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Material Handeling Equipment Study
Material Handeling Equipment Study
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of
Submitted by:
Vallabh Vidyanagar
Construction Equipment Industry
December 2010
Construction Equipment Industry
Construction Equipment Industry
ACKNOWLEDGEMENT
Many have contributed to the successful preparation of this report. We would like to place on
record our grateful thanks to each one of them. We have great pleasure in submitting this
report on “Construction Equipment Industry” as part of our Comprehensive Project-I work.
We take this opportunity to Prof. (Dr.) H.J. Jani Director of GHPIBM for allowing us to
carry out this project to get practical knowledge along with the theoretical knowledge.
We are expressing our gratitude to Prof. (Dr.) R. P. Patel for providing us necessary
information that we need to complete this project. His cooperation shaped our ideas into
We are also grateful to Dr. P. K. Priyan for equipping us with financial knowledge which was
DECLARATION
We, hereby declare that the report on “Comprehensive Project-I” entitled “Study of
Construction Equipment Industry” is a result of our own work and our indebtedness to
other work publications which have been duly acknowledged.
December 2010
PREFACE
Theoretical knowledge and practical knowledge are two sides of same coin. So studying only
theoretical knowledge between four walls of classroom is surely an incomplete circle.
Experience of analyzing industry will be helpful in completing this circle.
With a wide production capacity base, India is perhaps the only developing country, which is
totally self-reliant in highly sophisticated equipment like earth moving equipments, material
handling equipments, road construction equipments and other machineries.
In this report we have studied the major players and their profile, market opportunities, trade
policies, demand and supply analysis, financial analysis of an industry, Internal and external
factors affecting an industry, etc.
EXECUTIVE SUMMARY
The growth in Indian economy has led to the development of Construction and Material
Handling equipments. The demand for Construction and Material Handling Equipments is
correlated with the growth of other segments. There are three key driver of this industry;
investments, capacity expansion and emerging growth areas. The product portfolio of this
industry comprise of machineries of different fields like bulldozer, forklift, motor grader,
wheel loader, cranes etc. there has been spectacular growth in sales in domestic as well as
exports.
The industry’s operating profit margin moves up from approximately 9 percent in the year
2006 to 16 percent in the year 2010, which means industry is keeping its cost under control
and sales are increasing faster than costs. The dividend declared by various companies in this
industry is not good enough because this industry is capital intensive and most of its profit is
reinvested for capacity creation or technology enhancement. The debt taken by industry is
fewer, which means industry has less leverage and has stronger equity position. The major
cost involved in this industry is cost of raw material and cost of remuneration paid to the
employees.
There are various internal and external factors which have an effect on industry’s
performance. These factors can be analyzed by various models like PESTEL, Porter’s Five
Forces and SWOT analysis. PESTEL analysis is prepared for understanding effect of external
factors such as Political, Economical, Socio-cultural, Technological, Environmental, and
Logical on industry’s performance. Porter’s five forces model helps in analyzing the
competitive strength and position of industry. SWOT analysis for auditing organization’s
performance. It is an analysis to develop strategies by matching strengths with opportunities,
using opportunities to reduce weaknesses, using strengths to overcome threats and reducing
weaknesses and avoiding threats.
The prospect of this industry is dazzling because country has witnessed massive investment
in construction and mining industry which have paved the way for construction equipments
demand to grow substantially. The construction equipment industry can contribute a lot by
bringing in new technology and modernization of project management to the Indian
Economy.
Table of Contents
ACKNOWLEDGEMENT........................................................................................................iv
DECLARATION.......................................................................................................................v
PREFACE...................................................................................................................................i
Executive summary....................................................................................................................ii
Table of Contents........................................................................................................................i
List of Figures:..........................................................................................................................iii
List of Tables..............................................................................................................................v
CHAPTER 1...............................................................................................................................1
INTRODUCTION......................................................................................................................1
1.2 INTRODUCTION........................................................................................................1
1.2.2 The key segments that constitute the Construction Equipment industries in India
are.......................................................................................................................................6
1.3 OBJECTIVES..............................................................................................................7
1.4 SCOPE.................................................................................................................................8
1.5 METHODOLOGY...............................................................................................................9
1.6 IMPORTANCE....................................................................................................................9
CHAPTER 2.............................................................................................................................11
..........................................................................................................................................13
.......................................................................................................13
2.1.3 Production...............................................................................................................14
2.3.2 Rentals.....................................................................................................................21
2.3.3 Leasing....................................................................................................................22
2.3.5 Exports....................................................................................................................22
..................................................................................................................................................25
CHAPTER 3.............................................................................................................................27
DEMAND DETERMINATION..............................................................................................27
3.8 TECHNOLOGY................................................................................................................30
CHAPTER: 4............................................................................................................................32
4.1.1Prioritize Customers................................................................................................32
CHAPTER 5.............................................................................................................................45
FINANCIAL ANALYSIS........................................................................................................45
5.3.1 EPS..........................................................................................................................49
5.3.2 DPS..........................................................................................................................50
CHAPTER 6.............................................................................................................................57
INDUSTRY ANALYSIS.........................................................................................................57
6.3.2 Weaknesses:............................................................................................................61
6.3.3 Opportunities:..........................................................................................................61
6.3.4 Threats:....................................................................................................................62
CHAPTER 7.............................................................................................................................63
FUTURISTIC SENARIO........................................................................................................63
CHAPTER 8.............................................................................................................................65
CONCLUSION........................................................................................................................65
Annexures ................................................................................................................................66
BIBLIOGRAPHY....................................................................................................................68
List of Figures:
...................................................................................................................................................2
.................................................................................................................................................11
Figure 2.4 Steel Production and Consumption Figure 2.5 Index of production and GDP......14
Fig. 6.3 Porter’s five forces analysis for construction equipment industry .............................60
...................................................................................................................................................2
.................................................................................................................................................11
Figure 2.4 Steel Production and Consumption Figure 2.5 Index of production and GDP......14
Fig. 6.3 Porter’s five forces analysis for construction equipment industry .............................60
CHAPTER 1
INTRODUCTION
1.2 INTRODUCTION
The upswing in the Indian Economy has enhanced the demand for the Construction and
Material Handling equipments. The demand for Construction and Material Handling
Equipments is correlated with the growth of other segments like Infrastructure Construction,
Ports, Pipelines, Roads, Steel, Power Projects, Mining, Building Construction etc. Increase in
foreign investment (FDI/FII) and technology has led to a tremendous growth in requirement
of mobile cranes and construction equipments. The size of Indian construction industry is
over US$25 billion and it accounts for over 6.5% of GDP. With the GDP growth likely to be
around 8% for 3 to 5 years going forward, the demand for construction equipments will
continue to grow with core sectors like construction, cement, steel chemicals, petroleum,
mining etc.
India has only a few, mainly medium and large companies in the organized sector who
manufacture these. The technology barriers are high, especially with respect to mining
equipment and therefore the role of SME’s is restricted to manufacture of components and
some sub-assemblies.
Prior to the 1960s, domestic requirements of mining and construction equipment were
entirely met by imports. Domestic production began in 1964 with the setting up of Bharat
Earthmovers Ltd. (BEML), a public sector unit of the Ministry of Defence, at Kolar in South
India to manufacture dozers, dumpers, graders, scrapers, etc. for defence requirements under
licence from LeTorneau Westinghouse, USA and Komatsu, Japan. In the private sector, the
Hindustan Motors’ Earthmoving Equipment Division, was established in 1969 at Tiruvallur,
near Chennai with technical collaboration from Terex, UK for manufacture of wheel loaders,
dozers & dumpers. This factory has since been taken over by Caterpillar for their Indian
operations. The machines manufactured by Caterpillar in the Tiruvallur factory are marketed
by TIL and GMMCO. In 1974, L&T started manufacturing hydraulic excavators under
license from Poclain,
France. In 1980 and 1981, two more units, Telcon and Escorts JCB commenced manufacture
of hydraulic excavators (under license from Hitachi, Japan) and backhoe loaders (under
license from JCB, UK) respectively. Escorts JCB has been taken over by JC Bamford
Excavators Ltd. U.K. in 2003 and is now called JCB India Ltd. In 1970s Escorts Limited
started manufacturing Cranes in collaboration with Faun AG and Rapier & Ransome. Volvo
and Terex Vectra are the most recent entrants in the Indian market.
