INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 2600 CUSTOMER PART NO.: RE-503160 MODEL NO.: DB4429-5628
GOV. REGULATION: 7-10 % CUSTOMER'S NAME: SUPERSEDES:
ENGINE: 4045TF JOHN DEERE DUBUQUE EDITION NO.: 8
APPLICATION: O.E.M. 112 KW MARINE DATED: 01-13-04
NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUD.
ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.
TEST STAND: ISO 4008: PUMP SETTINGS: FOLLOWING PUMP SERVICE
1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 1. ROLLER-TO-ROLLER DIMENSION: 1.9835" ± .0015"
.063" (1.6 mm) ID X 25" (635 mm) LONG. (50.38 mm ± 0.04 mm)
2. CALIBRATING INJECTORS........SAE J968/ISO 7440: MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R.
0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR) 2. GOVERNOR LINKAGE GAP: .125" TO .165" (3.2-4.2 mm)
3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B. 201) (USE KIT #23093 S.B. 95)
a. TEMPERATURE 110 -115 F (43 -46 C) AT INLET. 3. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
b. SUPPLY PRESSURE (S.B. 334): 2.0 ± 0.5 PSI OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
(14± 3 kPa) AT PUMP INLET. 4. 400 RPM (WOT):
4. CAM MOVEMENT READ-OUT DEVICE: #23745. a. CHECK SHUT-OFF: 4 mm³/STROKE, MAX.
b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
PUMP INSTALLATION: IT-014 (60 kPa).
ROTATION-C-* LEVER ANGLES (REF.) 5. 2600 RPM (WOT):
NAME PLATE-L-SIDE** THOT MIN.( B) N/A a. SET TRANSFER PUMP PRESSURE FOR 99-101 PSI,
#1 CYL.-5-O'CLOCK** THOT MAX.( C) N/A (683-696 kPa)(SUPPLY SET PER TEST STAND NOTE 3B)
b. ADJUST RETURN OIL TO 400-700 CC/MIN. RECHECK TRANSFER
THROTTLE-L-SIDE** S.O. ( E) N/A PUMP PRESSURE.
TIMING MARK N/A S.O. ( F) N/A c. CHECK HOUSING PRESSURE FOR 8.5-13.5 PSI, (59-93 kPa)
E.S.O.(12V E.T.S.O.) 6. 1000 RPM (WOT): SET ADVANCE TRIMMER SCREW FOR 2.0 .
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END 7. 1850 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY:
134.5-135.5 mm³/STROKE.
PUMP OPERATING SPEED...HALF...ENGINE SPEED 8. 2600 RPM (WOT): SET TORQUE SCREW FUEL DELIVERY FOR
AIR TIMED TO HOUSING FLANGE (REF. S.B. 177) 116.5-117.5 mm³/STROKE.
MECHANICALLY TIMED TO CAM (REF. S.B. 177) 9. 1400 RPM (WOT): SET FUEL LIMITER ADJUSTING SCREW FOR
104.5-105.5 mm³/STROKE.
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE 10. 800 RPM (WOT): SET FUEL LIMITER ORIFICE SCREW FOR
94.5-95.5 mm³/STROKE
(REF. SL-222) 11 2860 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
1. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO 10-12 mm³/STROKE.
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
2. 2860 RPM: PRIOR TO CHECKING PUMP PERFORMANCE, RESET 12. 700 RPM (L.I.): SET LOW IDLE SCREW FOR 13-15 mm³/STROKE.
HIGH IDLE SCREW TO OBTAIN 10-12 mm³/STROKE. 13. CHECK POINTS:
3. CHECK POINTS: THROTTLE T.P.
RPM POSITION mm³/STROKE ADVANCE PRESSURE
THROTTLE
RPM POSITION mm³/STROKE ADVANCE a. 2910 WOT 5 MAX --- ---
b. 2860 WOT 10-12 --- ---
a. 2910 WOT 5 MAX --- c. 2600 WOT* 4 MAX --- ---
b. 2860 WOT 10-12 ---
c. 2600 WOT* 4 MAX --- d. 2600 WOT 116.5-117.5 2.5 -3.5 99-101***
e. 1850 WOT 134.5-135.5 --- ---
d. 2600 WOT 114-120 2.5 -3.5 f. 1400 WOT 102.5-107.5 --- ---
e. 1850 WOT 133-137 --- g. 1000 WOT --- 1.5°-2.5° ---
f. 1400 WOT 95-115 --- h. 800 WOT 92.5-97.5 --- ---
g. 1000 WOT --- 1.0°-3.0° i. 700 L.I. 13-15 --- ---
h. 800 WOT 85-105 ---
i. 700 L.I.** 13-15 --- j. 300 WOT --- 0 ---
k. 400 WOT* 4 MAX --- ---
j. 300 W0T --- 0 l. 150 WOT 62.5 MIN --- 10 MIN.**
k. 400 WOT* 4 MAX ---
l. 150 WOT 60.5 MIN --- * E.S.O. ENERGIZED ** (69 kPa) *** (683-696 kPa)
* E.S.O. ENERGIZED 14. SPECIAL NOTES:
** RESET USING LOW IDLE SCREW, IF NECESSARY a. TORQUE ALL FASTENERS PER S.B. 106.
b. ASSEMBLE DRIVE COMPONENTS S.B. 438.
c. SEAL PUMP FASTENERS PER S.B. 134R.
d. ASSEMBLE THROTTLE LEVER SPACER AND ARM IN B4-L
POSITION PER S.B. 164.
e. FOR SERVICE ONLY:
AIR TIME PUMP USING HARTRIDGE BASIC AIR TIMING TOOL
7244-27 WITH INSERT 7244-30 AND PILOT RING 7244-26E.
CONNECT AIR SUPPLY WITH 60-100 PSI (4.1-6.9 BAR) TO #1
CYLINDER OUTLET. SET TOOL TO 201 AND INSTALL TO DRIVE
SHAFT. SLOWLY ROTATE TOOL CLOCKWISE UNTIL ROLLERS
STRIKE CAM RING AND TOOL STOPS, SCRIBE LINE ON
HOUSING FLANGE. REPEAT PROCEDURE TO ENSURE
ACCURACY. IF INTERFERENCE BETWEEN STRAIGHT EDGE
AND HOUSING FLANGE OCCURS,PLACE WASHER (i.e. 13521)
BETWEEN STRAIGHT EDGE AND TOOL.
f. FOR FACTORY USE ONLY:
SET TORQUE SCREW SO AS NOT TO IMPEDE METERING
VALVE TRAVEL.

