Nvdvr ©3650 “d17°09 19078 NIVHO LNVHd314 7@ TVONVW NOILVUAdO (ed&L Y) VHaTV TACOW ISIOH NIVHO OIMLOATA IAAL TIVS ON ‘yenuewi sup pees A}yBno10yp pinoys ys}oy UEYD eyR Jo s19sn OULe “siosn oy} 0} 40n0 popuey Ajains oq pinoys jenuew siyL @0901-S96-2L0 :xe4 OLL1-S96-ZL0 : ouod “GL109 190718 NIVHO LNVHd313 worsiyg aomemnssy TEN oun) nhgy ° sous op wo wopeayyy ora": saumaeymus yo asyeUs/ae 1926 Nad: Ajepodso ‘suoneogHods Jeo pos!) ‘zige a SIL ‘sige a SI ‘226rvINa (@vst-vOs Jequmy aI97125)3007-1006 OST ‘aepodso “spmpums (Oa/2¥/9002) eansesra AsoupoNY J Sano er WOU 090-98 ‘900-DHD $10-00 soda soley Suyyontsy uoauspsojour 4 Joann Ys oTpEA 30 YN SION] WHEY Ouo[g : ouIyPEN axp Jo WoREUSISC| pea 108u0] ou St uonerepop si ‘sn yin poauile you st yorus oumoeur axp Jo WoeOTEPOU BJO 9889 OT “anol 9a ymeAapas ax Jo syuouramnbas yay pure ayes yenuoasa quomysad ain yp stitofuO9 Ojo payBUsop oUEU! otf ST 4q paras od oxp ur pur Uononstsuoo pue UASop sy. o} amp YEN MIgUOD Aqazay| OM VT] xouuy ‘Da/7p/9007 PAnDaNCT. Aun (Dd 9up YM aouey|duos uy AyULIOJUOD Jo UOHRIEPep DA1)_SAFE OPERATING PRACTICES Improper operation ofthe chain hoet wil possibly cause a dangarous station such as fang o lifted loads, electic shock td ao on. Careful re8é tie man {or proper operation before setting-up, staliation, operation, maintenance and inspection ofthe chain hoe. itis very important that not only the employer but oso the operators of the chain hoist are familiar with “Safety rua" In your county “Procedure for singing work” and "Working rules” of your company, ets and that only persons who ae authorized as fly trained operators ofthe chain hat shall engage in the chain hosting work. The manual werten onthe seeumpton that ‘only such persons as mentioned above wil operate the unt Do not begin to operate it before you have got femilar wit its knowledge, information and a the special cares, ‘The eautions in handling the unit oe laid in we lovl inthe menu (9 The unit shouldbe operated ony by those who have completed equired waning for oparton ofthe crane, handling ofthe lting sings, te. The ‘employer should kept uneuthorized porsons frm operating the unit ‘laspection before operation and period Inspection must be by al 2. Installation and Setting-up ZX WARNING ‘©The intalation work should be performed only by he specialized contrctor or exparionead teenncin, (2 TRe chain nat should not beinetaled ina place devietad from the provision wire iis, for exampl, exposed to rain o water B Ths Syma used Yo Floste Tato death or warOUe Injurice wil be eased in all probability tothe user or WARNING | persons around when the products are improperly vod. ‘©Cary out an earth connection. Furthermore, an eartheskage THe aymboleaved Te inlets thet domoge may Bo A | ened i tho stor pertone sound oly meta es CAUTION | sit ocur when the oduct ae mpropety ved Even the mattertndetedA\ "Caton" may bing a eros result depending on ‘tho situation, Swrictly observa both the natices ae they contin very important Examples of the aymbo!: ‘A Marks indicatos that thevo are waringlesutious matters. Ina sketch DA aemcc rng noon tts sk canoe sb on he te Saced ‘Smatcintes cine tbe poi, sketch or nary con- rat waning deer. @ «mark indicates that any action will be required or directed. In 8 sketch ("1 Pacman ponpeeaenntrrsnt ml on thst ders “eth mann mst be pt place whe th op needa can read whenever ne 1. General ZX WARNING (©The unit shouldbe operated ony by those whoa ‘the manuel snd contents of tho inetrarting pte enteven &) ‘© Opcarve the rogulstons concerned i your countey when the unit e ‘eActach 2 stopp t the ends of the ravers and travel alle (Moke suo hat alocetion on which the chain hoists neal ha a sutficiant strength ‘© Suspand the chain hoist n » manner that it can feel swing about, fe Avach a chain buckat tothe chain Hoist befor inealig Operation and Handling ZX _ WARNING (200 ot lift sled which exceeds the rated oud 3eTHe rated load Ie indicated on the hook block or on the rnareplat of the chan host body fe onot get ona suspended oad and donot use the chan hoist to it, spport or wansport person, 1900 not stay under 3 suspended load 1900 not operate tho chain hoist when somebody stays in ana suspended load is moved. 1200 not move a led over persons 1900 not leave a suspended oad unatanded #200 not allow your attention tebe diverted from operating the cin hie.1200 not operate the chan elt in 8 manner thet lad andr the hook lock swings away. {®Do not stop the chain hoist by always making use of the upper and ower sipping mechanism {#00 not use tho chan holst forthe ebique puting 2Firt move the chain hoist to right over a lead and then ‘eDo not use the chan hoist forthe earth tingf.g ting up oad fixed to the ground) feo ino carryout tmover of» suspanded asd {i Tumover should we done by means ofa device specced in thot purpose {Such a tuning devise avadable fom us leMake sure before oporstion thst the push butons property function, Donat operate the chain hoist when the push butons aren order ‘elmmecatly stop operating the choin host when it moves in other direction a5 commanded by tha push-button suttch leHtake sre bfore operating the chain het that the bake propery functions. ‘Do nt operate the chin hoist when the bake ar corde. f9Do not use chain ist which was damaged or causes sbnoral sound sndior vibration (#00 not use a chain host with teed, kinked damaged, severely wor, dotcrd, o elongate ied chain, {900 not soply the slerie welding on 2 suspended ond {200 not allow the load chain tobe used es «ground fr welding. 1200 not alow the load chan £0 be touched by ve welding sactrode, ZX CAUTION '©00 not use the chan hoist at voltages other than the rated voltage D0 not use the chein holst with a damaged ssfety latch ofthe hook {Do not operate the chain hoist by plugging (abrupt reversing or frequent inching. {Do net have the suspended lad caueht on other structures or cables. f®Do not have the push-button card caught an other structures, or donot pull ie etronay 19Do not have the chan hole body or trolley hit against stoppers or other, {®Do not use the load chain ab ating oF do not wrap the load cain around the 1900 net bring the loa chin nto contact with sharp edges. 19Do not alow @ oad or stinging tool to push the chin bucket UP (Mover use the chain hoist at load time rate and with stating frequency ‘xcooding the rated values. ‘®De not use the chain hoist with nameplates and labels tached tothe ody ‘Hang slinging tots propartyon the hook ‘Stop lfing ance when the los chsin fs propery tensioned ‘Always Koop the push-button Ki clean 20 that dust, sand and the ike wi ot be deposited on it. ‘ein she case of double chain hoisting, two chain hosts shouldbe operated in ' synchronized manner, feNfake sure that the range of it ofthe chain hosts auliient forthe Intended work, (¢Moke sure before operation thatthe bottom hook smeothly e 4, Maintenance, Inspection and Modification __ 4 WARNING ‘eNever make modifications tothe chala hoist and ts socostorie.