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ETI-Max 3000 - Users Guide Ref G PDF
ETI-Max 3000 - Users Guide Ref G PDF
Software-copy- The software for the ETI-MAX 3000 has been licensed to DiaSorin s.r.l. for worldwide
rights distribution. The ETI-MAX 3000 software is the intellectual property of STRATEC Bi-
omedical Systems AG. Intellectual property rights shall remain with STRATEC Bio-
medical Systems AG.
You are entitled to use the ETI-MAX 3000 software and the printed accompanying
material at your place of work only.
Any violations of property rights or copyright or trademark may be subject to legal ac-
tion.
Neither this manual nor any parts of it may be duplicated or transmitted in any way without the written
approval of Dia Sorin s.r.l.
Table of Contents
1 Intended Use
The ETI-Max 3000 is a fully automated microtiter plate analyzer performing the com-
plete sample processing (sample dilutions, sample and reagent dispensing, incuba-
tions, wash processes, plate transports) as well as the photometric measurement
and evaluation.
For in Vitro Diagnostics only!
General warning messages are indicated normally with this safety sym-
bols and printed in special types. For special situations were also used
the following security symbols.
Biohazard!
Electricity!
Hot surface!
Laser!
1.1.2 Notes
Manufactured by
Lot Number
Expiration Date
Storage Temperature
CE Mark
Catalogue Number
ETI-Max 3000 is a fully automated microtiter plate analyzer including functions such
as sample preparation, test performance, photometric measurement and data eval-
uation.
ETI-Max 3000 is designed and manufactured in accordance with the safety require-
ments for electronically and medical measuring devices. If the law lays down regula-
tions on the installation and/or operation of microtiter plate analysers, then it is the
operators responsibility to adhere to them.
The manufacturer has done everything possible to guarantee that the equipment
works safely, both electrically and mechanically. The systems are tested by the man-
ufacturer and supplied in a condition that allows safe and reliable operation.
The user has to observe the information and warnings contained in this operating
manual in order to ensure safe operation of the instrument.
• The instrument may only be operated by personnel who have been trained
on the use of the system. It is strongly recommended that all first time users
read this manual prior to use.
• Use the system only for the designated application.
• Use only the consumables and accessories described herein (microtiter
plates, primary tubes, pipetting tips, etc.).
If you open the flap of cover, verify that the movement of the pipettor has stopped
before you reach in the working area.
• The operator may only perform the maintenance work described in this
manual. Use only the parts described in this manual for servicing.
The tests and maintenance work recommended by the manufacturer should be
performed to make sure that the operator remains safe and that the instrument
continues to work correctly.
Any service and maintenance work not described in this manual must be per-
formed by authorized service engineers and technicians.
• Care must be taken when operating and testing the barcode scanner as it
uses a laser. Never look directly at laser beam!
2 System Basics
2.1 Overview
The ETI-Max 3000 is a fully automated microtiter plate analyzer performing the com-
plete sample processing (sample pre-dilutions, sample and reagent dispensing, in-
cubations, wash processes, plate transports) as well as the photometric
measurement and evaluation. The instrument is controlled via the Windows PC soft-
ware ETI-Max 3000. This software, which was specifically designed for this purpose,
allows the user to process the pre-defined assays of DiaSorin as well as assays
programmed by the user. The clear structure with intuitive user-guidance allows sim-
ple and quick operation of daily routine jobs as well as programming of user-specific
assays.
The tray is accessible via a drawer which is locked automatically as soon as a run
has been started. The tray includes 5 positions for tip racks (300 µl or 1100 µl tips,
see figure 2-2: position 1b) as well as 160 positions for dilution tubes see figure 2-2: position
1a. 6 additional reagent positions are also available.
The dilution tubes have to be placed into the respective positions, shown in the load-
window by starting the worklist (position 1 at the top left, position 160 at the front
right).
Move the tip rack from above straight into the specific position, the groove must fit
into the pin (see figure 2-3: and see chapter 5.1 on page 5-1). The clamp shall fix the tip rack.
2.2.2 Patient Sample and Reagents Unit with Bar Code Reader
2a LED
2b Contact pin hole
2c Contact pin
Each rack includes a contact pin; on racks occupying one track, this pin is located at
the top centre, and on the broader racks at the top right.
The software specifies which track is to be used for the respective rack. This is indi-
cated by a red LED. A reagent rack occupying 3 tracks must be inserted such that
the contact tappet is in contact with the lit up LED.
Each rack has to be inserted up to the limit stop. The respective LED on the rear pan-
el goes off (Loading/Unloading see chapter 5 on page 5-1).
Reloading of patient and reagent racks is possible when the instrument is in the in-
cubation mode.
Keep the flap of this unit closed during a run. It may be opened only for re-
loading (see chapter 5.2 on page 5-6). Opening the flap while transfer steps are
being performed results in an immediate stop of the pipettor and entry in the
event log.
Tip ejection station and waste bag (see figure 2-2: position 3a
The opening serves as ejection station for disposable tips. The ejected tip is trans-
ported into the waste bag via a slide which is attached to the front side of the instru-
ment. The ejection station is closed by a cover plate which can be pulled off by hand.
With the cover plate removed, the waste bag can be taken out of the holding device
and replaced (Disposal see chapter 5.3 on page 5-7).
From there the plate is transported - depending on the defined assay - to the various
instrument modules and then back again to the plate loading position (Loading/Unload-
ing see chapter 5 on page 5-1).
The drawer is automatically locked during a run. The green LED Instrument goes
off.
