Maintenance

DIAGRAMS
ERP16-20VF (ERP30-40VF) [A955];
ERP15-20VT (ERP030-040VT) [G807]

PART NO. 524319503 8000 YRM 1341

 SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and
that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to
support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift
trucks. Disconnect the battery ground cable on internal combustion lift trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT
TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.

• Keep the unit clean and the working area clean and orderly.

• Use the correct tools for the job.

• Keep the tools clean and in good condition.

• Always use YALE APPROVED parts when making repairs. Replacement parts must meet or exceed
the specifications of the original equipment manufacturer.

• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to
remove parts.

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit
needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are
flammable. Be sure to follow the necessary safety precautions when handling these fuels and when
working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the
area. Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this manual:

WARNING
Indicates a hazardous situation which, if not avoided, could result in death or
serious injury.

CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury and property damage.

On the lift truck, the WARNING symbol and word are on orange background.
The CAUTION symbol and word are on yellow background.
Diagrams Table of Contents

TABLE OF CONTENTS

Diagrams, Schematics, or Arrangements ............................................................................................................ 1

Figure 1. Wiring Diagram/Schematic for ERP15-20VT (ERP030-040VT) (G807) ERP16-20VF
(ERP30-40VF) (A955) ............................................................................................................................... 1
Figure 2. Manual Hydraulic Control Valve Schematic for ERP15-20VT (ERP030-040VT) (G807)
ERP16-20VF (ERP30-40VF) (A955) ......................................................................................................... 23
Figure 3. E-Hydraulic Control Valve Schematic for ERP15-20VT (ERP030-040VT) (G807)
ERP16-20VF (ERP30-40VF) (A955) ......................................................................................................... 24

This section is for the following models:

ERP16-20VF (ERP30-40VF) [A955];

ERP15-20VT (ERP030-040VT) [G807]

©2009 Yale Materials Handling Corp. i

8000 YRM 1341 Diagrams, Schematics, or Arrangements

Figure 1. Wiring Diagram/Schematic for ERP15-20VT (ERP030-040VT) (G807) ERP16-20VF

(ERP30-40VF) (A955) (Sheet 1 of 22)

1
Diagrams, Schematics, or Arrangements 8000 YRM 1341

Figure 1. Wiring Diagram/Schematic for ERP15-20VT (ERP030-040VT) (G807) ERP16-20VF

(ERP30-40VF) (A955) (Sheet 2 of 22)

2
8000 YRM 1341 Diagrams, Schematics, or Arrangements

Figure 1. Wiring Diagram/Schematic for ERP15-20VT (ERP030-040VT) (G807) ERP16-20VF

(ERP30-40VF) (A955) (Sheet 3 of 22)

3
Diagrams, Schematics, or Arrangements 8000 YRM 1341

Figure 1. Wiring Diagram/Schematic for ERP15-20VT (ERP030-040VT) (G807) ERP16-20VF

(ERP30-40VF) (A955) (Sheet 4 of 22)

4
8000 YRM 1341 Diagrams, Schematics, or Arrangements

Figure 1. Wiring Diagram/Schematic for ERP15-20VT (ERP030-040VT) (G807) ERP16-20VF

(ERP30-40VF) (A955) (Sheet 5 of 22)

5
Diagrams, Schematics, or Arrangements 8000 YRM 1341

Figure 1. Wiring Diagram/Schematic for ERP15-20VT (ERP030-040VT) (G807) ERP16-20VF

(ERP30-40VF) (A955) (Sheet 6 of 22)

6
8000 YRM 1341 Diagrams, Schematics, or Arrangements

Figure 1. Wiring Diagram/Schematic for ERP15-20VT (ERP030-040VT) (G807) ERP16-20VF

(ERP30-40VF) (A955) (Sheet 7 of 22)

7
Diagrams, Schematics, or Arrangements 8000 YRM 1341

Figure 1. Wiring Diagram/Schematic for ERP15-20VT (ERP030-040VT) (G807) ERP16-20VF

(ERP30-40VF) (A955) (Sheet 8 of 22)

8
8000 YRM 1341 Diagrams, Schematics, or Arrangements

Figure 1. Wiring Diagram/Schematic for ERP15-20VT (ERP030-040VT) (G807) ERP16-20VF

(ERP30-40VF) (A955) (Sheet 9 of 22)

9
Diagrams, Schematics, or Arrangements 8000 YRM 1341

Figure 1. Wiring Diagram/Schematic for ERP15-20VT (ERP030-040VT) (G807) ERP16-20VF

