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MJ Mar.-Apr. 2016 V. 113 No. 2 PDF
MJ Mar.-Apr. 2016 V. 113 No. 2 PDF
2
MARCH-APRIL 2016
ACI
MATERIALS J O U R N A L
Directors
Dean A. Browning 131 Influence of Fiber Orientation on Bridging Performance of Polyvinyl
JoAnn P. Browning Alcohol Fiber-Reinforced Cementitious Composite, by Toshiyuki
Cesar A. Constantino Kanakubo, Masaru Miyaguchi, and Kohei Asano
Alejandro Durán-Herrera
Augusto H. Holmberg
Kimberly Kayler 143 Strain Rate Sensitivity of Fiber-Reinforced Cementitious Compos-
Cary S. Kopczynski ites, by H. Othman and H. Marzouk
Kevin A. MacDonald
Fred Meyer 151 Analysis of Compressive Strength Development and Carbonation
Michael M. Sprinkel Depth of High-Volume Fly Ash Cement Pastes, by Xiao-Yong Wang
Roberto Stark and Ki-Bong Park
David M. Suchorski
Publishing Services
Manager Discussion is welcomed for all materials published in this issue and will appear ten months from
Barry M. Bergin this journal’s date if the discussion is received within four months of the paper’s print publication.
Discussion of material received after specified dates will be considered individually for publication or
Editors private response. ACI Standards published in ACI Journals for public comment have discussion due
Carl R. Bischof dates printed with the Standard.
Tiesha Elam ACI Materials Journal
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Website: http://www.concrete.org.
Simulation method
Water glass solution containing PVA and the target fibers
was poured into the mold, using the same method as that
used for HPFRCC casting. The mold was constructed with
transparent acrylic plates. For simulations of the flow in the
tension test specimens, the cross section of the mold was
chosen to be 40 x 40 mm (1.57 x 1.57 in.) to be over three
times the fiber length of 12 mm (0.47 in.), considering 3-D
orientation of fibers.10 The testing parameters included the
casting direction and the volume fraction Vf of the PVA
fibers. The dimensions of the mold are shown in Fig. 3. Fig. 4—Camera setup (horizontal casting).
Two molds were prepared: one for the casting along the
horizontal direction and a second for the casting along the 2. The image is binarized and the noise is filtered
vertical direction. Water glass solution was poured into the (Fig. 6(b));
mold using a bucket at the points indicated by the arrows in 3. RGB values (red-green-blue values in bit for each color)
Fig. 3. The pouring time was approximately 20 seconds and of the pixel data are read with position coordinates (Xi, Yi); and
was similar in value to the case of casting of the tension test 4. The sequences of black-colored pixels are grouped and
specimens. After pouring, photos of the x-y and z-x planes labeled (Fig. 6(c)).
were taken using two digital cameras at in-plane resolution After this process, a straight line approximation is calcu-
of 6000 x 4000 pixels. The setup of the cameras for the lated using the position coordinates of the pixels of the same
horizontal casting simulation is shown in Fig. 4. Simulated group, using least-squares regression analysis by minimizing
volume fractions of PVA fibers are 0.1%, 0.5%, 1.0%, 1.5%, the distance between the point and the line. The fiber angle is
and 2.0%. For each volume fraction, three image specimens defined as the angle between the fitted line and the longitu-
were cast, followed by photo capturing. An example of the dinal axis (x-axis). The fiber angle ranges between –90 and
photograph (Vf = 0.1%, horizontal casting, z-x plane) is +90 degrees.
shown in Fig. 5. Examples of fiber angle histograms (Vf = 0.1%, hori-
zontal casting) are shown in Fig. 7. The diagram on the right
Image analysis and calculation of fiber angle side of this figure corresponds to the calculated histogram
Image analysis was conducted to obtain the fiber angles result based on the photograph of Fig. 5, and the analysis
in the water glass solution. The image analysis and calcula- methodology shown in Fig. 6. As indicated in Fig. 6(b),
tion of the fiber angles were carried out for the target fibers fiber angles mostly range between 0 to 45 degrees. The
that occupied the central 40 mm (1.57 in.) region, as shown frequencies of the fiber angles that are extracted based on
in Fig. 5. The procedure of the image analysis is described the three-time pouring and photography are added together,
as follows: and one diagram is drawn for each parameter of the simula-
1. The photograph is cropped to include only the target tion test. All the fiber angle histograms are shown in Fig. 8.
region (Fig. 6(a)); As expected, there is a tendency that the fibers flow along
the longitudinal direction in the case of horizontal casting,
(1 − k ) sin 2θ r
A= (2)
1 + (k − 1) sin 2 θ r
peak in the debonding process of the chemical bond, and The crack widths, δa and δmax, are those corresponding to
slip hardening or softening.21 Table 4 lists the information of the loads of Pa and Pmax, respectively. These crack widths
the matrix used, the fiber diameter, first peak load, and the correspond to the slip-out displacements at the first and
maximum load in the friction process (second peak). Based second peak loads in the pullout test. The slip-out displace-
on these results, a trilinear model is assumed to express the ments for the two peaks are simply assumed to be 0.1 and
relationship between the pullout load and the crack width 0.3 mm (3.9 × 10–3 and 12 × 10–3 in.) from the test results
for a single fiber, as shown in Fig. 15. The pullout load for of Yang et al.23 The crack width becomes twice the slip-out
the first branch, Pa, and for the maximum, Pmax, corresponds displacement before the maximum load because the fiber
to the first peak load and the second peak load, respectively. slips out from the both embedded sides. When the pullout
As seen in Table 4, there is no test result listed on PVA fibers load starts to decrease at the short embedded side of the
with a diameter of 0.10 mm (3.9 × 10–3 in.), as used in this fiber, the slip-out displacement at the long embedded side
study. Furthermore, the water-cement ratio (w/c) used in this decreases.24 To express this phenomenon using a simple
study is 0.56, which also differs from corresponding ratio trilinear model, the crack width at the maximum load is
values in prior studies. Considering the differences of fiber assumed to be 1.5 times the slip-out displacement at the
diameters and mixture proportions of the matrix, the values second peak in the pullout test. As a result, the values of δa
of Pa and Pmax are assumed to be 1.5 and 3.0 N (0.34 and and δmax are assumed to be 0.2 and 0.45 mm (7.8 × 10–3 and
0.67 lbf), respectively. These values correspond to the values 18 × 10–3 in.), respectively. The softening branch is decided
of 0.24 and 0.48 N (0.054 and 0.108 lbf) for the same tensile as the pullout load becomes zero, when the crack width
stress of a PVA fiber with a diameter of 0.04 mm (1.6 × 10–3 equals the embedded length of the short side of the fiber, lb.
in.). The values of 0.24 and 0.48 N (0.054 and 0.108 lbf) are These assumed values are summarized in Table 5 and illus-
in the ranges of the test results reported by Kiyota et al.22 trated in Fig. 15.
Pbridge (δ )
σbridge (δ ) =
Am
Vf
= ⋅ ∑ ∑ ∑ Pij (δ, ψ ) ⋅ pxy (θi ) ⋅ pzx (φ j ) ⋅ px ( yh , zh ) ⋅ ∆θ ⋅ ∆φ ⋅ ( ∆y ⋅ ∆z )
Af h j i
(6)
Crack width at Pa, δa, mm (in.) 0.2 (7.8 × 10–3) 0.1 mm (3.9 × 10–3 in.)* × 2
Maximum load Pmax, N (lbf) 3.0 (0.67) *
Crack width at Pmax, δmax, mm (in.) 0.45 (18 × 10–3) 0.3 mm (12 × 10–3 in.)* × 1.5
Fiber strength σfu, N/mm2 (ksi) 774 (112) 1200 N/mm2 (174 ksi) × 0.645†
Snubbing coefficient f 0.5 †
†
Assumed value for PVA fiber by Kanda et al.5
‡
Approximately average value of all Vf visualizations.
Notes: PVA fiber is: 0.10 mm (3.9 × 10–3 in.) in diameter, 12 mm (0.47 in.) in length.
QUESTIONS?
E-mail any questions to Journals.Manuscripts@concrete.org.
ACI MATERIALS JOURNAL TECHNICAL PAPER
Title No. 113-M14
facturer’s specified minimum tensile strength and elastic Table 2—Summary of compressive strength and
modulus of the fibers are 1900 MPa (275 ksi) and 205 GPa elastic modulus tests
(29,730 ksi), respectively.
Loading rate, mm/min
All matrixes are mixed in a vertical axis shear mixer. Each Matrix Loading range Strain rate, s–1 (in./min)
mixture is cast in one batch with a size of 120 L (4.25 ft3) to
Quasi-static 3 × 10–5 0.36 (0.014)
have identical material properties for each matrix. No heat
is used during casting or curing. All specimens are cured 3 × 10 –4
3.60 (0.140)
following the same procedures: under moist burlap and 3 × 10–3 36.0 (1.40)
FRCC1
FRCC2
HSC
plastic for 1 week. Then, all specimens are taken out of their Dynamic range 1 × 10 –2
120 (4.72)
molds and stored in a moist-curing chamber at a temperature
3 × 10 –2
360 (14.20)
of 20oC (68°F) for an additional 3 weeks, then removed and
placed to dry in laboratory air conditions until testing at the 1 × 10 –1
1200 (47.20)
age of 56 days.
about fiber-optics sensors and the calibration process are
Compressive strength test procedures given in Reference 19. The loading rate is set through the
Compressive strength and elastic modules tests have software on the controlling computer as the displacement
been conducted on 100 x 200 mm (3.9 x 7.9 in.) cylinders. rate. As listed in Table 2, there are three different series of
A hydraulic servo-controlled testing machine (MTS 815) compressive strength tests at six different strain rates. The
is used to conduct the compression testing for both the adapted basic displacement rate for the first static test is
quasi-static and dynamic ranges. For each tested matrix, 0.36 mm/min (0.0014 in./min) that corresponds to the quasi-
three specimens are tested at each strain rate. Compres- static strain rate of 3 × 10–5 s–1. The highest loading rate used
sive tests are conducted according to ASTM C39 and the in this investigation is 1200 mm/min (47.20 in./min), which
capture of the strain is completed according to ASTM C469. corresponds to strain rate of 10–1 s–1. This high strain rate
As shown in Fig. 3, the cylinders are equipped with an can represent values of demand during seismic loading, or
embedded fiber-optics sensor capable of measuring longi- from vehicle impact on bridge piers.20 It is clear that the ratio
tudinal deformations over a gauge length of 150 mm (6 in.). of the highest to the lowest strain rate is 3300. This rate is
The embedded fiber-optics sensors are used to verify the sufficient for impact analysis; however, for strain rate corre-
displacement rate reading of the machine. More details sponding to blast and explosion, a special Hoskins bar test
must be used.
Fig. 5—Drop-weight impact test setup for higher three rates of loading. (Note: 1 m = 3.28 ft; 1 mm = 0.0394 in.)
Table 3—Summary of flexural strength tests
Matrix Machine Strain rate, s–1 Loading rate, mm/min (in./min)
Quasi-static 1 × 10–6 0.013 (0.0005)*
MTS 793 1 × 10–5 0.130 (0.0051)*
Low-speed range
1 × 10 –4
1.30 (0.0510)*
HSC FRCC1 FRCC2
From testing 150 (5.90)†
Drop weight High-speed loading range From testing 300 (11.80)†
From testing 600 (23.60)†
*
Displacement rate for HSC based on elastic modulus of 30 GPa (4382.78 ksi).
†
Drop height in mm (in.).
ACKNOWLEDGMENTS
This work is financially supported by the Natural Sciences and Engi-
neering Research Council of Canada (NSERC).
REFERENCES
1. Habel, K., and Gauvreau, P., “Response of Ultra-High Performance
Fiber Reinforced Concrete (UHPFRC) to Impact and Static Loading,”
Cement and Concrete Composites, V. 30, No. 10, 2008, pp. 938-946. doi:
10.1016/j.cemconcomp.2008.09.001
2. Li, Q.; Reid, S.; Wen, H.; and Telford, A., “Local Impact Effects of Hard
Missiles on Concrete Targets,” International Journal of Impact Engineering,
V. 32, No. 1-4, 2005, pp. 224-284. doi: 10.1016/j.ijimpeng.2005.04.005
3. Malvar, L., and Ross, C., “Review of Strain Rate Effects for Concrete in
Tension,” ACI Materials Journal, V. 95, No. 6, Nov.-Dec. 1998, pp. 735-739.
4. Bischoff, P., and Perry, S., “Compressive Behaviour of Concrete at High
Fig. 11—Comparison between DIF derived from tests and Strain Rates,” Materials and Structures, V. 24, No. 6, 1991, pp. 425-450. doi:
CEB-fib for tensile strength. 10.1007/BF02472016
5. Williams, M., “Modeling of Local Impact Effects on Plain and Rein-
1. The compressive strength, elastic modulus, and the forced Concrete,” ACI Structural Journal, V. 91, No. 2, Mar.-Apr. 1994,
pp. 178-187.
flexural tensile strength increase with an increase in strain 6. Ross, C.; Tedesco, J.; and Kuennen, S., “Effects of Strain Rate on
rates. However, flexural tensile strength is more sensitive Concrete Strength,” ACI Materials Journal, V. 92, No. 1, Jan.-Feb. 1995,
than both compressive strength and elastic modulus at that pp. 37-47.