| feNover use parts other than genuine ones mada by us, f¢Novor do shortening of lengthaning ofthe ond chin (Before carving out tha maintonance, inspection or rapt do not {ail to tun the power source of. ‘On epeciasts authorized by the employer may cary out the maintenance, Inepection o eps {Carry out the maintenance, inspection or repr with the chin hoist ‘unloaded leg. without ted (2Vihen any sisordor i found in the maintenance or inspection, immediately make repr bore r-cperating the chain host, 4 CAUTION ‘ewhonover carrying out the maintenance, inspection or repair, set ‘up a warning lat indicating "Under working" Under Inspection” or “Passing the curent prohibited”, et) Notion Inspections requiring dlsmenting and essembling of the unt sould be catad out by desler of our product,TABLE OF CONTENTS i) APPLICABLE LAWS AND REGULATIONS IV SARE OPERATING PRACTICES General 2 ination ad Stan 1 APPUCABLE LAWS AND REGULATIONS =" eee ie Sagas iia eet er $ Band i fet cinco i Ses yee aay ee Reon orered 18 apwctin of gene unctons Se surety xo Tague SrooTiNG Zh Chern Fon Ua AND CHECKS CLEA Cua HOTS LS # eB Th accordance with the regulations of the laws (ordnances, rules, standard] ie uur country observe the provisons for the “Manufacture of Cranes", anufecture of Handy ds", “Operation of ‘Cranes ond "Singing Werk” 2Xit i above all advisable to Investigate Haga! obtgetons fr instalation; 2those ‘or usage and 3hthaee for inspection ofthe canes and chain host respectively inves lrdinanees, rule, standards in your country and to abeerve them, Wi) DESIGNATION OF ELEMENTS OF THE UNIT Designation of Elements of the unt of etype Elite Holst (An example Wh ecte Tote) Ty wat cotta Traley NameptiScreat Somprestororhs Se cunnen S| Teta] seat ten1) IDENTIFICATION OF THE PRODUCT AND CAUTIONS FOR ITS INSTALLATION 1. Identification of the product (Mao sure that a chain hoist daivered lin accord with your order Ma 18 without a wotey) 11 Typ0 INomepite ale! 21 Power suppty ‘Siphace or sng phase 5 Rated load 44) Range of lft ‘3m, 6m of 15m, ete oF ents height 5) Type of pushbutton 2 4- oy G-butione [Single speed typ, Dus speed type, Variable speed type) {8} Length ofthe pushbutton cord 3m, 6m of 18m, ete or extra hoght] 7 Lonath of the power supply ord Sm (Im forthe lect Yeley) 1-2°Trlloys (purchased with 9 woey) 1) Type Pain, Geared, or Elacti troley 2) Rated toad Check the unit forts iting height or cord length ospectvey when an extra tora cord with special longth is ordered ‘gCheck th unt for damages during transport shor othr damages. ‘Check the goods for ite complate daivery of acceston 03. Consult dealer of our proaaets Rea W any Wario Found 2. Cautions for using the unit in unusual cireumstances Z\_WARNING ‘©The chain hoiet may not be used In an exposive environment. ‘leea whore omanic solvent or explosive dusts ost, (The chan Nat may ot be sed hn aras who enters lw righ emp, high humidity o chomicae dominata,Consults desler of our produts when ‘the chain holt is usea ina special environment where low (under 10) or high tomperaturestover 40°), high humiatylover BO%), much acide or falta. oF much chemicals dominate ‘Intal shat protecting the body ofthe chain host epsinet wind, ‘sow, et. or apply 8 cover over it whan i ls used outdoors Divs necessary to employ a one rank hevier modal especially io a cold ‘condition, because mals wil possibly ge itl, [2overaton time) Z\ CAUTION Tabet oat [aa RGR Gaye — Tae SS Somat oma wiser is \ sac di ‘©The ote of the product fe highly dependant on she lad applied and the operation howe (To achieve it longorIfotie the chain hoet should be operated In hatched range of time in Table ‘Sin te folowing cases cone us ora ditntor of our products. 4) Te chain hoist wil be possibly operated in a condition exceeding the hatched Suticient maintonanco such a8 period inepection ec, will be necassry 21 The choin hoist wil be most ely operetod ina coillon conseraby lexcoading the etched range Jit wit be necessary to slect @ one rank he {3 The chan Rost wll be operated in ver condivon. YRIt wil bo caueod thatthe mote fe overhaated oF the load setting for the ‘Wetioneltch i aduced, V) INSTALLATION AND SETTING-UP AX WARNING ‘train from instaing th chain hoist by yourself end leave the Inetatation work to ta care of «epecataod contactor Otherwise you might be wounded by slactic shock or the chal let wet ormceomtmgon rma nee oon QD)>KAbove measures are absolutely necessary for avoiing an accident by Conduct sorting and fting of the sald breaker in aecordence with, ‘egulationsvaldn your county Ie tata has eto e Otherwise persons might be woun fetaia sure that place where tha chal hl oncorring the nstalon, consult us ora dtibutor of cur produets 1. Electric wiring (Refer to wiring diagram on page 28 to page 30. eave the electrics! work to the care of »specaized contractor, who should ‘xopety carry out the work observing this netucton manual ‘eBatore connecting the power souree tothe chain hoch, make sure wether its voltage complies withthe aptcable source forthe chain host. re fe AX CAUTION ‘®Conduct the connestion ofthe power source vie the switch Cabinet Imain eeu brea) ‘eShutoff the switch cabinet whe the chai hicts not operated, (Other itm cause electic shock ot fe ‘Shake use fs power source sutable forthe chain let model Agha, ance Was ‘two executans eter for 3 phase ar sng phase moins. 1-2 Wiring for 3 phase maine ‘Cary out the wing azcording to Fig. 1. Connaet the Sine (white of he oer abio tothe power soure. the Tins (earth in] to the earth ZX WARNING ‘ine cas8 of negative phase, donot change the wiring nade the ‘push botton switeh and te man body Sait may eeuse the motor or elecic part to burn or electric eNDes, ing in avery dangerovs ston, ‘© Attar the breakers puto, ihe bottam hook goes down whi the push bution SUP is pressed, stop prosang the buon mmodstay In such eso, put the brenkor of and change tho Trine (ack withthe Rlne ied) onthe sable sds 5 shown in Fig. 1 ‘The chain hoist wil then properly operate. (Make su connected to tbe earthed phase ofthe power source. 1-3 Wing for single phase mal For snglo phase mano, congult an eleti contracor to decide in consideration te puting on and of af the mastrsteh whother a plug with the earth or 8 pag “Separated from the earth wil be used forthe power eae, {Selection of the power esble 4 CAUTION ‘*Avoid 1 use powsr cable which is too smalin dlamatr and to connect a power cable tothe mains of whieh voltage hae Deon ‘opped 2Other wise te chain hoist wil not operate property or the power cable may ihe resistance (Oh ofthe cable Tom the mais to the cha haat orator supply thos isto high, vatage volt) af the power source wil remarkably drop, {Causing the chaln host to impropery operate ar he supply nas to be burnt Select ‘hich a tuppiy ine ate ealeulated value for voltage drop doge not exceed value (of 4V.Cakeultion of vltage sop ‘Example: 3 phase, 200" Voltage drop = 90.8 x Lx |= A + 1000 taadystata power consumption), Fa. 2: Good cable Fi. 2 Bigindlamater ~ rsistance por Short in length = advantagacus ‘condition tFig. 3: Wrong cable Fo. 3 Small dlameter = resistance ct bf condition Gq 41-6 Power supoy forthe chain holst, delivered witha obey attached A CAUTION sung cin i pact spain ton nce) ‘walle or they are used together with aerane, consult» specialized ‘contractor ora ditituter of our products, EAs to wiring refer to the wing diegram on page. 28~29 ‘Virings inside the chain hoist and an eecticwolley ar beorehand compia=d case thatthe chan ois only ora combined eet, that i, chain hoist eauiprod with an electric toley ora geared trolley ora plain trolley respectively a ‘In cote thst an phe chin hoi for single phase equipped wih an elctric trolley ‘or 3 phase is purchese, there are core power ines. When tha eectc trolley doesnot mova in an expected tection, two of trains onthe sdeof power able shouldbe changed, seme asin Fi. 1. Never change the wing nade the tuting box of the chain hist body, SKA green power line is for earthing and it must be absolutely ‘grounded. The chain hoist will be properly lifted and lowered ‘even when two of three power lines