CABLE CATALOGUE cA BLESAbout us orton Cale is synonymous with dai nd inovative insight into the cables industry of ni {Wiha manuactung untn Biwadl, Rajasthan, over the last few Years Bontn cables ha invest heavily n manuactuing nfastucture, quality sisters, process cons & creations end has become ane ofthe mostreuted ire and cable compan inthe country, The manufctxngunithasan init aorta unique because ofthe facies fo testing the cables a per SD, BS, UL BSEN, IS, DIN ASTMand EC standards, orton Cables isthe fist able manufacturing unit inthe county rong the very ew inthe wo to recohe the press VTS: 16949: 2002ceried by UL hasalso acute ration interational roduc qultycetiistioand accretions that re eppicableinthewiteandcblndsty he UL Registration ceCeites Iso7s: 16949 SAS: 18001 Iso: 14001 FoHS Compisnce Is endesour continues 8 it prepares to comply to moe stingent standards and cerficatons to rove song solution othe demanding ics Bonton Cables has made a name in the cables industy fo production of speed cables for temperatures ranging fom Segre to 6Odegrees special bendingradius cates, temperature ‘ables, lresistan cables and UV protected cables. Dverificaton ofthe prosuct ranges the maar ‘nal It now provides the complet range of LT wires and cables for house wing, nstumentatn able, power cates, tloptone wires, tecam cables covering the ene gamut of houshol, ‘armerci and dust needs. Bonton Cables the bigest suppl of nergy cables tothe Teco ‘eaupment supers and naw providers. thas bee aparoved asa global suring pata othe vars telecom poets Furermar. thas stuck sucessful e-ups with intemal companies Ike UK based MICC ang lay based CAVICEL for even enhanced parameters of LPC approved Fre Sura Cables. Bonton Cbs has paved is wayntothentematona market as a reputed exporerinthe Mid ast. Is premium ange of FS and thermoseting halogen free wires and cates widens the hora of is oduct rangeinceasin futher te scope of ranching ito nawareas. The raph of he company gouthrate shows continuous stead ise. stonginkastucte, wide range of figh ult rac, a wellemacted natwarko channel parmesan dtbuas, 2 tam of dedicated employes wel tained toe competent technical professionals ad an ever rowing thirst ola and improve in oder to keep abreast ofthe test techndogy, Banton Cais isthe sfoct sation provider inthe cables industryow Odcermacr OS Rearaneear O7 tame Techical data for Class 26 § Conductor TabletA1B 7 - Capacitance & Reactance Table 2-3 08 Impedance (ain Copper & lumii) Tobe 4A-48 03 - Valtage Drop (lin Copper & Aluminium) Tobe5A-53 10 - ‘Shor Grcuit Curent Ratings “able 6 ne Curent Ratings Table TA-10B 12 - 15 Thickness Tobe 11-118 16 = 17 tora Diameter Table 12-123 18 - 19 Weights Tobie 13-148 20 - 2t Control Cables (1.5 sqm Multicore) Table 15-183 22 - 2 Control Cables (25 sq.m Multicore Table 16A-163 24 - 25 ‘Standard Drum Length Tabb 17-18 25 Method of nstataton and Rating Factors 30 sims ns Stoning instaling 1 Power Cables Manufacturing Process How Chart ‘wwe bontoncablesindi comComponents