PROJECT REPORT

ON
PROPOSED INDUSTRIAL ESTABLISHMENT PLAN

OF

MRS. FARAH
FOR ALLOTMENT PLOT IN INDUSTRIAL PLOT ALLOTMENT SCHEME 2020

AT

(SECTOR- 15/13, , GIDA, GORAKHPUR-273209, UTTAR PRADESH)

FOR MANUFACTUTING OF PET PLASTIC BOTTLES

PREPARED BY:

VIJAY PAREEK & CO.

(Chartered Accountants)

1st Floor, Quazi-Katra Ismailpur, Sahebganj Gorakhpur -273005 (U.P.)

Contacts: 0551-2290011, +91-9621193185,+91-8318893021, +91-9532508582, Fax: 0551-2292402
Mail at: gsttaxprocess@gmail.com (GST), incometaxprocess@gmail.com(Income Tax),
ngosansar@gmail.com(NGO), cavijaypareek@gmail.com ( others)
For more details on GST visit on : www.vijaypareeknco.com
1. CONCERN DETAILS:

 Concern (Unit) Name : Mrs. FARAH

 Address (Proposed Unit) : Sector-13, GIDA, Gorakhpur-273209 (U.P.)
 Statue : Proprietorship (Individual)
 Proprietor’s Name : Mrs. FARAH
 Father’s Name : Mr. DAUD AHAMAD
 Residential Address : Tilang, Chhitauni, Siddhart Nagar, Uttar Pradesh-
272189
 Experience : 10 Years in the Said line of activity
 PAN : ABQPF7048C
 Aadhar : 868725096039
 Proposed Business Type : Manufacturing Unit
 Product : Plastic Bottles of Various Size & Shape
 Proposed Business Activity : Manufacturing of Bottles
( All Kinds of Empty Bottles of different Size & Shape)
 Vision : To be the leading producer of plastic Bottles
 Unit Area : Approx 1000 Sq Mtrs, (800 Sq Mtr covered, 200
Uncovered)
 Land Cost : 1000 Sq Mtr @ 6800 Appx 68.00 Lacs ( Ch. Not
Considerd)
 Construction Cost : Approx 20.50 Lacs
 Machinery Cost : Approx 34.53 Lacs
2. INTRODUCTION ( PROJECT VIABILITY & FISIBILITY):

Polyethylene terephthalate or PET (also known as PETE) is one of the most

common types of plastic. Most single-serve plastic bottles, including those for
water, soft drinks and juices, are made with PET. Designated by the recycling code
“1”. Being extremely light, PET bottles help to reduce the emission of contaminants
during their transport.
Since they require less fuel during transport, they also help saving energy. PET is
globally recognized as a safe, recyclable packaging material.PET is the main
constituent in a variety of consumer and industrial products including plastic
fibers, videotape, audiotape, film, engineered resin, food containers.
PET recycling is the process of reprocessing plastic that already has been used
before and giving it some new reusable form. For instance, this could mean melting
down soft drink bottles and then casting them as plastic chairs and tables. Typically
a plastic is not recycled into the same type of plastic, and products made from
recycled plastics are often not recyclable. Thus, it is a good project for
entrepreneurs to invest.
Plastic Bottles and Caps Manufacturing Unit is a commercial production unit, in
which, the most convenience-size bottles are made from Polyethylene
Terephthalate (PET) and caps from Polypropylene (PP). PET has become the
material of choice for bottled beverages because it is lightweight and shatter
resistant, and PET has been extensively tested for safety. PET resin has superior
properties i.e. attractive, pure, safe, good barrier, no leakage, design flexibility,
recyclable, etc. Bottles made with PET are widely used for everything from water
and fruit juice to soft drinks etc.
Plastic Bottles and Caps Manufacturing will be suitable to be located at Industrial
Estate under Phuntsholing Dzongkhag due to certain factors such as proximity to
market and less transportation cost. The location also has competitive advantages
due to its availability of industrial land. The proposed business will procure high
quality machines for producing various types of bottles and caps. All the machines
(from injection molding machines to blowing machine and slitting machine) and
raw materials required will be imported from China.
In Uttar Pradesh , every day, thousands of consumers rely on the safety and ease of
plastic bottles to help to preserve the quality and freshness of what we drink and
serve our families. Plastic make possible an array of opportunities for transporting,
storing and serving our favorite beverages, and today’s convenience-size bottles
are an increasingly popular choice for busy people everywhere.
The global plastics industry is observing a continuous shift of production bases to
low-cost Asian countries. With increasing foreign investment and rise in the
number of new manufacturing establishments in the region, Asia has become the
largest and the fastest growing market for plastics in the world. In particular, China
and India offer enormous growth opportunities due to expanding production
activities in the countries. Packaging sector is the largest application sector for the
 plastic industry, representing almost 60.0% of the total plastics demand .plastic
consumption for packaging in India is expected to reach 10.0 million tons by 2020.
The FMCG sector compiled with the rise in capital investment pose as the key
growth drivers for the packaging industry in the country. The demand for
packaging of these products has to lead the development of the plastic packaging
industry in the country. Among the vast family of plastics, Polyethylene
Terephthalate, popularly known as PET, is expected to grow the fastest .
PET jar, PET bottles were the products of the firm. Polyethylene terephthalate
(sometimes written poly(ethylene terephthalate)), commonly abbreviated PET,
PETE, or the obsolete PETP or PET-P, is the most common thermoplastic polymer
resin of the polyester family and is used in fibers for clothing, containers for liquids
and foods, thermoforming for manufacturing. Our Unit are planning to produce PET
jars of different size and colors.

