2 × 660 MW KHARGONE SUPER THERMALPOWER PROJECT

Owner: NTPC LIMITED

(A GOVERNMENT OF INDIA ENTERPRISE)

EPC Contractor:
LARSEN & TOUBRO LIMITED

Architect Engineer:
L&T – SARGENT & LUNDY LIMITED

Make-up Water System Design

Consultant: DEVELOPMENT CONSULTANTS PRIVATE LIMITED

Vendor:
EPP COMPOSITES PRIVATE LIMITED

L&T – S&L Job No.: LD16005000 L&T Project No.: KHARGONE

Vendor Job No.: EPC/E52/21000-56516/MMH
Title: GRP Pipe - Type Test Report PN 9 SN 248 kpa
Doc./Drg. No.: EPP/L&T/NTPC/MWP/DE -18 Rev No.: 00 Total No. of Pages : 34
NTPC Doc./Drg. No.: Rev No.: 00 Unit Designation: 1 & 2
Stamp:

L&T-S&L Date Name

Checked
Digitally signed by
Debabrata Kundu
DN: cn=Debabrata Kundu,
DCPL Date Name
o=LTSL, ou=Project
Engineering Manager,
email=Debabrata.Kundu@L
ntsnl.com, c=IN Checked 06.09.216
Digitally signed
Date: 2016.09.07 12:22:43
+05'30' Signature Not Verified
by Malay Rai
Date: 2016.09.21
REVISION STATUS 10:14:59 IST
Rev Prepared Reviewed Approved
Reason: CAT I
Location:
No. Name Date Name Date Name
NTPCEOC Date
00 RG 03.09.2016 DMK 03.09.2016 NPS 03.09.2016
 2 × 660 MW KHARGONE SUPER THERMAL
POWER PROJECT

EPP Composites Pvt. Ltd.

GRP Pipe - Type Test Report PN 9 SN 248 Doc. No.: EPP/L&T/NTPC/MWP/DE -18
Larsen & Toubro Ltd. kpa Rev. No.: 00
Date: 03.09.2016

Revision Summary Sheet

Rev
Details / Description Date
No.

00 Submitted for Approval 03.09.2016

R SISTANCE
IEST REPORT
TYPE OF TEST : Long Term Chemical Resistance Test of GRP piBe in Deflected Condition
TESTING STD ASTM D 3681.
Date of Start 7l!7l2OL3 at 04:00 p,m.
Date Completion 1614l2oLs at 01:00 p.m.

This test method covers the chemical resistance properties of GRP pipe in a deflected condition.

It was observed that effects of chemical environment can be acselerated by strain induced by deflection.

This test performed by method 3 of D 3681 subjecting submerged GRP pipe ring specimens to various fb(
-
deflections induced by a constant load and monitoring the time to failure.

18 samples were tested for the diameter of 600 mm.

Test fluid utilizable for this testing was 1% normal H2SO4 solution in which pipe were submerged throughout
the testing.

The test temperatures are obtained by testing in a fluid environment where the temperature is controlled.

Test was performed on 600 mm Dlameter pipe manufactured through continuous winding process, where
width of each specimen is 300 mm.

For each sample after load application and fix the deflection initial strain calculated and than allow the pipe
to measure time to failure under constant foad.

Failure Points were noted by measuring time in the form of rupture.

Procedure B were followed by using three strain gauges on the inside bottonr surface of the pipe specirnen
in the circumferential direction to measure the initial circumferential strain,

- Initial strain level is calculated under specified deflection,

- Testing fluid maintain within +l- 5 % of the specified concentration during the test duration.

Plpe DgsiFnatlonl

Sr. Partlculars Value / Specs.