4 Test plate compartment with plate transport unit (see chapter 2.2.4 on
page 2-6)
5a Wash buffer container (square) and waste bottles (round) (see
chapter 2.3.1 on page 2-7)
5b Wash unit for test plates (see chapter 2.3.2 on page 2-8)
6 Incubators
7 Photometer
A plastic cover with hinged flap protects the visible working area. The
closed position of this flap is monitored by a contact switch. The ETI-
Max 3000 cannot be operated without this cover or flap, in order to
avoid getting in contact with the working area during a run. If these
safety precautions are not ob-served strictly, the operator may get hurt
or contract an infection, or the instrument may get damaged.
The system will be stop immediately when the instrument cover or the locka-
ble flap is opened during a run!
2.4.3 Connections
18 Ventilation channels
The level sensors inform you about the status of the respective container (full/
empty). A corresponding message appears on the screen. Before starting a
run, check both containers.
The LED displays on the instrument front panel (next to the left and right door) have
the following meaning:
Left
Right
The measurement principle of absorbance photometry plays the most important role
in clinical chemistry. With this method, the intensity of a monochromatic light beam
of a suitable wavelength is compared before and after passing through a sample. The
degree of attenuation of intensity of the light beam provides a measure of the con-
centration of the substance under investigation. The photometer consists of a poly-
chromatic or monochromatic light source. In the case of the ETI-Max 3000, this is a
halogen lamp which emits a spectrum. The desired wavelength is filtered out using
a wavelength selector (i. e. a filter). The light with this wavelength passes through the
sample with the substance to be measured in an optically clear solution. A part of the
light is absorbed in the sample. The intensity of the light coming out of the sample is
measured with a measuring cell (detector). The light striking the detector is converted
into an electrical signal and stored as the measurement signal.
ETI-Max 3000 The user program ETI-Max 3000 is a PC program running under Microsoft
Windows 95 as well as Windows 2000. The usual Windows conventions apply. De-
viations from these conventions are described where appropriate.
Explorer Tree Some windows show an explorer tree on the left-hand side and the selected item on
the right-hand side. Clicking on the plus sign of a folder on the explorer tree opens
the respective options, clicking on the minus sign closes the respective folder. Click-
ing on an item shows the respective page of the corresponding file.
This presentation is used for the windows:
• Assay Protocol
To define assay process steps (pipetting, washing, incubating, measurement,
etc.).
• Panel Definition / Set-up Panel
To combine assays and samples on test plates to create a worklist for routine.
• Worklist
To check the conditions for a certain worklist.
Edit Panel Definition... Opens the Set-up Panel dialogue box (only
possible with open worklist) with editing options
of the current worklist.
Panel Options Settings for processing the worklist.
Optimise Optimises processing of the defined run.
L o t s p e c i f i c v a lu e s Display and input of the lot specific information
and the required reagents for the displayed
worklist.
Start Starts the loading dialogue; once the loading
dialogue has been completed, a run using the
current worklist can be started.
Stop Stops the current run. The run can be contin-
ued again and one or several plates can be
removed from processing. Or the entire run can
be aborted completely.
Load additional Allows the reloading of pipette tips.
tips
File polling format setting of the import file for host sys- *.apm C:\ETI-Max 3000\System
tems. For detailed information see ETI-Max 3000 ’Con-
nectivity Manual’.
Assay protocol files *.asy C:\ETI-Max 3000\Assaydefini-
tions
Files documenting daily data communication between PC *.log C:\ETI-Max 3000\Eventlogs
and ETI-Max 3000 instrument as well as error messages.
Coordinate files for e.g. pre-dilution plates *.mpc C:\ETI-Max 3000\System
Coordinate files for the racks *.rac C:\ETI-Max 3000\System
Result files *.res C:\ETI-Max 3000\Resultfiles
Spectrum files (contain data of a spectrum acquisition) *.spe C:ETI-Max 3000\System
Self test files with information about the self tests that *.tst C:\ETI-Max 3000\System
were performed.
Export files in ASCII format *.txt C:\ETI-Max 3000\Exportfiles
ASCII patient data import files can be downloaded from a *.txt For host connection
host computer to the ETI-Max 3000 software (patient with
associated assays).
Verification report files *.ver C:\ETI-Max 3000\System
Worklist files *.wor C:\ETI-Max 3000\System
1. Select U t i l i t i e s | P a t i e n t D e t a i l s or click
on the Icon on the tool bar and define the patients
and the associated tests in the P a t i e n t E d i -
tor .
2. Click on the A d d P a t i e n t ( s ) button to open
the A d d P a t i e n t ( s ) dialogue box.
The patient editor only accepts letters and numbers as patient ID. The use of
any spe-cial characters such as "%", "-", "$", "€","'", "|", "/", "\", ";", "," or "."
when creating a patient ID or receiving from the host computer is forbidden.
You will find further information to the tests in the manual of the respective
test.
The patient editor only accepts letters and numbers as patient ID. The use of
any spe-cial characters such as "%", "-", "$", "€","'", "|", "/", "\", ";", "," or "."
when creating a patient ID or receiving from the host computer is forbidden.
As an alternative, patients may be entered via host. In this case, you may
start directly with creating a worklist (see chapter 4.3.1 on page 4-5).
You will find further information to the tests in the manual of the respective
test.
If you did not enter any patient codes before creating the worklist, this window
does not contain any patients. In this case you can assign assay/patients via
the P a t i e n t D e t a i l s . . . button in the S e t - u p P a n e l dialogue box.