are changed. ‘othe wavel al must be absolutely earthed. ‘¢For better conductivity the travel face of the travel ral and the wheel face should be Kept fee fm paint il and the ik. ZX WARNING hoist wil aver fll down, 18Tho chain holst should be hung down 30 8 0 freely swing away Shannan sadam sche iy toon Otherwise the Fixed portions willbe soveraly sessed and persons may be wounded by dropped chain hoist being caused by damaged sine, Tréaee that the sain hoist used ony for tng end Towering, the metal xia ‘support the top hook should be propel constucted end be made of suitable materia 20 38 to secure inthe iting condition» atety factor & tines and higher than the rated oad 2-1 Cautions before operation Observe the folowing points to propel us the caln holst before switching on ‘a operating It. When sranesusly ured, the lend chain andor other elements may ‘be damaged by 2 song force of the mor. Fo. fr stone rola ang can eh topes 1% Datom of he at boy shou in san bo srounyfhon nan out ees Sheers ar Rok ek ee ine Fase ZX WARNING Never operate the chain hoist when ite not hung oven or is extemal tte, “Tho chain hoist should be operated only after vinyl bands and "Inde! showing cautions” have boon removed Otherwise the load chain willbe improperly moved to have Fe. 6‘2-2.when the chain holt used oo suspended type with hook. A WARNING (1.Installation) (1) Novor inal the chain hoist by yourself but by a specializes (2) The metal fluro to support th top hook ofthe chan hoist should be strong enough to beara load var § time ofthe rated lose |g) The section of metal fhaure shouldbe shaped without sharp eda ond its ‘commer shouldbe amply rounded. Furthermore aply alte grease tots face ‘contacting withthe hook, (4 Mako sure that the latch for tha top hook ie completly coved ‘forthe instalation work of the chain hoist has een fished (Refer to Fig. 7 JAN accident wil happen by load or the chain hoist sot fallen down 3 is caused bya damaged matal fixture of which strength ie not sulient or which are worn out ‘23 Used as Troley-combined ype “Tere are two ways for connecting the ‘apna ype chain hit wth a Wolo, tet, hanging the top hook fa woe, ats, ranging the top hook othe can hoist on ‘he suspension hee of @ alley mounted to tho beam (Fg. 81) x hanging the tp hook ofthe chain hit (hen hanging onan olctrc woloy {eingla or phat) fr 603-5005 yp ‘he chain bucket fhe chan ist should Be on te side of ectcal Fig.7 Cackthe sft toh or msg, Fig. 8(1) For 60kg-500kg type Inetrament ofthe tle 23 Fe (1) serena a manet Motor se {2)When hanging on gare voy for SR x ‘kg-500Kg Yb, the chain Buck of be Sampsres| ham holst shouldbe on he reverse side eelay ‘ofthe hand hain wheel of he ealley 25 Fig. 8) shows. {g}¥¥han ranging on plain woe for ‘6080049 Nps, tho chain Buckot may be on ether sie. (4a sur that te latch orth top ook Tecompetly dosed Chan ct Fig. 8(2) Fr 60kg-500kg type geared trolley Tle hand chan ie eTete [ 3. Fitting of th chain bucket] [| __ZX_ WARNING (1.Installation) ‘9F the chain bucket bore instaing the chain hoist. "RI the chain bucket isnot ted, the loed chain on tho unloaded ‘de may possibly cateh & load and othr ebjoct, as is quite angorous. Fa 8 Rake suze that the chan bucket f= propetly fitted, because Ite falling from 8 higher poston during uso is quite dangerous ig. 8 The load chain in ile which dows not undergo any torsion whe {scale the load ohn on oad chain on te unoed side means chains on the faking side aeaving on talon when bottom hooks loeded Unease Tithe chain Buskat na tate athe oad cham owared down ithe west ot ikon the unload side ie approx. 10cm. Such a iting way isnot ony simple but also tables tho load chen to be put into the chain bucket n good order (Soo Fig. 12)(1 Put the load chain on the unload side into the chain bucket end insert the hanging tstureiA} and the hooking fxtreeiAl and (3 nto the bucketiSes Fig. m 121 Inger a pn into the bucket through the pin hole, then inte the hooking {xures{A) and (8) and puta cotter pn ito a hole ofthe said pin (Lege of the cotter pin shouldbe bont out eo eno to fell ow. (2) Inert a xing bolt into the bucket through the hole and sorew it inthe hanging four) 1508 Fig 10. Fi. 10 Wit tha buckat fed, i tus arin tee (Loon, Fo. 11 ‘without the bucket Narorate A) ee ooking tres) a ae A\_ CAUTION (The chain bucket should not be pushed up by 8 suspended ood, '2Use a chan bucket only which complies withthe lang ofthe lod chan ‘Do not put the load chan et ance into the chin bucket, ‘@Kesp the chain bucket being hung fom the body of the chain holt & Fatal ‘without undergoing any free ‘Avoid that ho Bucket wl be pushed up by a suspended oad, et.(See Fig. 19). Otherwise the load chain may burst out of the bucket or it can hardly pass ‘through the chin ois, ast ite dangerous, ‘lcs also dangarous when the ehsin bucket to0 ema or he length ofthe load hain. Tho bucket must be algo exchanged according to Table 2 when the load chain has been exchanged with a lnger one. Fi. 12 Fi. 19 ; om! ‘anpesarnnes ‘Tablo3_List orth chain bucket tobe selected For 6g~50ha, Faraba. Booka tani re) sonar a) 7 Sandioss = ae Sansioss Sana as ais sass 7s andes 130 Sb asiss “Sandie (Remar The oad chan wl burst ut ot bust whan tho chain host is used a ‘se uhore much dusts Yoaing or foreign mates may ener ito tw bucks trots very iment avaye conte Buk and to han and appy ol the chain,“4. Operation ofthe chain hoist equipped with a troliey ‘#7 Howto adjust the alpha type elect ole, geared wroley, ana pain wotey respectively tothe Hoeam ral “= Adjusiment of he oes wallay, 3 phase forth aod loads 0 16049-S0DKG, fd single phaae forthe rans as of 60Kg- 500% ‘sAajusment of he gered alley an pan wll for tho rated toad of 6okg-500Kg ‘Table 4 Numbers of adjusting washers to be ited Inside of he side plates ‘pees Far T Fk son | sz. t5mm | 782mm | sass | 016mm | 127mm het aia) | tain) | Gin) | Men) | Ain) | (SH) ect rusa-| Unusa- | © [ore [ahar| one Jahr] one [ater] 7646 jrotey | oie | be fis [se | se |e | se |e ashe Tli}sta [ele jn 8 36 [Gaara onane| 0 | oe [atiar| ovo [oor ove Jeter one Jot] 228 oly | te fide |e | ede | se | so | se | se | se wasn a] ate tr [? pi] i | nie Se) aa) # [Fam 0 | on Jar] one [oer are [oar] one [eer] on Jobar| 2225 otey Side | sd [se | sie | soe | ge | ade | ce | eae ast] Tri [ale[s{s|ele|2la2|nom a ce ZS ‘#Someone products have 2 more washers than the number spectid in ‘Table 4 depenaing on the deviation In thickness. For rll wath of 1mm for pain trolley) and 125mm (for electric trolley and plain trolley) one [Saional washer shouldbe fited on either one side or both sides, Pay ‘tention that the clearence between wheels and the rll (dstance between {he rail and the wheel im on the other sige when the who is pushed ‘agenst one sida of he ral) should ot exceed Smm. Washers are not always fobs inerted. iE ZX WARNING ‘Do note agusing washer, as hoy are putin equay on both sis oft sde-platas.H washers ere not equal insriod on ther se, the [rcoved nt arth bl are notin order, possibly causing an accident. 