of LV Cables 50°C themoset delet, sapped as nsubton over Themopastc delet, i appled as insulation oer the conductor by ‘hecanductorby extusinarocos. ‘extsion rocoss. Wo ofr both goneralpupose PVC of 70° Type A) and Coss Linked Plythyloe LFE) as per 1S Toae.s, MaetResstantPYC ofS" Tipe Insulation _-EC605021,BS 7655. Palin Che PVC) asperlS 581, 1EC 605021, BS 7655. Low Smoke eroHelogen (LSZH) asperEC 80502, Te mut-cores a ac-up wth appropiate elng to farm 8 compact cul shape, PV ils canbe applied wherever necessary Laying up of 1m" crcl tape. cores FAC/(SDN eth aptd ecto ow | PAC / SH ows apd ptctin et ai up as, Pokdip amet matches edhe | kattet anton cms Snel ferme Extruded or Tape. ‘Extruded PVC bedding of ST! or ST2 PVC as per!S 5831, IEC 60502-1, BS 7655. txaed vet f STAASO oper 81,0 semay SUE Sunn severance lonershet pent Tempe a cape wf pera ay Cates wth scl popes ot hand ISon tn ieespes et Ege ‘Taped Bedding of Thernoglastic tape to be comoatible wentapeeire hit eca tps web Catan Sl od We per, SE23, 85 05 Gotan Sel Pt Sips e375, B21 prmou fr Se Car ces bowed AC cets Aun Rand We or Fat Sop aro poe swod mpc hee fon Fea drs. gtd aa acne yb TX tO) aba yD i any pat ows pies wt Gua Stl ee TAC/LSD1 aarti pces nay cco vhs ng rg adap dt nodes Ht prada ote ee pd Bilin scapes Rang conbe choos Poin lie GV a gr EB, S021, B78, Coe Sd foe bgp LS no Sse Outersheath eae PVC /LS2H eteshaath sapped by extusion process general blac in caour with sequnta length marking and required details pied wth nor-zortact ie print. olin! Crd (VC) a gr 5831, EC 606021, BS 7656. Law Srake 20 Halogen (LSZH) 35 pre 605021 ‘wwe bontoncablesindi comTYPICAL CROSS SECTIONAL VIEW (XLPE/PVC/HR PVC) CABLES qemu Bl 3 Rome uovnen a Dense Acs voven @: 61. Conduetar-Coppar or Aun (02. Insubton- Type" LP (2X) (3. Imersheath- S12 Exruded PVC{(P)} a Tharaplasti tapes (N} (04, Outerheath-ST2 PV I) ‘pica Cable Codes 2), Dev, ADAP, ADT) 1. Conductar- Copper ot Aluminium (A) (02. Insubtion Type“ L7= (2K) (3. Iersheath-ST2 Extruded °V0 (PI) or Thermoplastic aps {I} (04, Outersheath- ST2 PVC IM) sabes 00, Bin a aoe 11. Conduetar- Copper or Auman (A) (02. Insubtion- Type" L7E (2X) (3. Imersheath”ST2 xed °C {(P} cr Thrmoplaste aps {7} (06, Outsheatn- STZ VE I) 5 Cable Codes: 2, Be aa, RT 1. Conduetar-Copgar or Aluminium (A) (02. Isubtion - ype XE (2X) (3. Imersheath S12 Extruded °C {(P} or Thrmoplaste aps {> (04, Outasheath- ST2 PVC I) Cable Codes: 2, Be aa, RT (1. Conductor Capper or Adium) (02. sation Type Aor" PVE (3, lmersosth - S12 Exrudes PVCLIP)} ‘or Themeslast apes} (04, Outrshoath- ST2PVC () YEP IT AYE) AY (1. Conductor Capper x Alinium (A) (02. sation Type" Aor" PVE (3. lmersosth -ST1 or S12 Extruded PVC {(P)}orTaraplasti tapes {(T}} 4. Outersheath -STT or ST2PVC ‘ver. IT YEP YT (3. lmersosth - ST? or S12 Extruded PVC (0) ar Thrmoplasti tapes {1 (04, Outrshoatn- STI or STZ PVC ‘ver IT AYP YT (1. Conductor Copper Alisium (A) (02. suston-ype“A" oC PVE (3. Imersoath ST? or $12 Extruded PVC {(P) ar Tharmoplasti tapes {> (04, Outrshoath- STI or STZ PVE ‘ver IT AYE YTTYPICAL CROSS SECTIONAL VIEW (XLPE/PVC/HR PVC) CABLES | TPVCIHR PVC Eesti 1. Conductr-CopperorAtuminim (A) 01. Conductor Cope: or Aim (A CABLE (2 Insubtion Type“ L7E (2X) (02, rslaton Tipe "CPE (03, Armoutd Aluminium Roun wire / Ft stp (04, Outrsheatn-ST2 PC I) ‘pica Cable Coes : 2xWa¥ 2M 2x, DAFA, ADXWAY, AZRWSYACRFRNADKT SN. CORE ARWOURED nie 1. Conductor -Coper or Aine A) (2 Insubtion Typo" 72x) (3. Imarheath- ST2 Exvused *VG (FI or Thermoplasto apes {IT} 04, mowed Round wee/ Mat tip (05, Outersheatn- ST2 PVC I) “yical Cable Coeas: ZW), 2K, ZAEYE), AFT), ADKWYE, ADOT, ADKEY), AZKPYI, cone wou re Eee geed (03. Innersheath - ST2 Extruded PVC {(P)} a pseauecunty “Typical Cable Codes: ZW), 2KNYT, ZAEYE), ZY), AZXWYE, AZRNTT, ‘ADKEY, AXP 3.5080"" 01, Conve opa Aun) (2. Isubtion Type XP) 27 03. Inarseath- ST? Exeuded PVE (P)) or Thermoplastic apes {7} (04. Armoued 6 Sound wee Rt stip (5, Duterheath- ST2 PVE TM) ‘pica Cable Codes : XWYIP,2XWYI), DAEYE, HEY, ADKWYE, AZATT, DRONE), AXE) ‘02. Insulation - Type * XLPE* (2X) ia nae cr en ‘or Thermoplastic tapes {TI} iret ern iit ‘Ypica Cable Coses : 2xWIP).2XWYIT, REY, HEY, ADKWYE AZT. ‘ADKEYP), AXP) ‘MuLTICORE 1. Conditor= Coppa or Amino (A) Cell Ne 2.nsuaion Type" XLPE 2X S.rseath- 2 Extruded PVC (PI) oF Themaplasbe tapes {1} 4 Amoured 6S und wie/ fat sp 5. Outrsheath- ST2 PVC ‘ype Cable Coses : 2xWYIP.2XWYIT DREYE, HEY, AZXWYE, AZT. |ADIEYP), AXP (03, Aroured- Aluminum Round wee / stip (4, Gutershoath-ST1 or ST2 PVC M) ‘Ya, Ya aay, AYWAY, _AYWAYAVFAYAVY, (01. Conductor Capper: Aluium (A) (2. sation Tipo" Aor" PVC (03, Imersostn «STI or S72 Extrodod PVC {P1} or Tharmoplstic tapes {1 (4, Araured~ CS Round wie / Fat sia 05, Outeshoath-ST1 or ST2PVC M) ‘YO, YT, YP YAY, AMWYEP.AYWYITAYEYE), AYEYIT (1. Conductor Copper Auiium (A) (02. suston- Type" oC PYE (08, Fershoath “ST? or S72 Extredd PUC {Ph or Throplsti tapes {> (04, Araured-6.Aaund wie / Ft sp (5, Gutrsheath ST! or S12 PVC ‘YO, YT, YP YY, AWWYEP.AYWYITAYEYE), AYEYIT (2, Fershoath “ST? or S72 Extruded PVE {PI} or Thamoplsti tapes {M1} 4. Aoured-6$.Aound wie / Ft stip (05, Outrsheath-ST1 or STZ PYC ‘YO, YY. YFP EYE, AWE, AYU AYEYE, AYEYIT (1. Conductor Cappe Aum (A) (2. suaten pe" Aor" PVC (03, erseath «ST? or S72 Extredad PVC {Ph} or Tharmoplsti tapes {1} 4. Araured-65.Aaund wie/ Ft sp (05, Guteshoath-ST1 or ST2 PVC M) ‘YO, YT. YPVP YT, AYP. AYWYITAYEYE, AYEYIT 1. Constr - Copper or Alumina 2 isuatian Tipe" Ao" PVC Y) 43 netshoath = STI or ST2 erudod PVE 4{(P)} or Theroplstitapes (11> 4. Armoured - 6S Round wite/ Fa stnp 5. Qurshaath ST ST2PNC 1) ‘YOY, YY, YFP YYTABLE 1A: TECHNICAL DATA FOR CLASS-2 CONDUCTOR AS PER IS: 8130 - 1984 So) 37 ae oe oss OS oz Ouch 0468 0770 0804s 0408 mR O78 027 ata 0348 0323 OST OR 0329050387055 300 6 «aK 3D 806oT 8060701007 077 O18 0D 07S? om20 COMET aa795 aT280 Nose 1: Conductors of Ssqenm to sqm can be manuactued as per iss sold congue as per 88150 ‘TABLE 1B: TECHNICAL DATA FOR CLASS- FLEXIBLE COPPER CONDUCTOR AS