Professional Documents
Culture Documents
Application: Reliance Synergy Washer/Disinfector
Application: Reliance Synergy Washer/Disinfector
Application: Reliance Synergy Washer/Disinfector
WASHER/DISINFECTOR
APPLICATION
The Reliance Synergy Washer/Disinfector is
intended for use in the cleaning and disinfecting
of reusable utensils, trays, glassware, bedpans
and urinals. It can also be used for rubber and
plastic goods, simple hard-surfaced rigid surgical
instruments, such as forceps and clamps, and
other similar and related articles found in
healthcare facilities.
DESCRIPTION
The Reliance Synergy Washer/Disinfector is a
mechanical washer equipped with an Eagle 3000
Stage 3 control system. The washer/disinfector is
designed with nine adjustable cycles. One
additional cycle is available for customized
programming to meet specific operating
requirements. Three injection pumps are provided
with a standard washer/disinfector. One enzyme
pump, one detergent pump and one lubricant
pump (for Thermal Rinse phase) increase the
flexibility of the customized cycles. Up to five
injection pumps can be installed. Each (Typical only - some details may vary.)
preprogrammed cycle is equipped with Pre-
Wash, Enzyme, Wash, Rinse and Thermal Rinse
Size (W x H x L)
phases.* Exterior dimensions:
* Optimized Fast Cycles are an available option for • 42 x 80 x 32-5/8" (1067 x 2032 x 829 mm)
maximum productivity. Interior chamber dimensions:
The washer/disinfector offers both manifolded and
• 24 x 26 x 24" (610 x 660 x 610 mm)
non-manifolded washing. The washer/disinfector
is available with a power vertical sliding door in a Load height:
double-door configuration. • 31" (787 mm) above finished floor
ENGINEERING DATA
Heat Loss Water Consumption Pure Water
Steam
A-Weighted BTU/h (kJ/h) per Cycle
Consumption Consumption
Shipping Operating Equivalent @75°F (24°C) U.S. gal (L)
per Cycle per Cycle
Weight Weight Surface 40% RH Ambient U.S. gal
Hot Cold lb
lb lb Sound (kg) (L)
(kg) Pressure Drain Disch.
(kg)
Vented Non-Vented Vented Non-Vented Cooldown
Level*
(option) (option) (option)
High
38 9.5 add 15.7 add 14.5 16 9.5
1075 1200 67.6 dB
Impingement 1580 add 7200
† (144) (36) (59.5) (54.9) (7.3) (36)
(544) (1667) (7596)
(488)
Low
11.6 5.8 add 9.7 11.6 5.8
Impingement
‡ (44) (22) (36.7) (5.3) (22)
* Calculated as described in ISO-3746 Standard. ‡ Based on Utensil Cycle.
† Based on Instrument Cycle.
2
Pulsed enzyme treatment, following the Pre-Wash phase, is CYCLE DESCRIPTION
proceeded with hot tap water. The pulsed enzyme is a
sequence of soaking and recirculation of hot water with ADVISORY NOTE: STERIS does not intend, recommend nor
enzyme. The enzyme is automatically injected at a preset represent in any way that this Reliance Synergy Washer/Disin
quantity of 1.0 oz/gal (8.0 mL/L), but can be manually adjusted fector be used for the terminal disinfection or sterilization of any
regulated medical device. Reliance Synergy Washers/Disinfec
between 1/8 and 2.0 oz/gal (1.0 and 16 mL/L).
tors are intended only to perform an initial step in the processing
Drying system is manifolded and circulates HEPA (High of soiled, reusable medical devices. If medical devices will be
Efficiency Particulate Air) filtered air through piping, contacting blood or compromised tissues, such devices must
accessories and chamber. Includes a 1.5 HP (1.1 kW) blower be terminally processed in accordance with good hospital prac
at 60 Hz. Three electric heaters totalling 10.1 HP (7.5 kW) heat tices before each use in human patients.