1-1 How to adjust the trolley to the ral wid of bean ()Eaan loys delve eter thas boon aise tothe minimum siz, namoly ‘he al wh of beam speci n Tae 4 hen the all wis han tose shonin Tale 4 aust voy nthe folowing recede. (@jPrat take out bat and nt shown In i141 19.142. "30 not love the removed Bolt and ut, a they are tobe reftd ator ‘adjustment. (eyRemove agus washare ©) rom the suspension sat "so not le the weshers 8 they are tobe reassombled aterwards. (aifind a rll itn of pean as pee Tab for whe Be toby isto be adustad and ft comacpontingnambata ot adjusting washers (Cfo the outside ofthe Connector a8 Fig 151 ig. 182 shows Foe Fgtst sdepate——/ Botan ‘Aausting Wasnert©) Fig142 sweat 7 sxe ae | | san Aajustng Wathetec) Bot ut p08 Fomaning washers|Z ZX WARNING ‘¢¥hen adjusting washers are enensousl incerta none sie ony ‘rbot & nut are not sufientytghioned, he weley may happen to {al down, causing & heavy accident. A toley wah up to 25mm canbe std wi 8 pieces of adjusting washers which ae obo equal inertedn both sides, namaly paces on each ide, (Make sue tat a correct clearanco's kept between the rall andthe wheel. The ‘learance shoul be undamontalyausted wih the numberof asus washérs 1s per Table 4 butt may be required to make ato adjustment wh mats oleae ‘washers to keep the clearance betweon X and whtn Sn, sce the ral wth ‘may vary depending on stl manutactros (G}Ft te side-pato and inser remaiing washers onthe (iFuty tighten bo & rut on cuts of washers (@Hang the top hook ofthe alpha ype chain hot on connector ofthe trolly to porte he chain host, pension shat. 4-2 How to it the trolley tothe curved traversing rl ‘nthe cose thatthe elect trolley a the chain hoist witha geared trolley i fited to the curved traversing ral its motor or hand chai whol sie should be outside ‘the rll cuve. If thy ar inside the rail curve, the traversing rail ot the wheal goer (ofthe woley may be possibly damaged Inthe case thatthe traversing ra has curvosin both the ht endif rotons, the trolley shoud be fitted in such a manner thet the above mantoned instruction police 0» eal curve [Refer to Fg. 17) 4-2 Trveing raf nd stopp 2X WARNING (9For avoiding eventual fling ofthe chain hoist and th tally, ‘mount a stopper atthe ral ends {Avoid stopging the trolley by hitting Mt egsinte stopp - portion of te vaversing ral contacting with Wolay Whe Should ov be pintod but be polished when I rated {doints of th traversing ral (1) doints ofthe ravaraing tal should be located in the vicity of supports fr the il Is welded on the ide or bottom ofthe ral (See with suitable thickness must be sbected. If 00 thick plate is attched, the toley wll ht Wand be uneble to passthrough the pol a the {91 Staggered joints must be aligned within 0.5mm in both horizontal and vertical ‘deections. The pordons on which the ole wheels travel should be finished by grinder 1Se0 Fi 19). fa “t Fig. 20, Fakesby agra Se Bs ion z { ting sop toe Fat ows beset wt|2) Tho stoppers shouldbe firmly secured gas to withstand the impact and be covorad with @ shock-absorbing meter! ike rubber, ete (See Table 8 and Fi. 211 ‘@Avoid such an instalation asthe troley abways stops by running against the stopper. ‘9For avoiding tangled chelo inside packaging) Fig. 22 ding transport, chains are bouna with wires in 4 some models. In this case, the wires must be Completely moved before operation eae page6| 2B careful that we chips, vinyt snd a “abel 4 Tate © stoners showing cautions” te. wine pul inthe Tea ae = ae Sinton seven tos no operas the chain hit nau a manner a the vesting ea al =a TESTE wotecon device fr “overt” and “overiowerg” wil be t= —t 2 Shee rot n acon, ei —t a Sethe overiing protection device should be regacded only a a0 enecuncy doves an eanot be used torve, Fig. 21 Clanpbate | je (oper “Afr staan, measure dimension ofthe opening oT We DoT HOOK and Tero ti ordon on which the wie rope poled end recor them. : Sopmetoce., Gels as eterno ta, we Earner inapcting te bottom honk. | | N secs ma Vi) CAUTIONS FOR HANDLING Peps men a Eee ZX _ WARNING ‘Checking after the installation and wial operation {5-2 Checking by idle operation (without lode) 15-3 Checking by normal operation with arated lod fone tothe checking and the tal operation, afer to “Daly inepection” (page 16) '8Vihan tho fllowing occurs in chacking the iting action without aloe, negative SE fee orely 7. Proper handing and cutions_] 11 Sgn ol ZX CAUTION phe expecta ZX WARNING ‘plvhen an oparilon with 3 phase power source ie impossible, put ‘he master ewitch of, check the power Ings and T and chonge tach other. JNover change the internal ofthe pushbutton switch and the wiring ned the ehein holt body Ite gute dangerous "Do not operate the chain Fest when the load chaln ls Knked, tanglad or twisted. in he ca of the mult4abe, make sure that the chains not eapazed (See pag. “elnapect ll the tale tobe used on the day before use ‘inspect tho tools conforming to laws end arinances in your country. ‘¢Use singing toote most suitable for shape of lod for eafoty For reference, setety fetor fr singing chan, wire rope, end bet sing should bo at last 6,6, and 6, rapactiveh "FE. Safe and robe singing Be careful to choose slinging tools of proper capacity and longth. Check fo the ‘manner of slinging a6 well ab the weight of» lad. The tool should not be hung incorestiy a6 shown in Fig. 23. Incorrect handing example ‘Singing load with singing tool et on an iproper point ofthe hook wl movethe tool and adda dangerous shock lod ont Lowar the load and remove th tol thang the lad again Incorrect handing example 2 Too wide «singing angle See Fig. 22) il ncease a force on the singing tool and may eauee a brokan latch and fling lo. Change the slinging ois. er use Song singing too itis alowed. The singing angle shown nthe igure should be ‘wth 60" degrees, Inconect handing sample 3 “The singing tool i se thick thet the latch esnnot retum in place. Change the tool, oF us6 a chain sling with metal fixturesiCansut the dele from whom You purchased the unft about proper tools for more eient operation. Fig. 23: Inco hn xan tlrgng’ot hang seen) owe sing se) ZX CAUTION ‘@Never ind ood chan dioctly around ald regardless of ite woight. tie gute dengorous ‘#Nover use the unit with ebrokan Itch of the hook, 3€The latch shoul bo maintained to always function propery. Chock that functions ae Intended In g ‘ging work (Fig. 24) yf ‘eo taeaindag Fg. 24 3 When aaring iting [Aitor sting singing to, be gure to check the folowing three points before ‘tig high. ‘Chock for the singing condition with the loed chaln of th chain hoist the ‘slinging too kept torso. ‘Lift load sghly to check a blonced iting, (© Chock hat the ako of the electric chan holt funtion aliaby by winehing up ‘nd down for dozens of centimeters repeatedly Fi. 25 (apBlanceg OK yn) (0) tng 0% 2. CAUTIONS DURING OPERATION 251 Ltng end lowering» tad 2\_WARNING 8 leote chain hoist from bier ‘etiaver tit load beyond he rated load ofthe unt, {lt wl use damages to the unt and lad fll Ie very dangerous. (#00 not surpend ard use the alpha type inching machines tke 9 cron, 'Liftng ahoavy load excaoding the capacity of tie unit by auch exane wi rupture the unt The load andthe unt wil al resulting na big secdent ZX CAUTION 1¢0 not swing away a load during iting and lowering ‘Do not saving aay the electri chain oie aven without loads The load may Tl, othe hein may be damage. ‘Do not pul the chain ait in aque Ivers, horizontal) decton, Always move the elactric chain hoist right above 8 oad, and if 2Obliue pling i dangerous bocauso a load wil be pulled suddenly and strongly when I eevee the ground, ané because an obiqe force it imposed onthe stucture supporting the eaciie chin haiti. 