To run the same patient with the same assay on more then one plate, the op-
tion A l l o w m u l t i p l e d e t e r m i n a t i o n s must be selected.
Further possibilities:
• Click on the plus sign of an plate folder to view
the respective assays in the Explorer tree.
• Click on the plus sign of an assay folder to view
the respective patient ID's in the Explorer tree.
• Change the order of plates via the M o v e U p
and M o v e D o w n buttons.
4.4.1.1 Schedule
Allocate the vials only into suitable locations. An incorrect allocation may
cause errors in dispensing.
The use of primary tubes with gel separator requires a careful check of the
sample volume above the gel to avoid any possible errors in dispensing.
When refilling a reagent bottle, never exceed the bottle shoulder. An over-fill-
ing may lead to an incorrect dispensing.
"Dragging" means clicking with the mouse on a resource, keeping the mouse
button pressed down, moving it to the desired location, and releasing the
mouse button again.
Check if sufficient tips are available and if the tip size displayed agrees with
the position on the instrument!
Please carefully check the tip racks allocation, following the specific
color code and type in the software. A tip misplaced can not be recog-
nized by the instrument and may cause mechanical damage!
At this point, the system does only recognize if a holding frame has been
loaded!
At this point, the system does only recognize if a holding frame has been
loaded!
The ETI-Max 3000 unloads an aborted plate at the next appropriate moment.
You must unload this plate, otherwise the worklist will be paused! An already
started process step with another plate will be finished first.
4.5.1.3 Reader
4.5.1.8 Events
4.6 Re-Loading
6. Patient samples:
Insert sample racks and allocate sample symbols
with the mouse to the new sample rack (see
chapter 4.4.2 on page 4-12).
Processed sample racks (flashing red LED) can
be removed.
7. Reagents:
Refill or add additionally required reagents as
shown on the screen (see chapter 4.4.2 on page 4-12).
The reagent symbols are automatically allocated
to the respective positions.
8. Disposable tips and pre-dilution plates:
Refill disposable tips, dilution tubes, wash buffer
and distilled water as shown on the screen (see
chapter 4.4.3 on page 4-15).
Allocate the vials only into suitable locations. An incorrect allocation may
cause errors in dispensing!
When refilling a reagent bottle, never exceed the bottle shoulder. An over-fill-
ing may lead to an incorrect dispensing!
Never remove a rack while still in use. Remove it only when the related LED
is flashing. If a sample rack is removed which is still in use, all samples not
already pipetted out of this rack will be flagged with R e m o v e d and not cal-
culated.
Make sure that the flap of the reagent unit is closed after re-loading.
1. Select U t i l i t i e s | A r c h i v i n g S e t u p . . ..
2. Activate the checkbox E n a b l e a r c h i v i n g in
the A r c h i v i n g S e t - u p dialogue.
3. Checkbox A u t o m a t i c a l l y a r c h i v e
l o a d e d p a t i e n t s a mp l e d u r i n g w o r k -
list :
Activated: The Serotec archiving runs simultane-
ously with a normal assay and is scheduled in the
worklist.
Deactivated: The Serotec archiving runs as an
individual step befor or after starting a worklist.
4. If necessary, create a new archiving protocol see
chapter 4.7.2 on page 4-29.
1. Select U t i l i t i e s | A r c h i v i n g S e t u p . . ..
2. New archiving protocol: Press on the New
button.
Edit a exiting archiving protocol: Press on the
E d i t button.
3. Enter name of the archiving protocol in the field
D e s c r i p t i o n in the area O p t i o n s .
4. Enter the number of replicates in the field N o .
of replic at es in the area O p t i o n s.
5. Choose the archiving area and the archiving
details in the area A r c h i v i n g A r e a .
6. Enter the V o l u m e and the P r o f i l e in the area
Sample Aspirate.
7. Enter the V o l u m e and the P r o f i l e in the area
S a m p l e D i s p e n s e.
8. Press on the O K button twice.
4.7.3 Archiving
1. Select U t i l i t i e s | A r c h i v i n g S e t u p . . .
(see chapter 4.7.1 on page 4-28).
2. Activate the checkbox E n a b l e a r c h i v i n g in
the A r c h i v i n g S e t - u p dialogue.
3. Deactivate the checkbox A u t o m a t i c a l l y
archive loaded patient sample dur-
i n g w o r k l i s t.
4. If necessary, create a new archiving protocol for
test tubes see chapter 4.7.2 on page 4-29.
5. Press on the O K button.
6. Load bar coded patient samples (see chapter 4.2.2
on page 4-4) or enter manually the patient ID’s (see
chapter 4.2.1 on page 4-2).
Storage:
• The P a t i e n t A r c h i v i n g I n f o r m a t i o n will
be stored automatically in the directory ’C:\ETI-
Max 3000’ with the filename’yymmddxx.arc’.
• Select F i l e | E x p o r t to create a ASCII textfile
of the P a t i e n t A r c h i v i n g I n f o r m a t i o n .
Re-use of P a t i e n t A r c h i v i n g I n f o r m a t i o n :
• Select F i l e | O p e n and choose the file type
Archives files (*.arc).
1. Select U t i l i t i e s | A r c h i v i n g S e t u p . . .
(see chapter 4.7.1 on page 4-28).
2. Activate the checkbox E n a b l e a r c h i v i n g in
the A r c h i v i n g S e t - u p dialogue.
3. Activate the checkbox A u t o m a t i c a l l y
archive loaded patient sample dur-
i n g w o r k l i s t.
4. If necessary, create a new archiving protocol for
test tubes see chapter 4.7.2 on page 4-29.