No
01 Inside Diameter 600 mm.

a2 Mean Diameter 609.4 mm

03 Avg Outside Diameter 618,2 mm

04 Thickness-liner-tl 1.0 mm,

05 Thickness - Structural * tr 8.0 mm.

06 TotalWallTlrickness 9.0 mm

t''(ffi"ffi;wmr1,
F
r-ic ou" t[, n t' 9t bd] q p1Ld^ertaki
n g)
u ' ""'-ivto-o
" - 98253 61 578
07 Manufacturing Process Continuous Filament Winding

08 Pressure Class 9 Bar

19 Stiffness Class 248 Kpa

10 Temperature Ambient

11 Resin System lsopthalic resin

N No, Of pairs of observed data

€f Failure Strain

Vi Strain at initiaf stage wlrere i - L,2,3_n

tr Time to failure where i- 1,2,3
--n
Af Failure Deflection

e Wallthickness of pipe in mm

D Mean Diameter

r Co efficient of correlation

y] The log 10 of Vi

xt The log 10 of ti
 Time to
Thlckness Measured Log of
Mean Fallure Log of
Deflectlon ,6
5r. Diameter in mm lntlal 96 Strain Straln
ln mm Deflectlon ln Tlme (xl)
(vl)
No.
(D) (e) (A) ttrs.(T)
strain €f

0.0061s 0,614992 1,414973 -2,2rt13

1 609.1 9.1 65 t0.07{48 26

0.006084 0.608424 L,623249 -2.21579

2 609 I 65 10.07320 42

0.006281 o.6281.77 2.793092 -2,20196

3 609.3 9.3 65 10.66798 6Zl

0,005342 0.s34225 2.720986 -2.27228

4 609.2 9.2 55 0.028234 526

0.005342 0,53422s 3.164941 -2.27228

5 609.2 9.2 55 9.A28Z34 {462

1752 0,005286 0.528s85 3.243534 -2.27689

5 609.1 91 55 9.0297{6

0.005s4 0.s54 3.34s374 -2.25649

7 609.3 9.3 45 7.385524 2215

0.00501 0.501 3,47885s -2.30016

9.2 45 7.386737 301 2
8 609.2

0.00561 0.s61 3.56751.4 -2.25704

9 609.2 9.2 45 7.386737 3695

6895 0.00s12 0.512 3.838534 -2.29073

10 609.1 9.1 40 6.567066

8l}s2 0.00421 0.49 3.92901 -2.37572

11 609.4 9.4 40 6.56s833

10062 0.0c403 0.48 4.002684 ^2.39469

T2 609.2 9.2 40 6.565988

0.0055 0.55 4.009153 -2.25964

13 609.3 a'l 35 5.7442s7 10213

3.867776 -2.30103
Iq 609.2 a2 35 5.74524 72il 0.005 0.5

10396 0.00504 0.504 4,016866 -2.29757

1s 609.1 9.1 35 5.746183

0,00463 0.463 4.05469 -7,33442

It) 609 I 30 4.926108 113/,2

0.0046 o.46 4.101094 -2.33724

77 9.2 30 1.92&91 12621
609,2

0.0049 0.49 4.O7r3L7 -2.3098

18 609,3 9.3 30 4.923683 10264
 - lnitial strain for each failed specimen is calculated througlt'

(o + af/2)'z

Strain Corrosion Re6re*lon Analyslr Cu rve

0.7

0.fi

0.5

.84 S Data Paints

-Linaar (Data Points )
fi:
0.2

0.1

0
2000 4000

On2= y10.95 v10.95

Time xt oEr otr oy YL
A+2BXL+CXUI

s.9L7881 5,941609 2.437542 -2.29375 -7.46t49 3,45856E-08

L 0 o,023122

5.92999 2.43s157 -2.29165 -7.45393 3.51613E-08

10 1 0,012103 5.917887

s.917887 s.922379 7,433594 -2.28954 -7.44852 3.56026E-08

100 2 o.004492

5,917887 5,918776 2,432854 -2.28744 -1.44485 3.59048E-08

1000 3 0.00089

5,917887 5.919182 2.432937 -2.28s34 -7.44292 3.60543E-08

10000 4 0.001296

5,9t788? s.923597 2.433844 -2.28324 -7.44274 3.60792E-08

100000 5 0.00571

s.917887 s.928539 2.4348s9 -2.28189 -7,443s5 3.60125E-08

438000 5,641474 0.0106s2

r"'
*
{l

rtaking)
 calculated value of SXY = -0,029469279 which is ( 0, Data Suitable

Data
Minimum VaJue for the coefficient of correlation factor r 0.5897 which is observed 0,7345 ,
suitable

All failure point observed above 95 % LCL.