7. Li, Z., and Huang, Y., “Effect of Strain Rate on the Compressive
same strain rate. Strength Surface Cracking and Failure Mode of Mortar,” ACI Materials
2. Strain hardening behavior subsists under high strain Journal, V. 95, No. 5, Sept.-Oct. 1998, pp. 512-518.
rates in both loading cases—compression and flexure. 8. Millard, S.; Molyneaux, T.; Barnett, S.; and Gao, X., “Dynamic
Enhancement of Blast-Resistant Ultra-High Performance Fibre-Reinforced
3. DIF is higher for matrixes with lower strengths in both Concrete under Flexural and Shear Loading,” International Journal
compression and flexure. of Impact Engineering, V. 37, No. 4, 2010, pp. 405-413. doi: 10.1016/j.
4. Quasi-static bending and drop-weight tests had identical ijimpeng.2009.09.004
9. Wille, K.; Kim, D.; and Naaman, A., “Strain-Hardening UHP-FRC
failure modes: cracking is observed in the high moment zone with Low Fiber Contents,” Materials and Structures, V. 44, No. 3, 2011,
and final fracture occurred by fiber pullout in one localized pp. 583-598. doi: 10.1617/s11527-010-9650-4
bending crack at the midspan of specimens. However, the 10. Banthia, N.; Mindess, S.; and Trc, J., “Impact Resistance of Steel
Fiber Reinforced Concrete,” ACI Materials Journal, V. 93, No. 5, Sept.-Oct.
fracture surface became more flattened with the increasing 1996, pp. 472-479.
strain rate. 11. Gopalaratnam, V., and Shah, S., “Properties of Steel Fiber Reinforced
5. The CEB-fib Model (2010) fits reasonably well with Concrete Subjected to Impact Loading,” ACI Journal Proceedings, V. 83,
No. 4, July-Aug. 1986, pp. 117-126.
HSC results in both compression and tension. 12. Maalej, M.; Quek, S.; and Zhang, J., “Behavior of Hybrid-Fiber Engi-
6. The CEB-fib Model (2010) overestimates both neered Cementitious Composites Subjected to Dynamic Tensile Loading and
compressive and tensile strength enhancement for FRCC Projectile Impact,” Journal of Materials in Civil Engineering, ASCE, V. 17,
No. 2, 2005, pp. 143-152. doi: 10.1061/(ASCE)0899-1561(2005)17:2(143)
matrixes with compressive strength greater than 110 MPa 13. Gokoz, U., and Naaman, A., “Effect of Strain-Rate on the Put-Out
(15 ksi). Additionally, the difference between CEB-fib and Behaviour of Fibers in Mortar,” International Journal of Cement Compos-
experimental results is more significant in tension, as fiber ites and Lightweight Concrete, V. 3, No. 3, 1981, pp. 187-202. doi:
10.1016/0262-5075(81)90051-8
contribution is much more effective. 14. Suaris, W., and Shah, S., “Strain-Rate Effects in Fibre-Reinforced
Although this experimental program is based on a strain Concrete Subjected to Impact and Impulsive Loading,” Composites, V. 13,
rate range less than a blast loading range, it is recommended No. 2, 1982, pp. 153-159. doi: 10.1016/0010-4361(82)90052-0
15. Comité Euro-International du Béton, “CEB-fib Model Code 2010,”
that new and more accurate constitutive models for deriving 1st Draft, Volume 1, Lausanne, Switzerland, 2010.
dynamic strength enhancement for FRCC are developed, 16. Marzouk, H., “Creep of High-Strength Concrete and Normal-
especially for those of compressive strength greater than Strength Concrete,” Magazine of Concrete Research, V. 43, No. 155, 1991,
pp. 121-126. doi: 10.1680/macr.1991.43.155.121
CEB-fib limit (120 MPa [17 ksi]), that is, for ultra-high- 17. Rossi, P.; Arca, A.; Parant, E.; and Fakhri, P., “Bending and Compressive
performance fiber-reinforced concrete with compressive Behaviours of a New Cement Composite,” Cement and Concrete Research,
strength greater than 150 MPa (22 ksi). V. 35, No. 1, 2005, pp. 27-33. doi: 10.1016/j.cemconres.2004.05.043
18. Acker, P., and Behloul, M., “Ductal® Technology: A Large Spectrum
of Properties, A Wide Range of Applications,” International Symposium on
AUTHOR BIOS Ultra High Performance Concrete, 2004, pp. 11-24
H. Othman is a PhD Candidate in the Department of Civil Engineering 19. Yazdizadeh, Z., “Use of Fiber Brag Gating Sensors in Civil Engi-
at Ryerson University, Toronto, ON, Canada. He received his BSc and neering Applications,” MSc thesis, Ryerson University, Toronto, ON,
MSc from Zagazig University, Zagazig, Egypt, and Menoufia University, Canada, 2014, pp. 49-79.
Al Minufya, Egypt, respectively. His research interests include high-strain- 20. Comité Euro-International du Béton, “Concrete Structures under
rate material response, analysis and modeling of ultra-high-performance Impact and Impulsive Loading,” Synthesis Report, CEB Bulletin No. 187,
fiber-reinforced concrete under dynamic loads, and finite element analysis. Lausanne, Switzerland, 1988, 184 pp.
21. Soleimani, S., and Banthia, N., “A Novel Drop Weight Impact Setup
H. Marzouk, FACI, is a Professor of the Civil Engineering Department at for Testing Reinforced Concrete Beams,” Experimental Techniques, V. 38,
Ryerson University. He received his MSc and PhD from the University of No. 3, 2014, pp. 72-79. doi: 10.1111/j.1747-1567.2012.00810.x
Saskatchewan, Saskatoon, SK, Canada. He is a member of ACI Commit- 22. Zhang, X.; Ruiz, G.; Yu, R.; and Tarifa, M., “Fracture Behaviour of
tees 209, Creep and Shrinkage in Concrete, and 213, Lightweight Aggre- High-Strength Concrete at a Wide Range of Loading Rates,” International
gate and Concrete. His research interests include structural and material Journal of Impact Engineering, V. 36, No. 10-11, 2009, pp. 1204-1209. doi:
properties of high-strength and ultra-high-performance fiber-reinforced 10.1016/j.ijimpeng.2009.04.007
B20, cm/h C20, cm/h krC3S 20, cm/h krC2S 20, cm/h krC3 A20, cm/h krC4 AF 20, cm/h De20, cm2/h β1, K β2, K β3, K E/R, K
8.09 × 10–9
0.02 9.03 × 10 –6
2.71 × 10 –7
1.35 × 10 –6
6.77 × 10 –8
8.62 × 10
–10
1000 1000 7500 5400
Notes: 1 cm = 0.394 in.; 1 cm = 0.155 in. ; °F = (K – 273.15) × 1.8 + 32.
2 2
The effective diffusion coefficient of water is affected by the refines the initial approximations using an iteration method.
tortuosity of the gel pores and the radii of the gel pores in the For example, if refining the value of kri, the old values of
hydrate. This phenomenon can be described as a function of B, C, and De obtained from last step should be used and the
the degree of hydration and is expressed as follows new value of kri can be confirmed according to the experi-
mental results during the activated chemical reaction period.
1 The refined value of kri will be used as an input parameter
De = De 0 ln (4)
α in the next calculation step. Similarly, the value of De can
be refined through the experimental results during the diffu-
where De0 is initial diffusion coefficient. sion period, the value of B can be refined through the exper-
The amount of water in the capillary pores Cw-free is imental results on the formation of the initial impermeable
expressed as a function of the degree of hydration in the layer, and the value of C can be refined through the experi-
previous step, as shown in Eq. (5) mental results on the destruction of the initial impermeable
layer. In the next iteration step, the refined values of the coef-
W − 0.4 ⋅ α ⋅ C0
r ficients are used as input values for calibration.11 Once the
Cw-free = 0 (5) convergence criteria are met, the refining process will stop.
W0 Using the proposed portland cement hydration model, Park
et al.11 evaluated the heat evolution rate, chemically bound
where C0 and W0 are the mass fractions of cement and water
water, and compressive strength of hardening concrete.
in the mixture proportion, respectively; and r is an empirical
However, Park’s model is only valid for portland cement
parameter considering the accessibility of water into an inner
concrete. To evaluate the properties of HVFA concrete, the
anhydrous part through an outer hard shell of the cement
fly ash reaction and the interactions between cement hydra-
particles. (When the w/b is higher than 0.4, r = 1.0; when
tion and the fly ash reaction should be considered.
the w/b is lower than 0.4, because of increased constrictivity
and tortuosity of the capillary pore network and less pore
Simulation of the pozzolanic reaction in cement-
connectivity, r is higher than 1 and can be determined from
fly ash blends
r = 2.6 – 4(W0/[C0 + P]), where P is the mass of mineral
The hydration rate of pozzolanic materials depends on the
mixtures.12,13)
amount of CH in hydrating cement-fly ash blends and the
The effect of temperature on the reaction coefficients
reaction degree of the mineral admixtures.15-19 Compared to
is assumed to follow Arrhenius’s law, as shown in Eq. (6)
silica fume, the hydration rate of fly ash is much lower due to
through (9)
the larger particle size. The simulation assumes that the reac-
tion of the fly ash is divided into three processes: an initial
1 1 dormant period, a phase-boundary reaction process and a
B = B20 exp −β1 − (6)
T 293 diffusion process. By considering these points, the reaction
equation of the fly ash is originally proposed as follows
1 1
C = C20 exp −β 2 − (7) d α FA mCH (t ) 3ρw
T 293 = ×
dt P vFA rFA0ρFA
1
E1 1
kri = kri 20 exp − − (8) 1 −1 −2
R T 293
rFA0 rFA0 1
k − D + D (1 − α FA ) + k (1 − α FA )
3 3
1 1 (10)
De = De 20 exp −β3 − (9)
T 293
BFA
where β1, β2, E/R, and β3 are the temperature sensitivity kdFA = + CFA ⋅ (α FA )3 (11)
(α FA )1.5
coefficients; and B20, C20, kri20, and De20 are the values of B,
C, kri, and De at 20°C (68°F), respectively.
Based on the degree of reactions of mineral compounds of 1
DeFA = DeFA0 ⋅ ln (12)
cement,14 using a predictor-corrector algorithm, the param- α FA
eters of the hydration model are calibrated and shown in
Table 2. This predictor-corrector algorithm proceeds in two where αFA is the reaction degree of the fly ash; P is the
steps: first, the prediction step assumes the rough approxi- mass of the fly ash in the mixture proportion; mCH(t) is
mations of the desired quantities. Second, the corrector step the CH mass in a unit volume of hydrating cement-fly
Ca(OH) 2 + CO 2 K
CH
→ CaCO3 + H 2 O (25) where DC is the effective diffusivity of CO2; [CO2] is the
molar concentration of CO2; KCH and KCSH are the carbon-
(3CaO ⋅ 2SiO 2 ⋅ 3H 2 O) + 3CO 2 K
CSH
→ 3CaCO3 ⋅ 2SiO 2 ⋅ 3H 2 O ation rate constants of Ca(OH)2 and CSH, respectively;
and [Ca(OH)2)] and [CSH] are the molar concentrations of
(26) Ca(OH)2 and CSH, respectively. This mathematical model
is based on the mass balance of gaseous CO2, solid and
Concrete carbonation is a complicated physicochemical dissolved Ca(OH)2, and CSH and accounts for the diffusion
process. The process includes the diffusion of atmospheric CO2 and consumption of these substances. In the given initial
into the concrete pores, its dissolution in the aqueous film of and boundary conditions, the differential equations can be
these pores, the dissolution of solid Ca(OH)2 in the water of the solved using a finite differential method or finite element
pores, the diffusion of dissolved Ca(OH)2 in pore water, its reac- method numerically.
tion with dissolved CO2, and the reaction of CO2 with CSH. In For the typical range of parameters (especially for relative
addition, there is a parallel process that includes the hydration of humidity higher than 55%, where CO2 diffusion controls
cementitious materials and the reduction of concrete porosity. the carbonation process3), a carbonation front will form
Papadakis3 and Papadakis et al.4,5 developed and experimentally that divides the concrete into two different regions: a fully
verified a fundamental and comprehensive reaction model of carbonated region and one in which the carbonation has
concrete carbonation. When all of the hydration reaction rates not started at all. The distance between this front and the
are set to zero (when carbonation experiments were conducted outer concrete surface is called the carbonation depth, and
with fully hydrated samples), the simplified model equations for the most common one-dimensional cases, its evolution
can be written as shown in Eq. (27) through (29) with time is given by a simple analytical expression in terms
of the composition and the environmental conditions. The
∂ ∂[CO 2 ] evolution of the carbonation depth xc (in m) with time t (in
DC = [CO 2 ]( K CH [Ca(OH) 2 ] + 3K CSH [CSH])
∂x ∂x seconds) is given by the analytical expression as shown in
Eq. (30) and (31)3
(27)
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ACI MATERIALS JOURNAL TECHNICAL PAPER
Title No. 113-M16
Fig. 5—Setup of DIC system cameras to monitor specimen tension face deformations.
Fig. 7—Progression of longitudinal strain contours for two typical tests (left: B5H1.4Ma; and right: B5H1Mc).
anchors. The relation between bond stress and slip was Ef is the manufacturer-specified modulus of elasticity of the
extracted from the test data. CFRP strip (Table 1); tf is the specified thickness of the CFRP
The change in tensile force along a CFRP strip is gener- strip; bt is the center-to-center distance between target rows =
ated through bond forces at the interface between the strip 0.5 in. (12.7 mm); and ΔFi,i+3 is the change in tensile force in
and the concrete substrate (Fig. 9). The bond stress devel- the CFRP strip over distance ΔXi,i+3 within width bt.
oped between a CFRP strip and concrete can be determined Thus, solving for τi,i+3
from strain measurements as follows.
