SS ee a ee hacmsalecitiid . " nenenids Haskel Range of Injection Rate Control DevicesHaskel Intemational, Ine. has nearly 60 years of hydraulic and pneumatic engineering experience in the design and manufacture of one of the widest ranges of airdriven liquid. pumps, chemical injection pumps, gas boesters, s and ‘smarket air pressure amplifie ble in tod Located in Burbank, California, USA with a further manufacturing plant in Sunde: ind, UK., the company has lly placed offices and dedicated distributors throughout Europe, Asia, Pacific Rim and the Americas, In 1997, Haskel Intern acquired Palpro Ltd. located in the United Kingdom. ‘The Palpro IRCD Unjection Rate Control Device) is a al, Tne: unique and revolutionary system for point injection of chemicals into oil and gas production systems. A continuous investment in the most modern machinery and technological advances ensures Haskel remains among the leaders in the field of chemical injection, througheut the system, provided that the flow control valve (variable orifice) does not alter. ‘This ensures that fluid through the IRCD. will only change if the flow control valve is adjusted. High Pressure Supply in‘The Haskel IRCD is a unique and revolutionary system for the multipoint injection of chemicals into Oil and Gas production systems. The IRCD can be supplied as individual units or in a panel configuration which can be installed adjacent to the point of injection, Additionally, they require only one high pressure feed line from either an air or electric-driven chemical injection pump, ho matter bow many injection points the system may contain, Capable of handling flow rates as low as 20 mi/hr. and up to 5,000 L/hr, with injection pressures up to 15,000 psi, the IRCD has no moving parts, requires no electric power and is silent during operation. Dperation How the IRCD Operates Features and Benefits: Accurate * Flow rates as low as 20 mi/hr. + Flow rates as high as 5,000 L/hr. # Pressure ratings up to 15,000 psi No Moving Parts ‘+ Requires one high pressure line reducing the number of pumps required, regardless of number of injection points ‘+ Reduces maintenance cost ‘« Reduces the problem of leaks Built to Your Specifications © Supplied individually or in panel configurations For more detailed information, refer to the “Benefits of the IRCD Over Conventional Chemical Metering System”.Compare the Two Systems ‘The Hastel injgetion rate control device system provides many advantages over conventional ‘Pump systems as these photographs illustrate When a comparison is systems, the num offered by the Haskel IRCD system is cleurlyBenefits of the IRCD Over Conventional Chemical Metering Systems Smaiter space Requirements ‘The Haskel system saves considerable space over ventional systems requiring separate metering pumps for each injection point Less Weight In many cases, up 10 120 Ib per injection point can be saved by removing the metering pumps, pipework, motors and skid steelwork. Lower Installation Cost (On-site installation costs are substantially reduced as the IRCD system roquites only one high pressure line from the feed pump to the area of injection point(s). Compared w multi-point meter pump {installations requiring multiple runs of high pressure tubing to the point of injection(s), significant savings of time and expense can be realized with the elimination of leaks. Easier to Add Units to Existing system The IRCD system cen be expanded easily by adding further units or tecing into the ring nan, Less Pumps Used Reduction in the number of pumps utilized allows substantial savings in capital, maintenance, spare paris and weight. No Moving Parts No glands snd a redvetion in tubing runs equates 10 fewer leakage probl associated safety problems and loss of ‘expensive chemical Less Maintenance ‘The IRCD with no moving parts requires considerably less maintenance and allows for quick and easy removal Control atthe Point of Injection Contiol of the injection rate is achieved by fitting the IRCD directly at the injection point. Injection is not affected iespective of the length of the injection line. Local or Remote Actual Flow Indication Units can be ited with either an electronic flowmeter with +0.2% accuracy (standart) ora built-in VA meter Smooth Flow at the Injection Point Improves Performance Met pu Haskel IRCD system avoids this problem ing_can become inaccurate when ping into long discharge lines. The {due to the smooth flow and the ability to control the flow rate poi nat the injection Not Susceptible to Temperature Extremes Suitable forall environmenss,Designing Your IRCD System ne of the advamages of the Haskel For example TICS Whe patton Sn eof i positive displacement pumps needed etc Ce er pump per chemical is required, ‘The 1 3t0 10 L/h. 400 psig Sizing of this pamp is very important. 