Loctite Solutions For Power Plants

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 14

Loctite® Solutions for

Power Plants
Maintain, Repair, Rebuild and Protect
Henkel Solutions for Power Plants

This guide has been designed to provide quick and easy assistance to the
specialists who service power plants and look for reliability, longevity and
cost reduction.

Power plant engineers know about the importance of equipment reliability and
predictability. They must keep the machinery running 24 hours a day, 7 days a
week without downtime. Henkel offers a wide range of Loctite®, Fixmaster® and
Nordbak® products to help service engineers keep the downtime short and find the
best solution for any specific maintenance or repair problem.

With the help of this guide, you can:


• Easily select the right products to help you service and maintain power plant
assemblies
• Prevent wear proactively for new equipment
• Pinpoint the most suitable solution for servicing worn parts
• Determine the best product for your particular maintenance or repair problem

Our commitment to power plant operators and utility companies:


• Dedicated power plant maintenance program
• “Hands-on” product application advice and technical support
• On-site product and maintenance training
• Worldwide industry experience and resources
• National distribution network

2
Table of Contents

Fossil Thermal Power Plants


4 Coal Fired Power Plants
8 Gas Fired Power Plants

Renewable Power Plants


10 Hydroelectric Power Plants

Loctite® MRO Workshop:


12 Loctite® Maintenance Workshop

Most assemblies run in harsh environments and operating conditions which


result in wear, erosion, corrosion, cavitation, mechanical damage and leaks.

Ask for a customised on site training!


Let us show you how Henkel Solutions can:
• Save time
• Reduce maintenance costs
• Improve overall reliability

See page 12 for further information

3
Coal Fired Power Plants

Coal fired power plant equipment operates in very harsh environments. Machinery and
components used in coal and ash handling, such as coal conveying systems or coal feeders,
are exposed to extreme erosion and to some of the most abrasive materials found in a power
plant.
This guide will help you to easily select the best products to help you service and maintain the facili-
ties in your plant.
15

Equipment Challenges Loctite® Solution


1 Conveyor Wear to chutes and transfer points Nordbak® Wearing Compound, Nordbak® Brushable Ceramic – Grey, Loctite® 7070 Cleaner,
(Bucket / Belt) Nordbak® Sprayable Brushable Ceramic
Uneven wear to lag or idler pulleys Loctite® Superior Metal, Nordbak® Brushable Ceramic – Grey, Loctite® 7070 Cleaner

Assembling press and slip fitted parts Loctite® 641 Retainer


2 Crusher House Abraded discharge chutes Nordbak® Wearing Compound, Nordbak® Brushable Ceramic – White, Loctite® 7070 Cleaner,
Nordbak® Sprayable Brushable Ceramic
3 Coal Bunker Wear to cone and discharge areas Nordbak® Wearing Compound, Nordbak® Brushable Ceramic – White, Loctite® 7070 Cleaner

Nordbak® Wearing Compound, Nordbak® Brushable Ceramic – White, Nordbak® Sprayable


4 Coal Feeder Worn chutes and rings
Brushable Ceramic
5 Coal Pulveriser Abraded pipe, walls, and cone Nordbak® High Temperature Pneu-Wear, Nordbak® High Temperature Brushable Ceramic – Grey,
Loctite® 7070 Cleaner
Wear to shafts and housings Loctite® Superior Metal, Loctite® 7070 Cleaner
Assembling press and slip fitted parts Loctite® 641 Retainer
Sealing flanges Loctite® 518 Flange Sealant, Loctite® 7070 Cleaner, Loctite® 790 Gasket Remover
Preventing pipes and fittings from leaks Loctite® 577 Thread Sealant
6 Primary Air Fan Worn housing and blades Nordbak® Pneu-Wear, Nordbak® Brushable Ceramic – White, Loctite® 7070 Cleaner, Nordbak®
Sprayable Brushable Ceramic
Secure bolts on housing and blades Loctite® 271 or 2701 Threadlocker
Assembling press and slip fitted parts Loctite® 640 Retainer
7 Fuel Lines and Abraded surfaces Nordbak® High Temperature Pneu-Wear, Nordbak® High Temperature Brushable Ceramic – Grey,
Elbows Loctite® 7070 Cleaner
Install and repair ceramic tiles Nordbak® High Temperature Pneu-Wear