The change in strip tensile force between targets i and ε i + 2 , i + 3 − ε i , i +1
τ i ,i + 3 = E f t f (4)
i + 3 in a given row of targets can be written as ∆X i ,i + 3
∆Fi,i+3 = τi,i+3∆Xi,i+3bt (2) The slip between a CFRP strip and the concrete substrate is
evaluated as the cumulative x-direction elongation between
The change in strip tensile force can also be written as the locations of targets at the edge of the anchorage region
where no slip occurs, and the target locations where slip
∆Fi,i+3 = (εi+2,i+3 – εi,i+1)Ef tf bt (3) is evaluated
∆i + ∆i+3
where ∆Xi,i+3 is the distance between two adjacent pairs of slipi ,i + 3 = − ∆ 0 (5)
2
targets starting at target i and ending at target I + 3; τi,i+3 is the
average bond stress over the shaded area bounded by targets where Δi is the x-direction displacement of i-th target; Δi+3 is
i and i + 3 and the midspan to the adjacent rows of targets; the x-direction displacement of i+3-th target; and Δ0 is the
εi,i+1 is the strain measured between the first two targets; x-direction displacement of the target at location of zero slip
εi+2,i+3 is the strain measured between the last two targets; in a target row.
Fig. 9—Tensile force transfer from CFRP strip to concrete substrate and typical extracted bond stress-versus-slip relationship
of Specimen B5H1.4Sb. (Note: 1 in. = 25.4 mm; 1 ksi = 6.89 MPa.)
Bond stress and slip values evaluated at targets across a a linear degrading behavior represents the response from
strip width from the midspan extending four targets toward the peak to the slip at which the CFRP strip is completely
anchor fan edges were averaged. A typical resulting average debonded from the concrete substrate and bond stress is
bond stress-versus-slip relation is shown in Fig. 9. In that zero. The peak bond stress and its corresponding slip, as
relation, bond stress increased up to 0.51 ksi (3.5 MPa) at a well as the slip at zero stress shown in Fig. 10, represent
slip of 0.003 in. (0.08 mm). After that, bond stress decreased average values from pertinent tests. As can be seen in the
to zero when slip reached 0.01 in. (0.25 mm). Fig. 10, higher-strength concrete generates a higher peak
Bond-versus-slip relations were extracted for tests with bond stress but lower slip at peak stress than the lower-
5 in. (127 mm) and 3 in. (76 mm) strips separately, and strength concrete. The higher peak bond stress and lower
simplified bond-versus-slip relations between CFRP strips slip at peak stress make the ascending slope of the bond-
and concrete were produced (Fig. 10). The simplified bond- versus-slip relation stiffer for higher-strength concrete. For
versus-slip relations are linear up to peak bond stress. Then, the degrading branch, a steeper slope was also observed for
BA
141 (972) Effects of material ratio of CFRP anchor to
fc′ = 11.5 ksi (79 MPa) 5 (127) 143 (986) 142 (979) CFRP strip
AMR = 1.41 Anchors with AMRs of 1.06, 1.41, and 2.0 were studied to
143 (986)
FA = 45 degrees determine the effects of AMR on strip and anchor strengths.
Failure mode = strip 183 (1262) Fourteen tests were conducted on bonded 5 in. (127 mm)
fracture 3 (76) 169 (1165)
154 (1062) strips with AMRs of 1.06, 1.41, and 2.0. Another 10 tests
were conducted on beams with bonded 3 in. (76 mm) strips
Effects of width of CFRP strip using anchors with material ratios of 1.06 or 1.41.
Five tests were compared in Table 6 to investigate the Figure 14 highlights specimen failure modes and the ratio
impact of strip width on strip strength. All tests failed due of ultimate loads applied at specimen failure to the expected
to strip fracture. In tests with 5 in. (127 mm) wide CFRP specimen strength assuming a strip fracture mode and manu-
strips, the ultimate strip stress σufx at fracture was nearly the facturer specified CFRP material properties. As shown in
same and significantly lower than the value of σufx measured Fig. 14, with an AMR of 1.41, some 5 in. (127 mm) wide
from tests with 3 in. (76 mm) wide strips. The average ulti- CFRP strips did not reach expected strength. For tests with
mate strip stress σufx was larger in the narrower strips than 3 in. (76 mm) strips, shown in Fig. 14, all 10 tests exceeded
the wider ones. All tests reached or exceeded the expected the expected strength of the CFRP strips regardless of the
CFRP strip stress at failure (143 ksi [986 MPa]). AMR. Because the desired mode of failure is strip fracture,
The surface longitudinal strains between two adjacent it is reasonable to suggest that an AMR of 1.4 should be used
targets at 98% of specimen ultimate load εusx were measured to reach fracture of 3 in. (76 mm) strips and an AMR of 2.0
over the CFRP strip area bounded by anchor fan ends, as should be used for 5 in. (127 mm) strips.
illustrated in Fig. 12. Mean and maximum values of εusx over In Fig. 15, mean and maximum values of strains between
the area considered are presented in Fig. 13. As shown in targets in the area shown in Fig. 12 are indicated at 95% of
Fig. 13, the maximum longitudinal strip strains just prior the expected load at failure εesx. As can be seen in Fig. 15, at
to strip fracture were higher for 5 in. (127 mm) strips, and the same applied load, anchors with a material ratio of 2.0
the differences between the maximum and mean strip strains had significantly reduced maximum strip strains and smaller
at 98% of the ultimate load were also greater. Thus, the differences between maximum and mean strip strains,
wider strips were observed to experience both higher local- compared with anchors having an AMR of 1.41. Therefore,
ized maximum strip strains and higher differences between anchors with a larger cross section are observed to achieve,
According to Fig. 4(b), it was shown that the fly ash dosage icant influence on the pore size distribution; the geopolymer
plays an important role in the gain of compressive strength. gel will invariably lead to a change in volume, and this change
The mechanical strength of specimens would obtain a signif- in volume generally gives rise to a large change in porosity
icant increase when the fly ash was added. When the amounts and pore size distribution of the samples. Figures 5(b) and
of fly ash were 5, 10, and 15%, the compressive strength 5(c) showed the impact of the NaOH concentration on pore
would be increased to 145, 192, and 248%, respectively. structure of PSM. For PSM samples, the alkali activated had
Fly ash contains sufficient amounts of reactive alumina increased the proportion of small pores (10 to 50 nm [3.94 ×
and silica, which could be transformed into geopolymer 10–7 to 1.91 × 10–6 in.]) and reduced the proportion of large
gel when in contact with alkali activator22; therefore, the pores (1000 to 30,000 nm [3.94 × 10–5 to 1.18 × 10–3 in.])
amount of geopolymer gel increased with the increasing fly when compared to the pore distribution of PS. A remarkable
ash dosage. The alkali activation product, geopolymer gel, is increase in the intensity of peak of log differential intrusion
the main contributor to the strength of PSFM. On the other corresponding to small pores and a decline in the intensity
hand, the addition of fly ash could enhance the density of the of peak of log differential intrusion corresponding to large
matrix, and the pore’s structure would be improved to reduce pores were observed after the alkali activated. The proportion
the porosity of the PSFM as the increasing fly ash dosage, of small pores increased with the increasing NaOH concen-
and the effect of porosity on compressive strength would be tration; however, the peak of log differential intrusion corre-
analyzed in the pore structure section. sponding to large pores had a shift from 11,309 to 17,278 nm
(4.46 × 10–4 to 6.81 × 10–4 in.), the reason for this change can
Pore structure be ascribed to the presence of calcium carbonation, which was
The results of MIP tests in terms of total porosity are the product of the carbonation of C-S-H gel, and the change
given in Table 3 and pore diameter distributions are given of the degree of carbonation of C-S-H gel with increasing
in Fig. 5(a) through 5(e). To present a pore size distribution, NaOH concentration would be analysis in TG/DSC. The
the log differential distribution curve has the advantage of addition of fly ash to PS in paste leads to the formation of
showing a spectrum of pore size and is especially revealing finer and discontinuous pores or to increase in the fraction of
when the sample has two or more unique peak pore sizes. finer pores. Figures 5(d) and 5(e) showed the significant influ-
Figures 5(a) through 5(e) presented the results of MIP ence of fly ash dosage on the decrease of the amount of large
tests of PS, PSM, and PSFM. It was observed that the porous pores and the pore size distribution in PSFM samples. The
volume was generally detected in the pore range of 10 to intensity of peak of log differential intrusion corresponded
30,000 nm (3.94 × 10–7 to 1.18 × 10–3 in), and the pores in to macropores reduced with the increasing dosage of fly
PS are subdivided into large pores, which have a diameter ash. The maximum volume intruded corresponded to a pore
of approximately 2090 nm (8.23 × 10–5 in.), and small pores, diameter of approximately 11 nm (4.33 × 10–7 in.), samples
which have a diameter of 26 nm (1.02 × 10–6 in.) (Fig. 5(a)). showed a wider distribution with a shift of larger pores in the
The formation of geopolymer gel in the mixtures had signif- pore range of 10 to 100 nm (3.94 × 10–7 to 3.94 × 10–6 in.).
Fig. 8—(a) Relationship between water permeability and fly ash content; and (b) relationship between water permeability
and porosity.
Fig. 9—(a) FTIR of hydration products of PSM for 90 days; and (b) FTIR of hydration products of PSFM for 90 days.
Fig. 10—(a) TG curves of PSM for 90 days; and (b) TG curves of PSFM for 90 days. (Note: (°C × 1.8) + 32 = °F.)
Fig. 12—SEM micrographs of specimens for 28 days: (a) N–1.35 fly ash 0%; (b) N-3.1 fly ash 0%; (c) N-2.3 fly ash 5%; and
(d) N-2.3 fly ash 15%.
NaOH concentration, the more water loss, this means ture of approximately 780°C (1436°F) became stronger and
that the amount of C-S-H gel of PSM increased with the had shifted to a high temperature with the increasing NaOH
increasing NaOH concentration; it also can be seen that a concentration and the decreasing fly ash content. It means
higher NaOH concentration would lead to more CO2 loss of that the specimen with a higher NaOH concentration or less
CaCO3, which was formed by the carbonation of C-S-H gel. fly ash addition had a quicker weight loss speed than the
This indicated that the degree of the carbonation of C-S-H sample which had a lower NaOH concentration or more fly
gel would increase with the increasing NaOH concentration; ash addition. In addition, the weight loss speed of PSFM was
these results agree well with the results of FTIR (Fig. 9(a)). connected to the degree of carbonation of C-S-H gel; the
For the PSFM specimen (Fig. 10(b)), in the region of 105 to more CaCO3 was produced, the higher weight the loss speed.
500°C (221 to 932°F), the amounts of water loss of C-S-H These findings are consistent with the results of Fig. 10.
gel increased from 5.14 to 6.22% when the fly ash content
increased from 5 to 15%. However, the amounts of CO2 loss Microstructural analysis
of CaCO3 (500 to 780°C [932 to 1436°F]) decreased from Scanning electron microscopy images of PSM and PSFM
7.49 to 6.05% when the fly ash content increased from 5 to for 28 and 90 days are shown in Fig. 12 and 13. The EDS
15%. Thus, it indicated that a high fly ash addition could micrograph of PSFM for 90 days was examined to analyze
decrease the degree of the carbonation of C-S-H gel; this is the morphology of reaction products. The elemental concen-
consistent with the results of Fig. 9(b). tration is list in Table 4; each given value represents the
The DSC data of Fig. 11 showed the weight loss speed of average of six readings taken adjacent to each other. The
PSM and PSFM. It can be seen that the peak at a tempera- analysis of the morphology of PSFM revealed that, in
an especially high value; it indicated that the products of large pore volume and the total porosity had a slight increase
Points 2 and 3 of Fig. 13(e) were calcium carbonate, which with the NaOH concentration due to the carbonation of C-S-H
were the carbide products of C-S-H gel. The addition of fly gel. The addition of fly ash could enhance the density of the
ash could reduce the large pores and improve the pore struc- matrix and the pore structure would be improved to reduce
ture and make the matrix more dense; the dense structure the porosity of the PSFM with the increasing fly ash dosage;
would decrease the degree of carbonation of C-S-H gel. It the proportion of small pores (<50 nm) had a remarkable
meant that high fly ash dosage could promote the synthesis increase and the total porosity decreased from 27.1 to 22.5%
of geopolymer and decrease the carbonation of C-S-H gel. with the increasing dosage of fly ash. The sample with 15%
fly ash dosage exhibited the lowest porosity and finest pore
CONCLUSIONS structure. There is an inverse correlation between the strength
In this study, the development of compressive strength, and proportion of large pores; with the decreasing of porosity
pore structure, water permeability, and microstructure of PSFM, the value of softening coefficient and compressive
of PSM and PSFM was studied. The conclusions can be strength of PSFM increased from 0.58, 7.8 MPa to 0.76, 19.32
summarized as follows: MPa (84, 1131 psi to 110, 2801 psi). Large pores are sites of
1. The significant factors affecting the compressive strength weaknesses that control the mechanical properties of mortar.
of Pisha sandstone-based mortar are NaOH concentration 3. The use of fly ash as an admixture in PSM exhibited
and fly ash dosage. At early age (within 28 days), NaOH a good result in water permeability. Depending on the fly
concentration had a slight effect on the compressive strength. ash content level, the water permeability of PSFM decreased
As the NaOH concentration increased, the relative strength as the dosage of fly ash increased. The minimum perme-
decreased due to the excessive alkali that would make a ability values of PSM and PSFM were 16.6 × 10–8 and
negative effect on the mechanical strength. For PSFM, 5.1 × 10–8 m/s (54.45 × 10–8 ft/s and 16.73 × 10–8 ft/s) at
the compressive strength increased with the increasing 90 days. The significant increase in PSFM resistance to
dosage of fly ash. However, for the strength of specimens water permeability was attributed to improved Pisha sand-
at 90 days, both the NaOH concentration and fly ash dosage stone-based mortar pore structure resulting from pozzolanic
had a remarkable influence on the compressive strength; reactions of fly ash. The low water permeability of PSFM
the strength of PSFM increased to a maximum value with containing fly ash was affected by the pozzolanic reaction
the increasing NaOH concentration and the fly ash dosage. and packing effect of small particles, which produced PSFM
With all the other parameters remaining constant, when the with a denser matrix and lower permeability.