2 110 7 Ltr. 800 psig When considering the use ofthe Haskel 3 to 11 Law. 2,000 psig IRCD, the following parameters should 4 Wasik 000 pale be defined: Futures 7 t0.20 Liar. 200 psig 1. The maximum total volume of fluid Foruee Tw 15Lie. 200 psig 1 be injected, taking into consideration paste aso Total Maximum Fiow 63.5 L/h. at 3,000 psig ; _ : Using the parameters listed, the selected pump must be espable of MSsasglGy ad Becta 65.5 x 120% = 78 Uhr. ai 3,400 psig consideration future expansion 2. The single highest pressure thats 10 Once these questions have been The preferred method of controling ring main pressure is by answered, the selected pump should using a buck pressure control valve that provides a constant bleed have an outpat capacity of 120% of the of exaess fluid back to the sapply tank. This valve ean be spring maximum system demand. ‘The output or gas fond. Gs loaded valves are preferred as they provide pressure should be 400 psi higher thin etter accuracy and control of the ring main pressure. See the single highest point known ot diagram (neat page) fora typical installation, expected, Typical Questions and Answers: Will low be affected if I chu prossures change? No. All of the IRCD's operate indepentently of other nts In the system, They are designed to Inject at a set rate irrespective of system pressure fluctuations 1 Flow rate, isolate the IRCD, or if the ring main orin What type of pump should 1 use? Any positive displacement pump such as Haskel's chemical injection pump series will be suitable. What flow tundown can I expect with my IRCD? Ifyou are using a coriolis meter to calibrate your IRCD, then you will achieve a numdown of up 10 10010 J. When using a VA meter, you canexpect a turndown of up to 20 101Low Flow System Specifications MODELING NUMBER SGOT HIGH PRESSURE UNIT Elastomer Pert Pera Medium Low Flow System Specifications Menten) Ory oe ae ‘Max. Operating Pressure 10.00 psig/ 60 bar 5.000 pig /1.038 bur Flow Range Sqph/200 p60 000 ph | 53 gt /200 jp 530 gh 2,000 It St Stns Stet Duplex States Stst Siaetoiye Perfor Perf igh Flow System Specificationseu eam Cater a a Consider the benefits of owning an IRCD. * With subsidiaries and distributors around the world your IRCD can be serviced by Haskel trained technicians wherever the installation. * Awide range of flows * Over 15 years experience of solving customers liquid flow distribution problems. All of this backed by a world class international company. For more information contact your nearest office of find us at www.Haskel.com Haskel Enorgy Syateme Lid. Hache! HochdnuckSystome GmbH Haskol Espafa SRL. Noth Hyton Ba astas Wesel Passo Ubarburu Bt Eat 5+ Ya Planta ‘Suedetiand SRS 2JD + Englend, UK Frit Habor Strasse + Germany Locales 1¥2 «Pol. 27 Martutene “To d-191-540-1212+ Fax 44-191-549-0911 Tel 49:281-98.48-00 «Fax: 49.28196-48-(20 205 Astigarraga Gipuzkoa + Spain ww Haskel de Tol: 34-943-47 45-66 «Fax 34 943-45-1-86 Haske! (Asia) Pte. Lid. wna Haskel-es.com 23 Tagore Lane #0307 Haskel-General Pneumatic Tagore 23 Warehouse Complex 4rue du haute de fa Cuppe Haskel Energy Systems Limited Singapore 78760 F-59650 Vilonewve D'Ascy, France Unit 14 Aways Industrial Estate Tel 65.6485-7559 + Fax 65-6455-2681 Tol: $8-220-04-86-00 Pitmedden Road, Dyce vw Haskal.com.sg Fax: 33-320-33:31-95 Aerdeen, AB21 ODT Scand Tel: 49-1226-7717e4 Fax 46-1224-720682 Haske! Australasia Pe, Lia. Fastel Benelux BV. P.O, Box 257 Cobatsaai 28 askel tallana S.A.L. Salabury, 0144107 ~Austata 2718 AN Zoetemeer -Netheands Via Carabeli, 28 Tol 617-927918-Fax 617-2077 6129 Te31-79.961-04-72-Fax:3170-160.050 21041 Albzzato (VA) aly war HaskaLcom au To-29-291-087505 - Fax: 90:291.087507 ean Hash it Haskel International, Inc. 100 East Graham Place Burbank, CA 91602, USA ‘Telephone: (818) 843-4000 Fax (818) 556-2549 or (818) 841-4291