3. OUR MISSION:
To provide consumers with high quality plastic products at a reasonable price
 To create employment opportunities especially to the Uttar Pradesh, Gorakhpur
 To decrease imports of plastic bottles and caps by contributing to national
economy
 To create self-sufficiency and sustainable business enterprise
 To contribute towards the livelihood of the people of the community through
employment
4. KEYS TO SUCCESS/FEASIBILITY
Plastic Bottles and Caps Manufacturing Unit will employ qualified 19 people and train
them. Doing so would provide employment opportunities and contribute towards
the livelihood improvement of the people in the community and also train them in
their specific fields.
The project plant will enjoy monopoly market since there is no Proper plastic
bottles and caps manufacturing company in the nearby area.
In the case of the proposed business, there are no big competitors within the local
Area but the project consider competition with the producer of PET bottle preforms
in the market and with one which are mainly Supply from other States. Therefore,
the proposed business plans to do innovative, aggressive and strategic marketing
through use of broadcast and print media. The enterprise will also create its online
presence through the social networks and website.

5. MARKET:
The global PET bottle market reached a volume of more than 17 Million Tons in
2018, registering a CAGR of more than 2.3% during 2011-2018. The market is
further projected to reach a volume of nearly 19 Million Tons by 2024, at a CAGR of
nearly 2.1% during 2019-2024. Polyethylene terephthalate (PET) refers to a
thermoplastic polymer resin of the polyester family which is widely used for
manufacturing plastic bottles. In comparison with PP, HDPE and PVC bottles, PET
bottles are more durable, transparent, lightweight, non-reactive, cost-effective and
 thermally stable. Moreover, they are environment-friendly and can be recycled
repeatedly which further reduces their manufacturing cost. Primarily used in the
packaging of drinking water and beverages, PET bottles are also gaining prominence
as a packaging solution for salad dressings, household cleaners, medicines, dish
detergents and mouthwashes. The rising trend of westernization, inflating
disposable incomes and altering food patterns of consumers have increased the
demand for bottled beverages, particularly in developing countries like India and
China.
Plastic Bottles and Caps Manufacturing Unit will be strategically located with its
production unit based in Industrial Estate under GIDA. The proposed business plant
will produce varsities of bottles and with caps respectively in the first year alone to
market and distribute to carbonated beverage and mineral water industries in the
country.
With every passing day, people are shifting to PET bottling because of lower cost
and better preservation of their product. Because of the high demand of PET bottles,
there is no manufacturing units in GIDA which produces and supply PET bottle
perform. But there is no bottle caps manufacturing unit in Gorakhpur District which
is has more competitive advantage for BPCMU.
The project plant will procure machineries and auxiliary equipment’s from avail be I
n India The machines have a High production capacity per hour. Capacity
production has kept on an average and only 25 workings day for each month with 8
hours 2 shift each day has also been considered in the production process. The
proposed business has projected its selling price to the minimum (average) in order
to avoid over estimation of sales.
The products will be sold to carbonated beverage and mineral water industries in
the country. In the long run, the business plans on reducing the imports of PET
bottles and PP bottle caps. The production unit will produce on a regular basis. This
will help the business carry forward its subsequent financial periods without any
problem.
The project plant will also discourage Indian importing plastic bottles and caps from
other countries. We also see marketing our products in other countries as we
gradually gain market shares and win the hearts of Inida markets.
In each of the target market (beverage and mineral water industries), PBCMU will
market its products through both order and direct sales along with the delivery
services.