(ERP30-40VF) (A955) (Sheet 10 of 22)

10
8000 YRM 1341 Diagrams, Schematics, or Arrangements

Figure 1. Wiring Diagram/Schematic for ERP15-20VT (ERP030-040VT) (G807) ERP16-20VF

(ERP30-40VF) (A955) (Sheet 11 of 22)

11
Diagrams, Schematics, or Arrangements 8000 YRM 1341

Figure 1. Wiring Diagram/Schematic for ERP15-20VT (ERP030-040VT) (G807) ERP16-20VF

(ERP30-40VF) (A955) (Sheet 12 of 22)

12
8000 YRM 1341 Diagrams, Schematics, or Arrangements

Figure 1. Wiring Diagram/Schematic for ERP15-20VT (ERP030-040VT) (G807) ERP16-20VF

(ERP30-40VF) (A955) (Sheet 13 of 22)

13
Diagrams, Schematics, or Arrangements 8000 YRM 1341

Figure 1. Wiring Diagram/Schematic for ERP15-20VT (ERP030-040VT) (G807) ERP16-20VF

(ERP30-40VF) (A955) (Sheet 14 of 22)

14
8000 YRM 1341 Diagrams, Schematics, or Arrangements

Figure 1. Wiring Diagram/Schematic for ERP15-20VT (ERP030-040VT) (G807) ERP16-20VF

(ERP30-40VF) (A955) (Sheet 15 of 22)

15
Diagrams, Schematics, or Arrangements 8000 YRM 1341

Figure 1. Wiring Diagram/Schematic for ERP15-20VT (ERP030-040VT) (G807) ERP16-20VF

(ERP30-40VF) (A955) (Sheet 16 of 22)

16
8000 YRM 1341 Diagrams, Schematics, or Arrangements

Figure 1. Wiring Diagram/Schematic for ERP15-20VT (ERP030-040VT) (G807) ERP16-20VF

(ERP30-40VF) (A955) (Sheet 17 of 22)

17
Diagrams, Schematics, or Arrangements 8000 YRM 1341

Figure 1. Wiring Diagram/Schematic for ERP15-20VT (ERP030-040VT) (G807) ERP16-20VF

(ERP30-40VF) (A955) (Sheet 18 of 22)

18
8000 YRM 1341 Diagrams, Schematics, or Arrangements

Figure 1. Wiring Diagram/Schematic for ERP15-20VT (ERP030-040VT) (G807) ERP16-20VF

(ERP30-40VF) (A955) (Sheet 19 of 22)

19
Diagrams, Schematics, or Arrangements 8000 YRM 1341

Figure 1. Wiring Diagram/Schematic for ERP15-20VT (ERP030-040VT) (G807) ERP16-20VF

(ERP30-40VF) (A955) (Sheet 20 of 22)

20
8000 YRM 1341 Diagrams, Schematics, or Arrangements

Figure 1. Wiring Diagram/Schematic for ERP15-20VT (ERP030-040VT) (G807) ERP16-20VF

(ERP30-40VF) (A955) (Sheet 21 of 22)

21
Diagrams, Schematics, or Arrangements 8000 YRM 1341

Figure 1. Wiring Diagram/Schematic for ERP15-20VT (ERP030-040VT) (G807) ERP16-20VF

(ERP30-40VF) (A955) (Sheet 22 of 22)

22
8000 YRM 1341 Diagrams, Schematics, or Arrangements

Figure 2. Manual Hydraulic Control Valve Schematic for ERP15-20VT (ERP030-040VT) (G807) ERP16-20VF
(ERP30-40VF) (A955)

23
Diagrams, Schematics, or Arrangements 8000 YRM 1341

Figure 3. E-Hydraulic Control Valve Schematic for ERP15-20VT (ERP030-040VT) (G807)

ERP16-20VF (ERP30-40VF) (A955) (Sheet 1 of 2)

24
8000 YRM 1341 Diagrams, Schematics, or Arrangements

Figure 3. E-Hydraulic Control Valve Schematic for ERP15-20VT (ERP030-040VT) (G807)

ERP16-20VF (ERP30-40VF) (A955) (Sheet 2 of 2)

25
 NOTES

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 Yale Materials Handling Corp.
1400 Sullivan Dr., Greenville, NC 27834-2011

8000 YRM 1341 12/09 (4/09)(2/09)(9/08) Printed in U.S.A.