28 and 27) ‘e0ornot tls by double Roeting, Its very dangerous. Should you be complies todo 30 , have an experienced operator Work ‘and confirm the folowing paste prevent oad inciostion, ee) Choose sithor a method of synchronizing two holats or two-point hotzontl suspension elactc chin hoists Use tw hoists with the same iting speed. ‘Rinstal a colision preventive doviee or the tke lest the two hoists should cole‘ln ting tos with to hoist, they il Boar much larger load than ‘expected when th lad chains crosses at lege angle withthe pmb ne, ‘or nhen the center of gravity ofthe load le close to either of the Ming points extromely Fg. 28, 5aln edition, abrupt running of trolley and othr risks are probable Fig. 28 Fig. 27 Fig. 28 ee KE e Ay snabenrcenes A/S ‘¢Stopliting once when the chan becomes tense to chock safety. >The chain wiles kay tobe damaged because such 8 pause wil alleviate 2 shock instantly Imposed on th chain wien ald tes ‘eNever do sath ifting f.9, hanging 2 load on a buldng svuctra et. [An excessive force on the Unt wil demage ts deers (900 not overt end over ower Dh everfinglowering protection device is of & sipping structure Frequent overiing and over lowering will burden the electric chan hoist axcessively. Release the push-button switch immediately. Continuing pressing the bution for move than tvee seconde while the safety dovico is boing sloped wil cause wear and bite of brake nings. ‘900 not operate this unit in sucha way to seit frequent the ove. liingowering protection device. It should be tested only In reguar Ingpections. "Even in regular nepectons, be not bold enough to overs or overowar ‘at stroke, Stop once end check for overift and overlower at short stances, For adjustment of the overifinglowaring protection deve, consulta eater of eur products f9Do not mako a lead and a slinging tool hit the chain buckst. The chain may overtiow, or the chain bucket may’ be damaged (Do not invrt lifted load. Ta invert, use another sacle chain holt exclusively for inverting. Othorwio, an abnormal nrg impulse may generate feDo not use the elect chin holt whan it touches some objets, or when it Toa many st a fixed. 2B sure that tha hosts used in normal suspension state free from any The cin Holt designe tobe foaly Fa. 29 “suspended from a hook or «troy and ‘to swing sghly asa polygonal sheave {an element stich transfers diving focee othe loed chai} rotates. Do not strut this spontaneous ‘wings otherwise, unforeseen forces ‘lb sed on various elements, ond fe very dangerousiFg, 28, srr i | Moving a oadjvaverse moverneni] A\ CAUTION ‘D0 not alow any parson to pass and ety ht under suspended od andin load Leavelingarection Fig. 30) 3ETho load may hit person, os is very dangerous. X febonot leave the electric chain hoist and 2 roy collide with toley stopper and Doalding structur The suspended load wit fal Jay spacial atontion whan the trolley ‘approaches the stopper so thet the trolley can step of sl tore it hits sgsinst the stopper. 31, 0 not pull the push-button ewiteh cord ‘rll th traleyFig. 22. 3eThe cord may rupture. (ee nat hang the hand chain ofthe goored ‘woley on a suspended load and the Teasing platform of 2 tuck. 321 the hand chain ofthe goarod oly is pulled stongly wie ki eaught by ‘tho load and the loading ptf, the ‘woley may deform ofall 2s coreulia handing the hand chain of ‘tho geared troey(Fi. 3. Fig. 80‘Table 7_ Types and operation of push-button switches 3 Operating the push bation TART ‘© Chock before lifting thet push-button function propety, fe ure to ross push buttons tothe ond 4X CAUTION (8Stop the operation I the chain hoist conducts ® movement inthe | ‘everse direction from the designstion by the push buttons Check the wiingtSee page 6) agai, or consult the desler of ur product, ‘eDo not suddenly move oad to the rveres rection iluoaingh ae Wait unt the fad stops and than move it 2:ugoing wil momentary impose twice a8 ‘much astoad onthe chain hoa, or damage 4 magnet motor and elacriesl components, Types the pwsh button switch unit ZX WARNING ‘ePre88« emergency stop button (Red button) immaditaly when ‘eElctric chan block and elect traley wl be stopped Shutoff the power supoly of switch abioat Main cect breaker Taave the elecinen! work to th ewre of a specialized contactor who Shou property cary out the work observing TROUBLE SHOOTING ISee page 2 ~ 24) |S WIRING DIAGRAM (See page 28 ~ 20). -Ater epating please put on tho switch cabinet (Main cicult breaker) and turn lemergancy stop bution ia the dection of stow Then emergency stop button wi raturn te nom posto. “There ar tree types of push-button switches evalabe forthe alsho-type chain hoist in Table 7 o “ ses ses et 2XCheck for ho sai function ofthe push-button switch before hoisting a load &\ CAUTION ente Lge nomena asco tan ate ak tensa wet tere tc Sonera und yo ip. 80) ‘After use, bring the push-buton switch Fg. 96 unit under the chin hoist tore ele ing (Fig, 36) to provent unforeseen * darnages or maitneton ‘9Push button sith operates at 24V for theoe phase or ata spoctid voltage in Your country for ingle phe, Always closn the push-button switch ‘unit eo that dust, send, etc. ae not Aaposiod ont cPWhen the casing ofthe push-button swith unis Boks, or nternal parte {all out, or foreign matters adhere tothe unit replace it with enew one to void sacle shock or maltunetion. ‘eA toinforcd paste casing forthe push-button switch unt may deform whan exposed to heat. Therefore, an aluminum-cast casing epreerable. For replacement, ‘eangult the dealt af our product (An luminum cast casing should be arthed prepety.) 5 For safe operation ZX CAUTION ‘eNever leave load surpende, Stet det tern tam na dig own P any person apat Tom the load The hoist operator should notleavene FH SE Toad 36 long as it suspended Fg. 38) 2 While the loa is ited, a qualified ‘operator should wateh and contol the afety ofthe load and th working sit feNever cmb and work on a suspended road {The suspended lond is unstbie, and @ person or the loed may ‘#Avoid moving a load over person. itis dangerous, shoud fl feWhen the chain holt snot used, the bottom hook should be brought far >ilaving the bottom hook low may hit workers on the hoad, et. 8 .OTHER CAUTIONS Z\ WARNING ‘tow ony persons who a =e Diels extremely dangorous to charge untrained persons with the operation, “eNover tamper the hoisting unt for 8 particular uss AX CAUTION "©00 not expose the host to rain or watr during use. it wil ease rst generation and deteriorate insulation. DeTo extend the life of the hoist installed outdoors, secure a shoter for covering It completly. Tho sholtor shouldbe so designed as to check the entry of ain water into ‘e8e sure to lnapect the hosting nit dally and regu 100 not operate the unit when the ead chain has ether ofthe folowing F037 problems ota 1 twisted, tangled, of knotted chain 2. eracked oF slongsted chain 3} soverly worn chein 4 chain hich dose not move smeothy 09 5 chain whch snot lubrestod Z Damages tothe chain may cause faling ofa suspended load ‘900 nat conduct lace welding tos load vil itis suspended by the alte chain 2xElecre currant wil flow through the chain, hoist body. W damaging the chala or even th (eVinen the hooting units used with canes or handy fs, on ships, mines or potcchemical plants, observa relating laws nd brdinanees in your eounty Check for lubreaton ofthe load chain egulatly and apply oll as required IF. 3) ‘When the hoist sod in locations wire iis coften emaared and soled with send, dt eon powder and other foreign mater, use a quid al; ‘where cil éripping should be avoided, use a tgreste. Select thus the most sultabe hbriant ecording to © working site (Even a wate oll can borecycedf ion power, dust, and other foreign matters ar removed. rae cou oe‘provortve teatment are avsilble ‘Consult he dealer from wham you purchased tha hoating unt. Even such specially wasted ood chain shouldbe lurieated propery te secure ly gonerated, vevious lod chains with 1. Checking before operation * Chock the follotng tems before starting operation Cary ut the folowing Inspection by visu check. Tong te. [Eheck pant Cheat Teme Tai ‘Prope ubecation willbe sua to extend dozen of nts the eof the chan ita Pa at of tle tre Vil) MAINTENANCE AND INSPECTION ree ree se nn a 7.GENERAL Soman a “To use the elect chan holt sfey, itis necessary to kee na good condition [9 ews and oir Fart Foe om eee or or Ral not only the main body . But alee other elements to which even higher free i tec vote imposed. 