02

01
Revision Issued Appr. Appr. Date Revision Description

Vendor-No. Document No. 2345041 Format Rev. 0

A4

CONTRAT : 2.2068 JORF LASFAR – SUPERSTRUCTURES

ROYAUME DU MAROC - OFFICE CHERIFIEN DES PHOSPHATES

Scale: Issued Appr. Appr. Date Zone/Descr.:

N.A. M.K. JMM 15.12.11 Pattern no.:

QUAIS 1, 2 and 4

HASAP for site

HAZARD ASSESMENT & SAFETY ACTION PLAN
The Information transmitted by this document is the proprietary and confidential property of FLSmidth, and
may not be duplicated, disclosed, or utilized without written consent from FLSmidth.
No.:
PJ-Q3392-FLS-SE-PRO-45041
 Hazard assessment and safety action plan
OCP Jorf Lasfar Maroc - SUPERSTRUCTURES
action Potential hazard
Construction works • electric wires
at machines and
steel parts
• Injuries by fall downs
• Injury of eyes by sweat, sparks
• Injuries by slips, trips and falls
• Injuries caused by falling objects
• Other possible risks
risk_assessment_Jorf_Lasfar.doc
further
safety action information comment
• Report work to central direction (take-on and take-off)
• Activation and release of plant
• Only use scaffoldings after release of manufacturer
BGV C22
• Before use test scaffoldings to obvious defects
• Only use scaffoldings after correction of defects
• If floor > 2 m over ground there must be a side BGR 165
DIN 4420
protection like railing, board
• If distance > 0,3 m between building and inside of
scaffolding there must be a three-parts-side-protection
even at the inside
• Each used floor must be complete and reachable by a
safe access like stairs, inner ladder)
• Duty to use safety glasses
• Training of employees
BGR 193
• If material stored on scaffoldings, at least 20 cm free BGR 191
passage
• No jumping on boards
• Covering of holes in floors and slip protection
• Safe storage of tools and working material
• Wearing of hard heat and safety shoes BGI 527
• Training of employees
 Hazard assessment and safety action plan

OCP Jorf Lasfar Maroc - SUPERSTRUCTURES

further
action Potential hazard safety action information comment

Construction on • Falls from ladders • Only use faultless ladders BGV D36 See SCC
BGI 521
ladders • Take defect ladders out of work requirements
• Check ladders frequently
• Ensure safe standing of ladders
• Protection of ladders in traffic area by fences
• Only use ladders for small-scale works (max. 2 h)
• Only use safe fix points
• Ladders at least one meter outlet body may protrude
beyond
• Do not use ladders as ladders
BGI 527
• When ladders attention to effective splay
• Stepladders set up stable and secure it to sinking
• No modification or exceed stepladders to other levels
• The last three steps of the ladder do not use
• Instruct employees
Crane works • accidents caused by falling load • Ladders at least one meter outlet body may protrude BGV D6 See SCC
BGI 556
beyond requirements
• Do not use stepladders and ladders
when ladders look for effective locking device BGI 555
• Stepladders set up stable and secure it to sinking
• No modification or exceed stepladders to other levels
• The last three steps of the ladder do not use
• Instruct employees BGR 195

• Injuries caused by squeezing of the • Wear safety shoes

Between body burden and other
objects • Secure location when operating the crane take

risk_assessment_Jorf_Lasfar.doc
 Hazard assessment and safety action plan

OCP Jorf Lasfar Maroc - SUPERSTRUCTURES

further
action Potential hazard safety action information comment

Transport and • Accidents caused by falling load • slings used with sufficient capacity VBG 9a See SCC
termination of • Regular inspection of the sling requirements
components on • Damaged means the use of escape
construction sites • Correct use of slings
• Traverse bollards with stop use

• Injuries caused by bruises • Secure location taking BGR 191

• When transporting long components using lead rope
• Wear protective boots BGI 527
• Instruct employees

risk_assessment_Jorf_Lasfar.doc
 Hazard assessment and safety action plan

OCP Jorf Lasfar Maroc - SUPERSTRUCTURES

further
action Potential hazard safety action information comment

Transportations with • Injuries caused by falling of the load and • Operation only by trained and writing BGI 545 See SCC
BGV D27
forklifts overturning of the truck authorized persons BG 12.01
requirements
• Appropriate staff (at least 18 years, physically and
mentally capable) select as a driver
BGR 191
• Proper use of the truck
• capacity and load center of the truck note
• Forklift check (leave) a year, lead test book,
remedy any deficiencies identified (let)
BG-7.3.32
• Wear safety shoes