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DB4429-5628 EDITION 8 DATED 01/13/2004 PAGE 2 OF 4
DESCRIPTION QTY P/N HOUSING & DRIVE GROUP P/N QTY DESCRIPTION
(63623)
BEARING, NEEDLE 1 26359 36534 1 SEAL, DRIVE SHAFT
DRIVESHAFT 1 34357
30804 1 SEAL, TEFLON LIP
NUT, HEX 1 26346
WASHER, DRIVESHAFT 1 32787 21660 1 SCREW ASSY, VENT
OR 21661-21665
KEY, WOODRUFF 1 30387

29677 1 CAP, TORQUE SCREW

HOUSING ASSY, PUMP 1 28384 29671 1 NUT, TORQUE SCREW
17438 1 SEAL, O-RING
33922 1 SCREW, TORQUE
11331 2 SCREW, HEX HEAD
SEAL, RECT SECTION 1 26470
GASKET, TIMING WINDOW CVR 1 27603 28749 1 BEARING, THRUST

COVER, TIMING WINDOW 1 23107 26468 1 WASHER, THRUST

28381 1 WASHER, DRSFT SPRING
SCREW, RIVET 2 24419
NAMEPLATE 1 10394 26469 1 RING, RETAINING

21194 2 SCREW, HEX HEAD

NOTES:

DESCRIPTION QTY P/N HEAD & ROTOR GROUP P/N QTY DESCRIPTION
(63281)
ROLLER, CAM 4 26072 34540 1 H&R ASSY, HYD 4 CYL
SHOE, CAM ROLLER 4 20121 18700 2 PLUNGER, ROTOR
OR 20123 (STD) OR USE 18701-18704 (STD)
20122 (+.010) AS REQ'D OR 18706-18709 (O/S)
REF S.B. 332 AS IND. ON ROTOR SB 60R
11056 2 PLUNGER, ROTOR
USE 11057-11060 (STD)
OR 11062-11065 (O/S)
AS IND. ON ROTOR S.B.60R
12216 1 SCREW, HEAD PLUG
11438 3 SCREW, SET
SPRING, LEAF 2 29932 20727 4 CONNECTOR, FUEL LINE
SCREW, LEAF SPR ADJ 2 15619 27245 1 SEAL, O-RING
32162 1 RING, CAM
SPRING, REGULATING 1 33428 33084 2 PLUG, WELCH
33082 1 NUT, FUEL LIMIT LOCK
PISTON, FUEL LIMITER 1 33253 27602 1 SEAL, O-RING
SCREW, ACC PSTN RET 1 17050 33274 1 SCREW, FUEL LIMITER
33211 1 SCREW, ADJABLE ORF
GUIDE, ACC SPRING 1 33616
PISTON, REGULATING 1 19895 33083 1 NUT, FUEL LIMIT LOCK
SPRING, ACCUMULATOR 1 33615 32534 1 SEAL, O-RING
20129 1 SPRING, DLVY VALVE
PLUG, BARREL 1 36154 20128 1 STOP, DELIVERY VALVE
SEAL, O-RING 1 27601 20127 1 SCREW, RETAINING
PLATE, SINTERED LOCK 1 29384 21217 1 VALVE, DELIVERY
OR 21218 (O/S) AS REQ'D
SCREW, SKT HEAD CAP 1 29710 REF S.B. 143B

NOTES:

DESCRIPTION QTY P/N TRANSFER PUMP GROUP P/N QTY DESCRIPTION

(62110)
32859 1 RETAINER, ROTOR
SEAL, TRANSFER PUMP 1 27608 21232 1 LINER, TRANSFER PUMP
34759 4 BLADE, TRANSFER PUMP
OR 20511, 20512, 34758
REFERENCE S.B. 304
RETAINER, ROTOR 1 19870
19906 1 RING, LINER LOCATING
33040 1 RGLTR ASSY, PORTING
SPRING, TP BLADE 2 15699
ROLL PIN 1 19837
SEAL, TP RGLTR SLEEVE 1 19844

28135 1 SPRING, REGULATING

PISTON, REGULATING 1 19895

PLUG, END PLATE ADJ 1 32642

FILTER, INLET 1 28986 32636 1 CAP, TP END

NOTES:

INDENTED ITEMS INCLUDED

DB4429-5628 EDITION 8 DATED 01/13/2004 PAGE 3 OF 4
DESCRIPTION QTY P/N GOVERNOR GROUP P/N QTY DESCRIPTION
(63286)
SPRING, GOV CONTROL 1 18074
BROWN-BROWN 12210 1 RETAINER, SPRING
ARM, GOVERNOR 1 19866
11966 1 SPRING, IDLE
YELLOW-YELLOW
11969 1 GUIDE, IDLE SPRING

27606 1 WASHER, SEALING

SHAFT, GOVERNOR ARM 1 12214 24726 1 STUD, GUIDE

SEAL, O-RING 2 31332
NUT, PIVOT SFT RTNR 2 12288
SPACER, GOV SPRING 1 15284
21895 1 ARM ASSY, MTR VALVE
SLEEVE, GOVERNOR THRUST 1 36498 11563 1 VALVE, METERING
* SEE NOTE
26427 1 SHIM, MTR VALVE SPRG
WASHER, THRUST 1 19860 20359 1 SPRING, MTR VALVE

WEIGHT, GOVERNOR 6 19858 29136 3 CLIP, RETAINING

REF. S.B. 370
RETAINER ASSY, GOV WT 1 19893 19894 3 RETAINER, CUSHION
19873 6 CUSHION, GOV WT RNTR
NOTES: * O.S. METERING VALVE AND ARM ASSEMBLY 22249 REFERENCE S.B. 336

