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    22 views6 pages

    90 160kW EG Screw Compressor PDF

    Uploaded by

    Suresh Nath

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    Download as pdf
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    90 - 160 kw EG Series <> Screw Air Compressors “N | Life source of industries UPTIME” Kas RELIABILITY ELGi, established in 1960, designs and manufactures a wide range of compressors The company has gained its reputation for design and manufacture of screw compressors through strategie partnerships and continuous research and development. Over the years i ‘emerged 5 2 multiproduct, mut-market enterprise providing total compressed ai in all Segments, ELGi's design capabilities translated into a wide range of products ranging from ciblubticated and oil-free rotary screwr compressors, reciprocating compressors and ‘entifugal compressors, ELGi has ts own manufacturing operations in China France, India and italy with subsidiaries in Australia, Braz, Indonesia, UAE and USA. The company is fast expanding ts global footprint atractng distributors and customers witits latest generation products EG Series ‘The ew EG Series electric powered screw compressors stands as proof of ELGI spirit of continuous development. Combining reliability with energy efficiency, ELGis new EG Series compressor systems designed with improved feature ik space-saving, significant reduction in noise level, ficient moisture separator, low ol-cary over and user-friendly controll. Moreover, low power and reduced maintenance needs ensure that operating costs ‘will remain ow throughout the compressor ie. The compressor s manufacture in compliance with applicable international standards (UL, ASME, (CEand others) and designed as per the international quality standards MAXIMIZE RELIABILITY EFFICIENCY PERFORMANCE TECHNOLOGY EG MINIMIZE Series # NOISE LEVEL DOWN TIME ‘Vie MAINTENANCE OIL CARRY OVER Screw compression elements are manufactured in-house using state-of-the-art machining centres for rotor grinding and machining castings of various sizes. Elg’s exclusive Axis arends ensure energy-eficient compressed air supply forall demanding applications. + Axis arend is powered by Elg’seffiient profile rotors + Axis airend is internally lubricated to eliminate cil leakage + Axis airend with 4x5 ground rotor combination lobes results in optimum efficiency at 100 -115 psi g (7-8 bar g) and reduced compression losses provide better spectic power consumption per KW + Axis aired has high volumetric efficiency and high isentropic efficiency Global Series - The Technology Edge = ™\ MAXIMUM Energy Efficiency Optimal Flow Control + The new generation intake valve with integrated blow down uni, solenoid switch and actuator is designed for low losses + The intake valve i optimized for dual mode operations * Large size ofthe intake vale minimizes pressure drop and suction losses * Modulation unit ensures effective contol of inet airflow and maximizes power savings + Auto dual contol operates on madulation meade from 100-60% in lading andin oad-unload mode for loads below 60% * Constant pressure due to gradual opening or closing of suction valve with respect to demand (multi-point) contol * Option for selecting load-unload/modulation auto dual made for all large 100 Screw compressor models as a standard feature * Smooth operation by modulation ensures longer ife of airend, valves and all mechanical components. It also ensures no sudden spikes or dp in line pressure * Lowest power consumption in its lass of compressor controls, even with fluctuating loads apt Romer of ess conte 0 3% © 30 6 7 wm $0 10 os xX‘ MAXIMUM Reliability Efficient Air Filter System * Use of prefilters ensure clean ar suction unit and enhances air filter ile cycle * Heavy duty dry type air fier ensure two ways of tration by centrifugal action and by paper fitercarridge with 99.9% efficiency * Optimally sized high efficiency filter provides maximum filter ifeand clean intake air + Air iter with visual condition indicator and silencer for easy maintenance of the sytem + Automatic cleaning of ai filter for every cycle of upload operations High Efficiency Drive System + Heavy duty EFC squitrel cage induction motor with class F insulation and IPSS protection for assured operation in dusty environment + Wide operating vltage +/- 10% + Motor selected for high ambient of 45°C with power variants 415V/400Vi380V in SO He + Motor winding temperature limited to Class 8 temperature rise + Optimized ventilation system for cooler