The Indian mining and construction equipment industry has evolved primarily on the basis of
domestic demand generated over the various plan periods, essentially on the basis of
investments which have gone into mining, infrastructure development and the building and
construction sector. Today it is still focused largely on the domestic market and exports are
marginal at a level of around Rs.300 crores for an industry approaching a market size of
Rs.7,000 crores.
While the Indian companies will certainly base their business decisions on the basis of
expectation of demand in the Indian market, the industry’s perspective on the export market
is required to undergo a transformation in order to provide long-term buoyancy in terms of
demand for their Indian operations which may not necessarily be entirely dependent on the
investment cycle in infrastructure and mining in the Indian economy. The report has also
tried to outline the fact that very significant investments are being made in capital
expenditure by the global mining majors and countries like Australia, China and Chile are
embarking on huge capital investments to develop mines and enhance expectations seen in
conjunction with the expected investment in
construction, this augurs well for the equipment producing industry the world over. In such a
scenario, India can emerge as a lower cost sourcing hub for equipment. To some extent this
trend is already in evidence, for example Caterpillar Inc. is producing some equipment for the
South East Asian market in India. It is expected that this trend will only enhance and gain
further momentum. In the circumstances, it is all the more important for Indian companies to
pay attention to achieving global levels of efficiency and productivity in order to meet the
challenges of the external market. There are certain advantages which Indian companies have
in terms of lower cost for labour and design engineering. This can be leveraged to provide
cost efficiencies and support strategies aimed at selling comparable equipment at lower
prices. Hence productivity will have to improve significantly.
Companies need to increase their spending on training and focus on human resources
development to attain a highly motivated, knowledgeable and trained sales and service force
to offer better customized solutions. Companies need to enhance their spending on R&D to
develop new innovative product and ways and means to improve their products in terms of
power to load ratio, SHE policies, reducing operating costs and usage of better materials. The
domestic industry suffers due to poor aesthetics of finished products since research on
material engineering is not upto international standards due to high investments required.
World leaders are constantly researching and coming out with new models with the latest
features at regular intervals and this can be achieved by Indian companies by allocating
higher amounts for R&D since the testing equipment required for R&D labs are very
expensive.Companies also need to invest more into their R&D to produce equipment without
the help of foreign technology otherwise they will be restricted in their global market
access.Quality is another aspect, which affects the productivity and life of a machine. Though
the quality consciousness of the industry is fairly high as compared to other sectors,the
industry needs to educate and encourage its sub-suppliers to attain higher quality standards.
The industry should procure components from ISO certified companies thereby forcing more
and more sub-suppliers to be ISO compliant.
To increase the inventory turnover, companies need to focus on their supply chain
management.The industry needs to invest a substantial amount into IT for ERP or SCM to
further reduce their working capital requirement by better inventory management and debtor
management to achieve better return on the capital employed. This will also ensure better
customer servicing by catering to demand faster. Companies need to relook at their business
processes to reduce cost to offset the increasing raw material prices. Since a substantial
amount of bought-outs are imported, the industry needs Government support for better
infrastructural facilities for importing and easier procedures, which will reduce the
turnaround time and allow the companies to carry low inventory levels.
1.2.2 The key segments that constitute the Construction Equipment industries in India
are
The major players in this segment who are also members of the Indian Earthmoving
and Construction Industry Association Ltd. (IECIAL) are as follows :
1.3 OBJECTIVES
To study the scope, importance and significance of Construction Equipment Industry
in detail.
To understand the growth, evolution and demand scenario for Construction
Equipment Industry.
To understand the marketing scenario and evaluate the financial performance of the
whole industry in detail and its future potential in the market.
1.4 SCOPE
There is a huge scope for the construction equipment market in India given the country’s
increasing focus on a number of key infrastructure projects. Indian Earthmoving and
construction Equipment Industry (ECE), is at a water shed in its evolution and all set to
experience strong growth, spurred by the nation’s rapid economic development. It has the
potential of approximately US$ 12-13 billion by 2015, growing at 30 per cent CAGR. This is
in tune with global demand for construction machinery, which is for cast to climb six per cent
per year to $130 billion in 2011.
Product sales will be fuelled by healthy economic growth, ongoing industrialization efforts,
rising population and higher standers of living in developing parts of the world, leading to
substantial increase in construction spending. China, India, Mexico and Russia will register
some of the largest sale increments, with China alone accounting for 31 per cent of all
additional construction machinery demand through 2011. Growth is also expected to be
strong in lower volume markets such as Iran, Malaysia, Indonesia, Ukraine, Turkey, Poland
and South Africa. However, the Indian construction equipment industry has evolved
primarily on the basis of domestic demand generated over various plan periods, essentially on
the basis of investments which have gone into mining, infrastructure development and the
building and construction sector.
Vipin Sondhi,MD & CEO, JCB India Ltd, on the occasion of celebrating manufacturing and
selling 100,000 machines in India, ”JCB”s over 750 crore investments in its Pune and
Ballabgarh plants position us very well to take advantage of the ever growing demand for
construction equipment in India. JCB today is the market leader in construction equipment
sector in India with over 50 per cent market share. The Company is also gaining strength in
the Tracked Excavator, Compaction, equipment and wheeled Loading, Shovel segment
across India.” Even Volvo India is eyeing 0 per cent share of the construction market
equipment in India by the end of 2010 and aims to clock revenue of Rs. 240 core in this
segment. According to reports, Mritunjaya Singh, Managing Director, Volvo India was
quoted as saying that “The construction equipment market in India is expected to reach Rs.
2500 crore by the end 2010 and we are aiming to capture 10 per cent of this market . There is
a huge scope for the construction equipment market in India given in the country’s increasing
focus on sectors like mining and infrastructure.
With the industry booming, a lot of new areas are emerging, which present good growth
potential for the future. For instance, the rental segment is expected to grow about 25 per
cent by 2010. Currently, equipment rentals contribute to jet over 2 per cent of the market.
The leasing segment is equally promising as it is estimated to grow by 8 per cent in 2010
from present 2 per cent. Export is another promising section where a number of players are
betting big. Exports of Construction Equipment (CE) from India grew by 30 per cent CAGR
over 2001-05 and are expected to sustain this growth in the future.
1.5 METHODOLOGY
Our study is broadly based on the secondary data which would include collecting data mainly
from Internet. Some of the other sources are CMIE reports (for financial data), magazines,
and publications journals.
1.6 IMPORTANCE
1.6.1 It Is Valuable To Mining Industry
With the development of the mining industry in recent years, the need for mining
construction equipments have risen up too. It is a known fact that the mining industry is one
of the most dangerous working environments, but mining companies earn well. Annually, the
industry is continually growing and expanding every year.
Mining construction equipments are very valuable to the mining industry. They are
commonly utilized in extracting minerals from the earth's surface. Some fifty years ago,
miners simply depended on hand held tools to get minerals and metals. When mechanical
equipments came out, the industry enjoyed the benefits of many types of mining construction
equipments. This is also one of the reasons why the industry has grown. There are numerous
mining techniques implemented now as compared to before.
1.6.2 It Is Dangerous
Mining is truly dangerous. There has been numerous reports and news about the mining
workers dying inside mines because of mining activities. Heavy machinery is really needed
for mining. If wrong equipment is used, it might lead to a tragedy. It is vital for people
operating the mining construction equipment to use it safely and properly.
The two most important considerations when choosing the right equipment would be its
performance and durability. Cost is also considered now as another important consideration
when deciding on which the best mining construction equipment would be. Efficiency highly
prized by mining companies, and new innovations are helping out with that. Companies that
sell mining construction equipments are getting keen on competition.
CHAPTER 2
GROWTH AND EVOLUTION
The Indian construction equipment has been growing at a scorching pace of more than
30 percent per annum
The demand for construction equipments correlated with ports, pipelines, roads,
steels, power projects, mining and building etc which attract an investment of more
than 500 billion in next few years.