5 oreson Fro rom romana ns Voluntary inspection shoud be regu made conforming to laws and oninances | ayosk ——syaeanne mak Tra a Inyour country. This section wilst up ems of inspection, though some mey ot ar be odlgatary in your county [2ibsiomatan os ram band and Inspection should also be made for support structures. A record of regular See sama entem bend ane rat ‘maintenance ed inspection shoul include ems required fr securing the yneweendoeerternta eo Safar and dstes of mantenane end inspection a ——EEEEE aroay ——T Woo, ruts, screw, [ok ts, sew, ep le, 8h Vi) DAILY INSPECTION so pit, rom te ots tau be in ropr For dally operation, be sure to cory out the folowing check prior to operation potion ana toy shout ot be oe ‘tin cass of any sbnormaity. stor operating the holting unit and take proper Boing areae wo | Check the eceny of scng ol countermeasure In accordance with the atoton of “Causes of Troubles & spying oor ong in specie les ‘roubie-shooting” befor ung I apsin. [ar iaiey Ta, ras, srewa, [at ts, ew, st le, een ‘sonst dese of eur products whan snot possible to take proper measures sol pet. trom the ute shoul be proper Do not make continuous runing under sbnerma condone vary sini eae angers end might aad 1 an nein. Olina © ree we | Chek te nosey of edna ol spoyeg odo ong secede i as baon PT Appeerence There sous no deformation wth, ar reste, ose of eco, Hsing should We shown ces. TT Weatve pha Ne sboormay ew be sen1-2 Make sure that there eno twist nor tangle onthe lon chai, In the chain lst model with multiple load chsine (500K). check and see if ‘there i any abnormal condition called capszod settom hook Bock where the bottom hook goes through Inbetwoon load chains. In such ease, theo exists a twist inthe 084 hain which will eee the ond sustining capacity of the chain land mey sto coute damage on the Body and the chain oven without load i 6 ted up naaty tothe upper int poston. ‘Asit is very dangerous condition, be sure to make conection before operation, Fe. 39 james Wecteteee -~ Ww & “ serepeannany Sai gy a Sm lias eee 18f Dr idtonateson | Sates 11) Does the bottom hook rotate smoothly? Does the safety latch function in parfoct mannor? ‘nt regard to the hook provided with dle sheave, does it rotate smooth? 12) Check if hare is any dont or defermatin inthe butter on the loading sido. [3} Check the whole ong ofthe load chain three ol shortage or twit of tho chain [61 Check thee ia any dant ar deformation in the bufaron the non lading (51 la’ ther installed? (61 Isn't thee say foreign substances on the ral wher rane sad ‘dust of water aft inthe bucket? Is the chain bucket properly hess of tally end 17) When th push button switch ofthe ‘lect chain hoist is manipulated, does ‘move nthe direction aelndested on the push button swsteh? Does the over-iting protection device ‘work propery for upper and lower limit? (Tey actual operation for sveral ‘ime without loading.) (81 On rooasing th push button switch, the hoisting unit shoul make Immediate stop. ‘Als chack If thor le any abnormal sound or odor. In doing thi, heck and properly with no abnorraty {9} altho sing Fixture tebe used onthe {ay shouldbe checked thoroughly for 1h existance of detect Fig. 40 ane me o ‘3. Checking by rated load operation Inthe sat of olting thevetedload, stp the holt halfway infowering the load ‘2nd chack the distance of movement afer turning off the ewitch unt stopping of 1 Norma stance to the stoping ie within the length of one tink 1X) PERIODIC INSPECTION BY USER Make ita rule to conduct periods voluntary inepection to ensure cate ond fullfunetioned operation of the ect chan halt ‘8 ¥en parts replacement or ajustment work is done atthe time of voluntary Inspection, operete the chain holt after confirming the instructions of "ho [Checking and Til Operavon Aftr Installation” (Page 11), Koop the file ofthe record of veluntary inspection for five ‘© carryout the inspction after completely wwtching OFF the power source ot ‘ha electrc ain hoit and recontuming the safety of the surounding ares Bo euro to start the inepecton after the sgn f "Under Inspection” placed. 1 itis recommended that a chocking stand should be provided specially Yor the Inspection1. Monthly inspection‘ {© Cary out tho voluntary inspection more than once in & month, 1 It there is any abnormality discovered by the Inepaction, take appropriate ‘measures agaist nthe monthly valuntry inepecton, pace more importance fon the folowing tems, (11 all the important functions of th way? (21 le there dearadavonin any a he sete parts beyond the accptabl it? {21s the overall power supply conation kept wll? Ie alo important to check ‘the looseness of respective clamping bolts and nuts fr support sructre and the secre chsin hoist, For checking ofthe electric chan hoist andits pow feeding conton cary out ‘the Inspection fra the items ited in the monthly inspaction tbl, With gerd ‘othe support structure, check by taking consideration of raqured checkpoints foe ach typ ofthe crane 'AS fr the inspection methods and messures, refer to “the Method of Mainananee and Inspection 2. Annual inspection If any abnormal points are discovered through the inspection, appropra measures should ba taken, In the annual voluntary inspection hams. “Test operation a the erane with the rated load shouldbe done to check every performance of the alacile hein hoist at wall ae the abnormality in respective Parts ofthe support structure ‘Make the instruction mancal forth inspection snd cary ut the inepection and maintenance n accordance with t. As for ho inspection methods and meatus, ‘efor othe Method of Maintenance and Inspection” Crry out the monthly inspection once ia avery month or in shorter period and the annual inspection once in ovary yaar or in shartar pio. Place an ord fr oveaul and inepection to our desler Durability of nd parts 2X WARNING 1©00 not use parts and the elactle hein hoist over the it of ue. In carving out the monthly and annusl voluntary inspection ond the ike, if any wearing parts are foundin excass ofthe standard it of we, ‘thoy shoud be replaced for sure. Hiv is vory dangerous to ube ports over the standod tit of use ve chain holst operate in norma 18 more importance on the folowing {Inspection methods for the limit of use are shown in “the Method of Maintenance and Inapection” and in tha Check Standard and the Use ‘Standeed (Page 25~27) X) PROCEDURES FOR MAINTENANCE AND INSPECTION ZX WARNING ‘# Before doing maintanancs, inspection and ropar work, be sua to 0 switch OFF the power source. ‘¢hfaintenanes, inspection and repair work should be done by persons with ecalied krowiode, oF ose, you should ask dealer of our product. ‘¢ Make rule o ary out maintenance, inspection and epsir in non loading tholsting no toad) condtion ‘it any abrormeity a found nthe meintenance and inept do notre the [4 Before making inspection Be sure to follow the propar inepection method to ensure safe and full4unctioned operation ofthe electri chain hole. 1 Carryout tho Inspection after completa switching OFF the power source of the elcteic chin hoist and reconfirming the safety of the surounding at 1 Incase of making overhaul, be sure to put the eectc chain holst down on the round {For replacement of spare pars, never use parts other than those specified by ‘the manufecturer of the chain holt, 2. Checking the hook and its lfetime Top hook and upper suspension fixture ‘8 Doss the atch function in normal way without any abnormality? 