-?
g5 % LCL
's
! Failure Point
34 Linear (95 % LCL)
o
inear (Failure Point)
$
-6

LogOf Yime

CONCTUSIOII:

The maximum allowable vertical pipe deflection should not result in a ring bending strain that
exceeds

the long term, ring bending strain. Capability of the pipe is reduced by an appropriate design factor,

Prepared By: Checked By: Approved By:

QG Englnee

From,

EPP COMPOSITES PW LTD.

LONG TERM STATIC
HYDROSTATIC
STRENGTH TEST
 Term Static
ASTM D 2992-2012
START DATE OF TEST : 6th November 2013 at 01:00
COMPELETION DATE OF TEST : 2gth 2015 at OB:00 P.m"

Long term test perforrned is as per AsrM D zgg2

procedure - B. Procedure consists of exposing a minimum
stresses induced by internal pressure. All
1g specimen with restrained end closures based on the tensile
specimens maintained at selected temperature by using
water as an internal environment'

plot of the linear regression line for hoop stress.

The static LTHS is obtained by an extrapoJation of a log log

. TEST PIPE DESI6filAllCl-[l!

Sr. Particulars Value / Specs.

No
01 lnside Diameter 600 mm.

02 Mean Diameter 609,4 mm

03 Avg Outside Diameter 518.2 mm

o4 Thickness-Liner-tl 1.0 mm.

05 Thickness - Structural - tr 8.0 mm.

06 TotalWall Thickness 9.0 mm

07 Manufacturing Process Continuous Filament Winding

08 Pressure Class 9 Bar

19 Stiffness Class 248Kpa

10 Temperature Ambient

LL Resin System lsopthalic resin

o TESTPROCEDURE:

- 9 & 10 of ASTM D2992'

o The test was carried out as per the procedure described in Section

pressure which are more

o Different pressure cfass has been selected in the range of 22-37 kg/cmz

than the test pressure of selected pressure class of pipe'

 r ABBREVIATIONST

D Average Reinforced outside diarneter

Vi Stress calculated at failure point - P(Do - Vll?tr

xi Log of time

Yi Log of strain

p Internal pressure in Kpa

TEST DATA

Pressute STRESS
Avg. Plpe Tlme to
In kgfcm2 OBSERVED
Sr. Outside Pressure
Fallure In log of Log of Type of
AT FAILURE
No. In Kpa Tlme (xlf Stress (yi) Failure
otameter (D) nrs.(T)
(P) (vi) Psl
1 37 618.2 3628.461 21 138380.4 1.322219 5.14107s Crack

2 37 618.3 3628.461 26 138403.1 1.41497s 5.141146 Crack

J 37 6J8.1 3628,461 95 138357.7 1.977724 s.141003 Crack

4 34 618.4 s334.261 110 127242.1 2.041393 s.104494 Weeping

A
34 618.5 3s34.261 206 127222.9 2.313867 5.104565 Weeping

6 34 618.4 3334.261 1062 127202.1 3,026125 5.104494 Pin hole

7 31 618.2 3040.062 2495 115940.3 3397471 5.064235 Weeping

I 31 618.4 3040.062 6120 1 1597B.3 3.786751 5.064377 Crack

a 31 61 8.1 3040.062 5926 115921.3 3.772762 5.064163 Pin Hole

10 28 6'18.3 2745.862 7642 104737.5 3,B83207 s.020102 Pin Hole

11 28 618.2 2745.862 1 0439 104720.3 4.021148 s.020031 Weeping

12 2B 618.2 2745.862 9621 104720.3 3.98322 5.020031 Weeping

13 25 618.3 24s1.663 10342 93515.6 4.014605 4.970884 Consider

aa failr rro
14 25 618.5 2451.663 11952 93546.25 4.077441 4.971026 Consider
qc frih rra
15 25 61B.1 24s1.663 9264 s3484.96 3.966799 4.970742 weeping

