Download as pdf or txt
Download as pdf or txt
You are on page 1of 20

Dana® Spicer® Drive Axles

S130 Series
Illustrated Parts List AXIP-0055 August 2006

For the most current information, visit the Roadranger web site at www.roadranger.com
Table of Contents

Table of Contents
Table of Contents ....................................................................................................................................1
General Information ................................................................................................................................2
How To Use Illustrated Parts List......................................................................................................2
Model Identification ..........................................................................................................................3
Identification ...........................................................................................................................................4
Forward Axle Parts Explode ....................................................................................................................6
Forward Axle Parts List ...........................................................................................................................7
Ring Gear and Pinions ............................................................................................................................9
Bearing Spacers....................................................................................................................................10
Axle Shafts............................................................................................................................................11
Yokes & Flanges ...................................................................................................................................11
Service Carriers.....................................................................................................................................12
Axle Housing Parts Explode ..................................................................................................................13
Axle Housing Parts List.........................................................................................................................13
Axle Housings .......................................................................................................................................14
Oil Seal Installation Tools......................................................................................................................15
Kits and Assemblies..............................................................................................................................15

1
General Information

General Information
How To Use Illustrated Parts List
Ordering Parts • Diff - Differential
• This parts book is organized in sections according to parts • Hsg - Housing
servicing requirements. Use the Contents or page headings and • Inv - Involute
colored tabs to find information.
• ABS - Antilock Brake System
• Use this book to order parts for your Dana® Spicer® Axle.
• N/A - Not Applicable
• For convenience, part numbers have been included for all
pieces of the carrier assembly. Some of these parts, such as the • Str - Straight
carrier and caps, are serviced only in kits or assemblies. Part Illustrations
numbers are for your reference only. Those parts not serviced
separately are identified with NSS. • Illustrations show parts in assembly groups.

Kits and Assemblies • Item numbers on illustrations correspond with parts listings on
pages that accompany the drawings.
• Kits and Assemblies contain groups of individual or assembled
parts developed for optimal replacement or repair of a service • Notes are included on illustrations where needed.
problem. Parts Listings
• Kits and Assemblies are shown with applicable parts groupings • Parts listings are defined by parts groupings and are broken
in the parts listing. down by service assemblies.
• See the Appendix for detailed information concerning kits • Parts Listings identify a part for servicing with the following
applicable to this model. categories:
Abbreviations • Item - corresponds with numbers on illustrations for part
• AR - As Required - Parts that vary in quantity with each axle. identification
Example: shims • Part Name - specifies part name or description
• NSS - Not Serviced Separately - Items which can only be • Quantity (Qty) - quantity required for assembly
purchased in sets, kit form or service assemblies. Example:
brake shoes. • Current Part - service part numbers are broken down by
model, type or other applicable information
• RH/LH - Right Hand/Left Hand - Determined as viewed from
behind the vehicle looking forward. • Notes - define unique characteristics or replacement notes

• “RTV” - Gasket Compound - Formed-in-place gasket sealer. It • Kits / Assy’s Where Used - indicates Kits or Assemblies that
is recommended for use on all surfaces requiring a gasket. contain a particular part

• Assy - Assembly • Other pertinent information is listed in tables or parts listings


as required.
• Brg - Bearing

2
General Information

Model Identification
Locating Model Designation Information
• Axle Model Identification, Part Number and Serial Number are located on a tag at the axle centerline. This information will help to locate
information in this book and to identify the correct parts for servicing.
Drive Axles
4
5
3
CUST. PART NO. Spicer®
SPEC. SERIAL NO.
2 6
MODEL PART NO. RATIO

MADE IN:
1 7

®recipS

.ON LAIRES
.ON TRAP .TSUC

.CEPS Data plate is located on CUST. PART NO.

SPEC.
Spicer®
SERIAL NO.

the axle centerline


OITAR .ON TRAP LEDOM MODEL PART NO. RATIO

:NI EDAM MADE IN:

Forward Axle (Side View) Rear Axle (Top View)

1 – Country or origin
2 – Axle model identification
3 – Specification number assigned to the
axle built by Spicer. Identifies all
component parts of the axle
including special OEM requirements
such as yokes or flanges.
4 – OEM part number assigned to the
axle build
5 – Carrier assembly serial number
assigned by the manufacturing plant
6 – Axle gear ratio
7 – Carrier assembly production or
service part number

3
Identification

Identification

Axle Shaft Part Number

CER
SPI

Using Model Designation to Identify Axle Components


The Axle Model Identification number contains information that is important to understand when purchasing service parts or new components.
The Model Identification number provides important vehicle, capacity and application information and model features. Use this guideline to
understand your Axle Model Identification. If you need assistance, contact your Roadranger representative.