5. Press on the O K button.
6. Load bar coded patient samples (see chapter 4.2.2
on page 4-4) or enter manually the patient ID’s (see
chapter 4.2.1 on page 4-2).
7. Click the N e w | W o r k l i s t button (or select
F i l e | N e w and then select W o r k l i s t in the
dialogue box).
The Serotec archiving part will be scheduled as
part of the normal assay scheduling. As soon as
patient samples have finished the assay plate
pipetting, the system will start the archiving.
8. Choose the A r c h i v i n g p r o t o c o l for test
tubes.
9. Define your worklist with all plates, assays and
patients (see chapter 4.3.1 on page 4-5).
All selected patients are archived.
10.Press on the O K button.
11. Enter the lot specific values (see chapter 4.3.4 on
page 4-8).
12.Click on the S t a r t button to start the worklist
and open the L o a d dialogue (see chapter 4.4.2 on
page 4-12).
The Serotec archiving tubes (called S e c o n d -
a r y t u b e) are automatically assigned to the
dilution area. Drag the tubes via mouse to a sam-
ple rack position if required.
13.Load all samples, reagents and other required
ressources (see chapter 4.4.2 on page 4-12 and
chapter 4.4.3 on page 4-15).
14.Press on the O K button to start the worklist and
the archiving.
For the use of dilution plates the Serotec rack is needed. The Serotec rack
replaces during the archiving the dilution tube rack (see chapter 2.2 on page 2-2).
1. Select U t i l i t i e s | A r c h i v i n g S e t u p . . .
(see chapter 4.7.1 on page 4-28).
2. Activate the checkbox E n a b l e a r c h i v i n g in
the A r c h i v i n g S e t - u p dialogue.
3. Deactivate the checkbox A u t o m a t i c a l l y
a r c h i v e l o a d e d p a ti e n t s a m p l e d u r -
ing worklist.
4. If necessary, create a new archiving protocol for
dilution plates see chapter 4.7.2 on page 4-29.
5. Press on the O K button.
6. Load bar coded patient samples (see chapter 4.2.2
on page 4-4) or enter manually the patient ID’s (see
chapter 4.2.1 on page 4-2).
7. Click the N e w | W o r k l i s t button (or select
F i l e | N e w and then select W or k l i s t in the
dialogue box).
The S e t - u p P a n e l dialogue box is displayed
with the entry Ar ch ive .
8. Choose the Archiving prot oc ol for dilu-
tion plates.
9. Press on the A d d P a t i e n t button to select the
patient IDs for archiving (see chapter 4.3.1 on page 4-
5).
10.Press on the O K button.
11. A message remains you to replace the dilution
rack by the Serotec rack.
Replace the rack.
12.Press on the O K button.
Replace the Serotec rack by the dilution rack before you start a normal assay!
1. Select F i l e | N e w .
2. In the Ne w dialogue box, select the file type
Q A An a l y s i s R e p o r t .
3. In the Q . A . A n a l y s i s dialogue box, select in
the box C o n t r o l s the respective reagent.
4. Select in the box B a t c h N u m b e r s the
respective bach number.
5. Select the period of time in the boxes Da te
f r o m and t o .
6. Select in the area V a l u e s the option S h o w
m e a n v a l u e s o n l y or S h o w a l l v a l -
u e s (including all individual values of replicates).
7. Select in the area T y p e s o f V a l u e the option
Re a d e r v a l u e s (OD’s) or C a l c u l a t e d
v a l u e s (Index).
8. Click O K to confirm the entries.
The system shows you the quality control analy-
sis report (Levey Jennings plot).
1. Select F i l e | N e w.
2. In the New dialogue box, select the file type
Patient Result Report.
3. In the P a t i e n t R e s u l t dialogue box, select
A l l P a t i e n t s or I D s b e t w e e n .
If you selected I D s b e t w e e n than enter the
first ID and the last ID in the two boxes.
4. Select up to five assays.
5. Select the period of time in the boxes D a t e
f r o m and D a t e t o .
6. Select the S o r t O r d e r .
7. Click O K to confirm the entries.
The system shows you the patient result report.
8. Select V i e w | D e t a i l to show a detailed list,
including the B a t c h N u m b e r of the Kit (if
entered, see chapter 4.3.4 on page 4-8).
1. Open screw cap of system liquid container and refill system liquid or replace
container.
2. Close screw cap again and watch out for correct seat of level sensor and con-
nections.
1. Hold bottom drawer with both hands at the bottom edge and pull it out. The
LED Instrument must light up green.
2. Open cap of wash container and refill the respective liquid or replace bottle.
3. Close cap again and watch out for correct seat of level sensor and connec-
tions.
4. Close bottom drawer again, so it clicks into place (audible click).
1. Pull very left drawer out. The LED Drawer must light up green.
2. Place dilution tube(s) in the respective positions as shown in the L o a d dia-
logue box. The position 1 is on the rear left.
3. Push in drawer again up to the limit stop (audible click), overcoming a slight
resistance.
1. Pull very left drawer out. The LED Drawer must light up green.
2. Place tip rack - as illustrated in the drawing below - into the holding device of
the instrument, so that the pin sits in the groove of the tip rack.
3. Push in drawer up to the limit stop (audible click), overcoming a slight resist-
ance.
Please carefully check the tip racks allocation, following the specific colour
code and type in the software. A tip misplaced can not be recognized by the
instrument and may cause mechanical damage!
