Professional Documents
Culture Documents
Construction Information ALPHA Clamp
Construction Information ALPHA Clamp
Construction Information ALPHA Clamp
Construction information
ALPHA clamp
force
Fig. 1: Toggle clamp principle with curve- The set opening angle is displayed by
driven mechanism the anti-loss pointers on the dials
mounted to the right and left of the
Thereby, a virtually constant torque is drive shaft. (Figure 3)
generated within the clamping area at
the square shaft output side. When
pressurised, the clamp therefore al-
ways affects the component to be
clamped with its maximally available
force. Consequently, this highest force
is independent of the preload produced
through shims in the case of classic
toggle clamps.
The special sensing system of the AL- In factory adjustment, the sensing sys-
PHA clamp is in principle an analo- tem functions as a purely digital posi-
gous, inductive sensor which monitors tion sensing system for the positions
all positions of the clamp arm. These “clamp closed“ and “clamp open“
clamp arm positions are taught-in for (T12).
the sensor following adjustment and
start of operation and they are stored In the position „clamp closed“ the sen-
in the integrated electronics. During sor generates a switching signal within
normal operation, the integrated micro the entire measurement range ± 2 mm
processor sends the standard digital for clamp arm length 100 mm (see fig-
signals to the higher level controller. ure 3). For the position „clamp open“,
Therefore, changes to the system con- the range between 15° and 135° open-
trol are not required. ing angle is completely scanned. Sepa-
Due to the precise resolution of the rate adjustment of the sensors for the
system, the sensing system can iden- currently set opening angles (see op-
tify the sheet thickness of the clamp erating instructions) is not required.
component. Thereby, component sen- The switching signal for the position
sor function (component present) is „clamp open“ is explicitly generated for
also registered next to the end position the respective opening angle after a
sensing by the clamp. short, automatic teach-in phase of the
sensor. If a different opening angle is
In general, the sensing system is sup- moved towards (e.g. through extrane-
plied with two different, freely select- ous influence on the clamp), a switch-
able settings under the order descrip- ing signal is not generated.
tion “T60”. Shifting between these set-
tings is possible at any time during op-
eration.
Clamping position
Admissible range for teach-in programme
Fig. 4: Switching range T12 function ± 2 mm
Active force range of curve-driven mechanism ± 0.5
The correct zero position can also be b.) Self-locking toggle mechanism
verified mechanically without con-
nected sensing system: in correct zero As an alternative to the new curve-
position, the release button on the driven power concept, the ALPHA
clamp head is pushed upwards by clamp is available in the form of the
max. 1 mm by the toggle bar. In this variant “APH ... V“ featuring a conven-
position, the switching flag is situated tional toggle mechanism with self-
in the centre range of the power curve. locking function. As with the previous
models, the clamp arm moves into a
5. Options defined end position (90°/180°). There
is no self compensating working posi-
a.) Holding function
tion, hence the integrated sensing sys-
For the purpose of safety-relevant ap- tem T60 is not operable. This version
plications (e.g. gripper system, over- is particularly suited for clamping tasks
head installation), the ALPHA clamp without opposing position (e.g. centring
can be equipped with a pneumatic pins).
holding function (version “H“). This
pneumatic self-locking function keeps c.) Manual feed:
the drive cylinder in the „clamp closed“
position via an unlockable, pressurised As the ALPHA clamps does not work
check valve integrated into the cylinder with the classic self-lock, a manual
bottom. Due to this pressurization, the lever is offered for this version, which
clamp cannot be opened automatically. is externally attached to the clamp arm
The pneumatic self-lock is released via without interfering with the internal ki-
switching of the main valve or through netics of the clamp.
manual activation of the check valve. A
special, external pneumatic control is In addition, a spring-loaded stop is
not required. available for the position „clamp
closed“, which keeps the clamp arm in
closed position until the clamp is pres-
surised. This solution lends itself pref-
R
erably to difficult installation positions
(overhead).