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  • Charge Pump Starting and Establish Short Oil Once Through Bypassing Reactor (Can Be Done With Step 14)

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    Ashwani Kumar
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    The document outlines a multi-day process for starting up a catalytic cracking unit. Some key steps include: 1. Purging and pressurizing the reactor circuit with hydrogen up to 50 kg/cm2 while heating the reactor bed to 120 degrees C over multiple days. 2. Increasing pressure to 130 kg/cm2 while maintaining bed temperature below 120 degrees C then holding for 4 hours. 3. Introducing flushing oil to the reactor at 140-160 m3/hr to pre-wet the catalyst for 4 hours then increasing bed temperature to 200 degrees C over 5 hours. 4. Performing low-temperature and high-temperature sulfiding steps over multiple days to

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    HCU-2 start up bar chart (1).xlsx

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    The document outlines a multi-day process for starting up a catalytic cracking unit. Some key steps include: 1. Purging and pressurizing the reactor circuit with hydrogen up to 50 kg/cm2 while heating the reactor bed to 120 degrees C over multiple days. 2. Increasing pressure to 130 kg/cm2 while maintaining bed temperature below 120 degrees C then holding for 4 hours. 3. Introducing flushing oil to the reactor at 140-160 m3/hr to pre-wet the catalyst for 4 hours then increasing bed temperature to 200 degrees C over 5 hours. 4. Performing low-temperature and high-temperature sulfiding steps over multiple days to

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xlsx, pdf, or txt
    47 views3 pages

    Charge Pump Starting and Establish Short Oil Once Through Bypassing Reactor (Can Be Done With Step 14)

    Uploaded by

    Ashwani Kumar
    The document outlines a multi-day process for starting up a catalytic cracking unit. Some key steps include: 1. Purging and pressurizing the reactor circuit with hydrogen up to 50 kg/cm2 while heating the reactor bed to 120 degrees C over multiple days. 2. Increasing pressure to 130 kg/cm2 while maintaining bed temperature below 120 degrees C then holding for 4 hours. 3. Introducing flushing oil to the reactor at 140-160 m3/hr to pre-wet the catalyst for 4 hours then increasing bed temperature to 200 degrees C over 5 hours. 4. Performing low-temperature and high-temperature sulfiding steps over multiple days to

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xlsx, pdf, or txt
    of 3

    Day-1 Day 2

    Sl No Activities 3 6 9 12 15 18 21 23 24 25 26 29 30 33

    1 Piston purge (pressurize and depressurize the reactor circuit)


    2 Evacuation of reactor circuit
    3 Hold test
    4 Vaccum breaking
    5 Leak test
    6 RGC rolling and piot lit up
    7 Pressurize the system with H2 to 20 Kg/cm2 & bed temp rise to 120deg.C max.
    8 Leak test @ 20kscg
    9 Increase system pressure upto 50kscg @ 10kscg/hr
    10 Increase Rx minimum skin temperature above 56°C (MPT) @ 50KSCG Pressure
    Increase system pressure upto 130kscg keeping reactor bed temperature max.120deg.C (Note upto 105deg.C
    11 @ 17deg.C/h and from 105deg.C to 120deg.C @ 6deg.C/hr
    12 Hold the temperature @ 120deg.C for 4hours
    14 Reduce the bed temperature to 100deg.C before introducing flushing oil to the reactor
    15 Charge pump starting and establish short oil once through bypassing reactor (can be done with step 14)

    16 Introducing FLO to reactor (once through) @ 140-160m3/h. Hold for prewetting the catalyst (4hrs).
    Once splitter bottom liquid is free from dirt/debris, establish recycle mode and start increasing the bed temperature @
    17 20deg.C/hr to 200deg.C. (5hrs appr.x) Hot bolting to be done at 190deg.C (appr. Time is 3hrs)
    Low temperature sulfiding (pretreating bed 230°C) & Cracking bed 205 deg.C Max. Increase Cracking bed temperature
    18 from 205 to 230deg.C @ 6deg.C/hr after achieving 3000ppm H2S min in recycle gas
    19 Hold 230deg.C in all bed till H2S exceeds 10000ppm in recycle
    20 Increase temperature of 1st and 2nd bed to 315deg.C @ 14deg.C/hr and 3rd/4th to 290deg.C @8deg.C/hr
    21 Hold high temperature sulfiding for 4hrs (DMDS injection to be completed)
    22 Stop recycle & start Phase out with VGO. Check bottom sulfur and route to IFO if possible
    Establish recylce with 10m3/h fresh and 10m3/h bleed before increasing the temperature. Increase temperature of 1st
    23 and 2nd bed to 345deg.C @ 8deg.C/hr and 3rd/4th to 330deg.C @8deg.C/hr

    24 Increase 3rd and 4th peak from 330 to 390deg.C @8deg.C/hr


    25 Product rout up
    Day 2 Day 3 Day 4 Day 5 Day 6
    36 37 38 41 42 43 44 47 51 52 55 56 61 62 65 68 69 72 74 75 76 79 80 83 87 88 91 94 99 100 102 103 106 110 111 114 115 118 121 124 129 130 134
    Day 6 Day 7
    135 137 142 143 145 158

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