Sealing flanges Loctite® 518 Flange Sealant


Preventing pipes and fittings from leaks Loctite® 577 Thread Sealant
8 Forced Draft Fan Worn shafts Loctite® Superior Metal
Wear to housings and blades Nordbak® Pneu-Wear, Nordbak® Brushable Ceramic – White, Nordbak® Sprayable Brushable
Ceramic
Secure bolts on housing and blades Loctite® 271 or 2701 Threadlocker
Assembling press and slip fitted parts Loctite® 641 Retainer
9 Ash Hopper Wear in ash hopper Nordbak® High Temperature Pneu-Wear, Nordbak® High Temperature Brushable Ceramic – Grey,
Loctite® 7070 Cleaner
Sealing flanges Loctite® 518 Flange Sealant
10 Fly Ash Collector Abraded collector and separator Nordbak® High Temperature Pneu-Wear, Nordbak® High Temperature Brushable Ceramic – Grey,
Loctite® 7070 Cleaner, Nordbak® Sprayable Brushable Ceramic
Assembling press and slip fitted parts Loctite® 641 Retainer
Sealing flanges Loctite® 518 Flange Sealant

4
1
3

13
18
4

16 10
2 11
12
5 19
8
9 6 17
14

Equipment Challenges Loctite® Solution


11 Induced Draft Fan Abraded housing and blades Nordbak® High Temperature Pneu-Wear, Nordbak® High Temperature Brushable Ceramic – Grey,
Loctite® 7070 Cleaner, Nordbak® Sprayable Brushable Ceramic
Worn shaft and bearing housing Loctite® Superior Metal
Secure bolts on housing and blades Loctite® 271 or 2701 Threadlocker
Assembling press and slip fitted parts Loctite® 641 Retainer
12 Condenser Pitted or corroded water box Loctite® Superior Metal, Nordbak® Brushable Ceramic – Grey, Loctite® 7070 Cleaner, Nordbak®
Sprayable Brushable Ceramic
Corroded tube sheet Loctite® Superior Metal, Nordbak® Brushable Ceramic – Grey, Loctite® 7070 Cleaner

Sealing flanges Loctite® 518 Flange Sealant


Preventing pipes and fittings from leaks Loctite® 577 Thread Sealant
13 Cooling Towers Corrosion or cavitation Loctite® Superior Metal, Nordbak® Brushable Ceramic – Grey, Loctite® 7070 Cleaner, Nordbak®
Sprayable Brushable Ceramic
Wear to fan blades Loctite® Superior Metal, Nordbak® Brushable Ceramic – Grey, Loctite® 7070 Cleaner, Nordbak®
Sprayable Brushable Ceramic
Assembling press and slip fitted parts Loctite® 641 Retainer
Sealing flanges Loctite® 518 Flange Sealant
Preventing pipes and fittings from leaks Loctite® 577 Thread Sealant
14 Cooling Water Cavitation in castings Loctite® Superior Metal, Nordbak® Brushable Ceramic – Grey, Loctite® 7070 Cleaner, Nordbak®
Pump Sprayable Brushable Ceramic
Erosion to impeller Loctite® Superior Metal, Nordbak® Brushable Ceramic – Grey, Loctite® 7070 Cleaner, Nordbak®
Sprayable Brushable Ceramic
Sealing flanges Loctite® 518 Flange Sealant
Preventing pipes and fittings from leaks Loctite® 577 Thread Sealant
15 Water Service Reseat bearing housings Loctite® Superior Metal
Pumps Preventing pipes and fittings from leaks Loctite® 577 Thread Sealant
16 Precipitator/ Damage due to impingement Nordbak® Pneu-Wear, Nordbak® Brushable Ceramic – Grey, Loctite® 7070 Cleaner, Nordbak®
Scrubber System Sprayable Brushable Ceramic
Wear to lining Nordbak® Pneu-Wear, Nordbak® Brushable Ceramic – Grey, Loctite® 7070 Cleaner, Nordbak®
Sprayable Brushable Ceramic
Thickener tank rake and cone Nordbak® Pneu-Wear, Nordbak® Brushable Ceramic – Grey, Loctite® 7070 Cleaner, Nordbak®
Sprayable Brushable Ceramic
17 Floors, Decks, Spalled or broken concrete Fixmaster® Magna Crete, Fixmaster® High Performance Quartz
Roofs
18 Turbine Deck Reassemble unit Loctite® 5910, Loctite® 7070 Cleaner, Loctite® 790 Gasket Remover