PER IS: 8130 - 1984 SSS Se SSS = 3900 — 76 — 4608 [| one — 075 on 2600 670 ‘ ont 230 nasa 4a as ea a ost 706 0707636 oeey ous 0288 rte 400 ost ows 004s acer 0m 00m 00m aes 088 00 oat oes 903s oss 0500 aostz © 0sr> ous seTABLE: 2 - CAPACITANCE 1.1KV XLPE/PVC/NA PVC INSULATED CABLES - APPROXIMATE CAPACITANCE (icroferedsm) 250 om oon om oust one. 2s ose oasis oan 100s oun oso 20 ore 068s oo sa 1s 1385 oaok a8 000 oss oars zon mm TABLE 3 - REACTANCE 1.1KV XLPE/PVC/HR PVC INSULATED CABLES - APPROXIMATE REACTANCE (ohms/km} ae |, | 250 om. 1007 over z x07 no 08s ese ons ase 081 aos 1000 om 006 ome 00sTABLE 4 A. IMPEDANCE (Plain Copper Conductor) @ 70°C, 85°C & 90°C 1.180 XLPE/PVGIHR PVC INSULATED CABLES - APPROXIMATE IMPEDANCE (ohms/km) * m0 10 soo 2342 sar0 ozs ovo vans ons oon nee sara 02030 owso rises rane 2082 yrs os p08 sae arses ores 204 aes ome ‘ooe 1002 TABLE 4 B- IMPEDANCE (Aluminium Conductor] @ 70°C, 85°C & 90°C 1.1RV XLPE/PVC/HR PVE INSULATED CABLES - APPROXIMATE IMPEDANCE a m0 500 zane ons ae 02257 onso aa o3m0 3701s oa ont ton om or0s6 bar zara 0220 ome ses orm coms ome 201 sae oan oe. oes zane ooze oroesTABLE 5 A- VOLTAGE DROP (Plain Copper Conductor) @ 70°C, 85°C & 90°C 1.180 XLPE/PVGVHR PVC INSULATED CABLES - APPROXIMATE VOLIAGE DROP (n/n) 300 seanzo ona ono ro200, omen, noes onsr ozs one nisi one TABLE 5 B- VOLTAGE DROP (Aluminium Conductor) @ 70°C, 86°C & 90°C 1.18 XLPEPVC INSULATED CABLES - APPROXIMATE VOLTAGE DROP iN) 19008 00s 0364 os aoace oe rene 03035 own 13829 sz onus 20057 acoos ovens oner 16202 03645 1308 oorTABLE 6- SHORT CIRCUIT CURRENT RATINGS 1.1RV XLPEPVC INSULATED CABLES - Short Circuit Rat 16 as iste 6 ase 236288190 ‘v0 ur nae a 10 wo mas wa0 | T40 BASIC ASSUMPTION FOR CURRENT RATINGS & RATING FACTORS: SCOPE ass 101 in 9s for 1 second for Type 'A’ PVC & Type"C" HA PVC Insulated Cabs. BASIC ASSUMPTION FOR CURRENT RATINGS Maximum permissible temperature 90°C for Crosslinked polyethylene Ground/Duct temperature 30°C ‘Ambient temperature sore “Thermal resistivity of soil 150°Cemw Depth of laying for 11KV cables for 13kV cables - 750mm Sagle Cor cates ital nae ccitn Mul Cae cabins in ng ect a arargerent 70°C fr general purpose PVC, 85°C for HR PVC 30°c 4orc 150°C eM for 11KV cables -750mmTABLE 7A- CURRENT RATINGS - XLPE CABLES 'WO SINGLE CORE UNARMOURED / ARMOURED CABLES ACCORDING TO 1S 7098-1 250 * 2 6 2 2 au 4 Py a » “ 38 300 58. “ 466 ae ma ser 1000 on o 00 or wo a0 Nate: Normal cant aings ae gen in stand ‘ure ating shad be mui by ring f ot, ste centins TABLE 7B- CURRENT RATINGS - PVC/HR PVC CABLES TWO SINGLE CORE UNANMOURED / ARMOURED CABLES ACCORDING TO IS 1554-1 givin gage 9, 25-27 250 3 ms 29 2 2 4 «© 8 6 28 2 8 3 a oe 2 2 300 459 ts Osa S00 Nate; Nara caret ans ae ‘cut aing sha ltd by rating ato as oven page| ven in stand condtons, ste cnn ar leer, 2 tonTABLE 8A- CURRENT RATINGS - XLPE CABLES THREE SINGLE CORE UNARIMOURED / ARMOURED CABLES ACCORDING TO IS 7098-1 250 2 Ey 3s Ey a a 1000 oe 704 702 06 vs 1070 Note: Narma caret rings ae ven in stardardcondtons