BGI 527
• Accidents with Trucks at unauthorized • When leaving the truck remove the ignition key
BGI 578
BG-7.3.32
use

• respiratory exposure by inhalation of
exhaust gases of internal combustion
engines
• Use of diesel trucks with soot filters only in enclosed
spaces
• use low-sulfur diesel fuel
• Through effective ventilation threshold limit values for
Nitrogen oxides and carbon monoxide compliance

• Instruct employees
• Create an operating instruction
• any other possible hazards

risk_assessment_Jorf_Lasfar.doc
 Hazard assessment and safety action plan

OCP Jorf Lasfar Maroc - SUPERSTRUCTURES

further
action Potential hazard safety action information comment

Oxy-fuel • creation of fire by flying sparks or falling of • Remove combustible items BGV D1 See SCC
BGI 560
weld • Do not cover moveable combustible items BGI 554
requirements
• No oil-contaminated clothing
• oxygen valves keep oil and grease BGI 692

• Bottles fire due to flashback • Make use template to use any gas sampling point BGR 191

• Make use template check at least annually BGI 527

• foot injury due to falling heavy objects • Wear protective boots

• any other possible hazards • Instruct employees

Simultaneous • accidents caused by hazardous interaction of • coordination of the work (use of a coordinator) See SCC
involvement of different disciplines • Change the assembly processes (time-shifted requirements
various trades services)
• isolation of hazard areas BGI 527
• Instruct employees about hazardous interaction

risk_assessment_Jorf_Lasfar.doc
 Hazard assessment and safety action plan

OCP Jorf Lasfar Maroc - SUPERSTRUCTURES

further
action Potential hazard safety action information comment

Power-driven hand • Electric shock from faulty • Semi-annual review of hand tools by Electrician BGV A2 See SCC
BGI 533
tools hand tools BGI 547
requirements

• Hand / arm injuries from unprotected • Ensure that protection provided on the hand tool and is
machinery parts effective BGR 192

BGV B3
• Eye injuries caused by flying sparks • Wear safety glasses BGI 688
BGR 194

BGV A4
• Hearing loss associated with harmful • noise by technical means, as far as possible to reduce
noise • From 85 dB (A) suitable ear protection are available BGR 191
• From 90 dB (A) suitable ear protection are available
and encourage use
• Hearing screening G 20 induce BGI 527
• Wear protective boots

• Training of staff
• foot injuries due to falling
heavy parts

• any other possible hazards

risk_assessment_Jorf_Lasfar.doc
 Hazard assessment and safety action plan

OCP Jorf Lasfar Maroc - SUPERSTRUCTURES

further
action Potential hazard safety action information comment

angle • Hearing loss associated with harmful noise • noise by technical measures as well See SCC
BGV B3
possible to reduce BGI 688
requirements
• provide hearing protection and encourage use BGR 194
• Hearing screening G20 induce
BGR 192
BGR 191
• Risk of injury from flying sparks and falling • Protective covers on angle set properly
parts
• Proper use of grinding wheels BGI 527

• provide and use safety glasses cause

• Wear protective boots

• any other possible hazards • Instruct employees

risk_assessment_Jorf_Lasfar.doc
 Hazard assessment and safety action plan

OCP Jorf Lasfar Maroc - SUPERSTRUCTURES

further
action Potential hazard safety action information comment

welding • Respiratory diseases caused by welding • Ensure proper ventilation eighth-free BGV D1 See SCC
BGI 593
fumes • screening for G 39, exceeding the trigger threshold BGI 553
requirements
BGI 504
• occurrence of fires by sparks • Remove flammable items covering or
BGI 563
BGI 560
• At risk of other trades eighth BG 13.01
(eg solvents in the bonding of carpet)

• flash burn the eyes • Welding shield with proper filter stage using BGR 191

• foot injuries due to falling heavy objects • Wear safety shoes

BGV A2
BGR 117
BG 12.09
• Electric shock from stray currents • Welding current return only carry on the workpiece
• Daily visual inspection of all current-carrying wires BGR 195
• Dry gloves and use protective footwear BGR 191

BGI 688
• Hearing loss associated with harmful noise • From 85 dB (A) suitable ear protection are available BGV B3
BGR 194
• From 90 dB (A) encourage use of hearing protection
• Hearing screening G 20 induce BGV A4