Equipment cost as a part of construction cost ranges from 4.5 percent to 24 percent.
Growth in the Indian Construction Equipment industry is driven by three factors. They are:
INFRASTRUCTURE INVESTMENTS
Rentals
Exports
Refurbishing used equipments
Services
INDUSTRIAL PRODUCTION
New facilities
Upgradation of existing facilities
2.1.3 Production
Industrial production has been growing and significant capacity additions are planned in core
sectors:
Figure 2.4 Steel Production and Consumption Figure 2.5 Index of production and GDP
A backhoe is a machine designed for excavation. It consists of a scoop or digging bucket on an articulated arm
(also known as a stick or dipper); this assembly is typically mounted on the back of a tractor or front loader,
enabling the operator to do many different jobs without switching to another piece of heavy equipment.
However, the backhoe is not so called because of its rear-mounted scoop; rather, it is called a backhoe because
of the way it draws earth back towards itself, rather than pushing it like a bulldozer.
The backhoe arm may also be used to connect to other attachments than a scoop, using an integrated toolcarrier
(IT). Such attachments include augurs for drilling, hydraulic hammers for breaking up asphalt, asphalt grinders
for milling road, grapples for pulling up roots and stumps, and compactors for compressing loose road material
such as gravel. All of these attachments, its compact size, and its manoeuverability on wheels make the backhoe
an extremely versatile and popular piece of heavy equipment machinery.
The digging bucket of a backhoe is much narrower than the bucket on the front loader, but is able, because of its
articulated arm, to dig much deeper than the front bucket. Its narrow dimensions enable it to dig trenches quickly
and effectively for laying pipe or cable, and preparing areas for concrete foundations, and drainage.
The first tractor equipped with a front loader and backhoe was developed in Britain by JCB in 1953. So
dominant was JCB in their market that the British still refer to the machines as "JCBs"; the term backhoe is
virtually unknown there.
Major manufacturers of backhoes include: Ammann-Yanmar, Case, Caterpillar, Deere & Co., Ford Motor
Company, Hitachi, JCB, Komatsu, KPX, Massey Ferguson, Takeuchi, Terex, Terramite, Volvo, and John Allen.
The crane is a construction devise comprised of an arm, a winch, and a wire rope to create
mechanical advantage and lift heavy objects. The arm may be hydraulically controlled and
connected to a pivot point, or may consist of a vertical mast and a horizontal boom. Many
different types of cranes exist, each tailored for a specific purpose, but they all work on the
same general principles, particularly leverage.
Cranes may be thought of as the oldest of heavy-equipment machines, having been invented
by the Ancient Greeks for the building of temples. Those cranes, right up until the Industrial
Revolution, utilized human or animal power to turn the winch or move the crane, though
sometimes they could be connected to a water or wind mill. The first mechanically powered
cranes utilized steam engines in the late 18th or early 19th Centuries. Modern cranes are
powered by either electric or internal combustion engines, and use hydraulics to create even
more lifting power.
There are many types of cranes. The one seen most obviously along the skyline is the tower
crane, which has a fixed base and is constructed on site and dismantled once a project is
complete. These cranes employ a counter balance on the short end of the boom, while the
long end does the lifting. Because of their height and their slender base, they must be
engineered to withstand forces that would cause them to tip, and are often braced by the very
structure they are building. Truck mounted mobile cranes , known as boom trucks, generally
employ a telescopic crane mechanism, allowing them to minimize their size for travel to and
from job sites. Floating cranes are constructed upon pontoons, and are used mainly in the
construction of bridges and ports, though they are sometimes also used to move awkward
loads off of ships, and in salvage operations. Some floating cranes have lift capacities of
10,000 tonnes.
Large construction companies may have several cranes among their heavy equipment. For
companies which are not regularly using cranes on their projects, many industrial equipment
rental stores exist.
The wheel loader, sometimes referred to as a front end loader, a bucket loader, or a scoop
loader, is a modified tractor with a wide, tilting bucket on hydraulic moveable arms. Loaders
may also be fitted with a Its primary use is for lifting material such as wood, earth, gravel, or
debris, and loading it into trucks for removal or releasing it in a pile elsewhere. They may
also be used for short transport of heavy materials such as piping or bricks across a
construction site.
Though loaders with rotary tracks are common, especially when working with sharp debris
that could damage rubber tires, the wheeled loader is preferable for most urban engineering
projects because it does not damage roads and moves more quickly from place to place.
While some wheel loaders have permanently mounted buckets, most are removable, allowing
for a host of other attachments. Such attachments include forks for loading pallets or shipping
containers, plows for snow removal, bale grapplers for gathering and lifting large bales of hay
or straw, or hesavy duty grapples for loading logs. It may also be fitted with a "clamshell"
bucket for scraping or light dozing.
Larger wheel loaders are designed with articulated steering; the front and rear axles of the
machine are connected by a vertical hinge and hydraulic cylinders. This means that the rear
wheels do the turning while the front remain fixed, allowing for heavier loads on the front
end. Placed at halfway between the front and rear axles, the vertical hinge also eliminates the
need for a differential.
Typical models have three axles. The engine and cab rest over the section between the rear
two axles, while the blade for grading is suspended from the section between the hinge in
front of the middle wheels and the front wheels. Steering is accomplished by the movement
of the front wheels on the turning of the hinge.
Early graders were known as "pull-type" graders, horse-drawn modified carriages with a
small gasoline-powered motor to drive the conveyor. Invented in 1903 by two entrepreneurs,
the Russell grader was eventually pulled by a tractor. In 1928, Caterpillar, whose engines
were already being used on Russell graders, bought Russell Grader Manufacturing, and in the
1930s new grader lines were developed, the forerunners of today's modern motor graders.
Major manufacturers of motor graders now also include Case, Grove, Hitachi, Ingersoll-
Rand, Komatsu, New Holland, Veekmas-Oy, and Volvo.
Blade sizes range from 2.5 to 7.3 meters, and engine sizes from 125 to 500 horsepower. Some
companies may choose to lease or rent motor graders, depending on the size or duration of
the project.
2.2.5 FORKLIFT:
The forklift is a powered truck fitted with steel forks on its front end,
used to lift and transport material. The two parallel steel forks slide
beneath the material, often loaded onto a wooden pallet or skid, and
then hoisted. Most are fitted with small wheels and are really only
practical on finished or paved surfaces. Some forklifts carry their cargo
on one side of the vehicle; these are called sideloaders. Though small by
comparison to most heavy equipment vehicles, it has become
indispensible for the warehousing and manufacturing
sectors. Major manufacturers of forklifts (by market share) include Toyota, KION Group,
Jungheinrich, NAACO Industries, Inc. (which includes Yale and Hyster brands), Komatsu,
Manitou, Mitsubishi, Nissan, Caterpillar, Clark, and Crown Equipment, though many more
brands are available among used forklifts. (Over the years, many other brands such as Allis-
G. H. Patel P. G. Institute of Business Management 19
Construction Equipment Industry
Chalmers have either gone out of business or been assumed into larger companies through
acquisitions.)
Forklifts are organized by class. Forklifts range in size and capability from small, hand
powered pallet jacks, designed only to give ground clearance and move the pallet from one
area of floor, all the way to diesel-powered driver-operated models of enormous size, used for
moving raw logs and capable of loads up to 50 tonnes. Most common are those in the middle,
either electric-rechargeable or propane-powered models approximately 6-10 feet (2-3 meters)
in length, with forks on a sliding hydraulic mast of cylinders or rails, and capable of loads
between one and five tonnes.
Forklift operators must be well trained to operate the machine safely and effectively. Because
most models steer from the rear, manouevering quickly can take some getting used to.
Additionally, moving with a load held high upon the forks can upset the forklift's low center
of gravity, and risk tipping. To keep the forklift balanced, some machines have a
counterweight at the back, though in most cases it is the actual engine or battery that acts as
the rear weight. Most forklifts have an overhead guard above the cab to protect the operator
from falling debris. The exception would be those motorized pallet jacks upon which the
operator stands.