Assembling press and slip fitted parts Loctite® 641 Retainer


19 Transformers Sealing flanges Loctite® 518 Flange Sealant
Preventing pipes and fittings from leaks Loctite® 577 Thread Sealant

5
Did you Know?
Hard Face Weld
STEP 1: Preheat
surface
STEP 2: Preheat

Coal Fired Power Plants


rods and substrate
s
STEP 3: Lay (6mm
x 3mm beads) x 21
0mm
long. Overlap each
bead by 50%
STEP 4: Lay secon
d pass of beads to
achieve
6mm thickness. Tot
al of 176 passes
STEP 5: Relieve str
ess caused by applic
ation
of heat
Total Labour = 8 Ho
urs
Loctite® Nordbak®
Wearing Compound
STEP 1: Preheat
surface
STEP 2: Mix resin
and hardener
1 Coal Handling
STEP 3: Apply to
surface with trowe
l
Total Labor = 1 Ho
ur Challenge: Challenge:
(No flame, No heat
distortion of the sub All the coal Feed line of
strate)
handling pulverised coal.
equipment, like Severe abrasion
bucket loaders 4 from the fine
and shufflers 7 coal particles,
are stressed especially on
Loctite Nordbak Wear
® ®
under strong elbows.
Resistant Coating abrasion and corrosion.

Loctite® Nordbak® Wearing Compounds utilise


the superior wear properties of ceramic and
the convenience of two part epoxies to protect Loctite® Solution: Loctite® Solution:
equipment like pumps, chutes and augers After surface preparation by abrasive blast Loctite® Nordbak® High Temperature Pneu-
in harsh industrial environments. Loctite® cleaning, two coats of Loctite® Nordbak® Wear was used to coat inner part of the
Nordbak® Products stand up to almost any Brushable Ceramic Grey were applied elbow. The product is designed to rebuild,
corrosion, abrasion and wear problems power to create a non-slip, wear and corrosion repair and protect equipment exposed to
plants can encounter and are ideal for all resistant surface. The high gloss finish extreme abrasive wear from fine particles of
those large scale repairs that have to last. reduces sticking of coal particles to the pulverized coal, up to 230 °C.
shuffle inner surface.
• Restores worn surfaces, use on new parts to
extend life.

• Provides superior protection from


environmental impact.
5 Boiler Room / Pulveriser
• Eliminates and breaks corrosion/erosion
cycle.
Challenge: Challenge:
• Non-shrinking and non-sag formulations.
High compressive strength. Grinding roll The arm of the
of pulveriser grinding roll
• Broad chemical resistance, broad range suffers through was worn by
tailored to specific applications. heavy vibration coal particles.
and high loads
when it grinds
coal into a fine
powder.

Loctite® Solution: Loctite® Solution:


Threadlocking of fasteners or fittings on Loctite® Nordbak® High Temperature
grinding roll to ensure that this part of Wearing Compound is used to rebuild, repair
equipment works without interruption and and protect against sliding abrasion at
costly down time with Loctite® 277, 243 or temperatures up to 232 °C.
262.