amounts of fly ash were 5, 10, and 15%, the compressive 4. FTIR, TG, and SEM/EDS results indicate that the
strength was increased to 145, 192, and 248%, respectively. reaction products of Pisha sandstone-based mortar mainly
2. The formation of geopolymer gel binders in the mixtures showed a homogenous geopolymer gel. The geopolymer gel
has a significant influence on the pore size distribution. The was mainly ascribed to amorphous hydrated calcium silicate
182 ACI Materials Journal/March-April 2016
(C-S-H) gel. The FTIR results showed that the Pisha sand- 10. Gao, Z. L., and Yang, S. W., “Existing Problems of Silt Arresters on
the Loss Plateau,” Bulletin of Soil and Water Conservation, V. 19, No. 6,
stone-based mortar had carbonation; the result of TG indi- 1999, pp. 16-19. (in Chinese with English summary)
cated that the amounts of C-S-H gel and the degree of carbon- 11. Yang, E. H.; Yang, Y. Z.; and Li, V. C., “Use of High Volumes of Fly
ation of C-S-H gel would increase with the increasing NaOH Ash to Improve ECC Mechanical Properties and Material Greenness,” ACI
Materials Journal, V. 104, No. 6, Nov.-Dec. 2007, pp. 303-311.
concentration and the decreasing dosage of fly ash. SEM/ 12. Reiner, M., and Rens, K., “High-Volume Fly Ash Concrete:
EDS results showed that the NaOH concentration and fly ash Analysis and Application,” Practice Periodical on Structural Design
dosage had a significant effect on the ratio of Ca/Si. The ratio and Construction, ASCE, V. 11, No. 1, 2006, pp. 58-64. doi: 10.1061/
(ASCE)1084-0680(2006)11:1(58)
of Ca/Si decreased from 1.27 to 1.01 and 1.77 to 1.48 when 13. ASTM C39/C39M, “Standard Test Method for Compressive Strength
the NaOH concentration increased from 1.35 to 3.1 mol/L, of Cylindrical Concrete Specimens,” ASTM International, West Consho-
and the fly ash dosage decreased from 15 to 5%, respectively. hocken, PA, 2010, 8 pp.
14. Chan, W. W. J., and Wu, C. M. L., “Durability of Concrete with High
Cement Replacement,” Cement and Concrete Research, V. 30, No. 6, 2000,
AUTHOR BIOS pp. 865-879. doi: 10.1016/S0008-8846(00)00253-2
ACI member Changming Li is a PhD Graduate Student at the Institute of 15. Chindaprasirt, P.; Homwuttiwong, S.; and Sirivivatnanon, V., “Influ-
Building Materials, Faculty of Infrastructure Engineering, Dalian Univer- ence of Fly Ash Fineness on Strength, Drying Shrinkage and Sulfate Resis-
sity of Technology, Dalian, Liaoning, People’s Republic of China. His tance of Blended Cement Mortar,” Cement and Concrete Research, V. 34,
research interests include the micromechanics of cementitious materials and No. 7, 2004, pp. 1087-1092. doi: 10.1016/j.cemconres.2003.11.021
the design, characterization, and application of geopolymer composites. 16. Weerachart, T., and Chai, J., “Strength, Drying Shrinkage, and
Water Permeability of Concrete Incorporating Ground Palm Oil Fuel Ash,”
Tingting Zhang is a Lecturer at the Institute of Building Materials, Faculty Cement and Concrete Composites, V. 32, No. 9, 2010, pp. 767-774.
of Infrastructure Engineering, Dalian University of Technology, China. She 17. Temuujin, J., and van Riessen, A., “Effect of Fly Ash Preliminary
received her BS from Dalian University of Technology and her MS and PhD Calcinations on the Properties of Geopolymer,” Journal of Hazardous Mate-
from Imperial College London, London, UK. Her research interests include rials, V. 164, No. 2-3, 2009, pp. 634-639. doi: 10.1016/j.jhazmat.2008.08.065
low-carbon cement and concrete, resources from solid wastes, and solidifi- 18. Bakharev, T.; Sanjayan, J. G.; and Cheng, Y. B., “Effect of Admix-
cation of radioactive waste. tures on Properties of Alkali-Actived Slag Concrete,” Cement and
Concrete Research, V. 30, No. 9, 2000, pp. 1367-1374. doi: 10.1016/
Lijiu Wang is a Professor at the Institute of Building Materials, Faculty of S0008-8846(00)00349-5
Infrastructure Engineering, Dalian University of Technology, China. His 19. Hu, M. Y.; Zhu, X. M.; and Long, F. M., “Alkali Activated Fly
research interests include the micromechanics of cementitious materials; Ash-Based Geopolymers with Zeolite or Bentonite as Additives,” Cement
the design, characterization, and application of geopolymer composites; and Concrete Composites, V. 31, No. 10, 2009, pp. 762-768. doi: 10.1016/j.
and materials-based development of sustainable infrastructure. cemconcomp.2009.07.006
20. Komnitsas, K.; Zaharaki, D.; and Perdikatsis, V., “Effect of Synthesis
ACKNOWLEDGMENTS Parameters on the Compressive Strength of Low-Calcium Ferronickel Slag
The authors would like to express gratitude for the financial support Inorganic Polymers,” Journal of Hazardous Materials, V. 161, No. 2-3,
by the National Key Science & Technology Pillar Program of China 2009, pp. 760-768. doi: 10.1016/j.jhazmat.2008.04.055
(No. 2013BAC05B03), the National Natural Science Foundation of China 21. Oner, A.; Akyuz, S.; and Yildiz, R., “An Experimental Study on
(Grant No. 51408096), and the Fundamental Research Funds for the Central Strength Development of Concrete Containing Fly Ash and Optimum
Universities (DUT15RC(4)22). Usage of Fly Ash in Concrete,” Cement and Concrete Research, V. 35,
No. 6, 2005, pp. 1165-1167. doi: 10.1016/j.cemconres.2004.09.031
22. Hassan, K. E.; Cabrera, J. G.; and Maliehe, R. S., “The Effect of
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A testing program was conducted to determine whether concrete increase the substitution levels of supplemental cementitious
masonry prisms constructed with Type M mortar and grouts materials (SCMs) for PC in masonry grout. The construc-
containing high volumes of supplemental cementitious materials tion industry has used SCMs to replace ordinary PC in many
(SCMs) could meet minimum masonry compressive strength applications.11 Replacing PC with SCMs have technical12
requirements. Research focused on replacing portland cement (PC)
(that is, durability to chemical attack) as well as economic
with Class F fly ash and ground-granulated blast-furnace slag
and environmental benefits.10,13 Two common forms of
(GGBFS) in quantities larger than those currently allowed by tech-
nical standards. In addition, the research evaluated the development of recycled SCMs are pozzolans and slags.14 Abounding data
the compressive strength of the prisms with time. Thus, specimens is available demonstrating the use of SCMs in concrete in
were tested at 14, 28, 42, 56, and 90 days. The control prism group typical amounts15 and in high volumes,16 as well as in the
contained grout with only PC. In the second prism group, the grout manufacturing of masonry units.17 However, limited data
had Class F fly ash replacing PC at rates of 45, 55, and 65% while exist demonstrating the use of SCMs in masonry grouts.18
in the third prism group the grout had Class F fly ash and GGBFS A testing program was devised to determine if masonry
combinations replacing PC at rates of 65, 75, and 85%. with grouts containing high levels of SCMs could meet the
The compressive strength of all prisms exceeded the minimum minimum prescribed fmʹ and to evaluate the development
compressive strength requirement of 10.34 MPa (1500 psi) at of prism strength with time. The first phase determined the
28 days, although the 65% fly ash grout mixture itself did not meet
compressive strength of masonry grouts made with various
the minimum grout compressive strength of 13.79 MPa (2000 psi)
combinations of Class F fly ash (FA) and ground-granulated
at 28 days. A lower estimate of the ultimate strength of grouted
prisms constructed with grouts containing high volumes of SCM blast-furnace slag (GGBFS) to replace high amounts of
can be estimated by multiplying the strength measured at 14 days by PC.18 The first phase had three stages. In the first and second
1.2 and 1.3 for prisms with binary and ternary grouts, respectively. stages, PC was replaced only by FA, while in the third stage,
PC was replaced by combinations of FA and GGBFS. In
Keywords: concrete masonry; fly ash; ground-granulated blast-furnace the first stage, mixtures were proportioned by volume and
slag (GGBFS); grout; high-volume fly ash; masonry; masonry prisms; batched with 0, 20, 30, 40, 50, and 60% PC replacement;
strength evolution; supplementary cementitious materials (SCMs).
specimens were cured in a dry and a wet environment. In
the second stage, mixtures were proportioned by weight
INTRODUCTION
and batched with 0, 20, 30, 40, 45, 50, 55, 60, and 65% PC
The masonry building code1 allows the results of axial
replacement. Specimens in the second stage were cured in
compression tests on masonry prisms to be the basis for
a wet environment only. In the third stage, mixtures were
determining the design capacity of masonry elements by
proportioned also by weight and batched with 0, 50, 60, 65,
permitting the compressive strength of the masonry fmʹ to
70, 75, 80, and 85% PC replacement with the FA content
be that of the prisms. Numerous experimental and analytical
maintained constant at 25%. Specimens in the third stage
research programs have been conducted on different aspects
were also cured in a wet environment only. Grout specimens
of masonry compressive strength. Topics have included the
were tested at 14, 28, 42, 56, and 90 days and three speci-
behavior of masonry under concentric2,3 and eccentric load-
mens were tested for each replacement rate, age, and curing
ings4 and the influence of block geometry,5 mortar strength,6
conditions. Grout mixtures with up to 55% FA and 85%
and mortar bedding type7 on the strength of the masonry;
FA-GGBFS substitutions reached the minimum compres-
in many cases, both hollow8 and grouted9 prisms have
sive strength of 13.79 MPa (2000 psi) required at 28 days,19
been tested.
while mixtures with 60 and 65% FA achieved the minimum
Although grout type affects the compressive strength of
compressive strength in 44 and 54 days, respectively.
masonry,5 different types of grout have not been explored
The second phase of the testing program determined if
as a means to make masonry construction more competitive
masonry prisms with grouts containing high levels of SCMs
and sustainable. Concrete masonry has many proven sustain-
able benefits and could become even more sustainable if the ACI Materials Journal, V. 113, No. 2, March-April 2016.
use of portland cement (PC), whose production generates MS No. M-2015-133.R1, doi: 10.14359/51688638, received May 6, 2015, and
reviewed under Institute publication policies. Copyright © 2016, American Concrete
approximately 1 ton of carbon dioxide per produced ton,10 Institute. All rights reserved, including the making of copies unless permission is
is reduced. A possible way to achieve such a vision is to obtained from the copyright proprietors. Pertinent discussion including author’s
closure, if any, will be published ten months from this journal’s date if the discussion
is received within four months of the paper’s print publication.
as the CMUs absorbed water from the grout. Following individual materials used in the construction of the prisms
grouting, prisms were resealed in the moisture-tight bag. as well as of the prisms are beyond the scope of this paper.
Prisms remained in the moisture-tight bags until 48 hours The data presented herein are from 14 to 90 days and simple
before their respective test age and stayed in their construc- linear regression models are used to show time-dependent
tion location for 48 hours. After 48 hours, prisms were strength trends.
moved a short distance to a lesser traveled area of the labo-
ratory where floor space consumption and possible distur- CMU compressive strength
bance would be minimized. The prism construction and Compressive strength results for the CMUs are presented
storage locations are shown in Fig. 2(b) and 2(c), respec- in Table 1. Three specimens were tested at 14, 28, and 42 days
tively. Prisms that had CMUs significantly misaligned or and four specimens were tested for at 56 and 90 days. Coef-
gaps between the mortar and CMUs were discarded. ficients of variation were less than 10% for all testing ages
Some prisms had protrusions of mortar and grout from except for 28 days. Inexplicably, two specimens had low
construction, which were removed from the top and bottom compressive strength values, while one specimen had a high
surfaces with an abrasive stone. Capping of the prisms was compressive strength value causing the mean strength at
completed as required by the governing standards33 using 28 days to be lower than that at 14 days, which is an anomaly
a high-strength gypsum cement compound with 34.5 MPa because strength should increase with age. No visual differ-
(5000 psi) compressive strength. The average cap thickness ences were apparent among the specimens but it is plausible
was 3 mm (0.118 in.). that capping may have been at fault. Another possibility is a
Standards required the compressive strength to be adjusted slightly larger misalignment between the longitudinal axis of
based on the prism height-to-thickness ratio.33 Just prior to the CMUs and that of the machine for some of the specimens.
testing, prism height was measured and the average height- Visual examination after testing indicated that all specimens
to-thickness ratio was 2.06, which fell between accepted in the 28-day testing failed due to the crushing of only the
1.3 to 5.0 ratios.33 A correction factor of 1.0 is to be used face placed away from the machine operator, as shown in
for a 2.0 ratio and 1.04 for a 2.5 ratio. The linearly interpo- Fig. 3. Although the machine swivel upper and lower steel
lated correction factor for the 2.06 ratio of the prisms tested platens should have corrected occurring misalignment, it is
yielded a value of 1.0048, which was taken as 1.0. plausible that the misalignment was slightly larger, causing
All specimens were tested on a compression testing an eccentric load to be applied to those specimens.
machine. The upper and lower platens were spherically The mean compressive strengths as well as the linear
seated and steel plates of sufficient thickness, according to regression model for the CMUs are shown in Fig. 4. The
the dimension requirements of the governing standard,33 coefficient of determination R2 is low because the mean
were attached to the upper and bottom platens. While half (calculated) compressive strength value at 28 days is lower
of the expected load could be applied to the prism speci- than what it should have been because strength should
mens at any rate and the latter half should be completed at increase with age. The CMUs used in this research were
a uniform rate taking between 1 and 2 minutes, a contin- manufactured specifically for this testing program and were
uous strain rate was applied from initial loading until failure; received within approximately 10 days from the manufac-
the testing strain rate was 1.27 mm/min (0.05 in./min) The turing date. Thus, researchers expected a slight increase in
load was applied until a fracture pattern was visible and the CMU strength over time as depicted by the linear model.
load had significantly decreased in value. In some cases, Using the simple linear model, the CMU strengths at 14 and
prisms did not show enough external physical characteris- 90 days are approximately 24.5 and 27.8 MPa (3556 and
tics to determine a mode of failure. In such cases, loading 4035 psi), respectively; the increase in strength is approxi-
continued until enough visual evidence of a mode of failure mately 13.5% over the period.
was present.