ste condtirs are ferent, ‘ret ating shod ba mulled by ring factor 2s gen in page ra. 25-27 ‘TABLE 8B- CURRENT RATINGS - PVC/HR PVC CABLES ‘THREE SINGLE CORE UNARMOURED / ARMOURED CABLES ACCORDING TO IS 1554-1 300 bs sas ae aS tS atTABLE 9A- CURRENT RATINGS - XLPE CABLES TWO CORES UNARMOURED / ARMOURED CABLES ACCORDING TO IS 7098-1 2 v7 a a7 2 ue 100 1000 fran curent ang sould be uti by ring tras gen in ager, 25-27, ‘TABLE 9B- CURRENT RATINGS - PVC/HR PVC CABLES ‘TWO CORES UNARMOURED / ARMOURED CABLES ACCORDING TO IS 1554-1 250 2 soo oF a Ps wo n ra 4 ee ee ee ee ” a sw ” 2 20 450s awa 305 ass ssTABLE 10A- CURRENT RATINGS - XLPE CABLES 3.35.45 CORES UNARMOURED / ARMOURED CABLES ACCORDING TOS 7098-1 250 ou ” 2 a a 19s a gen in tnd condos, se conditions a don, caret ang sou be mus by rating factor gen pager, 25.27 ‘TABLE 10B- CURRENT RATINGS - PVC/HA PVC CABLES 3.35415 CORES UNARMOURED / ARMOURED CABLES ACCORDING TOS 1554-1 4 6 2 wm 2 0 % 2B ” 20 300 nas 4a 305 a5k as nts 260 aka Nat: Narmal caret rans ae gv in standard cond ‘ren aig shad be muti by ring ions ste consis ar afeen, ss grein pager 2527ove on oz 002 vez oz ost ove wor ont 9st aa vee oz ove ror ort roe or ot ost 0 oo {8604 SI OL 9NIGHODY STEva CIV ISN 31K 40 SaSS3NOIHL HLVSHSHALNO ‘HIVEHSHNNI ‘NOUVINSNI ‘S1GVI IATX - S3SSINNOIHL VEL FTE ore ow or ort|-¥951 SI OL 9MIGHODQY STEVO CEIVINSNI Od HH/ONd 30 S3SS2NNOHL HIV3HSHALNO "HIVSHSHANNI NOLWINSNI ‘SFIGWI OAd HH/DAd ~ S3SS3NYOIML SLL FTL| mE oe ooz oz ok wee see wee ooz —00z ozs wk mS a « x * Oot ota ort ort ont eof a : aos 8 toe |-860¢ $101 ONaWOIOY STIaVO C3IVINSNI3A7% 40 HLSINWIO THAD ‘ST1@VO 3d 1X - (C0) BALAI TIVUSAO - 2! TeV ‘wwe bontoncablesindi comoz : : - oe po a a SA SS A I oor or oo 1-¥S51 SI OL 9NIOWODQ Sa1aVO OLVINSNI Od EH/INd 40 HRLAMVIO TIVERNO ‘ST1AVO OAd HH/OAd ~ (GO) HALANVIO TIVH3AO - 821 TeV 008 ‘wwe bontoncablesindi comTABLE 13A - WEIGHTS - XLPE CABLES APPAOK NET WEIGHT OF COPPER CONDUCTOR , XLPE INSULATED CABLES ACCORDING 10 IS 7098-1 2s a ee ee ee WSS Beek Sean SSH ST ta ae BET notaries eT oa aoe owe 100 ee 3099 sos TABLE 138 - WEIGHTS - PVC/HR PVC CABLES ‘APPROX NET WEIGHT OF PVCVH PVC INSULATED COPPER CABLES ACCORDING TO IS 1564-1 aos 6m eet TST. Ta ast 7400 T0606 tase aera aste awa tame area T6405 000 soe = 10899 aTABLE 14A - WEIGHTS - XLPE CABLES APPROK NET WEIGHT OF ALUMIMIUM CONDUCTOR , XLPE INSULATED CABLES ACCORDING TO IS 7098-1 6 a a) oom sn om se a ee ee i 0 © ms 9027 are TOTS 26892006 ae 2S EL 0003882 3800 ane TABLE 148 - WEIGHTS - PVC/HR PVC CABLES APPAOK NET WEIGHT OF PVG(HR PVC INSULATED ALUMINIUM CABLES ACC 6 ws mote ae a oe 7% Ss ta0 WAS 2S aS TS] hak rae] HSOK TB tonuse ou abo wu paar ag pou Eanes wana woray ae suenpun® ays ‘suonpunDpapuES YONG su oo ee ‘ ue ae « oz oe ost st ore 8 001 o a we ve azo ot oz oot 00 oe 5 co we 2 a wo s ort ot 90 , |-860¢ S101 NIGH i 9 (NSN 31K TOMINOD 380" 341K SF1GV9 TOMINOD- WSL TEVa oz, ot vast oo by LSI OL ONIQHODAY Sa} v9 )d 4/9 TOHINO 340010 ‘Od UH/IAd - STTAWO TOWN - a1 Taw any a8 pura paps