16 22 618.4 2157.463 1 0326 82307.21 4.013932 4.915438 Consider

ao fail, rra

17 22 618.3 2157,463 12943 82293.73 4i12435 4,915367 Consider

ac faiL rra
1B 22 618,3 2157.463 1 1662 82253.73 4.066773 4.91s367 Consider
ac failr rra
 * A.1 Least square method for
According to obtained results detailed calculation perforrn as per AnneXUre
long term hYdrostatic strength.

By extrapolating data calculated 95% prediction interval,

Yr"=a+bXr

= 5.0721

Ylo.ss = Yr-' ty6y

At 4, 38,000 hours obtain value is, Yto.ss = 5.05481

95 % Confidence Llmlt'Vl o.ss = l0^ Ylo.sn

E l0 ^ 5,05481

= 113453.6478 Kpa

Predicted Limlt -Vr = 10 ^ Yr-

='f 0 ^ 5.0721

= 120193.0953 Kpa
Reqression Llne Gurve:

_:-_e] ,-
Y =-0,0185r+5,lBll
R4= olqis -
?*
-e
As per ASTM D2992, clause 10.1,

Value of SxY> 0.

Coefficient of Correlation - r = 0.8647 which is greater than minimum value specified in table 41.1 for no, of
test specimen (n-2)'

All Data points lies above 95% lower confidence limit

Therefore perforrned test data is suitable for calculalion of HDB category.

:: (}Fta Peints

- L{n€a? {95',6 tel,

*Lin€ar {Fredirtaan

s15
Log o[ Strers

GONGLUSION:

l. points obtain after procedure B will show the projection of life of pipe up to 50 years.

2, Obtain HDB value for standardisation as per Table - 1 of ASTM D 2992 is fall in between (106000 Kpa to

130900 Kpa) for GRP pipe. Standard Statlc HDB value ls 110 Mpa (110000 Kpa).

Preoared Bv: Checked Bv: Aooroved

QC Englneer Sr. Msnager QG . f,.

 , Lqafl6

r
!4

f"

f*
I

I
I
t?e 3: D
]IP

:;
J

, !L
z
i

er

.64 iI
:!a

;-
:

{D
x
(o
LONG TERM RIN
BENDING
TES REPORT
TYPE OF TEST : LONG TERM RING BENDING STRAIN
TEST]NC STD ASTM D 5365
Date of Start A6/ttl2073 at 9:00 a.m.
Date Completion 2310512015 at t1:00 p,m.

- The long term ring bending strain varies for products, depending on the materials and type of construction
used irt the piPe wall.

- This test metfiod consists of subjecting subrnerged GRP pipe ring specimens to various Increasing deflections
induced by a constant load and monitoring the time to failure. A minimum of 18 samptes are required. The
test tempetatures are obtained by testing in a fluid environment where the temperature is controlled.

- The long term ring bending strain is obtained by an extrapolation to 50 years of a log-log llnear regresslon
line For failure strain versus time.

- LonB term Ring $ending test were carried out as per ASTM D 3565 for 600 rnm Diameter pipe manufactured
through continuous winding process.

- 23 specimens were tested under constant load to measure the deflection and associated strain,

- For each sample the increase in deflection versus time was recorded'

- Failure Points were noted at rupture of pipe wall which may be either liner or external due to creep effect.

Ploe Desisnation:

Sr. Partlculars Value / Specs.

