Site Allocation From CLient

Test need to be conducted(External

affiliated agencies/ MTC) and Site Marking/Demarcation

Documents need to be carried :

Soil Investigation
1) Material Test Need to be done and test
certificates need to be collected:
a) Fine aggregate & Coarse aggregate
testing and certificates.
Submission of Soil Investigation Reports and foundation
design to Approvals .
GBT Foundation
b) Cememnt MTC/ Lab test certificates.
c) Steel MTC/Lab test certificates.
Process Flow
Team Mobilization & Vegitation CLearing.
2) Concrete Tests:
a) Cube test - 7 days.
b) Cube test - 28 days. Site Final Marking

Test need to be conducted on Site:

Site Excavation
1) Physical Observation of Raw Materials:
a) Silt presence Fine aggregate(Both by Physical
Observation & Sieve Analysis)
RFI-1
b) Flakiness in Coarse aggregate
PCC Casting
c) Cement physical properties (Like color, temperature in
cement, lumps in cement...etc)
d) Steel Physical appearance( Type of rusting observed ,
Granule formation on surface,pitting etc.. Leveling should be done as per
e) Concrete (Slump Cone test, Workability...etc) norms and Pit depth should be Fail
corrected as per drawing.
f) Structure Verticality and Level Testing (Using water level
and Spirit Level)

Pass Inspection-1
Slump TestSlumP Cone Test Procedure:
Place frustum on the base plate.
Fill the wet concrete mixture in the cone in three equal layers. BBS (Bar bending
Compact each layer 25 times using compacting steel rod and Schedule)
the top surface is struck off by means of a sawing and rolling
motion of the tamping rod. Steel Placing& fixing and
The cone is slowly lifted and observed the slump. form work fixing need to
be corrected as per
Invert the frustum and place it close to the collapsed Steel Placing and fixing
instructions of Railway
(Including Stage-1
concrete. formwork) Inspector.
Measure and record the slump and type of slump.
Fail

RFI-2

Cube Test: Inspection -2

Mould and base plate must be clean and applied with oil
to prevent concrete from sticking to the side of the cube. Pass
Base plate is attached to the mould by using bolt and nut.
Fill the cube with concrete in three layers. RCC Casting Stage-1
Steel Placing& fixing
Every layer must be compacted for 25 times. This process and form work fixing
is carried out systematically and compaction is done need to be corrected Fail
as per instructions of
uniformly to all surfaces of the concrete. RFI-3 Railway Inspector.
Compaction can also be conducted using machine. RCC Casting Stage-2
The surface of concrete must be smoothen so it will has
the same level with the upper side of the mould.
Inspection -3
Cubes which are made at construction site must be
covered with plastic cover for a period of 24 hours before Backfilling upto 2nd stage
of concreting.
the moulds can be dismantled.
After remoulded, the concrete cubes are submerged in
Pass
water for curing.
Compression strength test must be carried out for
Form work stage-3 &CIP Steel Placing& fixing and form
concrete at age 7, 14, and 28 days by using compression Fixing. work fixing need to be corrected
test machine. as per instructions of Railway Fail
Inspector. CIP Levels &Plumb
reverification.

Material Details Need to used:

RCC Casting Stage-3 RFI-4

Steel: Fe 500- HYSD . Inspection -4

Cement: OPC-53
Aggregates: Should confine to IS: 383:1970.
Curing and stripping of
form work. Pass

Backfilling and
Compacting stage-3

Site Readiness for Tower Erection