2.2.6 BULLDOZER:
The origin of the name "bulldozer" is uncertain, but it is interesting to note that in the 1880s a
"bull-dose" was a large amount of medicine suitable for a bull, and a "bulldozer" was a large
calibre pistol and the person who wielded it (ie., someone who intimidates others).
Bulldozers were developed by the Holt company (today known as Caterpillar) from tractors
used to plough fields. The tires were replaced with a rotary track system, allowing these
vehicles to move effectively over soft and muddy ground. A military application was also
recognized, and the first armoured tanks with rotary tracks rolled across Europe toward the
end of World War I. Today, bulldozers themselves may be armoured for construction in a
military environment, as they are in Israel.
The blade of a bulldozer comes in three main varieties: the Straight blade, a short blade with
no lateral curve or sidewings, used for fine grading; the Universal blade, a tall curved blade
with sidewings used for gathering and moving more material; and a combination blade, called
the "S-U" blade, which is less curved and has smaller sidewings, and is used for pushing
boulders and rock piles. Bulldozers may also be fitted with either a single- or multi-shank
ripper on the back, useful for breaking up hard surfaces either into rubble for removal or
ploughable land.
The vast talent pool gives India a comparative advantage, with high quality of engineering,
software and IT talent. Many global players source engineering services, including design
and testing from India. It is estimated that a companies R&D spend is of 4-5% of the turnover
with company of $1 billion and over turnover. There is a huge opportunity, which Indian
Construction
Equipment (CE) players can explore. Indian players like Telco Construction Equipment Co
(TELCO) and L&T have already made an entry into product designing, with their e-
Engineering solutions. L&T’s e- Engineering, focuses on providing services in CAD in
different verticals, such as construction equipment, industrial products, automotive, aerospace
and ship designs.
2.3.2 Rentals
Rentals offer multiple benefits to the end user, it is preferred model globally. Having
equipments on rentals have few benefits such as:
a) Avoid large capital expenditure
b) Saves on maintenance and storage cost and offers access to broad selection of
equipments.
c) It allows best equipment for the job and tests it before take a decision to buy.
New machines drive the rental market. Rental companies sell off used machines, as soon as
they get the price to recover their investments. This keeps the fleet young, ensuring higher
uptime and lower requirement of parts. It also adds to productivity. Penetration of rentals in
the Infrastructure Equipment Industry in India, has been low. In the case of cranes, rental
penetration is estimated to be higher (around 60%); but overall, it was 2% in 2004.
Renting has a strong potential in India, particularly for smaller equipment. It is already
becoming the preferred option for small and medium sized contracting firms. Penetration
of rentals could go up to 20-25% by 2010. A 20% penetration in a USD 4.25 bn industry
would put the rental market at USD 800mn plus by 2010.
2.3.3 Leasing
• Some of the large players are looking at providing end-to-end services to the users
throughout the equipment lifecycle – financing, user training, maintenance and buy-back of
used equipment
2.3.5 Exports
• Exports of Construction Equipment (CE) from India grew by 30% CAGR over 2001-05 and
are expected to sustain this growth in the future
•Exports from export-oriented units (EOUs), special economic zones (SEZs) and export
processing units (EPUs) are encouraged
•Schemes similar to SEZs can be developed for EOUs with capital investment in plant and
machinery over US$ 6 million (Rs 25 crore)
2.5 SALES GROWTH
While the global economic growth is expected to slow slightly compared to last year,
indicators suggest that the global markets for equipment will continue to experience solid
growth. The year will benefit from improved price realization, increased volume,
manufacturing efficiencies and an intensified focus on cost structure by all companies.
Material cost pressures will continue for the first half of 2005, with some relief expected in
the last six months with the stabilization of steel prices. As a result, the latter half of 2005-06
will be stronger. It is also evident that the percentage growth in exports from India to various
world markets has shown an increasing trend.
However, most of the companies who have technological tie-ups with world leaders
are constrained in their agreements to export beyond the SAARC countries. Only companies
who have developed innovative products over the years and are manufacturing equipment
based on their own innovation and R&D are exporting worldwide. Out of the companies
surveyed, only 75% of them exported their products to either other customers, or to their own
parent company.
The export opportunities have increased in countries like Iraq and Afghanistan which are
trying to rebuild themselves. A number of other countries in the Gulf are also investing in
infrastructure while countries like South Africa are investing in mining. Indian companies
have made forays into these regions with success. However export to sales is very low at 5%
of its sales.
STRUCTURE OF INDUSTRY
71% of the sector comprises of public limited companies including PSU’s and 29%
private limited, or joint ventures including closely held private limited companies. 75% of the
companies manufacturing in India were involved in the entire range of activities like design
and engineering, manufacturing, erection, servicing and commissioning. There are only a few
companies who act as selling agents for international players. There are others who
manufacture and also import complete equipment or in SKD condition from their principals
abroad and market them. Since each piece of the equipment in this product category has
substantial value, a number of companies have a turnover of over 100 crores and the larger
ones have a turnover above Rs.1000 crores. The technology barriers have made the industry
less fragmented in the mining machinery sector whereas it is fragmented in the road
construction equipment and the material-handling segments. The international trend in the
earthmoving and mining segment is one of consolidation. This trend is also beginning to be
seen in India. Some international companies are looking at the prospects of enhancing their
market presence based on higher investment in mining and infrastructure and also using their
Indian operations to meet demand in South and South East Asia.
The industry’s expectations of the likely future evolution in this sector is represented
here in graphical form. Most of the current players expect that new players will enter
the Indian market.
CHAPTER 3
DEMAND DETERMINATION
The sector has seen a double-digit growth in its sales turnover for the past two years with a
phenomenal 33 percent growth in the previous year. The growth was seen more in the mining
equipment segment. There was comparatively lesser growth seen in the construction and road
making machinery. This may be viewed in the context of the tapering off in demand under
the national highway development programme from the end of 2003.
The order backlog for the industry is Rs.3,400 crores as on 31st March 2005 which is more
than 50 percent of the projected sales of the industry for 2005-06. The domestic demand in
2004-05 was Rs.6,300 crores and it is estimated that the demand in 2005-06 will be in excess
of Rs.7,000 crores. Exports were to the tune of Rs.280 crores in 2003-04 and Rs.330 crores in
2004-05.
The industry is presently focused on meeting domestic requirements and is also striving to be
competitive in the world market.
Demand for a particular product/good/service depends upon various factors. These factors are
called as demand determination factors. These factors affect the demand of the product either
positively or negatively. As we know that Construction equipments are industrial products so
they are different then FMCG products, hence all the demand determination factors which
majorly affect the demand of FMCG products will not have the same effect here. The demand
determination factors which affect the construction equipment industry are discussed below.
In a competitive market every organization has to price its product at a fair price. The pricing
of a product affects its demand. However this effect would be different for different
industries. For example, for consumer goods industry low pricing of the product affects the
demand tremendously and the immediate competitors also have to decrease the price of the
products to attract customers.
However for construction equipment industry, the pricing of the product is not a major factor
that would affect the demand of the product. The construction equipments mostly used in
manufacturing process industry are a necessity for many process industries. The bargaining
power of the customers is very less in this kind of industry as far as pricing is concerned.
Their only major requirement would be the specifications and quality of the equipment as
even small variations can create problems in their process and thereby the end products.
Hence they are very particular about the quality and not the price.
Income of any person is important in determining his purchasing power. The savings and the
expenses of any person would depend on his income. However there are certain products
whose demand are not affected by the income of the customer. For example when we
consider the necessity products like salt, it is a commodity that is needed in daily use; hence
everybody is going to buy it even if their income is too low. Whereas demand of some
products like white goods depend a lot on the income of customers. Only those with high
income can afford to buy such products.
For Construction Equipment Industry the income of the customer is not a major factor in
determining the demand of the equipments. These products are used extensively in
manufacturing industry, production industry. Hence when the owners of such companies
decide that they might need Construction equipment, their income does not affect their
decision to buy or not. This is because there is no immediate alternative to the use of
Construction Equipments.
The penetration level therefore plays an important part in determining the demand of the
Construction Equipments. The variables that would determine the penetration level will be
the technology used by various companies in the industry, location of the company, the
expertise of the company that it has achieved through the experience. All these would
determine the market share of each company and therefore the demand that it might face.
