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Clutch - Remove 4WD Clutch: Warning
Clutch - Remove 4WD Clutch: Warning
Clutch - Remove 4WD Clutch: Warning
WARNING
Handle all parts carefully. Do not put your hands or fingers between parts. Wear suitable safety clothing -
safety goggles, gloves and shoes.
B026
BAIL08CVT394AVA 1
BAIL08CVT388AVB 2
BAIL08CVT322AVA 3
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TRAVELLING - 2WD-4WD SYSTEM Hydraulic
BAIL07APH546AVA 4
BSD2307A 5
BSD2249A 6
ATTENTION: When the drive shaft is moved forward the 4WD clutch will need to be supported.
7. Retrieve the bearing cap (1) and whilst supporting
the 4WD clutch housing. Completely remove the
4WD clutch drive shaft (2).
BSD2250A 7
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TRAVELLING - 2WD-4WD SYSTEM Hydraulic
BSD2252A 8
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WARNING
Handle all parts carefully. Do not put your hands or fingers between parts. Wear suitable safety clothing -
safety goggles, gloves and shoes.
B026
BSD2252A_139 1
BSD2250A 2
BAIL08CVT395AVA 3
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TRAVELLING - 2WD-4WD SYSTEM Hydraulic
4. Install the shims (2) and the 4WD clutch drive shaft
retaining circlip (1).
BSD2307A 4
BSE2396A 5
BAIL07APH546AVB 6
BAIL08CVT322AVA 7
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TRAVELLING - 2WD-4WD SYSTEM Hydraulic
24059_115 8
BAIL08CVT388AVB 9
BAIL08CVT394AVA 10
Next operation:
Connect the transmission to the rear axle, for further information refer to Housing - Connect (C.20.G)
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TRAVELLING - 2WD-4WD SYSTEM Hydraulic
Clutch - Assemble
Prior operation:
Disassemble the clutch, for further information refer to Clutch - Disassemble (D.14.C)
BAIL07APH560AVA 1
BAIL07APH559AVA 2
BAIL07APH558AVA 3
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TRAVELLING - 2WD-4WD SYSTEM Hydraulic
BAIL07APH557AVA 4
BAIL07APH556AVA 5
BAIL07APH555AVB 6
BAIL07APH554AVA 7
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BAIL07APH553AVA 8
BAIL07APH552AVB 9
BVF0967A 10
BVF0965A 11
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TRAVELLING - 2WD-4WD SYSTEM Hydraulic
BVF0966A 12
BVF0978A 13
BVF0979A 14
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BVF0965A 15
Next operation:
Install the clutch, for further information refer to Clutch - Install (D.14.C)
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TRAVELLING - 2WD-4WD SYSTEM Hydraulic
BVF0965A 1
BVF0966A 2
BVF0967A 3
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BAIL07APH552AVA 4
BAIL07APH553AVA 5
BAIL07APH554AVA 6
BAIL07APH555AVA 7
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BAIL07APH556AVA 8
BAIL07APH557AVA 9
BAIL07APH558AVA 10
BAIL07APH559AVA 11
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BAIL07APH560AVA 12
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Clutch - Overhaul
1. Separate and inspect all components.
BSD2254A 1
Electro Hydraulic Transfer Clutch
BSD2253A 2
Piston Assembly
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1. Nut 4. Seal
2. Belleville spring 5. Piston
3. Piston Housing
2. Reassemble piston assembly and clutch plates
(Items 6, 7, 8, 10, 15, 16, 17 Figure 1) Do not install
Belleville spring (item 9) at this stage.
Equally space three feeler gages set to 1.2 mm be-
tween piston housing and spacer.
Press piston housing against clutch plates and screw
down nut until it touches the piston housing
BSD2278A 3
BSD2277A 4
BSD2276A 5
Next operation:
Clutch - Install (D.14.C)
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