maintain chamber air temperature at 180 or 210°F (82 or 99°C). On initial daily start-up, setting the POWER-OFF/STANDBY
Vented system. Chamber vapors are exhausted to the building switch to POWER prepares the washer/disinfector for cycle
exhaust system through a 3.0" (76 mm) OD vent connection operation.
located on top of the chamber. Once treatment cycle is selected, the washer/disinfector
Airtight doors and HEPA filter. Unit is equipped with airtight automatically processes the load through the following
doors. All chamber incoming air passes through a HEPA filter standard phases (additional phases are included in certain
during the Drying phase to prevent any contamination of the treatment cycles depending on unit configuration):
load. • Pre-Wash. Cold water enters the sump from the building
Control panel, mounted at eye level to the right of the chamber, supply. Once the sump fills, pre-wash water is recirculated
allows easy monitoring of all cycle phases. and sprayed over the load for two minutes (factory-setting).
On completion of the phase, water is sent to the drain.
The control system includes nine pre-programmed,
Recirculation time is adjustable from 15 seconds to
adjustable cycles (Fast Instruments, Fast Utensils, Gentle,
15 minutes.
Instruments, Glassware, Utensils, Plastic Goods, Anesthesia/
Respiratory Goods, and Rigid MIS) and one custom • Pulsed Enzyme. Hot tap water enters sump from the build-
programmable cycle. Once the cycle is started, programmed ing supply, where a selected amount of enzyme detergent
cycle values are locked in and cannot be changed until the is added automatically. The load is sprayed with enzyme
cycle is completed. Access to the load is restricted (via an solution for 4.0 seconds, then allowed to soak on instruments
access code) until the cycle is successful. for 26 seconds. Spray/soak pattern is repeated for the
selected time interval (4.0 to 15 minutes). On completion of
Decontamination (Descaling) cycle is provided for weekly
the phase, the solution is sent to drain, and the load is rinsed
cleaning of the chamber, piping and accessories. Descaling
with hot water.
cycle is factory programmed and cannot be modified by the
operator. • Wash. Hot tap water enters the sump from the building
supply, where a selected amount of detergent is added
Priming cycle is provided for automatic priming of the
automatically. Detergent solution is heated and maintained
chemical pump(s) on initial start-up of the equipment, or as
at a temperature ranging from 140 to 180°F (60 to 82°C);
needed.
factory setting is 150°F (65°C). Once set temperature is
Optimized sump design and optimized water consumption reached, solution is recirculated and sprayed over the load
control the quantity of water injected according to the pump for the selected time interval (2.0 to 15 minutes). On com-
speed. The quantity of water necessary at low speed is less pletion of the phase, the solution is sent to the drain.
than at high speed.
• Neutralizer. Hot tap water enters the sump from the building
Top utility connections facilitate installation, all utilities supply, where a selected amount of neutralizing detergent
(including vent, steam, electric and water) are connected on is added automatically. Detergent solution is heated and
the top of the washer. Top water injection gives a secure air maintained at a temperature ranging from 140 to 180°F (60
gap of 31-1/2" (800 mm). Backflow preventers are not required to 82°C); factory setting is 150°F (65°C). Once set temper-
for hot and pure water. ature is reached, the solution is recirculated and sprayed
Piping, valves, electrical components and wiring are easily over the load for the selected time interval (2.0 to 15 minutes).
accessible through access panels. Ports are provided on the On completion of the phase, the solution is sent to the drain.
cold, hot and pure water lines so gauges can be installed to • Rinse. Hot tap water enters the sump from the building
monitor utilities. supply. Water may be heated and maintained at a temper-
ProConnect™ Response Center - Minimize response time and ature ranging from 110°F to 180°F (43°C to 82°C) for
minimize unscheduled downtime on your equipment. Secure, 15 seconds (factory-setting). Once the sump fills, rinse
internet-based, 24/7 remote monitoring enables both water is recirculated and sprayed over the load for the
Predictive Maintenance as well as instant alerts to STERIS when selected time interval (15 seconds to 15 minutes). On com-
there is an equipment alarm. Also included are priority technical pletion of the phase, water is sent to the drain.
support, online parts ordering, equipment performance
dashboards, and scheduling service at eservice.steris.com.