Mortar compressive strength
RESULTS AND DISCUSSION Compressive strength results for the mortar are presented
Time-dependent properties in Table 2; three specimens were tested for all ages. Coef-
There are several models to represent the time-dependent ficients of variation were higher than that for the CMUs,
compressive strength of cementitious materials.12,35 The which was expected; nevertheless, the coefficients were
development of a new model, comparison of models, and less than 20% for all testing ages. The mean compressive
an exhaustive discussion of time-dependent properties of the strengths as well as the linear regression model response
(0.47 in.) thick rather than the 10 mm (0.39 in.) typical and
expected value. Thus, it is plausible that the strength of the
prisms may have been slightly reduced due to the thicker
mortar joint.
As shown in Fig. 8, the evolution trend of the compres-
sive strength of all prisms with binary grouts follows that of
the control prisms. In addition, the results indicate that the
overall strength of the prisms with binary grouts is increas-
ingly smaller than that of the control prims; in other words,
as the percentage of FA increases, the compressive strength
of the binary prisms decreases. The observed reduction is
an indication that the strength of the grout does influence
the strength of the masonry. Using the linear models, the
decreases in strength from the control group at 28 days are
approximately 25, 33, and 39% for the 45PB, 55PB, and Fig. 8—Compressive strength of prisms with binary grouts.
65PB prism sets, respectively. At 90 days, the decreases
1 REGISTER
BACKGROUND
Rate constants in concrete maturity method
A key to understanding the difference and the fundamental
similarity of the NS and FHP methods is recognition that for
any chemical reaction, the effect of temperature on reaction
rate can be characterized by a coefficient known as the rate
constant, k.8 For example, if reactants A and B combine to
form products C and D in accordance with aA + bB → cC
+ dD, the rate at which the concentration of C changes with
time is given by8
Fig. 1—Rate constants as function of temperature for Carino’s
d [C ]
= k [ A] [ B ] (1) mortar strength versus time data,11 showing linear and
m n
dt nonlinear curve fits. Linear fits are partitioned over various
where reactants and products are expressed as their concen- ranges of temperature. (Note: °F = [1.8 × °C] + 32.)
trations in units such as mol/L, d[C]/dt is the rate of change cases, the term “apparent rate constant” would be more tech-
of concentration of product C in units such as mol/L/h, nically correct to differentiate it from that obtained directly
and k is the rate constant in units of Lm+n– 1/mol/h. (Units from mass or concentration of products in conventional
in moles can of course be converted to mass units.) Also, chemical kinetics, but following common usage in concrete
m + n is the total order of a given reaction. By monitoring technology, the adjective “apparent” is not used herein.
consumption of reactants and formation of products of this
chemical process over time and at various temperatures, one Quantifying influence of temperature on absolute
determines the relationship between k and temperature. The and relative rate constant
rate constant is often written as k(T) to denote temperature Following Carino’s clear and complete example,11 the five
dependency. Applying this concept to one form of cement points plotted in Fig. 1 are (T, k) data pairs obtained from
hydration, where 2C3S + 11H2O → C3S2H8 + 3Ca(OH)2,9 mortar strength versus time data per ASTM C1074 Annex
one could monitor production of C3S2H8 (CSH) over time at A1.1 One can quantify the influence of temperature on rate
various temperatures to find k for cement hydration and its constant (related to the rate of strength gain) by fitting these
dependency on temperature. data in a variety of functional forms, ranging from straight
Maturity methods in concrete apply this same concept lines to more complicated nonlinear power or exponential
with a subtle yet important difference. The output of models. Herein is the fundamental difference between NS
temperature-dependent reactions of cementitious materials (linear) and FHP (nonlinear) maturity methods. In Fig. 1,
is not measured in terms of mass or concentration of hydra- the smooth, continuous curve is fitted by the Arrhenius
tion products, but in terms of concrete properties that result equation,5,12 and is the exponential model employed in
from those chemical reactions, as influenced by aggregates the FHP method. (For the specific nonlinear curve shown,
and other unique characteristics of a given mixture. Thus, Ea = 42.2 kJ/mol, and the pre-exponential factor, A = 9.9 ×
the “hybrid” or “apparent” rate-constant approach in the 106, the significance of which will be discussed later.) The
concrete maturity method essentially assumes that the reac- straight lines are the best linear fits over selected tempera-
tants are cementitious materials and water, and the product is ture ranges, as assumed in the NS method. In algebraic
compressive strength (or flexural strength, elastic modulus, terms, the first fundamental difference between the NS and
setting behavior via penetration resistance, among others) the FHP methods is that the NS method implicitly assumes
While there are multiple methods for experimentally deter- a linear relationship between rate constant, k(T) and (T – Td)
mining rate constant from strength development in mortar as shown in Eq. (2), while the FHP method is based on the
and concrete,6-8 ASTM C1074 Annex A11 suggests a hyper- Arrhenius equation2,5,11 shown in Eq. (3)
bolic curve-fit as a means for extracting rate constant k
from compressive strength time data collected over a series k(T) = β(T – Td) (2)
of constant concrete temperatures. Pinto and Hover10 used
this same approach to extract rate constants from penetra-
E
tion resistance measurements of setting behavior. In all such k (T ) = A exp − a (3)
RT
n
M (T , t ) = ∑ (Ti − Td )∆t (4)
i =1
RTref 2
( )
Eac Tref =
Tref − Td
(11)
KC1 (–3°C) –4.9 54.0 –4.6 0.33 71.1 1.80 L –10.3 65.6
KC2 (–5°C) 2.6 63.3 –1.7 3.29 47.3 2.76 U 1.9 38.4
KC3 (13°C) 5.1 50.1 –1.9 2.82 35.0 2.70 A –4.5 47.8
KH 22
KH2 (32°C) –7.8 20.5 –20.8 1.39 15.4 1.37 L –109.2 30.7
KH3 (41°C) –21.5 14.2 –70.8 3.79 7.7 3.79 U 5.9 6.1
KH4 (49°C) –202.2 3.3 <–273 (354.4) <6.06 (5.93) <0 (–2.8) <5.96 (5.92) A –13.6 18.1
LZ 17
LZ1 (–2°C) –6.5 45.1 –11.5 5.91 35.9 1.28 L –27.6 16.6
LZ2 (14°C) <–273 (73.3) <0 (–12.7) <–273 (98.6) <2.82 (2.76) <0 (–8.7) <5.96 (5.92) U 6.9 38.5
LZ4 (43°C) –8.4 19.3 –56.4 1.28 8.9 1.28 A –4.6 27.6
LZv (15 to 47°C) –7.1 21.6 –10.3 1.51 19.3 1.52 — — —
LH 7
LH1 (–1°C) –2.4 78.9 –3.6 2.18 64.7 2.19 L –5.6 55.2
LH2 (11°C) –1.3 38.4 –3.1 2.19 36.4 2.13 U 0.2 29.5
LH4 (42°C) <–273 (245.8) <0 (–3.7) <–273 (68.5) <3.65 (2.57) <0 (–21.9) <3.47 (2.58) A –2.2 43.2
Notes: Ea = 33.2 kJ/mol per Eurocode 2, fib Model Code ; Ea = 40 to 45 kJ/mol per ASTM C1074 Appendix X1, Type I cement without additive; Td = 0°C (32°F) recommended
23 24
per ASTM C1074 Appendix X1, Type I cement without additive, 0 to 40°C (32 to 104°F) curing temperature; Td = –10.5°C (13°F)4; L indicates values computed by ASTM C1074
Annex A1 with three coolest subsets; U indicates values computed by ASTM C1074 Annex A1 with three warmest subsets; A indicates values computed by ASTM C1074 Annex A1
with all four subsets; KC and KH were collected from Reference 25; LZ17 and LH7 data sets were experimentally obtained in the authors’ laboratory; values in parentheses in first
column indicate average concrete temperatures; °F = (1.8 × °C) + 32.
includes a fuller comparison of experimentally obtained in the NS method by a datum temperature that is greater than
values of Td and Ea with the ASTM C1074 default recom- concrete temperature, registering as a negative increment of
mendations and the results of analysis per ASTM C1074 maturity for an increment of time at such high temperature.
Annex A1. A comparison of experimental results the analysis Given the theoretical admissibility of such non-traditional
performed in this paper follows. values of Ea and Td, it is interesting to a) keep such values in
Figure 5(a) shows the surface created by Eq. (8), with the Table 3 data set; and b) recognize that Eq. (8) is actually
superimposed values of Td and Ea that had been experi- a three-dimensional hyperbola, with an upper branch fully
mentally found to result in zero relative error at 3 days for shown in Fig. 6. The apparently anomalous data points are
four specific data sets. Similarly, Fig. 5(b) shows the same well fitted by the upper branches of the hyperbolic surfaces
surface of theoretical compatibility between datum tempera- of Eq. (8), with associated deviations shown in Table 4.
tures with experimental values of Td and Ea that minimize
prediction errors combined over test ages varying from 1 to DISCUSSION
28 days. Table 4 summarizes the deviation statistics between In both the relationships defined by Eq. (8) and (9), compat-
compatible datum temperatures computed by Eq. (8) and ible values of Td and Ea depend on the concrete tempera-
independently estimated Td that minimized prediction error ture, leading to recognition that Td and Ea are themselves
for both 3-day strength and at all test ages combined. In temperature-dependent. The concept of temperature-depen-
general, the difference between values experimentally deter- dent activation energy is most fundamentally observed in
mined, best-fit values of Td, and those computed by Eq. (8) a nonlinear Arrhenius plot, but was observed in specific
ranged from 0.1 to 3.5°C (32.2 to 38.3°F). (In each case, application to concrete maturity by Freiesleben-Hansen
computed Td were based on best-fit Ea.) An exception is an and Pederson,2 followed by other researchers.17 Figure 7
apparent outlier in the KH data sets shown in Table 3, to shows the FHP proposed temperature-dependent Ea, drawn
be discussed. against a background of solutions to Eq. (9) for compatible
In regard to apparent anomalies, however, recall the well- values of Ea at given values of Td. The plot includes the 0°C
known effect of high-temperature curing that generally (32°F) C1074 default, Saul’s proposed –10.5°C (13°F), and
reduces later-age concrete strength. From a pure chemical Snyder and Bentz’s26 observation that hydration continues
kinetics perspective, this is interpreted as a decreased rate down to –30°C (–22°F). Given the operational assumption
constant for strength gain associated with an increase in that Td represents the concrete temperature at which reaction
concrete temperature, and will be manifested in a typical rate is equal to zero, it is of interest to compute values of Ea
Arrhenius plot as a negative Ea. This same effect is modeled that would be compatible with these three proposed values.
CONCLUSIONS
This research proposed a relationship among concrete
temperature, datum temperature for the NS method, and
Fig. 7—Temperature-dependent activation energy. (Note: °F =
activation energy for the FHP method to achieve equivalent
[1.8 × °C] + 32.)
relative rate constants for application to concrete maturity.
cooler temperatures, further reducing the difference between The derived relationship is validated by comparing exper-
the NS and FHP models. imental and analytical results. The following conclusions
As an example of using the techniques shown here, were drawn.
consider the need to use the NS method (perhaps because it is 1. A valid comparison of NS versus FHP methods requires
programmed into a maturity meter) for a mixture containing that values of Td and Ea each fairly represent the tempera-
ground-granulated blast-furnace slag (GGBFS). From the ture sensitivity of the concrete in question. These findings
function proposed by Barnett et al.,28 a value of Ea can be provide guidance to the user in the selection of equivalently
obtained (Fig. 8(a)), but the user needs to find a compat- effective parameters for the purposes of comparison, when
ible value of Td. Figure 8(b) shows compatible values of Td, switching from one method to the other, or when trans-
computed by Eq. (8) and (10) for average concrete tempera- forming a parameter acquired by one method for use in the
tures T = 10, 20, 30, and 40°C (50, 68, 86, and 104°F) with other method.
Tref = 20°C (68°F). In other applications, values of activa- 2. ASTM C1074 default values for Td (0°C [32°F]) and Ea
tion energy reported in the literature can be converted to (40 to 45 kJ/mol) produce equivalent values of relative rate
the compatible datum temperature (or vice versa) without constant within the range of concrete temperature of approx-
the need for additional laboratory work per ASTM C1074 imately 10 to 13°C (50 to 55°F), with reduced equivalency
Annex A1. at higher and lower temperatures.