No
01 lnsrde Diameter 600 mm.

a2 Mean Diameter 609.4 mm

03 Avg Outside Diameter 618.2 mm

04 Thickness- Liner-tl 1.0 mm.

05 Thickness - Structural - tr 8.0 mm.

06 TotalWall Thickness 9.0 mm

07 Manufacturing Process Continuous Filament Winding

08 Pressure Class 9 Bar

19 Stiffness Class 248 Kpa

10 Temperature Ambient

11 Resin System lsopthalic resin

 N No. Of pairs of observed data

€f Failure Strain

vi Strain at failure where i - L,2,3-n

tt Time to failure where i- I,2,3
--n
Af Failure Deflection

e Wallthickness of PiPe in mm

D Mean Diameter

r Co effrcient of correlation

y1 The log 10 of Vi

xl The log 10 of ti

r Test Data:

Mean Feilure Tlme to

Thlckness in %
Failure
Sr. Diamets Deflectlon In Fallure In % Straln
(e| Straln €f
No.
(Dl " '"'n
(A)
Deflectlon
nrs.(T)

92 165 2t.08/-7 19 0.01357e 1.357938

1 609.2

) s2 142 23.30926 62 0.012085 1.208s

609.2

9.1 170 27.91003 16s 0.013743 1.314327

3 609.1

4 94 tB0 29.53725 3302 0,0L4804 LA80447

609.4

92 166 27.24885 6426 0.o13642 1.354195

5 609.2

6 9.3 165 27.08026 9492 0.413723 L.372302

609.3

I 9.2 r50 24.62246 112G4 o.at26L7 I.26L7A2

609.2

9.1 155 25.44738 3326 0,012806 1.280588

8 609.1

s 163 26.76519 4921 0,013159 1.315881

9 6U)

9,2 140 22.98096 92 0.01.195 1.19499

10 60s.2

11 9.3 152 24.94666 26 0.012883 1,28&276

609.3

ct1 175 28.73091 212 0.014046 7.4046L2

12 609 1

i$i.ertaxinsi
13 609 I t38 22.6601 1023 0.011s64 1.156394

c.3 149 24.45l,25 Me2 0.012684 1.268396

L4 609.3

15 609.2 9.2 145 23.80171 7283 0.012285 t.228607

16 9.2 166 25.60735 13526 0.013007 1,300738

609.2

27 609.1 9.1 162 24.95485 8263 0.0L2613 1.26t307

18 609.3 93 {65 27.08026 {023 o.aB723 1.372307

19 609.2 9.2 145 23.80171 421 0.012286 r.228647

20 609.1 9.1 165 26.U738 t26 0.012806 1.280s88

21 609.4 9.4 t35 22,16294 9823 0.011854 L.78s377

22 609.2 9.2 155 27.08/.7 12962 0.013s79 1.3s7938

23 609.3 o? 170 27.80087 2643 0.014037 L.403723

r Calculation Metho4r

- Failure strain for each failed specimen is calculated through,

(D + Af/2lt

Calculated value for observed data is shows suitability of data as Sxy < 0 & value of r is ntore then

0.5252 as per Table A1.L of D 5365

O-G
.--3il
q. sfrqrq. /MdrlFdE[
r"r

v rtaking)
 a

Long Term Rtng Bendtng Straln Regression Analysis Curve

1.5 'v
q

.E1 *Oata Points

t
ar -Linenr (Data Points )
Fo.s

0
sD00 10000 15000
Tlme ln Hourc

o Value of Long term ring bending strain is obtained through extrapolation of data.

on2=
Tlme XL A+zBXL+CXL oE2 o!t' qy Yt yt0.95 vt0.95
2

L 0 0.001387 E.902577 3.903955 1.97s845 -1.88754 -5.9967 1.00752E-06

10 1 0.000634 3.902577 3.903211 1.975655 L.8871 -5.99587 1,00957E-06

-1
1-00 0.000172 3.942577 3.902149 1.975538 1.88666 -5.99518 1.011r.68-05

1000 J 2.0LI32E-O6 3.902577 3.902579 1.975495 -1.88622 -5.99465 1.01239E-06

10000 4 0.000124 3.902571 3.902701 1.975s26 1.88578 -5.99428 1.01326E-06

100000 5 0,000538 3,902577 3.903115 1.97563 -1,88534 -s.99406 1.01378E-06

438000 s.ur474 0.000957 3.902577 3,903534 L.975736 -1.88505 -5.99399 1.01393E-05

ftpNryqs,1 RAo
q.4ru<Ifit'i$hEER (c)
c

ffi*
f,so ] gt's Tsza-
rtaki ns)
" lf, l,"f 6b )
 a

-1

-a

*95%LCL
$' SDataPoint
s4 -Linaar(95 %L*)
9_,
-Linear {Dala Poinl)

tog Of Time

caxeluslox!