ort ont we su uurbs ¢, PuoN: iN,west pons > EPUB URN SB sion cook ok a aa ate « oz oz ost st oro 6 or a Cr « « oz ost st oro s oo 2 seu ost asm a eo ot ort ort oo oe Hi ooo we ® week a 2 ot vel ort 00 o we 00 , ve oro © |-a602 $101 @NloWOIOY Sav] OAIVINSNI 347% TOKLNOD 3HOOINININ wits gz, Sa18V9 341K - STV TOULNOD V9! TVoe «8 ee et a SH1BVO Dd HH/INd - SFBVO TOINOD - €91 TeV, aura Lang a8 puoiTABLE 17 - STANDARD DRUM LENGTH FOR 1.1kV XLPE/PVC/HR PVC COPPER POWER CABLES % eo 1000 1000 = «100010001000 09000000000 ooo 1000 = t000=«1000=«1000«==«t000= 0910000000 0 ooo 1600 =«=SapS0S00sn000 So] S0] $005 TABLE 18 - STANDARD DRUM LENGTH FOR 1.1kV XLPE/PVC/HR PVC ALUMINIUM POWER CABLES 6 00 100010001000 «10001000 090001000000 x ooo 1800 t000=«1000==«1000-=«=«t000== 0000010000 00 ooo 500500 S00 7000 S000 0180METHOD OF INSTALLATION ‘The current ratings are also based onthe folowing methods of installaon Method of talon i Tre cables in close rol fan or Twa cates auching inhalation To Sige Care cabs a installed one above he thar dt a ‘ricel walls flows the dtane btwoan the wal che surace fe cable beng 25 mm near cas. + Cates fins wp &nclading 15 5. area at stance 2) Lid rect nthe run toan cons of twice the veal date ofcabl. * Cato isos 240 sare & above ae insta ata dstarc betwean eee canes of 80m. Treating for wo cates may be app with safety incase wher such cabs einstein brent main, on racks ed toa wal, it pacad as indiated coo or toucting reughout {Thos Sle Cre cats risa n tool formation touching, ‘A) RATING FACTORS |) Rating factors related to variation in ambient air temperature Installed single in ground & in air B) RATING FACTORS i) For depth of laying {Cables nd direct inthe ground } | Depthefieying Se i 105 os oor 096 0 097 096. 095: 150 096 094 092 180 & above oss 093 ont ‘wwe bontoncablesindi comi) for variation in thermal ess of soltwin & mlt-core Cable laid irctn the ground) 2s 110 105 1100 032 086 ost 110 105 100 082 a6 ont 300 18 108 100 088 ont 07s i) for variation in thermal esstity of sol Cable eid direct in the ground) 6 a7 | 109 | 10080 o7 8309100 owe ome 2 18 109100090 ee ee ee) eC 0 10100 om zeta ‘A) GROUP RATING FACTORS For single core cables lad in trefoil formation 1 Cable id in rund zn oman 8) Cable oD tal onan NN fem se ee we | (Young am acm() Cable ladon RacksTrays in covered trench wth removable 1) Cable kid in open air rench Tos are seperated by two covers where air citcultion in restricted, Trefols are cable da horizontally ancthe trays are in ties with 30 cm. gap seperated by two cable ia horizontally and the trays ae in between them ‘iets with 30.m. gap between them. ‘ ose on ors ‘ 300 om 030 B) GROUP RATING FACTORS: For Muti-core cables ‘Coble id isdoconerete toch with remote cov, on cables ways wher a resin inrestited, Te cabls ae spaced by on cable deter ays are ts by 300m Treclewance fom ta walis 25 re, 2 090 ons on ost 80 « as on on ov 076 1 atl on trays exposed to ai, Tho cables ae spaced by one able daar vay ein ‘iesby 300rm, Te dearance between te wal