6. DEMAND AND SUPPLY ANALYSIS :

Beverage and mineral water industries in Uttar Pradesh are enjoying awesome
profits over several years..
In Uttar Pradesh, every day, thousands of consumers rely on the safety and ease of
plastic bottles to help to preserve the quality and freshness of what we drink and
serve our families. Plastic make possible an array of opportunities for transporting,
 storing and serving our favorite beverages, and today’s convenience-size bottles
are an increasingly popular choice for busy people everywhere.
Domestic manufacturing industries in Uttar Pradesh are converting from the bottle
containers of traditional material to plastic substitutes for packaging of their
products. The domestic manufacturers using plastic products is increasing.
Businesses from different fields are shifting from conventional packaging to PET
bottles. Carbonated beverage and mineral water industries are good examples for
the increasing demand of PET bottles, as majority of the players in these industries
have shifted to PET bottles.

7. LAND , BUILDING, MACHINERIES ( LAND UTILIZATIONN/LAYOUT PLAN):

Plastic Bottles and Caps Manufacturing Unit requires setting up of a large-scale factory
with a complex production process. However, it is possible for small-scale
entrepreneurs to set up Plastic Bottles and Caps Manufacturing Unit as a small- or
medium-scale manufacturing operation. In our Unit we are considering it at small-
scale enterprises and Unit details as follows

 LAND :
The location of the proposed business with its production unit is under estate of
Sector 13 of Gorakhpur Industrial Development Authority (GIDA). Total Area
Approx 1000 Sq Mtr @ 6800 , within maximum initial payment @ 25%

 BUILDING(LAYOUT PALAN):
Built up area for the plant and Machinery including, Storage s ,Raw material store, Finished
goods store, Processing section, Machinery spares store room, Panel board room , mtrs. For
other construction for office, Toilets, Security office, Tin Shedding in front of Procession and
storage, Miscellaneous space etc. 800 sq.. mtr.

Total Ares Approx: 1000 Sq mtrs, Out of Which Covered Approx 800 Sq Mtrs and
Uncovered area Approx: 200 Sq Mtrs.
Construction of Industrial Building Would Cost Rs. 20,50,000 Lacs, Including
Production work shed , Godown and Tin shed front area.

 MACHINE:

PET Bottle Manufacturing is et manufacturing or assembly is a Easly process.

Machines need to be selected on the basis of the specific PET type that is being
produced and the raw material being used. However, major machines include:

 Injection Machine (HY-1500)

 Plastic Dryer (XHD-100KG)
 Plastic Auto loader (XTL-600 GN)
 Water Chiller (5P)
 Cooling Tower (40TON)
 Crusher (XFS-300)
 Preform Mold (12cavity)
 Cap Mold (24cavity)
 Full automatic slitting machine (cap)
 Semi-automatic mould blowing machine (HY-B-I) 2 cavity:
 Stretch Blow Equipment and Rotary infrared pre-heater
 High pressure air compressor
 High pressure pipe
 Air filter (2 nos)
 Air cold dryer
 Blowing mold (500ml)
 Blowing mold (1000ml)
 Blowing mold (2000ml)

The Details Amount with per unit cost and unit required as follows:

Sr. Machine Name Cost Per Unit Unit Amount

No Required
1 Injection Machine (HY-1500) 7,00,000 1 350000
2 Plastic Dryer (XHD-100KG) 160000 1 200000
3 Plastic Auto loader (XTL-600 60000 2 200000
GN)
4 Water Chiller (5P) 180000 1 16000
5 Cooling Tower (40TON) 200000 1 55000
6 Crusher (XFS-300) 35000 1 50000
7 Preform Mold (12cavity) 2,35,200 1 10000
8 Cap Mold (24cavity) 529000 1 10000
9 Full automatic slitting 1,55,000 1 15000
machine (cap)
11 Stretch Blow Equipment and 1,25,000 1 250000
Rotary infrared pre-heater
12 Stretch Blow Equipment and 280000 1 150000
Rotary infrared pre-heater
High pressure air 1,60,000
compressor
13 High pressure pipe 15000 0 300000
14 Air filter (2 nos) 14000 2 10000
15 Air cold dryer 64,000 1 35000
16 Blowing mold (500ml) 35000 1 90000
17 Blowing mold (1000ml) 45000 1 135000
18 Blowing mold (2000ml) 55000 1 10000
19 Silent DG Set 150000 1 7800
20 Personal Computer with UPS 32000 1 32000
and Printer
21 Office Equipments and working 150000
Tables
22 Furniture & Fixtures 80000
 23 Electrical Installations 60000
24 Misc Assets 20000
Total 34,53,200/

 INPLEMENTATION SHEDULE:

The machines are available from supplier within one month’s period. The project can be
implemented within four month period. Subject to construction.

8. TOTAL CAPITAL COST OF PROJECT:

Total Cost of Project includes capital cost amount required for whole production
unit which are as follows:
Sr. No Description Amount
1 Land Cost 68,00,000/
2. Building Constriction Cost 20,50000/-
3. Machinery & Other Assets 34,53,200/
Total 1,23,03,200/-

9. MATERIAL, PPROCESS, FINSHED GOODS:

 RAW MATERIALS :
PET granules and PP granules are the main raw material for the production of the
bottles and caps. We will purchase the raw material as per the requirement
depending on the production capacity of the machine. Plastic Dana & Chemicals
were the main raw materials. Plastic Dana Fresh & Semi-Natural/Color are
accurately formulated by using quality ingredients and does not comprise any
harmful chemicals. These are made in various mgs according to the specifications.

PET is a thermoplastic polymer that can be either opaque or transparent, depending

on the exact material composition. As with most plastics, PET is produced from
petroleum hydrocarbons, through a reaction between ethylene glycol and
terephthalic acid. To produce plastic bottles, the PET is first polymerized to create
long molecular chains. Polymerization itself can be a complicated process, and
accounts for many of the inconsistencies between one batch of manufactured PET
and another. Typically, two kinds of impurities are produced during polymerization:
diethylene glycol and acetaldehyde. Although diethylene glycol is generally not
produced in high-enough amounts to affect PET, acetaldehyde can not only be
produced during polymerization, but also during the bottle manufacturing process.

 PRODUCTION PROCESS:
The process of making PET bottles
i. Drying the PET: PET absorbs moisture from the atmosphere. This
must be removed before processing using a dehumidifying drier.
ii. Plasticizing the PET: Dried PET Pellets are compressed and melted
by a rotating injection Screw.
 iii. Injection molding the Preform: Molten PET is injected into an injection cavity and
cooled rapidly to form a "Preform". (The Original test-tube-like form, from which
bottles are blown is known as a Preform)
iv. Optimizing the Preform Temperature: The temperature of the preform is
adjusted to the correct profile for blowing.
v. Stretch blow molding the container: The hot Preform is simultaneously stretched
and blown (thereby, orienting the crystals of and strengthening the PET) into a
shaped blow mold to form a tough, lightweight container.
vi. Container ejection: The finished container is ejected.

The process of making PP bottle caps

 Drying the PP: PP absorbs moisture from the atmosphere. This must be removed
before processing using a dehumidifying drier
 Plasticizing the PP: Dried PP Pellets are compressed and melted by a rotating
injection Screw.
 Injection molding the Cap: Molten PP is injected into an injection cavity and cooled
rapidly to form a "cap".
 Slitting the Caps: Slitting of molded caps by slitting machine.
 Cap ejection: The finished caps is ejected.
The process needs to be done semi-automatically. The supplier will send engineer
for installation, from setting machine, testing, and to check the machine is on the
good working condition and provide whole drawing for the preform mold and cap
mold.