The maximum allowable vertical pipe deflection sfrould not result in a ring bending strain that exceeds
the long term, ring bending strain, Capability of the pipe is reduced by an appropriate design factor,

Prepared By: Checked By: Approved By:

Sr. ManagerO?"*
QG Englneer .**
-/-\' RAO

tr
(AGo
rtakins)
a

O'6

!6
a= -dr-
e!=-.=
E '' -. I I
I

E E
D

g 5
F

{tu}s x ' 'qejrsprq'

-Noso@F
LONG RM SPECIFIC
RIN CREEP
STIFFNESS
TES REPORT
 EPP COMPOSITES PRIVATE LIMITED
Format No F.G.0 8 -09 REV. NO. 00 REV. DATE 01-09-2010

PIPE DESTRUCfIVE TEST REPORT

Datq of testlns starteC v 07llll2013 at 7:00 p.m.

r28lLzl2o14 at 11:00 a.m.

Test ref. standard:- ISO 10468:2003

Scqpe:- This test specifies a method for determining long term specific ring creep

stiffness & wet creep factor for glass reinforced thermosetting plastics (GRP) pipes

made with filament winding machine.

prlnciple:- A cut length of pipe supported horizontally is loaded throughout its length

to compress it diametrically to a prescribed level of strain calculated using the equation

e."ic,L = (4.28x e/d.x yi x 100) / (L +yo/ 2 x d* )z

The force application surfaces are bearing plates. The pipe is immersed in water at
given temperature for a period of time during which the force remains constant and

the vertical deflection is measured at intervals. The long-term specific ring creep
stiffness is estimated by extrapolation.

The wet creep factor is then determined from the long-term specific ring creep
stiffness and the initial specific ring stiffness of the same test piece. The declared wet

creep factor is the average of the results from two test pieces.
 EPP COM POSITES PRIVATE LXMITED
Format No F.G -0 8.0I REV. ilO. 00 REV, DATE 01*09,2010

PIPE DESTRUCNVT TEST REPORT

Apparatuq:'

The machine shall comprise a system capable of applying a force without shock,
through two parallel force application surfaces conforming to allow the use of bearing
plates for loading the test piece, subject to reporting the choice used. The same loading

arrangement shall be used for the determination of both initial and long-term stiffness.

The surfaces shall be provided by a pair of plates, have a width of at least 100 mm and

a length at least equal to the length of the test piece. They shall be.sufficiently stiff so
that they do not visibly bend or otherwise deform during the test. Required a container
of large enough to accommodate test pieces in submerge condition.

Test Dlec€ Two test piece require with the length of 0.3 meter cut perpendicular to
the axis of the pipe & ends shall be smooth and sealed, 600 MM Diameter pipe with
pressure class of PNI 9 & Stiffness of 5N C - 248 Kpa is taken in consideration to
produce the PiPe test Piece.

procedure Determine and record the initial specific ring stiffness, Sq, of the each test

piece. Use the measured value of Se at a pair of reference lines, to be designated

position 1. to estimate the force required to compress the test piece to the necessary

deflection within 3 min to achieve.

place the test piece in the in the apparatus in contact with the upper and lower plate

with the pair of diametrically opposed reference lines designated position 1 vertically
aligned. Ensure that the contact between the test piece and each bearing plate is as

uniform as possible and the plates are not tilted laterally. Place the apparatus in the
 EPP COMPOSITES PRIVATE LIMITED
F-C-08 -0I
PIPE DESTRUCTIVE TEST REPORT

water container. Fill the container with water so that piece is fully immersed.

When the test piece is fully immersed in the water and taking account, as
necessary,
of the mass of the upper plate, apply the vertical compressive force, F so that the
coffesponding vertical deflection is reached within 3 min and record the
actual force
applied and deflection achieved.