The red LED indicates the track where the rack is to be inserted. When loading rea-
gent racks that occupy three tracks, it must be ensured that the rack with its right
track (= position of contact tappet) is placed on the tracks with the red LED. The bar
code labels must face right the bar code reader.
The use of primary tubes with gel separator requires a careful check of the
sample volume above the gel to avoid any possible errors in dispensing.
Never remove a rack while still in use. Remove it only when the related LED
is flashing. If a sample rack is removed which is still in use, all samples not
already pipetted out of this rack will be flagged with R e m o v e d and not cal-
culated.
If reagents were not identified or placed without barcode, the user has to
make sure that the manually allocated positions correspond to the actual
placement on the reagent rack. Manually allocated reagents are identified in
the result printout and in the log file.
1. When the software requests a plate, the Load LED lights up green (on the
instrument front panel next to the right flap) and the L o a d P l a t e dialogue
appear.
2. Open flap (very right). The plate transport unit is already in a position directly
next to the plate compartment.
3. Place test plate in holding frame (see chapter 2.2.4 on page 2-6) and push it in,
overcoming a slight resistance.
Check if the plate has been inserted correctly and make sure no strip extends
beyond the edge of the frame.
4. Place holding frame onto the plate transport unit such that both pins of the
holding frame on the right sit in the openings of the slide on the plate trans-
port unit (see chapter 2.2.4 on page 2-6).
5. Close flap.
6. In the L o a d P l a t e dialogue, enter the plate ID and click O K (or S c a n ,
when using bar coded plates).
7. The test plate is first transported into the photometer to check for an ade-
quate strip filling; then the plate is placed in the pipettor area.
8. Repeat this process to load several plates in succession.
5.2 Unloading
1. Pull very left drawer out. The LED Drawer must light up g r e e n .
2. Take dilution tube(s) and/or empty tip racks out of holding devices.
Partially used tip racks must remain in the original position. The information
regarding the number and position of the available tips is stored in the ETI-
Max 3000 software and this information is used for the subsequent run.
3. Push drawer in again (audible click).
Never remove a rack while still in use! Remove it only when the related LED
is flashing! If a sample rack is removed which is still in use, all samples not
already pipetted out of this rack will be flagged with R e m o v e d and not cal-
culated.
1. Open flap. The plate transport unit with the test plate is already in a position
directly next to the plate compartment.
2. Remove plate with holding frame and take plate off the holding frame.
3. Close flap again (audible click).
4. Process plate further manually or dispose off plate.
5.3 Disposal
1. Disposable tips are automatically ejected at the tip ejection station. Via a slide
they go directly into the plastic waste container at the instrument front panel.
1. Pull cover plate next to the plate compartment out horizontally from the front.
2. Take waste container off the retaining ring and close it using the supplied lid.
3. Place new waste container with plastic reinforcing onto the retaining ring and
push it down.
4. Attach cover plate again.
5. Dispose off the closed waste container in accordance with the legal require-
ments.
Potential infectious material and all parts that may come in contact with
potential infectious material must be disposed of according to the legal
requirements of the relevant country.
The user may perform the maintenance work described in this chapter. Any service
work described in the service plan (see chapter 6.2 on page 6-3) or not described in the
operating manual must be performed by authorized service engineers.
The maintenance work described below has to be performed by the user whenever
necessary, at least, however, in the intervals specified below.
Do not use any disinfectants containing alcohol for Plexiglas surfaces and for
the manifold (e.g. cover)!
Disinfectants must not come into contact with bearings and guides, as other-
wise the greasy film may dissolve!
Disinfectants must not be used in the vicinity of circuit boards and light barri-
ers!
Periodically, during the year, a specific preventive maintenance can be run by the au-
thorized technical personnel.
A specific procedure will be followed, to ensure a good check on all the instrument
parts, which are:
• Photometer
• Washer
• Incubator
• Plate transport
• Pipettor
Clean or disinfect the following instrument parts of the ETI-Max 3000 in accordance
with the maintenance plan:
1. Housing surface
2. Interior of instrument:
• magazine for tip racks and dilution tubes (1),
• sample and reagent unit (2),
• test plate area (3),
• test plate compartment surface (4),
• incubators (6),
• drawer with wash unit and wash buffer (5)
3. Manifold in washer unit (5)
Disinfectants must not come into contact with bearings and guides, as other-
wise the greasy film may dissolve!
Disinfectants must not be used in the vicinity of circuit boards and light barri-
ers!
Do not use any disinfectants containing alcohol for Plexiglas surfaces and for
the manifold (e.g. cover)!
Proceed as follows:
1. Apply disinfectant on instrument housing surface.
2. Let it take effect according to the manufacturer's specifications.
3. Wipe instrument off with a cloth.
If liquid got inside the drawers or individual modules, turn the instru-
ment off immediately. Clean the affected areas as quickly as possible
using an appropriate cleaning agent; take all sensitive parts and all
parts that are relevant for operation into account: guide rails, door edg-
es, plate transport unit, drawers, racks etc.
The actions listed in the maintenance schedule (see chapter 6.1 on page 6-1) have to be
performed regularly and have to be documented.
The pipettor systems is automatically primed with system liquid during a run; this
process is controlled by the ETI-Max 3000 software.
Further actions are also provided by daily and weekly maintenance.
The washer system is automatically flushed with distilled water following each wash
step; this process is controlled by the ETI-Max 3000 software.
The 4 containers with wash buffer/distilled water and the complete washer unit (in-
cluding manifold, pumps valve, tubing) are cleaned during the daily and weekly main-
tenance.