1 Is there ony remarkable flaw or deformation inthe hook and others as can be enti by visual check? 1 Is thare looseness ox missing of bots, nuts and split pina? Hook block ‘8 Does the atch function in normal way without any abnormality? 1 Doss te nook rotate snooty? (le thora any remarkabe fla r deformation in hooks and others ae can be deni by visual check?1 le thao looseness or missing of bolts, nuts andthe Ike? {Inco of hoists with more than tw load chains, dogs the ile sheave rotate emoothiy? ‘Tent thre a ot of foreign patos etuck on it? Measurement of hook opening The oping Roo boas seen the ad much excedg te aed Soa hg ta how oa ep on Bet ote Hook with such widened opening doos (( not kaop the required strength nr shock Absorbing power as specifies, theretor, i ‘shouldbe replaced with now one. ‘When the dimension shown by “A” in Fig. AY limitation as specified in Table 8 tho hook should be replaced with new one. very dongerout to use such hook with widened opening again after heating and remy. Be sure to seve and vepace it with new one. {Tle @” Guide or nan replacement Tear DemeaeaA GST ig aie Union aa Flaws, wear and bend of hook Hooks inthe canditon as shown n(1)= 2) also require replacement. (i (Shep tan ite omgcco Sites Tawie 9 ‘Wor Untaton of Contact Pat in sng futures and suppor structure (sem Fatedioad () | [Hl dimersion of raw ok | dmonsion ofr hook gD ir ig a 17 ‘+ Rotation and deformation of idle sheave (not provided in the type with single load chain) ‘when thre i lot of foreign patles stuck on the isl sheave, cleanup by ‘overhaul In doing it, check the folowing pints {Abnormality nb 2, Accumulaton of foreign parti ie shosve, 28. Deformation inthe projected pat ofthe sheavolSee Fig. 43) "when tie eassomblad, bo sure opal of 0-upin the otting part Whan the lle sheave ie kept can, chock the daformaton inthe projected pat of the sheave by vleul check. Comigurston ot Apert Example deomaton Bottom hook ve Thvust Be Fi. 44 ‘Untatn:2m +when the rotating movement of the hook is not smooth, or when the clearance shown in Fig 48a over 2mm, reques overhaul of te bottom hook for replacement of dofetive pat In some casas, trast beuring can bo separately replaced. Be careful in fing ieinnot to take tha upside down, The ane with larger nar dimater ithe lower tise. In Fig. 44 1 hare isle deformation inthe part pointed by the arow TAI, Ie shoul be replaced with nave one, '3. Checking the chains and their ifetime Fig. 48 there suffclent lng on the whole length? 18 Are there any omackabe flaws? Aste shownin Fig 9, ifthe opening ofthe chain gouge gets engaged with the chain wen iis iaorted, the wite diameter laa thn the ination for ue such case, change the load chain with new one (thor visual inspection of load chain ‘ihen some flaw or Bends ae found inthe load chain, or when foreign particles ‘ara deposited ont, tenace the load chain with naw one. Evan by 8 most deasvantagsous measurement, if the wire diameter eee Table 10) has worn out more than 5%, arap ie reacted ifthe ae any other rmetkabia deformation of shape or wack of heating sffoct ‘that are claty sen by visual check, ft should aio be replaced with new one. ‘Tabla 10 Norma wire someter and pitch (unit) 1 ls thre any knot or twist? Measurement of pitch elongation by chain ‘Check the load chain not partly but for the ole length in caret manner Insert he chain gauge in avery 0 cm (00 Fig 47) sd check the elongtion ofthe pitch Ifthe pitch elongation within tha limitation {or uso, inserted part of tho chain gauge will touch the load ehein and I eennot go through links a8 shown in Fig. 46. If the pitch gets larger than the limitation for ‘us, the chain gauge wil go through links 9s thown in Fig. 47 Fi 48 f ier aotac degaton cute martstte (HY emcetn ee era ooat a apace cnet noes | Beaten, tvange port hare dan gauge gos (I) | ome Fle When thre is even a single spot where the ew lad chan Measurement of wire dlameter reduction by ‘When the wire diameter of the load chain becomes very small by the effect of rust or chamicals, tt. «its rather dangerous 50 it shouldbe replaced with now one Weer corer e a ia Precaution smant of the load chain '¢ fn principe, th chain should not be changed by the user. Calla dealer of our products fr "Take special care about the following procautions for ‘# Weld part of tho vertical tink should sivays be inthe opposite ide foutidel of the lood chain wheat. (ig. 80) ‘ein the host with more than two the chain stop pla for prevention of twist ofthe lod chain should be a vertical in The losd chain should be replaced e¢ whole unt. Do not change only 2 part of it to be Fg. 80 | “. Checking the buffer and its lfetime(both loading side and non| loading side) ‘© There chould be no dant or rack Inthe urethane buffer {The flat wosner for urethane buffer should not come of© SZ Gh og 8 po ‘se 9090) werentuvosusse agate sp map uogan 2aarre won ue i nae Feduiepune — mweousaomagned, §—— Saganeyomsr a ss “evo meu yum peserde 2a pInoys Morea pequosep se edu AOHOHL oe a Am ‘woud poisoB 4 yop oney eu prnoyE 3 UO 9 8 im oun OU) 219s 20 ‘9 Jo #8003800) 20 Buss ou oq pinout ar0UL ‘uewsnew steno Bue fo Jo P21 4q poses punos wasoune saan 10 Addn @ Bue 16) =@ pinoue e “4 UF mou OUD OL ‘vonsuiojep wey sau 9 prs soie-epe Om : ‘SER ape 79 PUP ws 8a "uo mou yuna soeyey oan 1 eut0d 204 0p "vowpuca geidaooeun jo 9589 4p Uy “SuoRIpuED BumoND} e¥h 28ND ‘eumoyi su pue Aayon ey Bunedsu 6 1 uo Yor spied uBio) yo wom Bua Jo e389 W @ povonooe 3 ‘nm pests uy ajeuuouge 0 s208 o ssauee00|‘9n09 au Bune ey ® (dnaouis dy au You ym "Pose =! 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Conait& desler of our products in cane that eter truth ine than te nated in he ale, ose] OBIE era [ET CO eee pe oreaae Tina Ra —— Ca RT ra aol ae 7 7 | rar = Nana swch an | ak wa 7 come isco a eno | Rap arnt —| Rope at ——| Pe ma 13. Wing inside the Body and fing of the parts 7 Fawr aca aks TA a Ho Ta ‘Chek ifthe ng inside the Body is ot damaged or terminals and connectors como | otponesaree [nmap ay 19 not oe: Frtarmor, check clamping bls or ach pat sent lode, ono steesane ‘xFimly tighten lowe parte and bot amare 14. Inspection of general functions and durability stomata ‘When theinapectono each samen meoned above competed, conduct seomapate ‘wal operation spectied in the section VS IPage 11) “Checking after the oe Insllavon and al operation” ae Check that he enn hoist moves according to dectons tam the push-button om wth 3 Sat cea | Sea cameo ike sur a eetance the hook twavls unt stop, heving rlased the pus rest ton © Check thatthe overinglowerng protection deve funtins propel fr operand lwer it, Ccataerieotaed Check that any abnormal sound i not ceused in vertical and traversing tn toaan tee movement or travelng of th chain hea. spon torn. Ean oR hy ad ar LER [RS SeaR best ae aSong Raa aT caida aa a peace wnt mewarie ‘toowmncewn sy ere oer are sina ‘Sven tee Sia a ap ana wT ‘sn san se esha ene won: ene ent eae Te Roma — saa ao | encom | od erin congas rte or. TSR | Fa a WR Ee a [so Sata — Saree Fra ai et cin a Chars sn | © URGE — fan i Reno Ts Daransantar uc wh we Bara wa Ra a wa | a ang ona