Construction equipments are meant for specific usage and are manufactured on demand with
specific capacity. Hence they are very expensive. Their price ranges from lakhs to crores of
rupees. Therefore if a company has weak financial position then it might be difficult for it to
go for buying of such equipments.
In certain cases loan might be available for purchasing these equipments. Also due to
financial constraint the buyers of such equipment may switch over to low quality cheaper
options available. However this may prove hazardous on long run. The regular buyers of such
products may bargain with the suppliers for better modes of payment and good credit terms.
Thus we can say that though these equipments cost a huge sum; the buyers do arrange for
some means or the other for the funds needed. A negotiation between the supplier and buyer
can result in to better and beneficial terms financially. The suppliers can thus avoid ‘funds
problem’ affecting their demand.
Any product has its own life span. After this it can either be replaced or completely removed
and a new one has to be bought. This life span plays an important role in estimating the
demand of any product. If a product is a necessity product and having less life span it will
generate regular demand. Certain products might be seasonally required and so generate
demand in certain period of time.
In case of Construction equipments, such products are one time buy. Their life span is
normally 10 – 15 years depending upon the usage i.e. it depends for what kind of mechanical
processes such equipments are used. Only in case of accidents or defects at the time of
manufacturing they might be needed to replace.
As excise duty increases the price of the product will also increase and this will affect the
demand. There are several manufacturers of Construction equipments in India and their
demand comes from all over the country. Hence the equipments have to be transported from
the company to the buyers place. Sales tax of the state through which it passes during its
transportation is charged to the buyer or to the manufacturer whosoever is responsible for the
shipment. The larger the distance the more would be the total excise duty
3.8 TECHNOLOGY
The construction equipment sector has a wide range of products. The worldwide technology
leaders in the construction equipment sector are: Komatsu, Caterpillar, Hitachi, Terex, Volvo,
Scania, Case, Ingersoll-Rand, HAMM, Bomag, John Deere, JCB, Poclain, Bitelli, Hyundai,
Kobelco and Daewoo. Almost all the companies have presence in India either as joint
ventures, or have set up their own manufacturing facilities, or marketing companies. In the
mining sector, the leaders are: Hitachi, Komatsu, Wrigten, Atlas Copco, Liebherr, Joy Mining
Machinery, Terex, Bucyrus Erie and DBT. Out of these companies, DBT and Joy Mining
Machinery are present only through their marketing network and provide sales support.
Some of the other reasons for not manufacturing the latest equipment are :
• The Indian market cannot absorb the cost of the latest technology
• If manufactured in India for export markets, most of the components will have to be
imported
• Equipment adhering to the latest emission norms cannot be used since the quality of fuel
required for them is yet to be made available here. At the same time, off highway
construction and mining equipment do not need stringent emission norms in India.
The construction equipment sector in India has evolved over the years and is at present in an
intermediate stage of development. The industry is trying to bring in international levels of
technology as demand and the scale of operation increases. In India both premium, latest
state-of-the-art technology equipment and value for money low cost products exist
simultaneously. The high technology state-of-the-art products can be manufactured in
economical quantity only if the users are compelled to use them due to environmental and
ecological reasons. The reasons for latest technology equipment not finding favor with the
users lie in the fact that these are very
costly because maximum percentage of components are imported and with the rupee
depreciation, the cost of these components have been going up and hence the equipment are
not affordable as the cost of projects go up. Further reason for India taking a longer period for
evolving towards state-of-the-art equipment is partially due to socio economic factors.
Though it has been observed that the user sector with the growing FDI are likely to be
more geared towards the state-of-the-art technology machines which are mor eproductive,
low in maintenance cost and provide comfort for operators. These ranges would reign
supreme among the private players. The users are now not looking at only the initial cost of
the equipment, but focusing on total costing, or cost per ton of usage. It is anticipated that 5
years hence, the need for more and more mechanization and enhancement of scale may lead
to change in the level of technology in use. However, it is a fact that Indian companies would
have to move towards the state of the art technology, but the manufacturers would also try to
keep a balance between the state of the art and user friendly machines as well as try to
provide the relevant technology levels which provides value for money to the customers.
CHAPTER: 4
MARKETING STRATEGIES ANALYSIS
Market Definition
The construction and engineering industry is composed of civil engineering companies and
large-scale contractors, but excludes companies involved in home-building. The market value
is calculated as the revenues of those companies whose primary activity is the construction of
non-residential buildings and non-buildings construction (civil engineering).
Whether in the remodeling business or new construction, you always run into plenty of
competition for construction work. Marketing ensures that you have plenty of work, even
when construction jobs are scarce. Use a variety of marketing efforts. This gets your name
out much more quickly to a larger audience.
Construction Equipment marketing process can be divided into 4 quadrants. They are as
follows:
4.1.1Prioritize Customers
In the construction business, it takes only a few good customers to make up the
substantial part of your income. Define who your best customers are and stage your
advertising around them. Narrowing your prospects ensures that your marketing dollars
do not go to waste.
When you are on-site in a lived-in neighborhood, there are potential customers all around.
Place a sign on the corner with your name and tag line. Distribute door hangers that tell a
little more about your services. You can even ring doorbells while placing door hangers
to present a more personal message.
You need an online presence. Your website should have contact information and a digital
resume. Feature your best work and let your potential customers know what your benefits
are. Include customer testimonials and your own credentials. Include pricing and
information on the costs of building and remodeling.
If you have worked in construction very long, you are sure to have a few tips and tricks in
your pocket. Offer a newsletter with advice and information. A weekly or monthly email
newsletter doesn't cost much and keeps you on your customers' minds. Write blogs and
articles for placement online with your name and website listed in the "About the Author"
section. You may need to hire a writer; to keep costs low, hire a local college student at a
lower price than a professional.
Referrals are one of the best ways to gain customers. Offer your current customers a gift
card or cash when they bring you business. When your business is strong and your
customer service is excellent, the referrals will not be hard to come by. Print business
cards to make referrals easy for your customers. Simply hand out extras and ask
customers to give them out when referring your business to others.
Your company provides a service in a way that others do not. You may work special
hours that accommodate customers better. You may have a large crew and finish jobs in
amazingly short periods. Or you may do specialty work that is not offered in your area.
However you are unique, advertise that quality by talking about it or creating a tag line
that can be placed on marketing materials such as door hangers and business cards.
The construction and mining equipment industry is dominated by a few large manufacturers
in each product segment. BEML supplies to nearly half the total market. BEML and
Caterpillar lead in dumpers and dozers while L&T Komatsu and Telcon lead in excavators ,
JCB India in backhoe loaders and Escorts Construction Equipment Ltd. in Mobile Cranes.
Global players should consider entering the Chinese wheeled loader market as quickly as
possible. Localizing production in China could significantly boost a CE company's global
competitiveness. However, to be competitive in wheeled loaders, Western players must
rethink their operational approaches and product offerings. While global OEMs continue to
control China's excavator market, local players have steadily taken share away from low-cost
foreign manufacturers. To fight back, foreign low-cost producers need to tap new ways to
reduce costs, such as improving the range of value-added services they offer or providing
new levels of customer support. They can also increase their local content levels and explore
opportunities to adjust product specifications to include only the features the customers really
want and are willing to pay for.
The threat from low-cost players entering mature markets will likely come in two waves. In
the first, low-cost South Korean players will further expand their mature-market presence. In
the second, beginning around 2012, Chinese players will begin entering mature markets in
the low-cost-product segment. In the face of these developments, mature-market players must
act now to improve their cost position. They clearly require a defensive strategy focused on
improving cost efficiency and further exploiting the existing advantages in technology,
distribution networks, and brand positioning. Conversely, players from emerging countries
seeking to expand into mature markets must improve their technology and product quality
and begin to build sales and service networks. They must also position their brands
competitively in the low-cost segments.
The major players in this segment who are also members of the Indian Earthmoving and
Construction Industry Association Ltd. (IECIAL) are as follows :
Ashok Leyland Ltd.
Bharat Earth Movers Ltd.
Caterpillar Commercial Pvt. Ltd.
