ELECTRIC LOCO SHED / VISAKHAPATNAM

Unit Exchange Spare for 3 phase locos

Dt: 30.07.2020
Sl. No Item On loco Recommended spare Actual spare Healthy Under repair % Healthy Action plan to improve the UES
spares
% age Qty

TM Rotor
6FRA 6068(Rotor) 1122 7 79 66 51 15 77% Out of 15 Nos defective
(WAG-9/WAP7) (a) 11 nos HR ( wil be sent to NKRD)
(b) 03 nos at NKRD. TDC: Oct'20
1
(c) 1 - Saini - under warranty.

** 16 under OH are in healthy.

TM Stator
6FRA 6068(Stator) 1122 7 79 51 41 10 80% Out of 10 Nos.defective,
(WAG-9/WAP7) a) 4 nos HR ( will be sent to NKRD)
b) 5 nos at NKRD. TDC: Oct'20
c) 1 - Saini - under warranty.
** 6 no awating O/H
2
RSP status of TM RSP:-
assembly complete (a) 9 nos (G9/P7) by CLW ( BRSP No. 1181/19-20)
(b) 11nos (P7) by CLW (BRSP No. 1291/20-21)
(c) 2 nos (G9) by CLW (IRSP No. 60/16-17)
(d) 4 nos (IRSP No. 7/20-21)

Transformer 190
LOT 6500 KVA 142 2 3 0 0 0 --
LOT 6531 KVA 15 0 3 0 3 0% Out of 3 nos :
a) 2 nos Tank damaged due to exernal hitting. 1 no work
awarded to M/s Livewire, DP extended to 30.09.20, 1 no work
awarded to M/s Kalyani Engg. TDC: 20.08.20 (b) 1 no tank and
core damaged due to external hitting. Will be processed for
repair.
3
RSP:-
(a) 1 no by CLW ( BRSP No. 1167/19-20)
(b) 2nos by CLW ( BRSP No. 1301/20-21)
(c) 2nos (IRSP no. 5/20-21)

LOT 7775 KVA 33 0 1 1 0 100% --

RSP:-
(a) 1 no by CLW ( BRSP No. 1300/20-21)
Traction Converter 187 1 2 8 2 6 25% Out of 6 nos :
(WAG-9 & WAP-7) in a) 1 - BHEL under warranty ( 6 power modules, 1- gauge glass)
nos b) 1 - BHEL (out of warranty : 8 power module, 1- gauge glass
c) 1 - ABB ( out of warranty: stuchi female coupler-2nos, coolant
pipe - 1no, K505 relay - 1no, gauge glass-1no)
d) 1 - ABB ( out of warranty: stuchi male & female coupler-2nos,
coolant pipe - 1no, K505 relay - 1no, gauge glass - 1no, MVB
board PEC3 - 1no, PEC controller -1 no, VLU resister - 1no,
internal churning fan - 1no)
e) 1 - BTIL (alt-D) (out of warranty: Power module - 1no, Inlet
4
cone for radial fan - 2nos)
f) 1 - BTIL ( Alt-D) (under warranty. Power module - 1no, Inlet
cone for radial fan - 1no )

Procurement through RSP:-

(a) 1 loco set by CLW (BRSP no. 1296/20-21)

Aux. Converter loco 187 2 4 5 1 4 20% Out of 4 nos :

set (WAG-9 & WAP- a) 1 set under warranty (BHEL) waiting for spares (ACI Card,
7) Inverter module, rectifier module, )
b) 1 set under warranty (CGL) waiting for spares (Rectifier
module, inverter module-2nos)
c) 1 set under warranty (ABB) waiting for spares (Inverter
module)
5 d) 1 set under warranty (AAL) waiting for spares (Inverter IGBT-
2nos, GDU cards- 2nos)

Procurement through RSP:-

(a) 1 loco set by CLW (BRSP no. 1295/20-21)

Control Electronics 187 2 4 6 2 4 33% Out of 4 nos

loco set (VCU) a) 1 no out of warranty defective ( CGL make, rack)
(WAG-9 & WAP-7) b) 3 no BTIL under warranty (Rack defective).

Procurement planning through RSP

6
(a) 1 loco set by CLW (BRSP No. 1176/18-19)
(b) 8 loco sets by CLW (BRSP No. 1183/19-20)
(c) 8 loco sets by CLW (BRSP No. 1294/20-21)
 OCB Complete (WAG- 374 15 56 36 22 14 61% Out of 14 nos
9 & WAP-7) a) 6 nos under warranty
b) 8 nos HR

Procurement planning through RSP

7
(a) 2nos by CR (BRSP No. 175/18-19)
(b) 7nos by CLW (BRSP No.174/20-21)
(c) 3nos (IRSP No. 111/19-20)
(d) 10nos (IRSP No. 1/20-21)

Main Compressor set 374 3 11 13 11 2 85% Out of 2 nos

8 (WAG-9 & WAP-7) a) 1 no HR ( FTIL 1745 lpm) - external damage
b) 1 no 1750 lpm ELGI U/W. - Crank shaft broken.