ae wo oa fecoae mn oo stra lew om. TS Whar cnet | © Wang WoaRG —|Fenl comacrie wake rgtonsig Ing tance Fomimes fap smasav ie sock ae, jecwe ey See wears sora —— |i aera ‘thes pa, Vag Tp Sc te 9 Beri spon | sea HS row tie, sews ne pstuee | pnt rd paar i bahia rt reef nett, | tase’ pth ew VaR aap TION | 6Xi) CRITERIA FOR USING AND CHECKING ELECTRIC CHAIN HOISTS (BASED ON JIS B 8815) “The following itera are prepared with ference to “the Satty Rules fr Chain HoistelJIS B6815), Cranes and he Lika” Stety observe them in using te electric chain host. Tobie 14 ZX WARNING(1. Criteria for use) ‘Te following shal be observed in using the electric chain hoist (1) Make sure thatthe type, class and range of Hit ofthe hain host tte, af fit for contons ofits use. (2) The electric chan hoist should be used only atthe rated voltage end raquaney. Consult usin case thet power genecstor Is used directly as {at The electric chain let should be used undor it perfectly grounded ondtion to ave lactic shock. (a) The slactic chain hoist should be dally checked before use, and bo inspected periodically at given intervals. {5} The electric chan halt should not be modified without our approve. ey modifiention ie nacassary, it should be done by vs (6) The slectie chain hott should be hung on beams and the tke having suffer strength, Inthe cace of tally type hots, they should be hung on teoverso rile Wor example, H-heped or F-shaped toss) having sutfiient fand aooursey. 7) Before using the elect chain hoist, check whether or not the ond hein 13 in toop sround the sheave wheel with the ottom hook, or Ireguae forms (@} Use losd chains wbrcated {9} Wmnen the electric chain noe is ueed ia special conditions such 9 lowe or gher tomporature, or corosive atmosphere, et.» consult us before us 110) Use the secre ein Rost, appving lubricants at appropiate intervals to ite goors, bearings and points which ar lable to wer, (111 ¥en the electric chain hoist used outers, provid ater and rai over to provent 112) teed chains ether than those epecfied by us should not be ‘mounted tothe elt chin holt. S [101 The slactc chain hoist should not be used wit loads higher than the ‘ad fod, and not be used unde such condltons a giving impulsive force (159 tn lnvere turn frm iting to lowaring and vice versa, ete. stop once ovement snd then cay out next operatuan. Plugging operation Isudden fovorse tur) ehould be svoided. [151 Aveld such an operation 8¢ 10 offen use the over-iting/lowering protection device. (16) Avoid to pul a load in obque ection 117) Avoid an operation to heavy sng # ond 118) Don't pul the push-button switch cord to traverse loed suspended (horizontal puna) (19) Don at he {201 Don't mak (21) Avoid frequent inching operation (22) Aveid such on operation a to apply 2 sudden force to load chains {23} Don't wind lad chalns directly around 08d [2 Don't hang ¢ load onthe tp ofthe hook. (28) Avoid an aperaton of soa earth iting (20) Dont leave the electric chan oit fr many hours with load suspended, (27 Pay attention that any persons or their hands or Togs are nat right underneath ood suependad A\ CAUTION (1. Criteria for checking) ‘The following shall be observed in using the electric chain hoist. ‘it In cote of & phase induction motor, should not be operated in single phase. {2} Dont press the emergency stop button ina normal condttan foponT ture that the power ines are not connected in the reverse Ph la} To ave vltege drop ofthe eloctic chal elt, it fs eeommendable to ‘sa power abies with bigger ie (si won the slectie chain heat wil not be used for s lng time, turn off the ower source and kesp aor rust raventive tresment in peces where it Tenot subject tren watt and se6 bronze. {6} When the electe chen not Ia used with cranes, 8 simplified ting device. orn chips, mines orptrochemieal pants, eepecil car should Be {Token to relovant awe end regulon.2. ria for check og Rk a a a RT (1) Use the lot chao hit by checking daly 1 and peocay 2) Scans |onetramenen ne nna (2 Refer te Tabi 18 3 which giver check tems, check methods and check escmmmuc | Sa ntact tte t be sein the daly check. However, Rom other tan those spect Scaeeeress sould te als checked, when the ce can ost equety weed erin | O—| [pesos — fw ia tee aan teed xe aa oa ficient es (ah Repl or estcoman of prt shoud ba aad ot by tote parsons whose | a a ee {ailar wih the fancton of he elce chan hase ook dlr ef out for fehl Heneeeestnrcky product cacnen {a} then the ct han holt repo check ton paid check toms sven ae ce in Table 18 efter ropa and make sre that K works ns norma sat o somaya arma aaaai a (siDon'tusethe sect chninolt which eached theta otelatewable | —— peters fro 0 ope runing hours beet Note 1 Refer to checking bore use o mena son vat ——| so aa aro 21Rene check ewsay nod tients one month tee mantis, ai ee isc sox months of oe year depending onthe reuencyefuse, and cont abou = = ————— the pao check wich can bess made oat '3) Check thems wth the mak 0" ty Table 18, o aca oa fat ‘When a holst 6 conldre to Be capable of being futher use, whe has eo [ear Lange theo reched the hits ofslowable runing hours t may be ued, Raving ere rictetnatn cata sae iterated ont ce wth. peo Saleen ‘Tobe 18 Ctra for check ncaa lar — ra atomic sous Ooms sis a eset Rees ears] See So | Far ban am or [Sracne' | nanan | oe, ro nd bn = ie 1 oa ae ety roy Fe tom ae wa — ele ee od Fa fom oe or o Sarr one bs ns aro penne eae y (Reena ‘Hetabaeaeteceteered ‘0 |Libristion and | Visually and by | Lubrication tothe epeciieg paints femonen mena” [anata $ aak soa | Vas ary [osama ak a ea a Imesh! ting |mesereent | dla, a nd aa L ‘oon om Racer | nY — ar tema | iggy [UR ml oan — [and de so be wai ‘Se spangs yah a Fo ar wer ed eer Sting nce : Otek ood oi | Vat Fos rom sas am od ‘airman he bing Sa aka — eo ieee "veg iG eens hn ety ear oman nd wena, tee tar Opa OP oe Be [va sa aati aa ag ir i sey ed ‘seme cones sh ata sey no aoe. meget om a | Wey say — Fa tg sa a "Sr sro | Va ey | Tey abu are er a ‘ecrwioet” | rtealned ch te (deere omnes" |marpann,” | sey ned ‘nun wae se or Sot morn. ngs ae O- [Opa ak a etme tye ond oy [sieges ning naan a evade sce _| ste teng ant oa me “aves | ly we BY [Tie Sad be esr "Osten saat pts oc he yoscan de sao somert—_|eommon” — ecnan t Se ert |i oa ey | teeter bate waa Pad come tomate wits mos nt OO aan Sas pao ar a oar en ‘rot pt tech Toa aya ia Wan ai ed a arin Se ice ca aan tong er | md io red vrape nd i i o Ting rar | SSC a Fes nt ery. ey ty | Pare shou st bay ‘OO ase wat — Vane ans abet eed par esr [net fete an ost feemingae”” _|mesareant’ [severest Pea taon ssa Note (a: n periodic check, the magnetic pert test prescribed in JS G O56S oF oe Oe Tica Yaa hatopesialepeal the liquid penetont tort in JIS Z 2383 should be cored out whan ‘etnang acs rd necessary. ‘changes wren oO sme 1 REIN Swe se NE ton ‘nasi poset ho" Ten eteXi) WIRING DIAGRAM ‘ane O/AGRAM FOR ELECTRIC CHABY HORT (3 pare [200V~220V) (a0-016~aC-050 type) \inove DIAGRAM FOR ELECTRIC CHAIN HOIST (5 phase! S80V—~440V) (e€-016~2C-050 type) | ‘WIRBVG DIAGRAM FOR ELECTRIC CHAIN HOIST (Single phase) (200¥~240V) Dust peed pe (aHB-006-2HB-050 type)‘ine DIAGRAM FOR ELECTRIC TROLLEY (3 phase (200¥~440V) WRG DIAGRAM FOR ELECTRIC TROLLEY (Single pase) 200V~240V) (acm type) (MTS type) For 2504 500kg ia DIAGRAM FOR ELECTIVG CHAIN HOIST WITH ELECTRIC TROLLEY (3 phate] WIRING DIAGRAM FOR ELECTRIC CHAI HOIST WITH ELECTRIC TROLLEY (3 phase) (200v~220v) (aaov~a4av) [@CM-015~aCM.050 type) =DETAIL DRAWING phase, ‘Single-phase (Single-speed type, Varlable-speed type, Dusl-speed type]