DESCRIPTION QTY P/N LINKAGE GROUP P/N QTY DESCRIPTION

(60128)
SEAL, O-RING 2 17438
WASHER, SPACER 2 14408
SHAFT ASSY, THROTTLE 1 12019 16279 1 SHAFT, SHUTOFF

SCREW, HEX HEAD 1 12972

12253 1 CLIP, SHAFT RETAINER
NUT, HEX 1 12174
12221 1 LEVER, THROTTLE FORK

12169 1 SCREW, HEX HEAD

SPACER, THROT LVR ADJ 1 16135
12174 1 NUT, HEX
SCREW, SOCKET CAP 1 12051
ARM, ADJUSTING SPACER 1 16136 18021 1 HOOK ASSY, GOV LKGE
LEVER ASSY, THROTTLE 1 16392 12360 1 SCREW, HEX HEAD
12362 1 LOCK WASHER, SHPRF
SPRING, THROT LEVER 1 13003 18020 1 HOOK, GOV LINKAGE

12358 1 LINK ASSY, ADJUSTING

11919 1 SPRING, GOVERNOR LINK
SCREW, SKT HEAD CAP 1 15668
RNTR, THROT LVR SPR 1 13010

NOTES: THROTTLE LEVER BUSHING OUT

DESCRIPTION QTY P/N AUTOMATIC ADVANCE GROUP P/N QTY DESCRIPTION

(61818)
SCREW, REED VALVE 2 19834
SEAL, O-RING 1 26126 21361 1 PLUG, PISTON HOLE
SEAL, O-RING 1 29280
RING, PISTON SEAL 1 18967 22773 1 VALVE, REED
SEAL, RECT SECTION 1 29281

29280 1 SEAL, O-RING

18959 1 SPRING, ADVANCE
PISTON, ADVANCE 1 20471 BLACK-BROWN
0-3 DEG. ADVANCE 14258 1 SPRING, INNER ADVANCE
SEAL, O-RING 1 29282 RED
PLUG, PISTON HOLE 1 15744 14940 1 GUIDE, ADV ADJ SPRING

SCREW, ADV ADJUSTING 1 14544

27602 1 SEAL, O-RING
SEAL, O-RING 1 17438
NUT, HEX LOCK 1 13807 26787 1 SCREW ASSY, HD LCTING

PIN, ADVANCE CAM 1 21147

SEAL, O-RING 1 27610
PLUG, HEX SOCKET 1 23056

NOTES:

INDENTED ITEMS INCLUDED

DB4429-5628 EDITION 8 DATED 01/13/2004 PAGE 4 OF 4
DESCRIPTION QTY P/N COVER GROUP P/N QTY DESCRIPTION
(60857)
22109 1 RGLTR ASSY, HSG PRESS

27607 1 SEAL, O-RING

14760 2 NUT, HEX LOCK
22985 1 TERMINAL, BLADE
SCREW, BUTTON HD CAP 3 22351 21618 1 INSULATOR, TERMINAL
STRAP, TERM GROUNDING 1 20951 12049 2 WASHER, INTL TOOTH
12500 2 WASHER, FIBER
WASHER, INTL TOOTH 1 18493
30789 1 CAP, COVER SCREW
NUT, HEX 2 12519

WASHER, PLAIN 2 18501

30788 1 CUP, COVER SCREW

SEAL, RECTANGULAR SECTION 1 27244 21898 1 COVER, GOV CONTROL

26921 1 SOLENOID, 6V ETSO

2-23190 TUBE, INSULATE

NOTES: INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP, REFERENCE S.B. 108

FOR SERVICE USE ONLY FOR ENGINEERING USE ONLY

APPLICABLE SERVICE ASSEMBLIES DATE CHANGE NO. EDITION
THROTTLE SHAFT BUSHING REPLACEMENT 17776 06/01/1999 26084 1
ESO MOUNTING AND GROUNDING KIT 26431 09/30/1999 26084 2
GASKET KIT 33702 10/14/1999 26084 3
11/01/1999 26413 4
06/02/2000 26084 5
06/19/2000 26084 6
09/25/2003 27616 7
01/13/2004 28511 8

INDENTED ITEMS INCLUDED