 FINISHED GOODS:
PET bottles are a packaging medium, made up of Polyethylene Terephthalate (PET).
These are widely used in food grade packaging and are the preferred packaging
medium due to their several advantages over other resins like PE, HDPE and PVE.
PET bottles are used as packaging in a variety of products. The demand of PET
bottles is on a rise as most of the manufactures from different businesses are
converting to PET bottles for the packaging of their products. The PET bottles are
commonly used for the packaging of mineral Water, Carbonated Beverages, Edible
Oil, Detergents, Lubricating Oils etc. As PET bottles provide better packaging, and
have a lower cost than the bottles made from glass and other materials, different
businesses in beverage, food and non-food industry are shifting towards PET
bottles.
The proposed project will be capable of making PET bottles and PP bottle caps of
different sizes. The size of bottles will depend on customer specifications.
Commonly manufactured sizes shall be:
Sr. No Plastic Products
1 PET Bottle (500ml)
2 PET Bottle (1000ml)
3 PET Bottle (1000ml)
4 PP Bottle Caps (28mm)
 PRODUCTTION CAPACITY & OTHERS:
Description Production Per PET PET Granules
Month Granules Requires Per Month
Requires
Per unit
500ml PET Bottle (Pcs) 1,07,000 35 Gms 3.745 Tone
1000ml PET Bottle 70,000 60 Gms 4.2 Tone
(Pcs)
2000ml PET Bottle 50,000 90 Gms 4.50 Tone
(Pcs)
28 mm PP Caps (Pcs) 1,00,000 30 Gms 3.00 Tone

10. WORKING CAPITAL REQUIRNMENTS (ONE MONTH CYCLE)

 RAW MATERAIL :
Item Description Qty Required/PM Per Tone Price Amount
in Tone
12.445 35000 435575
PET Granules for
bottle (per ton)
3.00 35000 105000
PP Granules for
Caps (per ton)
1 40000 40000
Chemicals
.5 20000 10000
Semi-Natural/Color
---- ---- 30000
Miscellaneous items
---- ---- 30000
Packaging material
6,50,575/-
Total

 MANPOER/STAFFINGS:
The business enterprise needs to recruit 19 people in the various capacities for
specific roles. The enterprise will (which is inevitable and the most important)
further train and orient the recruits in their areas of work for the smooth operations.
Designation No Of Person Salary Per Month Amount
1 15000 15000
Manager
1 15000 15000
Supervisor
4 15000 60000
Machine Operator
6 12000 72000
Skilled Labor
4 10000 40000
Unskilled
1 12000 12000
Marketing and Sales
 person:
1 8000 8000
Guard Cum
Storekeeper
1 8000 8000
Accountant:
2,30,000/
Total

 Production Manager: He/she will be involved in the planning, coordination and

control of manufacturing processes and should ensure that goods are produced
efficiently and that the correct amount is produced at the right cost and level of
quality.
 Purchase Officer: He/she will be responsible for buying the best quality equipment,
raw materials for a company or organization at the most competitive prices.
 Accountant: He/she will keep the daily records of the business.
 Supervisor: He/she will coach, mentor and advocate employees and company.
 Machine Operator: They will operate the machines.
 Marketing and Sales person: He/she will be responsible for the marketing plan,
campaigns and developing new innovative ways to market the products and selling
of products within agreed timescales.
 Guard Cum Storekeeper: He/she will be responsible for looking after the production
unit and keeping the inventories and raw materials properly and safely.
 Part-time Labor and Others: Loading, unloading, transporting, maintenance, etc.
 UTILITIES:
Utilities include the monthly recurring cost directly related to production process,
which are as follows:
Sr No Description Amount
Water Requirements 3000
1.
Electricity Bill 75000
2.
Power & Fuel 50000
3.
Other 5000
4.
1,33,000/-
Total

 TOTAL WORKING CAPITAL REQUIRNMENTS: Rs. 10,13,575/-Per Month

11. TOTAL COST OF PROJECT (INCLUDING WORKING CAPITAL REQUIRED) AND

MEANS OF FINANCE:
Cost of Unit
( Rs. In Laces)
 Sr. No Description Amount
1. Land Cost 68,00,000
2. Capital Cost ( Other than Land) 55,03,200
3. Working Capital Requirements 15,01,925
Total Cost of Unit 1,38,05,125/

Means of Finance

1. Land Outstanding ( After Max 25 % DP Payments) 51,00,000

2. Bank Financial Assistant ( Term Loan) 41,00,000
3. Bank Financial Assistant ( Cash credit) 11,00,000
4. Own Contribution ( Including Down Payment to 35,05,125
GIDA and Minimum Margin contribution required
by bank in Capital and Working Capital
Requirements)
Total Means of Finance 1,38,05,125/

The total projected cost of the business consists of startup cost and working
capital. For Machinery, Building, and other Installation a term Loan and Own
Contribution is Proposed. For the Purpose of Working Capital requirement Cash
Credit would be proposed along with additional contribution from proprietor if
required so.