The need to adjust parameters or to compare results of NS 3. Although ASTM C1074 suggests the default value of
versus FHP maturity models depends entirely on the user’s Td = 0°C (32°F) up to Tconc = 40°C (104°F); at this concrete
logistical capacity to collect and analyze time, temperature, temperature the compatible value of Ea would be approxi-
and strength data, and the accuracy required for a given mately 25 kJ/mol rather than the recommended default of
application. If the user is getting acceptable results with 40 to 45 kJ/mol.
either method, and has demonstrated that even better results 4. Seemingly disparate recommendations for Ea can
be rectified when viewed as being influenced by concrete
This research investigated the performance of full-scale related to the weak bonding between the rubber particles and
self-consolidating rubberized concrete (SCRC) and vibrated rubberized surrounding mortar.8
concrete (VRC) beams in flexure. The beam mixtures were developed with Najim and Hall1 presented a simple investigation for
a maximum possible percentage of crumb rubber (CR) (0 to 50% intermediate-scale reinforced concrete beams containing
by volume of sand) while maintaining acceptable fresh properties
crumb rubber (CR). Eight reinforced concrete beams, two
and minimum strength reduction. The mixture variables included
for each mixture—vibrated concrete, vibrated rubberized
different binder contents, the addition of metakaolin, and the use
of air entrainment. The performance of the tested beams was eval- concrete (VRC), self-consolidating concrete (SCC), and
uated based on load-deflection response, concrete strain/stiffness, self-consolidating rubberized concrete (SCRC)—were cast
cracking behavior, first crack load, ultimate load, ductility, and with dimensions of 1700 x 200 x 100 mm (66.93 x 7.87 x
toughness. In general, increasing the CR content decreased the 3.94 in). The CR replacement reached up to 14% and 18% of
mechanical properties, first crack load, stiffness, and self-weight of the total aggregate volume for VRC and SCRC, respectively.
all SCRC and VRC beams. However, using up to 10% CR enhanced The authors reported that adding CR decreased the flexural
the deformation capacity, ductility, and toughness of tested beams capacity and stiffness of beams. Meanwhile, the deformation
without affecting the flexural capacity. This improvement in the capacity and energy absorption were increased with increased
deformation capacity, ductility, and toughness appeared to continue percentages of CR. Ganesan et al.5 also studied the behavior
up to 20% CR (but with a slight reduction of the flexural capacity)
of SCRC beam-column joints under monotonic and cyclic
and then reduced with further increases in the CR content. The
load. Shredded rubber aggregates were used to replace 15%
results also indicated that although it was possible to produce VRC
beams with higher percentages of CR (50% compared to 40% in of the fine aggregate by volume. Their results indicated that
SCRC), this increased percentage only gave VRC beams an advan- the addition of shredded rubber improves the beam-column
tage in terms of self-weight reduction, while it had a limited contri- joint behavior in terms of the energy absorption capacity,
bution in enhancing the structural performance of the beams. crack resistance, and ductility. Meanwhile, SCRC speci-
mens showed a slight reduction in load-carrying capacity.
Keywords: beam(s); cracking behavior; crumb rubber; deflection charac- The same behavior was observed in the study conducted
teristics; flexure capacity; reinforced concrete; self-consolidating concrete.
by Sadek and El-Attar,9 in which the structural behavior of
masonry walls made from rubber-cement bricks was tested.
INTRODUCTION In the production of the bricks, two sizes of rubber were used
Over the last two decades, waste rubber in concrete has to replace the coarse and fine aggregates with replacements
received greater attention due to its availability in large ranging from 0 to 100% and from 0 to 50% (by volume),
volumes. For example, the applications of waste rubber respectively.
in concrete in 2011 were estimated to be 1 billion tires The development of SCRC offers many advantages
produced worldwide.1 The review of literature showed that such as increasing the productivity rate and decreasing the
many studies have been conducted to investigate the perfor- required labor (as it can spread and fill the formwork under
mance of concrete with different levels of rubber replace- its own weight without applying vibration). SCRC also has
ment. Researchers have found that substituting fine and/or enough flowability and filling ability to fix the problems of
coarse aggregates with crumb or shredded rubber particles concrete flowing through congested reinforcements. The
in concrete enhances its strain capacity (ductility), energy mixture proportions and components can have some effects
dissipation, damping ratio, impact resistance, and toughness on the properties of SCRC. The amount of fine materials
compared to normal concrete using conventional aggre- (binder) and the percentage of air entrainment in the mixture
gate.1-4 Using rubber can significantly contribute to the can affect the mechanical properties of SCRC mixtures. The
development of semi-lightweight and lightweight concrete use of air entrainment can improve the fresh properties10 of
due to the low density of rubber aggregate compared to the mixture, but will negatively impact mechanical proper-
conventional aggregate. In addition, involving waste rubber ties. On the other hand, increasing the binder content has
in construction promotes the development of eco-friendly
buildings and encourages the concept of sustainable produc-
ACI Materials Journal, V. 113, No. 2, March-April 2016.
tion.5 However, increasing the rubber content has a nega- MS No. M-2015-166, doi: 10.14359/51688640, received May 22, 2015, and
tive effect on the compressive strength, tensile strength, reviewed under Institute publication policies. Copyright © 2016, American Concrete
Institute. All rights reserved, including the making of copies unless permission is
flexural strength, and modulus of elasticity.6,7 This can be obtained from the copyright proprietors. Pertinent discussion including author’s
closure, if any, will be published ten months from this journal’s date if the discussion
is received within four months of the paper’s print publication.
Note: All mixtures have a 0.4 w/b; CA is coarse aggregates; FA is fine aggregates; CR is crumb rubber; 1 kg/m3 = 0.06243 lb/ft3.
high friction and blocking between crushed stone aggregate tion in both compressive strength and STS. Varying the CR
and rubber particles. However, all tested mixtures agreed from 0% to 15% reduced the 28-day compressive strength
with the limitations given by the European Guidelines for and STS by 29.6% and 31%, respectively. In Mixtures 5 and
Self-Compacting Concrete17 and the recommended value 6 (mixtures with 550 kg/m3 [34.335 lb/ft3] binder content),
by the Interim Guidelines for the Use of Self-Consolidating the reduction in the 28-day compressive strength and STS
Concrete,27 in which the H2/H1 L-box ratio did not decrease was 12.8% and 13.8%, respectively, as the percentage of
below 0.75. CR increased from 15% to 20%. Similar behavior was also
noticed in MK mixtures (Mixtures 7 to 12), in which the
Compressive and splitting tensile strength compressive strength and the STS reduced as the percentage
The 28-day compressive strength and STS of the tested of CR increased. The reduction of the mechanical proper-
mixtures are shown in Table 3. As seen from Mixtures 1 to ties with increased percentages of CR may be attributed to
4, increasing the percentage of CR showed a general reduc- the poor strength of the interfacial transition zone between
Fig. 7—Effect of CR content on toughness: (a) Stage 1; and (b) Stage 2. (Note: 1 kN.m = 0.0088 kip.in.)
patterns of all tested beams at the failure stage. During early First crack load and ultimate load
stages of loading, fine vertical flexural cracks appeared The first flexural crack load was visually observed and then
around the midspan of all beams, as expected. With the compared/verified with values associated with the change in
increase in load, these flexural cracks extended and other slope of the load-deflection and load-longitudinal steel strain
new flexural cracks were formed along the loaded span. curves obtained from the test. Table 4 presents the loads at
With a further increase in load (exceeding 50% of theoret- first flexural crack and failure loads of all tested beams. The
ical failure load), the flexural cracks that were formed away results showed that increasing the CR content generally
from the midspan started to propagate diagonally toward the reduced the first crack load and the ultimate failure load in
loading points, and other new diagonal cracks began to form both Stages 1 and 2. Regarding the results of Stage 1, the
separately in locations farther away from the midspan along first crack load appeared to be more affected by increasing
the beam (Fig. 3). the CR content compared to the ultimate failure load, which
Figure 3 and Table 4 show the crack pattern and crack showed a slight decrease with higher percentages of CR.
widths/numbers of all tested beams, respectively. Regarding Increasing the CR content from 0 to 15% reduced the first
Stage 1, the beam without CR (B1) appeared to have a larger crack load by 34.76% while the ultimate failure load showed
crack width at failure compared to rubberized concrete a reduction of 2.67%. The reduction in first crack load could
beams (B2 to B4). This may be attributed to the higher be attributed to the significant deterioration in the tensile
energy absorption capacity of rubber particles. On the other strength of the concrete as the CR content increased, as
hand, the failure pattern of rubberized concrete beams (B2 to explained previously (results of STS test).
B4) was characterized by having slightly more cracks than Similar behavior was noticed in Stage 2, in which
B1. Such results could be related to increasing the midspan increasing the CR content exhibited a lower first cracking
deflection (beam’s curvature) as the CR content increased load and lower ultimate failure load. However, the reduc-
(Table 5), which resulted in the development of more cracks tion of the ultimate failure load was relatively higher when
before failure. Increasing the CR content in the second-stage the percentage of CR exceeded 20%. For example, by
beams also followed the same behavior in terms of higher comparing B7 to B8, it can be observed that the ultimate
number of cracks and reduction of the crack width at failure. failure load reduced by 6.94%. This higher reduction may be
Table 4 and Fig. 3 also indicated a similar cracking behavior due to the decline in the ductility and toughness properties
with insignificant differences in terms of crack widths/ that were noticed at the higher replacement levels (from 30
numbers for both VRC and SCRC beams (B10 compared to 50%). It should be noted that up to 10% CR (Stage 1),
to B11). the ultimate failure load did not reduce and it only started
to drop with higher percentages of CR. This result indicates
that using up to 10% CR can help improving the beam’s
The present study deals with the uniaxial tensile behavior of and parameters for various loading scenarios.7-14 The corre-
steel-polypropylene hybrid fiber-reinforced concrete (HFRC). The sponding stress-strain responses of both PC and FRC have
tensile strengths and complete stress-strain responses of HFRC also been researched in the literature.15-20 However, previous
were measured in terms of different volume fraction and aspect investigations appear to have concentrated on PC, or single
ratio. It was observed that the uniaxial tensile behavior of plain
FRC with steel fiber-reinforced concrete (SFRC) in partic-
concrete can be significantly improved upon with the addition of
ular.16,17,20-24 However, it was found that the mechanical
hybrid fibers. The steel fiber primarily increases the peak tensile
strength, while the polypropylene fiber mainly contributes to performance of hybrid fiber-reinforced concrete (HFRC)
increasing residual strength in post-peak response. Subsequently, was better balanced, owing to the potential synergistic effects
predictive equations for both the tensile strength and complete of different fiber combination; both the strength and defor-
stress-strain relation of HFRC were developed, and the results mation capacity were significantly improved.3-5,18,25,26 For
were found in satisfactory agreement with experimental results. HFRC, as a relative new cementitious composite, although
Furthermore, a simple elliptic-cap model in tension region was its mechanical behavior under compression is critical and
also proposed for the tensile meridian of HFRC within the frame- the corresponding testing method has also been standard-
work of elastoplasticity, representing a three-dimensional scenario ized.27,28 However, the tensile properties of HFRC have not
of strength criterion capable of predicting the multiaxial stress been well documented thus far, which can lead to the hesi-
state of HFRC in tension region.
tancy in design of the structural elements within the civil
Keywords: fiber-reinforced concrete; hybrid effect; polypropylene fiber; infrastructure when hybrid fibers are involved.
steel fiber; strength criterion, stress-strain relations; uniaxial tension. The objective of this research is to investigate the mechan-
ical properties of HFRC materials under uniaxial tension.
INTRODUCTION The complete stress-strain responses of HFRC under
In its natural state, concrete is widely applied in engi- uniaxial tension were captured and the influences of fiber
neering applications, owing to essential advantages such as parameters were analyzed. A preliminary analysis of hybrid
low production cost, formability, and favorable strength and effect of different fiber volume fraction on tensile strength
deformation in compression. However, traditional concrete was presented. Moreover, predictive equations for the
has its disadvantages, such as inherent brittleness, suscep- strength and complete stress-strain relation of HFRC under
tibility to cracking, low tensile strength and deformation uniaxial tension were developed and an elliptic-cap model
threshold, and limited ductility, and at times these disadvan- for tensile meridian of HFRC was also proposed, which can
tages have been the key determinants, resulting in the selec- be properly combined with the model in compression regime
tion of other, alternative materials. In an attempt to address for its applicability in finite element simulation of HFRC.
some of the aforementioned deficiencies and improve the
performance of plain concrete (PC) while reducing the RESEARCH SIGNIFICANCE
dependency on steel reinforcement, extensive investiga- In comparison to single FRC, the mechanical performance
tions have been undertaken by various researchers over can be better balanced through hybrid fiber technology,
decades. To date, the majority of innovations published have owing to the potential synergistic effects of different fiber
succeeded in using fiber-reinforced concrete (FRC) materials to combination. The hybrid fibers act as reinforcement capable
effectively enhance the composite performance.1,2 of enhancing the matrix performance at a different stage and
With the rapid development of FRC theory and its appli- scale. This paper reports the behavior of steel-polypropylene
cations, it becomes well acknowledged that the contribu- HFRC under uniaxial tension. The HFRC has shown a
tion of fiber is far more apparent when FRC fails in tension favorable combined performance and demonstrated a posi-
rather than in compression.3-6 Because the fibers can provide tive hybrid effect in regard to the tensile strength. This
bridging forces to suppress the crack opening and restrict research provides basic tensile properties in precise control
the crack propagation in the concrete matrix, the tensile and assessment of HFRC composite’s behavior.
properties of the composite can be increased substantially
due to the incorporation of fibers. To evaluate the benefits ACI Materials Journal, V. 113, No. 2, March-April 2016.
of fiber reinforcement in mechanical performance, consid- MS No. M-2015-169.R2, doi: 10.14359/51688641, received June 19, 2015, and
reviewed under Institute publication policies. Copyright © 2016, American Concrete
erable experimental efforts have been made over the past Institute. All rights reserved, including the making of copies unless permission is
obtained from the copyright proprietors. Pertinent discussion including author’s
few years to investigate the influence of varying fiber types closure, if any, will be published ten months from this journal’s date if the discussion
is received within four months of the paper’s print publication.