Hold the force constant throughout the duration of the test. Commencing at
not
more than t h after loading and continuing for more than 10,000 h, measure
and
record, to within 2% of the initial value, the deflection of the test piece at
approximately equal intervals of lg(time) after loading. The intervals shall be
such that
ten approximately equally spaced readings are taken for each decade of lg(time
in h)
Testing is performed as specified above in said document. Results of both
specimen is
mentioned to calculate the average value stiffness at 4,3g,000 hrs.

Specification for Test Piece

Pipe Diameter Di 500 mm

Pipe Pressure Class P I ke/cm2
Pipe Stiffness s 5000 N/mz
Pipe Apparent Modulus of Elasticity L7775
E Mpa
Pipe thickness e 9 mm
Pipe Nominal Diameter dm 649.2 meter
Pipe Deflection ( Allowable as per StdJ- 3 %
v 0.018 meter
Def le ction Coeffi ci ent f 0.0186007
 EPP COM POSITES PRIVATE LIMXTED
Format No F.C -0 8.0I REV. NO. 00 REV. DATE 0{.{t9.20f 0

PIPE DESTRUCTIVE TE$T REPORT

gdStlffness ?6Stlffness
Deflectlon of AV Deflecion of AY
Tlme In lHrsl
for Sample- I for Sample - t for Sample - 2
forSample- 2

0 0.018 98.46 0.017 s7.9

1.5 0.0181 90.77709 0.0171 88.83394

2 0.0182 90.27831 o.oL72 88.31745

4 0.0183 89.78499 o.oL74 87,30232

10 0.0r84 89.29703 0"0175 85.3102s

50 0.0186 88.33584 0,0177 85.82262

100 0.0188 87.39709 0.0179 84.8537

200 0.02 82.15326 0.0183 83.00876

400 0.0203 80,93918 0.0185 82.17737

600 0.020s 80.14953 0.0188 80.80108

800 0.0208 78.99352 0.0191 79.53195

1000 0.0211 77.87039 0.0195 77.90053

2000 0.0215 76.42164 o.0r.98 16.72022

3000 0.0218 75.36997 0.0202 75.20tOL

4000 o.0222 74.01195 0.0206 73.74079

5000 o.oz27 72.38t73 0.021 72.33621

6000 0.0234 70.21646 0.o214 70.98413

8000 o.o24 68,46105 0.0219 59.35348

10000 0.0246 66.79L27 o.0225 67.s1379

P
 t\ n {:.c*

f fZZglZ Og to siaulIlrr

tD % u! stue//lts

=iDo1

ggp6,g = I Do1

snoq Ptot $oa{g917

- x90(n'0
t 88f6'f = i
s
q+o=I0o1

ruodtu r$I IAII:}nutsJc Sdld

60- 80-c'J
ostrltrl alv^rud sErrsodNOD dda
 EPP CO]d POSITES PRIVATf, LIMITED
Format No F-C-08-09 REV. NO. 00 REV. DATE 0r49.2010

PIPE DESTRUCTIVE TEST REPORT

logy= a+blogr+ clhgx/

At50 Yeor, total haurc

log y = 7.9075+0,

logy*
Stlllness ot 50 yeax

Sr. M -QC
f ,r. -e
r Ai{qr€ w, { t'i iil'ceR (C)
5 uro'
a$l^ertarins)
t{sza
3F

3
 tol

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s
{.
Idl
lml
!1 Pti tl
qNll

II
tt
lbl
tt
tl
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ts
 EPP COflPOSITES PW. LTO.
(Formody Elasto Polymer Proceeson (Guf.) hrt Ltd.l