6
Did you Know?
mposites?
What is Polymer Co
stem that
hane (polymer) sy
• An epoxy or uret
such
ement component
contains a reinforc
added
wders ect.… These
as fibers, beads, po
sed performance.
composites increa
® and Fixmaster Polym
® er
Loctite Nordbak
®

solids.
rmulated with 100%
Composites are fo
systems,
like solvent-based
This means that un
® and Fixmaster polym
® er
Loctite Nordbak
®

.
t shrink when cured
composites will no
Boiler Room & Pollution Control Water Circulation

Challenge: Challenge:
Corrosion Water
caused by acids condenser
or alkalines pipes are
stored in tanks attacked by
of water bi-metallic
purification corrosion on the
units. weld lines to the
Loctite® Fixmaster® Metal
back plate. This corrosion caused leakage. Surface Repair & Rebuild
Loctite® Fixmaster® composites repair,
Loctite® Solution: Loctite® Solution: rebuild and restore damaged machinery
and equipment permanently, without the
Loctite® Nordbak® Sprayable Ceramic is Loctite® Nordbak® Chemical Resistant need for heating or welding. Technology
applied onto the inner surface of the tank Coating was applied to the inner parts of advanced and manufactured with over 50
to protect against chemical attack. This has the water condenser, providing a chemically years know-how, the range includes putty
extended the service life of the tank. and corrosion resistant coating. or pourable formulations for aluminium,
steel or stainless steel.

• Non-shrinking, high compressive strength,


durable.
18 Power Generation & Transmission 14
Challenge:
15 • Can be drilled, tapped of machined after
After years of cure.
Challenge: work the main
Leakage from the water supply • Superior adhesion to metal, ceramic,
casting of turbine / pump was wood, glass and some plastic.
generator block worn, resulting
• Excellent resistance to aggressive
in decreased
chemicals.
pump efficiency.
• Choice of mild steel, aluminium or non-
Loctite® Solution: metallic fillers.
Loctite® Superior Metal was used to repair
the cracks from which oil was leaking. Loctite® Solution:
This product is a ferro silicon, filled repair
Loctite® Nordbak® Brushable Ceramic Grey
putty resistant to corrosion, with superior
and Loctite® Nordbak® Wear Resistant
adhesion to the cast surface.
Putty were used to rebuild and recoat the
Challenge: inner parts of pump case and impeller. This
Turbine / generator resulted in higher efficiency of the pump
block is exposed plus lower energy consumption.
to vibration which
causes loosening of
bolts and fasteners.

Loctite® Solution:
Loctite® 272 Threadlocker securely locks any
threaded fastener or fitting against vibration
loosening and shock loads.

7
Did you Know?
What is the function
of a Gasket?
• Maintains a seal.
• Remains imperviou

Gas Fired Power Plants


s to industrial fluid
s.
• Compatable with
the materials
around the gasket.
Why do Gaskets lea
k?
• Stress distortion
is a primary cause
of
cork, paper and cu
t gasketing produc
ts failure.
• Cause of Stress
Distortion:
– Uneven and Loca
lised stress causes
leaks.
– Over-tightening
bolts causes stress
distortion.
– Pressure surges Gas fired power plants are either single-cycle plants fuelled entirely by
causes leaks.
– Different rates for
natural gas, or combine the gas turbine cycle with a coal fired unit. In most
thermal expansion cases, gas fired power plants operate in a combined cycle process using a
causes leaks.
gas and a steam turbine to generate electricity.
Therefore, many applications are similar to those in coal fired plants, e.g. on the
cooling cycle, cooling pumps or steam turbine. Applications on the gas turbine, the
gas pipes, the intake air or the flue gas duct etc. require different maintenance
and service solutions. Henkel offers products tailored specifically to these needs.