• any other possible hazards • Instruct employees BGI 527

risk_assessment_Jorf_Lasfar.doc
 Hazard assessment and safety action plan

OCP Jorf Lasfar Maroc - SUPERSTRUCTURES

further
action Potential hazard safety action information comment

Maintenance, • Incomplete protection devices • statement to the employee, prior to conducting the See SCC
inspection and work, a visual inspection of work areas for broken or requirements
repair work missing safety devices
• repairs to instruction to the employees, after
completion of work to assemble all the guards again, or
conduct training of employees not tasks (cleaning,
lubrication, adjustment work) while a process is
operating
• Before starting work, turn off the system and secured
against accidental switching
• Human error
• There is no tool or transport persons transports may be
conducted using current conveyors

risk_assessment_Jorf_Lasfar.doc
 Hazard assessment and safety action plan
OCP Jorf Lasfar Maroc - SUPERSTRUCTURES
action Potential hazard
Working at a • Traffic hazards from
Jetty/harbour vehicles in jetty area
• Vehicles running over
edge of jetty into
harbour
• Persons falling in water
• Injuries and diseases
caused by contact with
chemicals. Environmental
hazard
risk_assessment_Jorf_Lasfar.doc
further
safety action information comment
• Use of flashing beacons and lights on goods See SCC
vehicles & personnel to wear high visibility requirements
clothing when moving abnormal loads.Restricted
vehicle speed in jetty area
• No vehicle to be within 2M of jetty edge
unless controlled by banks-man. Jetty edge
to be clearly marked and vehicle stop bumper
in place on jetty edge
• Guard rail used where possible. No person
to work on their own on the jetty.
Safety/mooring boat on standby for rescues
during mooring operations life lines and life
belts positioned near jetty edge
• All users to be made aware of the hazards of
each substance. Provision of appropriate
PPE. Substances to be stored in proper
containers, only necessary amounts kept on
site. Hazard data sheets to be available on site.
Personnel to trained in dealing with
leaks or spillage of substance
 Hazard assessment and safety action plan
OCP Jorf Lasfar Maroc - SUPERSTRUCTURES
action Potential hazard
Working at a
Jetty/harbour • Cutting of sea-fastening.
Burns from cutting torch/hot
metal. Possible fires and
explosions. Sparks in eyes
from grinding tools, grinding
disks breaking up
• Storage of gases for burning.
Fire, explosion
asphyxiation. Injury to
persons and damage to
property
• Falls from height.
Injuries to personnel
• Slips, trips and falls.
Injuries to personnel
risk_assessment_Jorf_Lasfar.doc
further
safety action information comment
See SCC
• Provision of suitable PPE to burners. requirements
Provision of fire extinguishers to work areas,
good housekeeping to keep work areas clear
of combustible material. Use of regulators
and anti-flash valves to prevent flashback
into gas bottle. Gas bottles kept off Barge
and long hoses used. Use of suitable PPE
by grinders, only competent persons to use
grinding tools, all electric tools to be tested
and earth protected
• Gases to be stored in well ventilated area,
different gases in separate storage areas,
fore extinguishers available
• Use of scaffolding and guard rails, safety
harnesses access platforms. Use of ladders
which are secured and inspected. Barges
crew to be advised to wear suitable
harnesses when working. Harness training
to be given and recorded
• Good housekeeping to prevent materials
lying in walkways, clearance of spills of
material. Good footwear to be worn with
adequate grip protection
 Hazard assessment and safety action plan

OCP Jorf Lasfar Maroc - SUPERSTRUCTURES

further
action Potential hazard safety action information comment

Handling of bulk • Risk of explosion by dust-air mixtures • Endangered plants and areas kept clean and regularly
materials cleaned
Coal, sulphur, • injury, illness, death • dusty dry cleaning methods such as reverse blow off
fertilizer with compressed air are not generally permitted
• Fire, smoke and open flames are prohibited in
designated areas
• No unauthorized persons access to the designated
areas is not permitted
• fire and hot work in hazardous areas should be
conducted only with prior written permission from the
manager
• During the filling bulk deposits may not be traveled by
vehicles
• measures for early detection of defects:
test and maintenance intervals of electrical
installations and equipment comply with
instruct employees
Report defects to supervisors
Safety-related defects removed immediately, turn off
machines, and block grant areas
• Electrical equipment, unplug and secure against
unauthorized switching (log out - tag out, close the
main switch)
• dust control
• follow safety data sheet
Manual handling • Injuries to personnel, • Instruction in manual handling techniques See SCC
damage to property • use of mechanical handling equipment where requirements
possible
• Instruction in techniques for
stacking of materials

risk_assessment_Jorf_Lasfar.doc
 Hazard assessment and safety action plan

OCP Jorf Lasfar Maroc - SUPERSTRUCTURES

further
action Potential hazard safety action information comment

Safe access to and • Injuries to personnel • Use of gangway fitted with guar rails to See SCC
from work place Barges requirements
• Access ladders to cabs of plant and
vehicles to be in good order
• Provision of
ladders and access scaffolding if necessary