Cllentl EPP Composltes tut- ttd. (For Internal leltlng purposel

Date:16,10.2013
Te

Flutd Speolflcatlon & Condltlonl

Design Pressure 9kglcm2

Testing Pressure 2 * Design Pressure
uEsrgn E' Manuraqunng ot (jRP ptplng
Pipe Size
Pressure Class PN- 9
Stiffness Chss 248 Kpa
Design Standard AWWA - M 45
Specifi caticn Standards ls 14402
Mfg Process Continuous Filament Winding
Type ofjoint Coupler Joint
Liner 1.0 mm
Liner MOC tsopthalic Resin with C - glass fiber & minimum resin content of 70%
Structural wall 8.0 mm
Structural MOC lsopthalic Resin with E - 6lass fiber
Total WollThlckness 9,0 mm
Filler Addition Yes
Froperthr

Axial Tens$e Strength 184 KN/nr of Circumference

Hoop Tensile Strength 1095 KN/n width of Circurnference
Hoop Flexural Modulus 18000 MPA
Axial Tensile Modulus 45OO MPA
Hoop tensile Modulus 11000 MPA -
Pipe Composition 32.5 % Resin ( +/- 5!

24.5%Glass(+/-5)
43.0 % Sand ( +/- 5)
 F-P-21-01

DATEOFINSPECTION ! 26.10'201t
SON0: NOIIIINALDIA IONI :600
P]PE NI) NOI|LSTIFFNF.SSCLJSS I Xt kPr
PO NO. NOill. PRESSIJRE CIASS:.9 ber

Uhinlate lord lFrnatl itt N

l6 t ?.61

Lo;rd Per
unit
lenglh
KN

Strtlires: - I rr*l lljr ulrt l(ngtll lt kN

rcrtrcal piJr. disp:trc:nent irt ltllr

Levcl ,rvt Dclleclion l2-0O % (rK No iulerior surfxce ctacks or cr:lzes

1-*r,el'll':tlellection 20{J0 %OKNostrucluralrlantagemevidencedhf inter-lnnrinarscpirraliur,sepirralionoflltelinerorsullbcclal'cr(if

incorporrted) frcnr slnrctural wdll, tcrtsile lailurc oflhc gla;s liber reinforceiltcrt & fracture or lrucklingolthe
pipe $,all

,T,
-t

2 S^->

0
(A GovelSr-'l Sezss o t"' -'duk
 EPP COMPOSITES PRIVATE LIMITED
Format No. I F.P.i54B REV.NO. I O REV. DATEI {'6'2010

CLIENT : Internal DATE 25.10.2013

s.o. No. Ref.Standard IS 14402:1996
NOMINAL DIA}IETER : 600 Ml.l
STIFFNESSCI-ASS : 248 kPa
FRESSURE CI.ASS r9lAR
P.O.NO.

HYDROSTATIC PR€SSURE
SR, NO. PIPE NO. WORKiTANSTIIF
TEST

1 I HT OK AT 18 K9/cm2 SATISFACTORY

2 2 HT OK AT 18 Kglcrn2 SATISFACTORY

3 3 HT OK AT lB Kg/cm2 SATISFACf,ORY

4 4 llT OK A-f lB Kglcm2 SATISFACTORY

NOTE: NO WEEPING.NO LEAKAGE AND NO FRACTURE OF STRTJCTURAL WALL OBSERVED.

PREPARED BY CHECKED BY

APPROVED BY

(A 1
 EPP COMPOSITNS PRTVATE LIMITED
REV.
Fornat No, r'-c-8"09 RIIV,t{O. 0 0 r.06.2010
DATE

INGMTION LOSS TEST REPORT

CLIENT : lrtltrnal DA1'fl ; 2j. t0.20t3

REFERENCE : AW\VI\ C95O
NONIINAL DIA :600 MNI INS1'RUIvIEN'|ID
: D1J?S96
SIIFFN&SS CI"ASS :248 Kpa SN C
PRISSURECI,ASS . p619

a, Crlculation of ingnltlon locsr

Sr. No. RF,SIN % GT,ASS% SANI' %

I 3t% 276/" 42%

2 3lf/o 2V/o 4t%

3 t3% 25.i9/o .t 1.59'o

AVRG. 3 ln/o 21.2Vo 4 t.5%

I..AB CHEMIST CIIECKED BY

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