Working Capital Requirements includes cost of Inventory purchases, Power, fuel,

other Utilities, freight, Delivery expenses, Payroll, Taxes, licenses, and
Administrative Cost.

12. ADMINISTRATION COST :

Administration cost includes expenses which are not directly not related to
production but axially to production of unit which are as follows:
Sr. Description Amount Per Annam
1 Bank interest on term Loan ( Taken Approx 4,92,000
12.50 % ) of Term Loan
2 Bank interest on Cash Credit ( Taken Approx 1,32,000
12.50 % ) of Cash Credit
3 Depreciation Building @ 10 % 2,05,000
4 Depreciation ( 15 % of All machinery 5,17,980
involved Not: there is minor assets which
depreciation rate if 10 % and 40 % which is
ignored for simply understanding)
5 All other Administration cost ( it include all 1,50,000
cost which is not mentioned specially )
TOTAL 14,96,980/
13. ANNUAL TUROVER/REVENUE FROM OPERATION:

Sr No Item Unit Per Per Unit Sale Amount

Description Annual Price
1 500ml PET Bottle 1284000 4 5136000
(Pcs)
2 1000ml PET Bottle 840000 5 4200000
(Pcs)
3 2000ml PET Bottle 600000 6 3600000
(Pcs)
4 28 mm PP Caps 1200000 2 2400000
(Pcs)
Total 1,53,36,000

14. PROFITABILITY :
Gross Profit (Sales – Working Capital CostX12 Months) Rs. 1,53,36,000-
12162900=Rs 3173100
Net Profit Before Tax =Gross Profit – Administration Cost Rs. 1496980-Rs
1496980=Rs. 1676120
Net profit After Tax =Net Profit before Tax – 30% ( Take for Simple Calculation ) of
Profit Rs. 1676120- Rs. 502836 =Rs. 1173284

15. RATIO:
GP Ratio= Gross Profit/Sales x100 =20.69 %
NP Ration =Net Profit /Sales x100= 10.93%
Return of Investments : Net Profit/Total Own Investments = 1173284/35,05,125=
33.47%

16. BREAK- EVEN ANALYSIS :

FIXED ASSETS:
Total Depreciation[ Machinery & 722980
furniture]
Interest on Total Investment 624000
40 % of Salary & Wages 92,000
40% of Utilities 53,200
Total 14,92,180
 Break Even Point :

Fixed Assets
--------------------- X100
Fixed Assets + Net Profit

14,92,180
--------------------- X100 =55.98 %
14,92,180+ 1173284

17. POWER AND ELECTRICTY REQUIRNEMNTS:

 INSTALLED CAPACITY:
Please See Point No 13.
 UTILITIES:
Power: The power requirement is 50 KW. The Proposed Machinery are fully
electricity power supported machine and requires electricity in operating the same.

The proposed location is under the Estate of GIDA Gorakhpur, Uttar Pradesh, where
industrial electricity is available mostly. A Silent DG Set of Three Phase, Voltage:
220-340V, Speed: 1500-1800rpm would also be installed in order to avoid
Breakdown due to Electricity if Any.

Water : Water is required for human consumption and utilities work

Manpower: Labour requirement stated above

The proposed location is under the Estate of GIDA Gorakhpur, Uttar Pradesh, where
industrial electricity is available mostly.

18. WATER REQUIRMENTS :

The Proposed unit does not have much water requirements for production Apart from this
Unit want to plant trees and other beautiful greenery in front are of unit keeping in mind
the other rules and regulation provided by the authority for the same it requires water.
Unit also had requirement of water connection inside in order to supply for labors and
other personnel working in the proposed unit along with RO system. Unit Requires some
water in Utilities work

19. POLLUTION AND ENVIROMENTL IMPACTS:

Proposed Manufacturing plan total electricity consumption plant not producing

any type of Bye Products , Gases , Liquids or other Form which can harm , damage
the environment in any manner except three on details of which are as follows.
1. Some time, due to Breakdown, interrupted supply of power or other reason
machine produces a PP melted Block , which can’t be used for further process
 to make finished product , dispose of which results in Soil and Air Pollution . But
For the Same management propose to sell out to kabadis and other buyer who
recycle same for making other plastic product after melting.
2. Cooling tower requires water for its operation as a major element results in
water pollution.
3. In order to avoid uninterrupted production, unit would install a DG Set results
in Air Pollution, but the has been minimized as DG set which would be latest
sound proof and less carbon emission machine.

