M83513 Micro-D

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MIL-DTL-83513

Micro-D

MIL-DTL-83513 Micro-D Connectors

A MIL-DTL-83513 At-A-Glance
About The Mil Spec
B
INCH-POUND

MIL-DTL-83513E
29 May 2002
The United States Department of Defense, Defense
SUPERSEDING
MIL-PRF-83513D
22 April 1997
Logistics Agency, Defense Supply Center, Columbus, Ohio
(DSCC, pronounced "Dessy"), maintains a vast library of
C
CATION
DETAIL SPECIFI

CON NEC TOR S,


TANGULAR,
ELECTRICAL, REC SHELL,
military specifications covering all kinds of components
E, POLARIZED
MICROMINIATUR CIFICATION FOR
GEN ERA L SPE
ents
used in defense equipment. These mil specs simplify
use by all Departm
is approved for
This specification of the Department of Defense.
and Agencies system design and procurement, because mil spec parts

D 1. SCOPE

1.1 Scope. This


specification

1.2 Classification.
covers polarized
shell, microminiatur
e, rectangular conn
ectors. do not require costly testing for suitability. Easy multiple
sourcing is another key advantage of a mil spec part.
MIL-DTL-83513 is a detail spec controlling dimensions,

E
1.2.1 Class

P - All plastic
M - Metal shel
(shell and insulator
l (plastic insulator
)
)
materials, performance and testing. This spec covers
1.2.2 Type plastic and metal shell Micro-D connectors.
e)
acts (nonremovabl
I - Crimp cont e)
acts (nonremovabl
II - S older cont

F The QPL At-A-Glance


DOCUME NTS this standard.
2. APPLICABLE ions 3 and 4 of
specified in sect nded for
in this section are ions of this standard or recomme
documents listed r sect the completeness
of
2.1 General. The include documents cited in othe
Manufacturers are required to perform a series of
e to ensu re
not t has been mad ments cited in
This section does . While every effor t all specified requirements docu
l infor mati on or as examples they mus t mee
additiona s are cautioned that not they are listed.
mechanical, electrical and environmental tests in order to
men t user
this list, docu , whether or
of this standard
sections 3 and 4

G
2.2 Government
documents.

ions, standards,
and handbooks.
The following spec
ifications, standard
ified herein. Unle
s, and
ss otherwise spec
x of
ified, the be eligible for listing as an approved supplier. When DSCC
2.2.1 Specificat t to the extent spec of Defense Inde
approval is granted, the manufacturer is added to the
this docu men Dep artm ent
handbooks form
a part of
e listed in the issue of the in the solic itation (see 6.2).
thos nt thereto, cited
documents are ) and suppleme
issues of these
Standards (DODISS
Specifications and nent data which

l com men ts
, additions, dele
tions) and any perti Supply Center
(recommendations should be addressed to: Defe
nse
00 by using
Qualified Products List (QPL). Glenair is QPL approved for
Beneficia g this document mbu s, OH 43216-50
all M83513 variations.
H
in impr ovin d Stre et, Colu at the end
may be of use 3990 East Broa 1426) appearing
N: DSCC-VAI, osal (DD Form
Columbus, ATT Docu men t Improvement Prop
n
the Standardizatio by letter.
t or
of this documen
FSC 5935

AMSC N/A
DISTRIBUTION
STATEMENT A.
Approved for publ
ic relea se; distribution is
unlimited.
The "Slash Sheets" At-A-Glance
In addition to the general specification, MIL-DTL-83513
J What is the difference between a Glenair COTS
contains a total of 33 Detail Specification Sheets,
nicknamed "slash sheets" because a forward slash is used
Micro-D and a Glenair Mil Spec Micro-D? Which is less in the numbering system.
K expensive?
All Glenair Micro-D's, whether mil spec or COTS, are How to get a copy of the spec
built with the same components and meet identical DSCC specs are available for download. The documents
L requirements. A COTS Micro-D is not a lower cost version
of a mil spec part. COTS versions offer more options than
include:
MIL-DTL-83513 Detail Specification (the general spec)
the mil spec versions. MIL-DTL-83513 Slash Sheets (33 individual specs)

M Which is more readily available:


These specs can be found at:
http://www.dscc.dla.mil/Programs/MilSpec/DocSearch.asp
Mil Spec or COTS? The QPL can be found at:

N All M83513 aluminum shell connectors are in stock. All


standard COTS versions are also stocked.
http://www.dscc.dla.mil/programs/qmlqpl/default.asp

Glenair CAGE Codes

P What is the difference between a Glenair


Mil Spec connector and another brand?
A CAGE (Commercial And Government Entity) Code is
a five position code that identifies companies doing or
MIL-DTL-83513 allows the use of low-cost stamped wishing to do business with the Federal Government.