Shear corrugated
13.5, 27, 36
SF 450 (0.018) 7.8 (486.72) ≥ 600 (87) — 30, 60, 80
(0.53, 1.06, 1.42)
EXPERIMENTAL PROGRAM
Materials and mixture proportions
The concrete matrix was designed at a 28-day compres-
sive strength of 45 MPa (6.5 ksi). Ordinary portland cement
(P.O 42.5) was used as the binder for the mixtures. Local
crushed stone with a size between 5 and 20 mm (0.20 and
0.79 in.) was used as coarse aggregate. Normal river sand
including 5% of water (by weight) was used as fine aggre-
gate. A highly efficient naphthalene-based water-reducing
agent (WRA) with a reducing rate of 20% (reducing water
content by 20%) was adopted in the mixture design. The
mixture proportion of cement, water, sand, crushed
stone, and WRA per cubic meter of the concrete matrix
is 441, 150, 794, 1097, and 2.3 kg (742.3, 252.5, 1336.5,
1846.5, and 3.9 lb/yd3), respectively.
The mixture design of HFRC was undertaken in accor-
dance to the standard CECS 2004,27 which suggests that,
to make full use of the advantage from the improvement of
strength and toughness, the volume fracture of steel fiber
(SF) should be used between 0.5 and 2.0%, with the aspect
ratio (length/diameter) between 30 and 80; and for polypro-
pylene fiber (PF), a low volume fraction, from 0.05 to 0.2%,
is recommended, considering the homogeneity and a smooth
distribution of PF. Hence, in this study, corrugated SF
were used in volume fractions (with respect to the volume Fig. 1—Specimen dimension.
of concrete) of 1.1, 1.5, and 1.9% with three aspect ratios
of 30, 60, and 80 employed. For PF, early experimental were custom-fabricated for the uniaxial tension test. The
evidence claimed that the aspect ratio of PF has no discern- dimension of the specimen is illustrated in Fig. 1. It has a vari-
able effect on the variation of mechanical performance of able cross section with a total length of 460 mm (18.1 in.). The
concrete under tension.12,29 Therefore, the PF (trade name cross section of both top and bottom part of the specimen
of CTA fiber) with a fixed aspect ratio of 396 was chosen is 150 x 150 mm (5.91 x 5.91 in.) with a length of 80 mm
throughout the study with volume fractions used in 0.11%, (3.15 in.). The cross section of the middle measuring part
0.15% and 0.19%, respectively. The corresponding physical (colored in gray) is 100 x 100 mm (3.94 x 3.94 in.) with a
properties of fiber texture of both SF and PF are listed in length of 120 mm (4.72 in.), and the variable cross-sectional
Table 1. To achieve proper dispersion of the hybrid fibers, segment has a length of 90 mm (3.54 in.), which is curve-
the coarse aggregates combined with SF were stirred in a designed with a curvature radius of 174.5 mm (6.87 in.). For
mixer for 1 to 2 minutes. The cement and fine aggregates such an instance, the cross-sectional area of the measuring
were then added in the mixture. Within 1 to 2 minutes of part is smaller than that of variable cross-sectional segment,
vibrating, the PF were gradually scattered. Finally, the water precipitating the occurrence of fracture in the expected
and WRA were mixed to complete the mixture preparation. gauge length. In addition, a threaded screw with steel wire
It is noted herein that the mixture slump was controlled at claws was embedded at each end of the specimen to avoid
around 80 mm (3.15 in.) by adjusting the dosage of WRA to stress-concentration-induced potential pullout failure. The
ensure the workability. diameter of the threaded screw is 20 mm (0.79 in.) and the
length is 150 mm (5.91 in.) with an embedded depth in the
Specimen preparation specimen of 80 mm (3.15 in.) (refer to Fig. 2). All the spec-
Dog-bone-shaped specimens (a modified shape from the imens were demolded after 24 hours and stored in a curing
recommendation of CECS 13: 200930 with identical effec- room at a temperature of 20 ± 2°C (68 ± 3.6°F) and a rela-
tive cross section and length) were cast in steel molds that tive humidity of 95% until 28-day strength was achieved.
tion, and an approximate linear relationship is observed. scale pullout response of SF. The pullout response with
The physical reason for this phenomenon is that the signif- different fiber orientation and content can help delay the
icant increase in the peak strength of SFRC observed in the crack propagation and dissipate energy, which eventually
macro-scale experiment is due to the contribution of meso- governs the composites tensile behavior.32,33 Even though an
Influence of PF where fs, fp, fft, and fmt denote the uniaxial tensile strength
Figures 7(a), (b), and(c) illustrate the relationship between of SFRC, PFRC, HFRC and PC, respectively; and Vtot =
uniaxial tensile strength and the volume fraction of PF (Vp) Vs + Vp is the total fiber volume fraction. Thereafter, one
at the specified volume fractions of 1.1, 1.5, 1.9% of SF, can easily understand from Eq. (1) that if γH > 1, the hybrid
respectively, where the aspect ratio of SF in each figure effect is considered to be a positive hybrid effect, otherwise
is kept constant throughout. No apparent improvement if γH < 1, it is then regarded as a negative hybrid effect.
in overall tensile strength associated with the increase of The values of hybrid effect coefficient γH with different
polypropylene fiber volume fraction is observable from the fiber volume fraction combinations are shown in Table 3,
plots. The plots show strength peaks and troughs with no where the aspect ratio of SF is fixed at 60 (SB series). It is
clear indication of the effect of increasing the fiber’s volume clearly illustrated that all the values of γH are greater than 1,
fraction. In some cases (refer to Fig. 7(c)), the strengths are indicating an excellent synergistic effect between SF and PF
noted to actually decrease with increasing volume fraction. as well as the positive hybrid effects can be mostly expected.
Some other published works12,34 also reported that the A rough interpretation is shown as follows: because the
addition of PF has no discernable impact on improving the pullout process of SF is usually accompanied with extensive
uniaxial tensile strength. Therefore, the effect of PF is not microcracking within the surrounding matrix, the PF can be
taken into account individually as SF when developing the active as bridging mechanism that results in the improve-
mathematical formulation of tensile strength of HFRC in the ment in the debonding and pullout behavior as well as the
following section. overall tensile properties. In addition, the hybrid effect
coefficient for tensile strength seems to generally increase
Preliminary analysis of hybrid effect with the increasing volume fraction of PF, while it basically
Of the limited research available on the tensile perfor- decreases with an increase of volume fraction of SF. The
mance of HFRC along with the present experimental study, hybrid effect coefficient of Specimen SB11P19 gives the
2
ξ ρhf ρhf
= a2 t + a1 t + a0 (12)
f cu f cu f cu
B = 0.16124ktfcu (14)
f ft 2
ξ= , ρ= f ft (9)
3 3 C = 0.01449(ktfcu)2 (15)
AUTHOR BIOS
Lihua Xu is a Professor in the School of Civil Engineering at Wuhan
University, Wuhan, China. She received her PhD from Wuhan University
of Hydraulic and Electric Engineering, Wuhan, China. Her research inter-
ests include structural and seismic engineering, mechanical behavior, and
multi-scale modeling of fiber-reinforced concrete (FRC) materials.
+1.248.848.3700 • www.concrete.org
ACI MATERIALS JOURNAL TECHNICAL PAPER
Title No. 113-M22
Efficient repair of concrete pavements typically requires a rapid-set- Recently, nanomaterials have been progressively applied
ting material to accelerate opening the road to traffic. While numerous in the field of concrete research, attracting considerable
high-early-strength cementitious repair materials are commercially scientific interest due to the new potential uses of nano-
available, many of them are vulnerable to premature deterioration. On meter-sized particles in cementitious binders. Concrete
the other hand, despite its improved long-term performance, concrete
with superior properties can be produced by incorporating
incorporating fly ash is rarely used as a repair material due to the
nanoparticles with fly ash.8-11 As a result of their ultrafine
delay in setting time, strength gain, and microstructural development
at early ages. Nevertheless, these performance limitations can be miti- nature (size scale of 1-100 billionth of a meter), nanoparti-
gated by incorporation of nanoparticles (for example, nanosilica) in fly cles can vigorously speed up the kinetics of cement hydra-
ash concrete. In this study, an effort was made to develop nano-modi- tion in concrete.8-11 Hence, the delay in setting time, strength
fied fly ash concrete as a repair material for concrete pavements. The gain, and microstructural development of fly ash concrete
performance of the newly developed mixtures was compared to that may be mitigated.
of two commercial cementitious products. The results indicate that the
nano-modified fly ash concrete has balanced performance in terms of RESEARCH SIGNIFICANCE
hardening time, strength development, bonding with substrate concrete, Carefully balancing the early-age and long-term perfor-
and resistance to infiltration of fluids and salt-frost scaling. mance of cement-based repair materials remains a chal-
Keywords: durability; early age; fly ash; nanosilica; repair.
lenging task, which warrants further investigation. In
comparison to two cementitious products specified by trans-
INTRODUCTION portation agencies in Manitoba for partial-depth repair of
Premature failure of repairs in concrete pavements and concrete pavements, an effort was made in the present study
bridge decks is frequently observed, resulting in significant to develop nano-modified fly ash concrete as a repair mate-
life-cycle, economic, and social losses.1,2 Efficient repair of rial for concrete pavements to achieve balanced performance
concrete pavements typically requires a rapid-setting mate- in terms of hardening time, strength development, bonding
rial that can be placed and hardened within a relatively short with substrate concrete, and durability to infiltration of fluids
period of time for quick opening to traffic. While numerous and salt-frost scaling.
high-early-strength cementitious repair materials are commer-
cially available, many of these materials are vulnerable to EXPERIMENTAL PROCEDURE
cracking, poor bonding, and premature deterioration, for Materials
example, due to incompatibility with the existing concrete General use (GU) portland cement and fly ash (Class F),
pavement.2,3 In addition, some studies have shown concerns which meet the requirements of the CAN/CSA-A300112
of using high-early-strength concrete in repair applications standard, were used as the main components of the binder.
for pavements.4 These materials can lead to stress concen- Their chemical and physical properties are shown in Table 1. In
trations because of their susceptibility to thermal gradients addition, a commercial nano-silica sol (50% solid content of
and autogenous shrinkage, resulting in high levels of micro- SiO2 dispersed in an aqueous solution [Table 1]) was incor-
cracking and, in turn, durability issues. porated in all binders. Six concrete mixtures were prepared
Extensive research on the use of supplementary cementi- and a non-chloride accelerator, complying with ASTM
tious materials (SCMs) such as fly ash showed that incorpo- C494/C494M13 Type E, was used in three mixtures to accel-
ration of Class F fly ash generally improves the long-term erate the setting time. Locally available coarse aggregate
performance and durability of concrete.5-7 Despite the benefits (natural gravel with a maximum size of 9.5 mm [0.375 in.])
of fly ash concrete, practical limitations remain unresolved in and fine aggregate (well-graded river sand with a fineness
field applications. The delay in setting time, strength gain, and modulus of 2.9) were used. The specific gravity and absorp-
microstructural development at early ages of fly ash concrete tion were 2.65 and 2%, respectively, for gravel, and 2.53 and
are considered to be the major issues, which deter its wider 1.5%, respectively, for sand. A high-range water-reducing
acceptance as a repair material.6-8 Also, a number of laboratory
studies have indicated inferior scaling resistance of concrete ACI Materials Journal, V. 113, No. 2, March-April 2016.
MS No. M-2015-185.R1, doi: 10.14359/51688642, received June 18, 2015, and
containing dosages of fly ash in excess of 25 to 30% of the reviewed under Institute publication policies. Copyright © 2016, American Concrete
binder when subjected to cycles of freezing and thawing in Institute. All rights reserved, including the making of copies unless permission is
obtained from the copyright proprietors. Pertinent discussion including author’s
the presence of deicing chemicals.6,7 closure, if any, will be published ten months from this journal’s date if the discussion
is received within four months of the paper’s print publication.
admixture (HRWRA) based on polycarboxylic acid and for 30 seconds. The cement and fly ash were then added to
complying with ASTM C494/C494M13 Type F was added to the aggregate and mixed together for 60 seconds. The nanos-
maintain a slump range of 50 to 100 mm (1.97 to 3.94 in.). ilica and the admixtures (air-entraining admixture, HRWRA,
In addition, an air-entraining admixture was used to provide and accelerator) were added to the remaining water while
a fresh air content of 6 ± 1%. For comparison purposes, two stirring vigorously for 45 seconds to obtain a liquid phase
commercial cementitious repair materials were evaluated. containing well-dispersed nanoparticles and admixtures.