Loctite® Gasketing 1 Feed water tank Heavy machinery / shaft & assemblies
Loctite® anaerobic gasketing technology has
Challenge: Challenge:
revolutionised flange sealing in all industries.
Anaerobic gasketing materials remain liquid Corrosion protection Prevent loosening
when exposed to air, but cure when confined of feed water tanks and corrosion of
between mating flanges. They are best suited and repair of corroded the bearing block
for small gap applications and rigid metal-to- tank inside surface. fastener to ensure
metal assemblies. Corrosion protection of reliability of compo-
the external surface of nents mounted onto
With excellent fluid resistance, formulated industrial water pipes.
the base plate.
for higher operating temperatures, Loctite®
silicone gasketing materials are best suited Loctite® Solution: Loctite® Solution:
for large gap applications and stamped metal After surface preparation by abrasive blast Apply Loctite® 2701 High Strength
assemblies. cleaning, coat the entire inside surface with Threadlocker onto the bearing block faste-
Loctite® Sprayable Ceramic to achieve a ner and secure the assembly.
• No shimming effect - controlled tolerances,
uniform corrosion protection coating on the
no need for re-torquing.
inner tank surface. Coat the external sur-
• Fill all voids - reduce the need for a fine face of water pipes with Loctite® Sprayable
surface finish of flanges. or Loctite® Nordbak® Brushable Ceramic.

• Parts can be disassembled easily after


extended service.
2 3 Feedwater & cooling pump Base plates & foundation
• Resists high pressure when fully cured.
Challenge: Challenge:
Prevent gasket Repair cracks, spalling
failure at the pump and chipping of
housing and mounted bedplates, pumps,
components of the gearboxes or aggregates.
centrifugal pump. Chemical resistant
coating on concrete
bedplate to avoid leakage
of foundation.

Loctite® Solution: Loctite® Solution:


Seal all pump housing flanges with Loctite® Repair any cracks or other damage to small
518 Flange Sealant in order to avoid any areas of the bedplate with Loctite® Magna
leakage. Please consult also the compre- Crete. For damages to large areas of the
hensive manual describing the complete bedplate or if you need a smooth concrete
range of solutions Henkel offers for the layer resistant to chemicals, use Loctite®
repair and maintenance of pumps. High Performance Quartz.

8
Did you Know?
Fail?
Why Do Bearings
d
seats on shafts an
• Defective bearing

in housings

• Misalignment
practice
• Faulty mounting
and housing fits
• Incorrect shaft
g
• Inadequate sealin
g
• Ineffective sealin
g
aring is not rotatin
• Vibration while be
passage
• Electrical current

through bearing

2
4
3 Loctite® Retaining
1
Pioneered anaerobic technology, Loctite®
Retaining Compound fill the “inner space”
between components, cure to form a
strong precision assembly and increase the
shear strength of cylindrical, non-threaded
assemblies. Loctite® Retaining Compounds
have gained wide acceptance as a standard
method for assembling press and slip-fitted
parts.

4 Natural gas pipes, fittings & pressure reducing stations • Bond and secure non-threaded cylindrical
metal assemblies
Challenge: • High and moderate strength products
Prevent leaks from threaded fittings of the – can carry high loads and eliminate
gas pipes and pressure reducing station. fretting

• Fill all voids – prevent corrosion

• Reduce the need for tolerances

Loctite® Solution: • 100% contact - load and stress are


distributed evenly over the joint
Seal all fittings with Loctite 577 Thread Sealant. Use for max. 3
®

thread size. If applied below 5 °C, Loctite® 577 cures only in combi-
nation with Loctite® 7649 Activator. Recommended for pressure up
to 7 bar.

Challenge:
Rusted, corroded and seized parts.

Loctite® Solution:
Use Loctite® Freeze and Release to instantly chill seized and
rusted parts (bolts, nuts, studs). The exceptional shock-freeze
effect causes microscopic cracks in the layer of rust, allowing
the lubricating ingredient to wick directly into the rust by capil-
lary action. The assembly can be easily dismantled after allowing 1-2 minutes reaction time.
Released parts remain lubricated and protected from corrosion.