Moving machinery • Injuries to personnel • Use of guards on all machinery with moving See SCC
parts parts requirements

Poor ventilation in • Asphyxiation due to poor • No access to Barges hold until hatches have See SCC
Barges hold oxygen condition or fumes been opened and holds ventilated requirements

Electrical Safety • Electrocution, fires, etc., • All electrical equipment to be tested and all See SCC
injuries to personnel equipment/power supplies to have earth requirements
leakage protection, all equipment to be
suitable for working in an out door
environment

Working during • Accidents caused by poor • Floodlighting on jetty, no working if lighting is See SCC
hours of visibility during darkness not on. Backup lighting to be provided in the requirements
darkness event of power failure/floodlight failure

Weather conditions • Increase of risk due to the wind.
Visibility decrease.
Softening of the ground because of rain,
slippery floors.
Increase of accident probability.
Damages to the property, equipment and
injuries to personnel
• Knowledge of weather forecasts. See SCC
The responsible on site, together with the people in requirements
charge and clients, will
decide the jobs stopping, according to conditions.
• Do not execute manoeuvres without total guarantee of
safety reaction in case of any variation of atmospheric
conditions

risk_assessment_Jorf_Lasfar.doc
 Hazard assessment and safety action plan

OCP Jorf Lasfar Maroc - SUPERSTRUCTURES

further
action Potential hazard safety action information comment

energy release • Pressure Energy • relax and empty

• Overpressure • Disconnect
Identify and secure (LOTO)
Separate pieces of pipe and blind flanges
• hydrostatic pressure Electrical activation
grounding

• cooling and heating

• block settling/protection

Opening of systems • uncontrolled release of substances • Rinse with _______________________ GefStV,

and hazardous TRGS
materials • residual quantities of substances in open • Stop feeding and visible disconnect
systems

• Brand-/Explosionsgefahr • Monitoring with Gas Detector

• Contact with hazardous substance

In contact • Additional PPE
In case of inhalation
Suffocation (for example, N2)

• Biological hazards

risk_assessment_Jorf_Lasfar.doc
 Hazard assessment and safety action plan

OCP Jorf Lasfar Maroc - SUPERSTRUCTURES

further
action Potential hazard safety action information comment

Hot work / • Within fire and explosion hazard areas

Fire and explosion • energy sources effectively separate
hazard
• Monitoring by Brand items

• Outside of fire or explosion hazard areas • monitoring during labor

• When you exit • Extinguishing ready

• In contact with the ambient air • cover against flying sparks and weld bead
Sewer, cable, motors, switchgear cover

• Inerting with nitrogen

• Keep the work area with wet __________________

risk_assessment_Jorf_Lasfar.doc
 Hazard assessment and safety action plan

OCP Jorf Lasfar Maroc - SUPERSTRUCTURES

further
action Potential hazard safety action information comment

earthwork • Spill
• trenches at 1.25 m depth obstruct / embankment

• Sufficient barrier to streets, roads, rail

• Risk of traffic • Traffic control

• Machines used:
Not explosion-protected drive • Operating manual / instruction for machines on site
Exposure to exhaust combustion engine • exhaust gases into harmless areas draining

risk_assessment_Jorf_Lasfar.doc
 Hazard assessment and safety action plan

OCP Jorf Lasfar Maroc - SUPERSTRUCTURES

further
action Potential hazard safety action information comment

General hazards • Not avoidable introduction of hazardous materials • release entitled Inform and safety data
into the work area
dangerous substance___________________

• Mechanical hazards
• Use only appropriate tools, parts, secure, avoid pinched
by tools or parts
• place tools properly
• Uncontrolled moving parts
Falling parts, transportation, crane • store small items in containers
• secure cargo
• moving machine parts
• crane swivel Isolate
• parts with dangerous surfaces • shield moving parts and wear tight clothing
such as sharp-edged plates
• technical aids such as protection against accidental contact
• contact with hot liquids / surface • protective gloves / protective clothing, PPE

• Heavy dynamic work • carry loads according to ergonomic guidelines and raise
such as heavy lifting, heavy tools • avoid awkward postures

• work at height In addition, guide ropes, hoists, crane

• scaffolding put check
• Increased risk of slipping, tripping or twisting
• use fall protection
• Electrical Hazards • shortcomings of ways, countertops Report
for example by electric tools such as drills
• suitable, tested and free of defects, machine use - visual
• incorrect operation of machines and tools inspection!

• exposure to noise • Only trained personnel

• spatial separation
• particle contamination during dismantling, isolation

risk_assessment_Jorf_Lasfar.doc