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Cinética de Reacciones en Fase Líquida Catalizadas Por Resinas Ácidas - La Formación de Ácido Peracético para La Epoxidación de Aceites Vegetales
Cinética de Reacciones en Fase Líquida Catalizadas Por Resinas Ácidas - La Formación de Ácido Peracético para La Epoxidación de Aceites Vegetales
Abstract
A heterogeneous kinetic model which takes into account the complete physicochemical interaction of reactive species in a
polar liquid phase with an ion-exchange resin acting both as selective sorbent and heterogeneous catalyst has been employed
to analyze the peracetic acid synthesis from acetic acid and hydrogen peroxide in an aqueous solution. Model parameters were
estimated using uncoupled data from phase equilibria, polymer sorption, chemical equilibrium and reaction kinetics. Activities
rather than molar concentrations in the polymer phase and specific (dry weight of catalyst basis) rather than volume-based
expressions were found to give the best constitutive equations for the heterogeneous reaction rate. © 2000 Elsevier Science
B.V. All rights reserved.
Keywords: Vegetable oil epoxidation; Heterogeneous models; Acidic resins
0926-860X/00/$ – see front matter © 2000 Elsevier Science B.V. All rights reserved.
PII: S 0 9 2 6 - 8 6 0 X ( 9 9 ) 0 0 5 4 7 - 5
166 R.L. Musante et al. / Applied Catalysis A: General 197 (2000) 165–173
600 m; 94.8%<670 m), functionalized with ing representative liquid-resin samples of the reacting
sulfonic groups, was used throughout this work. As system. An internal cooling coil (OD: 1/400 ; 316SS),
IER is commercially available in sodium form, hy- combined with an external cylindrical heating mantle
drochloric acid (10% w/w) was used to fully activate (400 W) linked to a PID temperature controller, en-
it in successive ion-exchange steps (7 in total), with sured operating within ±0.1 K.
further washing (1:10 w/w) using distilled demineral- In a typical experiment, glacial AA and pre-activated
ized water until complete elimination of the residual IER were added to the empty reactor and slowly
salinity. Lastly, glacial acetic acid (purity: >99.7% heated to the reaction temperature under stirring. Si-
w/w) was used to replace water inside the ion ex- multaneously, the desired volume of a solution of HP
change resin. (30% w/w) was also heated to that temperature, under
The exchange capacity of the resin, as determined reflux, and then added, at once, to the reactor (zero
by titration using conventional volumetric tech- time of the reaction). Samples were periodically taken
niques, was: [H+ ]o =4.507 meq/g (dry basis). The dry and immediately filtered to separate the resin and stop
polymer density, as measured by pycnometry using the reaction. Next, aliquots of the filtrates (1 cm3 )
n-heptane [10], was 1.437 kg/m3 . A portion of the dry were diluted in ethanol (100 cm3 ) and refrigerated for
resin was crushed and sieved; successive washing and further analysis by GLC.
decantation in distilled demineralized water allowed
the removal of undesired fines adhered to the crushed
2.4. Analytical techniques
particles. Two fractions, <53 and >595 m, were
used to evaluate the possible impact of mass-transfer
The concentration of AA and HP were measured by
resistances on the process rate.
volumetric titration, using NaOH (0.l N) and KMnO4
(0.1 N), respectively. The contents of PAA acid in
2.2. Determination of phase equilibrium partitioning the reaction samples was determined by GLC after a
of reactants between the aqueous and polymeric previous derivatization with methyl p-tolyl sulphide;
phases n-octadecane was used as internal standard [12]. A
glass column (500×2 mm) packed with 3% FFAP on
Different dilutions of either acetic acid or hydro- Chromosorb W AW DMCS (80–100 mesh) was em-
gen peroxide in water (40 g) were added to the dry ployed.
resin (15 g). The system was kept at 333 K with occa-
sional stirring until physicochemical equilibrium was
achieved in about 4 h. The equilibrium composition 3. Results and discussion
of the liquid phase was measured by volumetric tech-
niques (see below). A portion of the swollen resin was 3.1. Intra- and extra-particle mass-transfer
centrifuged at 2000 g for 5 min to eliminate any resid- resistances
ual interstitial liquid [10]. The amount of sorbed liq-
uid retained by the resin was found by weighting the
The absence of intra-particle mass-transfer resis-
centrifuged resin before and after drying in a stove at
tances to any significant extent was experimentally
378 K for 12 h [11].
corroborated using two widely differing particle sizes
of the resin: >595 and <53 m, under typical reaction
2.3. Reactor and experimental procedures conditions of the well-stirred mixture (375 rpm). Both
runs gave identical results as is shown in Fig. 1. Also,
The rate of formation of PAA was studied in exper- the ratio of initial rates was close to unity even though
imental runs conducted in a 1000 cm3 closed cylin- particle diameters differed by more than 10-fold.
drical Pyrex reactor, furnished with a variable speed Hence, extra-particle mass-transfer resistances are
(0–1000 rpm) mechanical stirrer. The device had four of no concern either and, thus, the commercial un-
teflon baffles to eliminate vorticity, an overhead re- crushed lER beads were used to perform the kinetic
flux condenser and a fast-sampling device for collect- study.