S 16 - 1 3 0 L
S – Single Rear Axle
B - Bus Specific
D - Differential Lock
GAW Rating x 1000 lbs.
F - Rolled Over
H - Heavy Wall
I - Integral Brake
L - Limited Slip
R - Retarder/Parking Brake Ready
W - Wide Track

Design Level

Head Assembly Series

4
Identification

Effectively using a Parts Listing - Example


• Follow the example below to locate and order exactly what is required for servicing.

Match to Order this quantity Indicated information


items on Use to identify Part for servicing Order Part Number important to ordering or use
illustration

Item Part Name Qty Part Number Remarks


1 Axle Shaft 2 130523 See Axle Shaft Chart
2 Flat Washer 4 246810

Kits and Assemblies


Item Part Name Qty Part Number Remarks
BASIC OVERHAUL KIT 511859 Contents Identified with *

5
Forward Axle Parts Explode

Forward Axle Parts Explode

12 10 20
17 19
18
13

11
10 16

9
25
26 15
27
28 14

29 10

22 9
24
8
30 23
7
6
5
21 4
18 3
19
20 2
31
(Optional Truetrac)

6
Forward Axle Parts List

Forward Axle Parts List


Item Part Name Qty Part Number Remarks
BASIC OVERHAUL KIT 511859 Contents Identified with •
1 Pinion Nut 1 130542
2 End Yoke & Slinger Assy 1 See page 8
3 Pinion Oil Seal 1 127591 •
4 Outer Pinion Bearing Cone 1 012496 • was MJAHB101
5 Outer Pinion Bearing Cup 1 MJAHA101 • Optional part number 012495
6 Bearing Pre-Load Spacer 1 See page 7
7 Inner Pinion Bearing Cup 1 360HA100 • Optional part number 129561
8 Inner Pinion Bearing Cone 1 129562 • was 130598
9 Ring & Pinion - NSS 1 See Ring Gear/Pinion/Nut Kit Page 7
Diff Carrier & Bearing Caps Kit - Non-ABS 511860 Includes items 10-13
Diff Carrier & Bearing Caps Kit - ABS 514121 Includes items 10A-15
10 Carrier Sub-Assy. - Non-ABS - NSS 1 130746
10A Carrier Sub-Assy. with ABS - NSS 1 130747
11 Cotter Pin 2 90873
12 Carrier Cap Bolts 6 130596
13 Carrier Cap Washer 6 128415
14 Sensor 1 2006251 Replaces 130944
15 Capscrew 1 48672-1
16 Tone Ring 1 see ratios below
for ratio 5.38 only 130647
all other ratios 130602
17 Ring Gear Bolts 10 132820
18 Bearing Cone 2 HB105 •
19 Bearing Cup 2 HA102 •
20 Diff Bearing Adjuster 2 360HR101
21 Differential Case - Plain Half 1 130769 See Page 8
22 Fill Plug 1 054254 3/4” - 14 Thread
Wheel Diff Side Gear Kit 514374 Includes items 23-30, See Page 7
Wheel Diff Side Gear Kit w/o Gears 514373 Includes items 23-24, 26- 30, see Page 7
23 Side Pinion Thrust Washer 4 129305 •
24 Side Pinion 4 127364
25 Side Gear 2 132807 36 Inv., was 130974
26 Dowel Pin 2 130605 See Page 8
27 Differential Shaft Pin - Short 2 130768 See Page 8
28 Differential Shaft Pin - Long 1 130767 See Page 8
29 Dowel Pin 1 132821 Ring Gear to Diff Case to Diff Pinion
30 Side Gear Thrust Washer 1 127386 •
Truetrac Kit 513305 Includes items 17 &31
31 Optional Truetrac - NSS 1 130999 order Truetrac Kit below

7
Changes to Wheel Differential

Changes to Wheel Differential


Wheel Differential prior to November 2005

27 26

28

21

In November 2005, several components of the wheel differential were redesigned. These particular parts are not interchangeable. The tables
below show each group of parts. Old parts will remain available until stock is exhausted. When these parts are no longer available, you must
upgrade to the new parts listed below.
Wheel Differential Components Prior to November 2005
Item Part Name Qty Part Number Comments
21 Differential Case 1 130966
26 Dowel Pin 2 130969 Length: 1.63”
27 Differential Shaft Pin - Short 2 130660
28 Differential Shaft Pin - Long 1 130659
Wheel Diff Side Gear Kit 513003
Wheel Diff Side Gear Kit - w/o Gears 513004

Wheel Differential Components After November 2005


Item Part Name Qty Part Number Comments
21 Differential Case 1 130769
26 Dowel Pin 2 130605 Length: 2.24”
27 Differential Shaft Pin - Short 2 130768
28 Differential Shaft Pin - Long 1 130767
Wheel Diff Side Gear Kit 514374
Wheel Diff Side Gear Kit - w/o Gears 514373