Pneumatic Brake 187

Panel (WAG-9 &
WAP-7)
E-70 (FTIL) 84 2 1.7 2 2 0 100% --
CCB (KB) 102 2 2 1 1 0 100% --
10 D&M 0 0 0 0
ILSEIR (Faively) 1 2 0 0 0 0 --
RSP Status RSP:-
(a) E70 - 2nos by CLW (BRSP No. 1186/19-20)
(b) E70 - 2nos by CLW (BRSP No. 1299/20-21)
(c) Brake system - 1no (LB no. 115)
Bogies Frame
Fabricated (WAG-9 ) 308 3 9 17 17 0 100% --

RSP:-
11 (a) Bogie with brake rigging - 2nos (BRSP No, 176/20-21) by
CLW.
(b) Motorised bogie - 5nos (BRSP No. 1197/19-20) by DMW.
(c) Bogie frame with brake rigging - 1no (IRSP no. 4/20-21)

Fabricated (WAP-7 ) 66 10 4 6 40% Out of 6 Nos

(a) 6 nos awaiting for fittment of brake rigging.

RSP:-
11a
(a) Bogie frame with brake rigging - 1no (BRSP No. 173/17-18)
by CLW.
(b) Motorised bogie - 6 nos (BRSP No. 1198/19-20) by DMW.

Wheel Set
WAG9 (21:107) 924 59 2 57 3% Out of 57 Nos.
(a) 17 nos. under warranty (CLW) (MSU -9, Bullgear - 7, UST
failed-1)
(b) 6 nos sent to CLW for warranty attention
(c) 1 no under condmn. ( Axle scored)
d) 33 nos HR ( under dia- rediscing being done on need basis)

RSP:-
(a) 3 nos wheel sets (BRSP No. 1184/19-20) by TATA.
(b) 8 nos wheel sets ( BRSP No. 1297/20-21)
(c) 6 nos motorised wheel sets (BRSP No. 1197/18-19) by
DMW.
(d) 6 nos wheel sets (BRSP No. 1184/19-20) by TATA.
12
(e) 10 nos motorised wheel sets (BRSP No. 1201/19-20) by
DMW.
(f) 10nos motorised wheel sets (BRSP No. 1312/20-21) by
DMW.
(g) 6 nos wheel sets (IRSP No. 2/20-21)

WAP7 (20:72) 198 13 12 1 92% Out of 1 No

(a) 1 no under warranty - MSU siezed ( CLW)
RSP:-
(a) 3 wheel sets (BRSP No. 1184/19-20) by TATA.
(b) 4nos motorised wheel sets (BRSP No. 1202/19-20) by DMW.
(c) 4nos motorised wheel sets (BRSP no. 1313/20-21) by DMW.
(d) 3 nos wheel sets (IRSP No. 3/20-21)

TMB(MVMT) 384 18 10 8 56% Out of 8 Nos.

a) 07 nos H/R (Burnt cases). (5nos stators will be rewound in
13 the next contract + 2 rotor defective)
b) 01 under warranty (CGL)

COP(MPH) 384 31 29 2 94% 02 nos under warranty (SH-bearings will be supplied in 15 days)
14
MRB 384 56 10 46 18% Out of 46 Nos.
a) 40 nos H/R ( 30nos are included in next contract).
15 b) 06 under warranty (2 earthed- Ranjan, 2-bearings sound-SH
(15 days), 2-bearing sound-Ranjan)

SC MRB 384 61 4 57 7% Out of 57 Nos.

a) 43 nos H/R ( 30nos are included in next contract)
16 b) 14 earthed under warranty (2-SH,3-Ranjan,8-CGL, 1-Saini)
 SC TMB 384 45 24 21 53% Out of 21 Nos.
a) 16 nos H/R (10 nos are included in next contract)
17 b) 05 under warranty ( 2-SH (earthed), 1-Thyron (bearing), 2-
Ranjan(Bearing))

OCB 384 36 22 14 61% Out of 14 Nos.

a) 8nos H/R (5 nos are included in next contract)
18 b) 06 earthed under warranty (1-BBL, 2-IC electrical, 2-CGL, 1-
Saini)

MCP 384 17 7 10 41% Out of 10 Nos.

a) 01 nos H/R earthed (will be covered in next contract qty of
12nos)
b) 04 earthed under warranty (1-BBL , 3 -CGL) c)
19 04 nos at TATA (3 ready at TATA, TDC for balance 1 no is
Sept'20, all 4 will be collecetd in Sept'20)
(d) 1 U/RW at GEW.

SR oil pump 384 19 11 8 58% Out of 8 Nos.

a) 01 nos H/R (for BHEL SR) ( (will be covered in next contract
qty of 10nos)
20 b) 07 under warranty ( 5 -BHEL , 2 - FlowTek: TDC Sept20)

SR blower 384 10 2 8 20% 08 nos earthed H/R ( for ABB SR). ( will be covered in next
21 contract qty of 10nos)
Pantograph
AM12/IR01/PAN01 498 28 28 0 100% **18 nos waiting for O/H
AM92 108 2 2 0 100%
22
IR03H 108 4 2 2 50% 2 nos awaiting for spares ( bearings )
WBL85 (Rev-1) 498 4 0 4 0% 4nos awaiting for material for CAM modification to Rev2 ( PO
placed, DP 26.11.20)