Ingersoll Rand India Ltd.
JCB India Ltd.
L&T Komatsu Ltd.
Telco Construction Equipment Co. Ltd.
Voltas Ltd.
The key to a long, healthy life for construction equipment is an inspection and maintenance
program that is designed for early detection of damage. A small chip or pinhole, if not
repaired immediately, can lead to corrosion of the steel substrate and could result in major
harm to the equipment. The inspection process starts with a thorough review upon delivery of
the construction equipment to the plant to ensure it was not damaged in transit. Thereafter,
the equipment should be inspected at regular maintenance intervals ranging from several
times a year, to once every two years, depending on the severity of service. More-frequent or
even continuous testing may be conducted if the operating conditions are especially severe, or
if damage is suspected.
As shown in Fig4. 2, the construction logistics process can be divided into internal and
external components. An external logistics component covers the relation between a
constructor and his(her) suppliers, whereas an internal logistics component deals with the
relationships among various parties involved in the project, namely, constructor, designer,
and owner (Jones and Riley 1985). Generally, traditional studies have approached customer
service areas based on the relationship between constructors and their final clients.
However, this report focuses on the customer service area between the external logistics and
internal logistics. Service level is determined by the constructor’s capacity to provide
resources to internal agents on a site at the right time and at the right place while satisfying
the correct specifications. Figure 2 illustrates the changing relationship between customers
and suppliers in terms of service level. A constructor can play the role of a customer in its
relationship with a material supplier, while it can also play the role of a supplier inits
relationship with an owner. The customer service area that this paper focuses on is
represented in Fig. 4.2.The issues of customer satisfaction and service quality generally
dominate theories of customer service management. If we consider the whole body of
research in the field of service management, it is a fundamental and recurring observation
that higher customer satisfaction leads to better economic returns. This can be explained by
key concepts such as customer reliability and a positive reputation for the firm.
The function of the construction industry is to provide customers with facilities that meet
their needs and expectations. One principle of logistics is a management philosophy that
effectively determines the needs of the customer. Ensuring operational quality at each stage
in the construction process should ensure that the quality of the final product will satisfy the
final customer.
There is no general consensus on the relationship between logistics and customer satisfaction,
but the thrust of logistics research has been focused in the area of operations service
management (Ganeshan et al. 1999). Parasuraman et al.(1994) have proposed a model
suggesting that the customers’ overall satisfaction in a transaction results from a combination
of operation service quality, product quality, and pricing. Other researchers also adhere to the
idea that service quality leads to customer satisfaction.
Production of a product depends on various factors like raw material, manpower, machinery,
energy consumption etc. With the combination of all the factors of productions the final
products is produced. These factors are to be paid in terms of wages, salaries, interest,
dividends, profits etc. So while pricing the product all these factors are taken into
consideration.
Construction equipments are generally priced depending on its capacity it uses and its
working life. They are very expensive and generally its price ranges from thousands to lakhs
of rupees per equipments. Generally companies allow payments on installments basis. Some
credit period is also given to loyal customers. As there are several major players in this
industry, they price their equipment at higher rates than other companies.
Promotional schemes are always a good tool to attract customers. However the kind of
promotional activities that one carries out differs for each industry. The promotional activities
carried out for consumer durables are different than those for engineering industry.
Promotional activities that can be carried out in this industry are:
Price cut due to competition
Free services are given for one or two years after the equipment is installed
Transportation charges are beared by the company manufacturing the equipment.
Free spare parts are given along with the equipment for replacement purpose.
Most producers do not sell their goods directly to their final users; between them stands a set
of intermediaries performing a variety of functions. These intermediaries constitute a
marketing channel which is also called as trade channel or distribution channel. Formally,
distribution channels are sets of interdependent organizations involved in the process of
making a product or service available for use. They are the set of pathways a product or
service follows after production, culminating in purchase and use by the final end user.
The producer and the final customer are part of every cannel. For industrial goods and
products the customers are also other industries. There are generally four types of Industrial
distribution channel which are as follow:
a) Zero level
b) One level
c) Two level
d) Three level
In India the whole Glasslining industry uses the zero level distribution channels. Here the
manufacturer directly sells the equipment to the final industrial customer. Here the customers
are various industries like Pharma, Chemical, Beverages, etc. These industries directly
approaches the company’s manufacturing Glasslined equipments with their specific product
requirements. All the three Glasslined equipment manufacturing companies have their branch
offices in major metropolitan cities for taking orders and for providing customer services.
Logistics management research can be classified into three broad perspectives: (i)
competitive strategy, (ii) firm focused tactics, and (iii) operational efficiencies. Competitive
strategy issues have a long-term impact on the firm .Firms that focus upon tactical issues
operate in a shorter time frame. Operational efficiencies involve day-to-day decisions that can
be altered quickly (Ganeshan et al. 1999). The construction industry is greatly concerned with
aspects of daily operations, which are typically operational decisions, reflecting day-to-day
operations up to 2 weeks ahead. The construction industry attempts to optimize daily
operations of facilities through careful planning, organizing, directing, and controlling
activities before and during the construction .In terms of construction logistics,
multidisciplinary processes are categorized as follows: (i) material supply, storage,
processing and handling; (ii) manpower supply; (iii) schedule control;(iv) site infrastructure
and equipment location; (v) site
material flow management on a job site; and (vi) management of information related to all
physical and services flows. Although implementation and operational service management
are significant aspects of construction logistics that affect day-to-day operations, one must
keep in mind that logistics is rooted in senior-level decision making.
In general, logistics functions in a construction firm can be divided into supply logistics and
site logistics. Figure 1 illustrates the construction logistics tasks. Supply logistics are related
to activities in the production process that are cyclic. These activities include specification of
supply resources (materials, equipment, and personpower), supply planning, acquisition of
resources, transport to a site and delivery, and storage control. Site logistics are related to
physical flow, namely, planning, organizing, directing, and controlling on-site processes. The
management of handling systems, safety equipment, site layout, defining activity sequence,
and resolving conflicts among various production teams related to the on-site activities are all
part of site logistics (Fred and Francisco 1999). The most appropriate system to describe the
material logistic tasks is developed at hierarchical levels at the point of interaction between
internal and external systems. It should always be kept in mind that the main objective of a
logistics process is to meet the customer’s requirements.
www.engr.wisc.edu/cee/faculty/russell_jeffrey/016.pdf
Every party in a process plays three roles: supplier, processor, and customer. Juran (1988)
defines this interchanging role as the “triple role” concept. These three roles are carried out at
every level of the construction process — corporate, division, department, and individual.
This triple role concept is illustrated by the right-hand side of Fig.4.2. The owner is a
customer of the designer. Using the designer, the owner processes the design and supplies
plans and specifications to the constructor. In this process, the constructor becomes the
customer of the designer, who uses the designer’s plans and specifications, processes the
construction, and supplies the completed facility to the owner. Traditionally, the roles of the
three parties have not been viewed this way, but this assists in demonstrating that
construction is a process. Moreover ,the logistics principles that have been applied to the
processes of other industries are potentially applicable to the construction industry.
JCB India
•JCB came to India in 1979.
•The company had a turnover of US$ 335 million in 2006–07.
•The company is growing by 25 per cent to 30 per cent annually.
•JCB India is a subsidiary of J C Bamford Excavators Ltd
•Its products range from backhoe loaders, wheeled loaders to excavators and
skid steer loaders.
•It has a 70 per cent market share in the backhoe loader segment and around
13 per cent market share in the overall Indian construction equipment industry.
•It has facilities at Ballabgarh in Haryana and Pune in Maharashtra.
•The company has 38 dealers and 206 outlets.
•It has a dedicated parts centre at Ballabgarh and parts distribution depots at Chennai, Pune
and Kolkata.
•It has 33 marketing offices and has a strong foothold in the government sector.
•The Tata Group of companies, government enterprises and contractors are its major
customers. It has facilities installed at Jamshedpur in Jharkhand and Dharwad in Karnataka.
•Its marketing network is spread across India and three international locations.
Voltas
•This public limited company is a part of the Tata Group is the second-largest player in the
forklifts segment. Its customers are largely engineering industries.