The wash head could be have contact with dangerous material. Pay at-
tention to safety regards (gloves are recommended)!
The wash head is part of the wash unit located in drawer (5) (see figure 6-1: on page 6-
4). If the wash function is not longer adequate, you have to clean the needles of the
wash head.
1. Open drawer.
2. Using the supplied cleaning needle, clean the 8 dispense and the 8 aspirate
needles of the wash head.
Module uses halogen bulb, it will be hot even after short periods of use
and takes time to cool down. Handle with care!
The photometer works with a special light source which - if faulty - can be replaced
by the user. If the bulb of the photometer is faulty, "B u l b b l o w n !" is displayed dur-
ing the self test for the photometer. The instrument is shipped with a spare halogen
bulb, which has to be replaced as described below.
Spare halogen bulbs can be purchased from DiaSorin.
Hot! Be careful!
11. Lock drawer safety catch after insertion of the instrument drawer again.
A backup of result files is recommended on regular time bases (e. g. weekly). This
backup cannot be carried out directly from the ETI-Max 3000 software menu.
Proceed as follows:
1. Open the Windows explorer.
2. Select the E T I - M a x 3 0 0 0 folder.
3. Select the R e s u l t f i l e s folder.
4. Select the result files (.res) to save.
5. Copy them on the desired data drive.
To put system out of action for a longer time contact your local DiaSorin service
centre.
7 Error Messages
If the ETI-Max 3000 does not work, this is often due to minor problems which you can
deal with yourself.
This chapter describes error messages and gives instruction on error recovery.
'%1' and '%2' are placeholders for a system module or the designation of a plate, a
reagent or an error number.
System messages appear in the status bar of the ETI-Max 3000 software, error mes-
sages are displayed in a separate window, which has to be confirmed.
ABORT button Message: The S t o p button has The run has been interrupted and may
pressed been pushed during a run. be continued or aborted completely.
Aborting plate %1 The run of the plate has been The run has been interrupted and may
aborted. Reasons: The S t o p but- be continued or aborted completely.
ton has been pushed.
Bar code IC error The bar code cannot be read. Verify the readability of the bar codes.
Check the bar code parameters in the
S e t u p menu. Try reading the bar-
codes once more. If this attempts fail,
call service.
Clot detected in rea- Clots were detected in reagent %1. Abort the run, if necessary, and replace
gent %1 reagent.
Colorimeter %1 not The X-motor of the photometer is not Select the menu item U t i l i t i e s |
homed in the home position. S e l f t e s t to initialize the system
again. If the problem recurs, call serv-
ice. If this error message comes up dur-
ing a run, this run has to be aborted.
Colorimeter A/D error Error of the analog/digital converter Call service.
of the photometer.
Colorimeter A/D over Upper limit of photometer A/D has The filter has not been installed prop-
range error been exceeded due to the signal erly. Call service.
height of the preselected resolution.
Colorimeter A/D Signal detection too low. Defect of The halogen lamp of the colorimeter is
under range error power supply unit of the photometer, faulty and has to be replaced. If the
or something similar. error persists, the optical components in
the photometer (filter, upper or lower
optic block) may be dirty. Call service.
Colorimeter back- Typically occurs when light entered Avoid direct exposure to sunlight, close
ground light level the measurement chamber. all housing doors and covers.
error Select the menu item U t i l i t i e s |
S e l f t e s t. to initialize the system
again.
Colorimeter EEPROM Error during EEPROM reading or Call service.
error writing.
Colorimeter filter %1 Error at filter no. %1. The gain factor Call service to check the installed filter
error for the respective filter cannot be and to replace it, if necessary.
identified. Filter is faulty or wrong fil-
ter has been installed.
Colorimeter filter The system does not recognize the Select the menu item U t i l i t i e s |
motor home error current position of the filter motor. S e l f t e s t to initialize the system
Move to the home position. again.
Colorimeter filter The system does not recognize the Select the menu item U t i l i t i e s |
motor movement current position of the filter motor. S e l f t e s t to initialize the system
error Move to the home position. again.
Colorimeter lamp Halogen lamp of photometer is Replace the halogen lamp.
error faulty.
Colorimeter optic Error in one of the 9 optical chan- The optical blocks have to be cleaned
channel %1 error nels. Upper or lower optic block is by service personnel. Call service.
dirty or faulty.
Colorimeter plate The system does not recognize the Select the menu item U t i l i t i e s |
motor home error current position of the plate motor in S e l f t e s t to initialize the system
the measuring area. The plate motor again.
has to be moved to the home posi-
tion.
Colorimeter plate Error of motor when moving the Select the menu item U t i l i t i e s |
motor movement plate to the measurement area. S e l f t e s t to initialize the system
error again. If the error persists, call service.
Colorimeter voltage Error in reference voltage of the pho- Call service.
reference error tometer.
COMGEN error '%1' RS232 connection faulty. Check correct connection between PC
and analyzer. Start PC and analyzer
again.
COMGEN target over- - Call service.
flow error
COP serial port test The components are connected via Call service.
error serial interfaces to the control board.
Error in serial interfaces.
ERROR: Argument Component cannot be actuated. Call service.
error in '%!' Error in component %1.
Error scheduling Error in assay or missing resources. The worklist or the assay has to be
plate '...' This error message is displayed in changed accordingly.
the worklist for the respective plate,
after the active worklist has been
verified.
Incubator heater %1 Defect in heater foil no. %1. Call service.
error
Incubator sensor %1 Defect of incubator sensor no. %1. Call service.
error
No disposable tips Pipettor tips used up or not found. Reload required tips at the position indi-
left cated on the monitor.