Q
contacts; however, the Glenair Micro-D connector features Glenair uses two CAGE codes to identify M83513 products:
the high performanceTwistPin contact system. Glenair 06324, Glenair, Glendale , California
M83513 connectors are 100% Made in USA. Glenair's 0CA77, Glenair Microway Division, Lincolnwood Illinois.
industry-leading Micro-D capacity and capabilities offer
INDEX

quick worldwide access to the full range of QPL items.

© 2013 Glenair, Inc. High Performance Micro-D Connectors and Cables U.S. CAGE Code 06324 Printed in U.S.A.

GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com L-2 E-Mail: sales@glenair.com
MIL-DTL-83513
Micro-D
MIL-DTL-83513 Micro-D Connectors

MIL-DTL-83513 contact arrangements (face view pin connector)


1 2 3 4 5 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
A
B
6 7 8 9 9 10 11 12 13 14 15 12 13 14 15 16 17 18 19 20 21 14 15 16 17 18 19 20 21 22 23 24 25 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

9 Contacts 15 Contacts 21 Contacts 25 Contacts 31 Contacts


A B C D D
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

C
27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 41 50 51
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

D
52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

37 Contacts 51 Contacts 100 Contacts


F G H

MIL-DTL-83513 Materials and Finishes (Specific to Glenair)


E
Aluminum alloy 6061 in accordance with SAE-AMS-QQ-A-250/11

Connector Shell, Metal


Plating Code C: Cadmium with yellow chromate conversion coating in accordance with SAE-AMS-QQ-P-416, Type II, Class 3
Plating Code N: Electroless nickel in accordance with SAE-AMS-26074, Class 3
Plating Code P: Stainless steel, 300 series, passivated in accordance with SAE-AMS-QQ-P-35
F
Plating Code A: Pure electrodeposited aluminum in accordance with MIL-DTL-83488, type II
Plating Code K: Zinc nickel in accordance with ASTM B841 over a suitable underplate
Plating Code T: Nickel fluorocarbon polymer, high phosphate nickel with flourocarbon polymer additive over a suitable underplate G
Connector Shell, Plastic Liquid crystal polymer, 30% glass-filled or ployphenyl sulfide, 40% flass -filled, in accordance with MIL-M-24519
Insulator
Terminal Block, PCB
Liquid crystal polymer, 30% glass-filled or ployphenyl sulfide, 40% flass -filled, in accordance with MIL-M-24519
Liquid crystal polymer, 30% glass-filled or ployphenyl sulfide, 40% flass -filled, in accordance with MIL-M-24519 H
Interfacial Seal Fluorosilicone rubber in accordance with A-A-59588

Pin Contact (TwistPin)


Beryllium copper, gold plated in accordance with ASTM B 488 Type II Class 1.27 (50 Microinches minimum) Code C, over nickel
underplate in accordance with SAE-AMS-QQ-N-290, Class 2 (30 microinches minimum) J
Phos bronze in accordance with ASTM 139 gold plated in accordance with ASTM B 488 Type II Class 1.27 (50 Microinches minimum)
Socket Contact

Encapsulant (Potting)
Code C, over nickel underplate in accordance with SAE-AMS-QQ-N-290, Class 2 (30 microinches minimum)
Epoxy resin, hysol EE4215/HD3561 K
Jackscrews, Jackposts Stainless steel, passivated in accordance with SAE-AMS-2700
Pigtail Wire, Insulated
Hookup
MIL-W-22759/11: 19 strand silver-coated copper wire, extruded ptfe insulation, 600 volts rms, 200° C.
MIL-W-22759/33: 19 strand high-strength silver-coated copper alloy wire, crosslinked modified ETFE insulation, 600 volts rms, 200° C. L
Pigtail Wire, Wire type 07 and 08: solid copper wire in accordance with A-A-59551, tin/lead plated
Uninsulated wire type 05 and 06: solid copper wire in accordance with A-A-59551, gold-plated
M
Mil-DTL-83513 Performance Specifications
Current Rating
Dielectric Withstanding Voltage
3 AMP
600 VAC Sea Level, 150 VAC 70,000 Feet N
Insulation Resistance 5000 Megohms Minimum
Contact Resistance
Low Level Contact Resistance
Magnetic Permeability
8 Milliohms Maximum
32 Milliohms Maximum
2 µ Maximum
P
Operating Temperature -55° C. to +125° C.
Shock
Vibration
50 g.
20 g.
Q
Outgassing Meets NASA Outgassing Requirements
INDEX

Mating Force (10 Ounces Maximum) X (# Of Contacts)


Salt Spray 48 Hours Aluminum Shell With Cadmium Plating
Durability 500 Mating Cycles Minimum

© 2013 Glenair, Inc. High Performance Micro-D Connectors and Cables U.S. CAGE Code 06324 Printed in U.S.A.

GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com L-3 E-Mail: sales@glenair.com
MIL-DTL-83513

MIL-DTL-83513/01 & /02 Micro-D


Micro-D

Solder Cup Terminated, Metal Shell Connector

Metal Shell Solder Cup M83513 Connectors


A feature gold-plated TwistPin non-removable contacts for
solder termination to AWG #26 or smaller wire.

B
C M83513/01 & /02 Solder Cup Part Numbers
Electroless Cadmium Passivated
Lay-
M83513/01 & /02 Solder Cup Part Numbers
Electroless Cadmium Passivated
Layout Config. Nickel Plated Plated Stainless Steel Config. Nickel Plated Plated Stainless Steel
out

D
Aluminum Shell Aluminum Shell Shell Aluminum Shell Aluminum Shell Shell
9P Plug M83513/01-AN M83513/01-AC M83513/01-AP 31P Plug M83513/01-EN M83513/01-EC M83513/01-EP
9S Receptacle M83513/02-AN M83513/02-AC M83513/02-AP 31S Receptacle M83513/02-EN M83513/02-EC M83513/02-EP

E
15P Plug M83513/01-BN M83513/01-BC M83513/01-BP 37P Plug M83513/01-FN M83513/01-FC M83513/01-FP
15S Receptacle M83513/02-BN M83513/02-BC M83513/02-BP 37S Receptacle M83513/02-FN M83513/02-FC M83513/02-FP
21P Plug M83513/01-CN M83513/01-CC M83513/01-CP 51P Plug M83513/01-GN M83513/01-GC M83513/01-GP

F
21S Receptacle M83513/02-CN M83513/02-CC M83513/02-CP 51S Receptacle M83513/02-GN M83513/02-GC M83513/02-GP
25P Plug M83513/01-DN M83513/01-DC M83513/01-DP 100P Plug M83513/01-HN M83513/01-HC M83513/01-HP
25S Receptacle M83513/02-DN M83513/02-DC M83513/02-DP 100S Receptacle M83513/02-HN M83513/02-HC M83513/02-HP

G Dimensions

.110 (2.79)

H
A .093 ± .005 MAX
B F (2.36 ± 0.13)
C
G J

J E D

9-51 CONTACTS .096/.088 (2.43/2.23) DIA. .200 (5.08)


100 CONTACTS .150/.145 (8.81/3.68) DIA. H

K
MAX

A Max. B C Max. D Max. E Max. F G Max. H Max. J Max.


Layout In . mm. In. mm.

L
In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm.
± .003 ± 0.08 ± .003 ± 0.08
9P .785 19.94 .565 14.35 .333 8.46 .184 4.67 .310 7.87 .183 4.65 .416 10.57 .400 10.16 .270 6.86
9S .785 19.94 .565 14.35 .400 10.16 .250 6.35 .310 7.87 .195 4.95 .429 10.90 .400 10.16 .270 6.86

M 15P
15S
.935
.935
23.75
23.75
.715
.715
18.16
18.16
.483 12.27
.551 14.00
.184
.250
4.67
6.35
.310
.310
7.87
7.87
.183
.195
4.65
4.95
.416
.429
10.57
10.90
.550 13.97
.550 13.97
.270
.270
6.86
6.86
21P 1.085 27.56 .865 21.97 .633 16.08 .184 4.67 .310 7.87 .183 4.65 .416 10.57 .700 17.78 .270 6.86

N
21S 1.085 27.56 .865 21.97 .701 17.81 .250 6.35 .310 7.87 .195 4.95 .429 10.90 .700 17.78 .270 6.86
25P 1.185 30.01 .965 24.51 .733 18.62 .184 4.67 .310 7.87 .183 4.65 .416 10.57 .800 20.32 .270 6.86
25S 1.185 30.01 .965 24.51 .801 20.35 .250 6.35 .310 7.87 .195 4.95 .429 10.90 .800 20.32 .270 6.86

