01 AR Radiator Core P-Diagram

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 1

Individual Extruded Aluminium Finned Tubes [Model Year]

Created: 31/03/2016
P-Diagram - DRAFT Updated: 31/03/2016

Piece to Piece Change Over Time Customer Usage External Environment System Interaction
Variations in tube length Corrosion of metal components Externally applied chemicals - cleaning agents High ambient temperature/road temperature Alignment of radiator core to vehicle mounting structure
Degradation of finned tube grommets Customer modification/adjustment Road condition - gravel, rocks, stones, debris Clearance to fan and fan assembly
Degradation of finned tubes due to thermal cyclic Damage during fitment or replacement (includes Corrosive chemicals - glycol, hydrocarbon, Clearance to body components
loading, thermal shock tools and process) degreasers, cleaners Vibration of vehicle body
Degradation of finned tubes due to internal pressure Cleaning (frequency and type) Abrasive materials - salt, grit, sand Pulsing force from cooling fan
shock Excessive and/or sustained vehicle speed Ultraviolet radiation Pulsing pressure from cooling pump, turbo
Reduction in holding force of grommets on finned Galvanic corrosion of metal components
tubes
Header bolts fatigue or failure over time
Crack development or propagation over time
Finned tube material fatigue - thermal, mechanical
Stone impact damage accumulation

Input Signal Ideal Function Output


High pressure, high temperature flowing coolant
High pressure, high temperature flowing charge air
Vibration from vehicle and cooling fan(s)

Individual extruded aluminium finned tubes


radiator core meeting heat rejection

Control Factors Error States


Customer Government/Regulations Air Radiators Coolant or air leak, 0kPa
Functional Specification Design Rules Slow or minor leak of coolant/air
Engineering Specifications Material Specification
Vehicle Test Program Test Specification
Packaging Standards Extruded Aluminium Finned Tubes
Part Identification Standards DVP&R

Other
Previous programs lessons learned
Supplier material technical data sheets

160329_01 AR Radiator Core P-Diagram.graffle

You might also like