8
Ring Gear and Pinion Identification

Ring Gear and Pinion Identification


• Ring Gear and Drive Pinion are matched parts and must be replaced in sets
• Complete Identification is stamped on both parts shown on the adjacent drawing
• Order by Dana “Set No.” which includes drive pinion nut. Single Reduction
Ring Gear

9
L703 JF-1
8 8 8678 3 9 -6 EA-93

Matched Gear Set Number Part Number


Manufacturing Numbers
Ring Gear Teeth Pinion Teeth
Pinion
Gear and Pinion Kits Self Locking Nut

Part Number
Pinion Teeth
6-39 Ring Gear Teeth

JD7
39 Inv Spline

85405
L7038

7 93
Manufacturing Numbers
12.25” (311mm) Hypoid Gearing Indicates Genuine
SPICER

Side Spicer Parts Front


Pinion Nut 130542

Ratios Gear Set Kit Gear (NSS) Pinion (NSS) Teeth Combo Notes
4.10 514254 130961 130536 41/10
4.30 514147 130960 130534 43/10
4.56 514114 130957 130527 41/9 GM
4.78 514115 130958 130530 43/9 GM/Monaco
4.88 513978 130959 130533 39/8 Ford
5.13 514140 130957 130526 41/8 GM/Workhose
5.38 514148 130958 130529 43/8 Ford/GM/Workhorse
5.57 514251 130959 130532 39/7
5.86 513979 130957 130525 41/7 Ford/Workhorse
6.14 514252 130958 130528 43/7 GM/Workhorse
6.50 514253 130959 130531 39/6 GM

9
Bearing Spacers

Bearing Spacers
Thickness Thickness
Part Number Spacer (mm) Part Number Spacer (mm)
(inches) (inches)
130543 27.23 1.072 130569 27.74 1.092
130545 27.28 1.074 130571 27.77 1.093
130547 27.33 1.076 130573 27.79 1.094
130549 27.39 1.078 130575 27.82 1.095
130551 27.44 1.080 130577 27.84 1.096
130553 27.49 1.082 130579 27.87 1.097
130555 27.54 1.084 130581 27.89 1.098
130557 27.59 1.086 130583 27.92 1.099
130559 27.61 1.087 130587 27.97 1.101
130561 27.64 1.088 130589 27.99 1.102
130563 27.66 1.089 130591 28.05 1.104
130565 27.69 1.090 130593 28.10 1.106
130567 27.71 1.091

10
Axle Shafts

Axle Shafts
Dana S130 series axle shafts are used in “sets,” have unequal shaft lengths and may be “location specific” or “Wheel Equipment specific.”
When replacing S130 axle shafts, locate the axle shaft part number or select the correct axle shaft from the chart below before placing your
order. DO NOT MISPLACE AXLE SHAFTS FROM THEIR INTENDED LOCATION.
.
Spline
Part No. Qty Spline Body O.D. Shaft Length Flange O.D. Flange Holes OEM
Length
131890 1 36 1.61” 37.500” 2.559” 6.223” 8 (590-STR) Spartan
131891 1 36 1.61” 39.252” 2.559” 6.223” 8 (590-STR) Spartan
132808 1 36 1.61” 37.834” 3.844” 6.223” 8 (781-TPR) Workhorse
132809 1 36 1.61” 39.842” 3.844” 6.223” 8 (781-TPR) Workhorse
132823 1 36 1.61” 39.290” 2.559” 6.079” 8 (485-STR) Ford
132824 1 36 1.61” 41.000” 2.559” 6.079” 8 (485-STR) Ford
132854 1 36 1.61” 38.740” 2.559” 6.223” 8 (781-TPR) GMC
132855 1 36 1.61” 40.433” 2.559” 6.223” 8 (781-TPR) GMC
133648 1 36 1.61” 39.173” 2.559” 6.223” 8 (590-STR) Workhorse
133649 1 36 1.61” 37.480” 2.559” 6.223” 8 (590-STR) Workhorse
133665 1 36 1.61” 38.125” 2.559” 6.223” 8 (781-TPR) Monaco
133666 1 36 1.61” 39.500” 2.559” 6.223” 8 (781-TPR) Monaco

Yokes & Flanges


Spicer yoke part numbers shown below are PRODUCTION part numbers and are for reference only. The part numbers needed for service may
vary. Please contact Driveshaft Division for price & availability of service yokes. For additional information see Service Bulletin ABIB0607.