20. REGISTRATION REQUIRES:

The entrepreneur needs to obtain following registrations and licenses from
government authorities:
1. Approval From GIDA
2. Udyog Aadhaar MSME registration
3. BIS certification
4. Bureau of Energy Efficiency certification
5. NOC from Pollution Control Board
6. GST registration
However, specific licence and registration requirements will depend on the
manufacturing process and the type of LED light that is being produced.

21. SAFETY MEASURES IN THE WORKPLACE:

1. SAFETY MEASURES FOR LABOR
o Before operating a machine, ensure that the dangerous part of the machine
has been installed with a guard.
o Keep vigilant all the time and watch out for working machines and
equipment.
o Before using any electrical installation or tool, check the condition of its
electric cables.
o Avoid dragging electric cables on the ground or allowing the cables to come
into contact with water.
o Use electrical tools installed with an earth leakage circuit breaker.
2. PERSONAL SAFETY
o Wear protective equipment.
o Do not drink or take drugs while working.
o Pay attention to personal hygiene.
o Do not play in the workplace.
o Report to supervisor immediately if anybody notice any unsafe condition
3. NOISE
o Wear ear protectors in areas with high noise levels.
o Properly wear ear protectors according to the manufacturer's instructions.
o Do not reuse disposable ear plugs.
 o Clean ear protectors regularly.
4. PERSONAL PROTECTIVE EQUIPMENT
o For own safety and interest, personal protective equipment will be provided
o Will be provided gloves while handling or contacting with machines though
the machine is safe
o Wear eye and ear protectors whenever necessary.
5. FIRST AID
o If you sustain an injury or feel not well while at work, even if it is minor, go to
the first aid room right away for medical treatment and notify your
supervisor.
o Put the case on record

22. SWOT ANALYSIS :

STRENGTH WEAKNESS

 Location of the proposed  Inadequate fund to set up the

business business
 Proximity and accessibility to  Inadequate knowledge and skills
market  Untrained or semi-skilled labor
 Market not yet explored, and the
market is guaranteed
 Monopoly market

OPPORTUNITY THREAT
 To reduce imports by  Enter of homogeneous
contributing to national economy manufacturing unit
 Increasing the production  Import of same products from
capacity to meet the production India at cheaper rates
target

23. PROJECT AREA AND OTHER DETAILS;

Unit Proposed to be established at Sector-13, Plot No-K,68,69,70,71,72,73 as may

be allotted GIDA, Gorakhpur-273209 (U.P.) Approx 1000 Sq Mtrs, Purchased @ Rs .
6800/- Per Sq Mtrs , is under the Estate of GIDA Gorakhpur, Uttar Pradesh. Approx
800 Sq Mtrs Would be covered area including Production work shed , Godown and
Tin shed front area.

24. CONCLUSION

Plastic Bottles and Caps Manufacturing unit is a commercial production unit to be

established at Industrial Estate under Industrial Estate of GIDA Gorakhpur, Uttar
Pradesh which requires a financial investment worth of Rs. 138 Lacs .
Propose Manufacturing plan total electricity consumption plant not producing any type of
Bye Products , Gases , Liquids or other Form which can harm , damage the environment in
any manner except a DG set which would be latest sound proof and less carbon emission
machine.

As a forward-looking concern unit is a socially responsible firm, we would bring about

benefits to the local community and our customers. We will create employment to around
19 qualified Local people and contribute to the nation’s economy in the form of taxes.

The enterprise will give satisfaction salary and allowances with commission to the
employees as they are bedrock of our business and our success depends on the level of
satisfaction they derive working in the business house.

The business house will accord top priority to our customers and deliver high quality and
timely services, and products. Through an expansive marketing strategy unit will create a
unique brand for itself. The enterprise would earn profit of 11 % on an average. It is
assured and guaranteed that the enterprise would make more profit once it starts
production and marketing than as it is aforementioned. The proposed business is feasible
due to its strategic investment and operational plans.