•Its products include industrial air conditioning and refrigeration equipment, air conditioners,
water coolers, freezers, commercial refrigerators, forklift trucks and large water supply
pumps.
•The company had a turnover of US$ 852.6 million in 2008–09, of which less than 7 per cent
is accounted by the material handling division.
•It has a 31 per cent share in the forklifts segment. Its facilities are in Thane, Maharastra;
Union territory of Dadar; and Sanathnagar in Andhra Pradesh.
•Voltas has its head office at Mumbai and zonal headquarters at Mumbai, Kolkata, New
Delhi and Chennai.
•It has territorial offices in eight more Indian cities and three international locations.
Earthmoving Equipments constitute the biggest segment and Excavators, the largest
product line within the segment
The construction equipment industry in India has witnessed consistent double digit CAGR
growth over the past few years. The global economic slowdown had its moderate effects on
the industry, but it regained growth momentum in FY 2010 and showed positive year-on-year
growth. Particularly, the earth moving segment is driving the overall industry with strong
demand emanating from government backed infrastructure projects. The segment is poised
for an unprecedented CAGR of around 18% during FY 2011 - FY 2014.
CHAPTER 5
FINANCIAL ANALYSIS
Gross Profit
Margin 24.18% 26.06% 24.93% 22.84% 22.81%
Operating Profit
Margin 8.61% 13.53% 14.49% 14.50% 16.02%
Analysis: The gross profit margin is used to analyze how efficiently a company is using its
raw materials, labour and manufacturing-related fixed assets to generate profits. Here in this
industry we are finding that the Gross Profit Margin is decreasing.
Analysis: The higher the Operating Profit Margin, the better. This is because a higher
Operating Profit Margin shows the company, here industry, can keep its costs under control.
A higher Operating Profit Margin can also mean sales are increasing faster than costs, and the
industry is not low in cash. Hence even though the Gross Profit Margin is decreasing this
industry is having a positive growth in the Operating Profit Margin. Here we are seeing that
though the inventory turnover has increased by 20 days i.e. approximately 25 percent but this
industry is observing a big increase in the Net Profit Margin. Also this industry being a
capital intensive industry there is bound to have a higher inventory turnover ratio.
Analysis: The need for investment in current and non-current assets varies greatly among
companies. Capital-intensive businesses (with a large investment in fixed assets) are going to
be more asset heavy than technology or service businesses. Hence in the case of capital-
intensive businesses, which have to carry a relatively large asset base, will calculate their
ROA based on a large number in the denominator of this ratio, leading to a lower ROA ratio.
But still there has been an increase in ROA. This increasing return can help companies in this
industry to create good amount of reserves so that when low times start they have a good
support. Also with increase in reserves (assuming increasing ROA increases reserves).
Analysis: A high, or low, ROE needs to be interpreted in the context of a company's debt-
equity relationship. Thought the return as compared to equity is increasing but still we need
to refer to the debt that the industry has taken so as to avoid any confusion by considering
equity alone. The answer to this analytical dilemma can be found by using the return on
capital employed (ROCE) ratio. However the industry is seeing growth and the growth is
financed by both equity and debt. As it will be seen below that the industry is gradually
decreasing its debt.
By comparing net income to the sum of a company's debt and equity capital, investors can get
a clear picture of how the use of leverage impacts a company's profitability. Financial
analysts consider the ROCE measurement to be a more comprehensive profitability indicator
because it gauges management's ability to generate earnings from a company's total pool of
capital.
5.3.1 EPS
EPS shows what shareholders earned by way of profit for a period. The portion of a
company's profit allocated to each outstanding share of common stock. Earnings per
share serves as an indicator of a company's profitability. The most widely used ratio, it tells
how much profit was generated on a per share basis. The earnings per share ratio is mainly
useful for companies with publicly traded shares
5.3.2 DPS
Dividend per share (DPS) is the total dividends paid out over an entire year (including
interim dividends but not including special dividends) divided by the number of outstanding
ordinary shares issued. DPS shows how much the shareholders were actually paid by way of
dividends.
Analysis: The industry is showing increasing trend in EPS. Dividends are a form of profit
distribution to the shareholder. Having a growing dividend per share can be a sign that the
company's management believes that the growth can be sustained. But as this industry is
capital intensive industry the major part of profit is reinvested for capacity creation or
technology enhancement. Unlike other industries in this industry low DPS does not mean that
the industry is not growing. Even though DPS is low but still the industry is growing.
Analysis: The debt composition of the total capital employed is decreasing. It has
decreased by around 30 percent from 64 percent to 31 percent. The industry in general
showing growth trend and also it is expecting a good growth. This low debt can be seen as
they have sufficient capital to fund their working or that the industry will utilize this debt
when it wants to expand.
Analysis: A ratio of 1:1 is usually considered to be satisfactory ratio although there cannot be
rule of thumb or standard norm for all types of businesses. But again specific industries tend
to exhibit specific values of debt to equity ratios. Capital-intensive industries like
construction equipment industry exhibit a debt to equity ratio which is greater than two. The
trend in this industry is showing that it is becoming more dependent on equity. Hence if the
industry wants to expand there is scope to do so, as it has unutilized debt capacity
Analysis: The increasing sales volume in this sector is help the industry to cover up their
debts which can be seen from above graph. Its increasing graph does show that the industry
can easily cover up their interest expense.
respect to the total income to analyze which cost component consumes how much part of the
income and also to see the factors where the company can improve its efficiency.
DuPont analysis is a formula/expression which breaks ROE (Return On Equity) into parts.
The return on equity (ROE) ratio is a measure of the rate of return to stockholders. The
DuPont Model is a technique that can be used to analyze the profitability of a company using
traditional performance management tools. To enable this, the DuPont model integrates
elements of the Income Statement with those of the Balance Sheet.
No. of
27 27 27 26 17
Companies
EBIT/
Profit Margin 7.99% 12.53% 13.37% 13.71% 15.47%
Sales
Assets
Sales / NA 3.49 3.92 2.58 2.20 1.53
Turnover
Financial
PAT /
Leverage 7.37% 46.25% 54.74% 53.68% 52.83%
EBIT
(Income)
Financial
Leverage
NA / NW 2.44 1.79 1.42 1.32 1.28
(Balance
Sheet)
CHAPTER 6
INDUSTRY ANALYSIS
A market assessment tool designed to provide a business with an idea of the complexity of a
particular industry. Industry analysis involves reviewing the economic, political and market
factors that influence the way the industry develops. Major factors can include the power
wielded by suppliers and buyers, the condition of competitors, and the likelihood of new
market entrants.
Barriers of entry
LOW
Threat of substitute
LOW
Every construction equipment has a specific purpose
Substitutes could only be through value addition through
technology, comfort maintenance etc.
Complete substitution may not happen in near future.
Product replacement or enhancement is possible
Fig. 6.3 Porter’s five forces analysis for construction equipment industry
SWOT analysis is a tool for auditing an organization and its environment. It is the first stage
of planning and helps marketers to focus on key issues. SWOT stands for strengths,
weaknesses, opportunities, and threats. Strengths and weaknesses are internal factors.
Opportunities and threats are external factors.
Strengths: characteristics of the business or team that give it an advantage over others in the
industry.
Weaknesses: are characteristics that place the firm at a disadvantage relative to others.
Opportunities: external chances to make greater sales or profits in the environment.
Threats: external elements in the environment that could cause trouble for the business.
6.3.1 Strengths
1. Easy Availability of Raw material: India is the fifth-largest producer of crude steel
in the world (2008), with a production volume of 54.5 million tonnes.
2. Strong Government focus: The Union Budget 2010–11 has allocated US$ 36.16
billion to the infrastructure sector, reflecting the Government of India (GOI)’s strong
focus on the development of India’s infrastructure.
6.3.2 Weaknesses:
1. Capital intensive: Construction Equipment industry is capital intensive industry.
Capital required for fixed expenses like setting up industrial unit, procuring
machinery etc is high as well as raw material expenses like steel is also very high.
6.3.3 Opportunities:
The construction equipment industry in India has evolved with growing domestic demand.