Style X
Half Round Style Y Style Z
Full Round Half Round
Tapped Holes
Bearing Strap

S130 Series - 39 Inv. Spline


Yoke & Slinger Series Joint Angle Style Dim. A Dim. B Dim. C Notes
5006976 1480 19o X 3.878” 1.83” 4.19” Replaces 3-4-14841-1X
5006977 SPL70 22.5o X 3.878” 1.83” 4.97” Replaces 5001783
5007494 SPL140 25o X 4.470” 1.83” Replaces 5007493

11
Service Carriers

Service Carriers
S130- Standard Carrier
12.25" (311 mm) Hypoid Gearing
Side Gear # 132807

New
Side Gear
Ratio Service Notes
Spline
Carrier
3.58 36 Inv 681262
3.73 36 Inv 681263
3.91 36 Inv 681264
4.10 36 Inv 681266
4.30 36 Inv 681267
4.56 36 Inv 681268
4.78 36 Inv 681269
4.88 36 Inv 681270
5.13 36 Inv 681271
5.38 36 Inv 681272
5.57 36 Inv 681265
5.86 36 Inv 681273
6.14 36 Inv 681274
6.50 36 Inv 681275

S130L - Limited Slip Carrier


12.25" (311 mm) Hypoid Gearing
Side Gear # 132807

New
Side Gear
Ratio Service Notes
Spline
Carrier
4.10 36 Inv 676146 Non ABS
4.88 36 Inv 681280 ABS Ready

12
Axle Housing Parts Explode

Axle Housing Parts Explode


7
6 6
5 5

5 5 2 3

5 5

5 5
6 6

Carrier to Housing Fasteners


(Viewed from front of axle) 4
8

4
6

Axle Housing Parts List


Item Description Qty Part No. Notes
1 Axle Shaft 2 See Axle Shaft Chart page 11
2 Axle Housing Assy 1 See Housing Chart below
3 Plug 1 090897 .375 - 18 Thread, GM only
4 Washer 12 128415
5 Capscrew, Carrier to Hsg - Short 8 210115 40mm - M14 X 2
6 Capscrew, Carrier to Hsg - Long 4 210091 70mm - M14 X 2
7 Breather Valve Assy Kit 1 507162 Note 1
7A Breather Valve 1 809560 .375 - 18 thread, Note 1, Not Shown
8 Seal Driver 1 126917 Also found in optional Service Kit 217414
9 Magnet 1 129494 Not shown
10 RTV Sealant 1 107276S Not shown
Note 1: Axle housings for Ford applications have a .437 threaded breather hole. Universal breather kit 507162 and the 809560 design valve
will not work on these housings.

13
Housings

Housings
Axle Series Tag I.D. Number Service P/N OEM Notes
S110 321848 321849 Ford
S130 322566 322567 Workhorse
S130 322690 322691 GMC
S130 322876 322877 Ford
S110 322878 322878 Ford
S110 323252 323253 Ford Replaces 321974(Housing) &
321975 (Housing Assy)
Note 1: Axle housings for Ford applications have a .437 threaded breather hole. Universal breather kit 507162 and the 809560 design valve
will not work on these housings.

14
Oil Seal Installation Tools

Oil Seal Installation Tools


Oil seal installation tools are available for installing drive axle pinion seals. Using these tools ensures proper installation of the seal. Failure to
use these tools may result in an improperly installed or damaged seal.

Oil Seal Driver Installation Tool


126917 (Also included in optional Service Kit 217414)

126917

Kits and Assemblies


Description Part Number
Axle Housing Hardware Kit 514120

Basic Overhaul Kit 511859

Diff Carrier & Bearing Caps Kit - with ABS 514121


Diff Carrier & Bearing Caps Kit - non ABS 511860

Oil Seal Driver Installation Tool 126917

RTV Sealant 107276S

Truetrac Kit 513305

U-Tube Breather Kit 507162

Wheel Diff Side Gear Kit - Current 514374


Wheel Diff Side Gear Kit - prior to 11/05 513003
Wheel Diff Side Gear Kit - Less Side Gear - Current 517373
Wheel Diff Side Gear Kit - Less Side Gear - prior to 11/05 513004

15
Copyright Eaton and Dana Corporation,
2004. EATON AND DANA CORPORATION
hereby grants its customers, vendors, or
distributors permission to freely copy,
reproduce and/or distribute this document
in printed format. THIS INFORMATION IS
The Roadranger® System is an unbeatable combination of the best
NOT INTENDED FOR SALE OR products from Eaton and Dana – partnering to provide you the most
RE-SALE, AND THIS NOTICE MUST advanced, most trouble-free drivetrain in the industry. And it's
REMAIN ON ALL COPIES. backed by the Roadrangers – the most experienced, most expert,
most accessible drivetrain consultants in the business. Visit our web
site at www.roadranger.com. For spec'ing or service assistance,
call 1-800-826-HELP (4357) 24 hours a day, 7 days a week,
(Mexico: 01-800-826-HELP (4357)) for more time on the road.

AXIP-0055
Printed in USA

You might also like