integrated Systems
ed
 Joysticks and Control We offer expert worldwide support for our customers, ensuring the best possible solutions for
Handles outstanding performance. And with an extensive network of Global Service Partners, we also provide
 Microcontrollers and comprehensive global service for all of our components.
Software
Please contact the Danfoss Power Solution representative nearest you.
 Open Circuit Axial Piston
Pumps
 Orbital Motors
Ou
 PLUS+1® GUIDE
 Proportional Valves
 Sensors
 Steering
 Transit Mixer Drives
tp
Comatrol
www.comatrol.com
ro
Schwarzmüller-Inverter
www.schwarzmueller- Local address:
inverter.com
Turolla
www.turollaocg.com
d
Valmova
www.valmova.com
Hydro-Gear
www.hydro-gear.com
uc
Daikin-Sauer-Danfoss
www.daikin-sauer-danfoss.com
ts
Danfoss Danfoss Danfoss Danfoss

Power Solutions US Company Power Solutions GmbH & Co. OHG Power Solutions ApS Power Solutions
2800 East 13th Street Krokamp 35 Nordborgvej 81 22F, Block C, Yishan Rd
Ames, IA 50010, USA D-24539 Neumünster, Germany DK-6430 Nordborg, Denmark Shanghai 200233, China
Phone: +1 515 239 6000 Phone: +49 4321 871 0 Phone: +45 7488 2222 Phone: +86 21 3418 5200
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products
already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
300104 • Rev BA • Sep 2013 www.danfoss.com © Danfoss A/S, 2013-09

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MAKING MODERN LIVING POSSIBLE

2 300104 • Rev BA • Sep 2013

300104 • Rev BA • Sep 2013 3

4 300104 • Rev BA • Sep 2013

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12 300104 • Rev BA • Sep 2013

Limiting values for Danfoss Hydraulic Units

300104 • Rev BA • Sep 2013 13

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44 300104 • Rev BA • Sep 2013

300104 • Rev BA • Sep 2013 45

46 300104 • Rev BA • Sep 2013

8.0.0. The following examples illustrate some typical

300104 • Rev BA • Sep 2013 47

8.0.3. Side wear on forward intermediate plate

8.0.4. Forced rupture on shaft: square 8.0.5. Broken ball-bearing on pump

square and sheared off

48 300104 • Rev BA • Sep 2013

300104 • Rev BA • Sep 2013 49

9. Broken parting plate.

50 300104 • Rev BA • Sep 2013

y scoring marks on seperating plate.

and picture: heavy running score marks on rotor

300104 • Rev BA • Sep 2013 51

8.0.0 Table showing possible damage – defects on Danfoss-SIRO units.

52 300104 • Rev BA • Sep 2013

300104 • Rev BA • Sep 2013 53

54 300104 • Rev BA • Sep 2013