2. Capacity Expansion: Capacity expansion in the steel, cement, oil refining and power
sectors to meet growing infrastructure investments in India, is also expected to
generate demand for construction equipment.
6.3.4 Threats:
1. Government have drawn robust plan for infrastructure development but still poor
quality of existing infrastructure acts as a bottle neck as significant resource is utilized
for its repairs and maintenance. This acts as a hurdle for implementation of new
projects, which also hampers the overall economic development of the economy and
the sector.
2. Equipment Rental industry: Equipment rental business is currently pegged at
around 7-8 per cent of the total construction equipment industry is expected to grow
appreciably in the coming years.
CHAPTER 7
FUTURISTIC SENARIO
World’s seventh largest country by area and second biggest by population makes India one of
the most dynamically growing and still, largely untapped construction equipment industry.
The country has witnessed massive investment in the construction industry from both public
and private enterprises in recent years. With Prime Minister Manmohan Singh projecting
investments of $320 billion in the infrastructure sectors like constructing roads, ports, power
plants, telecommunication sector, urban infrastructural developments, etc over the next few
years have paved the way for construction equipments demand to grow substantially in recent
years. As construction equipments account for 4%-24% of the total construction costs in
various sectors, the industry recorded strong revenue grew.
The report has also studied the high growth potential of equipment rental industry. The
construction equipment rental market is small, but it has seen impressive growth results over
the past few years. Sensing the inorganic demand for rental equipments, OEMs also forayed
into renting their equipments to consultants and to independent builders. In coming 3-4 years,
the sector is expected to transform in a fully fledged industry providing significant boost to
overall industry developments.
Over the last 3-4 years, various new entrants made inroad to the Indian construction
equipment industry. Some of the biggest names belong to Japan, the US and Korea. Besides,
a number of domestic companies are either expanding their domestic capacities or
diversifying their product portfolio. With the emergence of new market players and
expansion plans underway, the industry is expected to become more competitive and
fragmented. However, these new capacities will find their home quite comfortably in the
domestic market amid growing mechanization and proposed large infrastructural projects.
The industry’s expectations of the future evolution in this sector are represented here in
graphical form. Most of the current players expect that new players will enter the Indian
market.
CHAPTER 8
CONCLUSION
Though the Indian construction equipment industry is a fraction of the global market, whose
size is over US$ 75 billion, it has been growing at an average of 30 per cent annually
compared to the global growth of 5 per cent. India is one among the top 10 markets for
construction equipment and is one of the key international markets.
Indian construction equipment manufacturers invest very little in Research and Development
(R&D) compared to global majors. This is a key lacuna that can hamper growth – product
innovation and new product development are key capabilities to maintain a pipeline of new
products, which is critical for success in the increasingly competitive market.
Equipment in India is typically used for 15 to 20 years, indicating the significant potential for
maintenance and service activities, apart from spare parts sales, across the usage cycle. Hence
a clear focus on service is necessary for companies to grow and remain competitive. This
needs to translate into developing capabilities in training, supply chain management and
distribution reach.
ANNEXURES
Annexure 1 Balance Sheet of Industry (2006-2010)
Rs. In '0000000
Year 2010 2009 2008 2007 2006
No. of. Companies 17 26 27 27 27
SOURCES OF FUNDS :
Share Capital 247 941.25 941.58 971.32 937.83
Reserves Total 5205.1 4461.45 3167.76 753.55 85.21
Equity Share Warrants 0 8.78 8.78 0 0
Equity Application Money 0.44 152.85 100.23 4.69 3.81
Total Shareholders Funds 5452.54 5564.33 4218.35 1729.56 1026.85
Secured Loans 2037.12 1923.22 1800.4 955.28 856.7
Unsecured Loans 458.27 608.58 804.49 1132.37 1023.78
Total Debt / Loan Funds 2495.39 2531.8 2604.89 2087.65 1880.48
APPLICATION OF FUNDS :
Loans 0 0 0 0 0
Advances 0 0 0 0 0
Gross Block 2848 4321.97 3861.49 3144.57 2848.18
Less: Accumulated
Depreciation 1287.29 2083.83 1918.73 1822.02 1719.43
Less:Impairment of Assets 0 0 0 0 0
Net Block 1560.71 2238.14 1942.76 1322.55 1128.75
Lease Adjustments 0 0 0 0 0
Capital Work in Progress 125.87 258.2 230.28 157.77 108.34
Producing Properties 0 0 0 0 0
Investments 857 760.82 761.41 587.82 305.4
Current Assets, Loans &
Advances
Inventories 3020.08 4337.57 3312.35 2517.31 2087.9
Sundry Debtors 4205.52 4953.9 4711.61 3236.12 2425.08
Cash and Bank Balance 1201.43 960.97 1039.66 692.74 787.18
Balance at Bank and Call
Money 0 0 0 0 0
Loans and Advances 1746.09 1924.5 1498.63 1081.77 966.42
Total Current Assets 10173.12 12176.94 10562.25 7527.94 6266.58
Less: Current Liab. & Prov.
Current Liabilities 3765.42 5890.61 5409.75 5074.7 4342.21
Provisions 981.68 1389.58 1253.33 684.53 555.64
Total Current Liabilities 4747.1 7280.19 6663.08 5759.23 4897.85
Net Current Assets 5426.02 4896.75 3899.17 1768.71 1368.73
Miscellaneous Expenses
not writtten off 4.12 15.44 49.18 25.36 42.77
Deferred Tax Assets 108.33 90.58 65.51 53.4 48.06
Deferred Tax Liability 134.12 163.8 125.07 98.4 94.72
Net Deferred Tax -25.79 -73.22 -59.56 -45 -46.66
INCOME :
Sales Turnover / Operating Income 10721.76 15723.66 15045.05 12130.79 8718.87
Excise Duty 370.61 852.07 1162.36 897.29 629.97
Net Sales 10351.15 14871.59 13882.69 11233.5 8088.9
Other Income 376.68 620.24 389.87 240.01 258.85
Stock Adjustments 90.48 406.96 442.94 42.2 93.47
Total Income 10818.31 15898.79 14715.5 11515.71 8441.22
EXPENDITURE :
Raw Materials 5556.74 8994.48 8696.37 6910.34 4999.6
PACKING MATERIAL INCLUDED IN RMC
Power & Fuel Cost 101.6 147.51 145.89 158.36 133.52
Other Manufacturing Expenses 1624.08 1561.6 1320.04 1016.43 725.99
Employee Cost 993.77 1429.12 1131.46 883.88 751.23
Selling and Administration Exp. 575.95 975.07 982.1 806.98 541.79
Miscellaneous Expenses 310.54 638.11 432.69 279.63 627.51
Less: Pre-operative Expenses
Capitalised 2.72 3.12 4.63 60.27 34.66
BIBLIOGRAPHY
Books:
• Pandey I M,Financial Management, Ninth Edition, Vikas Publishing House Ltd., New
Delhi.
• Johnson Gerry and Scholes Kevan, Exploring Corporate Strategy, Sixth Edition,
2004, Prentice-Hall of India Pvt. Ltd., New Delhi.
• Singhal Vikas, Indian Industry 2006, New Delhi, PP 364-366
Reports:
• Centre for Monitoring Indian Economy Pvt. Ltd.
Websites:
• dhi.nic.in/MINING-CONSTN-EQUIPMENT.pdf
• ibef.org/download%5Cconstruction_equipment_27feb_0812.pdf
• www.engr.wisc.edu/cee/faculty/russell_jeffrey/016.pdf
• www.capitaline.com
• http://www.projectsmonitor.com/detailnews.asp?newsid=17616
30/10/2010, 10.30 p.m
• http://www.indianconstructionindustry.com/indian_construction_equipment/indian_c
onstruction_equipment.html
01/11/2010, 11.15 a.m.
• http://www.projectsmonitor.com/detailnews.asp?newsid=16188&secid=228
07/11/2010, 12.20 p.m
• http://www.rncos.com/Report/IM277.htm
28/11/10, 6.14 a.m
• http://www.businessdictionary.com/definition/industry-
analysis.html#ixzz1743COcxN
03/12/2010, 11.57 A.M