No fluid detected for Insufficient volume for sample %1 or The status is documented in the active
%1 reagent %1. event log. Confirm message with retry
or ignore. No further action is possible.
No respond to com- General software error. Communica- Push the Retry button. If the message
mand '%1' tion between PC and analyzer is comes up again, push the I g n o r e but-
interrupted. ton, turn the PC off and start it again.
Answer the questions "....worklist ...?"
and "is the analyzer still running"
accordingly. The system starts again
and continues with the worklist in proc-
ess.
Plate ID verification Plate bar code cannot be read. Missing or faulty bar code, incorrectly
error selected bar code type (see scanner
setup). Enter the plate ID manually.
Plate transport %1 Plate transport motor cannot find Select the menu item U t i l i t i e s |
motor home error home position. S e l f t e s t to initialize the system
again.
Plate transport %1 Error in plate transport motor no. Push the R e t r y button. If the error
motor movement %1. recurs, push the I g n o r e button.
error
Plate transport %1 Plate transport motor cannot find Select the menu item U t i l i t i e s |
motor not homed home position. S e l f t e s t to initialize the system
again. If the error persists, call service.
Plate transport car- Plate holder does not move far Push the R e t r y button. If the error
rier error enough into the instrument, so that recurs, push the I g n o r e button.
the light barrier is not interrupted. If this error recurs, the plate transport
has to be adjusted new. Call service.
Plate transport EEP- EEPROM error in plate transport. Call service.
ROM error
Plate transport error Error in plate transport in case of Push the R e t r y button. If the error
increased resistance. recurs, try to locate the cause of the
resistance (blocking) and eliminate it. If
no mechanical blockage is evident, call
service.
Plate transport sen- Error in plate transport sensor. Call service.
sor error
Rack scanner focus- The barcode scanner of the reagent Manual allocation of racks or samples
ing error and sample racks cannot be and reagents is possible. Call service.
focused.
Rack scanner motor Motor error in scanner of reagent Manual allocation of racks or samples
error and sample rack. Scanner firmware and reagents is possible. Call service.
does not work correctly. Electrical or
mechanical problems of scanner.
Rack scanner not Scanner of reagent and sample Manual allocation of racks or samples
detected racks is not connected. and reagents is possible. Call service.
Reading at %11/%2 Message: measurement at wave- -
lengths "%1"/"%2".
Reagent ... is unde- The reagent has not been defined. Reagent has to be defined in the rea-
fined gent database.
Enter the parameters of reagent in rea-
gent database.
Resuming after a PC does not respond while process- Following restart of the PC, you may be
crash ing the worklist and has to be able to save the worklist and the results.
restarted. Connection to the analyzer is estab-
lished and the results stored there are
transferred to the PC.
RS232 write error - Error in interface PC / analyzer. Check connections.
command: '%1'
Shaking at %1 for %2 Message indicating that shaking is -
seconds performed at a frequency of %1 for
the duration of %2 seconds.
Some required Not all required reagents have been All reagents requested in the L o a d
resources have not allocated to a position. window have to be allocated to a posi-
allocated to system tion or have to be loaded.
positions
Suspect tip pickup Pipettor cannot take up pipettor tip New teaching of pipettor required. Call
correctly (does not move deep service.
enough into the tip).
System cover closed Message instrument cover is closed. -
System cover opened Message instrument cover is Close cover, otherweise the system can
opened. not start processing a worklist.
System fluid low System fluid for pipettor too low. Fill up system fluid container with de-
ionized water.
The plate transport Plate transport has no information Select the menu item U t i l i t i e s |
cannot find a route about its present position. S e l f t e s t to initialize the system
from its current posi- again. If the error persists, call service.
tion to its next desti-
nation
Tip eject failure Error in the tip eject station. Remove tip manually from pipettor or
trigger eject mechanism manually. If this
error recurs, call service.
Unknown colorimeter Unknown photometer error. Call service.
error code %1
Unknown incubator Unknown incubator error. Call service.
error code %1
Unknown plate trans- Unknown plate transport error. Call service.
port error code %1
Unknown washer Unknown washer error. Call service.
error code %1
Verification failed %1 The reader has failed the validation Replace the photometer lamp. Repeat
criteria. validation. If this error persists, call
service.
Washer %1 motor not Error in washer motor. Select the menu item U t i l i t i e s |
homed S e l f t e s t to initialize the system
again. If the error persists, call service.
Washer aspirate Error in washer aspirate pump. Confirm displayed message by pushing
pump error the Retry button. If error recurs, push
the I g n o r e button. Upon completion
of the run or unlocking of the washer
drawer, check if the aspirate bottles are
closed correctly. If the error persists,
call service.
Washer dispense Error in washer dispense pump. Confirm displayed message by pushing
pump error the Retry button. If error recurs, push
the I g n o r e button. Select the menu
item U t i l i t i e s | S e l f t e s t to initial-
ize the system again. If the error per-
sists, call service.
Washer EEPROM Error in EEPROM of the washer Call service.
error module.
Washer head home Error when moving washer head to Select the menu item U t i l i t i e s |
movement error home position. S e l f t e s t to initialize the system
again. If the error persists, call service.
Washer head motor Error in movement motor of the Select the menu item U t i l i t i e s |
movement error washer head. S e l f t e s t to initialize the system
again. If the error persists, call service.
Washer plate home Error when moving to the home Select the menu item U t i l i t i e s |
movement error position. S e l f t e s t to initialize the system
again. If the error persists, call service.