168 R.L. Musante et al. / Applied Catalysis A: General 197 (2000) 165–173
Fig. 1. Influence of particle size of the ion-exchange resin (Amberlite IR-120) on the reaction rate and final concentration of PAA at 333 K
(reactants molar ratio: H2 O2 /HOAc=1.1/0.5). The full line corresponds to model predictions.
available in the open literature about this reacting between components i and j. The latter parameters are
system. For these components, just a pair of binary known to be temperature-dependent [24].
data is available: water–hydrogen peroxide [19] and According to Eq. (2), 11 adjustable parameters
water–acetic acid [20]. Then, the UNIFAC group con- would have to be determined for calculating the set
tribution method [21] is a suitable tool, as it does not of aiP of the four species in the polymer phase:η, and
involve any adjustable parameter. The central con- 10 molecular interaction parameters, four of them
cept of the method rests on considering any mixture corresponding to interactions between the polymer
as a solution of functional groups interacting among and the other species (χ iP ) and six binary interaction
themselves. Most of the extensions and refinement parameters among the liquid phase components (χ ij ),
of the original concept have rested on finding new since χ ij =χ j i and χ ii =0 (see Ref. [18] for a full
procedures for calculating the molecular interaction discussion on the subject).
parameters between components, which initially came The elasticity parameter and five of the binary
from vapor–liquid equilibrium data (UNIFAC VLE). interaction parameters were found independently
Later, a new set of interaction parameters has been (i.e. uncoupled), from the sorption equilibria of the
derived from the liquid–liquid equilibrium data (UNI- water–acetic acid and water–hydrogen peroxide bi-
FAC LLE) for making predictions related to these nary mixtures in contact with the resin. For this
systems [22]. More recently, the dependence of the purpose, the activities of each pair of components in
interaction parameters with temperature has also been the aqueous phase were calculated using the UNIFAC
included, in the Modified UNIFAC method [23]. LLE routine, which does not involve any adjustable
We used each of these methods to predict the activ- parameter. Next, as in thermodynamic equilibrium
ities in the aqueous phase. The UNIFAC LLE method
aiL = aiP (3)
was found to give the closest fit when a comparison of
model predictions with experimental data taken from Eq. (2) was used for each binary mixture, using the
the available vapor–liquid equilibria was made. It was Levemberg–Marquardt algorithm, to estimate the cor-
then adopted for further use in our calculations. responding interaction parameters.
Fig. 2 shows representative sets of tie lines, in
3.4. Activities of the species in the polymer phase adsorbent-free mass coordinates (N=g dry resin/g ad-
sorbate), obtained experimentally at 333 K. These data
The activity aiP of the ith species of a multicompo- clearly indicate that water is more strongly sorbed
nent polymeric solution can be evaluated in the frame- than either acetic acid or hydrogen peroxide, and that
work of the extended Flory–Huggins model [25]: the resin swelling is much higher in water than in
acetic acid. It is also apparent that the polymer beads
N+1
X N+1
X can expand even more (albeit slightly) with higher
ln aiP = 1 + ln vi − mij vj + χij vj concentration of hydrogen peroxide.
j =1 j =1 Fig. 3 re-plots the experimental data (tie lines)
N+1
XX j −1 shown in Fig. 2, as molar fractions in the polymer
5 1/3 7
− mik vj vk χkj + ηVi v − vP and liquid phases, for the water–acetic acid and
3 P 6 water–hydrogen peroxide binary pairs, together with
j =1 k=1
(2) model predictions using the calculated parameters
(the latter are included in Table 1). The agreement is
where N is the number of components excluding the satisfactory.
polymer, which is the (N+l)th species; ν and ν P are the The experimental determination of the partition
volume fractions of the ith species and of the polymer of PAA was not made owing to the obvious experi-
in the polymer phase, respectively; mij is the ratio of mental difficulties and hazards involved in handling
molar volumes of the ith and jth species (miP =0); a highly concentrated peracid. Instead, the heuristic
Vi is the molar volume of ith species; η represents assumption was made that in the polymer phase the
the number of moles of active elastic chains per unit analogs—carboxylic acids (acetic and peracetic)—
volume and χ ij represents the molecular interaction can be assumed to behave as identical molecules, as
170 R.L. Musante et al. / Applied Catalysis A: General 197 (2000) 165–173
Fig. 2. Binary sorption and phase partition equilibria on Amberlite IR-120 of (a) water–acetic acid and (b) water–hydrogen peroxide binary
mixtures, obtained experimentally at 333 K, in adsorbent-free mass coordinates (N=g dry resin/g adsorbate).