9
Did you Know?
• Leakage from thr
eaded and flanged
fittings cost indust
ry and ultimately us
as consumers, million

Hydroelectric Power Plants


s of dollars annually
.
• Re-work of pipe
sealing leads to fur
ther
downtime and unnec
essary expense.
• When fully cured,
Loctite® Thread
Sealants seal to the
burst strength of
most
piping systems

Hydroelectric power plants are classified into three types: Run-of-river,


storage, and pump reservoir facilities.
The biggest challenge in hydroelectric power plants is the corrosion and wear
protection of equipment made of metal, but repair of the concrete infrastructure
plays an important role. Henkel offers a wide range of service solutions covering
the infrastructure of the plant, the turbine service, engine house, generator and
valves.

Loctite® Thread Sealing Valves, Pipes & Turbine Inlets


Loctite® liquid thread sealants seal and 1
secure metal pipes and fittings, filling Challenge: Challenge:
the space between threaded metal parts Seal the flanges of Rebuild butterfly
and harden to prevent leakage. Designed the Pelton turbine valve after corrosion
for low and high pressure applications, inlet and attached and/or abrasion.
liquid thread sealants seal instantly for components.
low pressure testing. The new innovation
semi-solid formula in a stick format
offers added convenience and portability
for general maintenance and hard-to-
reach applications Loctite® Solution: Loctite® Solution:
Use Loctite® 518 Flange Sealant to achieve Rebuild and coat the valve and butterfly
• Replaces tapes and pastes reliable sealing of the flange and avoid with Loctite® Nordbak® Brushable Ceramic
corrosion. Grey / White.
• Liquid ensures complete contact
between threads for a 100% seal.

• Liquids will not creep, shrink, shred or


block systems (including filters)

• Disassembly can be achieved easily 2


with basic hand tools Challenge: Challenge:
Rebuild and protect Prevent leakage on
• Prevents leaks, corrosion and galling in the entire outer and all threaded fittings
threads inner surface of the and pipes, espe-
ball valve and build cially on hydraulic
up abrasion and systems.
corrosion protection

Loctite® Solution: Loctite® Solution:


Fill the gaps, pin holes and surface defects Seal course threaded assembles with
with Loctite® Nordbak® Wear Resistant Loctite® 577 Thread Sealant. For hydraulic
Putty. Afterwards coat the entire surface oil pipes and fine threaded fittings use
(inside and outside) of areas subjected Loctite® 542 Thread Sealant. Thread seal-
to abrasion and corrosion with Loctite® ants prevent fittings from loosening, yet
Sprayable Ceramic, using an airless spray allow easy disassembly with normal hand
system. tools.

10
Did you Know?
e strength,
for its compressiv
• Concrete is used
ble for
e itself is not suita
however, concret
using
e surfaces. Repairs
repair of concret
d crack.
e to delaminate an
concrete are pron
adation
of concrete degr
• A common cause
e is
ng. Because concret
is corrosion - spalli
ge which
one to water dama
permeable, it is pr
t bars to
steel reinforcemen
causes embedded
nd and
ded steel bars expa
corrode. The corro
rete
e surrounding conc
exert a force on th
k.
e to bulge and crac
causing the concret

Loctite® Fixmaster® Concrete


Surface Repair & Rebuild
1
Loctite® Fixmaster® high strength
concrete repair products offer the
solution to fill and restore concrete
3 permanently, while minimising
disruption to production.

• Chemical and corrosion resistant.

• Self leveling.

Turbine Service & Overhaul • Stronger then concrete.

• Bonds to concrete, wood, metals,


bricks and other common building
materials.
Challenge:
Abrasion and corrosion protection of a Franzis turbine impel-
ler.
Concrete vs. Loctite® Fixmaster®
Loctite® Solution: Magna-Crete and Loctite® Fixmaster®
Repair badly worn areas on impeller, e.g. holes, with Loctite® High Performance Quartz
Nordbak® Wear Resistant Putty. Apply two coats of Loctite®
Nordbak® Brushable Ceramic Grey / White onto the entire surface of Property Concrete Loctite® Fixmaster®
Magna-crete and
the impeller. High Performance
Quartz
Requires chemical
bonding agents to adhere
Yes No
3 Power Plant Infrastructure to concrete

Minimum thickness
required to achieve
100mm 6mm
compressive strength

Curing time 28 days 1 to 24 hours


Chemical resistance Low High
Challenge:
Freeze/thaw resistance No Yes
Repair headwater tunnel, pressure tunnel and run-off tunnel
and build abrasion resistant layer on concrete.