Washer plate motor Plate transport motor of washer Select the menu item U t i l i t i e s |
movement error blocked. S e l f t e s t to initialize the system
again. If necessary, take out plate that
may still be in the washer. If the error
persists, call service.
Washer reagent level The wash buffer runs low. Refill the wash buffer. Push the R e t r y
low error button. Then you may continue.
Washer valve test Error in testing the pump valve. Call service.
error Valve does not switch.
Washer waste full Container for washer waste full. Empty container.
Washer waste pump Error in washer waste pump. Check connections and container caps
error for leaks. If the error persists, call serv-
ice.
The following error codes have been assigned to the individual system modules. An
error code consists of six parts: IDxx03xx4552nnnn
• ID: ID number of the module
• xx: Insignificant
• 03: Error
• xx: Insignificant
• 4552: Start of the error number
• nnnn: Error number, sometimes there are only two numbers
Example: 42xx03xx45524243 means: Module 42, error number 4243.In the following
tables you find this error display under the module number and the error code.
Module Error
Cause: Action
ID: number:
Module Error
Cause: Action
ID: number:
Module Error
Cause: Action
ID: number:
42 48 nn Motor not home. nn shows the position. None. The software will reset the plate
transport and try again.
42 4D nn Motor jammed during movement. nn Call service.
shows the axis.
42 50 Plate carrier sensor failure. Call service.
42 52 Firmware was unable to compute a safe Call service.
route between the two positions.
42 57 EEPROM error. Call service.
Module 43 Photometer
Module Error
Cause: Action
ID: number:
Module 44 Washer
Module Error
Cause: Action
ID: number:
Module 45 Incubator
Module Error
Cause: Action
ID: number:
8 Technical Data
System Overview
Photometer
Spectral range 400 - 700 nm
Dynamic range -0.100 to 3.000 O.D.
Accuracy +/- 0.005 or 2.5 %
Linearity 0 - 2.000 O.D. +/- 1 %
Detection Photo diode
Reading time < 15 seconds
Read modes OD and Kinetic mode
Filters Up to 8 positions
Pipetting System
Pipettor Liquid pipettor for disposable tips
Liquid level detec- Standard
tion
Min Max volumes 10 µl to 300 µl or
1000 µl with large tips
Accuracy +/- 5 % at 10 µl
+/- 1 % at 100 µl
Precision +/- 8 % CV at 10 µl
+/- 2.5 % CV at 100 µl
Features Tip detection, mixing, multi-dispensing mode
Conditions • Liquid used: distilled water
• Temperature constant: 21 °C +/- 2 °C
(including reagents and samples)
• Valid for use of "Test protocol"
Incubation
Capacity 4 independent chambers
Temperature range Minimum temperature = RT + 5 °C
Maximum temperature = 50 °C
Accuracy +/- 1 °C mean of plate
Uniformity +/- 0.7 °C across plate
Washing
Capacity Max. 3 positions wash buffer + 1 distilled water
Wash head 1 x 8 with verify option
Dispense volume 200 - 2500 µl/well
Precision +/- 5 % CV at 300 µl
Residual volume < 2.5 µl in U-shaped bottom
< 4 µl in flat bottom
Fluid alarms Low reagent, waste full
Features Sweeps, soak, purge, top and bottom wash, vari-
able pump speeds
Bar Code
Bar code identification of samples, reagents and
test plates possible
PC requirements
PC IBM compatible Pentium PC
RAM At least 64 MB
Ports 1 serial ports
1 parallel port
Hard disk Hard disk with min. 150 MB free hard disk space
Accessories Colour monitor
Keyboard and mouse
Printer
Software features
Operating system Microsoft Windows® 95 or
Microsoft Windows® 2000
Interfaces ASTM interface
Flexible ASCII import of worklist sample ID's
Time Scheduling Schedules 4 plates with user options
Multiple assays per Up to 12 assays per plate
plate
Export options Flexible ASCII export and report
Qualitative User definable result classes
Quantitative Linear to quadratic regression, sigmoidal, and
many more
Language support Multiple languages possible
QA analysis Mean, SD, CV, Standard Error and Levey-Jen-
nings
Power Supply
Universal a.c. input 100 - 260 VAC, 47 - 63 Hz
Typically max. 500 VA
Main fuses 4 AT
Dimensions
WxDxH 114 cm x 156 cm x 100 cm
(Depth with waste bag and completely opened
drawer)
Weight
130 kg
Noise
67 dB (distance 1 m)
Environment conditions
This standard applies equipment designed to be
safe at least under the following conditions:
• indoor use
• altitude up to 2000 m
• temperature 5 °C to 40 °C
• maximum relative humidity 80 % for tempera-
tures up to 31 °C decreasing linearly to 50 %
relative humidity at 40 °C
• mains supply voltage fluctuations up to +/-
10 % of the nominal voltage
• applicable rated pollution degree
Operating conditions
15 °C to 25 °C
Conformity
The following technical tests were carried out:
• Safety regulations tests: EN 61010-1
• EMC (Test for electromagnetic compatibility):
EN 61326
Values are archived under optimal conditions and can vary depending on en-
vironmental conditions, instrumental status and processing conditions!
• Disposable tips
• Dilution tubes
• Microtiter plates
• Waste bags
• Patient sample and reagent racks (with bar codes)
• Holding frames for microtiter plates
• Waste and system liquid container with level sensors and tubing connections
• Wash buffer bottles
• Waste bottles for wash unit
• Interference filter for photometer
• Halogen lamp for photometer
• Fuses
9 Contact