These products are approved and used in the province of Finally, the liquid phase was added to the mixture and
Manitoba based on the premise that they achieve early-age mixing continued for 2 minutes. After mixing and casting
performance and adequate service life. Table 2 shows their the concrete, a vibrating table was used to ensure good
composition and physical properties according to each compaction of specimens. Polyethylene sheets were used
manufacturer’s datasheet. to cover the surface of specimens for 24 hours. The spec-
imens were then demolded and cured in a standard curing
Procedures room (maintained at a temperature of 22 ± 2°C [72 ± 3.6°F]
The formulations of the nano-modified fly ash concrete stem and a relative humidity of more than 95%) until testing.
from a compatibility perspective between repair and parent The proportions of the nano-modified mixtures are shown
concrete; thus, all the repair mixtures comprised fly ash compa- in Table 3. For the commercial products, the manufacturers’
rable to concrete pavements in Manitoba, in which 15% fly recommendations were carefully followed in the propor-
ash is typically used. Three normal-setting concrete mixtures tioning, mixing, casting, and curing procedures (Table 2).
(designated as N) were prepared with GU cement and vari-
able dosages of fly ash (15%, 22.5%, and 30% replacement by Testing methods
mass of the base binder (385 kg/m3 [24 lb/ft3]) comprising GU To determine the setting time, the mortar fraction of each
cement and fly ash); nanosilica was added to the mixtures at mixture (portion passing sieve No. 4 [4.75 mm (0.19 in.)])
a single dosage of 6% by mass of the base binder (that is, a was placed in a container at room temperature as specified
solid content of 23 kg/m3 [1.44 lb/ft3]). In addition, three corre- by ASTM C403.14 At regular time intervals, the penetration
sponding rapid-setting concrete mixtures (designated as R) resistance was determined by standard needles. In addition,
were produced with an accelerating admixture. For all mixtures, paste samples with identical proportions to the paste frac-
the total cementitious materials (ternary binder: GU cement, tion in the concrete mixtures (Table 3) were prepared to
fly ash, and nanosilica) content and water cementitious mate- measure the heat released from the hydration reactions by
rials ratio (w/cm) were kept constant at 408 kg/m3 (25 lb/ft3) an isothermal calorimeter kept at 23°C (73°F) following the
and 0.38, respectively. general guidelines of ASTM C1679.15 The rate of heat gener-
Constituent materials were mixed in a concrete mixer ated was monitored and recorded every minute continuously
with a speed of 60 rpm. To attain homogenous dispersion for 100 hours, and it was normalized by the mass of the
of components, a specific sequence of mixing was adopted sample. Also, the cumulative heat released was determined.
based on experimental trials. First, approximately 15% of For each mixture, triplicate 100 x 200 mm (4 x 8 in.)
the mixing water was added to the aggregate while mixing concrete cylinders were prepared for the compressive
strength test according to ASTM C3916 and splitting tensile the diameter of each half specimen. This depth is considered
strength test according to ASTM C496,17 which were to be an indication of the ease of ingress of external fluids
performed at different ages. To evaluate the bond between and, thus, the continuity of the microstructure.21 In addition,
the repair mixtures and concrete substrate along with the ASTM C672/C672M19 was conducted for all the mixtures to
resistance of the composite assembly to environmental evaluate their resistance to surface scaling due to deicing salts
conditioning, the pulloff test was used according to CSA (4% calcium chloride) and F/T cycles. The resistance to surface
A23.2-6B.18 Concrete slabs of 300 x 400 mm (11.8 x 15.8 in.) scaling was evaluated when the curing method (by a chemical
surface area and 140 mm (5.5 in.) thickness were used as compound or a standard curing room) and time (3 to 14 days)
concrete substrate (350 kg [772 lb] GU cement with 15% fly were varied. Moreover, the resistance to surface scaling was
ash as a binder replacement and 0.38 w/cm). After casting, evaluated qualitatively by visual examination, and quantita-
the slabs were demolded and moist cured for 7 days in the curing tively by mass of scaled materials.
room and then maintained in normal laboratory conditions. At Thermal and microscopy studies were conducted to evaluate
90 days, the top surface (finished surface) was wire brushed and the evolution of microstructure in the concrete mixtures. The
cleaned; subsequently, the repair mixtures were placed on the top quantity of portlandite (calcium hydroxide) in the matrix was
surface with a thickness of 80 mm (3.15 in.). After moist curing determined up to 90 days to assess the effect of nanosilica and
for 28 days, the slabs were partially cored to determine the fly ash on the hydration and pozzolanic reactions. Thermo-
pulloff strength according to CSA A23.2-6B.18 Furthermore, gravimetry (TG) at a heating rate of 10°C/min (18°F/min) was
the bond strength of companion slabs was evaluated after used for this purpose on powder samples extracted from the
consecutive freezing-and-thawing (F/T) and wetting-and- concrete mixtures. The content of portlandite was calculated
drying (W/D) cycles. A total of 25 F/T cycles followed by 25 by determining the percentage drop of an ignited mass of
W/D cycles were applied. This customized procedure simu- the TG curves at a temperature range of 400 to 450°C (752
lates climatic conditions of successive winter and summer to 842°F) and multiplying it by 4.11 (ratio of the molecular
seasons, which correlates to in-service conditions. For the mass of portlandite to that of water). Backscattered scanning
F/T stage, ASTM C672/C672M19 regime was applied for 25 electron microscopy (BSEM) with elemental dispersive
cycles. Subsequently, the specimens were exposed to 25 W/D X-ray (EDX) were conducted on polished thin sections from
cycles, where each cycle consisted of ponding (3 to 5 mm the concrete mixtures. At 28 days, slices were cut from spec-
[0.12 to 0.20 in.]) the surface of specimens with 4% calcium imens, which were then dried and impregnated by a low-
chloride solution for 16 hours at a temperature of 22 ± viscosity epoxy resin under vacuum pressure and polished
2°C (73 ± 3.6°F), followed by drying at 40 ± 2°C (104 ± by successive diamond surface-grinding to a thickness of 30
3.6°F) and 40 ± 5% RH for 8 hours. to 50 µm (1.18 × 10–3 to 1.97 × 10–3 in.). The sections were
At 28 days, the resistance of the mixtures to the penetra- coated with carbon to enhance the conductivity for the BSEM
bility of aggressive ions was evaluated by the rapid chlo- analysis. Finally, selected tests (setting time, heat of hydra-
ride penetrability test (RCPT) according to ASTM C1202.20 tion, and thermal analysis) were also done on reference fly
To avoid the electrolysis bias of this method, the pene- ash concrete mixtures (without nanosilica) comprising 15%
tration depth of chloride ions into concrete, which better and 30% fly ash (F15 and F30) to exemplify the difference
correlates to the physical characteristics of the pore struc- in behavior relative to the nano-modified fly ash concrete.
ture, was determined according to the procedure described
by Bassuoni et al. in 2006.21 After the RCPT, the specimens EXPERIMENTAL RESULTS AND DISCUSSION
were axially split and sprayed with 0.1 M silver nitrate solu- Fresh properties and heat of hydration
tion, which forms a white precipitate of silver chloride in Table 4 shows the properties of fresh concrete, including
approximately 15 minutes, to measure the physical penetra- density, slump, and setting times (initial and final). Prod-
tion depth of chloride ions. The average depth of the white ucts A and B showed very dry consistency (zero slump) and
precipitate was determined at five different locations along had very short hardening times (40 to 60 minutes), as indi-
was marginal, because it was discounted by the addition of in comparison to the N mixtures. This is ascribed to the pres-
nanosilica, which markedly sped up the kinetics of reac- ence of the accelerating admixture, which sped up the rate of
tions, as discussed previously. Hence, the addition of nanos- hydration reactions and consequently increased the early-age
ilica to the fly ash binders enhanced the hydration level and strength. However, this trend diminished between 7 to 56 days
shortened the hardening time, which affects the early-age for the R mixtures, which conforms to effect of accelerators
strength, as will be discussed in the next section. on the compressive strength development of concrete at later
ages due to the slower diffusion of water through thicker
Strength hydration products.22,23 Although increasing the dosage of fly
Table 5 shows the average compressive and splitting ash in the mixtures led to reducing the compressive strength
tensile strengths of specimens from all mixtures at different at early age, the N and R specimens with 30% fly ash (NF30
ages. The results generally indicated that the commercial and RF30) had compressive strength values of 18 and 22 MPa
products (A and B) gained the highest compressive strength (2610 and 3190 psi) at 3 days, respectively. For the NF30
at 8 hours; however, the increase in strength for these prod- mixture, the compressive development was significant after
ucts was not significant until 1 day, while the RF15 and 7 days (70% increase between 7 to 56 days) and achieved
RF22.5 specimens achieved higher or comparable compres- the highest strength at 56 days (47 MPa [6817 psi]), which
sive strengths of 20 and 17 MPa (2900 and 2465 psi), respec- is consistent with the well-known effect of Class F fly ash on
tively, at 1 day. In addition, the rate of strength development compressive strength of concrete.6
for products A and B was insignificant up to 3 days. This was The early-age (1 to 7 days) results generally indicate that
statistically supported by the analysis of variance (ANOVA) the compressive strength of the N and R nano-modified fly
at a significance level α = 0.05.28 For example, for Product ash mixtures markedly improved with the addition of nanos-
A, ANOVA for the compressive results at 8 hours and 3 days ilica, as no low values were observed for any mixture. These
had an F value of 6.71, which is smaller than the critical results are consistent with other studies.8,10 Hence, the slow
value (Fcr) of 7.71. This insignificant change in compressive rate of strength development for concrete incorporating
strength up to 3 days may be attributed to the very rapid Class F fly ash can be controlled by the addition of a small
reactions during the first 8 hours, which might have formed dosage of nanosilica. It appears that nanosilica aggregates
thick hydration shells that discounted the diffusion of water effectively contributed to the strength development of the
and kinetics of hydration afterward. Comparatively, the rate mixtures up to 7 days through high pozzolanic activity,11
of strength development of the nano-modified mixtures was filler effect,29,30 and water absorption.30 Moreover, nanos-
significant (an increase of 53 to 80%) up to 3 days. For instance, ilica can catalyze the reactivity of fly ash at earlyage,8 while
ANOVA for the compressive strength at 1 and 3 days for the the long-term improvement in strength of the mixtures can
NF15 and RF15 specimens yielded F values of 28.6 and 33.7, be ascribed to the continual pozzolanic effect of fly ash with
respectively, which are larger than the corresponding Fcr of time.6 These mechanisms are discussed in detail later in the
7.71. The results of the nano-modified mixtures at 28 and TG and microscopy analyses section.
56 days indicated that there was continuous and significant The splitting tensile strength of concrete mixtures was deter-
improvement in strength beyond 7 days in comparison to the mined at different ages, as listed in Table 5. The early-age
commercial products. The significant increase in strength of tensile strength of product A was low, and this product had the
these mixtures with time can be ascribed to the synergistic lowest tensile strength at 28 days. Comparatively, product B
effects of nanosilica and fly ash, as will be discussed later in gained higher tensile strength (1.8 MPa [261 psi]) at 1 day;
the TG results. in addition, the increase of tensile strength for product B
For specimens from the R mixtures, the average early-age was significant up to 28 days. Complying with the compres-
(up to 7 days) strength significantly increased (15 to 43%) sive strength results, all the nano-modified fly ash concrete
Fig. 4—Mass loss of slabs tested according to ASTM C672. (Note: 1 g/m2 = 2.05 × 10–4 lb/ft2.)
Fig. 7—BSEM analysis for a thin section from product A, showing: (a) porous ITZ and coarse microstructure; and (b) associ-
ated EDX spectrum of C-S-H in locations indicated in (a). (Note: S.E. is standard error.)
higher dosages of fly ash (NF30 and RF30). This pinpoints (30%) dosages of fly ash were observed. For instance, Fig. 8
that the presence of nanosilica catalyzed the reactivity of fly shows dense microstructure and refined ITZ at 28 days of
ash in concrete, resulting in an improved level of hydration a specimen from NF30 owing to the synergistic effects
and an evolution of microstructure. The continual reactivity of nanosilica and fly ash, as described previously. EDX
of the ternary binder up to 90 days is attributed to the pozzo- analysis for C-S-H in the ITZ in this specimen showed that
lanic activity of fly ash with time, as, for example, noted in the average C/S was 1.05, indicating an efficient pozzolanic
the results of later-age strength (Table 5) and bonding after activity, and densification of ITZ with secondary C-S-H. It
the combined exposure (Fig. 3). This explains the significant was reported that the C/S of secondary C-S-H from pozzo-
densification and refinement of the pore structure at 28 days lanic reactions is lower than that of conventional C-S-H
in the nano-modified fly ash concrete mixtures, which had produced from cement hydration reactions, the former has
limited penetration depth (average of 6 mm [0.24 in.]). a ratio of approximately 1.1, whereas the latter has a ratio
BSEM was conducted on thin sections to complement of approximately 1.7.37 In addition, Kong et al.30 stated that
the trends observed in the mechanical, durability, and TG when small agglomerates of nanosilica form, water absorp-
tests. In comparison to the commercial product A, all the tion into their ultra-high nano-porosity can reduce the water-
nano-modified fly ash mixtures had a significant degree of binder ratio (w/b) in the paste, thus improving the micro-
refinement and densification in the hydrated paste and ITZ structure of the matrix.
at 28 days. Product A (Fig. 7) showed coarse microstructure in
addition to microcracks in the paste and ITZ; the EDX analysis CONCLUSIONS
for C-S-H in the ITZ showed a high calcium-silicate ratio (C/S) Considering the materials, mixture designs, and testing
(average of 2.0). These features reflect an insufficient level of methods implemented in this study, the following conclu-
hydration conforming to the inferior performance observed sions can be drawn:
for this product in the mechanical and durability tests. On 1. This study indicates that the high early-strength of
the contrary, homogenous and dense matrix in various spec- rapid-setting materials is an insufficient criterion to consider
imens from the N and R mixtures with low (15%) and high a product acceptable as a repair material for concrete pave-