Table 2
Initial loading and operating conditions of the batch experimental runs
Run Temp (K) AA (moles) HP (moles) Water (moles) Resin mass (g)
P P P P
K = (aPAA aW /aAA aHP )eq (5) From Eq. (4) it is straightforward to recognize that
in the well-mixed isothermal batch reactor the time
it is possible to jointly estimate the interaction param- rate of change of the observable degree of advance-
eters for the reactive couple acetic acid–hydrogen per- ment of the reaction (ξ ) is sufficient to fully describe
oxide and the equilibrium constant, K. Indeed, owing the reaction process whenever equilibrium conditions
to a lack of reliable data, it was impossible to estimate between the bulk liquid and the polymer phase hold.
K from 1G0 data, as the standard free energy of the Also, because the catalyzed reaction proceeds only in-
formation of PAA is known within broad uncertainty side the polymer phase:
limits. The calculated value of χ HP−AA is given in d
Table 1. At 333 K the equilibrium constant was found ξ = W P RP (6)
dt
to be K=2.18.
Values ranging from 0.7 to 5, which were found to where WP indicates mass of dry resin placed in the
be dependent both on the initial molar ratio of reac- system (an invariable property) and RP is the specific
tants and on the catalyst concentration, calculated from reaction rate (dry weight basis). Another choice, which
the equilibrium concentrations, have been reported by is to write Eq. (6) in terms of a volumetric reaction
Rangarajan et al. [5]. With our approach, for the broad rate, leads to awkward rate ‘constants’, as the volume
set of experimental conditions given in Table 2, a good of the polymer phase continuously changes during the
fit of the data could be achieved using a single value reaction owing to the swelling properties of the resin.
of K, as is shown in Fig. 4. In addition, as the system is highly non-ideal, the
The values of K at 323 and 343 K, obtained exper- kinetic equation describing the reaction rate has to be
imentally, were 1.911 and 2.778, respectively. written in terms of activities [26], accounting for the
Fig. 4. Experimental and calculated concentrations of PAA in liquid phase at equilibrium conditions (333 K).
172 R.L. Musante et al. / Applied Catalysis A: General 197 (2000) 165–173
Fig. 5. Concentration of PAA in the liquid phase as a function of time for various values of the initial composition of the reacting mixture:
(a) Run 7; (b) Run 6; (c) Run 3. Full lines represent model predictions.
chemical equilibrium as well (Eq. (5)). The simplest in homogeneous systems, might be due to the steric
expression which satisfies these requirements is the constraints imposed on the acid-catalyzed bimolecu-
following: lar rds of the reaction [3,4] by the microreticular resin
rather than an incomplete degree of solvation [27].
R P = kaPAA aHP
P
[1 − K −1 aPAA
P P
aW P
/aAA P
aHP ] (7) Figs. 5 and 6 compare experimental results and
model predictions which are fair. Additional fittings
where k [mol s−1 (g dry resin)−1 ]=k0 [H+]0 . Its value
were made using empirical kinetic expressions for: (a)
was estimated by means of the Marquardt–Levemberg
the specific reaction rate (dry weight basis) in terms
algorithm, solving for Eqs. (2), (3), (5)-(7) and using
of molar concentrations instead of activities of the re-
the experimental data from the runs indicated in Table
actants, and (b) the volumetric reaction rate in terms
2, all of them obtained in the absence of mass-transfer
of activities of the components, factorized by the resin
limitations. The previous calculation of the interaction
volume. In both such cases the new predictions were
parameters and of the chemical equilibrium constants
poorer than the one using the more sound Eq. (7), as
at each temperature allowed the uncoupled estimation
the residual sum of squares were 58 and 238% higher,
of k. The values of the interaction parameters at 323
respectively.
and 343 K were obtained from those at 333 K using the
well-tested derivation of Flory [24]: χ(T)T=χ (T0 )T0 .
The estimated values of the pre-exponential factor
and activation energy of k are (8.48±l.l6)×10 mol s−1 4. Conclusions
(g dry resin)−1 and 48.4±0.47 kJ mol−1 , respectively,
for a 95% confidence level. Given that the absence of A two-phase model has been proposed to describe
mass transfer constraints was corroborated, this some- the catalyzed reaction of the formation of PAA from
what low Eact value, as compared with the one reported acetic acid and hydrogen peroxide under a broad
Fig. 6. Concentration of PAA in the liquid phase as a function of time for various values of the reaction temperature: (a) Run 8; (b) Run
1; (c) Run 9. Full lines represent model predictions.
R.L. Musante et al. / Applied Catalysis A: General 197 (2000) 165–173 173
range of conditions, using a sulphonated ion-exchange CONICET, ANPCyT (PD No. 019) and JICA is grate-
resin acting as both a sorbent and a heterogeneous fully acknowledged.
catalyst. The developed model incorporates relevant
aspects with regard to the different affinities of the
reactive species toward the liquid and resin phases. References
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