Loctite® Solution:
Repair and rebuild cracks, chipping and spalling of concrete
areas with Loctite® Magna Crete. Repair and seal large concrete
surfaces and provide chemically resistant coat with Loctite® High
Performance Quartz.

1111
Loctite® MRO Workshop

The Loctite® MRO Workshop is a practical hands-on training program on the use of Loctite® products in
Maintenance, Repair and Overhaul (MRO) environments. Learn to cut maintenance time and costs while increa-
sing the reliability of your equipment.

Key Maintenance Workshop features Leading industrial attendees

• Plant pre-survey to identify maintenance needs Join Australia’s leading industrial companies who have attended
• Tailor made hands-on training to fit your specific needs the Loctite® MRO Workshop
• Conducted on site • Alcoa • Nestlé
• Review of common causes of failure and prevention • Australian Paper • One Steel
• In-plant follow up and support • BHP • Qantas
• Suitable for staff at all levels in the organisation • Cadbury Schweppes • Siemens
• All training materials will be supplied • Energy Australia • Tenix

For more information or to schedule a training session at your


workplace, call Australia: 1300 88 55 6
After a MRO Workshop New Zealand: (64) 09/272 6710.

• Trained, motivated and equipped


Your work force will have a knowledge and the tools to do the
following: personnel drive costs down!
Save time
• Reduce routine maintenance tasks
• Reduce standard repair time
• Reduce redundant repairs
• Reduce extended repair times
• Reduce unnecessary repairs
Improve reliability
• Quality production
• Extend Mean Time Between Failure
• Reduce minor stoppages for adjustment
• Fewer needless variables for Planned Maintenance
• Enlarged reliability culture
Reduce energy costs
• Air leak 1mm @ 600kPa @15¢ per Kwh = $360 lost per year
• Loose connector on 480 volt, 30 amp, 3 phase motor = 13% more
energy needed to run
Improve safety
• Improve safety by eliminating personal injury hazards
Reduce fluid consumption
• Hydraulic leak @ 1 drop/second @ $12.00ltr = $18,396 lost per
year
• Reduce disposal costs
• Reduce clean up time and materials
• Minimise environmental impact, i.e. oil disposal

12
Australia

Australia: 1300 88 555 6


www.loctite.com.au
New Zealand: (64) 09/272 6710
www.loctite.co.nz
Henkel – The Solution Provider

Henkel offers much more than outstanding products, it provides solutions to many of the
biggest challenges – and to the problems that you face in ensuring reliability, safety and
durability. People in 125 countries around the world trust in brands and technologies from
Henkel. Strong brands with proven and trusted names are incorporated into this common
platform and have long been the key to Henkel’s success.

Meets all Needs


At Henkel, we understand power plant maintenance – and the problems that you face in
ensuring reliability, safety and durability. We see our duty as being an active partner in
providing products that are going to help in the cost-efficient, trouble-free and effective
maintenance and repair of power plant facilities and equipment.

We’re here to ensure that you receive all the help and support you need.
Just get in contact with us!

1300 88 555 6 09 272 6710


Visit the web for www.loctite.com.au www.loctite.co.nz
immediate access to:

Technical Data Sheets Henkel Australia Pty. Ltd. Henkel New Zealand Ltd.
Material Safety Data Sheets 135-141 Canterbury Road, PO Box 58 493
Kilsyth, Victoria, 3137 Greenmount 1730
Product Literature Phone: 1300 88 555 6 Auckland, New Zealand
www.loctite.com.au Phone: (64) 09/272 6710
Product Application Assistance www.loctite.co.nz

New Product Information & News

The data contained herein are intended as reference only. Please contact your local Henkel Technical Support Group for assistance and recommendation on specifications for these products.

You might also like