3
• Thermal Rinse. Pure water, or hot tap water, enters the
sump from the building supply. Pure water rinse is recircu-
lated, heated and maintained at a temperature ranging from
180 to 203°F (82 to 95°C). Once the set temperature is
reached, rinse water is recirculated and sprayed over the
POWER-OFF/
load for the selected time interval (1.0 to 10 minutes). STANDBY
Switch
In North American washing applications (60-Hz units), a
lubricant is automatically injected during the Thermal Rinse Printer
Function
at a concentration of 1/8 to 2.0 oz/gal (1.0 to 16 mL/L). Switch
On completion of the phase, water is sent to the drain. CYCLE STATUS
Printer
• HEPA-Filtered Drying. Hot air is recirculated over the load
for 6.0 to 60 minutes at low temperature (180°F [82°C]), or CYC LE
MEN U
SELECT
CYCLE
REVIEW
CYCLE
CYCLE
START
STOP
RESET
Cycle
6.0 to 30 minutes at high temperature (240°F [116°C]). EXTEND ALARM DOOR DOOR
Printout
CYCLE REPLY OPEN CLOSE
During the Drying phase, a small quantity of air (approxi- CHA NGE
VA LU ES
CURS OR
PROGRAM
VAL UE
SAVE
VALUES
These optimized cycles, which obtain an Intermediate-Level Remote Control Extensions allow the control to be relocated
Disinfection claim (6-log reduction of a mixed vegetative up to 50' (15 m) away from the washer, and is available on the
organisms and 3-log reduction of Mycobacterium species), are load or unload side.
achieved by using specific STERIS chemicals. Seismic Tie-Down Kit includes a seismic report for proper
Optimized Cycles using SY2000 and SY4000 Chemicals: installing and securing of washer to the building floor. Unit is
designed to comply with Seismic Zone 3 and 4 requirements.
• FAST INSTRUMENTS (08) uses Reliance™ SY4000 chem-
icals to process reusable surgical instruments.
INSTALLATION
• FAST UTENSILS (09) uses Reliance™ SY2000 chemicals to
process utensils (bedpans, bowls, trays and basins). The washer/disinfector is designed as a fully enclosed cabinet
Optimized Cycles using Prolystica™ Ultra Concentration for freestanding or recessed installation. Clearance between the
Chemicals: top of the unit and the ceiling must be at least 14" (356 mm).
Cycle optimization is achieved by the action of the two specific If the system is recessed through one or two barrier walls,
chemicals. Each Ultra Concentrated product is ten times the stainless-steel barrier flanges are included to provide a finished
concentration of a traditional product. Therefore, ten times less wall appearance.
chemical is injected to properly process the cycles. Once installed, the system is designed to allow for easy access
A flow divider is installed on each chemical injection pump to for maintenance purposes.
allow the use of these Ultra Concentration chemicals. Printer control console is located on the right-hand side when
• FAST INSTRUMENTS (08) uses Prolystica™ Ultra Concen- facing the load end. Controls can be interchanged to suit
trate Enzymatic Cleaner and Prolystica™ Ultra Concentrate specific requirements if ordered as an accessory. If
Neutral Detergent to process reusable surgical instruments independent monitoring option is present, option must be
(flow divider required). installed outside the washer.
• FAST UTENSILS (09) uses Prolystica Ultra Concentrate All configuration modifications are available upon request.
Enzymatic Cleaner and Prolystica Ultra Concentrate Neutral Contact STERIS to receive a quotation.