the cabs 25 nm, 030 on on « oe ost ost 079 os © Cable on trys exposed to at, The cables tung & tyne by 300ren, “relevance hese he wal the cals 25 rem, = —— oar rr 1} Cable lac direc in round in horizontal formation } Cable fi in single way ductpioes in horzontal formation tare spnengeteabes EE ee | Taweing Bem 30am Bam ee 4 oe oe om on ‘ om 000 ose os 5 ose 06s on on 5 ov on on oss ‘ ose ost oe ors ‘ on 076 ost om ‘wwe bontoncablesindi comHANDLING & STORAGE Handing (Unloading at sit): On receipt of cable drums visual inspection of drums should be made ensuring drum gacking is orginal While tnloasng the cables certain precautions are to be faken to ensure the safety ofthe cables. 1. The cable drums should nat be dropped or thrown from rll way ‘wagons of trucks ding unloading operations as the shock may ‘cause sefous damage to cable layers. A crane shoul be used for unloading cable drums. Whe tng drums with the crane, tis recommended thatthe lagging should be kept n pace to prevent the flanges from curshing onto the cable. Ifthe crane is nat avaible, aramp should be prepared with aporoximate inclination ‘of 13 or 1:6, The cable drum should be rolled over the ramp by ‘means of ropes and winches. Additonalla sand bed atthe foot ‘ofthe ramp may be proparedto brake the aing the cable drum, 2 Cable should not be dragged along the eath surface. 3. Cable ends should always be sealed by means of suitable end sealng materals to prevant moistursation of cores and armout 4, Drums shouldbe rol in decton of ow marked onthe dum, ===> Cables should be stored in a dy covered place to prevent ‘exoosute to clmatic conditions and wear and tear of wooden «tums and it should preferably on a concrete surfacefim surface ‘which will not cause the drums to sink and thus lead to fange rot and exteme ficult n moving the drums. ‘All drums shouldbe stored in sucha manor as to eave sufciont space between them fr ar culation. tis desirable fr drums to sland on battens placed relly under the anges. In na case shoud the dums be stored, “On the Fat, ie, with flange horizontal. = m For lying of cables special cars ta be taken to prevent sharp bending, kinking twisting, Cable should be unwound fram drum by proper mounting the cable dum ona cable wheel making sue the spindles strong enough to cary the weight without bending ‘and that itis hing horizontally inthe bearngs soa to prevent the ‘dum creeping to ane side or the other while tis rotating Storage Provision should be made to brea the ‘rum to avoid further ong & bucking’ of cable during sudden stop. A simple ‘Wooden plank can server ths purpose Ts is Incorect way of ouling the cable & wil \\_Cable must be causekinks Etwistincable. Shalloeavcided tal ied fom the top Cable must be pulled across hard & sharp bjcts to avai the darnage to have covering &[ insulation cable must ad in ducts or tronchos 2s, shownin ig However, folowing safent points are to be considered dung lying procedure of cables ladin racks andin built-in trenches 1 Forlajng of cables power cables