P
31P 1.335 33.91 1.115 28.32 .883 22.43 .184 4.67 .310 7.87 .183 4.65 .416 10.57 .950 24.13 .270 6.86
31S 1.335 33.91 1.115 28.32 .951 24.16 .250 6.35 .310 7.87 .195 4.95 .429 10.90 .950 24.13 .270 6.86
37P 1.485 37.72 1.265 32.13 1.033 26.24 .184 4.67 .310 7.87 .183 4.65 .416 10.57 1.100 27.94 .270 6.86
37S
Q
1.485 37.72 1.265 32.13 1.101 27.96 .250 6.35 .310 7.87 .195 4.95 .429 10.90 1.100 27.94 .270 6.86
51P 1.435 36.45 1.215 30.86 .983 24.97 .228 5.79 .351 8.92 .183 4.65 .416 10.57 1.050 26.67 .310 7.87
51S 1.435 36.45 1.215 30.86 1.051 26.70 .296 7.52 .351 8.92 .195 4.95 .429 10.90 1.050 26.67 .310 7.87
100P 2.170 55.12 1.800 45.72 1.383 35.13 .270 6.86 .394 10.01 .183 4.65 .416 10.57 1.442 36.63 .360 9.14
INDEX

100S 2.170 55.12 1.800 45.72 1.451 36.86 .333 8.46 .394 10.01 .195 4.95 .429 10.90 1.442 36.63 .360 9.14

© 2013 Glenair, Inc. High Performance Micro-D Connectors and Cables U.S. CAGE Code 06324 Printed in U.S.A.

GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com L-4 E-Mail: sales@glenair.com
MIL-DTL-83513
MIL-DTL-83513/03 & /04 Micro-D

Micro-D
Pre-Wired Crimp Terminated, Metal Shell Connector

Micro-D Pre-Wired Pigtails


These connectors feature gold-plated TwistPin contacts and
mil spec crimp termination. Specify aluminum shells for best
A
availability. 100% tested and backpotted, ready for use.

Choose the Wire Type To Fit Your Application


B
For lightest weight and smallest diameter, select M22759/33
space grade insulated wire.
C
D
How To Order MIL-DTL- 83513 Pre-Wired Metal Shell Micro-D Connectors
Sample Part Number m83513 /04 -b 09 n
Base Part Number M83513

Slash Number
/03 Pin Connector (Plug)
/04 Socket Connector (Receptacle)
A, B, C, D, E, F, G, H  (See Table I)
E
F
Shell Size
Codes A - H specify the shell size.
The number of contacts is shown below for reference.
A - 9 B - 15 C - 21 D - 25 E - 31 F - 37 G - 51 H - 100
M22759/11-26 Teflon®-Insulated Hookup Wire
01 - 18 Inches (457mm), White
02 - 36 Inches (914mm), White
03 - 18 Inches (457mm), 10 Color Repeating
G
04 - 36 Inches (914mm), 10 Color Repeating
13 - 72 Inches (1829mm), White
14 - 72 Inches (1829mm), 10 Color Repeating H
25 AWG Single Strand Uninsulated Wire

J
05 - .500 Inch (12.7mm), Gold Plated
Wire Type 06 - 1.000 Inch (25.4mm), Gold Plated
07 - .500 Inch (12.7mm), Tin-Lead Plated(2)
08 - 1.000 Inch (25.4mm), Tin-Lead Plated(2)
M22759/33-26 Irradiated Tefzel® Insulated Hookup Wire
09 - 18 Inches (457mm), White
10 - 36 Inches (914mm), White
K
L
11 - 18 Inches (457mm), 10 Color Repeating
12 - 36 Inches (914mm), 10 Color Repeating
15 - 72 Inches (1829mm), White
16 - 72 Inches (1829mm), 10 Color Repeating

Shell Finish
C - Cadmium
A - Electrodeposited Aluminum
N - Electroless Nickel
K - Zinc Nickel
P - Passivated SST
T - Nickel Fluorocarbon Polymer M
Notes
1. Shell Material & Finish: Cadmium plating offers better corrosion resistance compared to nickel, but cad is not acceptable for space or RoHS
N
applications. Electroless nickel plated aluminum is recommended for new design activity. Or, choose stainless steel shells for corrosive
environments.
2. Tin-Plated Wire: Glenair M83513 connectors do not contain any components exceeding 97% tin.
3. M22759/33 Corrosion: The M83513 spec contains a cautionary note regarding M22759/33 wire. The wire insulation is known to cause corrosion to
P
metal parts when stored in a sealed environment. This corrosion has been observed on M83513 connectors. Glenair has implemented a packaging
procedure to minimize or eliminate this problem. Connectors are individually wrapped with teflon tape, and the unit pack is a perforated paper
envelope. M22759/33 continues to be the preferred wire for space applications. Q
INDEX

© 2013 Glenair, Inc. High Performance Micro-D Connectors and Cables U.S. CAGE Code 06324 Printed in U.S.A.

GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com L-5 E-Mail: sales@glenair.com
MIL-DTL-83513

MIL-DTL-83513/03 & /04 Micro-D


Micro-D

Pre-Wired Crimp Terminated, Metal Shell Connector

Table I: Dimensions

A A
B
B C WIRE LENGTH
+1.0/-0.0 (+25.4/-0.0)
J
C
E D

9-51 CONTACTS .094/.088 (2.39/2.23) DIA. LENGTH FOR INSULATED STRANDED

D
100 CONTACTS .150/.145 (3.81/3.68) DIA. WIRE

E LENGTH +0.2/-0.0
(+5.08/-0.0)
G

F .093 ± .005
(2.36 ± 0.13)
J

H LENGTH FOR UNINSULATED WIRE

G
H Layout
A Max.

In. mm.
In .
B
mm.
C Max.

In. mm.
D Max.

In. mm.
E Max.

In. mm.
In.
F
mm.
G Max.

In. mm.
H Max.

In. mm.
J Max.

In. mm.
± .003 ± 0.08 ± .003 ± 0.08

J 9P
9S
.785
.785
19.94
19.94
.565
.565
14.35
14.35
.333
.400
8.46
10.16
.184
.250
4.67
6.35
.310
.310
7.87
7.87
.183
.195
4.65
4.95
.416
.429
10.57
10.90
.400
.400
10.16
10.16
.270
.270
6.86
6.86
15P .935 23.75 .715 18.16 .483 12.27 .184 4.67 .310 7.87 .183 4.65 .416 10.57 .550 13.97 .270 6.86

K
15S .935 23.75 .715 18.16 .551 14.00 .250 6.35 .310 7.87 .195 4.95 .429 10.90 .550 13.97 .270 6.86
21P 1.085 27.56 .865 21.97 .633 16.08 .184 4.67 .310 7.87 .183 4.65 .416 10.57 .700 17.78 .270 6.86
21S 1.085 27.56 .865 21.97 .701 17.81 .250 6.35 .310 7.87 .195 4.95 .429 10.90 .700 17.78 .270 6.86

L
25P 1.185 30.01 .965 24.51 .733 18.62 .184 4.67 .310 7.87 .183 4.65 .416 10.57 .800 20.32 .270 6.86
25S 1.185 30.01 .965 24.51 .801 20.35 .250 6.35 .310 7.87 .195 4.95 .429 10.90 .800 20.32 .270 6.86
31P 1.335 33.91 1.115 28.32 .883 22.43 .184 4.67 .310 7.87 .183 4.65 .416 10.57 .950 24.13 .270 6.86
31S
M
1.335 33.91 1.115 28.32 .951 24.16 .250 6.35 .310 7.87 .195 4.95 .429 10.90 .950 24.13 .270 6.86
37P 1.485 37.72 1.265 32.13 1.033 26.24 .184 4.67 .310 7.87 .183 4.65 .416 10.57 1.100 27.94 .270 6.86
37S 1.485 37.72 1.265 32.13 1.101 27.96 .250 6.35 .310 7.87 .195 4.95 .429 10.90 1.100 27.94 .270 6.86
51P 1.435 36.45 1.215 30.86 .983 24.97 .228 5.79 .351 8.92 .183 4.65 .416 10.57 1.050 26.67 .310 7.87

N 51S
100P
1.435
2.170
36.45
55.12
1.215
1.800
30.86
45.72
1.051
1.383
26.70
35.13
.296
.270
7.52
6.86
.351
.394
8.92
10.01
.195
.183
4.95
4.65
.429
.416
10.90
10.57
1.050
1.442
26.67
36.63
.310
.360
7.87
9.14
100S 2.170 55.12 1.800 45.72 1.451 36.86 .333 8.46 .394 10.01 .195 4.95 .429 10.90 1.442 36.63 .360 9.14

P
Q
INDEX

© 2013 Glenair, Inc. High Performance Micro-D Connectors and Cables U.S. CAGE Code 06324 Printed in U.S.A.

GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com L-6 E-Mail: sales@glenair.com

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