operations and reduced nose levels + Sold base for reduced vibration levels + Regreasable bal bearings + Gasket for conduit box Drive Coupling + Ensues efficient poner transmission with uniform load on bearing due to permanent alignment of atend and motor + Easy serviceability and replacement ofthe coupling element without dismanting the dive system GG |ohval Series - Highly Reliable — “\ MAXIMUM Performance Efficient Air-Oil Separation OSBIC design ‘The efficient air-ol separation by OSBIC (Oil Separation By Impact and Centifugal action) enables efficient Separation of air and ol, with minimum pressure drop. The method enables separation of ain three stages, delivering consistent oi ee air while increasing thelfe of separator element Stage 1: Impact of air-il miture onthe radial baffle plate reduces kinetic energy Stage 2: Centrifugal action of ai-ol mixture (spin down action) to shed ofthe ol particles Stage 3: Air with minor traces of ol will enter the ait-ol separator element placed inside the tank to purity ‘the air (esidual oil cary over level is Ipprn) + Smaller oil volume with industry lowest refill requirements + ASME design and CEIGB certified * Minimum pressure drop in tank * Leak proof flanges with O-rings ensure leak free connections Integrated Moisture Separator as Standard * Designed to handle high humid compressed ar outlet from ate-cooler + 9996 of bulk water removal by impact and Centrifugal action with minimum pressure drop and_ automatic discharge of collected water particles by float mechanism Efficient Air Cooling + The compressor is designed to operate in wide temperature range from O'Cto 45°C with a very low aftercooler approach temperature * Sucker ype, quiet and high capacity cooling fans reduce the input power while ensuring efficient cooling airflow * Unique cooing air path for aftercooler by means of closed air duct which separates cooling system from rest ofthe unit + Easy access to cooler clearing ensures fast maintenance and improves eliaility Performance Control System + An advanced and inteligent gi contral system matches the Global Series compressor needs by providing precise and complete monitoring and controls * Intelligent controller enables remote monitoring, synchronizing with Distributed Control System and SCADA * The controller enables report generation vz. cumulative report, detailed report forthe previous 15 days and fault report (Previous 99 faults in chronological order with real time stamping and type of fault) How loud is too loud? om AA 105 415 120 [I OOWHRALD roms Noma Tee fat Cos Gatun, hdtome Goo Global Series - High Performance === Variable Frequency Drive Copaty: 90-160 kW i Ibu package sae 98 "OF rabies Firation Range: 1-003 miso sides Accessories FEF Reigeration air Dryer Air Receiver Reena meee Copssy03- 200" i Pattie Fer | Waking pressure 713 tara IMR Working Pressure {eet Dimensional Data L(Length) x W(Width) x H(Height) in mm 2830 x 1640 x 2125 Suction Cooling ait outlet cooing aint iit Pe ttt tt tyiiy Main motor cooing | 230 Left Side View Front View Right Side View Rear View Top View 1. Ali ntake Filter atts Maron 2. Suction Control vale 3. Arend 4. Drive Coupling 5. Hlectic Motar 6. Ai-il Separator Tank 7. Minimum Pressure Valve 8. Cooling Fan 9. After Cooler 10. Moisture Separator COOLED AIR 11, Automatic Drain Hor alk 12, Outlet Valve 13. Oil Cooler oo 14, Air-Ol Separator or on. 15. Oil Filter spin-on} Hor AIR 16. Thermal Valve Unit MIXTURE = as 78 ouing A ; Pressure Pr Weight Capacity fo 50H2 kw HP dim | barg psig | barg psig Kg aB(A) £67555 | 75 | 10 | 167 | 59 | 45 | 65 | 55 | 800 | 2700 5 £G 90-8 90 | 125 166 | 585 7 wo | 8 | 1160 2700 5 699 | 90 | 125 | 152 | 538 | 8 | 116 | 9 | 1305 2700 «| 75 £69011 90 | 125) 133 | 470} 10 | 45 | 11 | 1595 | 2700 5 e955 | 90 | 125 | 199 | 706 | 45) 65 55 | 800 | 3100 | 75 £61108 m0) 150) 198 | 706 | 7 | 102 8 | 1160 3100 5 roti0a | 10 | 150) a4) 6 | 8 | 16 | 9 | 1305 | 310 | 75 Foto1l | 10) 150 164) 580) 10) M5 | 11 | 1595 | 3100 75 611055 | 10 | 150 | 243 | 858 | 45 | 65 | 55 | 800 | 3400 ws EG 132-8 132) 175) 242 | 855 | 7 | 102 8 | 1160 3400 5 #61329 | 132) 175 | 224 | 791 8 | 6 | 9 | 1305 | 3400 | 75 fo 132-1 | 132] 175 | 201 | 710 | 1 | 145 | 11 | 1595 | 3400 i 613255 | 132| 175 | 291 | 1030| 45) 65 55 | 800 | 3700 5 EG 160-8 160 | 200) 29.1 | 1026) 7 | 102 8 | 116.0 3700 5 G1609 | t60| 200 270) 954| 8 | 116 9 | 1305 3700 | 75 €G 160-11 | 160) 200) 2405) 850] 10 | ws | 11 | 1595 | 3700 5 NOU ee) tse p80 12172008 ene 3 Aa eon coved an ater

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