tobe placed atthe bottom mast lbyer and control cables at top most aye. 2. Single core power cable for use on A.C. system shall be i in delta formation supported by non-magnetic matefal. Tei clamps of suitable sZe are to be placed at regular intervals but preferably not more than 800 mm, Axal spacing of two cruisin dala formation shall notbelss than 4 times the cable da, revo ncablesinda. in case of mutcor power cables, cables shalbe kid side by side, with spacings notless than one cable dameter. However derating factors for cables lid on trenches ar to be refered. Mukicore power cables and single core DC. circuits may be camped by means of gavaised mild steel saddles bt I.1 KV single core cables shouldbe clamped by means of nonmagnetic saddles. The saddles sal not be placed at intervals ‘more than 1500 mm. forhozortaland 1200 mm. fr veicalrns. 3. Mutcore contol cabs can be aid touching each other on «able racks and wherever required may be taken nto ayers. Thoy should be damped by means of PVC straps both for horizontal and vertcalruns (aerate, fabricated aluminium ‘clamps maybe used) at regurintenals 4, a) the cables are buried dec in round LS, 1255 sto be followed for code of practice, However, generally cables are lid 1000 mm. below finished ground evel at any point of cable tunand 75mm. ofsand cushioning ote provided. 4.) nose soll concrete pill shoul be provided for as support ‘and hence pipes are commended to the used fr cable path 5. theresa possibilty of mechanical damage, cables shouldbe protected ty means of mld steel covers placed on racks 6. While laying cables, special care to be taken at bends Fellowings are the recommended bending radu for power and comralcabls. Where ‘D's overall diameter of cable 7. Matimum safe puling force (when guild by puling eye) ‘Aluminium Conductor Cables : 3.0 Kg/mm2 Copper Conductor Cables: 5.0 Kgmm2 Proper method of puling of cable should beused TESTING INSULATION RESISTANCE MEASUREMENT OF CABLE ‘The votage rating of LR Tester (Megger shoulc be chosen as following table 1a i 1000 33Kv it0v 2500 te my ay Testing durnglaying ‘Anew cables shall be meggor-tested before jnintng. After jointngis completed alll Cables shale megger-tested End Terminations & Jointing Terrinaton and joining of Power & Control Cables shall be done by means of compression methods using soldeless tinned copperauminum terminal lugs. For control cables terminations, rng tongue or reducer pin type terminal ig can also be used to suk the purpose (verhead/Outdoor Termination XLPE insulation shoud be protected ftom direct soar rays or ‘else ura ikt resistant leeving tapping must be provided on ‘exposed XLPE insulation at the termination to avoid ‘degradation cracking due ta drect exposes of sola rays.CONDUCTOR \WIRE DRAWING / ANNEALING / STRANDING INSULATION ‘CURING (FOR XLPE ONLY) LAYING UP SCREENING (OPTIONAL) INNERSHEATH EXTRUDED / TAPED ARMOUR G.. ARMOUR(XLPE} / G.S. ARMOUR(PVC/HR PVC) AL ARMOUR (XLPE/PVC/HR PVC)QUALITY, ENVIRONMENT AND SAFETY CERTIFICATIONS CERTFICATE