12V/16V 275GL+

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TOPIC: Fuel System

IDENT NO: 9-4107


DATE: July 2018

12V/16V 275GL+* SUPERSEDES: New

SUBJECT: Prechamber Fuel Regulator Bracket and Inlet Fuel Pipe Upgrade kits
MODELS AFFECTED: 12V/16V 275GL/GL+ Engines

Failure to comply with this alert could result in


personal injury or equipment damage. All field
sites should be inspected and, if necessary,
corrected as soon as feasible. Warranty claims
for reimbursement of parts only for this bracket
kit will be accepted through December of 2019
(roughly 18 months from bulletin publish). Please
contact your Authorized Channel Partner for
ordering of the parts.
The purpose of this bulletin is to inform the field
that a potential fuel pipe crack may occur
on12V/16V 275GL/GL+ engines. See Figure 1,
Figure 2 and Figure 3. INNIO Waukesha gas
engines takes a fuel gas leak very seriously and
requires all subject engines to be inspected at Figure 2
the first opportunity.

Figure 1

Figure 3

* Trademark of INNIO Waukesha Gas Engines, Inc.


All other trademarks are the property of their respective owners.

07/13/2018
Copyright © 2018, INNIO Waukesha Gas Engines, Inc. Page 1 of 3
Service Bulletin No. 9-4107

Two upgrade kits have been released. The As is general good practice:
Prechamber Fuel Regulator Bracket Upgrade Kit,
• Make sure that the engine room ventilation
P/N G-962-1223, for an engine that is
system is working properly.
experiencing a prechamber fuel pipe crack. The
Inlet Fuel Pipe Upgrade Kit, P/N G-962-1222, for an • Do not enter the engine room unless
engine that is experiencing a fuel inlet pipe necessary.
crack. • Follow all INNIO Waukesha gas engines and
If a fuel pipe crack is found, the engine is to be site-specific safety precautions.
shut down and the proper upgrade kit installed.

Table 1. Prechamber Fuel Regulator Bracket Upgrade Kit, P/N G-962-1223, Components

ITEM
PART NO. QTY DESCRIPTION
NO.
1 294582H 1 BRACKET, Prechamber Solenoid Bottom
2 294582J 1 BRACKET, Prechamber Solenoid Top
3 127030 6 NUT, Flange Hex Metric
4 292453 4 SCREW, Hex-Head (Threaded Full Length)
5 293242 6 WASHER, Flat, M8
6 80297M 4 SPACER, 0.344 x 0.750 x 0.219 Long
7 WS808297 2 SCREW, Hex-Head, (Threaded Full Length)
8 209927D 2 PIPE, 1 in. NPT x 1.50 SCH80 Tube
9 209927G 1 PIPE, 1 in. NPT x 4.00 SCH80 Tube
10 209927A 1 PIPE, 1 in. NPT x 2.50 SCH80

8
10
2X 3 7

8
2
1 4 3 5 6 4X

Figure 4: Prechamber Fuel Regulator Bracket


Upgrade Kit, P/N G-962-1223

07/13/2018
Copyright © 2018, INNIO Waukesha Gas Engines, Inc. Page 2 of 3
Service Bulletin No. 9-4107

Table 2: Inlet Fuel Pipe Upgrade Kit, P/N G-962-1222, Components


ITEM
PART NO. QTY DESCRIPTION
NO.
1 296348B 1 BRACKET, Pilot Support
2 26237 2 CAPSCREW, Hex-Head, 5/16-18 x 3-1/2 Long, Grade 5
3 21051 2 WASHER, Lock, 0.312
4 207559C 2 GASKET, Full Facepipe Flange
5 A296288B 1 PIPE, Gas Supply Inlet Assembly
6 295479 6 SCREW, Hex-Head, M16 x 70 Long, Class 8.8
7 293763 2 SCREW, Hex-Head, M16 x 80 Long, Class 8.8
8 Y18813M 10 WASHER, Flat, 0.625
9 290223 8 NUT, Hex, M16, Class 8
10 21055 8 WASHER, Lock, 0.625
11 76911 2 SPACER, 0.406 x 0.875 x 0.125 Long

6
4

10

5
11 6

3 1 8
10
4 9

Figure 5: Inlet Fuel Regulator Upgrade Kit, P/N G-962-1222

07/13/2018
Copyright © 2018, INNIO Waukesha Gas Engines, Inc. Page 3 of 3

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