Detergent to process utensils (bedpans, bowls, trays and
basins). Flow divider is required.
* Refer to SD867 for information on material handling accessories, including
the Rigid MIS (Minimal Invasive Surgery) Rack.
6
PREVENTIVE MAINTENANCE Condensate Return
(Steam Unit Only)
Customers are encouraged to contact STERIS concerning our 1/2" NPT (or 1/2" BSPT). Peak flow rate: 0.67 U.S. gal/min
annual maintenance program. Under the terms of the program, (2.5 L/min) with no back pressure.
preventive maintenance, adjustments and replacement of worn Air
parts are provided on a scheduled basis to help ensure optimal 1/8" NPT (or 1/8" BSPT), 65 static to 125 dynamic psi (448-
equipment performance and help minimize untimely or costly 860 kPa). Maximum flow rate: 1 scfm (0.03 m3/min). Maxi-
schedule interruptions. STERIS maintains a worldwide staff of mum particle size: 40 micron. Maximum particle density 10
mg/m3 and oil concentration: 25 mg/m3. Maximum dewpoint
well-equipped, factory-trained technicians to provide these
for water content: 45°F (7°C) as per ISO-8573-1.
services, as well as on-site installation, training and expert
repair services. Contact STERIS for details. Ventilation
(Not Required for Non-Vented Washers)
3.0" (76 mm) OD vent connection. Maximum flow rate:
NOTES 60 scfm (1.7 m3/min).
7
Reference listed equipment drawing for detailed installation specifications.
Obtain this drawing from your STERIS Representative.
i on
l at
t al
I ns
or
t F
N o
8
NOTES 4. The air compressor, used in compliance with the Reliance
Synergy Washer/Disinfector, can support one loading mod-
Recommended Air Compressor ule and one unloading module (SCS Conveyor System).
1. Enclosure must be well ventilated with a good air path to UTILITY REQUIREMENTS
and from the ends of the compressor.
2. Inlet air temperature should be between 32 and 100°F (0.0 Recommended Air Compressor
and 38°C). Locate the air inlet outside of the enclosed
service areas. Inlet air pipe size is 1/4" (6.0 mm). Increase Electrical – Compressor Motor
pipe diameter one size for every 150" (3050 mm) inlet filter 110-115 V, 50/60 Hz, 1-Phase, or
is placed away from unit.
200-240 V, 50/60 Hz, 1-Phase.
3. Use 3/8" (10 mm) pipe (or larger) between the compressor
and the washer/disinfector when compressor is remotely
located.
CFM Open Weight Comp. Cylinder Size Capacity Max. Press. Operating
Flow lb Stages Lubrication in ft³ psig Speed
(kg) (mm) (L) (kPa) Hz (rpm)
Approx.
8-1/4" (210 mm)
Approx.
18" (457 mm)
Approx.
10" (255 mm)
Approx.
10" (255 mm)
Approx.
4" (100 mm)
Approx.
18" (457 mm)
Approx.
5-1/2" (140 mm)
9
ENGINEERING DATA - RECOMMENDED TRANSFORMER
Load loss
Power Input Output Weight Noise No load 302°F Total
kVA HV LV lbs Level loss (150°C) losses
V3~, 60 Hz V3~, 60 Hz (kg) dB* Watts Watts Watts
24" 17"
(610 mm) (432 mm)
25"
(635 mm)
(179 mm)
mm
(559 mm)
Recommended Transformer
10
a re nt
c
h ipm e
l
a qut
e
H lE
it a
ap
C
11
For Further Information, contact:
STERIS Corporation
5960 Heisley Road
Mentor, OH 44060-1834 • USA
440-354-2600 • 800-548-4873
www.steris.com
This document is intended for the exclusive use of STERIS Customers, including
architects or designers. Reproduction in whole or in part by any party other than
SD786 ©2010, STERIS Corporation. All rights reserved. (01/01/10) a Customer is prohibited.